MANUAL OF THE STRUCTURE AND BRIDGE DIVISION PART 2 DESIGN AIDS AND TYPICAL DETAILS VIRGINIA DEPARTMENT OF TRANSPORTATION VDOT GOVERNANCE DOCUMENT VDOT Manual of the Structure and Bridge Division: Part 02: Design Aids and Typical Details OWNING DIVISION: Structure and Bridge DATE OF ISSUANCE: 8/17/2016 COMMONWEALTH of VIRGINIA DEPARTMENT OF TRANSPORTATION 1401 EAST BROAD STREET RICHMOND, 23219-2000 Charles A. Kilpatrick, P.E. COMMISSIONER August 17, 2016 SUBJECT: Manual of the Structure and Bridge Division – Part 2 Design Aids – Typical Details MEMORANDUM TO: Holders of Manual VOIDED: None NEW ISSUES: None REVISIONS: CHAPTER 3: File Number Description of change(s) 03.TOC, 03.00 and 03.01 thru 03.13 03.TOC-1 thru -3 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Added to or removed sheets from sections as necessary. Updated list of major changes. Revised CADD sheet number format and updated dates. Revised bid item descriptions to Select Backfill (Abutment Zone), Concrete Low Shrinkage Class A4 Modified and Adhesive Based Joint Sealer Class I. Revised quantities and bid items to be more reflective of a typical steel superstructure semi-integral bridge. Updated Index of Sheets accordingly. Updated references in Check List Item 5 and revised Check List Item 11. 03.00 03.01-1 thru -4 03.01-5 VirginiaDOT.org WE KEEP VIRGINIA MOVING Page 2 August 17, 2016 REVISIONS:(cont’d) CHAPTER 3 (cont’d): 03.01-6 03.01-7 03.05-1 03.05-2 03.05-3 03.06-1 thru -8 03.07-1 thru -4 03.08 03.09-1 thru -8 03.10-1 thru -5 03.11-1 and -2 03.12-1 thru -6 Removed unnecessary information from Check List Item 14 and updated File No. reference in Check List Item 16. Removed obsolete division of funds note. Updated File No. references. Updated manual references in Footnotes 2 and 3. Removed content from Footnotes 6 and 7 and left intentionally blank. Added additional depth to Footnote 10 for Dry Riprap. Deleted previous Footnote 11. Moved content for Dumped Riprap from Footnote 12 to 11. Removed 4’ and 6’ depths and added 8’ depth to table in current Footnote 11. Moved content for Grouted Riprap from Footnote 13 to 12. Added new content to Footnote 13. Replaced content of Footnote 14. Removed obsolete items, added new items and updated descriptions and Specification references per the 2016 Specifications. Adjusted Prestressed Concrete Beam, Bulb-T, ranges per current preliminary design charts. Decreased number of sheets to 8. Removed obsolete items, added new items and updated descriptions and Specification references per the 2016 Specifications. Decreased number of sheets to 4. Added new items and updated Specification references per the 2016 Specifications. Removed obsolete items, added new items and updated descriptions and Specification references per the 2016 Specifications. Increased number of sheets to 8. Removed obsolete items, added new items and updated descriptions and Specification references per the 2016 Specifications. Added new items and updated descriptions and Specification references per the 2016 Specifications. Removed obsolete items, added new items and updated descriptions and Specification references per the 2016 Specifications. Increased number of sheets to 6. CHAPTER 15: File Number Description of change(s) 15.TOC-1 and -2 15.06-19 Revised dates. Removed unnecessary dimensioning BARRIER FOR PIER PROTECTION. from LAYOUT OF Page 3 August 17, 2016 REVISIONS:(cont’d) CHAPTER 17: File Number Description of change(s) 17.08, 17.09, 17.12 and 17.13 17.TOC-1, -6, -7 and -8 17.01-3 and -4 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Updated stone material type surrounding perforated pipe underdrains for buried approach slabs. Revised second series of columns in Spread Footing Data Table to indicate the Strength Limit State. Updated drainage details at end of slab for deck slab extensions with and without approach slabs. Revised CADD sheet number format. Made miscellaneous drafting changes. Added Note 7 with form requirements for deck slab extensions. Revised Check List Note 6. Updated CADD sheet number format, made miscellaneous drafting changes and added Note with form requirements for Virginia Abutments. Revised Check List Note 20. Added SECTION THROUGH ABUTMENT for conventional abutment with deck slab extension. Clarified pipe underdrain and stone material types, details and payment. Added Plan note for deck slab extensions without approach slabs. Updated manual reference and bid item description to “Select Backfill (Abutment Zone).” 17.02-3 17.08-24 thru -27 and -29 17.09-3 thru -5 17.09-5 17.09-6 17.10-8 17.10-10 17.12-3 and -5 17.12-6 and -7 17.13-5 RETAIN THIS MEMO IN FRONT OF INDEX TO PART 2 /original signed/ Prasad Nallapaneni, P.E. Assistant State Structure and Bridge Engineer For: Kendal R. Walus, P.E. State Structure and Bridge Engineer COMMONWEALTH of VIRGINIA DEPARTMENT OF TRANSPORTATION 1401 EAST BROAD STREET RICHMOND, 23219-2000 Charles A. Kilpatrick, P.E. COMMISSIONER May 18, 2016 SUBJECT: Manual of the Structure and Bridge Division – Part 2 Design Aids – Typical Details MEMORANDUM TO: Holders of Manual VOIDED: None NEW ISSUES: None REVISIONS: CHAPTER 1: File Number Description of change(s) 01.TOC, 01.00, 01.01, and 01.12 thru 01.16 01.TOC-1, -4 and -5 01.00 01.01-4 01.01-6 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Updated manual reference. Revised file name format (CADD sheet number). Revised file name composition (CADD sheet number), file name format and document number. Revised file name format (CADD sheet number) and document number. Revised file name format (CADD sheet number). Revised file name format (CADD sheet number). Revised file name format (CADD sheet number). Revised file name format (CADD sheet number). Revised file name format (CADD sheet number). 01.01-7 01.12-1, -2 and -4 01.13-8 01.14-1, -2, -4, -6 and -10 01.15-2 01.16-4 and -5 VirginiaDOT.org WE KEEP VIRGINIA MOVING Page 2 May 18, 2016 REVISIONS:(cont’d) CHAPTER 2: File Number Description of change(s) 02.TOC, 02.00, 02.01, 02.02 and 02.03 02.TOC-1 02.00 02.01-1 thru -6 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Updated list of major changes. Revised CADD sheet number format and General Notes. Updated signature, sealing and copyright dates. Added RR R/W limits to sample sheet. Added RR R/W limits to Note 50 in check list. Changed S223AG2 to S223AG3 and updated date. Changed SS40603 to SS40605 and updated date. Updated list for recently removed Special Provisions and Supplemental Specifications. Added new Construction Specification and effective dates. Updated effective date for 6th Edition of AASHTO LRFD Bridge Design Specifications. Updated fifth, sixth, eighth and ninth Design references. Updated Standards reference and removed instruction to designer. Removed prestressed deck panel explanation to the designer. Removed “Alternate” from Virginia Abutments in eighth note. Updated AASHTO Guide Specification name in second note. Removed stud shear connector spacing and height note. Updated concrete class for superstructure in seventh note. Removed CRR note referring to types. Updated CRR nomenclature and conformance reference in fourth and fifth note. Removed yield strengths and effective date from fifth note. Removed CRR experimental project notes and added two notes from next sheet. Removed CRR experimental project note and moved two notes to previous sheet. Updated File No. reference to 15.01-7. Added note to designer to the drilled shaft note. Added note for downdrag. 02.01-3 02.01-10 02.02-6 02.02-7 02.02-8 02.03-2 02.03-3 02.03-4 02.03-5 02.03-6 CHAPTER 6: File Number Description of change(s) 06.TOC and 06.04 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Revised minimum shoulder width for signed shared roadway with 4-foot paved shoulders on approach. Updated dates for references. Revised grade language. Revised Note B. Clarified 12” dimension shown is min. depth. Revised “Pedestr. railing or” to “Pedestrian railing with” in sketch. Revised “Pedestrian railing or” to “Bicycle railing with” in sketch. 06.TOC-1 and -2 06.04-1 06.04-2 06.04-3 06.04-6 and -7 06.04-6 06.04-7 Page 3 May 18, 2016 REVISIONS:(cont’d) CHAPTER 6 (cont’d): File Number Description of change(s) 06.04-8 and -9 06.04-8 Revised pedestrian fence/screening and railing notes in sketches. Clarified 12” dimension is minimum depth. Revised sidewalk width from 5’-6” to 6’-0” in Note B. Added content to Note F. Clarified minimum shoulder width for bicycle lane on roadway with shoulders Clarified 12” dimension is minimum depth. Revised bicycle railing and pedestrian fence/screening notes in sketches. Added content to Note H. Revised bicycle railing and pedestrian fence/screening notes in sketches. Clarified 12” dimension is minimum depth. 06.04-9 06.04-10 06.04-12 and -13 06.04-14 06.04-16 thru -18 0.6.04-16 CHAPTER 11: File Number Description of change(s) 11.TOC and 11.00 thru 11.10 11.TOC-1 thru -4 11.00-1 and -2 11.01-2, 11.01-4 and 11.02-4 thru -6 11.03-3 thru -5 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Updated manual references and list of major changes. Changed terminology to “bolted field” splice(s). 11.03-3 11.03-6 11.04-2 11-04-3 11.04-4 11.04-5 and -6 11.06-4 11.06-6 thru -8 and -11 11.06-13 and -16 11.06-14 and -17 11.07-5 thru -12 11.07-7 and -10 11-08-1 and -3 11.08-3 11.09-3 and -4 Changed “permissible field bolted splice” callouts to “bolted field splice.” Revised CADD sheet number format. Labeled bearing stiffener at pier and at abutment separately. Changed terminology to “bolted field” splices in Notes 16 and 17. Changed terminology to “bolted field” splice. Revised sheet. Drew GIRDER ELEVATION to horizontal scale. Revised CADD sheet number format. Revised sheet. Revised CADD sheet number format. Revised check list. Updated camber note. Updated manual reference. Changed “CL bearing at . . .” callouts to “Line thru center of bearings . . .” in DEAD LOAD DEFLECTIONS and CAMBER diagrams respectively. Revised CADD sheet number format. Changed callouts in Notes 2 and 3. Updated manual reference. Revised sheet title. Removed reference to VDOT Modifications to the LRFD specification (current IIM-S&B-80). Changed terminology to “bolted field” splices. Revised CADD sheet number format. Page 4 May 18, 2016 REVISIONS:(cont’d) CHAPTER 12: File Number Description of change(s) 12.TOC-1 and -2 12.01-9 12.02-2 12.03-4 12.03-7 12.05-6 and 12.06-6 12.05-8 and 12.06-8 12.05-9 and 12.06-9 Revised dates. Provided definition of partially draped strand. Revised units for Psi. Revised definition of partially draped strand. Revised concrete strength in sheet footer. Updated construction tolerance to match current IIM-S&B-80. Adjusted color scheme for black/white printing. Updated third and fourth note and sketch callouts to correspond to 2016 Road and Bridge Specifications. Updated sample waterproofing sheets. 12.06-10 and -11 CHAPTER 15 File Number Description of change(s) 15.TOC, 15.00, 15.01, 15.02 and 15.06 15.TOC-1 and -2 15.00 15.01-1 thru -8 15.01-1 and -2 15.01-3 15.01-4 and -5 Removed “VOL. V” from all footer File No. blocks. 15.01-7 15.02-1 thru -16 15.02-2 15.02-7 and -8 15.02-10 15.02-11 15.03-1 thru -4 15.03-2 15.03-6 15.06-1 thru -4 Revised dates. Inserted additional sheets in Sections 1, 2 and 6. Updated list of major changes. Updated sheet and file numbers per additional sheets. Updated wall/solid pier use and clarified cap requirements. Repeated Chapter 12 post-tensioning prohibition where applicable. Inserted Virginia Pier Cap and Virginia Pier Cap (Special Circumstances) content including waterproofing membrane detail. Added nominal bearing resistance column for strength to the Spread Footing Data Table and deleted notes associated to the table. Added note for the Drilled Shaft Data Table. Updated sheet and file numbers per additional sheet. Updated reference in Note 4. Moved wall/solid piers content to new sheet. Added wall/solid pier exception to column vertical reinforcement content and added minimum requirements to wall/solid pier section. Updated File No. reference. Updated reference to Part 3 for prestressed piles. Revised CADD sheet number format. Updated copyright and sheet dates. Added nominal bearing resistance column for strength to Spread Footing Data Table. Updated reference in File No. reference in Note 21. Updated pier protection hierarchy for new construction or bridge replacement. Added hierarchy for existing piers. Updated additional requirements. Page 5 May 18, 2016 REVISIONS:(cont’d) CHAPTER 15 (cont’d) File Number Description of change(s) 15.06-4 thru -7 Defined controlling points to determine required length of pier protection system. Provided sketches and requirements for oneand two-directional traffic, curved alignment, hammerhead piers and straddle bents. Updated parallel pier barrier layout example. Replaced previous barrier layout example. Replaced previous barrier layout example. Added barrier layout example for straddle bent. Added barrier layout example for curved alignment. 15.06-8 15.06-5-9 and -10 15.06-6-11 thru -13 15.06-14 thru -16 15.06-17 thru -19 CHAPTER 17 File Number Description of change(s) 17.TOC, 17.00, 17.01, 17.05, 17.07 and 17.10 17.TOC-1 thru -5 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates and expanded Section 1. All of Section 3 moved to 17.TOC-2. Revised dates and removed “Alternate” from Section title. Moved abutment definition previously on File No. 17.01-1 to this sheet. Updated list of major changes. Moved MSE wall strap sentence to File No. 17.01-8. Listed abutment types covered in this chapter. Updated full integral abutment details and notes and added full integral abutment adjacent to MSE wall content. Moved semi-integral abutment content previously on File No. 17.01-1 to this sheet and updated details and notes. Added semiintegral abutment adjacent to MSE wall content. Added jointless abutment types for PSC voided slab or box beam superstructures as expansion of semi-integral content. Moved conventional cantilever abutment with deck slab extension and Virginia Abutment content previously on File No. 17.01-2 to this sheet. Updated details and notes. Added Virginia Abutment without tooth joint (with integral backwall and with deck slab extension) content. Moved conventional cantilever abutment content previously on File No. 17.01-3 to this sheet and updated details and notes. Added new sheet for MSE wall and GRS technology use and requirements including minimum distance between MSE wall panels and piling content. 17.TOC-7 17.00 17.01-1 17.01-2 17.01-3 17.01-4 17.01-5 17.01-6 17.01-7 Page 6 May 18, 2016 REVISIONS:(cont’d) CHAPTER 17 (cont’d) File Number Description of change(s) 17.01-8 Moved General Terminology content previously on File No. 17.014 to this sheet. Updated typical elevation and section description and shifted position of weepholes to fall between seats. Moved MSE wall strap sentence from File No. 17.01-1 and expanded content. Added steel pile sleeve content. Moved Abutment Type Selection Criteria content previously on File Nos. 17.01-5 thru -8 to these sheets restructuring and revising content significantly. Added “curved” column to selection criteria table for conventional cantilever with deck slab extension. Added design waiver content for abutment types. Moved Selection Algorithm content previously on File No. 17.01-9 to this sheet and made miscellaneous updates to content and sketches. Moved content previously on File Nos. 17.01-10 and -11 to this sheet and made miscellaneous updates to content. Updated second concrete note and second reinforcement note. Added nominal bearing resistance column for strength to the Spread Footing Data Table and deleted notes associated to the table. Added note for the Drilled Shaft Data Table. Revised Note 5. File No. references updated. Revised maximum abutment height to match selection criteria. Revised CADD sheet number format. Updated copyright and sheet dates. Revised concrete class and reinforcing steel types indicated in Section B and Notes 2 and 3. Updated File No. reference in Note 11. Revised Note 16. Revised temporary support note. Added temporary support outlines to ELEVATION. Revised concrete class and reinforcing steel types indicated in Section B and Notes 2 and 3. Added temporary support details for PSC beam. Updated File No. reference in Note 11. File No. references updated. Revised CADD sheet number format. Updated copyright and sheet dates. Flipped AW0501 and AW0402/AW0503 positions in DETAIL G. Revised AH0507 and AH0508 bar callouts in ELEVATION. Made miscellaneous drafting revisions. Revised SH0601, SH0603 and SH0604 bar callouts in Section A. File No. references updated. Removed “Alternate” from Section title. 17.01-9 thru -13 17.01-14 17.01-15 and -16 17.02-1 17.02-3 17.03-25 17.04-1 17.05-3, -4, -7 and -8 17.05-4 17.05-5 17.05-6 17.05-7 17.05-8 17.05-9 17.06-1 17.07-3 thru -10 17.07-7 17.07-9 17.07-10 17.08-1 17.10-1 thru -10 Page 7 May 18, 2016 CHAPTER 17(cont’d) File Number Description of change(s) 17.10-1 File No. references updated. Removed “Alternate” from references to Virginia Abutments. Revised CADD sheet number format. Updated copyright and sheet dates. Updated manual reference in Note 20. 17.10-3 thru -8 17.10-10 CHAPTER 25 File Number Description of change(s) 25.TOC and 25.02 Removed “Vol. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Defined curvature, design ADT and highway types. Added clarifying statements to general guidance. Updated example parameters and made corresponding changes to calculations. 25.TOC-1 25.02-8 and -9 CHAPTER 30 File Number Description of change(s) 30.TOC, 30.00, 30.01, 30.02 and 30.03 30.TOC-1 30.00-1 Removed “VOL. V” from all footer File No. blocks. Changed last revised dates only on sheets where other content was changed. Revised dates. Updated manual references and miscellaneous wording. Updated list of major changes and/or additions to past office practice. Clarified applications listed are for protective screening purposes. Updated manual references and removed Alternate Detail. Added maximum opening content. 30.01-1 30.02-1 30.02-2 RETAIN THIS MEMO IN FRONT OF INDEX TO PART 2 /original signed/ Prasad Nallapaneni, P.E. Assistant State Structure and Bridge Engineer For: Kendal R. Walus, P.E. State Structure and Bridge Engineer RELEASE LETTERS PART 2 DESIGN AIDS AND TYPICAL DETAILS A complete set of all release (revision) letters is located at the following link: http://www.virginiadot.org/business/bridge_archives.asp TABLE OF CONTENTS PART 2 DESIGN AIDS AND TYPICAL DETAILS FILE NO. TITLE 01.TOC Chapter 1 – General Drafting Procedures 02.TOC Chapter 2 – Title Sheet 03.TOC Chapter 3 – Estimated Quantities Sheet 04.TOC Chapter 4 – Interior Sheet 05.TOC Chapter 5 – Architectural Treatment 06.TOC Chapter 6 – Geometrics 07.TOC Chapter 7 – Reinforcing Steel 08.TOC Chapter 8 – Concrete Design Aids 09.TOC Chapter 9 – Transverse Section 10.TOC Chapter 10 – Concrete Deck Slab 11.TOC Chapter 11 – Steel 12.TOC Chapter 12 – Prestressed and Post-Tensioned Concrete 13.TOC Chapter 13 – Bearings 14.TOC Chapter 14 – Joints 15.TOC Chapter 15 – Pier Details 16.TOC Chapter 16 – Geometry 17.TOC Chapter 17 – Abutments (includes jointless philosophy) 18.TOC Chapter 18 – Retaining Walls 19.TOC Chapter 19 – Approach Slabs 20.TOC Chapter 20 – Intentionally Left Blank 21.TOC Chapter 21 – Slope Protection 22.TOC Chapter 22 – Drainage 23.TOC Chapter 23 – Piles PART 2 DESIGN AIDS AND TYPICAL DETAILS TABLE OF CONTENTS PART 2 DATE: 18May2016 SHEET i of ii FILE NO. TOC-i TABLE OF CONTENTS PART 2 DESIGN AIDS AND TYPICAL DETAILS FILE NO. TITLE 24.TOC Chapter 24 – Seismic Considerations 25.TOC Chapter 25 – Parapets / Rails / Medians / Sidewalks 26.TOC Chapter 26 – Boring Logs 27.TOC Chapter 27 – Navigation Lights 28.TOC Chapter 28 – Fender System 29.TOC Chapter 29 – Utilities Attached to Bridge Structures 30.TOC Chapter 30 – Fencing (Pedestrian) 31.TOC Chapter 31 – Traffic Control Devices 32.TOC Chapter 32 – Maintenance / Repair Plans 33.TOC Chapter 33 – Bridge Widening 34.TOC Chapter 34 – SAAP Contracts PART 2 DESIGN AIDS AND TYPICAL DETAILS TABLE OF CONTENTS PART 2 DATE: 18May2016 SHEET ii of ii FILE NO. TOC-ii