Hitachi Environmental Performance

Hitachi Environmental Performance
International Supply Chain Center
May 24, 2016
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
HICAM Business Status
Company Description
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History & Products
Eco-Factory Select
•
Energy Efficiency
Environmental Best Management Practices (BMP)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
HICAM – IDC Overview
No.
Item
1
Company
2
Business locations
3
Date of Incorporation
4
Total Capital
Contents
Hitachi Computer Products (America) Inc. The abbreviated name is “HICAM”
Main office: 1800 East Imhoff Road, Norman, OK 73071
11/29/1985
US 14.0 M$ HICAM is 100% capitalized by Hitachi Data Systems (HDS)
Facility Overview
• Founded in 1985. Production began in 1987 in 78,000 ft² building on 70 acre site
• Plant increased in 1990 to current size of 162,000 ft²
• Distribution Center (+200,000 ft²) addition to current facility October, 2010
• Total Facility 362,000 ft² as of October, 2010
• HDS manages Distribution; HICAM manages Manufacturing and provides manpower and facility
management for both
• HDS & HICAM have separate ISO14001 certifications
• HICAM is responsible for government agency permits, fees, licenses
• Green 21 and other Hitachi, Ltd reporting is for combined operations
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Hitachi ISSC Overview
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Hitachi Computer Products (America),Inc.
Norman, Oklahoma
HDS-IDC consolidated 2010
Established 1985
Sub Assy
South
CTO Lab (Config)
Packing for Shipment
Final Test
Final Test
Shipping Spare parts
Shipping Dock
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
HICAM Business Status
Company Description
•
History & Products
Eco-Factory Select
•
Energy Efficiency
Environmental Best Management Practices (BMP)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Eco-Factory Select for FY 2015
-51% Reduction Energy Consumed per Revenue $, 2014 vs 2005
Base Year, FY2005: 0.200 kl/M¥
FY2014:
0.097kl/M¥
kl = kilo-liter of fuel oil equivalent for electricity & NG
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Energy Efficiency
•High efficiency electric chillers replaced gas-fired units
•Variable speed based on load
•VFD motors
•Factory lighting improvement (several generations)
•T12 fluorescent lights  T8 fluorescent  Electronic ballasts  T5 fluorescent lights with 25%
fixtures elimination
•Future factory & DC lighting
•Smart LED lighting
•Programmable
•Occupancy sensors
•LED lighting & motion control switches for offices, conference rooms, restrooms
•Dimmable LED in conference rooms
•Evaluating LED lamps to replace fluorescent thru-out facility; no ballast is required
• Energy management system thermostat was programmed with off-shift setback
to reduce HVAC demand
• Spot insulation
• Roof curbs
• Roof hatches
• Tinted, insulated, low-E window glass
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Energy Efficiency
•Product test:
•Specialized testers reduce total test time
•Reduced test time = reduced energy unit per product revenue
•Efficient temperature cycling chambers are used
•Insulated walls, condensers on roof instead of inside factory
•Maintenance:
• High efficiency motors, appliances and office equipment are selected when
replacement is needed
• Equipment and boilers are maintained and tuned to keep peak efficiency
•Employee component
•Employees turn off lights and PCs when not needed
•2010 Building Expansion Received “LEED Certified” Award
•Energy Efficiency constructed in
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Renewable Energy
ISCC Electricity Source:
•>50% of power is generated by wind turbine, purchased from OG&E
•716,000 kW-hr/month
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
HICAM Business Status
Company Description
•
History & Products
Eco-Factory Select
•
Energy Efficiency
Environmental Best Management Practices (BMP)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Green 21 Team Activity
• Active “Green 21” Environmental Team
– Members
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Manufacturing Engineering (Production, Test, Facilities)
HR
Purchasing
IT
QA
Manufacturing
Accounting
Planning
Distribution
• Areas of Activity
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Recycling
Waste Reduction
Energy Efficiency
Freight Reduction
Outreach to suppliers (encourage ISO 14001 & environmental consciousness)
Outreach to community
Employee Education
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“Green Tips” on company intranet
Kids’ brochure
Earth Day & Arbor Day give-away (tree sapling, seeds, reusable water bottle)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Green 21 Team Activity
• Xeriscape garden at lobby entrance
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Plants suited to
local climate
Little or no
irrigation
required
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Green 21 Team Activity
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Butterfly Garden
Milkweed planted to benefit monarch butterflies
Wildflowers & trees planted along highway and detention pond
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Recycling
SOLID WASTE
(Landfill vs. Recycled)
Weight (lbs.)
6,000,000
5,000,000
4,801,958
4,000,000
3,361,200
3,187,514
3,000,000
2,817,426
2,166,725
2,000,000
1,356,271
1,056,409
1,000,000
829,528
584,595
188,000
539,909
208,000
828,180
627,304 636,691
464,780
278,000
292,000
245,010
520,640
439,640
175,203
0
2005
2006
2007
2008
2009
2010
CALENDAR YEAR
2011
2012
2013
2014
2015
Waste Taken to Landfill
Waste Recycled
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Recycling
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Cardboard & kraft paper
Office paper
Plastics #1, #2, #3, #4
Packing Plastic
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Plastic sheet
Bubble wrap
Banding
Urethane foam
Expanded plastic foam
Recycle Prep Area
Foam &
plastic
Trash
separation
Wood & plastic
pallets
• Metals
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Steel
Copper & electronics
Batteries (all types)
Aluminum structure & beverage cans
• Re-use of wood & plastic pallets
• Other
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Printer cartridges
Fluorescent tubes
Lubrication oil
Cooking oil
Cell phones
Cardboard
RECYCLE?
YES
• Scrap wood and broken pallets
(shredded for mulch, playgrounds)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Greenovation Awards from Chamber of Commerce
2011
Transportation
2012
Recycling
2013
Conservation &
Transportation
2014
Conservation
2015
Recycling
2014
2016
Conservation &
Recycling
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Environmental Activity
Final FY2015 Green Points
GREEN POINT
Environmental
Collaboration with
stakeholders
FY2011
Environment
Management
100
80
60
FY2012
FY2013
FY2014
Environmental
business
710
Green
Points
FY2015
40
Eco-factories
(Recycling of
Resources)
20
0
Eco-Factories
(Prevention of
Global Warming)
supply chain
Eco-mind
ISCC Green Points
Eco-products
800
700
600
500
400
300
200
100
0
FY2011
FY2012
FY2013
Total(GP)
FY2014
FY2015
Target
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Promote Earth Day * Arbor Day * Other
Annual
Tree Seedling
Give-Away
2013
ANNUALLY
(eliminate using Styrofoam)
(promote planting)
Reusable Shopping
Bag Give-Away
(eliminate using plastic bags)
Reusable Water
Bottle
(Healthy Living)
(reduce paper or Styrofoam)
Reusable Eco-Mug
Give-Away
2010
2014
2011
(promote planting)
2014
LED Lamps &
Canvas Lunch Bag
Give-Away
Flower Seed Packet
Give-Away
2015
Herb Seed Starter
Give-Away
(promote planting)
2016
(energy conservation, reduce
disposable bags)
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Kennedy Elementary School Outdoor Classroom
HICAM created a curriculum for the classroom to
provide some fun and educational games and
activities (ABC rocks for the younger kids, bamboo kit
for geometric shapes and math concepts, compass
and map activities, etc.).
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Hitachi Green 21 Award
• Received Green 21 Award from
Hitachi, Ltd for Kennedy
Outdoor Classroom
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
WWF Earth Hour “Lights Out” Event
Participated in Earth Hour “Lights Out”
Event
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March 19, 2016, 8:30 pm
Per lead of World Wildlife Fund
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
BMP: Water Management
Water Consumption
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Cooling Tower
Personnel Needs
Kitchen, Cafeteria
Improvement areas
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Investigating use of City sewage effluent for cooling tower & irrigation purposes
Low flow fixtures, waterless urinals, sensor activated fixtures
Future cafeteria is being designed with water conservation in mind
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
BMP: People Involvement
Encouraging employees and their families to Reduce, Reuse, Recycle
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“Green Tips” on company intranet
Brochures for children
Arbor Day and Earth Day celebrations
Upkeep of “Environmental Classroom” at local elementary school
Warehouse operation policy
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“No Idling” policy for trucks at shipping docks to reduce emissions
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Signage: “No Idling”
30 Amp electrical outlets provided to keep truck interiors comfortable
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.
Hitachi Computer Products (America), Inc.
© Hitachi Computer Products (America) Inc. 2016 All rights reserved.