Global Leader in Integrated Room Automation Systems e528 Ordering Guide This manual contains This manual provides the Ordering Part Number for the INNCOM e528.4G thermostat. This document has been re-released to remove components and features that are associated with the EOL, and legacy product models. Revision 1.04 Copyright © 2013 INNCOM 277 West Main Street Niantic, CT 06357 Tel 860.739.4468 Toll Free 800.543.1999 Fax 860.739.4460 inncom.com Wednesday, December 10, 2014 Page |2 Disclaimer This document contains information that is the proprietary and confidential property of INNCOM International Inc. By acceptance hereof, each recipient agrees to use the information contained herein only for the purpose anticipated by INNCOM, and not to disclose to others, copy or reproduce, any part hereof without the written consent of INNCOM. The recipient agrees to return this document to INNCOM immediately upon request. Content 1. OVERVIEW ................................................................................................................... 3 2. ORDERING PART NUMBER ............................................................................................ 3 Ordering Example: .......................................................................................................... 3 Model ............................................................................................................................ 3 Power Supply ................................................................................................................. 3 Logic Board .................................................................................................................... 4 Communication .............................................................................................................. 4 Motion Detection/Output ................................................................................................. 4 Humidity Sensor ............................................................................................................. 5 Logo/Housing ................................................................................................................. 5 Color ............................................................................................................................. 5 SUB ASSEMBLY COMPONENTS .......................................................................................... 6 03-0441.X.XX E528.4G HOUSING SUB-ASSEMBLY ......................................................................... 6 03-0150.X.XX E528.4G 0DB LOGIC BOARD AND HOUSING SUB-ASSEMBLY............................................ 7 03-0152.X.XX E528.4G 20DB LOGIC BOARD AND HOUSING SUB-ASSEMBLY .......................................... 8 03-0449.X STANDARD PIR HOUSING COVER ASSEMBLY ................................................................... 9 03-0476.X FLAT PIR HOUSING COVER ASSEMBLY ........................................................................... 9 03-9209.X ECO MODE ONLY PIR COVER ASSEMBLY ...................................................................... 10 03-9210.X STANDARD PIR WITH ECO MODE COVER ASSEMBLY ......................................................... 10 03-9211.X FLAT PIR WITH ECO MODE COVER ASSEMBLY ................................................................ 11 03-9565 24VAC POWER SUPPLY ASSEMBLY ............................................................................... 11 03-9560 100-277VAC POWER SUPPLY ASSEMBLY ....................................................................... 12 03-9460 277VAC POWER SUPPLY ASSEMBLY.............................................................................. 12 03-0957 277VAC POWER SUPPLY BACK COVER INSULATOR ASSEMBLY ............................................... 12 INDIVIDUAL COMPONENTS ............................................................................................ 13 DOCUMENT INFORMATION AND REVISION HISTORY ..................................................... 15 Wednesday, December 10, 2014 Page |3 1. Overview The e528 thermostat is available in several operating ranges but is based on the same fundamental hardware platform. 2. Ordering Part Number 01-9911- A 3 L7 - I0P2 -H0 WH Model = Power Supply = Logic Board = Communication = Motion Detection/Output = Humidity Sensor = Housing / Logo = Housing Color = Ordering Example: 01-9911-A3L7-I0P2-I0WH = An e528 with a 24VAC 50/60Hz power supply (900 series), 0dB logic board, no IR5 auxiliary communication device, flat PIR motion detector, humidity sensor, no logo, manufactured in white housings. Model This character set defines the model name for the e528. OP/N Code E528 Description HVAC Controller Part Number 01-9911 Power Supply This character set defines the power supply options available for the e528. OP/N Code A0 A1 A2 A3 B0 B1 C0 Power Supply Type No power supply 24VAC 50/60Hz power supply (300 series) 24VAC 50/60Hz power supply (700 series) 24VAC 50/60Hz power supply (900 series*) 110-240VAC 50/60Hz w/ 3.6FLA high fan relay (500 series) 120-277VAC 50/60Hz w/ 2.2FLA high fan relay (800 series) 265-277VAC 50/60Hz w/ 3.6FLA high fan relay Part Number 02-9461 02-9561 02-9565 02-9460.5 02-9560 02-9460.6 *Greyed out power supplies are modules that are not recommended fore528.4G, but could still be ordered to fulfill requirements for 2G and 3G installations. Wednesday, December 10, 2014 Page |4 Logic Board This character set defines the logic board options available for the e528. OP/N Code L7 Logic Board Type Part Number E528.4G logic board with 20dB radio 202-152 Communication This character set defines the auxiliary communication options for the e528. OP/N Code I0 I5 Auxiliary Communication Type Part Number No auxiliary communication device IR5 only 02-9467.e8d Motion Detection/Output This character set defines the motion detection and Eco Mode options for e528. OP/N Code Motion Detection/Output Type P0 Blank P1 Standard PIR P2 Flat PIR Q2 Eco-MODE only Wednesday, December 10, 2014 OP/N Code Page |5 Motion Detection/Output Type R2 Standard PIR with Eco-MODE R4 Flat PIR with Eco-MODE Humidity Sensor This character set defines the humidity sensor options for the e528. OP/N Code Humidity Sensor Option 0 1 No humidity sensor Humidity sensor Part Number 02-9463 Logo/Housing This character set defines the housing logo for the e528. OP/N Code 0 H Logo Option No logo Honeywell logo Part Number - Color This character set defines the housing color options for the e528. OP/N Code WH EA LA BK XX *See Standard Housing Color Option White Eagle Almond Light Almond Black Custom Colors Document for Pantone, RAL, CMYK color values. Part Number - Wednesday, December 10, 2014 Page |6 Sub Assembly Components Below are a set of common sub-assemblies which will be ordered from RDL for e528 variant configuration and end assembly in Murfreesboro. 03-0441.x.xx.R e528.4G Housing Sub-Assembly This sub-assembly is for housing components only. These assemblies are typically stocked for changing the housing color on high runner units ordered from RDL at the Murfreesboro site. 03-0441 H BK = Housing Assembly Logo = Housing Color = Parts Used Description 53-0441 e528 front cover 253-610 e528 Temp Up and F/C Key 253-611 e528 Display/Fan/Off Auto Key Array 253-612 e528 ESD temp down button 53-0458 e528 hermetic cover 53-0445 e528 mounting plate 53-0450 e528 IR lens 53-0398 e528 ES1 rubber cap 53-9945 CDS Sensor lens 252-956 Thermal Insulator - Installation Instructions - Packing Material NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956. Wednesday, December 10, 2014 Page |7 *03-0150.x.xx assembly is obsolete. Do not order. 03-0150.x.xx e528.4G 0dB Logic Board and Housing Sub-Assembly This is a high runner assembly for e528. This provides a baseline platform from which features are added and removed for variant configuration options. 03-0150 H WH Logic and Housing Assembly = Logo = Housing Color = Parts Used Description 202-150 e528.4G 0 dB logic board and LCD assembly 53-0441 e528 front cover 53-0433 e528 temp up button 53-0434 e528 temp down button 53-0435 e528 F/C button 53-0436 e528 left button 53-0437 e528 middle button 53-0438 e528 right button 53-0458 e528 hermetic cover 53-0445 e528 mounting plate 53-0450 e528 IR lens 252-107 e528 fish paper 53-0398 e528 ES1 rubber cap 53-9945 CDS Sensor lens 252-956 Thermal Insulator - Installation Instruction - Packing Material 41-8045 3 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED (logic board to front housing) 41-8047 1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED (hermetic cover) 41-1139 4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED (Gang Box screws) 41-8062 2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD DIA.5.5MM (for bottom housing assembly to mounting plate) 62-1467 e528.3G/4G low voltage IWAN cable NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956. Wednesday, December 10, 2014 Page |8 03-0152.x.xx.R e528.4G 20dB Logic Board and Housing Sub-Assembly This is a high runner assembly for e528. This provides a baseline platform from which features are added and removed for variant configuration options. 03-0152 Logic and Housing Assembly = Logo = Housing Color = Parts Used H WH Description 202-152 e528.4G 20 dB logic board and LCD assembly 53-0441 e528 front cover 253-610 e528 Temp Up and F/C Key 253-611 e528 Display/Fan/Off Auto Key Array 253-612 e528 ESD temp down button 53-0458 e528 hermetic cover 53-0445 e528 mounting plate 53-0450 e528 IR lens 53-9945 CDS Sensor lens 252-112 e528 fish paper 53-0398 e528 ES1 rubber cap 252-956 Thermal Insulator 41-8045 3 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED (logic board to front housing) 41-8047 1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED (hermetic cover) 41-1139 4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED (Gang Box Screws) 41-8062 2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD DIA.5.5MM (for bottom housing assembly to mounting plate) 62-1467 e528.3G/4G low voltage IWAN cable NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956. Wednesday, December 10, 2014 Page |9 03-0449.x Standard PIR Housing Cover Assembly Add this assembly to the thermostat when 01-9911.xxxx.xxP1.xxxx is ordered. This assembly can be ordered individually for a PIR upgrade or RMA. 03-0449 WH Part Assembly = Housing Color = Parts Used Description 53-0449 Standard Dual Pyro Cover 53-0491 Dual Pyro lens support 53-0490 Dual Pyro Fresnel lens 53-0492 PIR support 03-0476.x Flat PIR Housing Cover Assembly Add this assembly to the thermostat when 01-9911.xxxx.xxP2.xxxx is ordered. This assembly can be ordered individually for a PIR and upgrade or RMA. 03-0476 WH Part Assembly = Housing Color = Parts Used Description 53-0476 Flat Single Pyro Cover 53-0508 Single Pyro Fresnel lens Wednesday, December 10, 2014 P a g e | 10 03-9209.x Eco Mode Only PIR Cover Assembly Add this assembly to the thermostat when 01-9911.xxxx.xxQ2.xxxx is ordered. This assembly can be ordered individually for an Eco-Mode upgrade or RMA. 03-9209 WH Part Assembly = Housing Color = Parts Used Description 53-9209 Eco Mode Cover 53-0440.GREEN Eco Mode Button 53-xxxx LED light pipe 03-9210.x Standard PIR with Eco Mode Cover Assembly Add this assembly to the thermostat when 01-9911.xxxx.xxR2.xxxx is ordered. This assembly can be ordered individually for a PIR and Eco-Mode upgrade or RMA. 03-9210 WH Part Assembly = Housing Color = Parts Used Description 53-9210 Standard PIR with Eco Mode Cover 53-0440.GREEN Eco Mode Button 53-0491 Dual Pyro lens support 53-0490 Dual Pyro Fresnel lens 53-0492 PIR support 53-xxxxx LED light pipe Wednesday, December 10, 2014 P a g e | 11 03-9211.x Flat PIR with Eco Mode Cover Assembly Add this assembly to the thermostat when 01-9911.xxxx.xxR4.xxxx is ordered. This assembly can be ordered individually for a PIR and Eco-Mode upgrade or RMA. 03-9211 WH Part Assembly = Housing Color = Parts Used Description 53-9211 Flat PIR with Eco Mode Cover 53-0440.GREEN Eco Mode Button 53-0508 Single Pyro Fresnel lens 53-xxxx LED light pipe 03-9565 24VAC Power Supply Assembly Add this assembly to the thermostat when 01-9911.A3xx.xxxx.xxxx is ordered. This assembly can be ordered individually for an RMA. Parts Used Description 02-9565 Relay and Power Supply PCBA 53-0630 Relay and Power Supply Cover 94-2025.7 FCC Label PN9565 UL Label 94-2019 Red 24VAC label 41-8057 ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED 62-1464.R 24VAC Power Supply Harness Wednesday, December 10, 2014 P a g e | 12 03-9560 100-277VAC Power Supply Assembly Add this assembly to the thermostat when 01-9911.B1xx.xxxx.xxxx is ordered. This assembly can be ordered individually for an RMA. Parts Used Description 02-9560 100-277VAC Relay and Power Supply PCBA 53-0630 Relay and Power Supply Cover PN9560 Product / UL Label 41-8057 ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED 62-1455 100-277VAC Power Supply Harness 03-9460 277VAC Power Supply Assembly Add this assembly to the thermostat when 01-9911.C0xx.xxxx.xxxx is ordered. This assembly can be ordered individually for an RMA. Parts Used Description 02-9460.6 100-277VAC Relay and Power Supply PCBA 53-0444 Relay and Power Supply Cover PN9460.6 Product / UL Label 94-2016.B Caution Label 41-8057 ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED 62-1455 100-277VAC Power Supply Harness 02-9497 Linear regulator PCBA 52-9056 Linear regulator PCBA insulator 252-118 3M 9448 EVA Foam 03-0957 277VAC Power Supply Back Cover Insulator Assembly Add this assembly to the thermostat when 01-9911.C0xx.xxxx.xxxx is ordered. This is a low runner assembly, used with 02-9460.6. This assembly can be ordered individually for an RMA. Parts Used Description 53-0445.XX e528 mounting plate 252-957 Relay and Power Supply Insulator Wednesday, December 10, 2014 P a g e | 13 Individual Components Below are a set of components such as housings, PCBA’s and harnesses which can be ordered or added for final configuration in Niantic or Murfreesboro. The items below in italics can be ordered as individual components for upgrade, or RMA. OP/N Code Description e528 Power Supplies 02-9565 Isolated 24VAC Power Supply 02-9560 100-277VAC Power Supply 02-9460.6 240-277VAC / +15VDC output e528 Logic Boards 202-152 e528 4G 20dB logic PCBA e528.4G LCD and Frame 17-2041 e528.4G LCD 214-101 Backlight diffuser 53-0442 LCD mounting frame 31-4071 Vertical rubber dome keys 31-4072 Horizontal rubber dome keys IR Communications 02-9476.e8d IR5 Eye Module PIR Motion Sensors 203-204 RF hardened dual pyro PIR module PCBA 203-205 RF hardened single pyro PIR module PCBA Humidity Module 02-9463 E528 Humidity Module Housings 53-0441 E528 4G front cover 253-610 e528 Temp Up and F/C Key 253-611 e528 Display/Fan/Off Auto Key Array 253-612 e528 ESD temp down button 53-0458 e528 temperature sensor cover 53-0445 e528 mounting plate 53-0450 e528 IR Lens 53-0450.W White IR Lens insert 53-0630 e528 PS cover 252-107 e528 fish paper 53-0398 ES1 Rubber cap 53-0432 Oversized thermostat back plate Wednesday, December 10, 2014 OP/N Code 53-9945 P a g e | 14 Description CDS Sensor Lens PIR Covers 53-0446 Blank PIR cover 53-0476 Standard single pyro cover 53-0440.Green Eco mode button 53-0449 Standard dual pyro cover 53-9211 Single pyro eco-mode cover 53-9209 No pyro eco-mode cover 53-9210 Dual pyro eco-mode cover 53-0493 Dual pyro sensor mount 53-0491 Fresnel lens support 53-0490 Dual pyro Fresnel lens 53-0508 Single pyro lens e528 Thermal Insulators 252-956 Standard thermal insulator 252-957 02-9460.6 thermal insulator 53-0457 Harnesses 62-1467 e528.3G/4G low voltage IWAN cable 62-1537 IR5 Eye cable 62-1462 e528.2G low voltage IWAN cable 62-1464.R 24VAC Power Supply Harness 62-1455 Line Voltage Power Supply Harness Adapters 203-013 E528 4G to 2G Passive Adapter 203-250 E528 4G RS485 Adapter 203-251 E528 2G to 4G RS485 Adapter Screws 41-8045 8 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED (logic board, IR, PIR modules to front housing) 3.0kgf, for IR / PIR modules 2.5kgf/cm 41-8047 1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED (Thermistor cover) 2.5kgf/cm 41-1139 4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED (Gang box mounting) 41-8062 2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD DIA.5.5MM (bottom of front housing assembly to back housing) Wednesday, December 10, 2014 OP/N Code 41-8057 P a g e | 15 Description ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NIPLATED (power supply hex screws) 6.0kgf +/- 5kgf cm Document Information and Revision History Author Ryan Gardner File \\niantic\Departments\R&D\Parts\Catalog\209 Solutions\209-003 INNCOM Product Standard Colors Specification\Deliverables\Datasheet Date Wednesday, December 10, 2014 Date Changes 2012/11/10 First draft issued to Murfreesboro team and RDL. 2012/11/10 Updated to add sub-assembly part numbers. 2012/11/13 Updated to fix errors. 2012/11/28 Updated to add screws. 2013/1/2 Updated to add 62-1537 IR5 harness to individual components list. 2013/1/9 Updated to add 62-1467 harness to 03-0150, 0152 assemblies. 2013/4/8 Updated to add RF hardened PIR modules to individual components list. 2013/6/4 Updated to add 03-9460 back plate assembly for the “C0” power supply model. 2013/8/6 Updated guide to identify sub-assemblies that can be ordered for upgrade or RMA. 2013/11/8 Removed INNCOM logo, and no logic board option from the logic board feature. 2014/2/3 Removed legacy PIR and 0dB logic board options from order guide. 2014/12/4 Order Guide updated to reflect changes made per DEV-00867. Made some minor formatting fixes.