PRODUCT DATA SHEET
CHEMBUILD ® SERIES 135
PRODUCT PROFILE
GENERIC DESCRIPTION
COMMON USAGE
COLORS
FINISH
PERFORMANCE CRITERIA
Modified Polyamidoamine Epoxy
High-build coating with superior wetting for marginally prepared rusty steel and tightly adhering old coatings. Excellent
abrasion-, chemical- and corrosion-resistance. Perfect foundation for aliphatic-polyurethanes. NOT FOR IMMERSION
SERVICE.
DC74 Off-White, 1243 Metallic Aluminum and more: refer to Tnemec Color Guide.
Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incomplete mixing, miscatalyzation or the
use of heaters that emit carbon dioxide and carbon monoxide during application and initial stages of curing may cause
yellowing to occur.
Semi-gloss
Extensive test data available. Contact your Tnemec representative for specific test results.
COATING SYSTEM
PRIMERS
TOPCOATS
Steel: Self-priming
Galvanized Steel and Non-Ferrous Metal: Self-priming
Series 6, 30, 35, 66, L69, L69F, N69, N69F, V69, V69F, 73, 84, 104, 115, 161, 1028, 1029, 1070, 1071, 1072, 1074, 1074U,
1075, 1075U. Note: When topcoating with Endura-Shield polyurethane finish, exterior exposed Series 135 has the
following maximum time to recoat: Series 73, 1074/1074U or 1075/1075U, 60 days. Series 1070, 1071 or 1072, 14 days. If
these times are exceeded, an epoxy intermediate coat or scarification is required before topcoating. Refer to appropriate
topcoat data sheet for additional information.
SURFACE PREPARATION
STEEL
GALVANIZED STEEL & NONFERROUS METAL
PAINTED SURFACES
ALL SURFACES
Abrasive blast cleaning to SSPC-SP6/NACE 3 generally produces the best coating performance. If conditions will not
permit this, Series 135 may be applied to SSPC-SP2 or SP3 Hand or Power Tool Cleaned surfaces.
Surface preparation recommendations will vary depending on substrate and exposure conditions. Contact your Tnemec
representative or Tnemec Technical Services.
Test patch is recommended.
Must be clean, dry and free of oil, grease and other contaminants.
TECHNICAL DATA
VOLUME SOLIDS
RECOMMENDED DFT
84.0 ± 2.0% (mixed) †
CURING TIME
Temperature
To Touch
To Handle
To Recoat
75°F (24°C)
6 hours at 5.0 mils DFT
(125 microns)
18 hours
24 hours
Conventional Build: 4.0 to 6.0 mils (100 to 150 microns) per coat.
Hi-Build: 7.0 to 9.0 mils (180 to 230 microns) per coat.
Note: Number of coats and thickness requirements will vary with substrate, application method and exposure. Contact
your Tnemec representative.
Curing time varies with surface temperature, air movement, humidity and film thickness.
VOLATILE ORGANIC COMPOUNDS
HAPS
THEORETICAL COVERAGE
NUMBER OF COMPONENTS
MIXING RATIO
PACKAGING
NET WEIGHT PER GALLON
STORAGE TEMPERATURE
TEMPERATURE RESISTANCE
SHELF LIFE
FLASH POINT - SETA
HEALTH & SAFETY
EPA Method 24 Unthinned: 0.72 lbs/gallon (86 grams/litre)
Thinned 15% (No. 19 Thinner): 1.91 lbs/gallon (229 grams/litre)
Thinned 15% (No. 18 Thinner): 2.05 lbs/gallon (246 grams/litre)
Thinned 15% (No. 62 Thinner): 0.72 lbs/gallon (86 grams/litre) †
Unthinned: 1.29 lbs/gal solids
Thinned 15% (No. 19 Thinner): 2.54 lbs/gal solids
Thinned 15% (No. 18 Thinner): 1.29 lbs/gal solids
1,347 mil sq ft/gal (33.1 m²/L at 25 microns). See APPLICATION for coverage rates. †
Two: Part A and Part B
By volume: Four (Part A) to one (Part B)
Five-Gallon Kit: Consists of four gallons of Part A in a five-gallon pail and one gallon of Part B in a one-gallon can. When
mixed, yields five gallons (18.9L).
One-Gallon Kit: Consists of a partially filled one-gallon can of Part A and a partially filled one-quart can of Part B. When
mixed, yields one gallon (3.79L).
Series 135: 12.30 ± 0.25 lbs (5.58 ± .11 kg) (mixed)
135-1243: 11.52 ± 0.25 lbs (5.23 ± .11 kg) (mixed) †
Minimum 20°F (-7°C)
Maximum 120°F (49°C)
(Dry) Continuous 250°F (121°C)
Intermittent 275°F (135°C)
24 months at recommended storage temperature.
Part A: 75°F (25°C)
Part B: 201°F (94°C)
Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material
Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com
© October 30, 2008 by Tnemec Company Inc. Published
should be referenced for the most current technical data and instructions or you may contact your Tnemec representative
for current technical data and instructions.
Page 1 of 2
PRODUCT DATA SHEET
CHEMBUILD ® | SERIES 135
APPLICATION
COVERAGE RATES
Conventional Build (Spray, Brush or Roller)
Dry Mils (Microns)
Wet Mils (Microns)
Sq Ft/Gal (m²/Gal)
Suggested
5.0 (125)
6.0 (150)
269 (25.0)
Minimum
4.0 (100)
5.0 (125)
337 (31.3)
Maximum
6.0 (150)
7.0 (180)
224 (20.8)
High-Build (Spray Only)
Dry Mils (Microns)
Wet Mils (Microns)
Sq Ft/Gal (m²/Gal)
Suggested
8.0 (205)
9.5 (240)
168 (15.6)
Minimum
7.0 (180)
8.5 (215)
192 (17.8)
Maximum
9.0 (230)
11.0 (280)
150 (13.9)
Note: Can be spray applied at 7.0 to 9.0 mils (180 to 230 microns) DFT per coat when extra protection or the elimination
of a coat is desired. Can be sprayed at 4.0 to 6.0 mils (100 to 150 microns) DFT per coat for use in systems requiring a
conventional build. Brush or roller will normally achieve the 4.0 mil (100 microns) minimum for conventional build
application. However, under certain conditions some colors may require two coats to achieve suggested film thickness.
Allow for overspray and surface irregularities. Film thickness is rounded to the nearest 0.5 mil or 5 microns. Application of
coating below minimum or above maximum recommended dry film thicknesses may adversely affect coating
performance. †
MIXING
THINNING
POT LIFE
APPLICATION EQUIPMENT
Power mix contents of each container, making sure no pigment remains on the bottom. Add the contents of the can
marked Part B to Part A while under agitation. Continue agitation until the two components are thoroughly mixed. Do not
use mixed material beyond pot life limits. Note: Both components must be above 50°F (10°C) prior to mixing. For
application to surfaces between 50°F to 60°F (10°C to 16°C), allow mixed material to stand thirty (30) minutes and restir
before using. For optimum application properties, blended components should be above 60°F (16°C).
For air or airless spray, thin 10% to 15% or 3/4 pint to 1 1/4 pints (380 to 570 mL) per gallon with No. 19 or No. 62
Thinner. For brush or roller, thin 10% to 15% or 3/4 pint to 1 1/4 pints (380 to 570 mL) per gallon with No. 18 or No. 62
Thinner.
8 hours at 50°F (10°C)
4 hours at 77°F (25°C)
2 hours at 100°F (38°C)
Air Spray
Gun
Fluid Tip
Air Cap
Air Hose ID
Mat’l Hose ID
Atomizing
Pressure
Pot Pressure
DeVilbiss JGA
E
.070"
765 or 704
5/16” or 3/8”
(7.9 or 9.5 mm)
3/8” or 1/2”
(9.5 or 12.7
mm)
70-90 psi
(4.8-6.2 bar)
20-30 psi
(1.4-2.1 bar)
Low temperatures or longer hoses require higher pot pressure.
Airless Spray
Tip Orifice
Atomizing Pressure
Mat’l Hose ID
Manifold Filter
0.017”-0.021”
(430-535 microns)
3000-4200 psi
(207-290 bar)
1/4” or 3/8”
(6.4 or 9.5 mm)
60 mesh
(250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Note: Series 135-1243 must be applied by brush or roller to achieve aluminum appearance. For spray application, contact
your Tnemec representative.
Roller: Use 3/8” or 1/2” (9.5 mm or 12.7 mm) synthetic woven nap covers.
Brush: Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE
CLEANUP
Minimum 50°F (10°C)
Maximum 135°F (57°C)
The surface should be dry and at least 5°F (3°C) above the dew point. Note: Amine blush may develop during cure if the
surface temperature drops below the minimum, particularly under high humidity. Blush must be removed prior to
topcoating; contact your Tnemec representative.
Flush and clean all equipment immediately after use with the recommended thinner or MEK.
† Values may vary with color.
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE
WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The
buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the
exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT
LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL
OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and
proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately
represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company Inc. 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com
© October 30, 2008 by Tnemec Company Inc.
PDS135 Page 2 of 2