D-11223-001-A
Bill Hussey
8/6/2015
Xylem
227 South Division Street
Zelienople, PA 16063
July 15, 2015
Greenwood, LA
Claritrac Panel Submittal
Reference: Xylem project I12305
Attached is the submittal for the Leopold Clari-Trac CT2 sludge removal system.
The Leopold CT2 Control Panel has been installed in hundreds of municipal water and
wastewater treatment plants worldwide. It is easy to use and utilizes proven off-the-shelf
components. The Leopold CT2 Control Panel was designed with a NEMA 4X stainless steel
outdoor rated enclosure with all necessary components to control the sludge removal equipment
in the manual or fully automatic mode. The enclosure size is 36” x 36” x 12” with a 24” floor
stand kit. It is a PLC based system with manual backup independent of the PLC. An Allen
Bradley MicroLogix 1400 PLC will be provided for automatic control of the clarification process.
The processor has Ethernet network capabilities for communications with the SCADA system.
In addition, an operator interface panel Magelis model XBT R410 by Telemecanique for
operator adjustable setpoint changes will be provided. A 1/2 HP DC SCR by KB Electronics is
being used to move the solids collector at a rate of 0.5 to12 feet per minute. Control relays are
type PR2 by Phoenix Contact. Push buttons, hand switches and pilot lights are type ZB4 by
Schneider Electric. The control panel is also equipped with the capability to remotely start the
system, as well as dry contacts for status. Contacts include forward, reverse, running, alarm
and auto.
The Leopold CT2 Dual Control Panel requires 120 VAC, 1ph, 60 HZ, 40 amp service.
Notes/Clarifications:
1. Please note the CT2 system requires one (1) sludge valve per tank (2 total) with an
electric motor actuator supplied by Xylem. The actuator requires isolated (dry-voltage
free) normally closed limit switches as shown on Leopold drawing 12305.99.14.03 lines
45/49 (typical for two units).
2. 120 VAC 1 Φ power and branch circuit protection to the sludge valves to be provided by
others. Three inch plug valve submittal to be provided at a later date.
Thank you for selecting the Leopold CT2 system.
TABLE OF CONTENTS
GREENWOOD, LA I12305
SECTION 1 - Description of Operation
SECTION 2 - Dual Clari-Trac Control Panel:
Bill of Material
Panel Arrangement Drawing
Ladder Diagrams
Equipment Cutsheets
SECTION 1
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
SUBMITTAL DATE: July 15, 2015
REV. DESCRIPTION
1
DATE
PAGE 1
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
Table of Contents
1.0 Purpose......................................................................................
2.0 Definition of Terms .....................................................................
3.0 Major Electrical Components .....................................................
3.1 Control Panel
3.2 DC Drive
3.3 Programmable Logic Controller
3.4 Operator Keypad Interface
4.0 Sequence of Operation Description ...........................................
4.1 Hand Operation
4.2 Normal Automatic Operation
5.0 Control Device Descriptions .......................................................
5.1 Status Lights
Park Position
1/3 Travel Position
2/3 Travel Position
Forward Limit Position
Reverse Direction
Forward Direction
5.2 System Selector Switch
5.3 Trip Mode Selector Switch
5.4 Travel Mode Selector Switch
5.5 Drive Forward / Reverse Selector Switch
5.6 Start Pushbutton
5.7 Alarm Status Light / Reset Pushbutton
5.8 Emergency Stop Pushbutton
5.9 Operator Keypad Interface
5.10 Status Relays
Running Reverse
Running Forward
Alarm Present
Unit Running
5.11 DC Motor Drive
5.12 Ammeter
5.13 DC Motor Overload
5.14 Drive Proximity Switch
5.15 Reverse Limit Switch
5.16 Forward Limit Switch (Optional)
5.17 2 Speed Operation
6.0 Alarms / Troubleshooting ...........................................................
PAGE 2
3
3
3
4
17
16
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
1.0
Purpose
The purpose of this document is to provide a detailed functional
description of operation for the operation of the Leopold Clari-Trac system
for Greenwood, LA. This document together with other supplied
drawings and documents will provide the necessary information to support
the proper operation and maintenance of the Clari-Trac system.
It includes an overview of the major electrical equipment, a detailed
description of the unit operation, a detailed description of each control
device, a summary of alarms and control system troubleshooting guide.
It is not intended to cover control panel designs, panel configurations,
plant SCADA interfacing, installation, checkout, pre-startup checkout,
equipment safety precautions, etc. except to the extent that some control
system features described herein will also be applicable to these items.
2.0
3.0
Definition of Terms
OIT
Operator keypad interface terminal for changing system
setpoints
PLC
Programmable Logic Controller for system logic control.
SCADA
Plant-wide Supervisory Control And Data Acquisition system
that provides remote control and monitoring of the Clari-Trac
system from a remote location.
Major Electrical Components
This section provides a general overview of the major electrical equipment
required for this project.
3.1
Control Panel, Quantity (1)
One (1) dual Clari-Trac Control panel (supplied by Xylem) will include the
required PLC I/O cards, OIT interface terminal and other miscellaneous
panel hardware (terminals, circuit breakers, DC drive, etc.) to control two
(2) Clari-Trac units. The panel is rated for an installation in a nonhazardous location. Reference the electrical control panel drawings and
panel bill of materials for further information of the panel content.
3.2
DC Drive, Quantity (2 per panel)
A single DC drive for each unit (supplied by Xylem) in each control panel)
will provide the capability of adjusting the motor speed via a subpanelmounted potentiometer to provide optimum motor speed for the
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
anticipated sludge buildup. Reference section 5.11 of this document for
additional information.
3.3
Programmable Logic Controller, Quantity (1 per panel)
The programmable logic controller (PLC) provides the automatic control,
interlocking and alarm logic for the supplied Clari-Trac system. The PLC
will acquire process data inputs (switches, pusbuttons, etc) and control
output signals based on either automatic control logic or operator actions.
Reference the electrical drawings and section 5.0 of this document for
additional information and individual control functions.
3.4
Operator Keypad Interface Terminal, Quantity (1 per panel)
The operator keypad interface terminal is a panel mounted NEMA 4X
outdoor rated unit.
This interface device provides the ability to change various system
setpoint values without the need of PLC programming software.
Note: System setpoint changes will affect the operation of the equipment.
Therefore, the operator should fully understand how to use the keypad
device and the effect of the system setpoint on the equipment operation
prior to making the changes. Reference section 5.9 of this document for
additional information.
4.0
Sequence of Operation Description
This section provides a sequence of operation description for hand
(manual) operation and automatic operation of the equipment.
4.1
Hand Operation
Hand or manual operation should be used for troubleshooting and start-up
purposes only. It permits the manual operation of the collector
independent of the PLC and other equipment.
Before placing the system in hand mode, ensure that the Forward / Off /
Reverse selector switch is in the “OFF” position. Otherwise, the collector
will start travel in the selected direction as soon as the hand mode is
enabled.
Once verified that the drive selector switch is in the OFF position, switch
the system mode selector switch to “HAND”. The Forward / Off / Reverse
selector switch is now enabled to permit the operator to move the ClariTrac in the desired direction. The PLC generated alarms are bypassed in
hand operation.
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
4.2
Normal Automatic Operation
Normal automatic mode of operation controls the Clari-Trac system via the
PLC independent of operator action. There are several different automatic
modes available dependent on various selector switch positions.
Before placing the system in auto, the operator shall ensure that the ClariTrac collector is located at the “Park” or reverse limit position (status light
illuminated). If not at the park position, the collector must be moved back
by placing the unit in hand mode and running the motor in reverse until the
park position is reached.
Once the collector is verified as in the park position, the operator should
select which automatic mode to use based on the sludge profile and
desired mode of operation. The four automatic modes available are: Short
– One Way, Long – One Way, Short – Round Trip and Long – Round
Trip.
Short – One Way Mode
When the system is placed into automatic mode, a cycle timer will begin
timing. When the timer accumulator reaches the entered cycle setpoint
time an automatic cycle will be initiated. The collector will begin travel in
the forward direction to a preset distance (operator adjustable) and stop.
The cycle timer will be reset to zero and begin timing again. When the
timer accumulator reaches the entered cycle setpoint time another
automatic cycle will be initiated. The collector will begin travel in the
reverse direction to the park position (reverse) limit switch and stop. This
cycle will continue until the unit is taken out of automatic mode or a
system fault occurs.
Long – One Way Mode
When the system is placed into automatic mode, a cycle timer will begin
timing. When the timer accumulator reaches the entered cycle setpoint
time an automatic cycle will be initiated. The collector will begin travel in
the forward direction the entire basin length and stop. The cycle timer will
be reset to zero and begin timing again. When the timer accumulator
reaches the entered cycle setpoint time another automatic cycle will be
initiated. The collector will begin travel in the reverse direction to the park
position (reverse) limit switch and stop. This cycle will continue until the
unit is taken out of automatic mode or a system fault occurs.
Short – Round Trip Mode
When the system is placed into automatic mode, a cycle timer will begin
timing. When the timer accumulator reaches the entered cycle setpoint
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
time an automatic cycle will be initiated. The collector will begin travel in
the forward direction to a preset distance (operator adjustable) and stop.
After a short time delay, the collector will begin travel in the reverse
direction to the park position (reverse) limit switch and stop. The cycle
timer will be reset to zero and begin timing again. This cycle will continue
until the unit is taken out of automatic mode or a system fault occurs.
Long – Round Trip Mode
When the system is placed into automatic mode, a cycle timer will begin
timing. When the timer accumulator reaches the entered cycle setpoint
time an automatic cycle will be initiated. The collector will begin travel in
the forward direction the entire basin length and stop. After a short time
delay, the collector will begin travel in the reverse direction to the park
position (reverse) limit switch and stop. The cycle timer will be reset to
zero and begin timing again. This cycle will continue until the unit is taken
out of automatic mode or a system fault occurs.
Multi-Pass Trip Mode
Multi-Pass operation may be selected independently for each basin. Each
unit must be in Round Trip Mode for Multi-Pass to function correctly.
Press F10 key to open the enable screen on the HMI. Enter a “1” into the
selection for each basin to enable Multi-Pass operation. Enter “0” into the
selection for each basin to disable Multi-Pass operation.
When the system is placed into automatic mode, and Multi-Pass is
enabled, a cycle timer will begin timing. When the timer accumulator
reaches the entered cycle setpoint time an automatic cycle will be
initiated. The collector will begin travel in the forward direction to the 1/3rd
length position and stop. After a short time delay, the collector will begin
travel in the reverse direction to the park position (reverse) limit switch and
stop. The cycle timer will be reset and begin timing again. When the
timer accumulator reaches the entered cycle setpoint time an automatic
cycle will be initiated. The collector will begin travel in the forward
direction to the 2/3rd position and stop. After a short time delay, the
collector will begin travel in the reverse direction to the park position
(reverse) limit switch and stop. The cycle timer will be reset and begin
timing again. When the timer accumulator reaches the entered cycle
setpoint time an automatic cycle will be initiated. The collector will begin
travel in the forward direction the entire basin length and stop. After a
short time delay, the collector will begin travel in the reverse direction to
the park position (reverse) limit switch and stop. The cycle timer will be
reset to zero and begin timing again. The Multi-Pass cycle will be reset to
1/3rd length. This cycle will continue until the unit is taken out of automatic
mode, taken out of Multi-Pass mode, or a system fault occurs.
PAGE 6
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
In all modes of operation, the distance traveled is determined by the
proximity switch located in the drive unit assembly. Reference section
5.14 of this document for additional information.
5.0
Control Device Descriptions
This section describes the various selections, operations available and
control equipment associated with the Clari-Trac system.
5.1
Status Lights
The following status lights are included on the Control panel for indication
of unit operation:
Park Position
The park position status light provides indication that the collector is in the
park position based off the reverse limit switch input.
1/3 Travel Position
The 1/3 Travel position status light provides indication that the collector
has traveled up to or beyond 1/3 the distance of the basin. The distance
traveled is determined by the proximity switch located in the drive unit
assembly.
2/3 Travel Position
The 2/3 Travel position status light provides indication that the collector
has traveled up to or beyond 2/3 the distance of the basin. The distance
traveled is determined by the proximity switch located in the drive unit
assembly.
Forward Limit Position
The forward limit position status light provides indication that the collector
has traveled up to the entire distance of the basin. The distance traveled
is determined by the proximity switch located in the drive unit assembly.
As an option, a forward limit switch (not supplied by Xylem) may be
mounted and wired into the unit to provide positive forward indication.
Reverse Direction
The reverse direction status light provides indication that the collector is
being commanded to run in the reverse direction (towards the park
position).
Forward Direction
The forward direction status light provides indication that the collector is
being commanded to run in the forward direction (away from the park
position).
PAGE 7
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
5.2
System Selector Switch
The system selector switch selects either Hand (manual mode), Off or
Auto (automatic mode) of operation.
5.3
Trip Mode Selector Switch
The trip mode selector switch selects either a short or long travel distance
for each automatic cycle. This switch is used in conjunction with the travel
mode selector switch to determine the automatic mode of operation.
Reference section 4.2 in this document for the available modes of
automatic operation.
5.4
Travel Mode Selector Switch
The travel mode selector switch selects either one-way or round-trip travel
for each automatic cycle. This switch is used in conjunction with the trip
mode selector switch to determine the automatic mode of operation.
Reference section 4.2 in this document for the available modes of
automatic operation.
5.5
Drive Forward / Reverse Selector Switch
The forward / off / reverse selector switch mounted in the remote
pushbutton panel permits manual operation of the collector while in hand
mode of operation. This switch is ignored during normal, automatic
modes of operation and should be left in the OFF position when not in
hand mode of operation. Reference section 4.1 in this document for
additional information on hand operation.
5.6
Start Pushbutton
The start pushbutton is used to initiate the automatic mode of operation
when the system mode selector switch is in the auto position. A parallel
relay contact may be provided and wired into the system (supplied by
others) to permit an automatic start from a remote location.
5.7
Alarm Status Light / Reset Pushbutton
The alarm status light provides visual indication whether an alarm is
currently present on the system. The number of flashes indicates the type
of alarm present and section 6.0 of this document provides the possible
cause of the alarm and corrective action. The reset pushbutton resets the
alarm condition in the PLC. If the alarm remains present, it will not clear.
5.8
Emergency Stop Pushbutton
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
When pressed, the emergency stop pushbutton will immediately stop all
collector movement. When the condition has been corrected, the
pushbutton must be pulled out and the alarm reset before operation may
continue.
5.9
Operator Keypad Interface
The operator keypad interface permits the changing of several system
setpoints for custom system operation. The keypad connects directly to
the PLC communication port and provides a direct link to various operator
adjustable setpoints in the PLC.
The setpoints that may be modified are listed in the table below:
Dual Panel Description
UNIT #1
Basin Travel Length (Password Protected)
Hour Counter between Cycles (Round Trip)
Hour Counter Between Cycles (One Way)
Length of short trip
Sludge valve open after cycle is complete
Sludge valve malfunction time
Reverse to Park
Forward delay time
Reverse delay time
Start slow speed distance
End slow speed distance
Setpoint Select Register**
Dual Panel Description
UNIT #2
Basin Travel Length (Password Protected)
Hour Counter between Cycles (Round Trip)
Hour Counter Between Cycles (One Way)
Length of short trip
Sludge valve open after cycle is complete
Sludge valve malfunction time
Reverse to Park
Forward delay time
Reverse delay time
Start slow speed distance
End slow speed distance
Setpoint Select Register**
PAGE 9
Default
Units
41
12
12
20
120
120
45
5
5
3
5
n/a
Feet
Hours
Hours
Feet
Secs
Secs
Secs
Secs
Secs
Feet
Feet
n/a
Default
Units
41
12
12
20
120
120
45
5
5
3
5
n/a
Feet
Hours
Hours
Feet
Secs
Secs
Secs
Secs
Secs
Feet
Feet
n/a
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
Forward delay time
Reverse delay time
Start slow speed distance
End slow speed distance
Setpoint Select Register**
5
5
3
5
n/a
Secs
Secs
Feet
Feet
**If the operator needs to set all adjustable setpoint parameters back to the
factory default values, a ‘0’ needs to be entered into the setpoint select
register.
Operator adjustable setpoints are accessed through the panel mounted
Magelis operator interface terminal (OIT). To navigate between the defined
setpoints on a screen use the down ▼ and up ▲buttons directly below the
display screen. The OIT has twelve function keys labeled F1 through F12.
The function keys are defined as the following:
F1 = Unit 1 setpoints:
1. Basin length
2. Hour counter between cycles (Round Trip)
3. Hour counter between cycles (One Way)
4. Length of Short Trip
5. Sludge valve open after cycle is complete time
6. Sludge valve malfunction time
F2 = Unit 1 setpoints:
1. Cable Slip malfunction time
2. Start collector slow speed distance
3. End collector slow speed distance
4. Forward travel delay time
5. Reverse travel delay time
F3 = Unit 2 setpoints:
1. Basin length
2. Hour counter between cycles (Round Trip)
3. Hour counter between cycles (One Way)
4. Length of Short Trip
5. Sludge valve open after cycle is complete time
6. Sludge valve malfunction time
F4 = Unit 2 setpoints:
1. Cable slip malfunction time
2. Start collector slow speed distance
3. End collector slow speed distance
4. Forward travel delay time
5. Reverse travel delay time
F5 = Undefined (pressing an undefined function key will not change the
display)
F6 = Undefined
F7 = Undefined
F8 = Undefined
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
F9 = Undefined
F10 = Unit #1, Unit #2, Multi-pass mode enable selection.
F11 = Cycle start status:
1. Unit #1 thru #2 cycle start setpoint hours and actual time
between next cycle displayed in hours and minutes
2. A link to the collector’s actual position in feet is provided. To
access collector position page use the right ►arrow located at
the right side of the display panel.
3. Using the right ►arrow located at the right side of the display
panel accesses a link back to the cycle start status page.
F12 = Factory default setpoint – If the operator needs to set all adjustable
setpoint parameters back to the factory default values, a ‘0’ needs
to be entered on this screen. Each unit is reset separately. To
choose the desired unit to reset, use the down ▼ and up ▲buttons
directly below the display screen.
Setpoint value changes:
To change a setpoint press the MOD button and use the function/keypad
buttons for the desired setpoint value.
Password:
The supervisor will have a password in the event the basin length setpoint
needs to change. This is currently the only setpoint that is password
protected. To log on press the F1 function key. A link to the password
screen is provided. To access this screen use the left ◄ arrow located at
the left side of the display panel. Press the MOD button and enter a 4digit code using the keypad. The password automatically resets back to
protected mode after 5 minutes.
Alarm display:
A The following is a list of the defined alarm conditions for Unit 101:
1. Overload
2. Cable slippage
3. Sludge valve fault
4. Emergency stop
B PROCEDURE FOR A TYPICAL “ALARM” SITUATION
1. Collector Unit “ALARM” Occurs
2. The red “ALARM” light flashes
3. Locate the problem that causes the alarm. Possible causes:
a. Emergency stop button – Single Flash.
b. Motor overload condition – Double Flash.
c. Cable slippage/breakage – Triple Flash.
d. Sludge valve malfunction – Quad Flash.
4. Disconnect power to collector unit.
5. Make needed repairs.
6. Turn “SYSTEM” selector switch to “HAND”.
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CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
7. Re-apply power to collector unit, push the “ALARM/RESET”
push-button.
8. The red “ALARM” light will go out and all system timers and
counters in the PLC will be reset.
9. Re-position collector unit to the Park position by turning the
“DRIVE MODE” selector switch to the “REVERSE” position.
10. Turn “SYSTEM” selector switch to “AUTO”.
11. Collector unit is now re-enabled in the "AUTO" mode. It will
wait the preset hours before making another trip.
12. If the collector unit became disabled before the cycle was
completed and it is necessary to cycle the collector unit
before the preset hours have elapsed, push the "START"
push-button.
.
If Manual operation is desired, proceed as follows:
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
5.10
Turn the "SYSTEM" selector switch to "HAND".
Turn the “sludge valve” selector switch to “OPEN”.
Wait a short time until sludge is flowing.
Cycle the collector unit through a cycle by turning the "DRIVE MODE"
selector switch to "FORWARD" to move the collector unit to the
forward position.
When the collector unit reaches the forward position, turn the "DRIVE
MODE" selector switch to "OFF".
Return the collector unit to the park position by turning the "DRIVE
MODE" selector switch to "REVERSE".
When the collector unit reaches the park position, turn the "DRIVE
MODE" selector switch to "OFF".
Turn the "Sludge valve" selector switch to "CLOSE".”.
Turn the "SYSTEM" selector switch back to "AUTO". The collector unit
is now back in the auto mode and will cycle again automatically after
the preset hours have elapsed.
Status Relays
The following status dry (un-powered) relays are included in the Control
panel for remote hardwire indication of unit operation:
Running Reverse
The running reverse relay provides a hardwired interface to a remote
location that the collector is running in the reverse direction (towards the
park position).
PAGE 12
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
Running Forward
The running forward relay provides a hardwired interface to a remote
location that the collector is running in the forward direction (away from the
park position).
Alarm Present
The alarm present relay provides a hardwired interface to a remote
location that the system is has an active alarm condition and must be
corrected before operation may continue.
Unit Running
The unit running relay provides a hardwired interface to a remote location
that the system is in automatic mode and no alarms are present
preventing the collector from moving when the automatic cycle timer
initiates a collector movement cycle.
5.11
DC Motor Drive
The DC motor drive provides the ability to adjust the motor speed via a
subpanel-mounted potentiometer to set the optimum collector travel speed
for the anticipated sludge buildup.
Turning the potentiometer clockwise will increase the motor speed and
turning the potentiometer will decrease the motor speed. Be aware that
increasing the motor speed will increase the current draw of the DC Drive.
If the motor speed is set too high, the overloads will trip and an alarm
condition will be triggered. Reference the alarm / troubleshooting section
for additional details.
5.12
Ammeter
The ammeter provides a visual measurement of the DC current being
delivered to the motor. Under normal conditions, the current value should
stay under 3.5 amps. The overloads are set to trip at approximately 3.75
amps (after a set time delay). Reference the alarm / troubleshooting
section for additional details on troubleshooting high current readings.
5.13
DC Motor Overload
A DC motor overload device is provided to protect the collector drive
motor from over-heating or being damaged due to excessive currents.
This device is preset during testing in accordance with the motor
nameplate rating and should not be adjusted without the proper
knowledge and understanding of its effect on the motor circuit. Reference
PAGE 13
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
the alarm / troubleshooting section for additional details on troubleshooting
an overload condition.
5.14
Drive Proximity Switch
A drive proximity switch mounted in the drive enclosure is used to
determine the collector position when not at the park position. As the
collector cable drive unit rotates, a passing target device is sensed by the
proximity switch with every revolution. The proximity switch sends a pulse
signal to a PLC input that counts the pulses up (forward direction) or down
(reverse direction) and calculates the distance traveled from the park
position. The counter is reset when the collector returns to the park
position limit switch. The proximity switch is also used to trigger alarms
when the drive is commanded to run and the PLC does not receive input
pulses within a certain time period.
5.15
Reverse Limit Switch
A reverse limit switch mounted in the drive enclosure is used to confirm
the collector is in the reverse (park) position. Reference the alarm /
troubleshooting section for additional details on troubleshooting alarms
generated from a faulty or misaligned reverse limit switch.
5.16
Forward Limit Switch (Optional, Not Supplied by Xylem)
A forward limit switch may be added to confirm the collector is in the
forward position. Without the forward limit switch, the forward position is
determined by counting the drive proximity pulses and calculating traveled
distance in the PLC.
5.17
2 Speed Operation
Two (2) speed potentiometers are provided labeled slow speed and fast
speed. The slow speed potentiometer is used for speed control in the
slow speed area of the basin. The fast speed potentiometer is used for
speed control not in the slow speed area of the basin. Reference section
5.11 of this document for additional information. When the system is
placed into automatic mode and the start pushbutton is pressed, a cycle
timer will begin timing. When the timer accumulator reaches the entered
cycle setpoint time an automatic cycle will be initiated. The collector will
begin travel in the forward direction to a preset slow speed distance
(operator adjustable) for optimal performance for sludge blanket removal.
The collector continues to move forward at the slow speed until the end
slow speed distance is reached at which time the collector speeds up
again in the forward direction the entire basin length and stop. After a
short time delay, the collector will begin travel in the reverse direction.
PAGE 14
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
The collector will travel in the reverse direction to the same preset slow
speed distance. The collector continues to move in reverse at the slow
speed until the end slow speed distance is reached at which time the
collector speeds up again in the reverse direction to the park position
(reverse) limit switch and stop. The cycle timer will be reset to zero and
begin timing again. This cycle will continue until the unit is taken out of
automatic mode or a system fault occurs.
6.0
Alarms
The PLC will annunciate the presence of an active alarm by flashing the
alarm status light on the front of the Control panel. In addition to the alarm
description displayed on the OIT, the number of alarm light flashes will
define the actual alarm according to the reference table on the following
page.
Alarm Table
No. of
Alarm
Flashes
1
Emergency
Stop
2
Motor
Overload
Possible Cause(s)


Emergency stop
pushbutton pressed
Collector speed
potentiometer set too
high for actual sludge
build-up
PAGE 15
Corrective Action



Correct condition, pull out
pushbutton and reset alarm
Lower collector speed by
turning potentiometer CCW
Check and remove all
collector obstructions
CLARI-TRAC CT2 CONTROL SYSTEM
FUNCTIONAL DESCRIPTION OF OPERATION
GREENWOOD, LA I12305
3
Cable
Slippage



Collector obstruction
Drive gear box problems
Motor Problems


Collector drive cable is
slipping on the drum due
to incorrect cable tension
Collector obstruction
Reverse limit switch is
inadvertently tripped
when collector is not at
the home position
Reverse limit switch is
not tripped when
collector is at the home
position
Collector cable break
Drive proximity switch out
of adjustment
Collector drive cable is
slipping on the drum due
to incorrect cable tension
Collector obstruction

Sludge valve fails to
reach open limit
Sludge valve fails to
reach closed limit
Defective interposing
relay for sludge valve
open command




3
Cable
Breakage




4
Sludge
Valve



PAGE 16








Check drive gear box for
appropriate oil levels and
operation
Disconnect drive assembly
and check motor current
without load. If high, replace
motor
Check cable tension and
adjust as necessary
Check and remove all
collector obstructions
Remove drive cover and
observe reverse switch
state during collector
movement. Adjust as
necessary.
Replace broken cable
Remove drive cover and
observe proximity switch
distance from target device.
Adjust as necessary
Check cable tension and
adjust as necessary
Check and remove all
collector obstructions
Check limit switch operation
and adjust lso/lsc as
necessary
Replace defective relay as
necessary
SECTION 2
BILL OF MATERIAL
ASSEMBLY NO: I12305-CTP-1
ITEM NO:
- DUAL CLARITRAC CONTROL PANEL
PROJECT NAME :
REV
1
CONTRACT NO: I12305
2
RELEASE DATE:
3
MRK
NO.
1
REV
NO. DESCRIPTION
ENCLOSURE, NEMA 4X, 304SS, 36X36X12, RITTAL WM363612N4L
GREENWOOD, LA
DESCRIPTION
PREPARED BY:
RAO
APPROVED BY:
DWL
ITEM QUANTITY
PER
QTY
TOT
QTY
1
1
PART
NUMBER
VENDOR
P.O. #
UNIT
COST
1
EXTD
COST
INCLUDES SUB-PANEL AND ALL MOUNTING HARDWARE, 34X33, RITTAL WMMP3636
2
FLOOR STAND, 24X12, 304 SS, RITTAL FSK24124
1
1
3
CORROSION INHIBITOR, 10 CU. FT., HOFFMAN P/N A-HCL10E
1
1
112-100-331
4
DRAIN, S.S. 1/2" MALE THREAD, CROUSE-HINDS P/N ECD11 OR EQUAL
1
1
112-100-332
5
BREATHER, S.S. W/ALUM. CAP, 1/2" MALE, CROUSE-HINDS P/N ECD13 OR EQUAL
1
1
112-100-333
6
SEAL NUTS
4
4
105-124-060
7
PLC, MICROLOGIX 1400 BASE UNIT, 20-PT DI /12-PT DO 120 VAC, , ALLEN BRADLEY 1766-L32AWA
1
1
8
PLC, MEMORY MODULE, ALLEN BRADLEY 1766-MM1
1
1
9
PLC, I/O MODULE, 8-PT DI, ALLEN BRADLEY 1762-IA8
1
1
PLC, I/O MODULE, 16-PT DO, ALLEN BRADLEY 1762-OW16
1
1
13
OPERATOR INTERFACE, WITH 4 LINE MESSAGE DISPLAY AND KEYPAD, MAGELIS XBT R410
1
1
109-200-356
14
OIT TO PLC CABLE, DB25 TO DB9, SQUARE D XBT Z9730
1
1
109-200-089
15
LOOP POWER SUPPLY, 24Vdc @600mA, SQUARE D P/N ABL8MEM24006
1
1
16
TERMINAL BLOCK, PHOENIX CONTACT UT 4 P/N 3044102
81
81
17
TERMINAL BLOCK, PHOENIX CONTACT UT 6 P/N 3044131
3
3
18
END CLAMP, PHOENIX CONTACT E/UK P/N 1201442
12
12
19
END COVER, TERMINAL BLOCK, PHOENIX CONTACT D-UT 2,5/10 P/N 3047028
1
1
20
MARKER, TERMINAL BLOCK, PHOENIX CONTACT ZB6:UNBEDRUCKT P/N 1051003
162
162
21
DIN RAIL, PHOENIX CONTACT, NS3575PERF P/N 0801733, AS REQ'D
2
2
22
DIN RAIL STANDOFF MOUNTING BRACKET, PHOENIX CONTACT, BG/S P/N 1201086
4
4
23
TERMINAL JUMPER BAR, 10 POLE FOR TB'S, PHOENIX CONTACT FBS 10-6 P/N 3030271
3
3
110-005-157
24
DC MOTOR CONTROLLER W/ SPEED POT, KB ELECTRONICS P/N KBPB-125
2
2
110-020-071
25
KNOB/DIAL KIT FOR CONTROLLER SPEED POT, (1) 5K OHM POT INCLUDED, KB ELECTRONICS P/N 9832
4
4
110-020-080
26
SLOW SPEED POT, 5K OHMS, KB ELECTRONICS 9831
2
2
110-020-092
10
11
12
PAGE 1
BILL OF MATERIAL
PROJECT NAME :
ASSEMBLY NO: I12305-CTP-1
ITEM NO:
REV
- DUAL CLARITRAC CONTROL PANEL
1
CONTRACT NO: I12305
2
RELEASE DATE:
3
MRK
NO.
GREENWOOD, LA
DESCRIPTION
REV
NO. DESCRIPTION
PER
QTY
TOT
QTY
PART
NUMBER
BRIDGE RECTIFIER, THOMSON CONSUMER ELECTRONICS, SK3680
2
2
110-034-001
28
DC AMMETER, SHURITE 8205Z, ALLIED STOCK # 698-8205
2
2
110-034-002
29
AMMETER BRACKET (DETAIL B-1829)
2
2
108-141-024
30
PLUG-IN RESISTER (1/2 HP), KB ELECTRONICS P/N 9841
2
2
110-013-602
31
RELAY, 2 POLE, W/ SOCKET, PHOENIX PR2-RSC3-LV-120AC/2X21AU P/N 2834669
10
10
32
RELAY, 4 POLE, W/ SOCKET, PHOENIX PR2-RSC3-LV-120AC/4X21AU P/N 2834740
6
6
33
DC OVERCURRENT MONITOR, 24-240 VAC/VDC, TELEMECANIQUE P/N RM35JA32MW
2
2
110-016-085
34
PUSHBUTTON OPERATOR, ILLUM., FLUSH, RED, TELEMECANIQUE ZB4-BW343
2
2
110-011-109
35
MOUNTING BASE, LED LIGHT MODULE, RED, 120V, W/ 1 N.O., TELEMECANIQUE, ZB4-BW0G41
2
2
110-050-100
36
PUSHBUTTON MAINTAINED, MUSHROOM HEAD, RED, TELEMECANIQUE P/N ZB4-BT4
2
2
110-011-113
37
PILOT LIGHT HEAD, GREEN, LED, TELEMECANIQUE P/N ZB4-BV033
8
8
110-019-100
38
MOUNTING COLLAR, LED LIGHT MODULE, 120V, GREEN, TELEMECANIQUE, ZB4-BVG3
8
8
110-050-150
39
PILOT LIGHT HEAD, YELLOW, LED,
4
4
110-019-102
40
MOUNTING COLLAR, LED LIGHT MODULE, 120V, YELLOW, TELEMECANIQUE, ZB4-BVG5
4
4
110-050-152
41
SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD2
4
4
110-018-100
42
SELECTOR SWITCH, 3 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD3
4
4
110-018-101
43
PUSHBUTTON OPERATOR, FLUSH HEAD, GREEN, TELEMECANIQUE ZB4-BA3
2
2
110-011-100
44
MOUNTING BASE W/ CONTACT BLOCK, 1 N.O & 1 N.C., TELEMECANIQUE P/N ZB4-BZ105
2
2
110-050-043
45
MOUNTING BASE W/ CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZB4-BZ101
6
6
110-050-040
46
MOUNTING BASE W/ CONTACT BLOCK, 2 N.O., TELEMECANIQUE P/N ZB4-BZ103
4
4
110-050-042
47
EXTRA CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZBE101
4
4
110-005-081
48
ILLUM GREEN SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4-BK1233
2
2
110-018-107
49
MOUNTING COLLAR + 1 NO CONTACT BLOCK + GREEN LED, 120 VAC, TELEMECANIQUE P/N ZB4-BWOG3
2
2
110-050-102
50
POWER DISTRIBUTION BLOCK, 3 POLE, MINI, MERSEN P/N MPDB63163
1
1
110-005-250
51
HINGED SAFETY COVER, MINI, MERSEN, P/N MPDBC6263
1
1
110-005-251
52
SURGE PROTECTOR, 120 VAC, FERRAZ SHAWMUT P/N ST1201PG
2
2
110-200-080
53
CIRCUIT BREAKER, 40A, 1P, SQUARE D P/N MG24512,
1
1
110-017-049
CB MAIN
RAO
APPROVED BY:
DWL
ITEM QUANTITY
27
TELEMECANIQUE P/N ZB4-BV053
PREPARED BY:
VENDOR
P.O. #
UNIT
COST
1
EXTD
COST
PAGE 2
BILL OF MATERIAL
PROJECT NAME :
ASSEMBLY NO: I12305-CTP-1
ITEM NO:
REV
- DUAL CLARITRAC CONTROL PANEL
1
CONTRACT NO: I12305
2
RELEASE DATE:
3
MRK
NO.
GREENWOOD, LA
DESCRIPTION
REV
NO. DESCRIPTION
PREPARED BY:
RAO
APPROVED BY:
DWL
ITEM QUANTITY
PER
QTY
TOT
QTY
PART
NUMBER
CB1, CB2
2
2
110-017-110
CB9, CB10
54
CIRCUIT BREAKER, 15A, 1P, SQUARE D P/N GCB150,
55
CIRCUIT BREAKER, 10A, 1P, SQUARE D P/N GCB100,
2
2
110-017-109
56
CIRCUIT BREAKER, 5A, 1P, SQUARE D P/N GCB50,
CB3
1
1
110-017-107
57
CIRCUIT BREAKER, 3A, 1P, SQUARE D P/N GCB30,
CB5, CB6, CB7, CB8
4
4
110-017-105
58
CIRCUIT BREAKER, 1 AMP, SQUARE D 9080-GCB10,
CB4
59
FUSE, 8A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-8
60
1
1
110-017-101
10
10
110-016-047
FUSE, 12A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-12
5
5
110-016-045
61
PROCESS AIR HEATER, HOFFMAN, P/N D-AH2001A
1
1
110-026-106
62
DUPLEX RECEPTACLE, PHOENIX P/N 5600461
1
1
63
LEOPOLD COMPANY NAMEPLATE AND ASSOCIATED MOUNTING HARDWARE
1
1
64
PHENOLIC NAMEPLATES AS PER ARRANGEMENT DRAWING
1
1
65
WIREWAY, 2" X 3", PANDUIT
19'
38'
66
WIREWAY COVER FOR 2" X 3", PANDUIT
19'
38'
67
WIREWAY, 1" X 3", PANDUIT
3'
6'
68
WIREWAY COVER FOR 1" X 3", PANDUIT
3'
6'
69
QUALITY CONTROL TEST PROCEDURE
1
1
VENDOR
P.O. #
UNIT
COST
1
EXTD
COST
107-002-106
70
71
72
73
74
75
76
77
78
79
80
PAGE 3
BILL OF MATERIAL
ASSEMBLY NO: I12305-CTP-1
ITEM NO:
- DUAL CLARITRAC CONTROL PANEL
PROJECT NAME :
REV
1
CONTRACT NO: I12305
2
RELEASE DATE:
3
MRK
NO.
REV
NO. DESCRIPTION
GREENWOOD, LA
DESCRIPTION
PER
QTY
PREPARED BY:
RAO
APPROVED BY:
DWL
ITEM QUANTITY
TOT
QTY
PART
NUMBER
VENDOR
P.O. #
UNIT
COST
1
EXTD
COST
81
82
83
PAGE 4
WM Stainless Wallmount enclosures
Rittal WM stainless steel enclosures can be used for
virtually any application. NEMA 4X protection ratings are
ensured through a secure locking system, foamed-in-place
gasket and knife-edge perimeter. Features include a body
constructed of cold rolled steel, steel doors and zinc-plated
mounting panels. WM enclosures are readily available in
all of the most popular sizes, protection categories and
configurations – including universal disconnect cutout –
and a full range of accessories. For complete details on the
entire line, go to www.rittal.us.
• One-piece welded stainless steel body
• Available 304 and 316L stainless steel
• Flange-trough collar opening channels liquids and dust
away from enclosure gasket and enclosure interior
• Left-hand hinged door
• Blind riv-nuts allow for secure mounting
• Foamed-in-place gasket
• Zinc-plated mounting panel standard
• Slope top versions have 20-degree sloped roof that
overlaps the door
• Enclosures less than 20” in height have one
¼ turn latch
• Enclosures 20 - 40” in height have two
¼ turn latches
• Enclosures greater than or equal to 42”
in height have a 3-point latching L-handle
• Disconnect enclosures have a 2 or 3-point
latching L-handle
www.rittal.us
The Rittal enclosures and accessories you need most often are in stock and ready for quick access.
The RittalXpress stocking program includes more than 2,220 part numbers, continuously in stock
and ready for shipping when you need them. Visit www.rittal.us/rittalxpress to find out more.
Note: measurements are approximate.
316L Stainless Steel – UL/cUL Type 12, 3R, 4, 4X
Part No.
H xW x D
Part No.
H xW x D
Part No.
H xW x D
Part No.
H xW x D
WM121206N4
12x12x6
WM242010N4
24x20x10
WM121206N6
12x12x6
WM242010N6
24x24x10
WM161206N4
16x12x6
WM302410N4
30x24x10
WM161206N6
16x12x6
WM302410N6
30x24x10
WM161606N4
16x16x6
WM303010N4
30x30x10
WM161606N6
16x16x6
WM303010N6
30x30x10
WM201606N4
20x16x6
WM363010N4
36x30x10
WM201606N6
20x16x6
WM363010N6
36x30x10
WM202006N4
20x20x6
WM483610N4
48x36x10
WM202006N6
20x20x6
WM483610N6
48x36x10
WM161208N4
16x12x8
WM242412N4
24x24x12
WM161208N6
16x12x8
WM242412N6
24x24x12
WM201608N4
20x16x8
WM302412N4
30x24x12
WM201608N6
20x16x8
WM302412N6
30x24x12
WM202008N4
20x20x8
WM363012N4
36x30x12
WM202008N6
20x20x8
WM363012N6
36x30x12
WM241608N4
24x16x8
WM363612N4
36x36x12
WM241608N6
24x16x8
WM363612N6
36x36x12
WM242008N4
24x20x8
WM423612N4
42x36x12
WM242008N6
24x20x8
WM423612N6
42x36x12
WM242408N4
24x24x8
WM483612N4
48x36x12
WM242408N6
24x24x8
WM483612N6
48x36x12
WM302408N4
30x24x8
WM603612N4
60x36x12
WM302408N6
30x24x8
WM603612N6
60x36x12
WM303008N4
30x30x8
WM363016N4
36x30x16
WM303008N6
30x30x8
WM363016N6
36x30x16
WM362408N4
36x24x8
WM483616N4
48x36x16
WM362408N6
36x24x8
WM483616N6
48x36x16
WM363008N4
36x30x8
WM603616N4
60x36x16
WM363008N6
36x30x8
WM603616N6
60x36x16
304 Stainless Steel Disconnect – UL/cUL Type 12, 3R, 4, 4X
316L Stainless Steel Disconnect – UL/cUL Type 12, 3R, 4, 4X
Part No.
H xW x D
Part No.
WM242608X4
24x26x8
WM242608X6
24x26x8
WM363208X4
36x32x8
WM363208X6
36x32x8
WM363210X4
36x32x10
WM363210X6
36x32x10
WM603810X4
60x38x10
WM603810X6
60x38x10
WM363212X4
36x32x12
WM363212X6
36x32x12
WM423212X4
42x32x12
WM423212X6
42x32x12
WM483812X4
48x38x12
WM483812X6
48x38x12
WM603612X4
60x38x12
WM603812X6
60x38x12
WM483816X4
48x38x16
WM483816X6
48x38x16
304 Stainless Steel Slope Top – UL/cUL Type 12, 3R, 4, 4X
H xW x D
316L Stainless Steel Slope Top – UL/cUL Type 12, 3R, 4, 4X
Part No.
H xW x D
Part No.
H xW x D
WMS161208N4
16x12 x8
WMS161208N6
16x12x8
WMS161608N4
16x16x8
WMS161608N6
16x16x8
WMS201608N4
20x16x8
WMS201608N6
20x16x8
WMS202008N4
20x20x8
WMS202008N6
20x20x8
WMS242008N4
24x20x8
WMS242008N6
24x20x8
WMS242408N4
24x24x8
WMS242408N6
24x24x8
WMS302408N4
30x24x8
WMS302408N6
30x24x8
WMS303008N4
30x30x8
WMS303008N6
30x30x8
WMS363008N4
36x30x8
WMS363008N6
36x30x8
WMS201612N4
20x16x12
WMS201612N6
20x16x12
WMS202012N4
20x20x12
WMS202012N6
20x20x12
WMS242412N4
24x24x12
WMS242412N6
24x24x12
WMS302412N4
30x24x12
WMS302412N6
30x24x12
WMS363012N4
36x30x12
WMS363012N6
36x30x12
WMS363612N4
36x36x12
WMS363612N6
36x36x12
WMS363016N4
36x30x16
WMS363016N6
36x30x16
WMS483616N4
48x36x16
WMS483616N6
48x36x16
WMS603616N4
60x36x16
WMS603616N6
60x36x16
Rittal Corporation
Urbana, Ohio • Schaumburg, Illinois • Houston, Texas • Sparks, Nevada • USA
Toll-free: 800-477-4000 • Fax: 800-477-4003 • Email: rittal@rittal.us • Online: www.rittal.us
08/12 • US216
304 Stainless Steel – UL/cUL Type 12, 3R, 4, 4X
Bulletins
D85, A80
How It Works
Life Expectancy and Usage
Industrial Corrosion Inhibitors
Hoffman corrosion inhibitors protect
• Interior components of electrical enclosures,
boxes, consoles, and wireways
• Interior components of electronic enclosures
• Electrical and electronic equipment
and controls
• Parts and components that are packaged in
crates during shipping and storage
• Switch gear and relay cabinets
• Interiors of pipes, conduits, and fuse boxes
• Process control computers, instruments, and
recording devices
• Tool chest interiors and contents
• Equipment stored at construction sites
Chief Advantages
• Protects against salt and high humidity
• Eliminates the need of oiling, plating, or
dipping metal
• Puts protected equipment to use immediately
without degreasing or coating removal
• Provides durable protection for up to
12 months
*
*
The normal useful life-span of Hoffman
corrosion inhibitors is in excess of one year.
However, inhibitor life expectancy is shortened
by approximately 25% when exposed to
temperatures above 104° F (40°C).
This product is not recommended for use
where temperature exceeds 199°F. Ventilated
enclosures or enclosures not sealed properly
as well as frequent door openings also shorten
the product life. Additional inhibitors should be
used if these conditions exist. Since Hoffman
corrosion inhibitors are vapor phase
protective, all surfaces to be protected should
be accessible to the vapors.The maximum
distance the vapors can travel is approximately
1.50 feet (.46 meters). Protection of long
narrow enclosures can be achieved with tape
or multiple inhibitors.
Storage and Handling
Each Hoffman corrosion inhibitor is
individually packaged in a resealable bag for
maximum effectiveness at time of usage.
Corrosion inhibitors should be stored at
temperatures not exceeding 120°F (45°C ).
Recommended shelf life under normal
conditions is one year. Hoffman corrosion
inhibitors are not returnable.
When determining the proper corrosion
inhibitor for your application, assume that the
enclosure volume to be protected is greater
than calculated if (1) cabinet doors are opened
frequently, (2) cabinet is located in an
extremely corrosive area, and/or (3) cabinet
length divided by depth is greater than four.
AHCI1DV Foam device protects one cubic
foot (28 liters) of enclosure volume for
approximately one year.
Size: .25" x 1.25" x 3.00"
(6mm x 32mm x 76mm)
AHCI60R Tape protects sixty cubic feet of
enclosure volume per roll. Use approximately
2.50" (6.3cm) of tape per cubic foot (28
liters) of enclosure volume to be protected.
Each
roll of tape is packaged individually in a
resealable bag.
Size: .25" x .75" x 12.00'
(6mm x 19mm x 3.6m)
AHCI240R Tape protects 240 cubic feet of
enclosure volume per roll. Use approximately
1.00" (2.5cm) of tape per cubic foot (28
liters) of enclosure volume to be protected.
Each
roll of tape is packaged individually in a
resealable bag.
Size: .25" x 2.00" x 20.00'
(6mm x 51mm x 6.1m)
AHCI5E Emitter protects five cubic feet
(142 liters) of enclosure volume for
approximately one year. Emitters contain
additional red metal (non-ferrous) inhibitors.
Size: 2.50" (diameter) x 1.50" (high)
(63mm x 38mm)
AHCI10E Emitter protects ten cubic feet
(283 liters) of enclosure volume for
approximately one year. Emitters contain
additional red metal (non-ferrous) inhibitors.
Size: 2.50" (diameter) x 2.00" (high)
(63mm x 51mm)
AHCI236S Spray is a non-conductive,
nonflammable, vapor phase film and is nontoxic. It has essentially neutral pH value.
Application provides instant protection
against corrosion. Spray is water soluble and
can be easily flushed away with water if
desired.This product should be kept from
freezing, and has a shelf life of
2+ years in normal warehouse conditions.
Metal
Protected by Chemical
Unprotected by Chemical
Catalog Number
Enclosure Volume Protected
Aluminum
Marked reduction of surface attack; no pitting
Severe surface attack; tarnish; pitting
AHCI1DV
1 cu. ft. (28.32 liters)
Brass
Decreased tarnish; very minor surface attack
Surface discoloration; pitting
AHCI5E
5 cu. ft. (141.6 liters)
Steel, Iron
No change
Severe corrosion
AHCI10E
10 cu. ft. (283.2 liters)
Copper
Slight staining
Heavy corrosive attack
AHCI60R
60 cu. ft. pr. roll (1699 liters)
Zinc Plate
Slight discoloration
Severe corrosion
AHCI240R
240 cu. ft. pr. roll (6797 liters)
Tin Plate
Slight discoloration
Moderate corrosive attack
AHCI238S
(Corrosion Inhibitor Spray)
* AHCI5E and AHCI1OE emitters are recommended for these materials.
Data subject to change without notice
☎ 763 422 2211
FAX 763 422 2600
©2003 Hoffman Enclosures Inc.
12.19
General Accessories
Each inhibitor contains a special chemical
combination that vaporizes and condenses on
all surfaces in an enclosed area.Vapors will
redeposit as needed in the event of
condensation of moisture on surfaces.These
vapors reach every part of an enclosure,
protecting all interior components. Spraying,
wiping, or greasing are not required.This
eliminates precoating, special wraps, and drying
agents. Protection is effective even in salt
water atmospheres.The A-HCI5E and AHCI10E emitters have additional red metal
inhibitors for further protection. Enclosures
containing corrosion inhibitors must be
reasonably sealed.
12
FLUSH-CLEANING
ECD DRAINS AND BREATHERS
Flush cleaning may be required by the user's periodic
maintenance program or when a drain or breather
becomes clogged with foreign material.
IF 843
Installation & Maintenance Information
1.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
ECD Breathers are installed in hubs or drilled and tapped
openings in tops of the enclosures or in upper sections of
conduit systems to provide ventilation to minimize
condensation.
APPLICATION
TABLE 1
ECD Drains & Breathers
Cat. No.
Description
ECD1 N4B Breather
ECD1 N4D Drain
ECD11
Drain
ECD13
Breather
ECD15
Universal Drain or Breather
ECD16
Universal Drain or Breather
ECD18
Combination Breather/Drain
ECD38 N4B Breather
ECD38 N4D Drain
ECD281
Drain
ECD284
Universal Drain or Breather
ECD384
Universal Drain or Breather
ECD385
Universal Drain or Breather
ECD387
Drain
B
x
x
x
x
x
x
Class I
Group
C
D
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
E
x
x
x
x
x
x
x
x
x
x
Class II
Group
F
x
x
x
x
x
x
x
x
x
x
x
x
x
x
G
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Class NEMA
III
4X
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Recommended practice incorporates a breather and a
drain in each enclosure or conduit system where
condensation may occur.
ECD Drains are installed in hubs or drilled and tapped
openings in the bottoms of enclosures or in lower sections
of conduit systems to allow liquid to drain out.
ECD Universal Drains or Breathers can be installed
either as an ECD Drain or ECD Breather, as described
above.
1.
2.
ECD NEMA 4X Drains and Breathers are designed,
engineered, and rated for UL 50 hose-tight wet locations.
These fittings are installed in hubs or drilled and tapped
openings. Drains are to be installed in bottoms of
enclosures or lower sections of conduit runs to prevent
pooling of liquid. Breathers are to be installed in tops of
enclosures and in upper sections of conduit runs to provide
ventilation to minimize condensation.
TABLE II
3.
Install the drain or breather into the matching female
thread, tightening it with a wrench. The female thread
should be tapered and tapped to electrical thread
dimensions (As referenced in NEMA FB-1 Type NTC
or FED-STD H28/7 Table 7.6).
4.
With combination ECD18 only if necessary, cut back
rubber tubing to prevent interference with other
equipment. This tubing provides ventilation and must
protrude above any anticipated water level.
5.
With ECD NEMA 4X Breathers, ensure cap is tightly
screwed and secured before completing the
installation process.
WARNING
At least 5 full threads of drain or breather must be
engaged in enclosure to meet NEC requirements for
explosion proof (Class I) applications.
IF 843 • 05/06
ECD NEMA 4X
ECD Universal and NEMA 4X Inspection and
Maintenance:
1.
Remove drain or breather and replace it with either a
plug or a clean drain or breather.
2.
Clean drain by following "Flush Cleaning" instructions.
3.
For ECD NEMA 4x Breathers, unscrew cap before
flush-cleaning and securely tighten once complete.
2.
Male
Thread
Size
Drain
1/4
ECD281
3/8
ECD387
1/2
ECD11
ECD Standard
Breather
----------ECD13
ECD NEMA 4x
Drain
---------
Breather
---------
ECD38 N4D ECD38 N4B
ECD1 N4D ECD1 N4B
ECD Universal
ECD
Drain or
Combination
Breather
Breather/Drain
ECD284
ECD384
ECD385
ECD15
ECD16
Flush ECD with water under line pressure (typically 30
to 75 psi). Discard the drain or breather if the foreign
material is not removed.
NOTE: Different styles and sizes of ECD fittings will
allow different amounts of water or air to pass through.
To determine if a breather or drain has been cleaned,
compare the volume of water passing through it with
the amount that will pass through a clean, unused
breather or drain of the same style and size.
THREAD SIZE
Check carton label and products to be certain the
hazardous location markings (Class and Group) show
that the product is suitable for the application.
Remove plug from tapped opening into which drain or
breather is to be installed. (Whenever possible, install
drain at lowest point in the system or enclosure to
minimize "pooling" of liquids).
3/4" I.D. HOSE
(FORCE FIT)
ECD Combination Breather/Drains provide ventilation to
minimize condensation and also allow liquids to drain out.
They are installed in hubs or drilled and tapped openings in
the bottoms of enclosures or lower sections of conduit
systems. The ECD Combination Breather/Drain is both a
breather and drain device that can be used in special
applications where the use of a tap mounted breather is not
possible due to physical limitations.
INSTALLATION
WARNING
To avoid electrical shock, electrical power must be
off before and during installation or maintenance.
ECD Universal
Attach drain or breather to a clean water line with
threaded end facing upstream. Some methods are
shown below.
3.
After cleaning, attach breather or drain to a
pressurized dry air supply line in a similar fashion to
that used with the water line in Step 1.
4.
Blow the fitting dry, inside and out, with the dry air.
5.
Once flush-cleaning is complete, reinstall the ECD
fitting following the installation instructions provided.
6.
For ECD38 N4B and ECD1 N4B Breathers, be sure to
securely tighten non-metallic white breather cap once
completed with flush cleaning process.
------------ECD18
INSPECTION & MAINTENANCE OF
DRAINS AND BREATHERS
Perform visual and mechanical inspections on a regular
basis. Frequency should be determined by the
environmental conditions. However, it is recommended
that checks should be made at least once a year.
WARNING
Never disassemble breathers or drain assemblies.
ECD Standard and Combination Inspection and
Maintenance
1.
Inspect by rotation handle of drain or cap of breather
about one-half turn. If it does not rotate freely it needs
cleaning and must be removed.
CAUTION
Do not force handle or cap during inspections.
2.
Remove drain or breather and replace it either with a
plug or clean drain or breather.
3.
Clean drain or breather by following "Flush Cleaning"
instructions.
Copyright© 2006, Cooper Industries, Inc.
Page 1
All statements, technical information and recommendations contained herein are based on information and tests we believe to be
reliable.The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds "Terms and Conditions of Sale",
and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use
and assumes all risk and liability whatsoever in connection therewith.
Cooper Industries Inc.
Crouse-Hinds Division
PO Box 4999, Syracuse, New York 13221 • U.S.A.
Copyright© 2006, Cooper Industries, Inc.
IF 843
Revision 4
Revised 05/06
Supercedes 04/05
MicroLogix 1400
Small Programmable Logic Controller
Features and Benefits
•
Expand your application
capabilities with up to 7
expansion I/O modules for a
maximum of 256 discrete I/O
•
Up to 6 embedded 100 kHz
highspeed counters (on
controllers with dc inputs)
•
2 Serial ports with DF1/ DH485/
Modbus RTU/DNP3/ASCII
protocol support
•
Ethernet port provides you with
EtherNet/IP, DNP3 over IP and
Modbus TCP/IP protocol support
as well as web server and email
capabilities
•
Built-in LCD with backlight
allows you to view controller
and I/O status, and provides a
simple interface for messages,
bit / integer monitoring and
manipulation
Product Description
The Allen-Bradley® MicroLogix™ 1400 from Rockwell Automation
complements the existing MicroLogix family of small programmable
logic controllers. MicroLogix 1400 combines the features you demand
from MicroLogix 1100, such as EtherNet/IP, online editing, and a built-in
LCD, plus provides you with enhanced features, such as: higher I/O count,
faster High Speed Counter/PTO and enhanced network capabilities
Take advantage of the built-in LCD with back lighting to set the
Ethernet network configuration, display floating point values on a user
configurable display, display OEM logos at startup and read or write any
binary, integer and long file elements in the data table.
Three embedded communication ports provide you with excellent
communications capabilities. MicroLogix 1400 offers an isolated RS232C/
RS485 combination port; a non-isolated RS232C port; and an RJ-45 port
for 10/100 Mbps EtherNet/IP peer-to-peer messaging, DNP3 over IP and
Modbus TCP/IP protocol.
Similar to the rest of the MicroLogix family, MicroLogix 1400 is
programmed with RSLogix 500 programming software (Version 8.1 and
above) as well as RSLogix Micro programming software.
Product Specifications
MicroLogix
1766-L32BWA 1766-L32AWA 1766-L32BXB
Input Power
120/240 V AC
1766-L32BWAA
24V DC
1766-L32AWAA
120/240 V AC
24V DC
Memory
non-volatile battery backed RAM
User Program /
User Data Space
10K / 10K configurable
Data Logging /
Recipe Storage
128 K (without Recipe) / up to 64 K (after subtracting Data Logging)
Battery Back-up
Yes
Back-up Memory
Module
Yes
(12) Fast 24VDC
(12) Fast 24VDC
Digital Inputs
(20) 120VAC
(8) Normal 24VDC
(12) Fast 24VDC
(12) Fast 24VDC
(20) 120VAC
(8) Normal
24VDC
(8) Normal 24VDC
(8) Normal 24VDC
(6) Relay
Digital Outputs
(12) Relay
(12) Relay
(6) Relay
(3) Fast DC
(12) Relay
(12) Relay
(3) Normal DC
Analog Inputs /
Outputs
1766-L32BXBA
(3) Fast DC
(3) Normal DC
None
(4) Voltage Inputs / (2) Voltage Outputs
Serial Ports
(1) RS232C/RS485* , (1) RS232C**
Serial Protocols
DF1 Full Duplex, DF1 Half Duplex Master/Slave, DF1 Radio Modem, DH-485, Modbus RTU Master/Slave, ASCII, DNP 3 Slave
Ethernet Ports
(1) 10/100 EtherNet/IP port
Ethernet Protocols
EtherNet/IP messaging, DNP3 over IP and Modbus TCP/IP
Trim
Potentiometers
2 Digital
High-Speed
Inputs
Up to 6 channels
@ 100 kHz
N/A
Up to 6 channels
@ 100 kHz
Up to 6 channels
@ 100 kHz
N/A
Real Time Clock
Yes, embedded
PID
Yes (limited by loop and stack memory)
3 channel PTO
PWM /PTO
N/A
Up to 6 channels
@ 100 kHz
3 channel PTO
(100kHz)\PWM
N/A
(40kHz)
(100kHz)\PWM
(40kHz)
Embedded LCD
Yes
Floating Point
Math
Yes
Online Editing
Yes
Operating
Temperature
-20°C...+60°C
Storage
Temperature
-40°C (or -30°C)...+85°C
* Isolated. RS232/RS485 combo port. Same as MicroLogix 1100 Comm 0
** Non-isolated RS232. standard D-sub connector.
Rockwell Automation is an official ENERGY STAR® Industrial Service and Product Provider. It has proven it provides energy efficiency services and/or products to commercial buildings and industrial manufacturing
plants in the United States by collaborating with an ENERGY STAR Industrial Partner to submit a teaming profile that outlines the scope and resulting savings from energy efficiency-driven projects.
For more information, visit ENERGY STAR for Industry at www.energystar.gov/index.cfm?c=industry.bus_industry
Allen-Bradley, MicroLogix and RSLogix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1766-PP001D-EN-P – April, 2011
Supercedes Publication 1766-PP001C-EN-P October, 2010
Copyright © 2011 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
34
MicroLogix Programmable Controllers Selection Guide
1762 Digital I/O
1762 Digital Expansion Input Modules Specifications
Specification
1762-IA8
1762-IQ8
1762-IQ16
Voltage Category
100/120V ac
24V dc (sink/source) 9
24V dc (sink/source) 9
Operating Voltage Range
79…132V ac @ 47…63 Hz
10…26.4V dc @ 55 °C (131 °F)
10…30V dc @ 30 °C (86 °F)
10…26.4V dc @ 55 °C (131 °F)
10…30V dc @ 30 °C (86 °F)
Number of Inputs
8
8
16
Number of Commons
1
1
2
Bus Current Draw (max.)
50 mA @ 5V dc (0.25 W)
50 mA @ 5V dc (0.25 W)
60 mA @ 5V dc (0.25 W)
Heat Dissipation (max.)
2.0 Total Watts
3.7 Total Watts
5.3 Total Watts @ 30V
4.2 Total Watts @ 26.4V
Signal Delay (max.)
On Delay: 20.0 ms
Off Delay: 20.0 ms
On Delay: 8.0 ms
Off Delay: 8.0 ms
On Delay: 8.0 ms
Off Delay: 8.0 ms
Off-State Voltage (max.)
20V ac
5V dc
5V dc
Off-State Leakage Current (max.)
2.5 mA
1.5 mA
1.5 mA
On-State Voltage (min.)
79V ac (min.) 132V ac (max.)
10V dc
10V dc
minimum
nominal
maximum
5.0 mA @ 79V ac @ 47 Hz
12.0 mA @ 120V ac @ 60 Hz
16.0 mA @ 132V ac @ 63 Hz
2.0 mA @ 10V dc
8.0 mA @ 24V dc
12.0 mA @ 30V dc
2.0 mA @ 10V dc
8.0 mA @ 24V dc
12.0 mA @ 30V dc
Inrush Current (max.)
250 mA
—
—
Nominal Impedance
12 kΩ @ 50 Hz
10 kΩ @ 60 Hz
3 kΩ
3 kΩ
Isolated Groups
Group 1: inputs 0…7
(internally conected commons)
Group 1: inputs 0…7
(internally conected commons)
Group 1: inputs 0…7
Group 2: inputs 8…15
Input Group to Backplane Isolation
Verified by one of the following dielectric tests:
1517V ac for 1 s or 2145V dc for 1 s
132V ac working voltage (IEC Class 2 reinforced
insulation)
Verified by one of the following dielectric tests: 1200V ac for 1 s or 1697V dc for 1 s
75V dc working voltage (IEC Class 2 reinforced insulation)
On-State Current:
9 Sinking/Sourcing Inputs - Sourcing/sinking describes the current flow between the I/O module and the field device. Sourcing I/O circuits supply (source) current to sinking field devices. Sinking I/O circuits are driven by a current
sourcing field device. Field devices connected to the negative side (DC Common) of the field power supply are sinking field devices. Field devices connected to the positive side (+V) of the field supply are sourcing field devices.
Publication 1761-SG001A-EN-P
MicroLogix Programmable Controllers Selection Guide
35
1762 Digital Expansion Output Modules Specifications
Specification
1762-OA8
1762-OB8
1762-OB16
1762-OW8
1762-OW16
1762-OX6I
AC/DC normally open
relay
AC/DC Type C Relay
5…265V ac
5…125V dc
5…265V ac
5…125V dc
Voltage Category
100/120V ac
24V dc
24V dc
AC/DC normally open
relay
Operating Voltage Range
85…265V ac @ 47…63
Hz
20…26.4V dc
20…26.4V dc
5…265V ac
5…125V dc
Number of Outputs
8
8
16
8
16
6 (N.C., N.O.)
Number of Commons
2
1
1
2
2
6
Bus Current Draw (max.)
115 mA @ 5V dc (0.575 W) 115 mA @ 5V dc (0.575 W) 175 mA @ 5V dc (0.88 W)
Heat Dissipation (max.)
2.9 Total Watts
1.61 Total Watts
2.9 Total Watts @ 30 °C
(86 °F)
2.1 Total Watts @ 55 °C
(131 °F)
2.9 Total Watts
5.6 Total Watts
2.8 Total Watts
Signal Delay (max.) resistive load
On Delay: 1/2 cycle
Off Delay: 1/2 cycle
On Delay: 0.1 ms
Off Delay: 1.0 ms
On Delay: 0.1 ms
Off Delay: 1.0 ms
On Delay: 10 ms
Off Delay: 10 ms
On Delay: 10 ms
Off Delay: 10 ms
On Delay: 10 ms
Off Delay: 20 ms
Off-State Leakage Current
(max.)
2 mA @ 132V
2.5 mA at 265V
1.0 mA
1.0 mA
0 mA
0 mA
0 mA
On-State Current (min.)
10 mA
1.0 mA
1.0 mA
10 mA @ 5V dc
10 mA
100 mA
1.0V dc
1.0V dc
—
—
—
On-State Voltage Drop (min.) 1.5V @ 0.5A
80 mA @ 5V dc (0.40 W) 120 mA @ 5V dc (0.60 W) 110 mA @ 5V dc (0.55 W)
90 mA @ 24V dc (2.16 W) 140 mA @ 24V dc (3.36 W) 110 mA @ 24V dc (2.64 W)
Continuous Current per
Point (max.)
0.25 A @ 55 °C (131 °F)
0.5 A @ 30 °C (86 °F)
0.5 A @ 55 °C (131 °F)
1.0 A @ 30 °C (86 °F)
0.5 A @ 55 °C (131 °F)
1.0 A @ 30 °C (86 °F)
7 A (Also see MicroLogix
2.5 A (Also see MicroLogix 1200 Relay Contact Rating
1200 Relay Contact Rating
on page 31.)
on page 31.)
Continuous Current per
Common (max.)
1.0 A @ 55 °C (131 °F)
2.0 A @ 30 °C (86 °F)
4.0 A @ 55 °C (131 °F)
8.0 A @ 30 °C (86 °F)
4.0 A @ 55 °C (131 °F)
8.0 A @ 30 °C (86 °F)
8A
8A
7 A (Also see MicroLogix
1200 Relay Contact Rating
on page 31.)
Continuous Current per
Module (max.)
2.0 A @ 55 °C (131 °F)
4.0 A @ 30 °C (86 °F)
4.0 A @ 55 °C (131 °F)
8.0 A @ 30 °C (86 °F)
4.0 A @ 55 °C (131 °F)
8.0 A @ 30 °C (86 °F)
16 A
16 A
30 A
Surge Current (max.)
5.0 A 9
2.0 A 7
2.0 A 7
See MicroLogix 1200 Relay Contact Rating on page 31.
9 Repeatability is once every 2 seconds for a duration of 25 ms.
7 Repeatability is once every 2 seconds @ 55 °C (131 °F), once every second @ 30 °C (86 °F) for a duration of 10 ms.
1762 Analog Modules
1762 Analog Expansion Modules Common Specifications
Specification
1762-IF4
1762-IF2OF2
1762-OF4
Bus Current Draw (max.)
40 mA @ 5V dc
50 mA @ 24V dc
40 mA @ 5V dc
105 mA @ 24V dc
40 mA @ 5V dc
165 mA @ 24V dc
Analog Normal Operating Ranges
Voltage: -10…+10V dc
Current: 4…20 mA
Voltage: 0…10V dc
Current: 4…20 mA
Voltage: 0…10V dc
Current: 4…20 mA
Full Scale 9 Analog Ranges
Voltage: -10.5…+10.5V dc
Current: -21…+21 mA
Voltage: 0…10.5V dc
Current: 0…21 mA
Voltage: 0…10.5V dc
Current: 0…21 mA
Resolution
15 bits
12 bits (unipolar)
12 bits (unipolar)
Repeatability 7
±0.1%
±0.1%
±0.1%
Input and Output Group to System Isolation
30V ac/30V dc rated working voltage ‡
(N.E.C. Class 2 required)
(IEC Class 2 reinforced insulation)
type test: 500V ac or 707V dc for 1 minute
30V ac/30V dc rated working voltage
(IEC Class 2 reinforced insulation)
type test: 500V ac or 707V dc for 1 minute
9 The over- or under-range flag is set when the normal operating range is exceeded. The module continues to convert the analog input up to the maximum full scale range.
7 Repeatability is the ability of the input module to register the same reading in successive measurements for the same input signal.
‡ Rated working voltage is the maximum continuous voltage that can be applied at the terminals with respect to earth ground.
Publication 1761-SG001A-EN-P
General
1
Operator dialogue terminals
Compact display units and terminals
Magelis XBT N and XBT R
Presentation
Magelis XBT N compact display units and Magelis
XBT R terminals are used to represent messages and
variables.
Various keys can be used to:
b modify variables,
b control the device,
b browse in a dialogue application
XBT N200
The models with the printer link can print alarms
messages.
XBT R411
XBT N401
Operation
All Magelis compact display units and terminals have
the same ergonomic user interface:
b 2 service keys ( & ), configurable for contextual
link or control,
b 2 service keys (ESC, ENTER), non configurable,
b With some additional keys:
v XBT N displays: 4 customisable and configurable
keys, either as function keys (control mode) or service
keys (entry mode).
v XBT R terminals: 4 service keys, non configurable
and 12 customisable and configurable keys either as
function keys or numeric inputs (depending on the
context)
“Entry” customisation
“Control” customisation
Configuration
Magelis compact display units and terminals can be
configured using the XBT L100p software, in a
Windows environment.
The XBT L100p software uses the concept of pages:
each page can be viewed in its entirety. A 2 or 4-line
window, depending on the model to be configured,
enables viewing the screen of this virtual terminal.
The symbol database of Unity Pro, TwidoSoft, PL7 or
Concept application can be import in the XBT L1000
operator dialog application
XBT N400
Communication
XBT N display units and XBT R terminals
communicate with PLCs via an integrated
point-to-point or multidrop serial link (depending on
the model).
XBT N display unit
The communication protocols used are those of
Schneider Electric PLCs (Uni-TE, Modbus).
Twido controller
Functions:
page 36365/3
36365-EN_Ver2.2.fm/2
Description:
pages 36365/4 and 36365/5
Characteristics:
pages 36366/2 and 36368/2
References:
pages 36366/3 and 36368/3
Dimensions:
page 36358/2
1
Functions
1
Operator dialogue terminals
1
Compact display units and terminals
Magelis XBT N and XBT R
Functions
XBT N compact display units and XBT R terminals have, on the front panel, function
keys and service keys (according to “control” and “entry” customisation).
Function keys F1, F2, F3, F4 for XBT N, F1…F12 for XBT R
Function keys are defined for the whole application.
They can be used for:
b accessing a page,
b latching memory bits,
b toggling memory bits (ON/OFF).
b …
In addition, with XBT R terminal, 12 function keys switch to numeric inputs 1…0,
+/- and . after action on the MOD key.
Service keys
b Service keys , ESC, DEL,
,
, MOD, ENTER, are used for modifying the
parameters of the automated system.
They perform the following actions:
ESC
Cancel an entry, suspend or stop a current action, go back up a level in a
menu.
DEL
Delete the character selected in entry mode.
MOD
Select the variable field to enter. Authorise the entry of the next field, on
each press, from left to right and top to bottom.
ENTER Confirm a selection or entry, acknowledge an alarm.
b The “arrow” keys are used to:
v change page within a menu,
v display the current alarms,
v change a digit in a variable field being entered,
v activate the function associated with a functional link,
v move up and down within a page (XBT N4pp/R4pp),
v select the value of a digit,
v select a value from a list of choices,
v increment or decrement the value of a variable field.
General:
page 36365/2
Description:
pages 36365/4 and 36365/5
Characteristics:
pages 36366/2 and 36368/2
References:
pages 36366/3 and 36368/3
Dimensions:
page 36358/2
36365-EN_Ver2.2.fm/3
Description
1
Operator dialogue terminals
1
Compact display units and terminals
Magelis XBT N and XBT R
Description of XBT N compact display units
XBT N compact display units comprise:
2
3
On the front panel
1 A communication monitoring indicator light (XBT N401).
2 A back-lit LCD display.
3 Two control or contextual link keys, non configurable.
4 An “Alarm” indicator light (XBT N401).
5 Six service keys, 4 of which (framed) are configurable as function keys and
customisable changeable legends.
6 2 system indicator lights in input mode or 4 indicator lights managed by PLC in
control mode (XBT N401).
XBT N200
5
Supplied separately
1
2
7
8
9
3
4
b
7
8
9
b
A sheet of changeable legends:
A customisable “entry” legend.
A customisable “control” legend F1, F2, F3, F4.
A customisable blank legend.
2 spring clips to fix display on panel.
XBT N401
5
6
On the rear
XBT N200/N400 display units
1 An RJ45 connector for point to point serial link and c 5 V power supply (delivered
by PLC).
1
XBT N200
XBT N401/N410/NU400 display units
2 A plug-in screw terminal block for c 24 V external power supply.
3 A 25-way SUB-D type female connector for multipoint serial link.
4 A 8-way mini-DIN female connector for printer link (modèle XBT N401).
2
XBT N401
3
General:
page 36365/2
36365-EN_Ver2.2.fm/4
4
Functions:
page 36365/3
Characteristics:
pages 36366/2 and 36368/2
References:
pages 36366/3 and 36368/3
Dimensions:
page 36358/2
Description (continued)
0
Operator dialogue terminals
1
Compact display units and terminals
Magelis XBT N and XBT R
Description of XBT R compact terminals
XBT R compact terminals comprise:
2
XBT R400
3
5
On the front panel
1 A communication monitoring indicator light (XBT R411).
2 A back-lit LCD display : 122 x 32 pixels (matrix screen).
3 Two control or contextual link keys, non configurable.
4 An “Alarm” indicator light (XBT R411).
5 Six service keys.
6 2 system indicator lights (XBT R411).
7 12 function keys or numeric inputs (depending on the context), customisable by
changeable legends
8 12 indicator lights (XBT R411), managed by PLC .
7
Supplied separately
1
2
6
9
10
3
4
5
7
b A sheet of changeable legends:
9 A customisable “control” legend F1, F2...F12.
10 2 customisable blank legends..
b 4 spring clips to fix display on panel.
XBT R411
8
On the rear
XBT R400 terminal
1 An RJ45 connector for point to point serial link and c 5 V power supply (delivered
by PLC).
XBT R410/R411 terminals
1
2 A plug-in screw terminal block for c 24 V external power supply.
3 A 25-way SUB-D type female connector for multipoint serial link.
4 A 8-way mini-DIN female connector for printer link (XBT R411).
XBT R400
2
XBT R411
3
General:
page 36365/2
4
Functions:
page 36365/3
Characteristics:
pages 36366/2 and 36368/2
References:
pages 36366/3 and 36368/3
Dimensions:
page 36358/2
36365-EN_Ver2.2.fm/5
Phaseo™ DC Power
Supply
ABL8, ABL7 and ABL1
Refer to Catalog 8440CT0601
www.us.schneider-electric.com
FOR CURRENT INFORMATION
Phaseo switch mode power supplies are totally electronic and their output voltage is regulated. They offer:
• Very compact size
• Very wide input voltage range for the Universal range
• Diagnostics via LED indicators on the front panel
• Remote diagnostics via a relay contact for the Universal range
Table 23.1:
ABL8MEM and ABL7RM24025 Regulated Switch Mode Single Phase, Modular
Ideally suited for use with small PLCs (such as Zelio® Logic Smart Relays and Twido™) or relays and starter circuits
using low consumption coils.
Input
Voltage (Vac)
Output
Voltage (Vdc)
5
12
Nominal
Current (I)
4
2
0.3
0.6
1.2
2.5
100–240
ABL8MEM12020
24
Protection Reset
Catalog Number
Auto
ABL8MEM05040
ABL8MEM12020
ABL8MEM24003
ABL8MEM24006
ABL8MEM24012
ABL7RM24025
$ Price
85.
88.
47.
70.
94.
120.
Table 23.2:
ABL8REM/7RP, Regulated Switch Mode Single Phase, Optimum
These slim electronic switch mode power supplies provide a quality of output current that is suitable for the loads
necessary for electrical equipment supplied and compatible with both the Twido range and the smallest Modicon M340
configurations, making them ideal partners.
Input Voltage (Vac)
Output Voltage (Vdc)
12
100–240
24
Nominal Current (I)
5
3
5
2.5
48
ABL8REM24030
Protection Reset
Catalog Number
ABL7RP1205
ABL8REM24030
ABL8REM24050
ABL7RP4803
Auto
$ Price
240.
130.
200.
150.
Table 23.3:
ABL8RPS/RPM, Regulated Switch Mode Single Phase, Universal
Provided with an input filter (power factor correction) which allows these to be used in commercial environments and
larger PLCs.
Input
Voltage (Vac)
Output
Voltage (Vdc)
Nominal Current (I)
24
3
5
10
100–120 /
200–500
100–120 /
200–240
ABL8RPS24050
Auto-Protection Reset
Catalog Number
Auto/Manual
ABL8RPS24030
ABL8RPS24050
ABL8RPS24100
180.
240.
350.
ABL8RPM24200
477.
20
$ Price
Table 23.4:
ABL8WPS, Regulated Switch Mode Three Phase, Universal
These power supplies provide a quality of output current that is suitable for the loads supplied and compatible with the
Modicon M340, Premium and Quantum ranges.
23
Input Voltage (Vac)
Output Voltage (Vdc)
380–500
24
Nominal Current (I)
20
40
Auto-Protection Reset
Catalog Number
ABL8WPS24200
ABL8WPS24400
Auto/Manual
$ Price
490.
782.
RELAYS AND TIMERS
For use with Universal power supplies, see optional function modules in catalog 8440CT0601, which provide
discriminating protection and meet service continuity requirements in case of microcuts and supply network cuts, power
supply failure, or application overloads.
ABL8WPS24200
Table 23.5:
ABL1, Regulated Switch Mode Single Phase, Dedicated
ABL1 regulated switch-mode power supplies are totally electronic and regulated, and provide the following benefits:
• A wide input range from 85 to 264 Vac and 120 to 370 Vdc (not indicated on the product)
• Output currents ranging from 2.5–10 A
• Products with anti-harmonic distortion input filter
• Built-in thermal overload protection
• Overload and short-circuit protection
• Identical mounting accessories for all models
Input Voltage (Vac)
Output Voltage
(Vdc)
Nominal Current
(I)
12
5
2.5
4.2
6.2
10
8.3
4.2
6.2
10
100–240a
24
ABL1RPM24042
a
b
ABL1RPM24100
100–120 / 200–240b
24
100–240a
12
24
100–120 / 200–240b
24
Protection
Reset
Catalog Number
$ Price
ABL1REM12050
ABL1REM24025
ABL1REM24042
ABL1REM24062
ABL1REM24100
ABL1RPM12083
ABL1RPM24042
ABL1PRM24062
ABL1RPM24100
Auto
Auto
75.
62.
88.
95.
135.
100.
105.
115.
180.
Compatible input voltage 120-370 Vdc not indicated on the product.
Compatible input voltage 180-370 Vdc not indicated on the product.
Approvals for relays:
File
CNN
E164867
NMTR, NMTR7
File
CNN
E164867
NMTR2, NMTR8
File 238438
Class 531187,
531107
RoHS
Compliant
For additional information, refer to Catalog #8440CT0601
23-2
CP12
Discount
Schedule
Modified
4/14/08
© 2007 Schneider Electric
All Rights Reserved
Extract from the online
catalog
UT 4
Order No.: 3044102
http://eshop.phoenixcontact.de/phoenix/treeViewClick.do?UID=3044102
Feed-through modular terminal block, Connection method: Screw
connection, Screw connection, Cross section: 0.14 mm² - 6 mm²,
AWG 26 - 10, Width: 6.2 mm, Color: gray, Mounting type: NS
35/7.5, NS 35/15
Product notes
WEEE/RoHS-compliant since:
01/01/2003
Commercial data
GTIN (EAN)
4
017918
960391
sales group
A800
Pack
50 pcs.
Customs tariff
85369010
Catalog page information
Page 27 (CL-2009)
http://
www.download.phoenixcontact.com
Please note that the data given
here has been taken from the
online catalog. For comprehensive
information and data, please refer
to the user documentation. The
General Terms and Conditions of
Use apply to Internet downloads.
Technical data
General
Number of levels
1
Number of connections
2
Color
gray
PHOENIX CONTACT Inc., USA
http://www.phoenixcon.com
Page 1 / 6
May 23, 2011
DATA SHEET D-230
KBPB
TM
“CYCLER”
Variable Speed — Run Brake Cycling
“Instant” Anti-Plug Reversing
for PM and Shunt DC Motors thru 3 Hp
Patented Overload and Reversing Circuit
TYPICAL APPLICATIONS
• Back Gauges • Door Openers • Feeders
• Indexers • Robotics • Tapping Machines
• Pumps • Screen Presses • Conveyors
®
*
STANDARD FEATURES
• Plug-in Horsepower Resistor®
• Built-in AC Line Fuse (included), Armature Fuse
(distributor supplied)
• Trimpots: MIN, MAX, IR, CL, ACCEL, DECEL and Aux.
Speed
• Auto Inhibit®, Inhibit™ and Enable
• MOV Transient Protection
• CL LED Indicator
• Voltage Following
• Tachometer or Armature Feedback
SPECIFICATIONS
Speed Range (Ratio) ...................................................... 50:1
Load Regulation
(0 – Full Load, 50:1 Speed Range) (% Base Speed) ...... 1*
Line Voltage Regulation
(At Full Load, ± 15% Line Variation) (% Base Speed).. 1/2*
Control Linearity
(% Speed vs. Dial Rotation) .............................................. 2
CL/Torque Range
(% Full Load) .......................................................... 0 – 200
DESCRIPTION
The KBPB™ “cycler” control is designed to provide antiplug “instant” reversing, solid state dynamic braking and
rapid cycling. It combines all of the features of the KBMM™
speed control with the features of the KB APRM®*. Contact
arcing is eliminated since the APRM® allows armature
switching to take place only when current levels are near
zero. The KBPB contains a built-in barrier terminal block and
its compact size makes the control ideal for installation
where space is at a premium.
All models are equipped with KB’s exclusive Plug-in
Horsepower Resistor®. It eliminates the need for recalibrating
IR Comp and Current Limit when the control is used on
various horsepower motors. The basic ratings of the controls
are enhanced with the addition of KB’s Auxiliary Heatsink.
The controls also contain Inhibit™, which allows for electronic
switching of the armature voltage, and Auto Inhibit®, which
provides rapid, safe switching of the AC line.
The controls can be used to drive all PM and Shunt
Wound DC motors from 0-full speed by three separate methods:
a 5K remote speed pot, an auxiliary speed pot (S4 terminal),
or voltage following. If the control is to be operated in a
voltage following mode, an isolated analog signal (0-9VDC)
is applied to the input terminals P2 (+) and F (-). Adjustment
trimpots are provided for MIN, MAX, IR COMP, CL, ACCEL
and DECEL.
* Patented.
ACCEL/DECEL Time Range (Secs.) .......................... .2 – 10
MIN Speed Trimpot Range
(% Full Speed) ........................................................ 0 – 30*
MAX Speed Trimpot Range
(% Full Speed) .................................................... 50 – 110*
CONNECTION DIAGRAM
L1 L2 A1 A 2 F + F -
P1 P2 P3
I1
I2
S1 S2
S3 S4
Maximum Allowable Ambient Temperature
(At Full Rating °C/°F)................................................ 40/105
Maximum Number of Starts/Stops or Reversals
(Operations/Minutes) .................................................... 10**
* Performance is for 90V PM motors on 115 VAC and 180V PM motors on 230 VAC.
**Based on a brake time of one (1) second. For increased operations per minute
and longer brake time contact factory.
* CE Compliance Requires KBRF-200A RFI Filter
AC
ARM.
DWG# A3000-2-0130
Field
Potentiometer Inhibit
100 VDC on 115 VAC
200 VDC on 230 VAC
Fwd-Brk-Rev Aux.
(SPDT Switch)* Speed
Note: Only 10 mA of current is switched. Any switch or relay may be used except a
solid state type or a relay with capacitors or R-C networks (snubbers) across
its contacts.
TM
20
A Complete Line of Motor Drives
Rev.______(A_______)
FEATURES & FUNCTIONS
1
5
6
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
3
Barrier Terminal Block
AC Line Fuse Included
Trimpots: MIN, MAX, CL, IR
Trimpots: ACCEL, DECEL
Trimpot: Aux. Speed
Dynamic Brake Resistor
Plug-in Horsepower Resistor®
“Brake” LED
CL LED Indicator
Armature Fuse (Customer supplied)
Tach Feedback (not shown)
10
2
4
9
7
8
BOTTOM VIEW
(Speed Control Module)
TOP VIEW
(APRM™)
ELECTRICAL RATINGS
Model
Number
KB Part
Number
AC Line
Voltage
(VAC) ±15%
(50/60 Hz)
Motor
Voltage
(VDC)
KBPB-125
KBPB-225
8900
8901
115
230
0 - 90
0 - 180
Rating With Auxiliary Heatsink
Rating Without Auxiliary Heatsink
Max AC
Load Current
(RMS Amps)
Max DC
Load Current
(Avg. Amps)
12.0
12.0
8.0
8.0
MECHANICAL SPECIFICATIONS
Maximum
Horsepower
[Hp, (KW)]
Max AC
Load Current
(RMS Amps)
Max DC
Load Current
(Avg. Amps)
Maximum
Horsepower
[Hp, (KW)]
24.0
24.0
16.0
16.0
1.5, (1.1)
3, (2.3)
0.75, (0.6)
1.5, (1.1)
INCHES
[mm]
COMPONENT OUTLINE
PLUG-IN HORSEPOWER RESISTOR® CHART
4.25
(107.95)
MOUNTING BASE
FOOTPRINT
5.625
(142.88)
.187
(4.75)
.25
(6.35)
1.25
(31.75)
7.000
(177.8)
.30
(7.62)
3.80
(96.52)
Armature
Voltage
90 – 130 VDC
4.875
(123.83)
5.0
(123.83)
5.625
(142.88)
6.250
(158.75)
1/100 – 1/50
1/50 – 1/25
1/50 – 1/30
1/25 – 1/15
.51
1/30 – 1/20
1/15 – 1/10
.35
1/20 – 1/12
1/10 – 1/6
.25
1/6 – 1/4
.18
1/8 – 1/5
1/4 – 1/3
.1
1/4
1/2
.05
1/3
3/4
.035
DWG#: B3400-1-00120
REMOTE POTENTIOMETER
3/8
1/4" ROUND
NYLON SHAFT
3/8-32
BUSHING
ANTIROTATION
PIN
1.0
1/12 – 1/8
KBPB MOUNTED ON
AUXILIARY HEATSINK
1/2
Plug-in-Horsepower
Resistor® Resistance
Value (ohms)
Armature
Voltage
180 VDC
Max. Height: 6.5
.187
(4.75)
4.30
(109.22)
Max. Height:
Motor Horsepower Range
1/2
1
1 ⁄2
.025
3/4
1
.015
1*
2*
.01
11⁄2*
3*
.006
.125
P3
P1
* Must be used with Auxiliary Heatsink.
P2
.438
DWG#: D2600-1-00281
© 1998 KB Electronics, Inc.
KB ELECTRONICS, INC.
12095 NW 39th Street, Coral Springs, FL 33065-2516
(954) 346-4900 • FAX (954) 346-3377
Outside Florida Call TOLL FREE (800) 221-6570
www.kbelectronics.com
Rev.______(A_______)
21
Completely Assembled Relay Modules PR2-R... Including
2 or 4 PDT Industrial Relays –
With Screw or Spring-Cage Connection
84 mm
95 mm
86 mm
PR2-R... is a 27 mm wide, completely assembled,
coupling relay series for universal use with screw or
spring-cage connection, which consists of a relay base,
a plug-in industrial relay, a plug-in interference
suppression module (AC types only), and a relay
retaining bracket with eject function. The relay base
has a 1/3 story design and thus has a logical structure.
It has coil and contact connections that are located
opposite one another and thus meets the requirements
of modern control cabinet concepts with clear isolation
of control signals and load.
Advantages:
– Low ordering and storage costs
– High degree of flexibility and low maintenance costs
through the use of plug-in relays
– Relay with integrated status LED and free-wheeling
diode (free-wheeling diode only with DC types)
7 mm
Input Voltages
PR2-R... is available on the coil side in popular
industrial voltages.
10 mm
78.5 mm
M3
Solid
Rugged Industrial Relay
At the hear t of the series is a rugged industrial relay
with lockable manual test button. As standard, the relay
has a status LED and, in the DC version, a freewheeling diode. The types with 4 PDT contacts have
hard gold-plated contacts, which enable even small
signals from 1 V/1 mA to be switched without any
problems.
Stranded
[mm2 ]
AWG
Screw connection 0.14 - 2.5
0.14 - 2.5 26 - 14
Spring-cage
0.2 - 1.5
0.2 - 1.5
25 - 16 **
connection
* The electrical data is determined by the relay.
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg, Germany
Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
Local contact: www.phoenixcontact.com/salesnetwork
PHOENIX CONTACT page 1 of 3
I
[A]
U
[V]
*
*
Completely Assembled Relay Modules With Screw Connection and Industrial
Relay PR2-RSC3...2x21... (2 PDT Contacts)
PR2-RSC3...4x21AU (4 PDT Contacts)
Description
Input Voltage
UN1)
Pre-assembled coupling relay,
consisting of relay base and plug-in industrial
relay with 2 PDT contacts,
LED indicator, and coil interference
suppression, for mounting on 3, includes
5 removable MP1 or MP2 markers
Pre-assembled coupling relay,
consisting of relay base and plug-in industrial
relay with 4 PDT contacts, LED indicator,
coil interference suppression, and
solid gold coating on the contacts, for
mounting on 3, includes 5 removable
MP1 or MP2 markers
Type
Order No.
Pcs.
Pkt.
24 V DC
24 V AC
120 V AC
230 V AC
Includes power contact relay
PR2-RSC3-LDP-24DC/2x21
PR2-RSC3-LV-24AC/2x21
PR2-RSC3-LV-120AC/2x21
PR2-RSC3-LV-230AC/2x21
2834643
2834656
2834669
2834672
5
5
5
5
24 V DC
24 V AC
120 V AC
230 V AC
Includes hard gold-plated contacts
PR2-RSC3-LDP-24DC/4x21AU
PR2-RSC3-LV-24AC/4x21AU
PR2-RSC3-LV-120AC/4x21AU
PR2-RSC3-LV-230AC/4x21AU
2834724
2834737
2834740
2834753
5
5
5
5
Technical Data
Input Data
Nominal input voltage UN
Permissible range with reference to UN
Typical input current at UN (for AC: 50/60 Hz)
Typical response time at UN (for AC: depending on phase relation)
Typical release time at UN (for AC: depending on phase relation)
Input wiring:
24 V DC
24, 120, 230 V AC
Output Data
Contact type
Contact material
Maximum switching voltage
Minimum switching voltage
Limiting continuous current
Maximum inrush current
Minimum switching current
Maximum shutdown power, ohmic load:
(For additional data, see INTERFACE catalog)
Minimum switching power
General Data
Test voltage
250 V AC
Input/contact
Contact/contact
Ambient operating temperature range
Nominal operating mode
Mechanical service life
Standards/specifications
Mounting position/mounting
Connection type
1
)Additional input voltages available on request.
2
)If the specified maximum values are exceeded, the gold coating will
be damaged. In subsequent operation, the values of the AgNi contact
will apply.
3
24 V DC
24 V AC
120 V AC
230 V AC
See diagram in the INTERFACE catalog
38 mA
54/46 mA
11/9 mA
5/4 mA
13 ms
4 - 10 ms
4 - 10 ms
4 - 10 ms
5 ms
3 - 12 ms
3 - 12 ms
3 - 12 ms
Operating indicator and free-wheeling diode integrated in the relay
Operating indicator integrated in the relay, varistor plug-in module
PR2-RSC3...2x21
Single contact, 2 PDT
Ag
250 V AC/125 V DC
5V
10 A
20 A
1 mA
2500 VA
PR2-RSC3...4x21AU
Single contact, 4 PDT
AgNi + 5 µm Au 2)
250 V AC/125 V DC
1V
5A
12 A (15 ms)
1 mA
1250 VA
5 mW
1 mW
2 kV, 50 Hz, 1 minute
2 kV, 50 Hz, 1 minute
-20°C to +60°C
100% operating factor
5 x 107 cycles
IEC 60 664/IEC 60 664 A/
IEC 60 664/IEC 60 664 A/
DIN VDE 0110,
DIN VDE 0110,
pollution degree 3,
pollution degree 2,
Surge Voltage Category II
Surge Voltage Category II
Any/can be mounted without spacing
Screw connection
Insulating housing version
)For DC types, the varistor is replaced by a free-wheeling diode.
There is no LED for protection against polarity reversal.
Polyamide PA fiber reinforced, PA-F
Color: green
For torque of terminal block screws, see INTERFACE catalog.
The dimensioning cross section (see INTERFACE catalog) refers
to simple wires without ferrules.
Inductive loads must be attenuated with an effective protective
circuit to protect inputs and outputs.
Connection diagram:
22
12
42
32
22
12
24
14
44
34
24
14
21
11
41
31
21
11
3)
1)
3)
1)
1)3)
1)3)
A1
A2
A1
A2
PHOENIX CONTACT page 2 of 3
Product Data Sheet
RM35JA32MW
Current Measurement Relay
List Price
$210.00 USD
Availability Stock Item: This item is normally stocked in our distribution facility.
Technical Characteristics
Application
Current control
Function
Overcurrent or undercurrent
Supply Voltage
24 to 240 VAC/VDC
Voltage Limits
-15% to +10%
Frequency
50/60 Hz ±10%
Operating Range
20.4 to 264 VAC/VDC
Contact Configuration
DPDT
Contact Type
Cadmium-free
Current Rating
5 A (1 A at 24 VDC, 5 A at 24 VAC, 3 A at 250 VAC)
Maximum Consumption AC
3.5
Maximum Consumption DC
0.59999999999999998
Minimum Breaking Current
10 V at 5 VDC
Maximum Switching Requirement
250 VAC/VDC
Electrical Life (UL508) Operations at Rated Current
(Resistive)
100,000 operations
Mechanical Life Unpowered
30,000,000 operations
Measurement Range
0.15 to 15 A
Sub-Measurement Range
E1-M: 2 to 20 V - E2-M: 10 to 100 V - E3-M: 50 to 500 V
Hysteresis
5 to 50% of the adjustable threshold setting
Setting Accuracy
± 10% of the full scale value
Input Resistance
E1-M: 0.05 ohms - E2-M: 0.015 ohms - E3-M: 0.0.005 ohms
Frequency of Measured Signal
40 to 70 Hz ± 10%
Maximum Measuring Cycle
30 ms, measured as true rms value
Utilization Categories
AC-12 - DC-14 - DC-13 - AC-14 - AC-13 - DC-12 - AC-15
Delay on Pick-up
300 ms
Time Delay on Crossing The Threshold Tt
0.3 to 30 sec, 0 + 10%
Insulation Test Voltage: Dielectric Test
2 kV at 50 Hz for 1 min. on VAC
Insulation Test Voltage: Shock Wave
4 kV
Ambient Air Temperature around the Device - Storage
-40 to 70
Ambient Air Temperature around the Device - Operation
-20 to 50
Permissible Relative Humidity
2 x 24 hrs. to +95% RH at +131 8F (55 8C) without condensation
Vibration Resistance - Operational
0.035 mm from 10 to 150 Hz
Shock Resistance
5
Generated: 01/05/2011 14:26:55
© 2011 Schneider Electric. All rights reserved.
1
Degree of Protection
IP20 (Terminal Block) - IP30 (Casing)
Wiring Range: Flexible Cable with Cable End
One: 14 to 20 AWG (2.5 to 0.5 mm2) - Two: 16 to 20 AWG (1.5 to 0.5 mm2)
Wiring range: Solid Cable without Cable End
One: 14 to 20 AWG (2.5 to 0.5 mm2) - Two: 16 to 20 AWG (1.5 to 0.5 mm2)
Tightening Torque
0.6 to 1 N.m / 5.3 to 8.8 lb-in
Type
35mm width
Indication (LED)
2
Mounting Style
Din Rail
Weight
129.69999999999999
Approvals
EEC - EN - EMC - UL - CSA - CE - RoHS - GL - C-Tick - IEC - GOST - NF
Shipping and Ordering
Category
22380 -
Discount Schedule
CP1
GTIN
00785901523321
Package Quantity
1
Weight
0.31 lbs.
Availability Code
Stock Item: This item is normally stocked in our distribution facility.
Returnability
Y
Country of Origin
FR
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this document.
Generated: 01/05/2011 14:26:55
© 2011 Schneider Electric. All rights reserved.
2
Push Buttons—XB4 22 mm
Operators
www.SquareD.com
For the most up-to-date information
Shape of Head
Type of Push
Color
Catalog Number
White
ZB4BW313
Price
®
Only use with PROTECTED LED light modules
ZB4BW333
Flush with clear boot
ZB4BW563
Flush for insertion of legend
Extended
ZB4BW113
Mushroom (40 mm)
ZB4BW333
Red
ZB4BW343
Yellow
ZB4BW353
Blue
ZB4BW363
White
ZB4BW513
Green
ZB4BW533
Red
ZB4BW543
Yellow
ZB4BW553
Blue
ZB4BW563
White
ZB4BA18
Green
ZB4BA38
Red
ZB4BA48
Yellow
ZB4BA58
Blue
ZB4BA68
White
ZB4BW113
Green
ZB4BW133
Red
ZB4BW143
Yellow
ZB4BW153
Blue
ZB4BW163
Clear
ZB4BW413
Green
ZB4BW433
Red
ZB4BW443
Yellow
ZB4BW453
Blue
ZB4BW463
$9.30
15.50
17
Flush
Green
8.00
6.50
14.70
Only use with light modules for a BA9s incandescent bulb, neon or LED
White
Flush
ZB4BW33
Extended
ZB4BW14
ZB4BW31
Green
ZB4BW33
Red
ZB4BW34
Yellow
ZB4BW35
Blue
ZB4BW36
Clear
ZB4BW37
White
ZB4BW11
Green
ZB4BW13
Red
ZB4BW14
Yellow
ZB4BW15
Blue
ZB4BW16
Clear
ZB4BW17
9.30
6.50
Heads for Maintained Illuminated Push Buttons
Shape of Head
Type of Push
Color of Lens
Catalog Number
Clear
ZB4BW613
Price
Only use with PROTECTED LED light modules
Push/Pull Mushroom (40 mm)
ZB4BW643
Green
ZB4BW633
Red
ZB4BW643
Yellow
ZB4BW653
Blue
ZB4BW663
Color of Lens
Catalog Number
$23.00
Illuminated Push-on/Push-off Operators
Shape of Head
Type of Push
Price
Only use with PROTECTED LED light modules
Flush
ZB4BH033
Extended
ZB4BH63
White
ZB4BH013
Green
ZB4BH033
Red
ZB4BH043
Yellow
ZB4BH053
Blue
ZB4BH063
White
ZB4BH13
Green
ZB4BH33
Red
ZB4BH43
Yellow
ZB4BH53
Blue
ZB4BH63
$12.40
9.80
For additional information, reference Catalog #9001CT0301.
© 2003 Schneider Electric
All Rights Reserved
9/8/03
I
Discount
Schedule
PUSH BUTTONS AND
OPERATOR INTERFACE
Heads for Momentary Illuminated Push Buttons
17-25
Push Buttons—XB4 22 mm
Electrical Components
www.SquareD.com
For the most up-to-date information
Type of Contact
Description
Screw clamp terminal connections
ZB4BZ101
N.C.
Catalog Number
Price
1
...
ZB4BZ101
$11.00
...
1
ZB4BZ102
11.00
2
...
ZB4BZ103
19.10
...
2
ZB4BZ104
19.10
1
1
ZB4BZ105
19.10
1
2
ZB4BZ141
27.30
For Quick-Connect version add “3” to the end of the catalog number Example: ZB4BZ1013 (Quick-Connect size 1 x 0.250" or 2 x 0.110").
For Ring Tongue compatible blocks add “9” to the end of the catalog number (Example: ZB4BZ1029).
Electrical components with connection by printed circuit board pins are available. Consult local field office for details.
Electrical components with connection by plug-in connector are available. Consult local field office for details.
17
a
b
c
d
N.O.
Complete Bodies (Mounting Collar + Single Contact Block + Light Module with PROTECTED LED®)
Type of Contact e
Light Source
N.O.
Supply Voltage
Color
N.C.
24 Vac/dc
110–120 Vac
Price
Catalog Number
Screw clamp terminal connections
1
...
2
ZB4BW0••3
1
White
ZB4BW0B11
Green
ZB4BW0B31
ZB4BW0G31
Red
ZB4BW0B41
ZB4BW0G41
Yellow
ZB4BW0B51
ZB4BW0G51
...
ZB4BW0G11
Blue
ZB4BW0B61
ZB4BW0G61
White
ZB4BW0B12
ZB4BW0G12
Green
ZB4BW0B32
ZB4BW0G32
Red
ZB4BW0B42
ZB4BW0G42
Yellow
ZB4BW0B52
ZB4BW0G52
1
Blue
ZB4BW0B62
ZB4BW0G62
White
ZB4BW0B13
ZB4BW0G13
Green
ZB4BW0B33
ZB4BW0G33
Red
ZB4BW0B43
ZB4BW0G43
Yellow
ZB4BW0B53
ZB4BW0G53
...
Blue
ZB4BW0B63
ZB4BW0G63
White
ZB4BW0B15
ZB4BW0G15
Green
ZB4BW0B35
ZB4BW0G35
Red
ZB4BW0B45
ZB4BW0G45
Yellow
ZB4BW0B55
ZB4BW0G55
Blue
ZB4BW0B65
ZB4BW0G65
1
$36.70
36.70
44.90
44.90
e Can be fitted with additional contact blocks, see page 17-28.
Mounting Collar, Contact Block and Light Module (with screw clamp terminal connections) f
Supply
Light Source
Supply Voltage
Type of Contact f
N.O.
N.C.
Color of Light
Source
Catalog Number
Price
Screw clamp terminal connections
Direct supply
ZB4B06•
Transformer type
1.2 VA, 6 V
secondary
ZB4BW0•5
BA9s
2.4 W max. bulb
Not included g
≤ 250 Vac/dc
BA9s
incandescent
bulb included
1
...
...
ZB4BW061
...
1
...
ZB4BW062
$27.40
27.40
2
...
...
ZB4BW063
35.60
1
1
...
ZB4BW065
35.60
110–120 Vac
50/60 Hz
1
...
...
ZB4BW031
57.00
1
1
...
ZB4BW035
65.00
230–240 Vac
50/60 Hz
1
...
...
ZB4BW041
57.00
1
1
...
ZB4BW045
65.00
440–480 Vac
60 Hz
1
...
...
ZB4BW081
57.00
1
1
...
ZB4BW085
65.00
f Can be fitted with additional contact blocks, see page 17-28.
g Order bulb separately, see page 17-32.
For additional information, reference Catalog #9001CT0001.
© 2004 Schneider Electric
All Rights Reserved
8/1/04
8/1/04
I
Discount
Schedule
PUSH BUTTONS AND
OPERATOR INTERFACE
Contact Blocks (Mounting Collar with Contact Blocks)
17-27
Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome Plated
Emergency Stop Operators and Yellow Contrast Plates
Mushroom Heads for Maintained Push Buttons
Shape of Head
Type of Push
Diameter of Head
Color
40 mm
Red
ZB4BT84
30 mm
Red
ZB4BS834
40 mm
Red
ZB4BS844
30 mm
Red
ZB4BS934
40 mm
Red
ZB4BS944 
Trigger action
Push-pull 
ZB4BS834
Trigger action
Turn to release 
Trigger action
Key release
(No. 455) 
60 mm
ZB4BT4
Push-pull
40 mm
60 mm
Turn to release
30 mm
40 mm
ZB4BS64
60 mm
Key release
(No. 455)
30 mm
40 mm
60 mm
ZB4BS74


Catalog Number
Red
ZB4BS964
Black
ZB4BT2
Red
ZB4BT4
Black
ZB4BX2
Red
ZB4BX4
Black
ZB4BS42
Red
ZB4BS44
Black
ZB4BS52
Red
ZB4BS54
Yellow
ZB4BS55
Black
ZB4BS62
Red
ZB4BS64
Black
ZB4BS72
Red
ZB4BS74
Black
ZB4BS12
Red
ZB4BS14 
Black
ZB4BS22
Red
ZB4BS24
Other key numbers:
- key No. 421E: add the suffix 12 to the reference.
- key No. 458A: add the suffix 10 to the reference.
- key No. 520E: add the suffix 14 to the reference.
- key No. 3131A: add the suffix 20 to the reference.
Example:
The reference for a Ø 40 mm red mushroom head for a trigger action, maintained push button, with release by key No. 421E
becomes: ZB4BS94412.
Maximum number of contact blocks fitted to associated body: 4.
Circular Legends for Emergency Stop Mushroom Heads (yellow background)
Diameter
60 mm
ZBY9330
90 mm
Text
Catalog Number
Blank
ZBY9101
EMERGENCY STOP
ZBY9330
Blank
ZBY8101
EMERGENCY STOP
ZBY8330
43
8/99
© 1999 Square D All Rights Reserved
Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome Plated
Pilot Lights and Light Modules
Pilot Light Heads
For Use with Body
Comprising Light
Module Type
Shape of Head
Protected LED only
ZB4BV063
For BA 9s incandescent
bulb, neon or LED only
Color of Lens
Catalog Number
White
ZB4BV013
Green
ZB4BV033
Red
ZB4BV043
Yellow
ZB4BV053
Blue
ZB4BV063
White
ZB4BV01
Green
ZB4BV03
Red
ZB4BV04
Yellow
ZB4BV05
Blue
ZB4BV06
Clear
ZB4BV07
ZB4BV04
Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)
Description
Light Source
Supply Voltage (V)
Catalog Number
BA 9s bulb 2.4 W max.
Not included 
≤ 250
BA 9s incandescent
bulb included
110-120 Vac
50/60 Hz
ZB4BV3
230-240 Vac
50/60 Hz
ZB4BV4
400-50 Hz
ZB4BV5
440-480 Vac
60 Hz
ZB4BV8
550-600 Vac
60 Hz
ZB4BV9
Screw clamp terminal connections
Direct supply
Transformer type
1.2 VA, 6 V secondary
ZB4BV6

ZB4BV6
Bulb to be ordered separately, see page 60.
Complete Bodies (Mounting Collar + Light Module with Protected LED)
Light Source
ZB4BV•
Supply Voltage
Color of Light Source
Catalog Number
Screw clamp terminal connections
Protected LED
24 Vac or Vdc
110-120 Vac
ZB4BV••
White
ZB4BVB1
Green
ZB4BVB3
Red
ZB4BVB4
Yellow
ZB4BVB5
Blue
ZB4BVB6
White
ZB4BVG1
Green
ZB4BVG3
Red
ZB4BVG4
Yellow
ZB4BVG5
Blue
ZB4BVG6
47
8/99
© 1999 Square D All Rights Reserved
Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome Plated
Selector Switches
Non-Illuminated Selector Switches 
Shape of Head
Type of Operator
Standard lever, black

Number and Type of Positions
2 - maintained
2 - momentary from
right to left
3 - maintained
3 - momentary to center
ZB4BD4
Extended lever, black
ZB4BD2
ZB4BD4
ZB4BD3
ZB4BD5
3 - momentary from
left to center
ZB4BD7
3 - momentary from
right to center
ZB4BD8
2 - maintained
2 - momentary from
right to left
3 - maintained
3 - momentary to center
ZB4BJ3
Catalog Number
ZB4BJ2
ZB4BJ4
ZB4BJ3
ZB4BJ5
3 - momentary from
left to center
ZB4BJ7
3 - momentary from
right to center
ZB4BJ8
Non-Illuminated Key Switches
Shape of Head
Type of Operator
Key
(No. 455)
Number and Type of Positions
Catalog Number 
ZB4BG2
2 - maintained
ZB4BG4
2 - momentary
from right to left
ZB4BG8
ZB4BG6
ZB4BG0
ZB4BG3
3 - maintained
ZB4BG5
ZB4BG9
ZB4BG09
3 - momentary
from left to center
ZB4BG1
3 - momentary
to center
ZB4BG7
3 - momentary from right
to center
ZB4BG8
ZB4BG08
The symbol
indicates key withdrawal position(s).
 For actuation of outside contacts only.

See selector switch sequence charts on page 50.
 Other key numbers:
- key No. 421E: add the suffix 12 to the reference.
- key No. 458A: add the suffix 10 to the reference.
- key No. 520E: add the suffix 14 to the reference.
- key No. 3131A: add the suffix 20 to the reference.
Example:
The catalog number for a head with key No. 421E for a 2 position maintained, lockable selector switch, with key withdrawal from
the left-hand position, becomes: ZB4BG212.
44
© 1999 Square D All Rights Reserved
8/99
Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome Plated
Non-Illuminated Operators
Non-Illuminated Operators, Momentary - Unmarked
Shape of Head
Type of Push
Flush, without color cap 
ZB4BA0
Flush, with set of 6 color caps
Flush
ZB4BA4
Flush with transparent cap,
for insertion of legend 
ZB4BA38
Booted (clear)
Color of cap unobscured
Booted (clear)
for insertion of legend 
Color of cap unobscured
ZB4BP18
Extended
ZB4BL1
Guarded Head


Color of Cap
Catalog Number
–
ZB4BA0
White
Black
Green
Red
Yellow
Blue
ZB4BA9
White
ZB4BA1
Black
ZB4BA2
Green
ZB4BA3
Red
ZB4BA4
Yellow
ZB4BA5
Blue
ZB4BA6
Grey
ZB4BA8
White
ZB4BA18
Green
ZB4BA38
Red
ZB4BA48
Yellow
ZB4BA58
Blue
ZB4BA68
White
ZB4BP1
Black
ZB4BP2
Green
ZB4BP3
Red
ZB4BP4
Yellow
ZB4BP5
Blue
ZB4BP6
White
ZB4BP18
Green
ZB4BP38
Red
ZB4BP48
Yellow
ZB4BP58
Blue
ZB4BP68
White
ZB4BL1
Black
ZB4BL2
Green
ZB4BL3
Red
ZB4BL4
Yellow
ZB4BL5
Blue
ZB4BL6
White
ZB4BA16
Black
ZB4BA26
Green
ZB4BA36
Red
ZB4BA46
Yellow
ZB4BA56
Blue
ZB4BA66
Color cap to be ordered separately, see page 59.
For legend ordering information see page 58.
ZB4BA36
40
© 1999 Square D All Rights Reserved
8/99
Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome Plated
Contact Blocks
Contact Blocks (Mounting Base with Contact Blocks)
Type of Contact
Description
ZB4BZ101
Catalog Number
Screw clamp terminal
connections
N/O
N/C
1
–
2
–
1
1
–
1
–
2
1
2
ZB4BZ101
ZB4BZ102
ZB4BZ103
ZB4BZ104
ZB4BZ105
ZB4BZ141
Add-On Contact Block (with screw clamp terminal connections) 
Type of Contact
Description
ZB4BZ102
ZBE101
Catalog Number
N/O
N/C
Standard single
contact blocks
1
–
–
1
ZBE102
Standard double
contact blocks
2
–
ZBE203
–
2
ZBE204
1
1
ZBE205
1
–
ZBE1016
–
1
ZBE1026
Special contact blocks
(for low power switching
and dust protected) 
ZBE101
Body/Mounting Collar
For use with
Catalog Number
Electrical block (contact or light module)
ZBE102
Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)
(with screw clamp terminal connections)
Identification of an XB4B control or signalling unit

ZBE203
ZB4BZ009

ZBZ001
The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single
contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).
Cannot stack additional contact blocks onto these blocks.
ZBE204
ZB4BZ009
ZBZ001
45
8/99
© 1999 Square D All Rights Reserved
Push Buttons—XB4 22 mm
Operators
www.SquareD.com
For the most up-to-date information
Shape of Head
Description
Color of Pushers
Catalog Number
Price
Only use with PROTECTED LED® light modules (PROTECTED LED determines pilot light color)
Black
Red
Green
Red
White
Black
Black
Red
Green
Red
White
Black
1 flush
1 central pilot light
1 flush
ZB4BW812743
1 flush
1 central pilot light
1 extended
17
PUSH BUTTONS AND
OPERATOR INTERFACE
Two Button with Clear Pilot Light, Momentary (IP40) a
ZB4BW812743
ZB4BW813743
$14.50
ZB4BW811723
ZB4BW832743
ZB4BW833743
14.50
ZB4BW831723
Only use with PROTECTED LED light modules (PROTECTED LED determines pilot light color)—premarked
Black
Red
Green
Red
White
Black
Black
Red
Green
Red
White
Black
1 flush
(marked “I”)
1 central pilot light
1 flush
(marked “O”)
ZB4BW823743
1 flush
(marked “I”)
1 central pilot light
1 extended
(marked “O”)
ZB4BW841723
ZB4BW822743
ZB4BW823743
16.60
ZB4BW821723
ZB4BW842743
ZB4BW843743
16.60
ZB4BW841723
a For IP66 degree of protection, install clear sealing boot ZBW008, see page 17-33.
Illuminated Selector Switches, Standard Lever
Catalog Number b
Price
2-maintained
ZB4BK12•3
$17.50
2-momentary from right to left
ZB4BK14•3
25.70
3-maintained
ZB4BK13•3
17.50
3-momentary to center
ZB4BK15•3
25.70
3-momentary from right to center
ZB4BK18•3
25.70
3-momentary from left to center
ZB4BK17•3
25.70
Shape of Head
Number and Type of Positions
Only use with PROTECTED LED light modules
ZB4BK1343
b Designate color as follows: 1—white, 3—green, 4—red, 5—yellow, 6—blue.
Selector Switch Sequence (using contact block assemblies, page 17-27; or complete bodies, page 17-27.)
2 Position Selector Switch
Contact block guidec
O
X
O
X
O
X
X
O
1 N.O. (left or right)
1 N.C. (left or right)
1 N.O.
and
1 N.C.
3 Position Selector Switch
Contact block guide c
X
O
O
X
O
X
O
X
O
X
X
O
O
O
X
O
X
X
1 N.O. (left)
2 N.C. wired in series (side by side)
1 N.O. (right)
1 N.C. (right)
1 N.C. (left)
2 N.O. wired in parallel (side by side)
c As viewed from the front of the panel.
For additional information, reference Catalog #9001CT0001.
17-26
8/1/04
I
Discount
Schedule
© 2004 Schneider Electric
All Rights Reserved
8/1/04
MPDB Series Open-Style Power Distribution Blocks
The Next Generation Power Distribution Block (PDB)
Mersen power distribution blocks provide a safe and easy method of splicing cables,
splitting primary power into secondary circuits and fulfilling requirements for fixed
Available
Now!
junction tap-off points. All blocks are UL and CSA approved while meeting spacing
requirements for feeder and branch circuits in conjunction with UL508A and the National
Electrical Code®. PDB options include single or dual conductor primary inputs and up to
30 secondary outputs. Specialty blocks are available allowing for up to 7 primary inputs.
The MPDB series is offered in three size categories: miniature (MPDB62 and MPDB63
series), intermediate (MPDB66 and MPDB67 series), and large (MPDB68 and MPDB69
series), in both aluminum and copper.
Features/Benefits:
•• Adder Poles
All sizes have optional adder poles for increased flexibility and ease-of-use. Adder
poles can be stacked to form multi-pole units in the field without the use of tools.
Ratings:
Adder poles allow for customization of primary and secondary wire combinations.
Volts
: 600VAC/DC
End barriers are also available for sale, catalog numbers can be found in the
Amps
: 65 to 2260A
based on NEC table
catalog number selection tables for each size block.
310.15(B)(16) 75ºC
•• Wire Connectors
ampacities
Standard aluminum and copper wire connectors are available. Aluminum
connectors accept both AL or CU wire while copper connectors accept CU wire
SCCR
: 100kA with properly
sized fuse
only. Connectors are all 1-piece tin-plated.
(See Mersen’s PDB SCCR
•• Insulators
Insulators are virtually unbreakable, made of glass-filled polycarbonate. “See-
guide at ep-us.mersen.com
through,” hinged safety covers are optional and provide a greater degree of safety
or contact Mersen technical
and shock resistance where required. Hinged covers can be installed without tools.
services)
•• Spacings
1 inch through air and 2 inches over surface between uninsulated live parts of
opposite polarity meets requirements for feeder and branch circuit applications of
UL508A.
Polycarbonate safety covers provide dead-front protection. One cover is needed
for each pole. Each cover has a test probe hole in the center for circuit checking.
Covers are optional accessories and catalog numbers can be found in the catalog
selection tables for each size block.
Additional Specifications:
Copper Blocks: 60/75ºC Solid/Stranded CU
Aluminum Blocks: 60/75/90ºC Solid/Stranded AL and CU
Connector:
Copper Blocks: Highly conductive tin-plated copper
Aluminum Blocks: Highly conductive tin-plated aluminum
Insulating Material: Glass-filled polycarbonate with verified dielectric strength
in excess of 2500V
A1
•• UL Listed to subject 1953,
File E352417
•• Safety Covers
Wire Type:
Approvals:
Flammability:
UL94-V0
Mounting:
Direct panel mount
Environmental:
RoHS compliant, Lead Free
•• CSA Certified Class 6228 01
MPDB62 and MPDB63 Open-Style PDBs
Catalog Numbers (Miniature)
Line
Wire
Range
Load
Openings
per Pole
Wire
Range
Catalog Numbers - Aluminum
Catalog Numbers - Copper
Amp Rating
Number of Poles
Number of Poles
per Pole
Openings
ADDER
1-P
2-P
3-P
ADDER
1-P
2-P
3-P
1
MPDB63100
MPDB63101
MPDB63102
MPDB63103
MPDB62100
MPDB62101
MPDB62102
MPDB62103
4
MPDB63160
MPDB63161
MPDB63162
MPDB63163
MPDB62160
MPDB62161
MPDB62162
MPDB62163
2/0 - 14
1
MPDB63150
MPDB63151
MPDB63152
MPDB63153
MPDB62150
MPDB62151
MPDB62152
MPDB62153
2 - 14
2
MPDB63190
MPDB63191
MPDB63192
MPDB63193
MPDB62190
MPDB62191
MPDB62192
MPDB62193
4 - 14
4
MPDB63130
MPDB63131
MPDB63132
MPDB63133
MPDB62130
MPDB62131
MPDB62132
MPDB62133
1
MPDB63140
MPDB63141
MPDB63142
MPDB63143
-
-
-
1
-
-
-
-
MPDB62200
MPDB62201
MPDB62202
per Pole
Al
Cu
65
85
135
175
-
135
175
MPDB62203
240
240
Box-Box Configuration
4 - 14
1
2/0 - 14
1
4 - 14
Box-Stud Configuration
2/0 - 14
1
1/4-20 x 5/8
Stud-Stud Configuration
1/4-20 x 5/8
1
1/4-20 x 5/8
Hinged Safety Cover for MPDB62 and MPDB63 series: Catalog number MPDBC6263
End Barrier for MPDB62 and MPDB63 series: Catalog Number MPDBE6263
Adder Pole Installation Instructions
Safety Cover
MPDBC6263
Miniature Series
MPDBC6667
Intermediate Series
MPDBC6869
Large Series
I
Optional, snap-on, hinged safety cover
Adder Block
Snap-on Adder blocks
to fully assembled
units to add additional
poles in the field
Adder Block
End Barrier
Field assemble
Snap-on to Adder block to complete
Adder blocks to form
assembly.
multi-pole units.
MPDBE6263
Miniature Series
MPDBE6667
Intermediate Series
MPDBE6869
Large Series
For the most current product performance data visit ep-us.mersen.com and use catalog search.
A3
Surge-Trap® Modular SPD
DIN-rail Style SPD
Surge-Trap® Modular Surge Protective Device (SPD) is a no-fuse, fail-safe surge
suppressor featuring Mersen’s patented TPMOV® technology inside. The modular
SPD is UL 1449 Third Edition approved. It is DIN-rail mountable featuring a fail-safe
self-protected design, visual indicator and a small footprint. A remote indicator option
provides status to critical control circuitry. The Surge-Trap Modular SPD has a high
short circuit rating and a thermally protected MOV, which eliminates the need for
additional overcurrent protection devices.
Features/Benefits
Applications:
•• Easy installation or retrofit
•• AC/DC distribution
•• DIN-rail mountable
•• Power supplies
•• Fail-safe, self-protected design
•• Industrial automation
•• Remote indicator (optional)
•• Telecommunications
•• Visual indicator
•• Motor controls and starter systems
•• IP20 finger-safe design
•• Programmable logic controller
(PLC) applications
•• Small footprint
•• No additional overcurrent
protection devices required
•• Power transfer equipment
•• HVAC applications
•• AC drives
•• UPS systems
Dimensions
Poles
in
A
•• Security systems
mm
•• IT/Data centers
•• Medical equipment
1 Pole
0.70
17.8
2 Pole
1.39
35.5
3 Pole
2.10
53.3
4 Pole
2.80
71.0
Ratings:
Max Discharge Current
: 50kA per phase
Volts
: 120V to 600V AC
: 600V to 1000V DC
SCCR
(PV only)
: 200kA
Operating & storage temp
: -40°C to +85°C
Wiring range:
: #6 to #14AWG
Nominal discharge current
** Wire Size: 6-14 AWG
** Torque: 15 lbs-in
** Use 35mm DIN-rail
: 20kA (most models)
Approvals:
•• UL 1449 Third Edition Approved,
File E210793
•• Type 4 UL Recognized
Component (Tested to UL Type
2 SPD)
•• IEC 61643-11
•• RoHS Compliant
•• ANSI/IEEE C62.41
•• CE
NO 1
Common 2
NC
Signal Wire Range: #16 to #30 AWG
Subminiature
Switch
125 VAC-3A
max
● Terminal Torque 2.2 lb-in
● Cont. between Comm + NO = Product Offline, Not Protected
● Cont. between Comm + NC = Product Online, Protected
N2
Surge-Trap® Modular SPD
Product Type
ST
ST- Modular
Voltage
480
120
120/208
120/240
240
277
347
480
240/480
277/480
347/600
600
1000
Catalog Numbers
System Type
3PY
1P - Single Phase
SP - Split Phase
3PD - 3 Phase Delta
Mode
G
Blank - Includes N-G Mode
G - Does Not Provide N-G Mode
3PY - 3 Phase Wye
PV - Photovoltaic
Indicates PV only
Nominal
Voltage
(VAC)
MCOV
L-G
No. of
Poles
System
Type
Nominal
Discharge
Current
(In, kA)
Max. Discharge
Current
SCCR
(Imax, 8/20µs,
(kA)
kA)
Freq
(Hz)
ST1201PG(M)
120
180
1
1P
20
50
200
ST2301PG(M)
240
270
1
1P
20
50
ST2771PG(M)
277
320
1
1P
20
ST2083PY(M)
120/208
360
4
3PY
ST2083PYG(M)
120/208
180
3
ST240SPG(M)
120/240
180
ST480SPG(M)
240/480
ST2403PDG(M)
Catalog
No.
Auxiliary Microswitch
M
Blank - No Microswitch
M - Microswitch Included
Voltage Protection Rating
(VPR)
No. of
Wires
Circuit
Connection
Wiring
Diagrams
L-N
L-G
N-G
L-L
50/60
500
-
-
-
2
A
200
50/60
800
-
-
-
2
A
50
200
50/60
900
-
-
-
2
A
20
50
200
50/60
500
900
500
900
5
D
3PY
20
50
200
50/60
500
-
900
4
C
2
SP
20
50
200
50/60
500
-
900
3
B
270
2
SP
20
50
200
50/60
800
-
-
1500
3
B
240D
270
3
3PD
20
50
200
50/60
-
800
-
1500
4
C
ST4803PY(M)
277/480
500
4
3PY
20
50
200
50/60
1200
2000
700
2000
5
D
ST4803PYG(M)
277/480
320
3
3PY
20
50
200
50/60
900
-
-
1800
4
C
ST4803PDG(M)
480D
550
3
3D
20
50
200
50/60
-
1500
-
3000
4
C
ST6003PY(M)
347/600
690
4
3PY
20
50
200
50/60
1500
2500
800
2500
5
D
ST6003PYG(M)
347/600
420
3
3PY
20
50
200
50/60
1200
-
-
2000
4
C
Catalog
No. PV
Nominal
Operating DC
Voltage (V)
Ucpv*
Nominal
Discharge
Current
(In,8/20, kA)
Imax Discharge
Current
(Imax, 8/20µs, kA)
Voltage
Protection
Level (Up @
In, kV)
Iscwpv**
(kA)
L/R
Replacement
Plug Part No
No.
Wiring
of
Diagrams
Poles
ST600PVM
600
720
20
40
<1.5
10
<= 1mS
-
2
E
ST600YPVM
ST1000PVM
600
1000
750
1250
20
20
40
40
<2.4
<3.0
10
10
<= 1mS
<= 1mS
-
3
3
F
F
A
B
C
D E
F
L+
L2
G
L-
N
* Ucpv: Maximum continuous operating DC voltage. **Values based upon SPD type 2 testing
G
G/N
G/N
G
G/N
L
L1
N
N
G
Single Phase
2 Wire + Ground
L2
G
Split Phase
3 Wire + Ground
L1
L2
L3
G
3 Phase Delta
3 Wire + Ground
L1
L2
N
L3
G
3 Phase Wye
4 Wire + Ground
For the most current product performance data visit ep-us.mersen.com and use catalog search.
N3
MULTI 9™ C60N UL 1077 Supplementary Protectors
and UL 489A Circuit Breakers for DC Telecommunications
Class 860
www.SquareD.com
For the most up-to-date information
MULTI 9 C60N UL 1077 Recognized Supplementary Protectors
Intended for use within equipment where branch circuit protection is already provided or not needed
Range from 0.5 to 63 A
10k AIR @ 120/240 Vac; 5k AIR at 480Y/277
10K AIR @ 60 Vdc (1P) and 125 Vdc (2P)
Suitable for reverse feeding
DIN mounting for easy installation
Trip-free mechanism
Positive indication of contact disconnect
Three trip curves:
— B curve for sensitive equipment; magnetic operates between 3.2 and 4.8 times ampere rating
— C curve for typical loads; magnetic release operates between 7 and 10 (7 to 14 for DC)
— D curve for high inrush; between 10 and 14 times
UL 1077 Supplementary Protectors and UL 489Aa (Only 1P C Curve)
•
•
•
•
•
•
•
•
•
1-pole
UL 1077 C60N
Rating (A)
1P
Price
2P
Price
3P
Price
4P
Price
MG24110
MG17402
MG17403
MG24111
MG24112
MG24113
MG17404
MG24114
MG17405
MG24115
MG24116
MG24117
MG17406
MG24118
MG24119
MG24120
MG17407
MG24121
MG17408
MG24122
MG24123
MG17409
MG24124
$67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
74.
78.
82.
82.
MG24125
MG17432
MG17433
MG24126
MG24127
MG24128
MG17434
MG24129
MG17435
MG24130
MG24131
MG24132
MG17436
MG24133
MG24134
MG24135
MG17437
MG24136
MG17438
MG24137
MG24138
MG17439
MG24139
$145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
149.
160.
168.
168.
MG24140
$210.
MG24155
$277.
MG24141
MG24142
MG24143
210.
210.
210.
MG24156
MG24157
MG24158
277.
277.
277.
MG24144
210.
MG24159
277.
MG24145
MG24146
MG24147
MG17461
MG24148
MG24149
MG24150
MG17462
MG24151
MG17463
MG24152
MG24153
MG17464
MG24154
210.
210.
210.
210.
210.
210.
210.
210.
210.
210.
216.
225.
235.
235.
MG24160
MG24161
MG24162
277.
277.
MG24163
MG24164
MG24165
277.
277.
277.
MG24166
277.
MG24167
MG24168
280.
292.
MG24169
300.
MG24459
210.
MG24476
277.
MG24460
MG24461
MG24462
210.
210.
210.
MG24477
MG24478
MG24479
277.
277.
277.
C Curve—Magnetic Setting Between 7 and 10 Times Ampere Ratinga
3-pole
UL 1077 C60N
0.5
1
1.2
1.5
2
3
4
5
6
7
8
10
13
15
16
20
25
30
32
35
40
50
60
63
MG17411a
MG24425a
MG17412a
MG17413a
MG24426a
MG24427a
MG24428a
MG17414a
MG24430a
MG17415a
MG24431a
MG24432a
MG24433a
MG17416a
MG24434a
MG24435a
MG24436a
MG17417a
MG24437a
MG17418a
MG24438a
MG24439a
MG17419a
MG24440a
80.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
74.
78.
82.
82.
MG24442
MG17442
MG17443
MG24443
MG24444
MG24445
MG17444
MG24447
MG17445
MG24448
MG24449
MG24450
MG17446
MG24451
MG24452
MG24453
MG17447
MG24454
MG17448
MG24455
MG24456
MG17449
MG24457
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
149.
160.
168.
168.
MG24464
210.
MG24481
277.
MG24465
MG24466
MG24467
MG17466
MG24468
MG24469
MG24470
MG17467
MG24471
MG17468
MG24472
MG24473
MG17469
MG24474
210.
210.
210.
210.
210.
210.
210.
210.
210.
210.
216.
225.
235.
235.
MG24482
MG24483
MG24484
277.
277.
MG24485
MG24486
MG24487
277.
277.
277.
MG24488
277.
MG24489
MG24490
280.
292.
MG24491
300.
MG24532
$210.
MG24548
$277.
MG24533
MG24534
MG24535
210.
210.
210.
MG24549
MG24550
MG24551
277.
277.
277.
D Curve—Magnetic Setting Between 10 and 14 Times Ampere Rating
4-pole
UL 1077 C60N
Main breaker for
Dual Clari-Trac
panels
Accessories . . . . . page 6-18, 6-19
Dimensions . . . . . . . . . . page 6-49
0.5
1
1.2
1.5
2
3
4
5
6
7
8
10
13
15
16
20
25
30
32
35
40
50
60
63
MG17421
MG24500
MG17422
MG17423
MG24501
MG24502
MG24503
MG17424
MG24504
MG17425
MG24505
MG24506
MG24507
MG17426
MG24508
MG24509
MG24510
MG17427
MG24511
MG17428
MG24512
MG24513
MG17429
MG24514
$80.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
67.
74.
78.
82.
82.
MG24516
MG17452
MG17453
MG24517
MG24518
MG24519
MG17454
MG24520
MG17455
MG24521
MG24522
MG24523
MG17456
MG24524
MG24525
MG24526
MG17457
MG24527
MG17458
MG24528
MG24529
MG17459
MG24530
$145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
145.
149.
160.
168.
168.
MG24536
210.
MG24552
277.
MG24537
MG24538
MG24539
MG17471
MG24540
MG24541
MG24542
MG17472
MG24543
MG17473
MG24544
MG24545
MG17474
MG24546
210.
210.
210.
210.
210.
210.
210.
210.
210.
210.
216.
225.
235.
235.
MG24553
MG24554
MG24555
277.
277.
277.
MG24556
MG24557
MG24558
277.
277.
277.
MG24559
277.
MG24560
MG24561
280.
292.
MG24562
300.
a Dual rated for UL 1077 AC and UL 489A for DC telecomm applications: 1-pole = 60 Vdc.
© 2004 Schneider Electric
All Rights Reserved
4/1/04
4/1/04
DE2
Discount
Schedule
6-17
6
2-pole
UL 1077 C60N
1
1.2
1.5
2
3
4
5
6
7
8
10
13
15
16
20
25
30
32
35
40
50
60
63
CIRCUIT BREAKERS
B Curve—Magnetic Setting Between 3.2 and 4.8 Times Ampere Rating
Thermal-magnetic Molded Case Circuit Breakers
100 Ampere Frame
Class 650
Thermal-magnetic molded case circuit breakers shown on
pages 6-20–6-24 are permanent trip UL Listed, CSA
Certified, IEC rated, and also meet the requirements of
Federal Specification W–C–375B/GEN as indicated on
pages 6-4–6-7. For I-LINE® molded case circuit breakers,
see listings on pages 8-25–8-28.
www.SquareD.com
For the most up-to-date information
F-frame—100 A, Thermal-magnetic (240 Vac)
AC Magnetic
Trip Settings
Hold
Trip
Continuous
Current Rating
@ 40° C
Terminal
Wire
Range
Standard Interrupting
Catalog Number
Price
1-pole, 120 Vac
15
20
25
30
35
40
45
50
60
70
80
90
100
Main
breaker
Triple
panel
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL12015
FAL12020
FAL12025
FAL12030
FAL12035
FAL12040
FAL12045
FAL12050
FAL12060
FAL12070
FAL12080
FAL12090
FAL12100
$132.
132.
132.
132.
132.
132.
132.
132.
132.
174.
174.
174.
174.
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL22015
FAL22020
FAL22025
FAL22030
FAL22035
FAL22040
FAL22045
FAL22050
FAL22060
FAL22070
FAL22080
FAL22090
FAL22100
$222.
222.
222.
222.
222.
222.
222.
222.
222.
362.
362.
362.
362.
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL32015
FAL32020
FAL32025
FAL32030
FAL32035
FAL32040
FAL32045
FAL32050
FAL32060
FAL32070
FAL32080
FAL32090
FAL32100
$330.
330.
330.
330.
330.
330.
330.
330.
330.
469.
469.
469.
469.
AL50FA
#14–#4 AWG Cu or
#12–#4 AWG Al
AL100FA
#14–#1/0 AWG Cu
or #12–#1/0 AWG Al
2-pole, 240 Vac
15
20
25
30
35
40
45
50
60
70
80
90
100
CIRCUIT BREAKERS
FAL
1-pole
15–100 Amperes
AL50FA
#14–#4 AWG Cu or
#12–#4 AWG Al
AL100FA
#14–#1/0 AWG Cu
or #12–#1/0 AWG Al
3-pole, 240 Vac
6
15
20
25
30
35
40
45
50
60
70
80
90
100
FAL/FHL
2-pole
15–100 Amperes
AL50FA
#14–#4 AWG Cu or
#12–#4 AWG Al
AL100FA
#14–#1/0 AWG Cu
or #12–#1/0 AWG Al
F-frame—100 A, Thermal-magnetic (480 Vac)
Continuous AC Magnetic
Trip Settings
Current
Rating
Hold Trip
@ 40° C
Standard
Interrupting
Catalog Price
Number
Extra High
Interrupting
Catalog
Price
Number
Terminal Wire
Range
FA Lugs
FC Lugs
AL50FA
#14–#4 AWG Cu or
#12–#4 AWG Al
...
AL100FA
#14–#1/0 AWG Cu or
#12–#1/0 AWG Al
...
1-pole, 277 Vac, 125 Vdc
15
20
25
30
35
40
45
50
60
70
80
90
100
FAL/FHL/FCL
3-pole
15–100 Amperes
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL14015 $167.
FAL14020 167.
FAL14025 167.
FAL14030 167.
FAL14035 167.
FAL14040 167.
FAL14045 167.
FAL14050 167.
FAL14060 167.
FAL14070 208.
FAL14080 208.
FAL14090 208.
FAL14100 208.
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
2-pole, 480 Vac, 250 Vdcba
Interrupting Ratings (kA)
FAL240
FAL480
FCL
240 V
10
18 (1P), 25 (2, 3P)
100
480 V
...
18
65
600 V
...
...
...
Circuit Breaker Termination Options
(Third character of catalog number)
F=No Lugs
L=Lugs both ends
M=Lugs “ON” end only
P=Lugs “OFF” end only
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 6-36–6-38
Optional Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 6-43, 6-44
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 6-49, 6-50
Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 6-51–6-54
15
20
25
30
35
40
45
50
60
70
80
90
100
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL24015 $406. FCL24015
FAL24020 406. FCL24020
FAL24025 406. FCL24025
FAL24030 406. FCL24030
FAL24035 406. FCL24035
FAL24040 406. FCL24040
FAL24045 406. FCL24045
FAL24050 406. FCL24050
FAL24060 406. FCL24060
FAL24070 525. FCL24070
FAL24080 525. FCL24080
FAL24090 525. FCL24090
FAL24100 525. FCL24100
$ 965.
AL50FA
CU30FA4
965. #14–#4
AWG Cu or (1) #14–#10 AWG
965.
#12–#4
AWG
Al
Cu only
965.
965.
965.
965.
AL100FA4
965.
AL100FA
AWG Cu
965. #14–#1/0 AWG Cu or (1) #14–#3
or
1188.
#12–#1/0 AWG Al
(1)
#12–#1
AWG Al
1188.
1188.
1188.
3-pole, 480 Vac, 250 Vdcb
15
20
25
30
35
40
45
50
60
70
80
90
100
275
275
275
275
400
400
400
400
800
800
800
900
900
600
600
600
600
850
850
850
850
1450
1450
1450
1700
1700
FAL34015 $521. FCL34015
FAL34020 521. FCL34020
FAL34025 521. FCL34025
FAL34030 521. FCL34030
FAL34035 521. FCL34035
FAL34040 521. FCL34040
FAL34045 521. FCL34045
FAL34050 521. FCL34050
FAL34060 521. FCL34060
FAL34070 616. FCL34070
FAL34080 616. FCL34080
FAL34090 616. FCL34090
FAL34100 616. FCL34100
$1206.
AL50FA
CU30FA4
1206. #14–#4
AWG Cu or (1) #14–#10 AWG
1206.
#12–#4 AWG Al
Cu only
1206.
1206.
1206.
1206.
AL100FA4
1206.
AL100FA
AWG Cu
1206. #14–#1/0 AWG Cu or (1) #14–#3
or
1484.
#12–#1/0 AWG Al
(1) #12–#1 AWG Al
1484.
1484.
1484.
a FCL 2-pole circuit breaker built using 3-pole module.
b FCL circuit breakers are not rated for 250 Vdc.
6-20
DE2
Discount
Schedule
© 2003 Schneider Electric
All Rights Reserved
9/8/03
Thermal-Magnetic Circuit Protectors
Class 9080—Type GCB
www.SquareD.com
FOR CURRENT INFORMATION
E152841
QVNU2
File
LR25490
0.1
133
GCB01
0.5
6.6
GCB05
0.8
2.55
GCB08
1.0
1.97
GCB10
1.2
1.22
1.5
0.86
2.0
0.49
2.5
0.31
GCB25
3.0
0.20
GCB30
4.0
0.10
GCB40
5.0
0.08
GCB50
7.0
0.03
10.0
<0.02
15.0
<0.02
Maximum
Voltage
Catalog Numbera
Price
$42.20
GCB12
GCB15
250 Vac
65 Vdc
GCB20
46.40
GCB70
GCB100
125 Vac
65 Vdc
GCB150
a These maximum current values assume the use of insulated copper conductors with 75°C temperature rating, and are calculated based on NEC Article 310,
Table 310-16. In most cases this value is the maximum ampacity of that wire or combination of wires (as listed in the above table) which has the greatest
current carrying capacity. The actual allowable current for a particular application is dependent upon the number, size, insulation class and other characteristics
of the wires used.
b Replacement adapter is 9080GH64, $1.10 each, standard pack of 10.
Table A—Inrush Ratio Correction Table
Selection:
In order to properly select a Class 9080 Type GCB circuit protector, follow Note: For resistive loads, use inrush correction factor of 1.0.
the following steps:
Inrush Ratio
1:1 to 1:4
1:5
1:6
1:7
1:8
1. Determine the inrush correction factor from Table A at right.
2. Determine the temperature correction factor from Table B at right.
Factor
1.3
1.4
1.5
1.6
1.7
3. Determine the sealed current of the load that is being protected.
4. Multiply the sealed current by the two correction factors and choose the
closest circuit protector. Note: Choosing a circuit protector with a value
lower than the calculated value might cause nuisance tripping, while Table B—Ambient Temperature Correction Table
choosing the larger might provide a protector that will not properly
Ambient
70˚F
100˚F
120˚F
140˚F
160˚F
180˚F
200˚F
protect the load.
Example: Solenoid with sealed current of .75 Amps, an inrush ratio of 1:6 Temperature (21.1˚C) (37.8˚C) (48.9˚C) (60˚C) (71.1˚C) (82.2˚C) (93.3˚C)
and in an ambient temperature of 85˚F.
Factor
1.0
1.1
1.2
1.3
1.4
1.5
1.6
.75 x 1.5 x 1.05 = 1.18
Choose the 1.2 Amp protector
Tripping Time:
Table C—Tripping times in seconds at 70˚F (21.1˚C)
Tripping time of the circuit protector is determined from Table C at right.
Divide the circuit protector value by the temperature correction factor from Percent rated 100% 200% 300% 400% 500% 600% 1000% 2000% and
current
greater
Table B above to determine actual rated current referenced in Table C.
Tripping Time no trip 10–40
(seconds)
38
1.5–9
.8–6 .003–4 .003–2
Max. .02
Note: When several protectors are channel mounted adjacent to each other, the “no
trip” current will be 80% of rated current at 70˚F.
For additional information, reference the NEMA Type Terminal Block Catalog #9080CT9601.
Discount
Schedule
CP5
Thermal-Magnetic Circuit Protector
GB2
www.SquareD.com
FOR CURRENT INFORMATION
Description
Maximum
Voltage
One pole Thermal
Magnetic Circuit
Protector
Thermal
Rating
Catalog
Number
0.5 A
GB2CD05
1A
GB2CD06
2A
GB2CD07
GB2CB08
3A
GB2CD08
4A
GB2CB09
4A
GB2CD09
5A
GB2CB10
5A
GB2CD10
6A
GB2CB12
6A
GB2CD12
8A
GB2CB14
8A
GB2CD14
10 A
GB2CB16
10 A
GB2CD16
12 A
GB2CB20
12 A
GB2CD20
Thermal
Rating
Catalog
Number
Price
Eachc
0.5 A
GB2CB05
1A
GB2CB06
2A
GB2CB07
3A
300 Vac
GB2-CB06
GB2-CD
Description
Maximum
Voltage
Two pole Thermal
Magnetic Circuit
Protector
300 Vac
$21.10
Price
Eachc
$25.30
c Must order in multiples of 6.
File
CCN
E164873
QVNU2
File
LR25490
Class 321501
IEC 157-1
VDE 0660
For additional information, reference Catalog #9080CT9601.
10/02
I
Discount
Schedule
© 2002 Schneider Electric
all rights reserved
22-15
TERMINAL BLOCKS
File
CCN
Internal Resistance
Ω
22
GCB100
Maximum
Currentb
1/4" x 1-1/4" Fuses
ABC Series, Fast Acting, Ceramic Tube
Description
• Fast-acting, ceramic tube
• Optional leaded version available
• 1/4 x 1-1/4 (6.3mm x 32mm) physical size
• Ceramic tube, nickel-plated brass endcap construction
• UL Listed product meets standard 248-14
ELECTRICAL CHARACTERISTICS
% of Amp Rating
Opening Time
110%
4 Hours Minimum
135%
60 Minutes maximum
200%
120 Seconds Maximum
Approvals
• UL Listed Guide & File numbers (ABC 1/4 - 15A):
JDYX & E19180.
• UL Recognition Guide & File numbers (ABC 20 - 30A):
JDYX2 & E19180.
• CSA Certification Record No: 053787 C 000 &
Class No: 1422 01 & 1422 30.
Environmental Data
• Shock: 1/4A and 1/2A – MIL-STD-202,
Method 213, Test Condition I;
1A thru 30A – MIL-STD-202, Method 207,
(HI Shock)
• Vibration: 1/4A thru 30A – MIL-STD-202,
Method 204, Test Condition C (Except 5g, 500HZ)
Ordering
• Specify product code, option code and packaging code
Dimensions (mm⁄in)
Drawing Not to Scale
SPECIFICATIONS
Product
Code
ABC-1/4
ABC-1/2
ABC-3/4
ABC-1
ABC-1-1/2
ABC-2
ABC-2-1/2
ABC-3
ABC-4
ABC-5
ABC-6
ABC-7
ABC-8
ABC-10
ABC-12
ABC-15
ABC-20
ABC-25
ABC-30
Voltage
Rating
AC
DC
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
250V
125V
125V
125V
125V
125V
AC Interrupting
Rating
250V
125V
35A
10000A
35A
10000A
35A
10000A
35A
10000A
100A
10000A
100A
10000A
100A
10000A
100A
10000A
200A
10000A
200A
10000A
200A
10000A
200A
10000A
200A
10000A
200A
10000A
750A
10000A
750A
10000A
400A
1000A
1000A
1000A
DC Interrupting
Rating
125V
75V
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
10000A
400A
1000A
400A
1000A
Typical DC Cold
Resistance**
(ohms)
3.000
0.788
0.303
0.197
0.1175
0.0755
0.05875
0.0435
0.02975
0.0286
0.02315
0.0183
0.0146
0.01205
0.0068
0.005425
0.00366
0.00263
0.002225
Typical
Melting I2t†
AC
0.02
0.19
0.8
1.4
2.9
4.2
8.53
19.5
29.1
16.4
31.6
73.2
111.9
215.6
129.6
200.2
550.8
839.3
1,429
** DC Cold Resistance (Measured at ≤10% of rated current)
† Typical Melting I2t (A2Sec) (I2t was measured at listed interrupting rating and rated voltage. Measured at 70% to 80% power factor on AC)
‡ Typical Voltage Drop (Voltage drop was measured at 25°C±3°C ambient temperature at rated current)
Typical
Voltage
Drop‡
3.25
0.51
0.42
0.35
0.35
0.25
0.26
0.25
0.25
0.23
0.24
0.20
0.17
0.15
0.11
0.12
0.13
0.12
0.14
1/4" x 1-1/4" Fuses
ABC Series, Fast Acting, Ceramic Tube
TIME CURRENT CURVE
15
20
25
30
8
10
5
3
2
1
CURRENT IN AMPERES
CURRENT IN AMPERES
OPTION CODE
Option Code
B
V
Description
Board Washable - Hermetically sealed to withstand aqueous cleaning
Axial leads - brass overcaps with copper and nickel flash, plated in tin lead
PACKAGING CODE
Packaging Code
BK
BK1
BK8
OC-2542 10/01
© Cooper Electronic
Technologies 2001
Description
100 pieces of fuses packed into a cardboard carton with flaps folded
1,000 pieces of fuses packed into a cardboard carton with flaps folded
8,000 pieces of fuses packed into a cardboard carton with flaps folded
Visit us on the Web at www.cooperET.com
3601 Quantum Boulevard Boynton Beach, Florida 33426-8638
Tel: +1-561-752-5000 Toll Free: +1-888-414-2645 Fax: +1-561-742-1178
This bulletin is intended to present product design solutions and technical information that will help the end user with design applications. Cooper
Electronic Technologies reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of
any products. Cooper Electronic Technologies also reserves the right to change or update, without notice, any technical information contained in this
bulletin. Once a product has been selected, it should be tested by the user in all possible applications.
Electric Heaters
Construction
Installation
• Attractive and durable housing is anodized
aluminum
CAUTION
• Thermostat, standard on all units, is adjustable
from 0°F to 100°F (-18°C to 38°C)
• Fan draws cool air from the bottom of the
enclosure and passes this air across the
thermostat and heating elements before
being released into enclosure cavity
• Heated air is discharged through the top of
the heater unit
• Four 10-32 x self-tapping screws are included
with each heater
• Ball bearing fan runs continuously for even
temperature distribution
• Terminal strip with clamp connector that
accepts both solid and stranded wire
Finish
Anodized aluminum.
Application
Designed to protect sensitive mechanical,
electrical, and electronic equipment from the
harmful effects of condensation, corrosion, and
low temperatures.Thermostatically controlled
fan-driven heater units maintain a stable
temperature within enclosures so critical
components can perform more reliably over
a longer period of time.
Industry Standards
UL Component Recognized
CSA Listed
CE
These electric heaters are not designed for
use in dusty, dirty, corrosive, or hazardous
locations.
Portions of the heater can get hot. Adequate
protection must be taken to protect people
from potential burns, and to protect other
components from this heat.
This heater can only be installed in a totally
enclosed metal enclosure.
Hoffman electric heaters should be centered as
low as possible on an interior enclosure panel.
This permits the unit to heat the cool air
located at the bottom of the enclosure. For
maximum efficiency and longevity, the heater
should be mounted in a vertical position with
the terminal block to the bottom and the air
outlet openings at the top in a sealed
enclosure free from dust or debris. However,
the unit will also effectively distribute heat if
turned 90 degrees with the terminal block out
the bottom and the air outlet at the side.
Although enclosure panels are preferable,
heaters may be installed on any flat sheet metal
surface. Do not install heaters on wood panels.
Heat sensitive components should not be
placed near the heater discharge area since this
air can be quite warm.The clearance range
defines the space that must be kept free of
these components for proper and safe
operation of the heater.
Standard Sizes Electric Heaters
9.46
Catalog
Number
Watts
Voltage
Hz
Amps
Weight
lb.
(kg.)
DAH1001A
100
115
50/60
0.9
4.00
(1.81)
DAH1002A
100
230
50/60
0.6
4.00
(1.81)
DAH2001A
200
115
50/60
1.7
4.00
(1.81)
DAH2002A
200
230
50/60
0.9
4.00
(1.81)
DAH4001B
400
115
50/60
3.3
6.00
(2.72)
DAH4002B
400
230
50/60
1.7
6.00
(2.72)
DAH8001B
800
115
50/60
6.5
6.00
(2.72)
DAH8002B
800
230
50/60
3.3
6.00
(2.72)
Data subject to change without notice
☎ 763 422 2211
FAX 763 422 2600
©2003 Hoffman Enclosures Inc.
Bulletin
D85
Heaters
■ Dimensions and Clearance Range for
DAH1001A, -2A and DAH2001A, -2A
Electric Heaters
■ Dimensions and Clearance Range for
DAH4001B, -2B and DAH8001B, -2B
9
Data subject to change without notice
☎ 763 422 2211
FAX 763 422 2600
©2003 Hoffman Enclosures Inc.
9.47
https://www.phoenixcontact.com/us/produkte/5600461
Socket - EM-DUO 120/15 - 5600461
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in
the user's documentation. Our General Terms of Use for Downloads are valid
(http://download.phoenixcontact.com)
Rail-mountable double socket, for mounting on 35 mm DIN rail in acc. with EN EN 60715, housing
color: white, with screw connection, national version: USA
Key commercial data
Packing unit
1
Minimum order quantity
600
Catalog page
Page 633 (IF-2011)
GTIN
Custom tariff number
85366990
Country of origin
UNITED STATES
Technical data
General data
Nominal voltage UN
120 V AC
Nominal current IN
15 A
Contact material
CuZn37
For country-specific use in
USA
Color
white
Insulating material
PVC 94 V0
Ambient temperature (operation)
-40 °C ... 70 °C
Ambient temperature (storage/transport)
-40 °C ... 70 °C
Standards/regulations
UL 508
Width
83 mm
Height
134 mm
Depth
49 mm
Connection data
07.03.2013 Page 1 / 7
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 1 of 7
PART 1.0
GENERAL
1.1 SCOPE OF WORK
A.
DESCRIPTION
The manufacturer shall provide a traveling submerged sludge collection system
consisting of a suction header assembly bolted to a carriage mechanism utilizing
low friction rollers, circular section guide rails, lock rollers, and a cable drive
system. The sludge shall be removed via a flexible hose attached by a swivel
base to the suction header and a swivel base to the sludge discharge pipe. The
full system shall be controlled by an electronic method, PLC based to allow
flexibility in operation of the units. The manufacturer shall provide all fixtures and
fittings needed for complete assembly and operation.
The traveling sludge collector system shall be designed, constructed and
installed in the sedimentation basins for the collection and removal of sludges
produced in a sedimentation process. The cable driven sludge removal system
shall be capable of being installed to operate successfully beneath inclined plate
settlers or tube settlers as well as in standard sedimentation type basins, such
as single, double and triple tray sedimentation units. The sludge to be removed
shall be free from gross amounts of large inert and dense particles such as sand.
An excess of such material should be removed from the treatment stream prior
to the sedimentation process.
The sludge collection system shall remove, by means of suction, the settled
sludge solids from the basin floor and discharge them through flexible sludge
removal piping. The driving force suction shall be provided by differential head
between the sedimentation tank and the sludge disposal point, or by sludge
pumps. All components of the sludge removal system, which resides beneath
the water surface shall be constructed of type 304 stainless steel as a minimum,
except for those components which must be constructed of non-metallic
materials such as sludge hose, leveling skids, guide rollers and friction bearings.
All fastenings such as bolts, nuts, clamps, etc. shall be type 18-8 stainless steel.
The equipment shall be designed to operate in basins as shown on the contract
drawings.
The automated traveling sludge collection system shall be programmable to
allow customization of the operation of the sludge collection device to the
specific needs of the project to which it is to be applied. This customization shall
allow variations in the frequency of removal of the sludge, the speed of travel of
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 2 of 7
the suction header device and also allow partial clearance of the sedimentation
basin floor area on selection. The specific sludge removal program shall be predetermined at the design level and agreed upon with the sludge removal system
manufacturer well in advance of the equipment supply date.
B.
EQUIPMENT COMPONENTS
The submerged sludge collector shall be comprised of the following subcomponents:1. Drive System
Each sludge removal system shall be towed along the longitudinal length of
the basin by a stainless steel multiple stranded wire cable, attached to the
guide shoe of the sludge collection header. The stainless steel cable shall be
sized by the manufacturer to be of adequate size to tow the entire structure
of the sludge collection header the full length of the sedimentation basin, with
a minimum of catenary sag in the cable itself. A pneumatic drive motive force
system is not acceptable. A stainless steel tape drive system is not
acceptable.
2. Drive Unit
Each independent sludge collector system shall be furnished with a drive
unit. This drive unit shall consist of the following:





TEFC, constant torque, variable speed, D.C. electric motor, with a
minimum of ½ horsepower (0.37 kw) installed per unit.
Helical speed/gear reducer, sized to withstand the required duties
placed on the system under maximum load conditions.
Sheave arrangement comprising of two multigroove wire rope
sheaves, with sufficient stainless steel cable wraps to prevent the
drive system cable from slipping under maximum expected load, and
at the same time preventing the cable wraps from contacting each
other.
Drive mounting base to secure all the necessary hardware for the
correct operation and alignment of the cable and motor drives to the
sludge collection header. The drive mounting unit shall incorporate an
integral jacking mechanism for simple and rapid cable adjustment.
A sheave heater shall be installed to prevent icing on the sheaves in
cold ambient temperature environments.
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 3 of 7
3. Idler Stands
Stainless steel idler stands shall be provided to guide the drive cable in the
correct direction to and from the sludge collector header to the drive unit.
These stands shall the manufactured such that they allow free movement of
the cable across sheaves, and will maintain the cable in contact with the
sheaves at all times, in operation and stand-by modes. The number and
position of the idler stands shall be clearly shown on the installation drawings.
4. Drive Unit Enclosure
A fiberglass enclosure shall be provided to cover the drive unit to protect it
from the elements. This shall be sized to allow easy installation and removal,
with handles supplied to aid lifting by operators. All required ground anchors
shall be supplied by the manufacturer, for installation by the contractor.
5. Sludge Removal Header Pipe
A stainless steel header pipe shall be provided to effect the removal of the
settled sludge from the sedimentation basin. Aluminum header piping is not
acceptable. All fittings used in the header pipe shall be continuously welded,
ground smooth, and provided with a smooth finish. The sludge removal
header pipe shall be furnished with a swivel base and removable and
reusable stainless steel clamps for attachment of the sludge removal hose.
End caps shall be used to seal the ends of the sludge removal header pipe.
These shall be easily removed for internal inspection, should the need arise.
The sludge removal header pipe shall have along its lower edge, facing the
sedimentation tank floor, a multiplicity of orifices, the size and spacing of
which will be determined by the manufacturer for optimum sludge removal
along the entire width of the zone of influence of the sludge collection
system. The headloss in the system shall be optimized for the intended mode
of operation.
The header pipe shall be securely bolted to the main header guide shoe
assembly, with fittings provided to allow disassembly should the need arise.
The header pipe shall be fitted at the ends of the pipe with anti-rocking skids,
manufactured from a hard wearing material. These skids shall be designed to
minimize motion of the header pipe in the vertical plain.
6. Guide Shoe
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 4 of 7
The sludge collection header shall be fitted to the guide shoe assembly. This
guide shoe and all metal fittings shall be stainless steel. The guide shoe shall
incorporate top mounted horizontal axle rollers to take the load of the sludge
removal system to the guide rail. These rollers shall be manufactured from
Delrin or equal industrial non-metallic materials. The rollers shall be sized
and spaced to allow smooth motion of the sludge collection header along the
guide rail. Further sets of vertical axle rollers, manufactured from Delrin or
equal non metallic industrial plastics, shall be supplied to lock the guide shoe
onto the guide rail to prevent the sludge collection header from leaving the
motive plane. These rollers shall be sized to allow the guide shoe to move
past imperfections in the guide rail without hanging up. The vertical axle
guide rollers shall be manufactured such that the guide shoe can be fitted to
the guide rail without the need to remove the guide rail from the
sedimentation tank floor.
7. Guide Rail
The guide rail shall be constructed of type 304 stainless steel and shall be
circular in cross section. Square section guide rail is not acceptable.
Transverse support and anchor pads shall be welded to the guide rail, at
centerlines determined by the manufacturer. These anchor pads shall be
used to position and attach the guide rail to the sedimentation tank floor.
Stainless steel expansion anchors shall be used to fasten the guide rail to the
tank floor.
The ends of each section of the guide rail shall be rounded and carefully
ground smooth to allow the drive guide assembly to move unimpeded across
the joints between the guide rail sections. The guide rails shall be installed so
that the ends of each section of rail properly align horizontally and vertically
with the adjacent section of rail. The anchor bolts shall be tightened in a
manner that maintains rail alignment and fixes the rail securely to the floor of
the sedimentation tank. If the alignment is not correct on inspection, then the
installer shall loosen the anchor bolts and shim between the floor of the basin
and the bottom of the guide rail until proper alignment and smooth operation
of the sludge collection system has been achieved.
8. Flexible Sludge Hose
The manufacturer of the sludge removal equipment shall provide a flexible
sludge extraction hose. The hose shall be sized to effectively remove sludge
and operate within headloss constraints appropriate for the project. The hose
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 5 of 7
shall be manufactured of high-density polyethylene and shall be smooth on
the interior and heavily ribbed on the exterior for strength and abrasion
resistance. The flexible hose shall be provided with removable and reusable
stainless steel clamps and a flanged swivel base for attachment to the tank
sludge removal piping.
9.
Plug Valve
An electrically operated eccentric rectangular port plug valve shall be
provided to control the flow of the submerged sludge collectors. Each valve
shall be 3” in diameter with stainless steel bearings, nickel seats and a cast
iron body. Each valve will be equipped with an Auma actuator with
pushbuttons. Interface board will not be supplied. Each valve shall have a
corrosion resistant, insulated enclosure that includes a vent.
C.
CONTROLS
A control panel shall be supplied by the sludge collector system manufacturer
and it shall include the necessary control devices and equipment to control the
sludge collector as specified herein. The control panel shall be rated NEMA 4X
when completely assembled and shall be suitable for outdoor service. The
enclosure shall be fabricated of type 304 stainless steel and shall be as
manufactured by Hoffman or Saginaw.
The control panel shall be designed to accept a nominal 120VAC, 60 hertz, 1phase, ___ amp power input. Circuit breakers shall be type GCB as
manufactured by Square D. Logic functions for automatic control shall be
performed by a programmable logic controller (PLC) housed in the control panel.
The PLC shall be a Micro Logix Series as manufactured by Allen Bradley. Hand
operation shall bypass the PLC and all interlocks other than EMERGENCY
STOP. Operator interface shall be accomplished via selector switches,
pushbuttons, and pilot lights mounted on the face of the control panel. Pilot
devices shall be type ZB4 as manufactured by Square D. A panel-mounted data
access terminal designed to allow the operator to modify set points in the PLC
shall be supplied one per panel. The control panel shall include an internal
heater and thermostat. The heater shall be as manufactured by Hoffman
Manufacturing. The control panel shall also provide 120VAC power to the
sheave heater located at the drive assembly, if required.
The control panel shall include the following operator interface devices:
SYSTEM MODE - HAND / OFF / AUTO selector switch
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 6 of 7
TRAVEL MODE - ONE WAY / ROUND TRIP selector switch
TRIP MODE - SHORT / LONG selector switch
START pushbutton (active in AUTO only)
EMERGENCY STOP mushroom head pushbutton
DRIVE MODE - REVERSE / OFF / FORWARD selector switch (active in HAND
only)
DRIVE DIRECTION - FORWARD pilot light
DRIVE DIRECTION - REVERSE pilot light
SLUDGE VALVE - OPEN / CLOSE illuminated selector switch (active in HAND
only)
ALARM RESET illuminated pushbutton
PARK POSITION pilot light
1/3 POSITION pilot light
2/3 POSITION pilot light
FORWARD LIMIT POSITION pilot light
The control panel shall include a solid state DC variable speed drive and
internally mounted speed control potentiometer for varying the speed of the
sludge collector
between 0.5 ft (15 cm)/min and 12.0 ft (3.7 m)/min. The DC drive shall be as
manufactured by KB Electronics. An internally mounted ammeter for speed
indication and a current overload module shall be included.
The control panel shall control the sludge valve via two (2) 10A rated,
maintained, voltage-free (dry) contact closures. One (1) contact shall be for
the open command (normally open / closed to open) and the other shall be for
the close command (normally open / closed to close). The control panel shall
accept voltage-free (dry) contact closures
for the sludge valve fully-open and fully-closed limit switches. Power to the
sludge valve shall be supplied by others.
The control panel shall accept a voltage-free (dry) contract closure for remotely
initiating the sludge collector. When the contact closes, the unit shall operate in
the mode selected at the control panel. This function shall only be active in the
AUTO mode.
The control panel shall provide two (2) 10A rated, maintained, voltage-free
(dry) contact closures for remote status indication. One (1) contact shall be
for ALARM (normally open / closed on alarm) and the other shall be for
RUNNING (normally open / closed when running).
GREENWOOD, LA.
I12305
SLUDGE COLLECTION EQUIPMENT
CT2®
SUBMERGED SLUDGE COLLECTOR
JULY 2015
Page 7 of 7
The control panel shall be completely assembled, wired, and tested prior to
shipment. All wiring shall be in accordance with applicable sections of the
National Electric Code. All control relays shall be general purpose, plug-in type
as manufactured by Square D. All field wires shall terminate at a terminal block.
Terminal blocks shall be TYPE WDU4 as manufactured by Weidmuller. The
contractor shall be responsible for installation of the control panel, which includes
conduit installation, running all field wires, and terminating all field wires at the
control panel and field devices.
Alternative control panel systems including the option for dual, triple and quad
panels in a single enclosure are available from the manufacturer. These systems
have different power requirements from those given in this specification. The
contractor should contact the manufacturer for detailed multi-panel
specifications.
D. MANUFACTURER
The sludge removal system manufacturer shall have at least 20 years of
experience in the design supply and manufacture of submerged sludge removal
devices in the municipal water industry. During these 20 years of experience, the
manufacturer shall have at least 50 installations and shall provide a list of such
installations with the bid documents. The sludge removal system shall be
manufactured by ITT Water and Wastewater Leopold, Inc.
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