Production Choke Catalog 2013

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www.uscor tec.com
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AMERICAN MADE
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The Standard
in Non-Standard Valve Production
Our Business
CORTEC is a design, manufacturing, sales and service organization specializing in flow control applications.
We offer a line of equipment for use in a wide range of operational services, and we excel in providing solutions
to our customers’ needs when higher pressures, corrosive substances, or abrasive fluids are present. CORTEC
designs equipment to meet or exceed the requirements of the American Petroleum Institute Specification 6A.
Additionally, CORTEC's quality program is registered to the ISO 9001 and API Q1 quality standards.
The CORTEC brand comprises two globally established divisions:
Production & Extreme Service Chokes
Flowline Accessories
Turnkey Valve Manifold Packages
Compact Manifold Valves
Turnkey Valve Manifold Packages
Production Chokes
What should I consider before selecting a choke?
■
Working pressure and temperature
■
Inlet and outlet connections: size, type, etc.
■
Nominal body size
■
Trim type: tapered needle, cage and sleeve, rotating disc, positive bean, etc.
■
Means of operation: manual hand wheel or remotely actuated
■
Service conditions: corrosive, abrasive, sour
■
Flow media and specifications: oil, gas, water, gravity, etc.
■
Flow rates: minimum and maximum
■
Design and quality requirements: API, ANSI, etc.
We understand the importance of proper orifice sizing and its impact on your production.
Let us help you make the right choice.
Orifice Sizing and Selection
Probably the most misunderstood aspect of buying a choke is proper orifice sizing and trim style selection. It is
critical to the proper performance, function, service life and operator satisfaction. It is imperative that the choke and
it's associated components are properly selected based on the intended application. A choke that is equipped with
the optimal trim size and style will assure maximum service life, flowing performance and minimize down time.
CORTEC employs flow control sizing software based on the Instrument Society of America rules, as well
as years of experience and field confirmation. During the inquiry and sales process, we encourage the customer
to provide flow data and allow us to perform flow calculations. These calculations will aid in selection of the
correct orifice size and style and will allow us to make informed product recommendations. CORTEC can assist
this process by providing a data input form for the customer to complete.
Choke Bolting Dimensions
CORTEC chokes are manufactured to standard inlet and outlet dimensions. Our manufacturing process allows us
the versatility to supply chokes to custom inlet and outlet dimensions with a wide variety of common and custom
connections. This allows you to replace your existing choke without costly piping changes in the field.
Type
I
O
P
A
Dimension Description
Inlet dimensions are from the centerline of the outlet to the face of the inlet flange.
Outlet dimensions are from the centerline of the inlet to the face of the outlet flange.
Overall length of the positive model of the choke.
Overall length of the adjustable model of the choke in the fully closed position.
Trim Options
Proper orifice sizing and trim style selection is critical to proper performance, function, service life and operator
satisfaction.
Cage and Sleeve Trim
Needle and Seat Trim
CORTEC MODELS — CC, CE
CORTEC MODELS — NH, NC, NCH,
NG8746, and NJWA
•
•
•
•
Low Pressure Recovery Characteristics
Erosion resistant prolonging trim life
Pressure balanced to reduce torque
For severe service applications including
abrasive service
• ANSI Seat Class IV & V
• Fully adjustable as flow rates and
pressures fluctuate
• Easy to replace in the field
• Parts are interchangeable with popular
models
• Suitable for low to medium pressure
drops, less severe service
Rotary Disc Trim
CORTEC MODEL — RM
• High range ability requirements in severe
erosive applications
Positive Choke Bean
CORTEC MODELS — PH, PC, PHC,
PG8746 and PPC
• The simplest, most inexpensive
configuration
• Engineered for heavy duty, maintenance
free performance
• Parts are interchangeable with popular
models
• Installation, parts replacement, and other
field work are simple
Choke Configurations
CORTEC uses only the highest quality materials to manufacture some of the most innovative yet easy to use
choke designs known today. Each design is adaptable to meet changing well flow conditions over the life in
the field.
Configurations:
Cap Bonnet
Options
• Positive Bean Configuration
• Needle and Seat Configuration
• Cage and Sleeve Trim Configuration
POSITIVE
CAP
ADJUSTABLE
BONNET
ACTUATED
YOKE
Specifications:
•
•
•
•
•
Orifice sizes ranging from 1/4" to 5"
API 2,000—20,000 PSI CWP
ANSI Class 600—2,500
Severe Service Applications
PSL 1, 2, 3, & 3G
WING NUT
Bonnet
Seal
Options
BOLTED BONNET
FLANGE
STANDARD
O-RING
SEAL
METAL SEAL
Quality Assurance:
• API Specification Q1
• ISO 9001
• Built to meet or exceed API 6A
Specifications
• Customer Specified Preferences
NEEDLE
Trim
Options
STEM
POSITIVE
BEAN
CONTROL SLEEVE
FLOW CAGE
SEAT
Model “C”
or “H” Body
INLET OPTIONS
FLANGED
HUB
THREADED
BUTT WELD
UNION
BEAN
ADAPTER
OUTLET OPTIONS
FLANGED
HUB
THREADED
BUTT WELD
UNION
Choke Actuation
CORTEC supplies various proprietary actuators and associated instrumentation to complement its comprehensive
range of chokes. Advanced actuators and instruments are available for a complete flow control solution.
Some actuator options available include:
Electric Actuation
Pneumatic Diaphragm Actuators
Bettis® TorqPlus™ Model "EM-510" multi turn actuator.
The low friction high torque CORTEC open yoke adaptor
converts rotary motion of the actuator to a high thrust
linear motion.
Pneumatic diaphragm actuators are supplied with fail open
or fail close operation. Available with position and control
instrumentation to meet your requirements.
Features and Benefits
Features and Benefits
• Manual override
• Weatherproof aluminum housing to
A356-T6 specifications
• Class 1, Division 1 Group C&D electronics
• Local position indicator
• Precise repeatability
Bettis
• Low power consumption
Model EM
Electric
• Analog and digital interface
Actuator
• Three limit switches
• Dual conduit entries
• Upon loss of control signal this unit can be
configured to fail in place, fail open or fail closed
• Upon loss of power source the unit will fail in the last position
• Powered by optional 12 or 24 VDC or 115 or 230 VAC
• The actuator and open yoke unit weighs 55 lbs (24.95 kg)
• OHC-400 positions can be field-converted to utilize digital
communication protocols such as MODBUS
• Available with position and control
instrumentation to meet your
requirements.
• This model is typically supplied with:
• Pneumatic or electro-pneumatic
positioners
• Filter regulator
• Stainless steel tubing and fittings
Supplied with fail open or fail close
operation.
Pneumatic Diaphragm
Actuator
Pneumatic Linear Piston Actuators
Features and Benefits
High thrust and remote operating ability to meet the most
demanding applications.
Hydraulic Piston Actuation
CORTEC's Hydraulic Piston actuators are
double acting with a linear motion. Hydraulic
pistons are the preferred actuator of many
oilfield applications, and are favored for their
high thrust and rugged reliability.
Typically used in high pressure manifold
applications and rugged service related
environments.
Hydraulic Piston
Actuator
• Available in double acting, fail open or fail close.
• Can be supplied with a variety of instrumentation
and controls to suit customer requirements.
• Actuator and positioner can be operated using
instrument gas
• Electrical classifications include
Explosion proof or Intrinsically safe and
can be in compliance with the ATEX
directive.
• Manual override available
For applications where pneumatic is
the desired power source, linear
piston actuators provide reliable high
thrust in a simple and reliable design.
Linear Piston
Actuator
CHOKE MODEL NOMENCLATURE
MATERIAL RECOMMENDATIONS
API Material Class
Body / Bonnet
Choke Trim (Stem, Seat, Bean)
AA & BB
General Service
Alloy Steel
*Stainless Steel or Stainless Steel
& Tungsten Carbide
CC
Non-Sour, CO2
Stainless Steel
Stainless Steel or Stainless
& Tungsten Carbide
DD & EE
Sour, Low CO2*
Alloy Steel
Stainless Steel & Tungsten
Carbide
FF
H2S, CO2*
Stainless Steel
Stainless Steel & Tungsten
Carbide
HH
High H2S, High CO2*
Corrosion Resistant
Alloy
Corrosion Resistant Alloy &
Tungsten Carbide
Trim Type
Body Style
*NACE Standard MR0175 Compliance
*Stainless steel as an upgrade to the API 6A specifications
Max Orifice
Bonnet Seal
API 6A TEMPERATURE RATINGS
300
350
-50
180
-20
S
0
T
0
U
0
X
0
180
150
Bonnet Seal
250
(0 - 1 character)
200
180
Max Orifice
150
(1 - 3 characters)
100
Body Style
50
(1 - 5 character)
0
Trim Type
L
P
-50
-75
Cage
Multi-Stage
Needle & Seat
Positive Bean
Rotary Disc
CORTEC Model
CORTEC Model
Cameron® Model H
Cameron® Model H2 15k
Gray® Model 8746
MC® Model JWA
FMC® Model PC
Willis® Model M
1” - 5”
Metal Ring Seal
Standard O-Ring Seal
Cameron® and Willis® are registered trademarks of Cameron Corporation. Gray® is a registered
trademark of GE Oil & Gas. FMC® is a registered trademark of FMC Corporation.
(1 character)
-100
K
C
M
N
P
R
C
E
H
CH
G8746
JWA
PC
M
1-5
M
blank
Examples
180
C
C
2
M
Model “C” with Cage Trim, 2” Max Orifice with Metal Bonnet Seal Ring
250
350
N
CH
1
M
Model “CH” with Needle Trim, 1” Max Orifice with Metal Bonnet Seal Ring
C
C
1.5
M
Model “C” with Cage Trim, 1.5” Max Orifice with Metal Bonnet Seal Ring
P
H
2
Model “H” with Positive Trim, 2” Max Orifice with Standard O-Ring Bonnet Seal Ring
Email: sales@uscortec.com
or visit us at www.uscortec.com
Valve Manifold Packages
CORTEC has considerable experience in the design and manufacture of manifold systems. From land based
drilling to offshore production, from well testing to portable choke and kill, CORTEC can design and build your
manifold needs. We utilize in-house engineering, design, machining and welding, which allows greater control
over the quality, design, and manufacturing of the most complex manifolds.
• Under-balanced Drilling M.P.D.
and Bypass Manifolds
• Diverter Manifolds 1”-13-5/8” up to 20k
• Portable Well Test Squeeze Manifolds
• Portable Choke and Kill Manifolds
• Offshore Production Manifolds
Choke & Kill
• Ball / Plug Catchers
Manifolds
• Standpipe Manifolds
• Cement Manifolds
• Mud Manifolds
• Sand Traps
Solid Removal
Systems
Piping Accessories
Extreme Service
Manifolds
Plug Catchers
API 6A PSL 1, 2, 3 & 3G
CORTEC can supply a variety of pipe and flow line accessories. We offer a full range of sizes, pressure classes
and materials to suit most service applications. Integral, welded or threaded, CORTEC has the capability to
manufacture from a variety of in-stock materials.
•
•
•
•
•
•
•
•
•
Adaptors—Double Studded & Flanged Studded
Integral—Pup Joints, Tees, and 90º Ells
Flanges—Weld Necks, Blinds, & Swivel
Adaptor Spools & Crossovers
API Blocks—Tees & 90º Ells
Instrument Flanges
Blast Joints
Crosses
Spools
CORTEC
Corporate Office
208 Equity Blvd.
Houma, LA 70360
+1.985.223.1966
fax: +1.985.223.1936
sales@uscortec.com
CMS
205 Marcon Drive
Lafayette, LA 70507
+1.337.267.3100
fax: +1.337.267.3138
sales@cortec-cms.com
CORTEC/CMS
International Sales Office
Westchase Corporate Center
10111 Richmond Avenue
Suite 300
Houston, TX 77042
+1.713.821.0050
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