Vertical ALLROUNDERs

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Focus
Vertical ALLROUNDERs
www.arburg.com
Injection molding machines for the
ergonomic encapsulation of inserts
At a glance
1
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Ergonomics: vertical free-space system with fixed mounting platen positioned at the bottom for
Application versatility: the right technology for
unimpeded access to the mold.
every application.
If you intend to use vertical injection
molding machines in your production
facility, we currently offer the widest
range in the entire industry – “Made by
ARBURG – Made in Germany”. Our vertical ALLROUNDERs are designed especially for the encapsulation of inserts.
Our perfectly graduated product range
extends from the ALLROUNDER S, featuring the ALLROUNDER principle with
swiveling clamping unit and interchangeable injection unit, our entrylevel vertical model, the ALLROUNDER V,
the flexible ALLROUNDER T vertical rotary-table machines, through to customer-specific, specifically configured
vertical machines. Furthermore, a wide
variety of equipment options and
­possible combinations are available.
The choice is yours: whatever your
­application requires.
1
Ergonomics
A high degree of ergonomics is particularly
important during the processing of inserts,
in order to organize manual operations as
conveniently and efficiently as possible. In
the case of the entry-level ALLROUNDER V
machine, this is achieved by means of the
so-called vertical free-space system for the
clamping unit. Tie bars are dispensed with,
rendering the mold freely accessible from
three sides. The fixed mounting platen positioned at the bottom effectively prevents
the inserts from slipping. Moreover, the low
table heights are ideally suited for manual
insertion and removal. Pneumatically activated safety guards or protection with light
curtain, as available on the ALLROUNDER T
rotary table machines, ensure particularly
efficient processes.
2
Application versatility
The entire technology of the vertical
ALLROUNDERs can always be matched precisely to the specific injection molding task.
This is achieved thanks to:
• the wide range of clamping forces and
injection units
• various clamping systems – molds can be
closed both from above and below
• the flexible vertical and horizontal arrangement of the injection units.
• task-specific equipment packages, such
as for thermoset and silicone processing,
for example
• the freely programmable SELOGICA
­control system
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3
3
4
Automation: shorter cycle times and higher
Process reliability: smooth movements thanks to
productivity.
servo-electric rotary tables.
3Automation
4
In order to enable simultaneous insertion and
removal of items during the injection process, machine versions with rotary or sliding
tables are also available. This enables shorter
cycle times and thus higher productivity. The
versatile configuration options ensure that
vertical ALLROUNDER machines are ideally
suited to production requirements at hand
and can also be easily integrated in automated production lines. Automation solutions extending through to complete turnkey
systems are easily achievable.
Process reliability
As you would expect from ARBURG, the injection units of the vertical ALLROUNDERs
offer the customary high plasticizing and
molded part quality. The position-regulated
screw enables reproducible injection movements which are equally accurate to those
of electric machines. The rotary tables of
the ALLROUNDER V and T are generally
servo-electrically driven. This makes them
particularly fast and accurate, enabling
smooth acceleration and braking. Finally,
the SELOGICA control system offers numerous options for process optimization, monitoring and documentation.
5
Space optimization: compact design.
5
Space optimization
The ALLROUNDER V entry-level models, in
particular, impress through their compact
design and small footprint. This makes them
ideal for use in confined production environments.
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Application-oriented machine concepts
24.8 - 35.43
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18 - 29.1
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10.3 - 15.3
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1 - 2.3
0.7 - 1.4
0.34 - 0.49
[tons]
2.3
1.4
0.5
Shot weight [g PS]
forces
V
machines
T
1
Injection units [oz]
Clamping
Special
Sliding table
Ø Rotary table [inch]
stroking from …
Series
Practice-oriented drive technology
From single-pump technology in the
ALLROUNDER V entry-level model to dualpump or hydraulic accumulator technology
in the ALLROUNDER T rotary table machines:
the drive technology always matches the machine concept and can be coordinated perfectly. Electro-mechanical drives and a speedregulated pump drive (AES) are also available, ensuring energy-efficient operation.
14 - 220
Further special sizes and injection units available on request
High flexibility: perfectly graduated product range with a variety of machine concepts.
The following typical ARBURG features
can also be found in the vertical
ALLROUNDER: Through the use of
proven, tried and tested assemblies,
­individual and cost-effective technical
solutions are created that safeguard
your production at competitive unit
prices. You can combine clamping systems with a variety of rotary or sliding
tables, clamping forces and injection
units in many different ways. This enables modular and individual adaptation of machine technology to all your
production tasks.
SELOGICA
control system
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Adaptable injection units
The injection units permit a higher plasticizing and molded part quality and can be individually adapted to each production task.
Various sizes, screw diameters, cylinder and
screw wear classes as well as alternative
screw geometries are available. Cylinder
modules for thermoset or silicone processing are also optionally available.
Ergonomic
clamping units
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Ergonomic clamping units
The large selection of different clamping
­systems and machine sizes, with a choice of
rotary or sliding tables, is reflected in a wider
spectrum of applications and ergonomic
­operation of the vertical ALLROUNDER machines. To ensure optimum design to suit individual requirements, molds can be closed
both from above and below.
Practice-oriented
drive technology
4
SELOGICA control system
SELOGICA provides the same operating system for all machine series. The machine cycle features intuitive programming using
graphic symbols, enabling short set-up
times. Immediate plausibility checking of all
parameter entries ensures high operating
reliability and convenience. This makes even
complex processes easy to understand in
the human-machine dialogue.
Adaptable
injection units
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1
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Practice-oriented drive technology
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2
Practical: the right hydraulic drive for every machine concept.
Precise: reproducible injection thanks to valves
situated close to the hydraulic consumers.
The hydraulic technical components
make the vertical ALLROUNDERs sophisticated machines that comprehensively
meet everyday requirements. Our continuous model refinement guarantees
you consistently high availability. So
opting for our vertical ALLROUNDER
machines gives you the certainty that
proven machine components and stateof-the-art injection molding technology
have always been combined to the best
possible effect.
1
Energy-saving regulating pumps
Depending on the machine concept, the
­vertical ALLROUNDER machines can be
equipped with one or more pumps.
The ALLROUNDER V entry-level model,
for example, features a regulating pump.
This permits serial machine movements with
stroke-dependent, regulated ramps. The single-pump technology ensures energy-saving,
low-noise operation at an attractive price.
The ALLROUNDER T rotary table machines
have two pumps as standard. The cycle time
and sequence can be optimized through simultaneous movements. The dual-pump
technology also ensures a controlled mold
locking force throughout the injection
molding cycle.
2
Precise control technology
Fast-switching valve technology ensures
precise operation combined with low energy consumption. The location of the valve
system close to the hydraulic consumers improves control accuracy during injection and
dosage. p/Q control as standard provides all
movements with the necessary dynamics.
Precise positioning is achieved by stroke-­
dependent ramps. The combination of all
these features enables precision in all movements and results in perfect molded part
quality. This ensures continuously high and
economically efficient output levels over
many years.
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High performance: simultaneous, fast machine move­
4
5
Energy saving: electro-mechanical dosage (AED).
ments thanks to hydraulic accumulator technology.
quality production.
4
5
Servo-electric rotary table
Thanks to their servo-electric drives, the
rotary tables of the ALLROUNDER V and T
machines are generally independent of
the injection molding process itself. This
effectively reduces cycle times. Mold
movements thus become fast and extremely accurate, while energy consumption is lower. Programmable, closed-loopcontrolled speed ramps ensure smooth
acceleration and braking.
Special
machines
Movement axes
T
Electric expansion stages
In terms of drives, both electro-mechanical
dosage (AED) as well as an electro-mechanical ejector system are available, which can
both be moved completely independently
of the hydraulic drive. In addition to reducing the cycle-time, this also saves energy
and enhances precision. The ARBURG energy saving system (AES) enables the pump
speed of the hydraulic drive to be adjusted
continuously. This means that energy savings of up to 30 percent can be achieved
in the case of medium cycle times.
V
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High-performance hydraulic
accumulator technology
Hydraulic accumulator technology with a
central pressure accumulator enables a
more dynamic and faster injection process
in ALLROUNDER T rotary table machines or
on special vertical machines configured to
suit customer requirements. All movement
axes of the machines are servo-regulated
and therefore completely independent from
one another. Virtually unlimited simultaneous movements can thus be performed at
high speed and with great precision.
Efficient: servo-electric rotary table ensures high
Clamping unit
Ejection
Core pull
Nozzle movement
Injection
Dosage
Rotary table
Sliding table
Hydraulic
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Electric
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Ergonomic clamping units
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Ergonomic: Low table heights, ideal for manual activities.
User-friendly: Media connections directly on the
rotary table.
We offer a broad range of different
clamping systems, allowing the vertical
ALLROUNDER to be precisely tailored to
your production requirements. For the
optimum processing of inserts, molds
can be closed both from above or below. Different versions with rotary and
sliding tables are available to enable
you to work while the injection molding process is in progress. This also enables effective automated part production as well as problem-free integration
of vertical ALLROUNDER machines in
production lines. This high flexibility
means many years of added value for
your business.
1
Vertical free-space system
The special advantage of the ALLROUNDER
entry-level models is the configuration of
their clamping units as vertical free-space
systems. There are no tie bars to hinder
mold installation or the insertion and removal of items. The fixed mounting platen
is positioned at the bottom and effectively
prevents the inserts from slipping. This
setup also enables automated part feed to
be achieved with ease. In addition, ergonomically efficient operation is ensured
thanks to the low table heights, the guards
that can be adjusted to the parting line as
well as the safety guard that opens automatically and is already prepared for feeding through cables. From machine size
275 V upwards, the clamping unit can be
adjusted to different mold heights.
2
Integral rotary table
Ideal for automation, as well as higher output: The two-station rotary tables of the
ALLROUNDER V (optional) and T (standard)
machines permit simultaneous insertion and
removal of molded parts. More demanding
production processes can be implemented
using the three-station rotary tables available for the ALLROUNDER T. Tie-barless table concepts lead to correspondingly large
free spaces for securing the molds, also
leaving the middle of the rotary table free
for water cooling circuits and electrical connections. The cycle times are minimized by
the independent, fast, precise and energyefficient servo-electric drive of the rotary tables. Programmable, closed-loop-controlled
speed ramps ensure smooth acceleration
and braking.
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Customized: Special machines with fixed vertical
4
Precise: C-clamp for torque-free force application.
clamping unit.
3
Special clamping systems
The flexible ALLROUNDER principle with
swiveling clamping unit and interchangeable
injection unit means that all ALLROUNDER S
machines up to size 370 can operate vertically. The fixed mounting platen is always on
top in these configurations. This equipment
version permits up to four working positions
on a single machine. Special machines with a
fixed vertical clamping unit based on the
ALLROUNDER S or the ALLROUNDER T rotary
table machines are also available upon request. The fixed mold platens are located at
the top or bottom, depending on the machine size ARBURG has a wealth of experience in this area due to already implemented
individual solutions.
5
High flexibility: Product range with a variety of
closing systems.
4
Mold protection
In the case of the ALLROUNDER V entrylevel models, the C-clamps, which can be
swiveled to both sides, provide for torquefree force application, ensuring protection
of the mold. Furthermore, mold wear is
minimized through the optimum guidance
and bearing of the moving mounting
platen. In the case of the ALLROUNDER T
rotary machines and the customer-specific
configured vertical special machines, the
tried-and-tested four-tie-bar guidance, together with central force application, ensures high precision of the movements and
mold locking. Optimum mold service life is
assured by the stable clamping unit and the
sensitive mold protection system.
5
Wide range of applications
The large choice of different clamping systems, together with the comprehensive
clamping force spectrum, allows the optimum configuration to be achieved in terms
of applications and energy consumption.
The flexible product range is completed by
rotary and sliding tables.
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Adaptable injection units
1
Short set-up times
The injection unit can be swiveled to the
operator side for easy removal and cleaning
of the screw and for replacing the cylinder
modules. The screw can be removed without dismantling the cylinder module. Set-up
can be performed quickly and without errors thanks to the quick disconnect coupling
for the screw and the central connection of
all cylinder module supply units.
To ensure optimum material preparation and injection, the vertical
ALLROUNDER machines offer adaptable
injection units in different sizes and
screw diameters. Specially coated
screws in special geometries allow you
to process all common plastics. The variable configuration of the injection units
provides additional flexibility: vertically
for injection through the upper mounting platen and horizontally for injection
into the parting line. This broad range
of equipment is supplemented by further hydraulic and electric expansion
stages. The result is that you are fully
equipped to handle any production
task. Moreover, high-quality part
­production is guaranteed long term.
2
Wide variety of combinations
The injection units operate both vertically
and horizontally for injection into the parting
line. Cylinder modules which are compatible
for all series and feature different screw diameters are available for each injection unit.
The equipment range is rounded off by cylinder modules for processing thermosets and
silicone, highly wear-resistant bimetallic cylinders and screws with special geometries.
3
Torque-free nozzle contact
The advantage of torque-free, two-tie-bar
guidance of the injection units is an absolutely leak-free nozzle contact surface. Both
flat and radius nozzles can be used without
problem. High nozzle contact forces can be
easily achieved by means of the central insertion in the mold. The build-up of the
nozzle contact force is programmable and
controlled. This has a positive effect on
­nozzle and mold wear.
Wide variety of
combinations
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1
Short set-up times
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Controlled injection
A pressure and speed-regulated injection
process ensures reproducible mold filling
and high molded part quality. The screw is
reliably prevented from retracting, ensuring
consistent shot weights. With the positionregulated screw option developed by
ARBURG, molded part quality can be further increased. This is achieved through improved control precision with regard to
pressure and speed of injection.
Torque-free nozzle contact
A separate, closed-loop control circuit (servo
control) for the injection process characterizes this feature. The hydraulic accumulator
technology provides even greater dynamics
and speed during injection.
5
Expandable dosage drive
Optional electro-mechanical dosage (AED)
enables energy savings of up to 20 percent
while maintaining the same high precision.
Because the electro-mechanical dosage drive
operates independently, cycle times can be
significantly reduced in some cases. Simul­
taneous dosing also permits longer dosage
times and hence gentler melt preparation.
Controlled injection
Expandable
dosage drive
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5
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SELOGICA control system
1
Central management
The SELOGICA system saves time and costs
thanks to its unique standardized operating concept. With the simple integration of
a variety of peripherals, the control system
can be used for sequence management,
even of complete production cells. The
management of setting data is simpler
than ever; there is only one data record
for the entire production unit.
2
Intuitive operation
All data can be accessed immediately, rapidly and easily via the SELOGICA touchscreen. The graphic operating system,
which is compatible with a wide variety of
technologies, is self-explanatory. The unique
sequence editor with patented, real-time
plausibility check always clearly indicates
the logical position of the current programming step. This way, operating errors are
prevented from the start.
Fast access: Available sequence symbols.
Maintaining control over sophisticated
machine and robotic technology requires
a correspondingly powerful control system. All the sub-steps in the manufacturing cycle can be programmed clearly and
easily using the intuitive SELOGICA sequence editor. SELOGICA acts as a central setting and monitoring system for
the entire injection molding process, including the programming of integrated
robotic systems and peripherals. All
technical features of SELOGICA are designed to make operation quick, safe
and convenient. In this way, short set-up
times can be achieved in your production facility. Data is input consistently
and training is kept to a minimum, as
your operators no longer have to adapt
their thinking process.
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Further information:
SELOGICA control system brochure
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Highlights
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Fast set-up times
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Reliable optimization
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•
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Control center for the entire injection
molding technology
Convenient sequence programming
with graphic symbols
Real-time plausibility checks
Common data record for the entire
production unit
“Set-up Assistant“ module
Interactive teach-in functions
Water-cooling for continuous temperature control in the control cabinet
Fast set-up times
Intuitive operation
4
Reliable
optimization
1
Central management
13
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Application examples
1
2
In focus: Ergonomic encapsulation of inserts.
Hybrid components: Reproducible injection
through position-regulated screw.
The wide range of different clamping and
injection units available, the superior ergonomics and availability, easy integration in automated production lines –
these are all tangible advantages that our
vertical ALLROUNDER machines can bring
to your production for the encapsulation
of inserts. From the ALLROUNDER V entry-level model to special machines precisely tailored to your specific requirements: when you use our vertical
ALLROUNDERS, you can process all
known injectable material types efficiently and economically – guaranteed.
1
Encapsulation of inserts
The main area of application for vertical
ALLROUNDER machines is the encapsulation of inserts. The machine technology is
clearly adapted to this task. For example,
the vertical free-space system permits free
access to the mold from three sides on
ALLROUNDER V entry-level models. For the
reliable processing of even complex inserts,
the mold can also be closed from above. In
addition, there are machine versions with
rotary or sliding tables, which enable automated and fast encapsulation of high-precision parts in series production. In rotary table machines such as the ALLROUNDER T,
excellent positioning accuracy of the servoelectric drive guarantees the smooth further
processing of molded parts in subsequent
automated processes, for example when
employing robotic systems.
2
Hybrid components
In addition to thermoplastic items, parts
made from thermoset or silicone, for example, can also be produced on appropriately
configured vertical ALLROUNDER machines.
­This is of particular interest to the electrical
and electronics industries, but also to the
automotive sector with its wide range of
connectors. The high degree of reproducibility that can be achieved with the vertical
ALLROUNDER machines by combining the
position-regulated screw (PRS) and dynamic
injection via hydraulic accumulator is particularly important in this context. The molded
part quality achievable is comparable to
that of the electro-mechanical version.
Further information:
Application expertise brochure
Robotic systems brochure
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Multi-component parts
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Inline production
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Automation
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10/2013 · www.arburg.com
Different clamping systems available with rotary or sliding tables |
Clamping forces from 14 to 450 tons | Injection units from 0.5 to 94.3 oz (30 to 4600 according to EUROMAP)
(KNO
ARBURG GmbH + Co KG
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