Technical datasheet on 400W high voltage power supply units

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Series OL400W
400W HIGH VOLTAGE POWER SUPPLY
FEATURES
Output Voltages from 1kV to 80kV
High Packing Density - 400W in 1U (80kV 2U)
Exceptional Reliability
Complies with SEMI F47 Standard
High Stability
Arc Count and Extinguish (ACE)
Marked for EU LV Directive 2006/95/EC
RoHS Compliant to EU Directive 2011/65/EU
Full Local and Remote Control Monitoring
Custom Options Available
Voltage or Current Control
DESCRIPTION
The HiTek Power Series OL400W range of single output high voltage
power supplies meets the exacting requirements found in electron
and ion beam systems. The OL400W is also suitable for use in X-ray
systems, ion and chemical vapour deposition and general laboratory
use.
Designed using the latest power switching IGBTs to ensure efficient
and reliable operation over the full operating range the Series OL400W
will give excellent performance in the most severe of electrical
environments. The Series OL400W utilises air as the primary insulation
medium for voltages up to 60kV; achieving a high packing density for
high voltage supplies giving 65W/litre, 1W/inch3. The 1U construction
(2U for 80kV units) allows operation at full power when close mounted
in a standard equipment rack, giving significant savings in rack space
in large systems. Featuring HiTek Power’s proprietary Arc Count and
Extinguish (ACE) system for managing systems where load arcing is
possible, the Series OL400W protects both itself and the load from
damage that may be caused by excessive arcing whilst allowing
normal operation to continue.
SPECIFICATION
Output Power:
400W maximum at full rated output voltage and current.
Output Voltage:
Units available with maximum output voltages from 1kV to 80kV.
Output Current:
Up to 400mA for 1kV and 5mA for 80kV, see table.
Input Voltage:
185VAC to 255VAC or 103VAC to 127VAC (Auto Range Selection). Range
does not change after power up. 47-63Hz single phase and earth.
Input Current:
Not exceeding 5A rms (185VAC to 255VAC).
Not exceeding 10A rms (103VAC to 127VAC).
Polarity:
Positive or Negative to order.
Specification Range:
Specifications apply above 5% of rated output voltage.
Voltage Ripple:
Voltage Mode: Less than 0.1% of rated output voltage + 2V, peak
to peak
or
Less than 0.02% of rated output voltage +0.5V,
rms.
Current Mode: Less than 0.5% of rated output voltage + 2V, peak
to peak
or
Less than 0.1% of rated output voltage +0.5V, rms.
Voltage Regulation:
Line: Less than 0.05% ±0.5V change in output voltage for
a 10% change in line voltage.
Load: Less than 0.05% ±0.5V change in output voltage for
0 to 100% change in load current.
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Series OL400W
400W HIGH VOLTAGE POWER SUPPLY
Current Regulation:
Line: Less than 0.5% of rated output current for a 10% change in
line voltage.
Load: Less than 0.5% of rated output current for 0 to 100% change
in output voltage.
Recovery Time:
Less than 500ms to within 0.1% of previous operating level following a
short circuit or arc. Maximum overshoot, 2% of rated output voltage.
Temperature Coefficient:
Less than 100ppm/ºC.
Efficiency:
Better than 75%.
Protection:
Over temperature
Over voltage
Fan failure
Current limit
Series output resistance
Portability:
Non-portable.
EMC:
The Series OL400W is intended for installation as a component of a
system.
EN55022 class B for conducted and radiated emissions EN61000-4-2 ESD – levels ±4kV contact, ±8kV air discharge
EN61000-4-4 Fast transients on mains input – levels ±2kV EN61000-4-5 Surges – levels ±2kV line to earth, ±1kV line to line
EN61000-4-8 Magnetic fields – levels 30A/m at 50/60Hz
EN61000-4-11 Voltage dips, interruptions
The unit will not trip and recovers to normal operation after a
disturbance as defined in SEMI F47.
The EMC performance of the power supply can only be fully assessed
when installed within, and as part of, the final system.
Arc Count and Extinguish (ACE):
Each time the ACE system detects an arc it blanks the supply off for a
brief period to extinguish the arc. The unit is then allowed to recover.
If more arcs occur they are counted to determine the arc rate; if this
exceeds a safe level the power supply is shut down. The parameters
are factory set.
Operating Temperature:
0ºC to +40ºC (32°F to 140°F).
Storage Temperature:
-20ºC to +70ºC (-4°F to 158°F).
Humidity:
80% maximum relative humidity up to 31ºC, reducing linearly to 50% at
40ºC. Non-condensing. (ref. BS EN61010-1)
Altitude:
Sea level to 2000 metres (6500 feet).
Safety:
Meets the requirements of the Low Voltage Directive, 2006/95/EC, by
complying with BS EN61010-1 when installed as a component part of
compliant equipment. It is CE marked accordingly.
Usage:
Indoor use only.
Pollution Degree:
2 (BSEN61010)
Designed to meet:
Drift:
Less than 0.1% in eight hours after three-hour warm-up at constant
load, line and temperature.
Safety Class:
Equipment Class 1.
Installation Category:
II (BSEN61010)
RoHS:
The Series OL400W meets the requirements of EU Directive 2011/65/EU
on the Restriction of use of certain Hazardous Substances in electrical
and electronic equipment (RoHS).
Metering:
Provided as part of an alphanumeric display. Voltages are displayed with
a resolution better than 0.5% of rated output. Current is displayed with
a resolution of better than 1.5% of rated output. Voltage and current set
values can be displayed by pressing the relevant control potentiometer.
Status Indication:
Uses the alphanumeric display to show the reason for any trip
condition.
Cooling:
Fan assisted with fan fail detection. Air inlets at the rear of the unit,
exhaust on the side panels and top cover. Minimum air flow required is
3m/s at the input to the fan.
For slide mounting a 15mm gap shall be provided above the unit for air
exhaust if the side air vents are blocked.
For shelf mounting no gap is required above or below the unit provided
the side air vents are clear by at least 15mm.
Mechanical Specification:
Dimensions:
See outline drawing.
Weight:
6.5kg for units up to 60kV.
8kg for the 80kV unit.
Connections:
All connections are mounted on the rear panel.
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Series OL400W
400W HIGH VOLTAGE POWER SUPPLY
Mains:
IEC320-C20 16A with integrated two pole switch.
Safety Earth:
M5 stud.
HV Output:
Proprietary co-axial connector.
Front panel:Stoving enamel trimite full gloss S60/9 colour blue
RAL5011 as standard.
All logical Indicators are open collector outputs rated at 16V (max) in
the off state. An internal 100Ω resistor is connected in series with the
open collector transistor. The pull down voltage is 0.9V plus the internal
resistor drop. The rated current is 10mA.
Outputs and Ordering Information:
All analogue Voltage and Current Monitors are 0V to +10V ±0.5% ±20mV,
with respect to pin 13, representing 0 to rated output. Signal impedance
less than 100Ω and minimum external load resistance is 2kΩ.
Model no
Output Voltage
Output Current
OL400W-102*
1kV
400mA
OL400W-502*
5kV
80mA
OL400W-103*
10kV
40mA
OL400W-203*
20kV
20mA
OL400W-303*
30kV
13.3mA
OL400W-403*
40kV
10mA
OL400W-503*
50kV
8mA
OL400W-603*
60kV
6.7mA
OL400W-803*
80kV**
5mA
All analogue Voltage and Current inputs are 0V to +10V on the HI input
with respect to the LO input representing 0V to rated output ±0.2% of
setting ±0.1% of rating. Input impedance greater than 50kΩ.
* Add P for a Positive polarity unit or N for a Negative polarity unit.
eg: part number for a 20kV positive unit: OL400W-203P
** 80kV unit utilises an encapsulated HV section and is housed within
a 2U chassis.
For voltages not listed above, please contact our sales team.
Interface Connections:
Remote control 25-way female D-type connector:
V STATUS INDICATOR
1
I STATUS INDICATOR
2
HV OUTPUT VOLTAGE MONITOR
3
TRIP INDICATOR
4
LOCAL INDICATOR
5
HV ON INDICATION
6
PROGRAM VOLTAGE MONITOR
7
HV ON - Lo
8
HV ON - Hi
9
PROGRAM VOLTAGE Hi
10
PROGRAM VOLTAGE Lo
11
0V
12
MONITOR 0V
13
14
HV OUTPUT CURRENT MONITOR
15
HV OFF INDICATOR
16
REMOTE INDICATOR
17
ARC INDICATOR
18
+10V REFERENCE VOLTAGE
19
NO CONNECTION
20
NO CONNECTION
21
ENABLE Lo
22
ENABLE Hi
23
CURRENT PROGRAM 0V
24
CURRENT PROGRAM
25
CURRENT PROGRAM MONITOR
These component power supplies meet the requirements of EC Directive 2006/95/EC (LVD)
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Design developments may result in specification changes
Drawing dimensions are in mm (inches)
Series OL400W
400W HIGH VOLTAGE POWER SUPPLY
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EARTH STUD
HV OUTPUT
85.6
[3.4]
USER INTERFACE
D-TYPE SOCKET
SWITCHED
MAINS INLET
422.8
[16.6]
M4 FIXING
BUSHES
8 POSITIONS
20.2
[0.8]
3.0
[0.1]
42.8
[1.7]
OBROUND SLOTS
10.3 x 7.1
4 POSITIONS
8.6
[0.3]
465.4
[18.3]
482.6
[19.0]
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5.9
[0.2]
76.2
[3.0]
88.1
[3.5]
Drawing dimensions are in mm (inches)
Design developments may result in specification changes
40.0
[1.6]
152.4
[6.0]
108.0
[4.3]
496.9
[19.6]
196.8
[7.7]
33.5
[1.3]
AIRFLOW
UK
HiTek Power Ltd
Hawthorn Road, Littlehampton
West Sussex BN17 7LT
UK
Tel: +44 (0) 1903 712400
Fax: +44 (0) 1903 712500
e-mail: sales.uk@hitekpower.com
USA
HiTek Power Inc
124 Jewett Street, Unit #2
Georgetown, MA 01833-1868
USA
Tel: +1 (978) 352-9100
Fax: +1 (978) 352-9133
e-mail: sales.us@hitekpower.com
GERMANY
HiTek Power GmbH
Joh.-Friedr.-Boettger-Str. 21
D-63322 Roedermark
Germany
Tel: +49 (0) 6074 69285 0
Fax: +49 (0) 6074 69285 10
e-mail: sales.de@hitekpower.com
JAPAN
HiTek Power Japan
1-5-13 Kyutaroumachi
Chou-ku, Osaka 541-0056
Japan
Tel: +81 (6) 6271 8180
Fax: +81 (6) 6271 8190
e-mail: info@hitekpowerjapan.co.jp
Issue 3: 3/2014
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