IHS Automotive Sectoral Report SupplierBusiness The Automotive Electric and Electronic Systems Report 2013 edition supplierbusiness.com IHS Automotive | The Automotive Electric and Electronic Systems Report Contents Introduction...................................................................................................................................................................... 5 Demands of the automotive industry.......................................................................................................................... 10 Temperature requirements.......................................................................................................................................... 10 Vibration and shock.................................................................................................................................................... 12 Failure rates................................................................................................................................................................. 12 Challenges for the automotive industry..................................................................................................................... 13 Bandwidth................................................................................................................................................................... 13 Standardisation.......................................................................................................................................................... 14 Changes in the automotive industry........................................................................................................................ 14 Higher voltage architecture....................................................................................................................................... 15 System hardware........................................................................................................................................................... 17 Electronic Control Units (ECUs)............................................................................................................................... 17 Wiring and harnesses................................................................................................................................................. 17 Fibre optic cables........................................................................................................................................................ 18 Flat cabling.................................................................................................................................................................. 20 Flexible printed circuits................................................................................................................................................ 20 Programmable logic devices....................................................................................................................................... 21 Sensors........................................................................................................................................................................... 23 Resistive sensors........................................................................................................................................................ 24 Voltage generating sensors......................................................................................................................................... 25 Switch type sensors.................................................................................................................................................... 26 Optical torque and position sensors............................................................................................................................ 26 Other sensors............................................................................................................................................................. 26 Clustered sensors, sensor modules and sensor fusion................................................................................................ 28 Automotive network design......................................................................................................................................... 31 Network types and design......................................................................................................................................... 31 Systems Engineering................................................................................................................................................... 32 Reconfiguration Flexibility............................................................................................................................................ 32 Bus and Communication Standards........................................................................................................................ 33 CAN............................................................................................................................................................................ 33 LIN.............................................................................................................................................................................. 35 Ethernet...................................................................................................................................................................... 36 FlexRay....................................................................................................................................................................... 37 MOST......................................................................................................................................................................... 39 Software.......................................................................................................................................................................... 43 Coping with growing complexity................................................................................................................................. 43 AUTOSAR................................................................................................................................................................... 43 GENIVI Alliance........................................................................................................................................................... 46 AutoLinQ..................................................................................................................................................................... 48 Microsoft Auto............................................................................................................................................................. 48 ElectroBit.................................................................................................................................................................... 49 JasPar......................................................................................................................................................................... 49 Domain Controller approach....................................................................................................................................... 50 IHS Automotive SupplierBusiness COPYRIGHT NOTICE AND LEGAL DISCLAIMER © 2013 IHS. 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All products, company names or other marks appearing in this publication are the trademarks and property of IHS or their respective owners. 2013 edition 2 © 2013 IHS IHS Automotive | The Automotive Electric and Electronic Systems Report Supplier Profiles............................................................................................................................................................. 53 Alpine Electronics....................................................................................................................................................... 53 Altran Technologies.................................................................................................................................................... 56 ARM.............................................................................................................................................................................. 58 Autoliv.......................................................................................................................................................................... 60 Bosch........................................................................................................................................................................... 66 ContinentalAutomotive Electronics......................................................................................................................... 78 Continental.................................................................................................................................................................. 80 C&S Group GmbH....................................................................................................................................................... 96 Delphi........................................................................................................................................................................... 97 Denso......................................................................................................................................................................... 106 dSpace Automotive electronics...............................................................................................................................114 Eberspächer...............................................................................................................................................................116 Elektrobit Corporation Automoitve lectronics...................................................................................................... 120 ELMOS Semiconductor............................................................................................................................................ 123 FEV.............................................................................................................................................................................. 127 Freescale Semiconductor........................................................................................................................................ 130 Fujitsu......................................................................................................................................................................... 137 Harman....................................................................................................................................................................... 140 Hella............................................................................................................................................................................ 144 IAV............................................................................................................................................................................... 149 IInfineon..................................................................................................................................................................... 150 Infosys........................................................................................................................................................................ 155 Intecs.......................................................................................................................................................................... 156 Johnson Controls..................................................................................................................................................... 157 Lear............................................................................................................................................................................. 165 Magna......................................................................................................................................................................... 170 Magneti Marelli......................................................................................................................................................... 179 MBTech Group.......................................................................................................................................................... 184 Mentor Graphics....................................................................................................................................................... 186 Mitsubishi Electric.................................................................................................................................................... 188 NEC Tokin.................................................................................................................................................................. 192 STMicroelectronics.................................................................................................................................................. 194 Texas Instruments.................................................................................................................................................... 198 TRW Automotive....................................................................................................................................................... 201 Figures Figure 1: Global market revenue forecast for OEM electronic systems (billions)................................................... 5 Figure 2: Electronic Stability Control installation rates.............................................................................................. 6 Figure 3: High performance domain control ECUs can simplify overall network complexity............................... 7 Figure 4: A schematic of data fusion from multiple sensors..................................................................................... 8 Figure 5: Temperature and shock operating conditions for automotive electronic components....................... 11 Figure 6: Typical temperatures at which automotive electronic components...................................................... 11 Figure 7: Failure rate requirements of automotive electronic components........................................................... 12 Figure 8: The development of processor clock frequencies.................................................................................... 13 Figure 9: Additional functions and changes in electrical architecture................................................................... 14 Figure 10: Additional functionality requires higher voltages – 48 volts.................................................................. 16 Figure 11: Exponential growth in communications connections............................................................................. 18 Figure 12: Fibre optic cable and POF structure......................................................................................................... 19 Figure 13: Examples of automotive sensor applications.......................................................................................... 23 Figure 14: Estimated sensor market size ($ billion)................................................................................................... 24 Figure 15: Heated oxygen lambda sensor.................................................................................................................. 25 Figure 16: Optical torque and position sensor........................................................................................................... 26 2013 edition 3 © 2013 IHS IHS Automotive | The Automotive Electric and Electronic Systems Report Figure 17: Fusing multiple sensor information for driver assistance systems....................................................... 27 Figure 18: A slip control system ECU with integrated inertial control sensors..................................................... 28 Figure 19: Evolution of Bosch radar sensors............................................................................................................. 28 Figure 20: Aggregate volume for radar sensors supplied by Bosch....................................................................... 29 Figure 21: Market segmentation development for in-vehicle networks................................................................. 31 Figure 22: Cost versus speed for communication standards.................................................................................. 33 Figure 23: CAN networks significantly reduce wiring requirements...................................................................... 34 Figure 24: Uses for the various communication standards..................................................................................... 35 Figure 25: A schematic representation of the FlexRay architecture....................................................................... 37 Figure 26: MOST Cooperation members 2013........................................................................................................... 40 Figure 27: The convergence of automotive and consumer electronics.................................................................. 41 Figure 28: A MOST Infotainment system in a heterogeneous.................................................................................. 42 Figure 29: AUTOSAR software architecture showing components and interfaces.............................................. 44 Figure 30: Volume of cars sold (2009)......................................................................................................................... 44 Figure 31: AUTOSAR timeline ...................................................................................................................................... 45 Figure 32: AUTOSAR implementation plan................................................................................................................. 46 Figure 33: Volume of ECUs utilising AUTOSAR.......................................................................................................... 46 Figure 34: GENIVI involved partners............................................................................................................................ 47 Figure 35: Functional units of a GENIVI IVI software platform................................................................................ 47 Figure 36: Automotive domain characteristics.......................................................................................................... 50 Tables Table 1: Requirements on electronic devices............................................................................................................ 10 Table 2: Bus and communication standards comparison........................................................................................ 38 2013 edition 4 © 2013 IHS