CUSTOM-DESIGNED
LED MODULES
Services and prices
Your project – our solution
The fastest service for OEM projects in the market.
Flexibility and creativity – almost without limits
Are you searching for the perfect LED module for your products –­
featuring high efficiency, reliability and durability? If that‘s the case,
OEM Systems Group is your ideal partner. We transform ideas into
perfect solutions. Our OEM project service designs custom-designed LED modules in next to no time. You are given concepts
ideally adapted to your requirements. We also provide prototypes
and hand samples just as quickly. Optical and thermal gauging of
the LED modules creates the basis for optimising your product.
We bring together innovative ideas and maximum quality with short
development and production times, made in Germany at optimum
price-performance ratios, and with tight communication between
you and our project service team that guarantees rapid implementation.
Colour-adaptable systems such as sensors for intelligent light
control: we also provide the ideal solution for special requirements. The advantage for you is software and hardware perfectly coordinated to get the most out of your products for light that
meets all requirements. For project business you will receive
exactly the perfect quality you can expect:
ƒƒ Long service life and maximum product efficiency
ƒƒ Optimally matched software and hardware
ƒƒ Selection of diverse CRI and CCT values
ƒƒ Suitable ECGs and supplementary components,
e.g. for circadian light
ƒƒ Customised, cost-efficient solutions with German development expertise
ƒƒ Rapid implementation of your needs according to targets and project requirements,
from design to production
ƒƒ Very short development and implementation periods for LED modules with maximum deadline loyalty and reliability,
ensured with production in Germany
Your module, our tailor-made service
Components from development to serial production
2. Layout design
1. Check list
Customer specification defined
Mandatory information in the specification list completed
Scope of supply: Feasibility analysis, guiding price
offer
Delivery time: approx. 1 week
Price: 0,– €
The following specifications refer to maximum PCB sizes of
440 x 575 [mm]. Division into segments is possible with larger LED
modules. Costs for this purpose can be determined on request.
2.1. Layout for simple LED assemblies
(only LED and plug connector with one light colour)
Layout design in accordance with valid standards
and design guidelines
Scope of supply: Preliminary digital data sheet and
mechanical drawing in step format. Specification of
offer and delivery period.
Delivery time: 2 weeks
Price: 750,– €
2.2. Layout for MixedWhite LED modules for
constant current operation (only LED and plug connector
with two light colours)
Layout design in accordance with valid standards
and design guidelines
Scope of supply:Preliminary digital data sheet and
mechanical drawing in step format. Specification
of offer and delivery period.
Delivery time: 2 weeks
Price: 980,– €
2.3. Layout for LED modules with integrated current
control for constant voltage operation
Layout design in accordance with valid standards
and design guidelines
Scope of supply: Preliminary digital data sheet and
mechanical drawing in step format. Specification of
offer and delivery period.
Delivery time: 4-6 weeks
Price: 1.950,– €
3. Samples
Functional testing samples with close-to-production PCB
Requirement: design of layout (Point 2)
Integration of PCB use with area of 420 x 575 [mm]
ƒƒ Min. utilisable 50%
ƒƒ Modules produced semi-automatically in close-toproduction process
Scope of supply: 2-3 samples according to
assembly size (larger quantities on request)
Delivery time: 2-4 weeks
Price for sample in FR4: 750,– €
Price for sample in metal core: 890,– €
4. Serial production
Requirement: Design of layout (Point 2) or provision of all
required manufacturing data
Initialisation of serial production. This includes PCB production, production aids (SMD templates, testing adapters),
programming of production systems (e.g. screen-printer
with paste inspection, SMD populating machine, reflow
solder oven) and quality assurance
measures (X-ray inspection for voiding control, verification
of process safety, designing of testing concepts)
Scope of supply: Serial LED modules,
digital data sheet
6. Tests
Verification of optical characteristics/photometric
data of modules
Ulbricht cone measurement of modules (luminous flux,
colour spectrum)
Measurement protocols for two operating currents and two
pre-defined temperatures
Scope of supply: Digital test report
Delivery time: 1-2 weeks
Further test reports and measurements
on request
Price: 320,– €
7. Certifications
7.1. ENEC approval
Module certification in accordance with EN 62031
and EN 62471
Scope of supply: ENEC certificate and test
designation on module
Delivery time: approx. 15 weeks
Price (single certification): 6.500,– €
Price (platform certification): on request
Delivery time: on request (depending on production
quantities and availability of components; see Point 2)
Price (LED modules) in accordance with offer,
one-off initial production costs: 1.100,– €
7.2 EU conformity test
Testing in accordance with harmonised standards
for achieving CE label
5. Packaging
Small and mid-sized series are usually individually
packaged in ESD air-cushion bags. For larger series,
designing customer-specific solutions in the form of
disposable or returnable blister packaging is recommended.
Scope of supply: EU conformity declaration and
test designation on module
Delivery time: 3-4 weeks
Price (LED modules with integrated control):
1.700,– €
Costs /options for special packaging solutions on request
All prices specified do not include VAT.
Our experience – your advantage
All from a single source: components and
system solutions
OEM Systems Group is the new umbrella brand for BAG electronics and ZALUX. Expect more from
us – more services, more intelligent OEM solutions and all products for excellent light from a single source. Genuine added value that increases your success, and with the premium quality that has
characterised BAG and ZALUX for decades.
We create intelligent and individual solutions for professional lighting via efficient cooperation and
customised technologies. We also offer you the complete range of components for excellent light,
ranging from high quality standard products to customer-specific solutions and from individual
LED components to complete luminaire solutions.
The areas of expertise and products from all companies combined in the OEM Systems Group supplement each other ideally. BAG electronics represents state-of-the-art electronic solutions specifically focusing on pioneering LED components. ECGs, modules, drivers and intelligent software
applications: BAG solutions create a strong basis for future-safe OEM products. ZALUX specialises
in the development and construction of luminaires functioning with complete reliability and long
lifespans in extreme conditions such as heat, humidity and low temperatures.
ZALUX is the European market leader for luminaires with higher protection ratings. With our global resources, we would also be glad to carry out extensive development projects for you. Decide
completely according to needs how much research and development activities we adopt. The advantage for you: optimisation of your own value creation chain and the liberation of resources that
can then be concentrated on your own core areas of expertise.
New solutions for excellent light. We look forward to working with you.
OEM Systems Group
ZALUX, S.A.
Centro Empresarial Miralbueno
Ctra. Madrid, Km.315,7
Planta 1ª – Local P2.
E-50012 Zaragoza
Tel.: +34 976 462 200
Fax: +34 976 774 061
10147773 Flyer Customised LED Modules 16-07
OEM Systems Group
BAG electronics GmbH
Kleinbahnstraße 27
D-59759 Arnsberg
Tel.: +49 29 32-9000-9800
Fax: +49 29 32-9000-9796