MR Sensor March, 2007 NEC Corporation. NEC Yamanashi Ltd. What is MR sensor ? •MR sensor is magneto-resistive sensor with built-in IC in a single-chip comprising four magneto-resistive elements and C-MOS circuit. •It is a magnetic sensor with high sensitivity to the magnetic field and stable sensitivity better than hall IC. Chip Layout Appearance MRSS32W MRUS71D MRSS23E Old Chip New Chip MR Elements MRUS61C MRUS51S IC Circuit Chip Internal Image MR Elements Protection film Silicon Page 2 © NEC Corporation 2007 IC Circuit Application Examples Mobile Phone Electronic Dictionary Note PC Portable Games Digital Camera Digital Video Camera Note) Purpose of these images are only to show the application example of MR sensor. Page 3 © NEC Corporation 2007 MR Sensors for Mobile Phones MRSS23E MRSS32W 2.9mm MRUS51S 2.0mm 1.1mm 8.93mm3 1.45mm 2.1mm 2.8mm 1.45mm 0.8mm 0.55mm 3.36mm3 1.6V – 3.5V 1.6V – 3.5V 1.16mm3 1.6V – 3.5V MRUS61C ~ Leadless Package MRUS71D ~ 2 Output operation 1.5mm 1.8mm 1.0mm 1.6mm 0.37mm 0.59mm3 1.6V – 3.5V Page 4 © NEC Corporation 2007 0.8mm 2.16mm3 2.4V – 3.6V Product Close UP 1 Ultra Thin Package - thinner than common LEDS! NG Cover 0.4mm(T) 0.5mm or more(T) 0.37mm(T) MRUS61C LED Keypad 0.4mm(T) Other Sensors *Example: Layout on Keypad Ideal for small and thin size communication equipment or AV equipment MRUS61C (Ta=25±3ºC unless otherwise specified) 1.0 Item Output Condition Min Typ Max Unit Source Voltage - - 1.6 1.8 3.5 V Supply Current (AVG) Vdd=1.8V - 3 - uA - - -40 25 85 ºC VOH Vdd=1.8V I out=1mA 1.6 - - V VOL Vdd=1.8V I out=1mA - - 0.2 V Output Hon 25±3 ºC - 1.7 2.5 mT Output Hoff 25±3 ºC 0.8 - - Ambient Temperature 0.02 1.6 0.35 Output Voltage Operating Magnetic Field Page 5 © NEC Corporation 2007 . Product Close UP 2 TWO Output Operation - Small sensitivity distribution (Ta=25±3ºC unless otherwise specified) Ordinal MR sensor MRSS23E 0 0.5 2.2 2.5 4.5mT Output 1 OFF ON or OFF ON Detect range 2 Output MR sensor MRSS71D 1 Output 1 2 Output 2 OFF ON or OFF ON Detect range OFF ON or OFF ON Detect range High sensitivity (Ta=25±3ºC unless otherwise specified) MRUS71D Item 0.30+/-0.1 Condition Min Typ Max Unit Source Voltage Vdd - 2.4 2.5 3.6 V Supply Current (AVG) Vdd=2.5V - 3 - uA - - -40 25 85 ºC VOH Vdd=2.5V V io=1.8V Pull up=33kΩ 1.71 - - V - 1.5 2.5 0.5 1.2 - Ambient Temperature 3 1.50 MAX 1.95mm 1.8mm 1 Output MAX 0.8mm MAX 1.5mm 1.6mm 4 Low sensitivity Output Voltage 2 Hi-level Hon 1 0.7+/-0.15 Output1 Pin # /name 1. GND 2. Vdd (Dot marking) 3. Output 2 4. Output 1 Lo-level Hoff 1 Operating Magnetic Field Hi-level Hon 2 Vdd=2.5V Ta=25±3 ºC mT - 3.5 4.5 2.2 2.9 - Output2 Lo-level Hoff 2 -Micro low power (7.5μW(typ): Vdd=2.5V) Page 6 © NEC Corporation 2007 Circuit Block Much simpler circuit block compared to Hall ICs. >MR sensor is CMOS output, there’s no need for a resister. Vcc Sampling circuit Op-Amp MR sensor Latch circuit Out Gnd R1∼R4:MR El emen t s Vcc Switch Hall IC (Allegro) © NEC Corporation 2007 LATCH SAMPLE & HOLD DYNAMIC OFFSET CANCELLATION Hall Page 7 Need a resister TIMING LOGIC OUT GND CMOS CMOS output output Feature Save money & time with Design flexibility and great feature of MR sensors Excellent service and support by NEC engineers! ¾ High Sensitivity & Small sensitivity distribution ¾ Ultra small size ¾ Dual operating magnetic pole ¾ Low source supply ¾ Professional technical support Page 8 © NEC Corporation 2007 High Sensitivity & Small Sensitivity Distribution MR MRsensors sensorssensitivity sensitivitydistribution: distribution: OFF OFF0.5mT 0.5mT--ON ON2.5mT 2.5mT 0.5 MRSS23E MRSS23E 2.2 0.8 MRSS32W MRSS32W 0.5 MRUS51S MRUS51S 2.5 2.2 0.8 MRUS61C MRUS61C 0.5 2.5 2.2 3212 / Allegro MR sensor 2.5 MRUS71D MRUS71D EM1671 / AKE Small Smallsensitivity sensitivity distribution distribution 1.0 4.5 4.2 1.0 0mT MR vs Hall IC sensitivity comparison 2mT 4mT 6mT Small © NEC Corporation 2007 8mT Cost Effective Magnet size Page 9 Hall IC 5.5 Big sensitivity Ultra Small Size •Volume of MRUS61C is 0.59 mm3 •Height of MRUS61C is only 0.37 mm Size Comparison Length (mm) Area (mm2) Height (mm) Volume (mm3) MRUS61C 1.0 1.6 1.6 0.37 0.59 MRUS51S 1.45 1.45 2.1 0.55 1.22 MRUS71D 1.8 1.5 2.7 0.8 2.16 MRSS32W 2.1 2.0 4.2 0.8 3.36 MRSS23E 2.8 2.9 8.1 1.1 8.93 MRSS22L-E 2.8 2.9 8.1 1.1 8.93 MRSS22L-E MRSS23E MRSS32W Gnd MRUS51S MRUS61C Out 1.0 1.45 1.8 2.1 1.6 Vcc Out Vcc MRUS71D Gnd 1.6 2.8 Wide (mm) 1.6 2.0 2.9 Max0.8 1.45 1.1 1.5 Page 10 © NEC Corporation 2007 Max0.8 Max0.55 0.02 0.35 Dual operating magnetic pole •MR sensors can be operative against both North and South pole Operating Magnetic Field N Page 11 © NEC Corporation 2007 S S N MR Sensor MR Sensor Operative Operative Low Source Supply •Supply voltage for MRUS61C,MRUS51S, MRSS32W, and MRSS23E is as low as 1.6V >>>>Contributed to low power consumption MRUS61C MRUS61C MRUS51S MRUS51S MRUS71D MRUS71D MR Sensor MRSS32W MRSS32W MRSS23E MRSS23E MRSS22L-E Asahi’s Hall IC Hall IC Allegro’s Hall IC 1.6V 1.8V 2.5V 3.0V Supply Voltage Page 12 © NEC Corporation 2007 3.5V 3.7V Note: Asahi’s Hall IC : EW-6671,EW-6672 Allegro’s Hall IC : 3212 Summary –Performance Comparison 1.6 MRUS71D Max0.55 1.17mm³ Output 1: 1.5mT(typ)2.5mT(max) Out Vcc Max0 .8 Max0.8 2.16mm³ 1.6 2.8 Out 2.0 1.5 0.59mm³ MRSS23E Gnd 1.6 2.1 Vcc 1.45 Volume MRSS32W Gnd 1.8 0.02 0.35 MRUS51S 1.45 Package (Unit: mm) 1.0 MRUS61C 2.9 1.1 3.36mm³ 8.93mm³ 2.0mT (Typ)2.5mT(Max) 1.7mT (Typ)-2.2mT(Max) 0.8mT (min) 0.5mT (min) ON sensitivity of Magnetic Field 1.7mT (Typ)2.5mT(Max) 1.5mT (Typ) 2.2mT(Max) OFF sensitivity of Magnetic Field 0.8mT (min) 0.5mT (min) Ambient Temperature -40 to 85 degree -40 to 85 degree -40 to 85 degree -40 to 85 degree -40 to 85 degree Supply Current 3uA (Typ) 3uA (Typ) 3uA (Typ) 3uA (Typ) 3uA (Typ) Supply Voltage 1.6V - 3.5V 1.6V - 3.5V 2.4V - 3.6V 1.6V - 3.5V 1.6V - 3.5V Temperature Stability (Range of sensitivity shifted) 0.3mT – 0.5mT 0.3mT – 0.5mT 0.3mT or less 0.3mT – 0.5mT 0.3mT – 0.5mT Page 13 © NEC Corporation 2007 Output 2: 3.5mT(typ)4.5mT(max) Output 1: 0.5mT(min) Output 2: 2.2mT(min) Professional Technical Support • Technical support members are here to find out the best solution for customers. Customer Request Need to find out ---Ideal sensor selection and its position ---magnet size, material, and/or position NEC Technical Support Request •Technical magnetic field simulation Specific request ---want to control switching angel ---want to realize multi detection ---want to check influence of the magnetic parts such as speaker, receiver, hinge, etc. Please provide -structural drawing -magnet info (size, material etc) -actual sample of magnetic parts Page 14 © NEC Corporation 2007 •Manual evaluation using actual samples Evaluation report sample Feedback MR Sensor Road Map Intermittent switch circuit inside Reduction 1.6mm Size Reduction Advanced Feature (0.55mm thick) (0.37mm thick) MRUS51S MRUS61C 2 Output MRUS71D CSP Leadless Package 1.0mm 1.45mm Size & Voltage 1.6V Operation 1.45mm HiHi-speed Detection Size Reduction Advanced sensitivity characteristic Advanced temperature stability Adjustable Sensitivity Size Reduction MRUS52F 2006 2006 2007 2007 2008 2008 Advanced Function 2.8 mm 2.9mm Size Reduction Analogue out (1.1mm thick) MRSS21-E Higher Performance & Stabilization of the characteristic Page 15 © NEC Corporation 2007 PKG Height Reduction 2009 2009 Market Share in Japan •Market share in Japan is rapidly increasing. >MR sensors almost dominate the market in Japan Others 20% NEC MR Sensors 10% Hall ICs 25% Hall ICs 70% Hall ICs & Others 10% NEC MR Sensors 90% Year 2005 ~ 2007 © NEC Corporation 2007 NEC MR Sensors 70% 1st Half Year 2003 1st Half Year 2002 Page 16 Others 5% Facility for MR Sensor •MR sensors are designed and manufactured at Otsuki Plant •MR sensors are processed in a clean room Ohtsuki plant(NEC Yamanashi) ISO 9001, ISO14001,TL9000 Qualified Page 17 © NEC Corporation 2007 Major Customers •We’ve •We’ve been been serving serving over over 50 50 customers customers Domestic/International Customers(Alphabetical Order) ・Aiptek ・Alcatel ・Amoi ・Arima ・Canon ・Casio ・CCI ・CEI ・Chicony ・Cingpang Page 18 © NEC Corporation 2007 ・Curitel ・ECS ・Festo ・FIC ・Flectronics ・Foxconn ・Fujitsu ・Gateway ・Hisense ・Hitachi ・HP ・HTC ・JVC ・Kyocera ・Lenovo ・LG ・Longcheer ・Motorola ・NEC ・Nintendo ・Nokia ・Panasonic ・Pantech ・Quanta ・Samsung ・Sangfei ・Sanyo ・Sharp ・Simcom ・SMC ・Sony ・Sony Ericsson ・TCL&Alcatel ・Toshiba ・Uniwill ・Wistron Advantage of MR Sensor Comparison with Hall ICs Directions of Operating Magnetic Field MR Sensors Hall ICs Horizontal Vertical N S Operative Hall IC MR Sensor S N Operative MR Sensor MR sensor detects horizontal magnetic field Page 20 © NEC Corporation 2007 N S S N Hall IC Advantage of Horizontal Magnetic Field MR sensor is tolerant of misalignment at initial condition! X direction Advantage Z Z N N S S X MR sensor Y X Y Hall IC Gap(mm) The Comparison of MR and Hall IC AL X- direction 12 11 10 9 8 7 6 5 4 3 2 1 0 MR X- direction -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 Distance(mm) Page 21 © NEC Corporation 2007 AS X- direction Flexible Magnet Positions Z MR Sensor Z Z Hall IC Z Magnet Magnet Magnet Magnet MR sensor MR sensor X X Hall IC Hall IC X Y Y Y Y Top view Top view Flexible magnet position © NEC Corporation 2007 Top view Right Position Left position Page 22 X Magnet position is limited. Magnet has to be Above the sensor. Operation Principle MR Sensor Hall IC Magnetic Field MR Elements Horizontal magnetic field on the surface of MR sensor is needed for MR sensor operation. Page 23 © NEC Corporation 2007 Hall Element center Hall IC cannot operate without magnetic field applied through the Hall element center. Design Tolerance •MR sensor can detect magnetic fields on two planes using one magnet •Hall IC position is always limited on one plane MR sensor 3-Dimension Operative Z Y X N S Hall IC Operative MR sensor Page 24 © NEC Corporation 2007 Avoid Damage to Magnetic Cards Using same size magnet (MR/ Hall magnetization), analysis on the effect of leakage magnetic flux to magnetic cards according to the distance from the magnet is made. Card Type (650 Oersted ) *Credit Cards (Ref)→ Rail road pass 300 Oersted *ATM Cards MR magnetization 4.5*1.1*5.5 (magnetization direction5.5mm) Magnet Hall magnetization 5.5*4.5*1.1 (magnetization direction1.1mm) Relative Output [%] % in the graph below is relative output, which is remanent output after demagnetization( when output before magnetization is 100%). If the relative output is under 60%, magnetic flux leakage causes fatal damage to the data on the card. 100 90 80 70 60 50 40 30 20 10 0 Effect of Magnetic flux leakage to magnetic cards MR Sensor VS Hall IC MR N S S O.K MR magnetization11 N.G Hall magnetization Hall MR direction Hall direction 1.5 Page 25 N © NEC Corporation 2007 1.75 2 Distance between card and magnet [mm] *Data provided by NEC Tokin Corporation. Confidential Information