Series OL400W 400W HIGH VOLTAGE POWER SUPPLY FEATURES Output Voltages from 1kV to 80kV High Packing Density - 400W in 1U (80kV 2U) Exceptional Reliability Complies with SEMI F47 Standard High Stability Arc Count and Extinguish (ACE) Marked for EU LV Directive 2006/95/EC RoHS Compliant to EU Directive 2011/65/EU Full Local and Remote Control Monitoring Custom Options Available Voltage or Current Control DESCRIPTION The HiTek Power Series OL400W range of single output high voltage power supplies meets the exacting requirements found in electron and ion beam systems. The OL400W is also suitable for use in X-ray systems, ion and chemical vapour deposition and general laboratory use. Designed using the latest power switching IGBTs to ensure efficient and reliable operation over the full operating range the Series OL400W will give excellent performance in the most severe of electrical environments. The Series OL400W utilises air as the primary insulation medium for voltages up to 60kV; achieving a high packing density for high voltage supplies giving 65W/litre, 1W/inch3. The 1U construction (2U for 80kV units) allows operation at full power when close mounted in a standard equipment rack, giving significant savings in rack space in large systems. Featuring HiTek Power’s proprietary Arc Count and Extinguish (ACE) system for managing systems where load arcing is possible, the Series OL400W protects both itself and the load from damage that may be caused by excessive arcing whilst allowing normal operation to continue. SPECIFICATION Output Power: 400W maximum at full rated output voltage and current. Output Voltage: Units available with maximum output voltages from 1kV to 80kV. Output Current: Up to 400mA for 1kV and 5mA for 80kV, see table. Input Voltage: 185VAC to 255VAC or 103VAC to 127VAC (Auto Range Selection). Range does not change after power up. 47-63Hz single phase and earth. Input Current: Not exceeding 5A rms (185VAC to 255VAC). Not exceeding 10A rms (103VAC to 127VAC). Polarity: Positive or Negative to order. Specification Range: Specifications apply above 5% of rated output voltage. Voltage Ripple: Voltage Mode: Less than 0.1% of rated output voltage + 2V, peak to peak or Less than 0.02% of rated output voltage +0.5V, rms. Current Mode: Less than 0.5% of rated output voltage + 2V, peak to peak or Less than 0.1% of rated output voltage +0.5V, rms. Voltage Regulation: Line: Less than 0.05% ±0.5V change in output voltage for a 10% change in line voltage. Load: Less than 0.05% ±0.5V change in output voltage for 0 to 100% change in load current. w w w. h i t e k p o w e r. c o m Series OL400W 400W HIGH VOLTAGE POWER SUPPLY Current Regulation: Line: Less than 0.5% of rated output current for a 10% change in line voltage. Load: Less than 0.5% of rated output current for 0 to 100% change in output voltage. Recovery Time: Less than 500ms to within 0.1% of previous operating level following a short circuit or arc. Maximum overshoot, 2% of rated output voltage. Temperature Coefficient: Less than 100ppm/ºC. Efficiency: Better than 75%. Protection: Over temperature Over voltage Fan failure Current limit Series output resistance Portability: Non-portable. EMC: The Series OL400W is intended for installation as a component of a system. EN55022 class B for conducted and radiated emissions EN61000-4-2 ESD – levels ±4kV contact, ±8kV air discharge EN61000-4-4 Fast transients on mains input – levels ±2kV EN61000-4-5 Surges – levels ±2kV line to earth, ±1kV line to line EN61000-4-8 Magnetic fields – levels 30A/m at 50/60Hz EN61000-4-11 Voltage dips, interruptions The unit will not trip and recovers to normal operation after a disturbance as defined in SEMI F47. The EMC performance of the power supply can only be fully assessed when installed within, and as part of, the final system. Arc Count and Extinguish (ACE): Each time the ACE system detects an arc it blanks the supply off for a brief period to extinguish the arc. The unit is then allowed to recover. If more arcs occur they are counted to determine the arc rate; if this exceeds a safe level the power supply is shut down. The parameters are factory set. Operating Temperature: 0ºC to +40ºC (32°F to 140°F). Storage Temperature: -20ºC to +70ºC (-4°F to 158°F). Humidity: 80% maximum relative humidity up to 31ºC, reducing linearly to 50% at 40ºC. Non-condensing. (ref. BS EN61010-1) Altitude: Sea level to 2000 metres (6500 feet). Safety: Meets the requirements of the Low Voltage Directive, 2006/95/EC, by complying with BS EN61010-1 when installed as a component part of compliant equipment. It is CE marked accordingly. Usage: Indoor use only. Pollution Degree: 2 (BSEN61010) Designed to meet: Drift: Less than 0.1% in eight hours after three-hour warm-up at constant load, line and temperature. Safety Class: Equipment Class 1. Installation Category: II (BSEN61010) RoHS: The Series OL400W meets the requirements of EU Directive 2011/65/EU on the Restriction of use of certain Hazardous Substances in electrical and electronic equipment (RoHS). Metering: Provided as part of an alphanumeric display. Voltages are displayed with a resolution better than 0.5% of rated output. Current is displayed with a resolution of better than 1.5% of rated output. Voltage and current set values can be displayed by pressing the relevant control potentiometer. Status Indication: Uses the alphanumeric display to show the reason for any trip condition. Cooling: Fan assisted with fan fail detection. Air inlets at the rear of the unit, exhaust on the side panels and top cover. Minimum air flow required is 3m/s at the input to the fan. For slide mounting a 15mm gap shall be provided above the unit for air exhaust if the side air vents are blocked. For shelf mounting no gap is required above or below the unit provided the side air vents are clear by at least 15mm. Mechanical Specification: Dimensions: See outline drawing. Weight: 6.5kg for units up to 60kV. 8kg for the 80kV unit. Connections: All connections are mounted on the rear panel. w w w. h i t e k p o w e r. c o m Series OL400W 400W HIGH VOLTAGE POWER SUPPLY Mains: IEC320-C20 16A with integrated two pole switch. Safety Earth: M5 stud. HV Output: Proprietary co-axial connector. Front panel:Stoving enamel trimite full gloss S60/9 colour blue RAL5011 as standard. All logical Indicators are open collector outputs rated at 16V (max) in the off state. An internal 100Ω resistor is connected in series with the open collector transistor. The pull down voltage is 0.9V plus the internal resistor drop. The rated current is 10mA. Outputs and Ordering Information: All analogue Voltage and Current Monitors are 0V to +10V ±0.5% ±20mV, with respect to pin 13, representing 0 to rated output. Signal impedance less than 100Ω and minimum external load resistance is 2kΩ. Model no Output Voltage Output Current OL400W-102* 1kV 400mA OL400W-502* 5kV 80mA OL400W-103* 10kV 40mA OL400W-203* 20kV 20mA OL400W-303* 30kV 13.3mA OL400W-403* 40kV 10mA OL400W-503* 50kV 8mA OL400W-603* 60kV 6.7mA OL400W-803* 80kV** 5mA All analogue Voltage and Current inputs are 0V to +10V on the HI input with respect to the LO input representing 0V to rated output ±0.2% of setting ±0.1% of rating. Input impedance greater than 50kΩ. * Add P for a Positive polarity unit or N for a Negative polarity unit. eg: part number for a 20kV positive unit: OL400W-203P ** 80kV unit utilises an encapsulated HV section and is housed within a 2U chassis. For voltages not listed above, please contact our sales team. Interface Connections: Remote control 25-way female D-type connector: V STATUS INDICATOR 1 I STATUS INDICATOR 2 HV OUTPUT VOLTAGE MONITOR 3 TRIP INDICATOR 4 LOCAL INDICATOR 5 HV ON INDICATION 6 PROGRAM VOLTAGE MONITOR 7 HV ON - Lo 8 HV ON - Hi 9 PROGRAM VOLTAGE Hi 10 PROGRAM VOLTAGE Lo 11 0V 12 MONITOR 0V 13 14 HV OUTPUT CURRENT MONITOR 15 HV OFF INDICATOR 16 REMOTE INDICATOR 17 ARC INDICATOR 18 +10V REFERENCE VOLTAGE 19 NO CONNECTION 20 NO CONNECTION 21 ENABLE Lo 22 ENABLE Hi 23 CURRENT PROGRAM 0V 24 CURRENT PROGRAM 25 CURRENT PROGRAM MONITOR These component power supplies meet the requirements of EC Directive 2006/95/EC (LVD) w w w. h i t e k p o w e r. c o m Design developments may result in specification changes Drawing dimensions are in mm (inches) Series OL400W 400W HIGH VOLTAGE POWER SUPPLY w w w. h i t e k p o w e r. c o m EARTH STUD HV OUTPUT 85.6 [3.4] USER INTERFACE D-TYPE SOCKET SWITCHED MAINS INLET 422.8 [16.6] M4 FIXING BUSHES 8 POSITIONS 20.2 [0.8] 3.0 [0.1] 42.8 [1.7] OBROUND SLOTS 10.3 x 7.1 4 POSITIONS 8.6 [0.3] 465.4 [18.3] 482.6 [19.0] w w w. h i t e k p o w e r. c o m 5.9 [0.2] 76.2 [3.0] 88.1 [3.5] Drawing dimensions are in mm (inches) Design developments may result in specification changes 40.0 [1.6] 152.4 [6.0] 108.0 [4.3] 496.9 [19.6] 196.8 [7.7] 33.5 [1.3] AIRFLOW UK HiTek Power Ltd Hawthorn Road, Littlehampton West Sussex BN17 7LT UK Tel: +44 (0) 1903 712400 Fax: +44 (0) 1903 712500 e-mail: sales.uk@hitekpower.com USA HiTek Power Inc 124 Jewett Street, Unit #2 Georgetown, MA 01833-1868 USA Tel: +1 (978) 352-9100 Fax: +1 (978) 352-9133 e-mail: sales.us@hitekpower.com GERMANY HiTek Power GmbH Joh.-Friedr.-Boettger-Str. 21 D-63322 Roedermark Germany Tel: +49 (0) 6074 69285 0 Fax: +49 (0) 6074 69285 10 e-mail: sales.de@hitekpower.com JAPAN HiTek Power Japan 1-5-13 Kyutaroumachi Chou-ku, Osaka 541-0056 Japan Tel: +81 (6) 6271 8180 Fax: +81 (6) 6271 8190 e-mail: info@hitekpowerjapan.co.jp Issue 3: 3/2014 w w w. h i t e k p o w e r. c o m