WASTEMASTER
A Product of Hard Work
Machines dedicated to waste and recycling
materials rehandling
Over 25 machines purpose designed for waste and recycling applications and built to thrive in
the tough, often extreme conditions so common in this industry. The JCB Wastemaster range
is the widest of its kind available and combines the legendary JCB build quality, reliability and
versatility with unique features for specialist applications. Whether you’re working with paper,
wood, metal, tyres, glass, green waste, cars, batteries or fridges, our machines offer the
performance power and productivity you need to operate efficiently and profitably.
MACHINES DEDICATED TO THE WASTE INDUSTRY
Additional protection features have been added for operator safety, particularly important
in harsh environments that often feature airborne fibres and pollutants, and to minimise
costly damage to your investment that can be caused by falling material and restricted sites.
The Wastemaster range is comprised of larger machines for bulk handling and shifting,
such as tracked and wheeled excavators, wheeled loading shovels and Loadalls down to
more compact machines that are ideal for loading/unloading and more general site duties,
including, compact Loadalls, Teletruks and skid steer loaders. In addition is the TM310
Wastemaster, a telescopic handler with an articulated chassis providing extra manoeuvrability.
At the heart of every single one of these Wastemasters is our understanding of the issues
you face. From the hazards of handling dangerous, awkward or bulky materials to the
pressures of forthcoming legislation, we are continually developing new solutions to meet
your needs.
Operator protection
and productivity
Screen and roof guards protect against falling material
Air conditioning eliminates the need to open
windows keeping pollutants out
Carbon cab and optional P3 filters result in a
clean-air cab environment
Superb comfort and low in-cab noise levels encourage
more operator productivity
Incredible controllability, including AMS, servo controls and cushion
control, enables real precision work
No one understands the harsh, dangerous environments operators in
waste industries need to work in, day in day out, better than you. And no
one goes further to ensuring the operator stays protected, comfortable and
productive than JCB.
The fully enclosed cab on a JCB Wastemaster is a protective shell that helps
to keep out any airborne dust or debris, particularly when rehandling paper,
green or municipal waste, or compost; prevents acid splash problems
associated with processing used batteries; and protects the operator from
falling debris, an unavoidable hazard when you’re dealing with glass, end of
life vehicles, metals, wood... any waste material.
Specific protective features, each of which you will find on Wastemaster
machines where they are needed most, include full screen and roof guards
to shield against falling debris. Air conditioning means there is no need to
open the windows to achieve the most comfortable working conditions,
while a carbon cab filter keeps out dust and pollutants. Where particles in
the air are a particular problem, you may also be able to opt for a P3 filter
which offers even higher filtration and protection.
The safety of your operators is, of course, your prime consideration. But
Wastemaster machines also go a long way to keeping operator fatigue at
bay for superb productivity and increased earning potential. So you will find
ergonomic control layouts, suspension and deluxe air suspension seats,
climate control and cab heaters, an enhanced Advanced Management
System and cushion control on our excavators, the JCB Smooth Ride
System which smoothes out jolts and bumps, not to mention automotivestyle interiors.
It all goes a long way to giving your operators the day-long comfort and
precise control they need in such arduous, specialist applications.
WASTEMASTER | Operator protection and productivity
Machine protection
and safety
Underbelly guarding prevents hazardous material from
getting up inside the machine
Light guards, screen guards and trash guards help to protect
the body of the machine
Additional working lights and chevrons improve on-site
safety and operation
A choice of tyre options maximise machine uptime
Additional air filtration protects the engine in dusty,
fibrous environments
No machines are more robust or better equipped to take the blows
of the most extreme rehandling and recycling environments than JCB
Wastemasters. Not only do these machines, like all JCBs, have the integral
strength and durability required in waste and recycling applications – we
have also developed a special package of features to protect your machine
and your investment.
First of all, to prevent material like paper and plastic, which can be a fire
hazard, from getting up inside the machine, many of the Wastemaster
machines feature underbelly guarding, including fuel-tank protection. Robots
and Teletruks also boast front wheel motor protection which prevents
materials like twine from getting tangled and damaging the machine.
To protect against damage to the body of the machine, where necessary
Wastemasters feature light guards, screen guards and trash guards, and a
strong steel lower door. For safe working in the dark and inside buildings,
there is a choice of front and rear working light options, a roof-mounted
beacon and Wastemaster branding that features highly visible chevron
markings. Plus to help avoid knocks on site, machines can be fitted with a
range of mirrors, a choice of reverse alarms and even reversing cameras.
Another vulnerable area can be the tyres. That’s why we offer a range of
special tyre options to keep you moving even when sharp glass and bits of
metal or plastic are a constant hazard. Additional air filtration for the engine
and cab ensure reliability in dusty, fibrous environments, while reverse fans
keep machine cooling in check and wide core radiators allow small particles
to pass through rather than blocking the system.
These really are tough machines that can stand up to, and thrive, in the
toughest environments.
WASTEMASTER | Machine protection and safety
Machine performance
and productivity
Worklights mean longer working hours are possible
Limited slip differentials give extra traction in challenging ground conditions
JCB Smooth Ride System keeps more of the load in the bucket
Automatic greasing options reduce maintenance tasks
and ensure machine longevity
AMS features diagnostic tools for easier servicing
When your operator and machine are so incredibly well protected, all you
need to concentrate on is getting the job done as efficiently and effectively
as possible. JCB Wastemasters are designed with exactly that in mind,
with specialist work equipment and machine features to help you get the
maximum output from your machine.
In addition to the machine and operator protection specifically on Wastemaster
machines, which of course is also of benefit when it comes to performance
and productivity, we have introduced, where relevant: worklights for longer
operating hours, quickhitches for enhanced versatility, limited slip differentials
for added traction in difficult ground conditions, a choice of tyres to suit the
application, the JCB Smooth Ride System to keep more of the load in the
bucket, and much, much more.
On our Wastemaster excavators you will also be given the option of a fixed
raised or hydraulically raised cab to provide a clear view into containers,
vital for waste operations. And a dipper stroke limiter which allows you to
set a maximum height allowing you to use the machines in buildings without
worrying about the possibility of damaging ceilings.
Just as vital to machine output as specific working equipment are features
to ensure you the maximum uptime. So you’ll find that the serviceability of
these machines is second to none. Service intervals of 500 hours, true
ground-level servicing with daily checks grouped together, engine sump
drain kits and automatic greasing all help make life much easier. Plus on
some machines there is the extra diagnostic power of the Advanced
Management System.
Add a huge range of specialist attachments, such as sorting grapples, selector
grabs and bale clamps, and you have machines that get the job done... and
keep on getting it done.
WASTEMASTER | Machine performance and productivity
Tracked excavators
Choice of standard mono, TAB or specialist boom and dipper
combinations (on selected machines)
Optional fixed or hydraulically raised cabs gives an
excellent view into containers
Various hydraulic circuits allow operation of specialist attachments
Wide core radiator gives efficient, trouble-free cooling
Additional air filtration for cab and engine enhances machine and
operator protection in fibrous environments
We have taken some of our most popular models from our 1- to 46-tonne
range of tracked excavators and suitably specified them to Wastemaster
standards. The result is the perfect solution for numerous industry applications.
Excavators are the ideal machines for picking and sorting incoming
material in a recycling facility. The fitment of a rotating selector grab aids
material picking, or a 4- or 5-tine orange peel grab can be used for bulk
loading or stockpiling.
If you need to work in confined areas, maybe up against the wall of a
recycling hall or in a skip hire yard, you need the zero tailswing design of the
8080. Whatever the conditions or space restrictions, with this machine the
operator can be confident there will be no danger of tailswing interference,
leaving him free to concentrate 100% on rehandling.
All Wastemaster models are fitted with an Advanced Management System
(AMS) which continually checks all the main operating parameters of the
machine, including water and oil temperatures, pressures and air filter
condition, and informs the operator of any potential problems. The AMS
also offers full diagnostic support for the service engineer, resulting in quicker
diagnosis and turnaround.
Fixed or hydraulic raised cabs can be fitted to the larger tracked excavator
models improving operator visibility to the work area. Plus, specialist rigs
such as the materials or scrap handler units can also be fitted where the
application dictate, giving greater reach and performance.
WASTEMASTER | Tracked excavators
Wheeled excavators
Choice of standard mono, TAB or specialist boom and dipper
combinations (on selected machines)
Optional fixed or hydraulically raised cabs gives an
excellent view into containers
Various hydraulic circuits allow operation of specialist attachments
Wide core radiator gives efficient, trouble-free cooling
Additional air filtration for cab and engine enhances machine and
operator protection in fibrous environments
Proven reliability, specialist features and extra guards make JS Wastemaster
wheeled excavators extremely popular in waste rehandling industries. A
choice of fixed raised or hydraulically raised cabs give the operator an
unimpaired view into containers, hoppers or waste bulkers. There is also a
wide choice of boom and dipper options including mono, TAB or specialist
materials or scrap handling rigs.
Take the 25 tonne materials handler as an example. This robust workhorse
is purpose-designed for the toughest of all re-handling environments. It
offers nearly 12m of reach and four stabilisers for reassuring stability, while
solid tyres protect against punctures resulting in maximum uptime.
The range of specialist attachments for these machines makes them an
even more versatile investment. So for instance, fitted with a selector grab
you’ll find that a wheeled excavator is an effective machine for picking and
sorting incoming material. Fitted with an orange peel grab, the machine
becomes a bulk loader.
Add a compaction wheel to help maximise loads in containers and you will
achieve compaction rates of up to three or four times, subject to material,
reducing necessary movements and costs to the operation.
The mobility of a wheeled excavator enables the machine to quickly move
around a working site and fitted with a quickhitch, the machine could be
picking and sorting one minute and compacting material in bins the next.
All the machines in the JS Wastemaster wheeled range feature powerful,
turbocharged Tier 3 Isuzu engines, renowned for reliability, durability and
fuel efficiency, with low noise and gas emissions. They also boast an
enhanced Advanced Management System (AMS) which puts you in total
control of extra power and precision.
WASTEMASTER | Wheeled excavators
Wheeled loading
shovels
Large capacity standard or hi-tip refuse buckets mean
more material shifted in less time
Optional limited slip differentials add to already
superb traction or effortless climbing
JCB Smooth Ride System option keeps more of
the load in the bucket
Best-in-class super-high-lift arms give superb reach
and clearance when loading high-sided bulkers
4-ram geometry on HT models and the largest cab
on the market ensure excellent visibility
JCB Wastemaster wheeled loading shovels are some of the most robust
and reliable machines available. With the traction and brute power you
need to get waste right to the top of stockpiles and the large capacity refuse
buckets – some with top grabs to ensure good material capacity and
retention – to make small work of big loads, these machines are indispensable
in recycling and rehandling operations the world over.
The sturdy design is of course common to all JCB wheeled loaders.
Wastemaster models add extra guarding for the cab and lighting, also
including underbelly guarding for added protection of the driveline and
transmission, limited slip differentials are available for even greater traction
and heavy-duty, puncture-resistant tyres help minimise downtime in harsh
waste applications.
The optional JCB Smooth Ride System makes life more comfortable for
the operator and helps to keep the load in the bucket, whilst reversing
alarms and reversing cameras, not forgetting a flashing beacon and high
visibility chevrons, ensure the machine is safe and highly visible on site.
Optional high-lift and super high-lift loader arms or hi-tip buckets give
additional reach and plenty of clearance for effortless loading of high sided
bulkers. Plus, 4-ram geometry on HT models and a fully glazed cab ensure
excellent visibility.
With operator comfort firmly in mind, JCB wheeled loaders boast
the largest cab on the market, with features like servo controls, low
noise levels and additional air filtration and air conditioning. The
sophisticated Electronic Monitoring System continually monitors the
machine throughout long, arduous days and immediately reports any
potential problems to the operator.
Additional air filtration, not only for the cab but also for the engine, combined
with wide core radiators and reversing fans, ensure maximum cooling is
maintained in these extremely dusty environments.
WASTEMASTER | Wheeled loading shovels
Telemaster
Combination of telescopic handler and articulated chassis equals
superb materials handling and manoeuvrability
Fully integrated JCB driveline gives power, economy,
low noise levels and durability
Variflo hydraulics give increased flow and efficiency
Large cab and central seating position provide
superb all-round visibility
Special Wastemaster package of features tailors the machine to
more arduous waste rehandling applications
The TM310 has all the attributes of a telescopic handler but with the
articulated steering of a wheeled loader. It offers over 3-tonne lift capacity
to a full height of over 5 metres, with a load capacity of over 2 cubic metres
for typical waste material. All combined with the superb manoeuvrability
you need in often-restricted rehandling operations.
The performance of this machine in waste applications is incredible. First,
we’ve installed the four-cylinder turbo JCB Dieselmax Tier 3 engine. Part
of a fully integrated JCB driveline, this provides excellent power, economy,
low noise levels and durability. Four-wheel drive is permanently engaged
and the Powershift transmission features selectable operating modes and
auto-shifting, enhancing machine versatility.
Second are the variflo hydraulics which use a single piston pump with flowon-demand variable output for superb machine efficiency and increased
flow. And then there is the proportional control of auxiliary services which
gives you finer control when operating attachments.
A large cab with a central seating position results in truly outstanding all-round
visibility. This is enhanced by a deeper glazed area, a one-piece windscreen
giving clear forward vision over the low boom pivot, and a narrow pillar
between the windscreen and full-width roof keeping potential blind spots at
loading height to a minimum.
The standard TM310 machine is an impressive machine and that’s before
you add the special, additional Wastemaster features. In a package similar to
that designed for our wheeled loaders, the TM310 benefits from a cab
heater, suspension seat, underbelly guarding, front light guards, aspirator air
cleaner, reverse travel alarm, heavy-duty battery and engine sump drain kit,
all as standard. Optional extras include limited slip differentials for extra
traction, the Smooth Ride System to keep the load in the bucket at ground
level or height, additional worklights and more.
WASTEMASTER | Telemaster
Loadalls
Smallest Loadall provides access to closed-top
containers and restricted plants
Full-size models offer ground-level and high-reach capabilities for
stockpiling waste and loading high bulkers
A bucket with top grab ensures excellent load retention
3- to 4-tonne lift capacity and up to 7 metres lift height means these
machines can tackle most handling tasks
Additional Wastemaster features include extra
guarding and full air conditioning
The JCB Wastemaster range of Loadalls begins with our compact models.
Similar in size to a small saloon car, these useful little machines are capable
of accessing closed-top containers and restricted plants or ELV stations. They
can offer nearly 3 tonnes of lift capacity and over 5 metres of lift height, plus
a standard quickhitch lets you easily change from forks and rotator to a barrel
clamp for example, rehandling drums of fluids, oils and lubricants, ideal for
ELV applications.
With their heavy-duty construction, 3- to 4-tonne lift capacity and up to 7
metres lift height, full-sized Wastemaster Loadalls are robust enough to
thrive in the toughest conditions. Their ground-level and high-reach
capabilities are ideal for stockpiling waste and loading high bulkers. Complete
with forks or buckets they also work effectively with rotators for emptying
stillages, while a bucket with top grab ensures excellent load retention to
maximise productivity.
In essence, Wastemaster Loadalls are the perfect balance between dedicated
ability and instant versatility. They have a proven track record for multi-tasking
in civic amenity sites or materials recycling facilities, while in composting
operations or in transfer stations they also make effective use of specialist
refuse or recycling buckets and grabs. Yet their inherent versatility means they
can also undertake general duties such as collecting refuse, compacting and
pallet handling.
A superb combination of all-round visibility, low-effort control and impressive
reach performance, Wastemaster models also offer additional features like
extra guarding, air conditioning and all sorts of optional extras making them
top of the list for customers looking for value for money.
WASTEMASTER | LOADALLS
Teletruk
Ability to lift up to 3.5-tonne loads lets you load
more into trucks and containers at one time
Forward reach can reduce need for loading space by
up to 50% and can load from one side
Turning radius under 3 metres aids performance in tight areas
Unique telescopic loader arm results in superb visibility, reach and
freelift capabilities without restriction
111° of tilt for the forks help keep awkward loads
securely on the forks during transit
JCB Teletruks are unique in that, unlike any other counterbalanced forklift,
they offer genuine forward reach.
Their ability to lift up to 3.5-tonne loads to the 2 metres forward reach
allows you to load more into trucks and containers at one time, as well as
enabling easy and safe positioning of cars into depollution rigs. The forward
reach can reduce the need for loading space by up to 50%, plus it eliminates
the need for turning trailers to gain access to the other side. A turning radius
under 3 metres further aids the ability to perform in tight areas.
All of this makes the Wastemaster Teletruk ideally suited to kerbside recycling,
scrap rehandling and materials handling functions. The versatility of these
machines is increased even further with a whole host of attachments,
including a bale clamp, a variety of forks and buckets, a 360° rotator for quick
and simple unloading, and much more. You can also opt for twin wheels too
for extra stability in tougher conditions such as ELV applications.
The Teletruk’s unique telescopic loader arm rather than a typical forklift mast
results in superb visibility for the operator. It is safer on site too, with clear
visibility when loads are down low. No mast enables some models to access
in and out of closed-top containers without the interference you get with a
conventional mast, and once inside freelift capability is a distinct advantage.
The Teletruk also offers 111° of tilt for the forks, ideal for keeping heavy,
awkward loads securely on the forks during transit, and can be fitted with a
left/right 360° rotator for precise balancing of loads or for tipping containers
full of frag.
WASTEMASTER | Teletruk
Skid steer loaders
Ability to lift up to 3.5-tonne loads lets you load more
into trucks and containers at one time
Forward reach can reduce need for loading space by up to
50% and can load from one side
Turning radius under 3 metres aids performance in tight areas
Unique telescopic loader arm results in superb visibility,
reach and freelift capabilities without restriction
111° of tilt for the forks help keep awkward loads
securely on the forks during transit
Most waste and recycling operations are hampered by extremely confined
sites and therefore welcome machines with compact dimensions and good
manoeuvr­ability. Enter the JCB Wastemaster skid steer loaders.
With direction changes achievable within the machine length, these machines
nip around restricted sites with ease. Their compact dimensions mean they
are at home inside and out, and are even able to access closed containers.
The unique single tower on these machines also vastly improves visibility
even in the tightest areas allowing the operator to see his colleagues and
any obstacles in good time.
The single-arm design, an industry first when we introduced it, provides the
operator with the safest way of accessing the cab, doing away with the need
to climb over awkward attachments or stillages. Plus, a single chain case is
designed onto the right side of the machine, eliminating the left-hand chain
case and making for even safer cab access.
Inside the cab, you will find an ergonomic layout and an easy-to-use,
operator friendly machine. Excellent controllability, including a choice of
three industry-recognised control patterns to suit your preference, puts
you in total charge. Additional operator and cab protection can be assured
with the fitment of a front screen or metal protection bars.
Punctures are obviously a concern in waste applications and therefore JCB
Wastemaster skid steer loaders are available with a selection of wheels and
tyres offering increased puncture protection. Machine protection is offered
by the fitment of wrap-round rear bars protecting the rear door and the
engine compartment from on-site damage.
Plus, skid steers can also be fitted with attachments, such as a bucket or
forks with a top clamp to help load retention, or a sweeper collector to
keep everything tidy.
WASTEMASTER | Skid steer loaders
A few words about JCB
A groundbreaking, class-leading
family business with a commitment
to supporting our customers and
protecting the environment
A family company on a global scale. JCB is no ordinary company.
From the dreams of one man, Joseph Cyril Bamford, we have grown into
the world’s largest privately owned construction company by volume.
Since 1945, the same attention to detail, passion for progress and family
spirit has taken us from strength to strength.
Nowadays JCB operates across all five continents, manufacturing at 17
factories in the UK, Brazil, Germany, China, North America and India.
With 1,500 dealerships and depots selling and supporting our products
in over 150 countries, we are one of the top three manufacturers of
construction equipment with some of the finest engineering facilities in
the world.
A history of world-class innovation. Our business has always been
driven by innovation, using only the most advanced technology, components
and processes, meticulous design and rigorous testing. In heavy products
this has meant one of our largest investments to date, £40 million, into a
new factory dedicated to producing large excavators. Here, with a team of
industry experts and machine specialists, we’re designing and developing
the heavy machinery of the future.
Sustainability in all we do. As a manufacturer of working machinery,
operating in both established and emerging markets, we accept the
challenge of helping to deliver economic and environmental sustainability.
Product innovations that provide the right solutions to our customers
have been a vital part of our history and will be key to our sustainable
future. But in addition to developing cleaner and more efficient machines,
we have a commitment to ensuring our manufacturing facilities meet the
highest environmental standards.
A commitment to our customers that goes on and on. That’s a fact
we remind ourselves of constantly, and it’s the reason our customers are
at the heart of everything we do. Whatever a customer needs, we make it
our mission to provide world-class support and 100% satisfaction.
At the heart of this is a dedication to minimising machine downtime.
So our state-of-the-art World Parts Centre dispatches more than a million
genuine parts and attachments every week, with an ‘Anywhere in 24
hours’ strategy. Our JCB-trained technicians provide excellent, expert
customer care, whether it’s routine servicing or something more urgent.
And we are constantly looking at new, innovative ways to help you get the
most out of your machine.
JCB | A FEW WORDS
The best back-up in the business
Whether we’re providing you with
support, parts or finance, we aim for
100% satisfaction. It’s all part of our
promise to put you, the customer, first
Wherever you are, we are. Our mission to provide world-class
can benefit your business in many ways, from increasing the security of
support and deliver 100% satisfaction reaches into more than 1,500
your machines to improving fleet utilisation. It can also enable your JCB
dealer depots, spanning 150 countries across five continents. The aim?
dealer to view your machine and guarantee timely servicing of your fleet,
To bring you global expertise at a local level. We truly believe no other
improving uptime.
manufacturer does more to understand the subtle differences between
one region of the world and another. It’s a degree of attention that we
maintain at every level of the company and an assurance to our customers
that wherever they are in the world, JCB will fulfil their needs.
Trust the genuine article. At the heart of the support network is our
impressive World Parts Centre, a state-of-the-art facility operating 24/7 to
dispatch more than a million genuine parts and attachments every week to
our dealers and international distribution centres. Because we understand
the need to minimise downtime, we utilise the latest logistics and
warehouse management systems and have committed to an ‘Anywhere in
24 hours’ strategy.
Keeping you up and running. Just as important as genuine JCB parts
are the people who fit and maintain them. Our JCB-trained technicians in
all of those 1,500-plus dealer depots provide excellent, expert customer
care, whether it’s routine servicing or something more urgent. If there is
an emergency breakdown situation, we need to act fast. This is why all
our dealers operate their own fleets of support vehicles, enabling parts to
That’s why, at JCB, we are committed to offering expert financial advice
and support to help customers maximise their earning potential.
be delivered quickly and fitted expertly, and fulfilling our promise to keep
Finance options* are available for new and used machinery, all part of
our customers working.
our dedication to helping customers preserve their working capital while
Advanced technology. At JCB, we are constantly looking at new,
Manufacturing Facilities
Dealers
Parts Distribution Centres
Maximising earning potential. We grow as our customers grow.
spreading costs in the most effective and tax-efficient way.
innovative ways to help you get the most out of your machine. Our latest
And as well as financial help, we are also happy to offer JCB Insurance.*
development is JCB LiveLink, an advanced telematics system using satellite
We specialise in construction and industrial insurance and in offering
and cellular technology that enables you to better protect your machine
Insurance Premium Finance facilities.
and accurately monitor and improve its performance. Using JCB LiveLink
* Please check individual countries for available services.
JCB | BACK-UP
JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP. Tel: +44 (0)1889 590312 Email: salesinfo@jcb.com
Download the very latest information on this product range at: www.jcb.com
©2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales.
JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.
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