Selective Coordination Schneider Electric 1 Objectives Upon completion of this presentation you should be able to: ● Identify: ●The NFPA 70, 99 and 110 requirements for coordination ●The instantaneous trip functions of circuit breakers ●The limitations of using time-current curves to achieve selective coordination ● Determine how to: ●Use short circuit selective coordination data ●Optimize system designs for selective coordination 2 Selective Coordination – Definitions ●Article 100 defines selective coordination as… Coordination (Selective). Localization of an overcurrent condition to restrict outages to the circuit or equipment affected, accomplished by the selection and installation of overcurrent protective devices and their ratings or settings for the full range of available overcurrents, from overload to the maximum available fault current, and for the full range of overcurrent protective device opening times associated with those overcurrents. ●In other words… Only the overcurrent protective device (OCPD) nearest to a fault should clear the fault 3 NEC Selective Coordination Requirements ● Article 517 Health Care Facilities 517.30 Essential Electrical Systems for Hospitals. (G) Coordination. Overcurrent protective devices serving the essential electrical system shall be coordinated for the period of time that a fault’s duration extends beyond 0.1 second. Exception No. 1: Between transformer primary and secondary overcurrent protective devices, where only one overcurrent protective device or set of overcurrent protective devices exists on the transformer secondary. Exception No. 2: Between overcurrent protective devices of the same size (ampere rating) in series. Informational Note: The terms coordination and coordinated as used in this section do not cover the full range of overcurrent conditions. 4 NEC Selective Coordination Requirements ENGINE-GENERATOR SET PANEL 1 G CB 1 PRIMARY CB CB 1 PANEL 2 CB 2 LV TRANSFORMER SECONDARY CB SWITCHBOARD CB 1 Making these circuit breakers coordinate with one another does not enhance coordination! 5 Selective Coordination – 2014 Changes ● Article 517 Health Care Facilities 517.26 Application of Other Articles. The life safety branch of the essential electrical system shall meet the requirements of Article 700, except as amended by Article 517 and NFPA 99 Chapter 6. Informational Note No. 1: For additional information see NFPA 110-2013, Standard for Emergency and Standby Power Systems. Informational Note No. 2: For additional information see 517.30 and NFPA 99-2012, Healthcare Facilities Code. 6 NEC Selective Coordination Requirements ● Articles 700 and 701 Emergency Systems and Legally Required Standby Systems 700.28 and 701.27 Selective Coordination Emergency system (700.28) and legally required standby system (701.27) overcurrent devices shall be selectively coordinated with all supply-side overcurrent protective devices. Selective coordination shall be selected by a licensed professional engineer or other qualified persons engaged primarily in the design, installation, or maintenance of electrical systems. The selection shall be documented and made available to those authorized to design, install, inspect, maintain, and operate the system. Exception: Not required between devices in series if no loads are connected in parallel downstream 7 NEC Selective Coordination Requirements ● Article 620 Elevators, Dumbwaiters, Escalators, Moving Sidewalks, Wheelchair Lifts, and Stairway Lift Chairs 620.62 Selective Coordination. Where more than one driving machine disconnecting means is supplied by a single feeder, the overcurrent protective devices in each disconnecting means shall be selectively coordinated with any other supply side overcurrent protective devices. Selective Coordination shall be selected by a licensed professional engineer or other qualified persons engaged primarily in the design, installation, or maintenance of electrical systems. The selection shall be documented and made available to those authorized to design, install, inspect, maintain, and operate the system. 8 NEC Selective Coordination Requirements ● Article 645 Information Technology Equipment 645.2 Definitions. Critical Operations Data System. An information technology equipment system that requires continuous operation for reasons of public safety, emergency management, national security, or business continuity. 645.27 Selective Coordination. Critical operations data system(s) overcurrent protective devices shall be selectively coordinated with all supply-side overcurrent protective devices. 9 NEC Selective Coordination Requirements Article 708 Critical Operations Power Systems 708.54: “…overcurrent devices shall be selectively coordinated with all supply-side overcurrent protective devices.” Selective coordination shall be selected by a licensed professional engineer or other qualified persons engaged primarily in the design, installation, or maintenance of electrical systems. The selection shall be documented and made available to those authorized to design, install, inspect, maintain, and operate the system. Exception: Selective coordination shall not be required between two overcurrent devices located in series if no loads are connected in parallel with the downstream device. 911 centers, police/fire stations, government buildings 10 NEC Selective Coordination Requirements ● Article 695 Fire Pumps 695.3 Power Source(s) for Electric Motor-Driven Fire Pumps. (C) Multibuilding Campus-Style Complexes. (3) Selective Coordination. The overcurrent protective device(s) in each disconnecting means shall be selectively coordinated with any other supply-side overcurrent protective device(s). 11 Selective Coordination – Other NFPA References ●Other Standards ● NFPA 99-2012 Standard for Health Care Facilities ● Three sections* read: Overcurrent protective devices serving the essential electrical system shall be selectively coordinated down to 0.1 seconds. ● Annex sections** It is important that the various overcurrent devices be coordinated, as far as practicable, to isolate faulted circuits and to protect against cascading operation on short circuit faults.… The terms coordination and coordinated do not cover the full range of overcurrent conditions. * 6.4.2.1.2.1, 6.5.2.1.1.1, 6.6.2.1.1.1 ** A.6.4.2.1.2, A.6.5.2.1.1, A6.6.2.1.1 12 NFPA 110-2013 Standard for Emergency and Standby Power Systems 6.5 Protection. 6.5.1 General. The overcurrent protective devices in the EPSS shall be coordinated to optimize selective tripping of the circuit overcurrent protective devices when a short circuit occurs. 6.5.2 Short Circuit Current. The maximum available short circuit current from both the utility source and the emergency energy source shall be evaluated for the ability to satisfy this coordination capability. A.6.5.1 It is important that the various overcurrent devices be coordinated, as far as practicable, to isolate faulted circuits and to protect against cascading operation on short circuit faults. In many systems, however, full coordination is not practicable without using equipment that could be prohibitively costly or undesirable for other reasons… 13 Do NFPA 99-2012 and NFPA 110-2013 conflict with the NEC? NO! ● NFPA 70 (NEC) “This Code covers the installation of electrical conductors, equipment,…” ● NFPA 99 “Chapter 6 covers the performance, maintenance and testing of electrical systems…” ● NFPA 110 “This standard covers performance requirements for emergency and standby power systems…” ● Standards Council “NFPA 99 is considered the performance requirement and the NEC is considered the installation requirement.” (Similar statement made regarding NFPA 110) 14 Code Requirements Summary Coordination to System Healthcare essential electrical Healthcare GFPE Which Source What Level Reference(s) Alternate 0.1s NEC 517.2, NFPA 99-2012 Normal & alternate Total NEC 517.17(C) Elevator Normal 1. 2. Unspecified Total 1. NEC-2011 620.62 2. NEC-2014 620.62 Fire pump Normal 1. 2. Unspecified Total 1. NEC-2011 695.3(C)(3) 2. NEC-2014 695.3(C)(3) Emergency Alternate 1. Optimize as far as practicable Total 1. Optimize as far as practicable Total 1. NEC-2011 701.1, 701.27; NFPA 110 6.5.1 2. NEC-2014 701.1, 701.27 Optimize as far as practicable Total 1. NEC-2011 708.1, 708.54; NFPA 110 6.5.1 2. NEC-2011 708.1, 708.54 2. Legally required Alternate 1. 2. COPS Alternate 1. 2. 2. NEC-2011 700.1, 700.27; NFPA 110 6.5.1 NEC-2014 700.28 15 But aren’t all electrical systems coordinated? There are different levels of coordination corresponding to the different types of overcurrent Overloads – properly designed systems are always coordinated for overloads Short Circuits – systems may or may not be coordinated for short circuits (bolted faults) Ground Faults - systems may or may not be coordinated for ground faults A system that is coordinated for all three can be said to be selectively (totally) coordinated 16 The Selective Coordination Challenge CB M1 CB F1 CB PM1 CB B1 Coordination is typically achieved with circuit breakers by adjusting the time-current curve (TCC) characteristics of the devices to be coordinated Coordinated in the overload region Seemingly not coordinated in the instantaneous region “Most hospitals are built using circuit breaker circuit protection (which are impossible to coordinate in the instantaneous region due to their mechanical design)…”1 Is this true, or can selective coordination be achieved with circuit breakers? 1 Circuit Protection in Hospitals, Consulting-Specifying Engineer, June/July 2011, pg. 22 17 Circuit Breaker Principles How the Instantaneous Trip Function Works T-M Breakers – Fixed instantaneous – Factory set – Must hold/trip values in the Digest reflect the TCC tolerance – Adjustable instantaneous – Factory set low – Final adjustment subject to +30%/-20% tolerance per UL 489 18 Circuit Breaker Principles How the Instantaneous Trip Function Works Electronic Trip Breakers – Adjustable instantaneous – Factory set low – Final adjustment subject to +/-10% tolerance – Instantaneous override – Factory set for breaker self-protection – Usually +/-10% tolerance 19 100K 1000 1000 100 100 10 10 1 1 0.10 TIME IN SECONDS 5. For a withstand circuit breaker, instantaneous can be turned OFF. See 613-7 for instantaneous trip curve. See 613-10 for instantaneous override values. CURRENT IN AMPERES 10K 10 1K Instantaneous Override 100 Circuit Breaker Principles 0.10 TCC view 100K 10K 1K 0.01 10 100 0.01 Current Scale X 10^0 Reference Voltage: 480 20 Circuit Breaker Principles ● Factors Impacting Selective Coordination Using time-current curves alone sometimes leads to the determination of a coordination level that is lower than can actually be achieved. Factors to consider… ● How time-current curves are developed ● Current limiting properties of circuit breakers ● Dynamic characteristics of circuit breakers 21 Circuit Breaker Principles Overload Region Instantaneous Region T I M E CURRENT ● Time-Current Curves (TCCs) ● Developed by testing a single circuit breaker by itself ● Two regions ●Overload region: where the circuit breaker has an inverse time characteristic ●Instantaneous region: where the circuit breaker operates “instantaneously” ● “The instantaneous region is typically difficult to coordinate for two OCPDs connected in series” Source: IEC/TR 61912-2 22 1000 100 100 10 10 1 0.10 TIME IN SECONDS 1 0.10 100K 10K 1K 0.01 100 0.01 10 Selective Coordination with 2 Circuit Breakers in Series: Time-Current Curves (TCCs) vs. Tested Levels TCCs – Developed by testing a circuit breaker by itself – In the instantaneous region may not be valid for two circuit breakers connected in series Tested Levels – Take into account the current limiting properties and dynamic impedance of circuit breakers – Developed by comparing the actual let-through current of the downstream circuit breaker with minimum instantaneous trip of the upstream circuit breaker – Same principle as fuse ratio tables 100K 10K CURRENT IN AMPERES 1K 10 1000 100 Circuit Breaker Principles 23 Using Short Circuit Selective Coordination for Low Voltage Circuit Breakers (0100DB0501) 24 Basic information needed System One-Line Diagram System Voltage Circuit Ampacity Available Short Circuit and Ground Fault Current Add motor contribution (if necessary) Adjust for X/R (if necessary) From the alternate source to the lowest point in the system Possibly from the normal source (more on this later) 25 Assumptions Instantaneous Trip Setting The instantaneous trip setting on all upstream breakers, if adjustable, will be set to the highest position For Micrologic electronic trip units – Model 5.0 (LSI functions) or 6.0 (LSIG functions) will be used – Adjustable instantaneous trip setting will be set to OFF (LS or LSG functions) 26 Example – System Description ● System 480Y/277 Vac system with 25 kA available at the lighting panelboard ● Equipment NF 250A main lugs lighting panelboard with single pole EG 35 kAIR rated circuit breakers fed from a JGA36250 circuit breaker with a 35 kA interrupting rating located in an I-Line power panelboard 27 Example – Check the TCC There is an overlap on the TCC 28 Example – Improving the Level of Selective Coordination 1. Find the 480Vac table listing EG downstream circuit breakers in Appendix B, Table 12 on page 23 2. Find the column for the EG downstream circuit breaker to be studied 3. Go down the column until the row listing the 250 A JG upstream circuit breaker is found 4. Read the selective coordination level at the intersection of the column and row, namely 2.5 kA. This means that the JG upstream circuit breaker is selectively coordinated with downstream EG circuit breakers up to 2.5 kA 29 Example – Improving the Level of Selective Coordination Your text here Determine if a higher level of selective coordination can be achieved by following these steps: 1. Move down the column for the EG downstream circuit breaker to be studied, looking for upstream breakers that will yield a higher level of selective coordination 2. When the desired level of selective coordination is found, read across the row to find the upstream breaker that will yield this level. In this case, a PG circuit breaker will yield a level of selective coordination of 35 kA. This means that the upstream PG circuit breaker is fully selective with downstream EG circuit breakers. http://www.schneiderelectric.us/sites/us/en/customers/consultingengineer/nema-selector.page 30 Example – Documenting the Level of Selective Coordination Coordinates to 35ka per Data Bulletin 0100DB0501 The TCC shows a lack of selective coordination But these two circuit breakers do selectively coordinate to 35 kA, above the level of short-circuit current at the downstream circuit breaker A text note is used to delineate that this circuit breaker combination selectively coordinates above the level shown on the TCC 31 Circuit Breaker Principles Upstream circuit breakers must have one of the following for good selectivity: 1. Ability to withstand a high level of current – Current path: geometry, contact pressure springs, mechanism – Trip system: instantaneous trip level, accuracy of the sensors, adjustments available to the user – Must have both for the best coordination 2. Trip system with instantaneous delay – Ability to delay instantaneous tripping for ½ cycle to allow time for the downstream circuit breaker to clear the fault 32 Design Guidelines ● Conduct Preliminary Short-Circuit & Selective Coordination Studies First ● Reduce the number of levels (buses) that need to be coordinated to 3 or 4 if possible ● Before letting a job out for bid, conduct preliminary short circuit and selective coordination studies first as they may affect the system design ● Consider 3-phase and ground fault currents ● If a lack of coordination seems to exist using the TCCs, use the Short Circuit Selective Coordination Tables ● Work from the Bottom Up Starting from the bottom of the system, coordinate the branch lighting panels first, then the power distribution panels, then the switchboard or switchgear 33 Design Guidelines Name: PD-0001 Manufacturer: *SQUARE D Type: LA, LH/MC Frame/Model: 250A Trip: 225 A Voltage: 240 V Settings: Phase Fixed Name: PD-0006 Manufacturer: *SQUARED Type: QO, 1P Frame/Model: 20A Trip: 20 A Voltage: 240 V Settings: Phase Fixed (730-3) ● Overlapping Curves ● If there is no overlap of the curves at any point below the available short circuit current at the downstream panel, the circuit breakers are totally coordinated ● If there is overlap in the short circuit region, use the short circuit selective coordination tables Downstream Available Short Circuit Current 34 Design Guidelines Name: PD-0001 Manufacturer: SQUARED Type: POWERPACT P-Frame, 3.0 & 3.0A Frame/Model: PG Trip: 250 A Voltage: 480 V Settings: Phase LTPU/LTD (A 0.4-1.0 x S) 1 (250A); 0.5 INST PG 250-1200 (1.5-12 X S) 6 (1500A) Name: PD-0006 Manufacturer: *SQUARE D Type: EG Frame/Model: 20A Trip: 20 A Voltage: 480 V Settings: Phase Fixed ● Nest Curves The time-current curve of a thermal-magnetic circuit breaker can sometimes be nested underneath the time-current curve of an upstream electronic trip circuit breaker Downstream Available Short Circuit Current 35 Design Guidelines ● “Lighting” Panelboard Recommendations ● Don’t feed “lighting” panelboards from “lighting” panelboards unless there is a transformer in between ● Better levels of selective coordination are available with 225 A and larger panelboards* ● Consider using main lugs panels*, particularly at 277 V ● Don’t daisy chain panel risers ● Consider using NQ selectively Coordinated Panelboard * Exception: NQ Selectively Coordinated Panelboard 36 Design Guidelines ● Ground Fault ● Make sure system is selectively coordinated for ground faults ● Make sure the GFPE also coordinates with the downstream phase overcurrent devices, not just the downstream GFPE 37 Design Guidelines ● Transformers ● Use the higher protection limits in Article 450 ● Increase the Frame Size of the Upstream Circuit Breaker ● The upstream circuit breaker should be at least one frame size larger than the downstream circuit breaker. This may necessitate increasing the size of panelboards and feeder conductors. ● Very high levels of short circuit selective coordination may be achieved by using high amp frame electronic trip circuit breakers with low amp sensors and/or lower ampere rating adjustments 38 Design Guidelines Rarely needed, but as a last resort... ● Change the Upstream Circuit Breaker Type Insulated case circuit breakers or low voltage power circuit breakers ● Reduce the Voltage If the desired level of selective coordination cannot be achieved using a 480Y/277 Vac panelboard, consider feeding a 208Y/120 Vac panelboard through a transformer ● Split Up Some of the Loads Multiple smaller transformers ● Insert Impedance Longer run of wire, 1:1 or higher impedance transformer or reactors 39 Design Guidelines ● What if the AHJ requires selective coordination up to both the alternate and normal sources? 1. Conduct a preliminary short circuit study from the source that can potentially produce the highest SCA to the bottom of the system 2. Conduct a preliminary selective coordination study on that part of the system 3. Conduct a preliminary short circuit study from the other source to the first bus on the load side of the transfer switch(es) 4. Conduct a preliminary selective coordination study from the other source to the transfer switch feeder(s) 40 Selective Coordination to Both Sources G Conduct short circuit and coordination studies CB 1 CB 3 AUTOXFER SW E N TO NORMAL SOURCE G CB 2 CB 4 E N CB 5 AUTOXFER SW E N AUTOXFER SW Conduct short circuit and coordination studies CB 6 This assumes the alternate source SCA < the normal source SCA 41 Challenges Meeting the NEC Cautions Make sure automatic transfer switches have an adequate withstand rating – May need to move the switch away from the source, or – May need to increase the frame size of the switch, or – May need to specify a switch with a higher withstand rating (more than 3 cycles) Make sure busway has adequate withstand ratings 42 Challenges Meeting the NEC Short-circuit Decrement Curve of 250 kW Generator Plotted on 300 A LA curve Cautions Make sure the generator protection devices coordinate with the downstream circuit breakers Some manufacturers provide a time delay Generator fault current SCAgen = Gen FLC / x”d x’’d => generator subtransient reactance Gen FLC = kVA / (kVL-L * √3) 43 Challenges Meeting the NEC Cautions Mixing Overcurrent Protective Devices – TCCs may be used so long as the fault current does not exceed the instantaneous trip point of the upstream circuit breaker or current limiting point of the upstream fuse – OCPDs from different manufacturers or of different types cannot be mixed if the fault current is outside the parameters described above 44 Challenges Meeting the NEC Cautions Arc Flash – Selective coordination may impact arc flash incident energy levels – May be possible to reduce with… – Zone Selective Interlocking – Use of PowerPact H or L frame Mission Critical circuit breakers 45 Thank you! 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