e528 Ordering Guide

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e528 Ordering Guide
This manual contains
 This manual provides the Ordering Part Number for the INNCOM e528.4G
thermostat. This document has been re-released to remove components and
features that are associated with the EOL, and legacy product models.
Revision 1.04
Copyright © 2013
INNCOM
277 West Main Street  Niantic, CT 06357  Tel 860.739.4468  Toll Free 800.543.1999  Fax 860.739.4460  inncom.com
Wednesday, December 10, 2014
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Disclaimer
This document contains information that is the proprietary and confidential property of INNCOM
International Inc. By acceptance hereof, each recipient agrees to use the information contained
herein only for the purpose anticipated by INNCOM, and not to disclose to others, copy or
reproduce, any part hereof without the written consent of INNCOM. The recipient agrees to return
this document to INNCOM immediately upon request.
Content
1. OVERVIEW ................................................................................................................... 3
2. ORDERING PART NUMBER ............................................................................................ 3
Ordering Example: .......................................................................................................... 3
Model ............................................................................................................................ 3
Power Supply ................................................................................................................. 3
Logic Board .................................................................................................................... 4
Communication .............................................................................................................. 4
Motion Detection/Output ................................................................................................. 4
Humidity Sensor ............................................................................................................. 5
Logo/Housing ................................................................................................................. 5
Color ............................................................................................................................. 5
SUB ASSEMBLY COMPONENTS .......................................................................................... 6
03-0441.X.XX E528.4G HOUSING SUB-ASSEMBLY ......................................................................... 6
03-0150.X.XX E528.4G 0DB LOGIC BOARD AND HOUSING SUB-ASSEMBLY............................................ 7
03-0152.X.XX E528.4G 20DB LOGIC BOARD AND HOUSING SUB-ASSEMBLY .......................................... 8
03-0449.X STANDARD PIR HOUSING COVER ASSEMBLY ................................................................... 9
03-0476.X FLAT PIR HOUSING COVER ASSEMBLY ........................................................................... 9
03-9209.X ECO MODE ONLY PIR COVER ASSEMBLY ...................................................................... 10
03-9210.X STANDARD PIR WITH ECO MODE COVER ASSEMBLY ......................................................... 10
03-9211.X FLAT PIR WITH ECO MODE COVER ASSEMBLY ................................................................ 11
03-9565 24VAC POWER SUPPLY ASSEMBLY ............................................................................... 11
03-9560 100-277VAC POWER SUPPLY ASSEMBLY ....................................................................... 12
03-9460 277VAC POWER SUPPLY ASSEMBLY.............................................................................. 12
03-0957 277VAC POWER SUPPLY BACK COVER INSULATOR ASSEMBLY ............................................... 12
INDIVIDUAL COMPONENTS ............................................................................................ 13
DOCUMENT INFORMATION AND REVISION HISTORY ..................................................... 15
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1. Overview
The e528 thermostat is available in several operating ranges but is based on the same fundamental
hardware platform.
2. Ordering Part Number
01-9911- A 3 L7 - I0P2 -H0 WH
Model =
Power Supply =
Logic Board =
Communication =
Motion Detection/Output =
Humidity Sensor =
Housing / Logo =
Housing Color =
Ordering Example:
01-9911-A3L7-I0P2-I0WH = An e528 with a 24VAC 50/60Hz power supply (900 series), 0dB
logic board, no IR5 auxiliary communication device, flat PIR motion detector, humidity sensor, no
logo, manufactured in white housings.
Model
This character set defines the model name for the e528.
OP/N Code
E528
Description
HVAC Controller
Part Number
01-9911
Power Supply
This character set defines the power supply options available for the e528.
OP/N Code
A0
A1
A2
A3
B0
B1
C0
Power Supply Type
No power supply
24VAC 50/60Hz power supply (300 series)
24VAC 50/60Hz power supply (700 series)
24VAC 50/60Hz power supply (900 series*)
110-240VAC 50/60Hz w/ 3.6FLA high fan relay (500 series)
120-277VAC 50/60Hz w/ 2.2FLA high fan relay (800 series)
265-277VAC 50/60Hz w/ 3.6FLA high fan relay
Part Number
02-9461
02-9561
02-9565
02-9460.5
02-9560
02-9460.6
*Greyed out power supplies are modules that are not recommended fore528.4G, but could still be
ordered to fulfill requirements for 2G and 3G installations.
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Logic Board
This character set defines the logic board options available for the e528.
OP/N Code
L7
Logic Board Type
Part Number
E528.4G logic board with 20dB radio
202-152
Communication
This character set defines the auxiliary communication options for the e528.
OP/N Code
I0
I5
Auxiliary Communication Type
Part Number
No auxiliary communication device
IR5 only
02-9467.e8d
Motion Detection/Output
This character set defines the motion detection and Eco Mode options for e528.
OP/N Code
Motion Detection/Output Type
P0
Blank
P1
Standard PIR
P2
Flat PIR
Q2
Eco-MODE only
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OP/N Code
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Motion Detection/Output Type
R2
Standard PIR with Eco-MODE
R4
Flat PIR with Eco-MODE
Humidity Sensor
This character set defines the humidity sensor options for the e528.
OP/N Code
Humidity Sensor Option
0
1
No humidity sensor
Humidity sensor
Part Number
02-9463
Logo/Housing
This character set defines the housing logo for the e528.
OP/N Code
0
H
Logo Option
No logo
Honeywell logo
Part Number
-
Color
This character set defines the housing color options for the e528.
OP/N Code
WH
EA
LA
BK
XX
*See Standard
Housing Color Option
White
Eagle Almond
Light Almond
Black
Custom
Colors Document for Pantone, RAL, CMYK color values.
Part Number
-
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Sub Assembly Components
Below are a set of common sub-assemblies which will be ordered from RDL for e528 variant
configuration and end assembly in Murfreesboro.
03-0441.x.xx.R e528.4G Housing Sub-Assembly
This sub-assembly is for housing components only. These assemblies are typically stocked for
changing the housing color on high runner units ordered from RDL at the Murfreesboro site.
03-0441 H BK
=
Housing Assembly
Logo
=
Housing Color
=
Parts Used
Description
53-0441
e528 front cover
253-610
e528 Temp Up and F/C Key
253-611
e528 Display/Fan/Off Auto Key Array
253-612
e528 ESD temp down button
53-0458
e528 hermetic cover
53-0445
e528 mounting plate
53-0450
e528 IR lens
53-0398
e528 ES1 rubber cap
53-9945
CDS Sensor lens
252-956
Thermal Insulator
-
Installation Instructions
-
Packing Material
NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956.
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*03-0150.x.xx assembly is obsolete. Do not order.
03-0150.x.xx e528.4G 0dB Logic Board and Housing Sub-Assembly
This is a high runner assembly for e528. This provides a baseline platform from which features are
added and removed for variant configuration options.
03-0150 H WH
Logic and Housing Assembly
=
Logo
=
Housing Color
=
Parts Used
Description
202-150
e528.4G 0 dB logic board and LCD assembly
53-0441
e528 front cover
53-0433
e528 temp up button
53-0434
e528 temp down button
53-0435
e528 F/C button
53-0436
e528 left button
53-0437
e528 middle button
53-0438
e528 right button
53-0458
e528 hermetic cover
53-0445
e528 mounting plate
53-0450
e528 IR lens
252-107
e528 fish paper
53-0398
e528 ES1 rubber cap
53-9945
CDS Sensor lens
252-956
Thermal Insulator
-
Installation Instruction
-
Packing Material
41-8045
3 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED (logic
board to front housing)
41-8047
1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED (hermetic
cover)
41-1139
4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED (Gang
Box screws)
41-8062
2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD DIA.5.5MM
(for bottom housing assembly to mounting plate)
62-1467
e528.3G/4G low voltage IWAN cable
NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956.
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03-0152.x.xx.R e528.4G 20dB Logic Board and Housing Sub-Assembly
This is a high runner assembly for e528. This provides a baseline platform from which features are
added and removed for variant configuration options.
03-0152
Logic and Housing Assembly
=
Logo
=
Housing Color
=
Parts Used
H WH
Description
202-152
e528.4G 20 dB logic board and LCD assembly
53-0441
e528 front cover
253-610
e528 Temp Up and F/C Key
253-611
e528 Display/Fan/Off Auto Key Array
253-612
e528 ESD temp down button
53-0458
e528 hermetic cover
53-0445
e528 mounting plate
53-0450
e528 IR lens
53-9945
CDS Sensor lens
252-112
e528 fish paper
53-0398
e528 ES1 rubber cap
252-956
Thermal Insulator
41-8045
3 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED (logic
board to front housing)
41-8047
1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED (hermetic
cover)
41-1139
4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED (Gang
Box Screws)
41-8062
2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD DIA.5.5MM
(for bottom housing assembly to mounting plate)
62-1467
e528.3G/4G low voltage IWAN cable
NOTE: RDL is to always assemble 53-0441 + 53-0450 + 53-9945, and 53-0445+252-956.
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03-0449.x Standard PIR Housing Cover Assembly
Add this assembly to the thermostat when 01-9911.xxxx.xxP1.xxxx is ordered. This assembly can
be ordered individually for a PIR upgrade or RMA.
03-0449 WH
Part Assembly
=
Housing Color
=
Parts Used
Description
53-0449
Standard Dual Pyro Cover
53-0491
Dual Pyro lens support
53-0490
Dual Pyro Fresnel lens
53-0492
PIR support
03-0476.x Flat PIR Housing Cover Assembly
Add this assembly to the thermostat when 01-9911.xxxx.xxP2.xxxx is ordered. This assembly can
be ordered individually for a PIR and upgrade or RMA.
03-0476 WH
Part Assembly
=
Housing Color
=
Parts Used
Description
53-0476
Flat Single Pyro Cover
53-0508
Single Pyro Fresnel lens
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03-9209.x Eco Mode Only PIR Cover Assembly
Add this assembly to the thermostat when 01-9911.xxxx.xxQ2.xxxx is ordered. This assembly can
be ordered individually for an Eco-Mode upgrade or RMA.
03-9209 WH
Part Assembly
=
Housing Color
=
Parts Used
Description
53-9209
Eco Mode Cover
53-0440.GREEN
Eco Mode Button
53-xxxx
LED light pipe
03-9210.x Standard PIR with Eco Mode Cover Assembly
Add this assembly to the thermostat when 01-9911.xxxx.xxR2.xxxx is ordered. This assembly can
be ordered individually for a PIR and Eco-Mode upgrade or RMA.
03-9210 WH
Part Assembly
=
Housing Color
=
Parts Used
Description
53-9210
Standard PIR with Eco Mode Cover
53-0440.GREEN
Eco Mode Button
53-0491
Dual Pyro lens support
53-0490
Dual Pyro Fresnel lens
53-0492
PIR support
53-xxxxx
LED light pipe
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03-9211.x Flat PIR with Eco Mode Cover Assembly
Add this assembly to the thermostat when 01-9911.xxxx.xxR4.xxxx is ordered. This assembly can
be ordered individually for a PIR and Eco-Mode upgrade or RMA.
03-9211 WH
Part Assembly
=
Housing Color
=
Parts Used
Description
53-9211
Flat PIR with Eco Mode Cover
53-0440.GREEN
Eco Mode Button
53-0508
Single Pyro Fresnel lens
53-xxxx
LED light pipe
03-9565 24VAC Power Supply Assembly
Add this assembly to the thermostat when 01-9911.A3xx.xxxx.xxxx is ordered. This assembly can
be ordered individually for an RMA.
Parts Used
Description
02-9565
Relay and Power Supply PCBA
53-0630
Relay and Power Supply Cover
94-2025.7
FCC Label
PN9565
UL Label
94-2019
Red 24VAC label
41-8057
ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED
62-1464.R
24VAC Power Supply Harness
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03-9560 100-277VAC Power Supply Assembly
Add this assembly to the thermostat when 01-9911.B1xx.xxxx.xxxx is ordered. This assembly can
be ordered individually for an RMA.
Parts Used
Description
02-9560
100-277VAC Relay and Power Supply PCBA
53-0630
Relay and Power Supply Cover
PN9560
Product / UL Label
41-8057
ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED
62-1455
100-277VAC Power Supply Harness
03-9460 277VAC Power Supply Assembly
Add this assembly to the thermostat when 01-9911.C0xx.xxxx.xxxx is ordered. This assembly can
be ordered individually for an RMA.
Parts Used
Description
02-9460.6
100-277VAC Relay and Power Supply PCBA
53-0444
Relay and Power Supply Cover
PN9460.6
Product / UL Label
94-2016.B
Caution Label
41-8057
ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NI-PLATED
62-1455
100-277VAC Power Supply Harness
02-9497
Linear regulator PCBA
52-9056
Linear regulator PCBA insulator
252-118
3M 9448 EVA Foam
03-0957 277VAC Power Supply Back Cover Insulator Assembly
Add this assembly to the thermostat when 01-9911.C0xx.xxxx.xxxx is ordered. This is a low runner
assembly, used with 02-9460.6. This assembly can be ordered individually for an RMA.
Parts Used
Description
53-0445.XX
e528 mounting plate
252-957
Relay and Power Supply Insulator
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Individual Components
Below are a set of components such as housings, PCBA’s and harnesses which can be ordered or
added for final configuration in Niantic or Murfreesboro. The items below in italics can be ordered
as individual components for upgrade, or RMA.
OP/N Code
Description
e528 Power Supplies
02-9565
Isolated 24VAC Power Supply
02-9560
100-277VAC Power Supply
02-9460.6
240-277VAC / +15VDC output
e528 Logic Boards
202-152
e528 4G 20dB logic PCBA
e528.4G LCD and Frame
17-2041
e528.4G LCD
214-101
Backlight diffuser
53-0442
LCD mounting frame
31-4071
Vertical rubber dome keys
31-4072
Horizontal rubber dome keys
IR Communications
02-9476.e8d
IR5 Eye Module
PIR Motion Sensors
203-204
RF hardened dual pyro PIR module PCBA
203-205
RF hardened single pyro PIR module PCBA
Humidity Module
02-9463
E528 Humidity Module
Housings
53-0441
E528 4G front cover
253-610
e528 Temp Up and F/C Key
253-611
e528 Display/Fan/Off Auto Key Array
253-612
e528 ESD temp down button
53-0458
e528 temperature sensor cover
53-0445
e528 mounting plate
53-0450
e528 IR Lens
53-0450.W
White IR Lens insert
53-0630
e528 PS cover
252-107
e528 fish paper
53-0398
ES1 Rubber cap
53-0432
Oversized thermostat back plate
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OP/N Code
53-9945
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Description
CDS Sensor Lens
PIR Covers
53-0446
Blank PIR cover
53-0476
Standard single pyro cover
53-0440.Green
Eco mode button
53-0449
Standard dual pyro cover
53-9211
Single pyro eco-mode cover
53-9209
No pyro eco-mode cover
53-9210
Dual pyro eco-mode cover
53-0493
Dual pyro sensor mount
53-0491
Fresnel lens support
53-0490
Dual pyro Fresnel lens
53-0508
Single pyro lens
e528 Thermal Insulators
252-956
Standard thermal insulator
252-957
02-9460.6 thermal insulator
53-0457
Harnesses
62-1467
e528.3G/4G low voltage IWAN cable
62-1537
IR5 Eye cable
62-1462
e528.2G low voltage IWAN cable
62-1464.R
24VAC Power Supply Harness
62-1455
Line Voltage Power Supply Harness
Adapters
203-013
E528 4G to 2G Passive Adapter
203-250
E528 4G RS485 Adapter
203-251
E528 2G to 4G RS485 Adapter
Screws
41-8045
8 x ROHS:SCREW M2.6x8mm P-WASHER HD CRS NI-PLATED
(logic board, IR, PIR modules to front housing) 3.0kgf, for IR
/ PIR modules 2.5kgf/cm
41-8047
1 x ROHS:SCREW ST2.6x8mm P/T CRS STEEL NI-PLATED
(Thermistor cover) 2.5kgf/cm
41-1139
4 x ROHS:SCREW #6-32 3/4" PHILIPS PAN HEAD Zn-PLATED
(Gang box mounting)
41-8062
2 x ROHS:SCREW S/T 2.6x8mm FA CS Ni-PLATED HEAD
DIA.5.5MM (bottom of front housing assembly to back
housing)
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OP/N Code
41-8057
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Description
ROHS:SCREW ST3.0xL10 S/T HEXA PECESSED STAR HD NIPLATED (power supply hex screws) 6.0kgf +/- 5kgf cm
Document Information and Revision History
Author
Ryan Gardner
File
\\niantic\Departments\R&D\Parts\Catalog\209 Solutions\209-003 INNCOM Product
Standard Colors Specification\Deliverables\Datasheet
Date
Wednesday, December 10, 2014
Date
Changes
2012/11/10
First draft issued to Murfreesboro team and RDL.
2012/11/10
Updated to add sub-assembly part numbers.
2012/11/13
Updated to fix errors.
2012/11/28
Updated to add screws.
2013/1/2
Updated to add 62-1537 IR5 harness to individual components list.
2013/1/9
Updated to add 62-1467 harness to 03-0150, 0152 assemblies.
2013/4/8
Updated to add RF hardened PIR modules to individual components list.
2013/6/4
Updated to add 03-9460 back plate assembly for the “C0” power supply model.
2013/8/6
Updated guide to identify sub-assemblies that can be ordered for upgrade or RMA.
2013/11/8
Removed INNCOM logo, and no logic board option from the logic board feature.
2014/2/3
Removed legacy PIR and 0dB logic board options from order guide.
2014/12/4
Order Guide updated to reflect changes made per DEV-00867. Made some minor
formatting fixes.
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