Embedded Flash Technologies: Enabler for Automotive µCs & Smartcards Workshop on Innovative Memory Technologies MINATEC, Grenoble, 2012-06-21 Dr. Robert Strenz, Infineon Technologies Dresden GmbH Infineon eNVM Design & Technology Team Special thanks to Robert Allinger, Thomas Kern, Klaus Knobloch, Wolfram Langheinrich, Patrick Leteinturier, Robert Wiesner and Georg Tempel Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 2 Market & Applications Technology Requirements Cell Concepts Outlook Set date Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 3 Market & Applications Technology Requirements Cell Concepts Outlook Set date Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 4 Embedded Flash ICs IC with on-chip embedded flash memory Mostly used for µC products Typically … … compatible with bulk CMOS technology Example: Infineon µC TC1784 , 90nm (180 MHz, 2.5 MByte Flash) … embedded with SRAM, ROM & Mixed Signal IP Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 5 Why Embedded ? Cost of Flash-integration (SoC) vs. 2-chip solution (SiP)* ¬ Cost ratio SoC vs. SiP is key & depends on many parameters: SiP technology Die size NVM/Logic area ratio Number of required connections vs. chip geometry Interface speed requirements Voltage compatibility of frontend technologies to combine Production volume vs. cost of embedded NVM dev’t ¬ For a broadband eFlash IDM today it’s very difficult to find SiP solutions that serve the whole product portfolio ¬ SiP is and will be an addition to SoC, not a replacement Performance: direct code execution from embedded flash Security (Smartcards) Application-inherent for some products (e.g. Flash-based FPGAs) *see also (1) A. Maurelli et al. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 6 Embedded Flash Applications Automotive µCs ~4B$ Market Smartcards ~ 2B$ Market Consumer & Industrial Applications Wide variety of applications, no reliable market data available Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 7 Automotive µC & Smartcard Market Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Data source: iSuppli Q1 2012 update Page 8 Market & Applications Technology Requirements Cell Concepts Outlook Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 9 Key Technology Requirements for ATV µCs Product Technology Direct code execution, access times < 10…20ns High reading current of code memory (typically >20µA) Frequent updates of data memory (e.g. start/stop system) Data-Memory w/ high endurance & retention lifetime (500k cycles + full operational lifetime) Under hood applications (e.g. engine & gear shift control) Broad Temperature Range (Tj = -40°C … 175°C) Safety critical applications Ultra-low fail rates < 1ppm Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 10 Key Technology Requirements for Smartcards Product Technology Fast prog & erase w/ small data granularity (e.g. GSM cards) Short erase time (< 5ms) w/ page or smaller granularity Frequent data update (e.g. change of encryption keys for Pay-TV) High write/erase endurance (>200k cycles) Good retention after cycling (M2M products) Typical application profile: 5y retention after 100k cycling Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 11 Market & Applications Technology Requirements Cell Concepts Outlook Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 12 Mainstream eFlash Concepts 1T-NOR Splitgate 2T-NOR 1) 2) P/E (1) CHE / FN (2) FN / FN (1) SSI / FN (2) SSI / HHI FN/FN Storage Floating Gate (1) Floating Gate (2) ONO Floating Gate Area 10 - 30 F2 20 - 30 F2 25 - 100 F2 Main Players (1) FSL, ST, TI (2) Infineon (1) SST-licensees (2) Renesas NXP, Samsung (3) C. Peters et al. (4) F. Ito et al., (5) X. Liu et al. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. (6) D. Dormans et al., (7) Y.K. Lee et al. Page 13 NVM IP Overhead Area (arb.u.) Area Tradeoff: Bitcell vs. Module Overhead Favorable for higher memory densities 1T-NOR (e.g. CHE/FN, FN/FN) Favorable for smaller memory densities 2T-NOR (FN/FN) Splitgate-NOR (e.g. SSI-FN, SSI-HHE) HV-EEPROM (pos. voltage FN/FN) Bitcell Area (arb.u.) Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 14 Except Area: Pros & Cons 1T-NOR Splitgate 2T-NOR 1) High prog thruput No overerase High Iread P/E Storage Overerase handling required Tradeoff erase speed vs. read speed 2) Low power consumption No overerase Some concepts need triple poly process complexity Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 15 FG-based Cells: TOX scaling has stopped because of SILC (Low-T Retention) As TOX scaling has stopped, there is no further HV scaling most cell design rules get limited by device physics bitcell area scaling is slowing down Data from Infineon’s 90nm generation Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 16 FG-based Cells: Flash T-Budget vs. SRAM Functionality Stronger Flash sidewall oxidation improves endurance, but impacts SRAM yield Tradeoff between flash reliability and SRAM yield becomes more and more critical with advanced CMOS nodes Data Source: IFX 90nm generation Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 17 Retention After Cycling: SONOS vs. FG-based Intrinsic retention after cycling performance of SONOS cells is worse than FG based cells For high endurance applications (e.g. M2M applications) design solutions are necessary (e.g. differential sensing) (10) (8) Kumar et al. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. (9) F. Maugain et al. (ST) Page 18 There is no optimum eFlash concept. It’s all about finding the best compromise for your product portfolio. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 19 Market & Applications Technology Requirements Cell Concepts Outlook Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 20 Embedded NVM Size & ATV µC System Perforamnce ATV µC trend for more embedded memory & system speed will go on Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 21 Embedded Flash New Node Introduction History Leading edge eFlash volume production today is 90nm. 65nm is just about to be introduced by major players. New eFlash node introduction speed slows down w.r.t. CMOS Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 22 Embedded Flash Scaling Outlook published bitcell areas: Scaling of classical eFlash bitcells slows down in terms of F2 Strong increase of wafer cost < 4x nm will lead to chip cost saturation New flash integration challenges for HKMG 28nm Economic pressure on embedded emerging concepts will increase tremendously Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 23 Embedded Flash Emerging Concepts: Pros & Cons PCRAM STT-MRAM RRAM Main Pros w.r.t. Classical Cells Scalability Cost (Slightly) faster write/erase Scalability Cost, Fast write/erase (partial SRAM replacement) Scalability Cost (Slightly) faster write/erase Status Standalone NOR products available R&D phase for STTMRAM R&D phase, no products yet (Field switching products only) Challenges Retention currently limited to ~ 80°C (GST225) Extrinsic reliability modes Main Players see e.g. IEDM 2011 Thermal stability vs. cell size No significant array data published yet No array data published yet Limited retention demonstrated so far (~ 100°C/10y) Micron (Numonyx/ST) Samsung, Hynix Samsung/Grandis, Renesas, Toshiba/Hynix, Everspin, Crocus Adesto/Altis, Samsung, Macronix, Toshiba (10) A. Lacaita et al. (11) W.J. Gallagher et al. (12) R. Waser et al. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 eFlash players are underlined Copyright © Infineon Technologies 2012. All rights reserved. Page 24 RRAM STT-MRAM PCRAM So far none of emerging concepts have demonstrated reliability & manufacturing potential to cover significant part of eFlash market Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 25 Renesas Roadmap: Against All Odds ? Renesas being one of STT-MRAM technology leaders, announced 1st STT-MRAM product for 65nm node years ago Today Renesas … … skipped 65nm node … announced 40nm sampling w/ MONOS for 2nd half of 2012 … announced 28nm node still to be MONOS (13) Y. Yano, ISSCC 2012 Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 26 While the Emerging Race is On: Infineon’s Path for Extending Classical Bitcell’s Lifetime is HS3P Infineon 65nm cell concept HS3P (Hot Source Triple Poly) SSI program, FN channel erase 0.13 µm2 bitcell area Competitive flash module areas: Multi-market 512kByte module with 0.91µm2 SoP expected 2H-2012 See also (14) D. Shum et al. Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 27 Thank You ! Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 28 References 1) Maurelli, A., Belot, D., Campardo, G., “SoC and SiP, the Yin and Yang of the Tao for the New Electronic Era”, Proc. Of the IEEE, Vol.97, pp 9-17 2) Data source: iSuppli, Q1 2012 update 3) Christian Peters, Holger Sedlak, Gerd Dirscherl, Michael Bollu, Andreas Schlaffer and Stefanie Thierold, “A 130nm high-density embedded EEPROM as Universal Memory for code and data storage based on a 1T FN/FN Flash cell”, Proc. NVSMW (2004), pp. 55,56 4) F. Ito et al., “A Novel MNOS Technology Using Gate Hole Injection in Erase Operation for Embedded Non-Volatile Memory Applications”, Symposium on VLSI Technology (2004), pp. 80-81 5) Xian Liu, Viktor Markov, Alexander Kotov, Tho Ngoc Dang, Amitay Levi, “Endurance Characteristics of SuperFlash® Memory”, Proc. ICSICT (2006) 6) Do Dormans, Jochen Garbe, Dick Boter, Han Dijkstra and Rob Verhaar,” High-density low-voltage byte-erasable EEPROM memory based on a 2T-FNFN Flash cell”, Proc. NVSMW 2003 7) Y.K. Lee et al., “2T-FN eNVM with 90 nm Logic process for Smart Card, Proc. NVSMW/ICMTD 2008 8) Kumar et al., “Endurance and Retention Characteristics of SONOS EEPROMs Operated Using BTBT Induced Hot Hole Erase”, IRPS 2006 9) F. Maugain et al., “90nm e-Page Flash for Machine to Machine Applications”, Workshop on Innovative Memory Technologies, Leti, Grenoble 2011 10) A. Lacaita, “The phase change run to nonvolatile storage at the nanoscale”, IEDM 2011 Short Course on Advanced Memory Technology 11) W.J. Gallagher, „Emerging Magnetic Memory Technologies“, IEDM 2011 Short Course on Advanced Memory Technology 12) R. Waser, “Redox-based Resisitive Switching Memories – the Mystery of Nanoionic Processes”, IEDM 2011 Short Course on Advanced Memory Technology 13) Y. Yano, “Take the Expressway to Go Greener”, ISSCC 2012 14) D. Shum et al., “Highly Reliable Flash Memory with Self-aligned Split-gate Cell Embedded into High Performance 65nm CMOS for Automotive & Smartcard Applications”, IMW 2012 (Milan) Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21 Copyright © Infineon Technologies 2012. All rights reserved. Page 29