Anderson Power Products Compact Power Connector Catalog

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Additional APP® Products
Powerpole® Connectors
EBC / DIN Connectors
Multipole Connectors
Power Pak Connectors
HEADQUARTERS
Anderson Power Products®
13 Pratts Junction Road
Sterling, MA 01564-2305 USA
T: 978-422-3600
F: 978-422-0128
EUROPE
Anderson Power Products® Ltd.
Unit 3 Europa Court
Europa Boulevard
Westbrook, Warrington
Cheshire, WA5 7TN United Kingdom
T: +44 (0) 1925 428390
F: +44 (0) 1925 520203
VISIT US AT WWW.ANDERSONPOWER.COM
ASIA / PACIFIC
IDEAL Anderson Asia Pacific Ltd.
Unit 922-928, Topsail Plaza
11 On Sum Street
Shatin N.T., Hong Kong
T: +(852) 2636 0836
F: +(852) 2635 9036
15826,
CAT-CPC REV 05
CHINA
IDEAL Anderson Technologies (Shenzhen) Ltd.
Block A8, Tantou Western Industrial Park
Songgang, Baoan District
Shenzhen, PR. China 518105
T: +(86) 755 2768 2118/3393 2388
F: +(86) 755 2768 2218
TAIWAN
IDEAL Anderson Asia Pacific Ltd.
Taiwan Branch, 4F.-2, No.116
Dadun 20th St., Situn District
Taichung City 407, Taiwan (R.O.C.)
T: +(886) 4 2310 6451
F: +(886) 4 2310 6460
Anderson Power Products
®
Anderson Power
Products®
APP’s philosophy is to provide products and
services within the trading markets of our
customers. We currently serve our world-wide
customer base from customer support and
manufacturing facilities in Sterling, MA, U.S.A.,
Warrington UK for European customers, as
well as three Asia Pacific facilities: Shenzhen,
China, Shatin Hong Kong and Taichung City
407, Taiwan (R.O.C.).
Today, as a result of innovative design and
development, APP has evolved into a valued
supplier for a wide variety of markets including
Back-up Power, Telecom/Datacom and the
Material Handling Industries.
APP has established a reputation for high
quality products, on-time deliveries, and excellent customer service. As a result of modern manufacturing techniques and rigorous quality control
measures, APP assures that customers receive the quality products they deserve.
As a global company dedicated to best environmental practice, APP has taken steps to meet the RoHS directive for virtually all of their products. APP
believes that general compliance with the RoHS directive is not enough and that the RoHS status for individual APP products must be readily accessible
to customers twenty-four hours a day, seven days a week. The APP website search system allows customers to enter a part number and determine a
product’s compliance status to the RoHS directive.
APP looks forward to the challenges posed by the new technologies of the future and will continue its century long tradition of design excellence and
superior customer support to meet customers’ needs.
Anderson Power Products® may revise terms and conditions from time to time without notice. APP maintains this catalog as a ser vice to its customers. The entire content
(photographs and text) is ©copyrighted 2007 and may not be distributed, modified, reused, or otherwise used, except as provide d herein, without the express written
p e r m i s s i o n o f A P P. Yo u m a y u s e t h e c o n t e n t o n l y f o r y o u r p e r s o n a l , n o n - c o m m e r c i a l u s e .
APP will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including illustrations,
specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without noti ce. APP makes no warranty or representation
as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updat ed without notice. Current sales drawings
and specifications are available upon request.
Neither APP nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidenta l, consequential, indirect, or punitive damages
arising out of your use of this catalog or any errors or omissions in its content. All product names, whether or not appearing in large print or with the trademark symbol,
i n c l u d i n g , b u t n o t l i m i t e d t o A , A i n c i r c l e , A n d e r s o n P o w e r P r o d u c t s , P o w e r M o d , P o w e r D r a w e r, P o w e r C l i p a n d A C A R A a r e t r a d e m a r k s o f A P P, i t s a ff i l i a t e s , r e l a t e d
companies, licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalo g, except as permitted herein, is expressly
prohibited and may be in violation of intellectual property laws, which shall be aggressively enforced.
Index
Anderson Power Products®, an ISO 9001:2000 certified company, is a world leader in the design and manufacture of quick-disconnect power connectors. Our connectors
are rated from 30 amps to 450 amps and up to 250 or 600 volts, AC/DC and comply with major worldwide specifications. With over one hundred years of power connection
and device experience, we provide off-the-shelf and custom solutions for OEMs.
PowerMod HP “A” Series...................................................... 2
Single Pole Male.................................................... 4
Single Pole Female................................................ 6
Single Pole Right Angle Female............................. 8
Bus Bar Mount........................................................ 10
Dual Pole Male....................................................... 12
Dual Pole Female................................................ ... 14
Dual Pole Right Angle Female................................ 16
Dual Pole Panel Mount Male.................................. 18
Dual Pole Panel Mount Blind Mate Female............. 20
®
PowerMod® HP “B” Series...................................................... 22
Single Pole Male..................................................... 24
Single Pole Female................................................. 26
Single Pole Right Angle Female............................. 28
Bus Bar Mount........................................................ 30
Dual Pole Male....................................................... 32
Dual Pole Female................................................... 34
Dual Pole Right Angle Female................................ 36
Dual Pole Panel Mount Male.................................. 38
Dual Pole Panel Mount Blind Mate Female........... 40
Power Drawer® Series............................................................ 43
35 amp Series......................................................... 44
75 amp Series......................................................... 46
Cross Reference..................................................... 48
Contents
PowerMod® Series................................................................... 51
One Row Female.................................................... 52
One Row Male........................................................ 56
Two Row Female.................................................... 60
Two Row Male........................................................ 64
Three Row Female................................................. 68
Three Row Male...................................................... 72
Accessories............................................................. 76
Power Clip® Series................................................................... 79
Power Clip............................................................... 80
Rocker Power Clip.................................................. 82
Dual Pole Power Clip.............................................. 84
ACARA® Series........................................................................ 87
65 & 100 amp Two Pole Male Filter & Female
Power Connector.................................................... 88
150 & 250 amp Two Pole Male Filter & Female
Power Connector................................... ................ 92
Wire Conversion Chart........................................................... 96
Interpretation of Charts...................................................... .. ... 97
Glossary of Terminology.......................................................... 98
Part Number Index.................................................................. 99
Note:
(1) For patent / trademark information, please see www.andersonpower.com.
(2) Use APP recommended crimp tooling. Crimping by other means may disturb contact position in the housing and / or produce high resistance in the mated
connection, which can cause melting and other hazardous conditions. Please see www.andersonpower.com, tooling section, for the recommendations, changes /
additions and tips on connector crimping / soldering or preventative maintenance.
(3)
All products in this catalog are RoHS compliant. For RoHS compliant information on individual part numbers, please see www.andersonpower.com for
the RoHS lookup index tool.
©Copyright 2007 Anderson Power Products®
The data herein are solely for your information and not offered, or to be construed, as a warranty or contractual responsibility.
-1-
PowerMod HP
®
Connector Family - Series A
FEATURES
• Positive latching
Integral latches with ergonomic release provide over 50 lbs retention
• Available in straight, right angle, panel mount, blind
mate and bus bar styles
The flexibility of the PowerMod®HP system serves a broad range of
electronics applications
• Touch safe female connectors
Provide IP20 protection for safe, energized use outside the electronics
cabinet
• Polarized dual pole connectors with optional hex key
Dual pole housings prevent shorting from reverse mating and the optional
hex key allows the user to create unique mating schemes
• Strain relief option
Reduces risk of wire insulation creep and reduces transmission of wire
loads to contacts improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity contacts
Offers greater longevity for high power, elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
UL Current Rating
SP
DP
CSA (30°C Rise)
Mating Force
SP
DP
UL Voltage Rating
Wire Size (AWG)
(mm²)
Insulation Withstanding Voltage
Operating Temperature Range °C
Ambient Temperature Range °C
Latch Retention Force
Contact Retention Force
Mating
a. No Load(Contact/Disconnect Cycles)
b. Under Load(Hot Plug 250 cycles @ 120V)
Housing & Cable Clamp
Latch
Contacts
Hardware
220 Amps
210 Amps
130 Amps
7 lbs. (31.14N)
15 lbs. (66.72N)
600 Volts
#6 to #2
16 to 35
2200 Volts
minus 40-130 °C
minus 40-85 °C
50 lbs. (222N) min.
100 lbs. (445N) min.
500 Cycles
80A
PBT UL94 V-0
PEI UL94 V-0
Copper alloy
Steel zinc chromate
PRODUCT INFORMATION
PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the
Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The
positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for
circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power
connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification.
The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types.
• Single Pole Straight Male
• Dual Pole Straight Male
• Single Pole Right Angle Female
• Dual Pole Right Angle Female
• Single Pole Straight Female
• Dual Pole Straight Female
• Single Pole Bus Bar Mount
• Dual Pole Female Blind Mate Panel Mount
• Dual Pole Male Panel Mount
• Dual Pole Male Blind Mate Panel Mount
All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic
bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling.
Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power.
-2-
Connector Family - Series A
Single Pole Right Angle Female
Dual Pole Right Angle Female
Dual Pole Panel Mount Male
Single Pole Male & Female
Bus Bar Mount
Dual Pole Male & Female
Dual Pole Blindmate Female
Dual Pole Blindmate Male
All Data Subject To Change Without Notice
-3-
PowerMod HP
®
Single Pole Male - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm2 to 35mm2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity
contacts
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
7 lbs. (31.14N) avg
Latch Retention Force
50 lbs. (222N) min
130 Amps
Contact Retention Force
100 lbs. (445N) min
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
UL
220 Amps
CSA (30°C Rise)
UL / CSA Voltage Rating
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Male
Series
Series
Gender
PMHP
A
M
A*
M - Male
01 - Single Pole Straight
02 - Single Pole Straight with Cable Clamp
P05 - 6 AWG
P04 - 16mm²
P03 - 4 AWG
P02 - 25mm²
P01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
-4-
Model
Wire Size
01
P05
Components
Part
Number
PMHPAM01
PMHPAM02
PMHPAP05
PMHPAP04
PMHPAP03
PMHPAP02
PMHPAP01
PMHPAC01
Description
Housing Kit, Male, Single Pole, Straight
Housing Kit with Cable Clamp, Male, Single Pole, Straight
Pin, Series A, Crimp for 6 AWG wire
Pin, Series A, Crimp for 16mm² wire
Pin, Series A, Crimp for 4 AWG wire
Pin, Series A, Crimp for 25mm² wire
Pin, Series A, Crimp for 2 AWG & 35mm² wire
Single Pole Cable Clamp Kit
Single Pole
Male - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Part
Number
Wire Size
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
50
45
40
35
30
25
20
15
10
5
0
PowerMod®HP Single Pole Series “A”
Temperature Rise
0
20
40
60
80
100
120
140
160
180
Current (A)
Hydraulic
Battery
Die P/N
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
DIMENSIONS
Front Without
Strain Relief
Front With
Strain Relief
[ 31 ]
1.22
[ 37.1 ]
1.46
[ 34.8 ]
1.37
[ 33.2 ]
1.31
2 AWG
Number of
Crimps
[ 65.1 ]
2.56
6 AWG
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20
40 60
80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Single Pole Right
Angle Female
Side
4 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
Single Pole Female
[ 80.2 ]
3.16
All Data Subject To Change Without Notice
-5-
PowerMod HP
®
Single Pole Female - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm2 to 35mm2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive Latching
Integral latches with ergonomic release provide
over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity for
high power, elevated temperature applications
• Strain relief option
Reduces risk of wire insulation creep and reduces
transmission of wire loads to contacts improving
service life
• Low connector mating forces
Connectors are easily mated and un-mated
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
7 lbs. (31.14N) avg
UL
220 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
130 Amps
Contact Retention Force
100 lbs. (445N) min
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
80A
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
Insulation Withstanding Voltage
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Female
Series
Series
Gender
PMHP
A
F
A*
F - Female
01 - Single Pole Straight
02 - Single Pole Straight with Cable Clamp
S05 - 6 AWG
S04 - 16mm²
S03 - 4 AWG
S02 - 25mm²
S01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
-6-
Model
Wire Size
01
S05
Components
Part
Number
PMHPAF01
PMHPAF02
PMHPAS05
PMHPAS04
PMHPAS03
PMHPAS02
PMHPAS01
PMHPAC01
Description
Housing Kit, Female, Single Pole, Straight
Housing Kit with Cable Clamp,Female, Single Pole, Straight
Socket, Series A, Crimp for 6 AWG wire
Socket, Series A, Crimp for 16mm² wire
Socket, Series A, Crimp for 4 AWG wire
Socket, Series A, Crimp for 25mm² wire
Socket, Series A, Crimp for 2 AWG & 35mm² wire
Single Pole Cable Clamp Kit
Single Pole
Female - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Wire Size
Locator P/N
Die P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
Part
Number
Hand Tool
Hydraulic
Battery
20
40
60
80
100
120
140
160
180
Current (A)
Die P/N
Number of
Crimps
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
DIMENSIONS
Front Without
Strain Relief
0
Front With
Strain Relief
[ 33.2 ]
1.31
[ 37.1 ]
1.46
[ 30.6 ]
1.21
2 AWG
6 AWG
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20
40 60
80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
[ 34.7 ]
1.36
4 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
50
45
40
35
30
25
20
15
10
5
0
PowerMod®HP Single Pole Series “A”
Temperature Rise
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Side
Single Pole Bus Bar Male
[ 65.2 ]
2.57
Single Pole Male
[ 82.1 ]
3.23
All Data Subject To Change Without Notice
-7-
PowerMod HP
®
Single Pole Right Angle Female - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm2 to 35mm2
metric wire sizes for global design freedom.
Our *strain relief ensures superior contact
reliability under adverse operating conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Right angle connector
Offers short mated length for tight wiring
applications
• Positive latching
Integral Latches with ergonomic release provide
over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity for
high power, elevated temperature applications
• Low connector mating forces
Connectors are easily mated and un-mated
* Strain relief not optional on right angle
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
7 lbs. (31.14N) avg
UL
220 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
130 Amps
Contact Retention Force
100 lbs. (445N) min
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
Insulation Withstanding Voltage
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Right
Angle Female
Series
Series
Gender
PMHP
A
F
A*
F - Female
03 - Single Pole R/A with cable clamp
S10 - 6 AWG
S09 - 16mm²
S08 - 4 AWG
S07 - 25mm²
S06 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
-8-
Model
Wire Size
3
S10
Components
Part
Number
PMHPAF03
PMHPAS10
PMHPAS09
PMHPAS08
PMHPAS07
PMHPAS06
Description
Housing Kit with Cable Clamp,Female, Single Pole, R/A
Socket, Series A, Crimp for 6 AWG wire
Socket, Series A, Crimp for 16mm² wire
Socket, Series A, Crimp for 4 AWG wire
Socket, Series A, Crimp for 25mm² wire
Socket, Series A, Crimp for 2 AWG & 35mm² wire
Single Pole
Right Angle Female - Series A
ORDERING INFORMATION
TEMPERATURE CHART
PowerMod®HP Single Pole Series “A”
Temperature Rise
Tooling
Wire Size
Part
Number
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
Hand Tool
0
20
40
60
80
100
120
140
160
180
Current (A)
Hydraulic
Battery
Die P/N
Number of
Crimps
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
DIMENSIONS
Side
[ 70.1 ]
2.76
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
[ 26.4 ]
1.04
50
45
40
35
30
25
20
15
10
5
0
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20
40 60
80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
Top
Front
MATING CONNECTORS
Single Pole Male
Single Pole Bus Bar Male
[ 68.3 ]
2.69
[ 37.1 ]
1.46
All Data Subject To Change Without Notice
-9-
PowerMod HP
®
Single Pole Bus Bar - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
Features
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
• Silver plated, high conductivity
contacts
• Low connector mating forces
Connectors are easily mated and un-mated
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Current Rating
UL
Mating Force
7 lbs. (31.14N) avg
220 Amps
Latch Retention Force
50 lbs. (222N) min
130 Amps
Contact Retention Force
100 lbs. (445N) min
UL / CSA Voltage Rating
600 Volts
Mating
Bus Bar
.12 [3.0] min
a. No Load(Contact/Disconnect Cycles)
500 Cycles
.25 [6.4] max
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
Insulation Withstanding Voltage
2200 Volts
Operating Temperature Range °C
minus 40-130 °C
Housing
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Bus Bar
Series
Series
PMHP
A
A*
M - Male
04 - Bus Bar Mount
P06 - Pin Bus Bar
- 10 -
Gender
Model
Wire Size
M
04
P06
Components
Part
Number
PMHPAP06
Description
Pin Series A, Bus Bar
Single Pole
Bus Bar - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling For Mating Connectors
Wire Size
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
Part
Number
Hand Tool
1370
1322G7
2
1370
1322G11
2
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
Battery
#2 AWG
35mm²
1387G3
25mm²
1387G3
#4 AWG
Front
DIMENSIONS
[ 23.4 ]
.92
[ 23.4 ]
.92
Side
20
40
60
2 AWG
80
100
120
140
160
180
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Die P/N
Hydraulic
0
Current (A)
Number of
Crimps
Wire Size
50
45
40
35
30
25
20
15
10
5
0
PowerMod®HP Single Pole Series “A”
Temperature Rise
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20
40 60
80 100 120 140 160 180 200 220 240 260
Current (A)
[ 30.5 ]
1.20
2 AWG
BUSBAR
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
[ 13.1 ]
.52
Single Pole Right
Angle Female
Back
Single Pole Female
45°
[ 10.16 ]
.400
[ 4.83 ]
Ø .190
[ 7.49 ]
Ø .295
HOUSING OUTLINE
All Data Subject To Change Without Notice
- 11 -
PowerMod HP
®
Dual Pole Male - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm2 to 35mm2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity
contacts
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
15 lbs. (66.72N) avg
UL
210 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
130 Amps
Contact Retention Force
100 lbs. (445N) min
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b Under Load(Hot Plug 250 cycles @ 120V)
80A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
UL / CSA Voltage Rating
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole Male
Series
Series
Gender
PMHP
A
M
A*
M - Male
11 - Dual Pole Straight
12 - Dual Pole Straight with Cable Clamp
P05 - 6 AWG
P04 - 16mm²
P03 - 4 AWG
P02 - 25mm²
P01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
- 12 -
Model
Wire Size
11
P05
Components
Part
Number
PMHPAM11
PMHPAM12
PMHPAP05
PMHPAP04
PMHPAP03
PMHPAP02
PMHPAP01
PMHPAC02
Description
Housing Kit, Male, Dual Pole, Straight
Housing Kit with Cable Clamp, Male, Dual Pole, Straight
Pin, Series A, Crimp for 6 AWG wire
Pin, Series A, Crimp for 16mm² wire
Pin, Series A, Crimp for 4 AWG wire
Pin, Series A, Crimp for 25mm² wire
Pin, Series A, Crimp for 2 AWG & 35mm² wire
Dual Pole Cable Clamp Kit
Dual Pole
Male - Series A
ORDERING INFORMATION
TEMPERATURE CHART
PowerMod®HP Dual Pole Series “A”
Temperature Rise
Tooling
Wire Size
Part
Number
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
50
45
40
35
30
25
20
15
10
5
0
Hand Tool
20
40
60
80
100
120
140
160
Current (A)
Battery
Die P/N
2 AWG
Number of
Crimps
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
DIMENSIONS
Front Without
Strain Relief
[ 29.2 ]
[ 29.9 ]
[ 63.7 ] 1.15
1.18
2.51
6 AWG
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20 40 60 80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
Side
4 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
Hydraulic
0
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
[ 65.7 ]
2.59 [ 82.6 ]
3.25
Dual Pole Straight
Female
Dual Pole Right Angle
Female
Front With
Strain Relief
[ 67.2 ]
2.65
All Data Subject To Change Without Notice
- 13 -
PowerMod HP
®
Dual Pole Female - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm2 to 35mm2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized
use outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity
for high power, elevated temperature applications
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
15 lbs. (66.72N) avg
UL
210 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
130 Amps
Contact Retention Force
100 lbs. (445N) min
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b Under Load(Hot Plug 250 cycles @ 120V)
80A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
UL / CSA Voltage Rating
PBT UL94 V-0
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole Female
Series
Series
Gender
PMHP
A
F
A*
F - Female
11 - Dual Pole Straight
12 - Dual Pole Straight with Cable Clamp
S05 - 6 AWG
S04 - 16mm²
S03 - 4 AWG
S02 - 25mm²
S01 - 2 AWG & 35mm
* Maximum wire size 2 AWG or 35mm²
- 14 -
Model
Wire Size
11
S05
Components
Part
Number
PMHPAF11
PMHPAF12
PMHPAS05
PMHPAS04
PMHPAS03
PMHPAS02
PMHPAS01
PMHPAC02
Description
Housing Kit, Female, Dual Pole, Straight
Housing Kit with Cable Clamp, Female, Dual Pole, Straight
Socket, Series A, Crimp for 6 AWG wire
Socket, Series A, Crimp for 16mm² wire
Socket, Series A, Crimp for 4 AWG wire
Socket, Series A, Crimp for 25mm² wire
Socket, Series A, Crimp for 2 AWG & 35mm² wire
Dual Pole Cable Clamp Kit
Dual Pole
Female - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Wire Size
#2 AWG
35mm²
25mm²
Die P/N
Locator P/N
Number of
Crimps
1387G2
1303G13
1304G19
2
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
Part
Number
50
45
40
35
30
25
20
15
10
5
0
Hand Tool
Hydraulic
Battery
Die P/N
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
Accessories
Description
Dust Cover
DIMENSIONS
Front With
Strain Relief
40
60
80
100
120
140
160
[ 67.3 ]
2.65
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20 40 60 80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
[ 29.8 ]
1.17
[ 63.7 ]
2.51
20
2 AWG
Ambient Temperature (°C)
Wire Size
Front Without
Strain Relief
0
Current (A)
Number of
Crimps
Part
Number
PMHPAFDC
PowerMod®HP Dual Pole Series “A”
Temperature Rise
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Dual Pole
Straight Male
Dual Pole Panel
Mount Male
Side
[ 66.8 ]
2.63
[ 82.2 ]
3.23
All Data Subject To Change Without Notice
- 15 -
PowerMod HP
®
Dual Pole Right Angle Female - Series A
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety.
The ergonomic latch release is simple to
operate and is colored blue for clear
identification. Housings are a black UL94 V-0
flame retardant material.
PowerMod HP contacts are durable and
rated for circuit interruption (true hotpluggable). Series A contacts are available in
#6 to #2 American wire gauge and 16mm2 to
35mm2 metric wire sizes for global design
freedom. Our *strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Right angle connector
Offers short mated length for tight
wiring applications
• Positive latching
Integral Latches with ergonomic release provide
over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity
for high power, elevated temperature applications
• Low connector mating forces
Connectors are easily mated and un-mated
* Strain relief not optional on right angle
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
15 lbs. (66.72N) avg
UL
210 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
130 Amps
Contact Retention Force
100 lbs. (445N) min
UL / CSA Voltage Rating
600 Volts
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
Insulation Withstanding Voltage
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Right Angle Female
Series
Series
Gender
PMHP
A
F
A*
F - Female
13 - Dual Pole R/A with Cable Clamp
S10 - 6 AWG
S09 - 16mm²
S08 - 4 AWG
S07 - 25mm²
S06 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
- 16 -
Model
Wire Size
13
S10
Components
Part
Number
PMHPAF13
PMHPAS10
PMHPAS09
PMHPAS08
PMHPAS07
PMHPAS06
Description
Housing Kit With Cable Clamp, Female, Dual Pole, R/A
Socket, Series A, Crimp for 6 AWG wire
Socket, Series A, Crimp for 16mm² wire
Socket, Series A, Crimp for 4 AWG wire
Socket, Series A, Crimp for 25mm² wire
Socket, Series A, Crimp for 2 AWG & 35mm² wire
Dual Pole
Right Angle Female - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Wire Size
Part
Number
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
50
45
40
35
30
25
20
15
10
5
0
Hand Tool
PowerMod®HP Dual Pole Series “A”
Temperature Rise
0
20
40
60
80
100
120
140
160
Current (A)
Hydraulic
Battery
Die P/N
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
Accessories
Part
Number
PMHPAFDC
Description
Dust Cover
Front With
Strain Relief
DIMENSIONS
Side With
Strain Relief
[ 29.2 ]
1.15
6 AWG
* Double crimp is required to achieve stated electrical specifications
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20 40 60 80 100 120 140 160 180 200 220 240 260
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
[ 67 ]
2.64
Top
4 AWG
Current (A)
[ 25.5 ]
1.01
[ 63.8 ]
2.51
2 AWG
Ambient Temperature (°C)
Wire Size
Number of
Crimps
MATING CONNECTORS
Dual Pole
Straight Male
Dual Pole Panel
Mount Male
[ 67.2 ]
26.5
All Data Subject To Change Without Notice
- 17 -
PowerMod HP
®
Dual Pole Panel Mount Male - Series A
Features
PowerMod HP connectors, developed by
Anderson Power Products, are the
innovative New Generation of High Power
Interconnections for the Electronics Industry.
• Positive latching
Integral Latches with ergonomic release
provide over 50 lbs retention
The touch-safe PowerMod HP female panel
connector is designed for high power
connector safety. Male panel connectors
are designed for blind mating with female
panel connectors or positive latching with
female cable connectors. Housings are a
black UL94 V-0 flame retardant material.
• Low connector mating forces
Connectors are easily mated and un-mated
• Blind mate panel mount option
Provides over +/- .125" (3mm) of float mount
capability
PowerMod HP contacts are durable and
rated for circuit interruption (true hotpluggable). Series A contacts are available
in #6 to #2 American wire gauge and
16mm2 to 35mm2 metric wire sizes for global
design freedom.
Panel Mount
• Ease of assembly
Intuitive design allows for simplicity of
assembly
Our optional blind mating hardware
accommodates up to +/- .125" (3mm) of
misalignment and is available for both male
and female panel connectors.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Panel Mount Blind Mate
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
15 lbs. (66.72N) avg
Latch Retention Force
50 lbs. (222N) min
130 Amps
Contact Retention Force
100 lbs. (445N) min
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
UL
210 Amps
CSA (30°C Rise)
UL / CSA Voltage Rating
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Panel Mount Male
Series
Series
Gender
PMHP
A
M
A*
M - Male
14 - Dual Pole Male Panel Mount
15 - Dual Pole Male Blindmate Panel Mount
P05 - 6 AWG
P04 - 16mm²
P03 - 4 AWG
P02 - 25mm²
P01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
- 18 -
Model
Wire Size
14
P05
Components
Part
Number
PMHPAM14
PMHPAM15
PMHPAP05
PMHPAP04
PMHPAP03
PMHPAP02
PMHPAP01
PMHPAFMH
Description
Housing Kit, Male, Dual Pole, Panel Mount With Key
Housing Kit, Male, Dual Pole, Panel Mount No Key With
Blindmate Post
Pin, Series A, Crimp for 6 AWG wire
Pin, Series A, Crimp for 16mm² wire
Pin, Series A, Crimp for 4 AWG wire
Pin, Series A, Crimp for 25mm² wire
Pin, Series A, Crimp for 2 AWG & 35mm² wire
Float Mount Kit
Dual Pole
Panel Mount Male - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Wire Size
Part
Number
Die P/N
Locator P/N
Number of
Crimps
#2 AWG
35mm²
1387G2
1303G13
1304G19
2
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
50
45
40
35
30
25
20
15
10
5
0
Hand Tool
Hydraulic
Battery
Die P/N
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
Accessories
Description
Dust Cover
DIMENSIONS
Front
Top
[ 15.88 ]
.625
[ 61.90 ]
2.437
[ 31.75 ]
1.250
[ 69.85 ]
[ 81.28 ] 2.750
3.200
110
100
90
80
70
60
50
40
30
20
10
0
60
80
100
120
140
160
[ 58.1 ]
2.29
+0.08
7.14
0+.003
.281 - .000 (4)
[ 12.70 ]
.500 (2)
[ 25.40 ]
1.000 (2)
(FIXED MOUNT)
(FLOAT MOUNT)
[ 64.1 ]
2.53
4 AWG
6 AWG
PowerMod®HP Dual Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20 40 60 80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
[ 52.8 ]
2.08
[ 9.8 ]
.39
Cut Out
40
* Double crimp is required to achieve stated electrical specifications
OPTIONAL
GUIDE POST
FOR BLIND MATING
[ 39.8 ]
1.57
[ 91.9 ]
3.62
20
2 AWG
Number of
Crimps
#2 AWG
35mm²
Part
Number
PMHPAMDC
0
Current (A)
Ambient Temperature (°C)
Wire Size
PowerMod®HP Dual Pole Series “A”
Temperature Rise
MATING CONNECTORS
Dual Pole Panel Mount Female - (mates with panel mount blind
mate only)
Dual Pole Straight
Female
Dual Pole Right Angle
Female
[3]
.12 MAX
All Data Subject To Change Without Notice
- 19 -
PowerMod HP
®
PowerMod HP connectors, developed by
Anderson Power Products, are the
innovative New Generation of High Power
Interconnections for the Electronics Industry.
Features
Dual Pole Panel Mount
Blind Mate Female - Series A
• Blind mate panel mount option
The touch-safe PowerMod HP female panel
connector is designed for high power
connector safety. Male panel connectors are
designed for blind mating with female panel
connectors or positive latching with female
cable connectors. Housings are a black
UL94 V-0 flame retardant material.
PowerMod HP contacts are durable and
rated for circuit interruption (true hotpluggable). Series A contacts are available in
#6 to #2 American wire gauge and 16mm2 to
35mm2 metric wire sizes for global design
freedom.
Our optional blind mating hardware
accommodates up to +/- .125" (3mm) of
misalignment and is available for both male
and female panel connectors.
Provides over +/- .125" (3mm) of float mount
capability
•Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity for
high power, elevated temperature applications
• Low connector mating forces
Connectors are easily mated and un-mated
• Ease of assembly
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
15 lbs. (66.72N) avg
Latch Retention Force
50 lbs. (222N) min
130 Amps
Contact Retention Force
100 lbs. (445N) min
600 Volts
Mating
Wire Size (AWG)
#6 to #2
a. No Load(Contact/Disconnect Cycles)
500 Cycles
(mm²)
16 to 35
b. Under Load(Hot Plug 250 cycles @ 120V)
80A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
UL
210 Amps
CSA (30°C Rise)
UL / CSA Voltage Rating
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Panel Mount Blind Mate Female
Series
Series
Gender
PMHP
A
F
A*
F - Female
14 - Dual Pole Female Panel Mount
S05 - 6 AWG
S04 - 16mm²
S03 - 4 AWG
S02 - 25mm²
S01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
- 20 -
Model
Wire Size
14
S01
Components
Part
Number
PMHPAF14
PMHPAS05
PMHPAS04
PMHPAS03
PMHPAS02
PMHPAS01
PMHPAFMH
Description
Housing Kit, Female, Dual Pole, Panel Mount
Socket, Series A, Crimp for 6 AWG wire
Socket, Series A, Crimp for 16mm² wire
Socket, Series A, Crimp for 4 AWG wire
Socket, Series A, Crimp for 25mm² wire
Socket, Series A, Crimp for 2 AWG & 35mm² wire
Float Mount Kit
Dual Pole
Panel Mount Blind Mate Female - Series A
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Wire Size
Part
Number
Die P/N
Locator P/N
Number of
Crimps
2
#2 AWG
35mm²
1387G2
1303G13
1304G19
25mm²
1387G2
1303G13
1304G19
2
#4 AWG
1387G2
1303G14
1304G19
2
16mm²
1387G2
1303G14
1304G19
2
#6 AWG
1387G2
1303G14
1304G19
2
Temperature (°C)
Pneumatic Production Tool
50
45
40
35
30
25
20
15
10
5
0
Hand Tool
Hydraulic
Battery
Die P/N
#2 AWG
35mm²
1387G3
1370
1322G7
2
25mm²
1387G3
1370
1322G11
2
#4 AWG
1387G3
1370
1322G8
2
16mm²
1387G3
1370
1322G10
2
#6 AWG
1387G3
1370
1322G9
2
Description
Dust Cover
DIMENSIONS
Top
[ 29.2 ]
1.15
[ 40.2 ]
1.58
[ 91.9]
3.62
Cut Out
[ 15.88 ]
.625
20
40
[ 23.6 ]
.93
[ 29.6 ]
1.17
[ 36.1 ]
1.42
[ 51.1 ]
2.01
2 AWG
60
80
100
120
140
160
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
Accessories
Front
0
Current (A)
Number of
Crimps
Part
Number
PMHPAFDC
PowerMod®HP Dual Pole Series “A”
Temperature Rise
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “A”
Per IEC 60512-5
0
20 40 60 80 100 120 140 160 180 200 220 240 260
Current (A)
2 AWG
4 AWG
6 AWG
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Dual Pole Panel Mount Blind Mate Male
[ 61.90 ]
2.437
[ 31.75 ]
1.250
[ 69.85 ]
[ 81.28 ] 2.750
3.200
+0.08
7.14
0 +.003
.281 - .000 (4)
[ 12.70 ]
.500 (2)
[ 25.40 ]
1.000 (2)
(FIXED MOUNT)
(FLOAT MOUNT)
[3]
.12 MAX
All Data Subject To Change Without Notice
- 21 -
PowerMod HP
®
Connector Family - Series B
FEATURES
• Positive latching
Integral latches with ergonomic release provide over 50 lbs retention
• Available in straight, right angle, panel mount, blind
mate and bus bar styles
The flexibility of the PowerMod®HP system serves a broad range of
electronics applications
• Touch safe female connectors
Provide IP20 protection for safe, energized use outside the electronics
cabinet
• Polarized dual pole connectors with optional hex key
Dual pole housings prevent shorting from reverse mating and the optional
hex key allows the user to create unique mating schemes
• Strain relief option
Reduces risk of wire insulation creep and reduces transmission of wire
loads to contacts improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity contacts
Offers greater longevity for high power, elevated temperature applications
• Ease of assembly
UL Current Rating
SP
DP
CSA (30°C Rise)
Mating Force
SP
DP
UL Voltage Rating
Wire Size (AWG)
(mm²)
Insulation Withstanding Voltage
Operating Temperature Range °C
Ambient Temperature Range °C
Latch Retention Force
Contact Retention Force
Mating
a. No Load(Contact/Disconnect Cycles)
b. Under Load(Hot Plug 250 cycles @ 120V)
Housing & Cable Clamp
Latch
Contacts
Hardware
450 Amps
400 Amps
250 Amps
16.5 lbs. (74N)
33 lbs. (147N)
600 Volts
1/0 to 4/0
50 to 95
2200 Volts
minus 40-130 °C
minus 40-85 °C
50 lbs. (222N) min.
150 lbs. (667N) min.
500 Cycles
150A
PBT UL94 V-0
PEI UL94 V-0
Copper alloy
Steel zinc chromate
Intuitive design allows for simplicity of assembly
PRODUCT INFORMATION
PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the
Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The
positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for
circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power
connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification.
The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types.
• Single Pole Straight Male
• Dual Pole Straight Male
• Single Pole Right Angle Female
• Dual Pole Right Angle Female
• Single Pole Straight Female
• Dual Pole Straight Female
• Single Pole Bus Bar Mount
• Dual Pole Female Blind Mate Panel Mount
• Dual Pole Male Panel Mount
• Dual Pole Male Blind Mate Panel Mount
All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic
bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling.
Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power.
- 22 -
Connector Family - Series B
Single Pole Right Angle Female
Dual Pole Right Angle Female
Dual Pole Panel Mount Male
Single Pole Male & Female
Bus Bar Mount
Dual Pole Male & Female
Dual Pole Blindmate Female
Dual Pole Blindmate Male
All Data Subject To Change Without Notice
- 23 -
PowerMod HP
®
Single Pole Male - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power Interconnections
for the Electronics Industry.
The touch-safe, positive latching, PowerMod HP
female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate and
is colored blue for clear identification. Housings
are a black UL94 V-0 flame retardant material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm² to 95mm²
metric wire sizes for global design freedom. Our
optional strain relief ensures superior contact
reliability under adverse operating conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and unmated
• Silver plated, high conductivity
contacts
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
16.5 lbs. (74N) avg
UL
450 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
(mm²)
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Male
Series
Series
Gender
PMHP
B
M
B*
M - Male
01 - Single Pole Straight
02 - Single Pole Straight with Cable Clamp
P04 - 1/0 AWG to 50mm²
P03 - 2/0 AWG to 70mm²
P02 - 95mm²
P01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 24 -
Model
Wire Size
01
P04
Components
Part
Number
PMHPBM01
PMHPBM02
PMHPBP04
PMHPBP03
PMHPBP02
PMHPBP01
PMHPBC01
Description
Housing Kit, Male, Single Pole, Straight
Housing Kit with Cable Clamp, Male, Single Pole, Straight
Pin, Series B, Crimp for 1/0 AWG to 50mm² wire
Pin, Series B, Crimp for 2/0 AWG to 70mm² wire
Pin, Series B, Crimp for 95mm² wire
Pin, Series B, Crimp for 4/0 AWG wire
Single Pole cable clamp kit
Single Pole
Male - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
DIMENSIONS
Front Without
Strain Relief
30
20
10
[ 42.6 ]
1.68
50
100
150
200
250
300
350
400
450
Current (A)
2/0 cable
4/0 cable
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50 100 150 200 250 300 350 400 450 500 550 600
Current (A)
Front With
Strain Relief
[ 39.3 ]
1.55
0
1/0 cable
Ambient Temperature (°C)
Number
of Crimps
40
* Double crimp is required to achieve stated electrical specifications
Hydraulic Tool
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Single Pole Series “B”
Temperature Rise
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
[ 49.5 ]
1.95
[ 44.8 ]
1.76
MATING CONNECTORS
Single Pole Right
Angle Female
Single Pole Female
Side
[ 98.4 ]
3.88
[ 80.8 ]
3.18
All Data Subject To Change Without Notice
- 25 -
PowerMod HP
®
Single Pole Female - Series B
Features
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
• Positive Latching
Integral latches with ergonomic release provide
over 50 lbs retention
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
• Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm² to 95mm²
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
Our patented design provides greater longevity
for high power, elevated temperature applications
• Strain relief option
Reduces risk of wire insulation creep and reduces
transmission of wire loads to contacts improving
service life
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
• Low connector mating forces
Connectors are easily mated and unmated
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
16.5 lbs. (74N) avg
UL
450 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
(mm²)
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Female
Series
Series
Gender
PMHP
B
F
B*
F - Female
01 - Single Pole Straight
02 - Single Pole Straight with Cable Clamp
S04 - 1/0 AWG to 50mm²
S03 - 2/0 AWG to 70mm²
S02 - 95mm²
S01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 26 -
Model
Wire Size
01
S04
Components
Part
Number
PMHPBF01
PMHPBF02
PMHPBS04
PMHPBS03
PMHPBS02
PMHPBS01
PMHPBC01
Description
Housing Kit, Female, Single Pole, Straight
Housing Kit with Cable Clamp, Female, Single Pole, Straight
Socket, Series B, Crimp for 1/0 AWG to 50mm² wire
Socket, Series B, Crimp for 2/0 AWG to 70mm² wire
Socket, Series B, Crimp for 95mm² wire
Socket, Series B, Crimp for 4/0 AWG wire
Single Pole Cable Clamp Kit
Single Pole
Female - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
DIMENSIONS
Front Without Strain Relief
Front With Strain Relief
[ 43.6 ]
1.72
[ 39.0 ]
1.54
30
20
10
[ 49.5 ]
1.95
[ 45.9 ]
1.81
0
50
100
150
200
250
300
350
400
450
Current (A)
2/0 cable
1/0 cable
Ambient Temperature (°C)
Number
of Crimps
40
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Hydraulic Tool
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Single Pole Series “B”
Temperature Rise
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50 100 150 200 250 300 350 400 450 500 550 600
Current (A)
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Single Pole Bus Bar Male
Single Pole Male
Side
[ 98.8 ]
3.89
[ 81.3 ]
3.20
All Data Subject To Change Without Notice
- 27 -
PowerMod HP
®
Single Pole Right Angle Female - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
Features
• Right angle connector
Offers short mated length for tight wiring
applications
• Positive latching
Integral Latches with ergonomic release provide
over 50 lbs retention
• Touch safe female connectors
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm2 to 95mm2
metric wire sizes for global design freedom.
Our *strain relief ensures superior contact
reliability under adverse operating conditions.
Provides IP20 protection for safe, energized use
outside the electronics cabinet
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
• Low connector mating forces
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity for
high power, elevated temperature applications
Connectors are easily mated and un-mated
* Strain relief not optional on right angle
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
16.5 lbs. (74N) avg
UL
450 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
(mm²)
PBT UL94 V-0
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole
Right Angle Female
Series
Series
Gender
PMHP
B
F
B*
F - Female
03 - Single Pole R/A with cable clamp
S09 - 1/0 AWG to 50mm²
S08 - 2/0 AWG to 70mm²
S07 - 95mm²
S06 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 28 -
Model
Wire Size
3
S09
Components
Part
Number
PMHPBF03
PMHPBS09
PMHPBS08
PMHPBS07
PMHPBS06
Description
Housing Kit with Cable Clamp, Female, Single Pole, R/A
Socket, Series B, Crimp for 1/0 AWG to 50mm² wire
Socket, Series B, Crimp for 2/0 AWG to 70mm² wire
Socket, Series B, Crimp for 95mm² wire
Socket, Series B, Crimp for 4/0 AWG wire
Single Pole
Right Angle Female - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G24
2
95mm²
1387G2
1303G17
1304G24
2
2/0-70mm²
1387G2
1303G16
1304G22
2
1/0-50mm²
1387G2
1303G8
1304G22
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
Part
Number
Number of
Crimps
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
DIMENSIONS
Side
40
30
20
10
0
50
100
150
200
250
300
350
400
450
Current (A)
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Wire Size
50
0
Hand Tool
Hydraulic Tool
PowerMod®HP Single Pole Series “B”
Temperature Rise
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50 100 150 200 250 300 350 400 450 500 550 600
Current (A)
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
[ 34.5 ]
1.36
[ 85.6 ]
3.37
MATING CONNECTORS
Single Pole Male
Top
Single Pole Bus Bar Male
Front
[ 87.6 ]
3.45
[ 49.5 ]
1.95
All Data Subject To Change Without Notice
- 29 -
PowerMod HP
®
Single Pole Bus Bar - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
Features
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
• Silver plated, high conductivity
contacts
• Low connector mating forces
Connectors are easily mated and un-mated
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
16.5 lbs. (74N) avg
UL
450 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
250 Amps
Contact Retention Force
150 lbs. (667N) min
600 Volts
Mating
UL / CSA Voltage Rating
Bus Bar
.12 [3.0] min
a. No Load(Contact/Disconnect Cycles)
500 Cycles
.25 [6.4] max
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Bus Bar
Series
Series
PMHP
B
B*
M - Male
04 - Bus Bar Mount
P06 - Pin Bus Bar
- 30 -
Gender
Model
Wire Size
M
04
P06
Components
Part
Number
Description
PMHPBP06
Pin Series B, Bus Bar
Single Pole
Bus Bar - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling For Mating Connectors
Pneumatic Production Tool
PowerMod®HP Single Pole Series “B”
Temperature Rise
70
Wire Size
Part
Number
Die P/N
4/0
1387G2
1303G3
1304G25
1304G24
2
95mm²
1387G2
1303G17
1304G25
1304G24
2
2/0-70mm²
1387G2
1303G16
1304G23
1304G22
2
1/0-50mm²
1387G2
1303G8
1304G23
1304G22
2
60
Temperature (°C)
Locator P/N Locator P/N
Standard
Right Angle Number
Series
Series
of Crimps
50
40
30
20
10
0
0
Hydraulic
Battery
Die P/N
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
[ 28.4 ]
1.12
Back
300
350
400
450
2/0 cable
4/0 cable
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Single Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50 100 150 200 250 300 350 400 450 500 550 600
1/0 cable
[ 39.5 ]
1.56
2/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Side
[ 28.4 ]
1.12
250
Current (A)
DIMENSIONS
Front
200
* Double crimp is required to achieve stated electrical specifications
Hydraulic Tool
Number
of Crimps
150
1/0 cable
Ambient Temperature (°C)
Wire Size
Number of
Crimps
Part
Number
100
Current (A)
Hand Tool
Wire Size
50
MATING CONNECTORS
BUSBAR
Single Pole Right
Angle Female
Single Pole Female
[ 16.3 ]
6.4
45°
[ 12.7 ]
.50
[ 4.7 ]
Ø .186
[ 9.50 ]
Ø .374
HOUSING OUTLINE
All Data Subject To Change Without Notice
- 31 -
PowerMod HP
®
Dual Pole Male - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm² to 952mm²
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity
contacts
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Mechanical
Current Rating
UL
400 Amps
CSA (30°C Rise)
Mating Force
33 lbs. (147N) avg
Latch Retention Force
50 lbs. (222N) min
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
(mm²)
Latch
PEI
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole Male
Series
Series
Gender
PMHP
B
M
B*
M - Male
11 - Dual Pole Straight
12 - Dual Pole Straight with Cable Clamp
P04 - 1/0 AWG to 50mm²
P03 - 2/0 AWG to 70mm²
P02 - 95mm²
P01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 32 -
Model
Wire Size
11
P04
Components
Part
Number
PMHPBM11
PMHPBM12
PMHPBP04
PMHPBP03
PMHPBP02
PMHPBP01
PMHPBC02
Description
Housing Kit, Male, Dual Pole, Straight
Housing Kit with Cable Clamp, Male, Dual Pole, Straight
Pin, Series B, Crimp for 1/0 AWG to 50mm² wire
Pin, Series B, Crimp for 2/0 AWG to 70mm² wire
Pin, Series B, Crimp for 95mm² wire
Pin, Series B, Crimp for 4/0 AWG wire
Dual Pole Cable Clamp Kit
Dual Pole
Male - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Hydraulic
Battery
Die P/N
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
Hydraulic Tool
Number
of Crimps
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
40
30
20
10
0
50
100
200
250
300
2/0 cable
1/0 cable
350
400
4/0 cable
* Double crimp is required to achieve stated electrical specifications
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50
100
DIMENSIONS
Front Without Strain Relief
150
Current (A)
Ambient Temperature (°C)
Wire Size
Number of
Crimps
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Dual Pole Series “B”
Temperature Rise
150
200
250
300
350
400
450
500
Current (A)
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Side
MATING CONNECTORS
[ 82.8 ]
3.26
[ 39.6 ]
1.56
[ 36.8 ]
1.45
Dual Pole Straight
Female
Dual Pole Right Angle
Female
[100.4]
3.95
[81.5]
3.21
Front With
Strain Relief
[ 87.7 ]
3.45
All Data Subject To Change Without Notice
- 33 -
PowerMod HP
®
Dual Pole Female - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm2 to 95mm2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized
use outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity
for high power, elevated temperature applications
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Connectors are easily mated and un-mated
SPECIFICATIONS
Electrical
Mechanical
Current Rating
UL
400 Amps
CSA (30°C Rise)
Mating Force
33 lbs. (147N) avg
Latch Retention Force
50 lbs. (222N) min
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
(mm²)
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole Female
Series
Size
Gender
PMHP
B
F
B*
F - Female
11 - Dual Pole Straight
12 - Dual Pole Straight with Cable Clamp
S04 - 1/0 AWG to 50mm²
S03 - 2/0 AWG to 70mm²
S02 - 95mm²
S01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 34 -
Model
Wire Size
11
S04
Components
Part
Number
PMHPBF11
PMHPBF12
PMHPBS04
PMHPBS03
PMHPBS02
PMHPBS01
PMHPBC02
Description
Housing Kit, Female, Dual Pole, Straight
Housing Kit with Cable Clamp, Female, Dual Pole, Straight
Socket, Series B, Crimp for 1/0 AWG to 50mm² wire
Socket, Series B, Crimp for 2/0 AWG to 70mm² wire
Socket, Series B, Crimp for 95mm² wire
Socket, Series B, Crimp for 4/0 AWG wire
Dual Pole Cable Clamp Kit
Dual Pole
Female - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
Number
of Crimps
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
Front Without
Strain Relief
40
30
20
10
DIMENSIONS
Front With
Strain Relief
[ 36.8 ]
1.45
50
100
150
200
250
300
350
400
Current (A)
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50
100
150
200
250
300
350
400
450
500
Current (A)
1/0 cable
2/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
[ 87.6 ]
3.45
[ 82.7 ]
3.25
0
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Hydraulic Tool
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Dual Pole Series “B”
Temperature Rise
Dual Pole
Straight Male
Dual Pole Panel
Mount Male
Side
[82.8]
3.26
[101.8]
3.98
All Data Subject To Change Without Notice
- 35 -
PowerMod HP
®
Dual Pole Right Angle Female - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series B contacts are available in 1/0 to 4/0
American wire gauge and 50mm2 to 95mm2
metric wire sizes for global design freedom.
Our *strain relief ensures superior contact
reliability under adverse operating conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Features
• Right angle connector
Offers short mated length for tight
wiring applications
• Positive latching
Integral Latches with ergonomic release provide
over 50 lbs retention
• Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity
for high power, elevated temperature applications
• Low connector mating forces
Connectors are easily mated and un-mated
* Strain relief not optional on right angle
SPECIFICATIONS
Electrical
Mechanical
Current Rating
UL
400 Amps
CSA (30°C Rise)
Mating Force
33 lbs. (147N) avg
Latch Retention Force
50 lbs. (222N) min
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
(mm²)
PBT UL94 V-0
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Right Angle Female
Series
Series
Gender
PMHP
B
F
B*
F - Female
13 - Dual Pole R/A with Cable Clamp
S09 - 1/0 AWG to 50mm²
S08 - 2/0 AWG to 70mm²
S07 - 95mm²
S06 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 36 -
Model
Wire Size
13
S09
Components
Part
Number
PMHPBF13
PMHPBS09
PMHPBS08
PMHPBS07
PMHPBS06
Description
Housing Kit With Cable Clamp, Female, Dual Pole, R/A
Socket, Series B, Crimp for 1/0 AWG to 50mm²
Socket, Series B, Crimp for 2/0 AWG to 70mm²
Socket, Series B, Crimp for 95mm² wire
Socket, Series B, Crimp for 4/0 AWG wire
Dual Pole
Right Angle Female - Series B
TEMPERATURE CHART
ORDERING INFORMATION
PowerMod®HP Dual Pole Series “B”
Temperature Rise
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G24
2
95mm²
1387G2
1303G17
1304G24
2
2/0-70mm²
1387G2
1303G16
1304G22
2
1/0-50mm²
1387G2
1303G8
1304G22
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
Number of
Crimps
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
DIMENSIONS
Front With
Strain Relief
20
10
0
50
100
150
200
250
300
350
400
Current (A)
2/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50
100
150
200
250
300
350
400
450
500
Current (A)
Side With
Strain Relief
[ 39.6 ]
1.56
30
1/0 cable
Ambient Temperature (°C)
Hydraulic Tool
Part
Number
40
0
Hand Tool
Wire Size
50
1/0 cable
2/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
[ 34.9 ]
1.37
MATING CONNECTORS
[ 85.2 ]
3.35
Dual Pole
Straight Male
Dual Pole
Panel Mount Male
[ 81.8 ]
3.22
Top
[ 89.2 ]
3.51
All Data Subject To Change Without Notice
- 37 -
PowerMod HP
®
Dual Pole Panel Mount Male - Series B
PowerMod HP connectors, developed by
Anderson Power Products, are the
innovative New Generation of High Power
Interconnections for the Electronics Industry.
Features
• Positive latching
Integral Latches with ergonomic release
provide over 50 lbs retention
The touch-safe PowerMod HP female panel
connector is designed for high power
connector safety. Male panel connectors
are designed for blind mating with female
panel connectors or positive latching with
female cable connectors. Housings are a
black UL94 V-0 flame retardant material.
• Low connector mating forces
Connectors are easily mated and un-mated
• Blind mate panel mount option
Provides over +/- .125" (3mm) of float mount
capability
PowerMod HP contacts are durable and
rated for circuit interruption (true hotpluggable). Series B contacts are available
in 1/0 to 4/0 American wire gauge and
50mm² to 95mm² metric wire sizes for global
design freedom.
Panel Mount
• Ease of assembly
Intuitive design allows for simplicity of
assembly
Our optional blind mating hardware
accommodates up to +/- .125" (3mm) of
misalignment and is available for both male
and female panel connectors.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
Panel Mount Blind Mate
SPECIFICATIONS
Electrical
Mechanical
Current Rating
Mating Force
33 lbs. (147N) avg
UL
400 Amps
Latch Retention Force
50 lbs. (222N) min
CSA (30°C Rise)
250 Amps
Contact Retention Force
150 lbs. (667N) min
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a No Load(Contact/Disconnect Cycles)
500 Cycles
150A
(mm²)
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
Insulation Withstanding Voltage
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Panel Mount Male
Series
Series
Gender
PMHP
B
M
B*
M - Male
14 - Dual Pole Male Panel Mount
15 - Dual Pole Male Blindmate Panel Mount
P04 - 1/0 AWG to 50mm²
P03 - 2/0 AWG to 70mm²
P02 - 95mm²
P01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 38 -
Model
Wire Size
14
P04
Components
Part
Number
PMHPBM14
PMHPBM15
PMHPBP04
PMHPBP03
PMHPBP02
PMHPBP01
PMHPBFMH
Description
Housing Kit, Male, Dual Pole, Panel Mount With Key
Housing Kit, Male, Dual Pole, Panel Mount No Key with
Blindmate Post
Pin, Series B, Crimp for 1/0 AWG to 50mm² wire
Pin, Series B, Crimp for 2/0 AWG to 70mm² wire
Pin, Series B, Crimp for 95mm² wire
Pin, Series B, Crimp for 4/0 AWG wire
Float Mount Kit
Dual Pole
Panel Mount Male - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
30
20
10
[ 47.4 ]
1.87
[ 110.1 ]
4.34
Top
110
100
90
80
70
60
50
40
30
20
10
0
Cut Out
[ 80.83 ]
3.182
[ 14.61 ]
.575 (2)
[ 29.21 ]
1.150 (2)
[ 99.57 ]
3.92
[ 87.88 ]
3.46
150
200
250
300
350
400
2/0 cable
4/0 cable
[ 74.8 ]
2.94
PowerMod®HP Dual Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50
100
150
200
250
300
350
400
450
500
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
[ 68.9 ]
2.71
[ 80.8 ]
3.18
100
Current (A)
OPTIONAL
GUIDE POST
FOR BLINDMATING
[ 12.7 ]
.50
50
* Double crimp is required to achieve stated electrical specifications
DIMENSIONS
Front
0
Current (A)
Ambient Temperature (°C)
Number
of Crimps
40
1/0 cable
Hydraulic Tool
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Dual Pole Series “B”
Temperature Rise
MATING CONNECTORS
Dual Pole Panel Mount Female - (mates with panel mount blind
mate only)
+0.08
7.14
0
ø .281
+.003 (4)
-.000
[ 19.43 ]
.765
[ 38.86 ]
1.53
(2) FIXED MOUNT
FLOAT MOUNT
Dual Pole Straight
Female
Dual Pole Right Angle
Female
[3]
.12 MAX
All Data Subject To Change Without Notice
- 39 -
PowerMod HP
®
PowerMod HP connectors, developed by
Anderson Power Products, are the
innovative New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe PowerMod HP female panel
connector is designed for high power
connector safety. Male panel connectors are
designed for blind mating with female panel
connectors or positive latching with female
cable connectors. Housings are a black
UL94 V-0 flame retardant material.
PowerMod HP contacts are durable and
rated for circuit interruption (true hotpluggable). Series B contacts are available
in 1/0 to 4/0 American wire gauge and
50mm² to 95mm² metric wire sizes for global
design freedom.
Features
Dual Pole Panel Mount
Blind Mate Female - Series B
• Blind mate panel mount option
Provides over +/- .125" (3mm) of float mount
capability
•Touch safe female connectors
Provides IP20 protection for safe, energized use
outside the electronics cabinet
• High performance, hot pluggable
female contacts
Our patented design provides greater longevity for
high power, elevated temperature applications
• Low connector mating forces
Connectors are easily mated and un-mated
Our optional blind mating hardware
accommodates up to +/- .125" (3mm) of
misalignment and is available for both male
and female panel connectors.
• Ease of assembly
Intuitive design allows for simplicity of assembly
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
SPECIFICATIONS
Electrical
Mechanical
Current Rating
UL
400 Amps
CSA (30°C Rise)
Mating Force
33 lbs. (147N) avg
Latch Retention Force
50 lbs. (222N) min
150 lbs. (667N) min
250 Amps
Contact Retention Force
UL / CSA Voltage Rating
600 Volts
Mating
Wire Size (AWG)
1/0 to 4/0
a. No Load(Contact/Disconnect Cycles)
500 Cycles
50 to 95
b. Under Load(Hot Plug 250 cycles @ 48V)
150A
(mm²)
Insulation Withstanding Voltage
2200 Volts
Materials
Operating Temperature Range °C
minus 40-130 °C
Housing & Cable Clamp
PBT UL94 V-0
Ambient Temperature Range °C
minus 40-85 °C
Latch
PEI UL94 V-0
Contacts
Copper alloy silver plate
Hardware
Steel zinc chromate
ORDERING INFORMATION
PowerMod HP Part Number Plan - Dual Pole
Panel Mount Blind Mate Female
Series
Series
Gender
PMHP
B
F
B*
F - Female
14 - Dual Pole Female Panel Mount
S04 - 1/0 AWG to 50mm²
S03 - 2/0 AWG to 70mm²
S02 - 95mm²
S01 - 4/0 AWG
* Maximum wire size 4/0 AWG
- 40 -
Model
Wire Size
14
S04
Components
Part
Number
PMHPBF14
PMHPBS04
PMHPBS03
PMHPBS02
PMHPBS01
PMHPBFMH
Description
Housing Kit, Female, Dual Pole, Panel Mount
Socket, Series B, Crimp for 1/0 AWG to 50mm² wire
Socket, Series B, Crimp for 2/0 AWG to 70mm² wire
Socket, Series B, Crimp for 95mm² wire
Socket, Series B, Crimp for 4/0 AWG wire
Float Mount Kit
Dual Pole
Panel Mount Blind Mate Female - Series B
ORDERING INFORMATION
TEMPERATURE CHART
Tooling
Pneumatic Production Tool
70
Die P/N
Locator P/N
Number of
Crimps
4/0
1387G2
1303G3
1304G25
2
95mm²
1387G2
1303G17
1304G25
2
2/0-70mm²
1387G2
1303G16
1304G23
2
1/0-50mm²
1387G2
1303G8
1304G23
2
60
Temperature (°C)
Wire Size
Part
Number
Wire Size
Hydraulic
Battery
Die P/N
Number of
Crimps
4/0
1387G3
1370
1322G14
2
95mm²
1387G3
1370
1322G1
2
2/0-70mm²
1387G3
1370
1322G3
2
1/0-50mm²
1387G3
1370
1322G13
2
4/0
1368
2
95mm²
1368
2
2/0-70mm²
1368
2
1/0-50mm²
1368
2
DIMENSIONS
Front
Top
[ 39.6 ]
1.56
[ 110.1 ]
4.33
Cut Out
[ 14.61 ]
.575 (2)
[ 29.21 ]
1.150 (2)
[ 47.3 ]
1.86
[ 80.83 ]
3.182
[ 99.57 ]
3.92
[ 87.88 ]
3.46
30
20
10
[ 29.5 ]
1.16
0
50
100
150
200
250
300
350
400
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
Ambient Temperature (°C)
Number
of Crimps
40
Current (A)
Hydraulic Tool
Part
Number
50
0
Hand Tool
Wire Size
PowerMod®HP Dual Pole Series “B”
Temperature Rise
110
100
90
80
70
60
50
40
30
20
10
0
PowerMod®HP Dual Pole De-rating Curve Series “B”
Per IEC 60512-5
0
50
100
150
200
250
300
350
400
450
500
Current (A)
[ 35.6 ]
1.40
[ 45.5 ]
1.79
[ 67.8 ]
2.67
2/0 cable
1/0 cable
4/0 cable
* Double crimp is required to achieve stated electrical specifications
MATING CONNECTORS
Dual Pole Panel Mount Blind Mate Male
+0.08
7.14
0
ø .281
+.003 (4)
-.000
[ 19.43 ]
.765
[ 38.86 ]
1.53
(2) FIXED MOUNT
FLOAT MOUNT
[3]
.12 MAX
All Data Subject To Change Without Notice
- 41 -
Connector Notes
For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com.
- 42 -
Power Drawer
®
Connector Family
FEATURES
• Mixed power and signal contacts
Use of a single connector simplifies system tolerances and manufacturing
• Industry standard contacts
Allows for cross mating with competitive product
• Wide selection of contact termination
Provides the designer a wide variety of packaging options
• First-mate and last-mate capability
Grounds and powers the system before mating of signal circuits
• Integral guide pins
Corrects misalignment during blind mating
• Optional floating mount
Reduces fatiguing stress on connectors during blindmating
PRODUCT RANGE
Electrical
Current Rating - amps
Voltage Rating - volts
Voltage Drop mV
Insulator Dielectric Strength
Working Temperature Range
#8
75
600
6.00
#12
#20
35
5
600
600
3.30
0.70
2200 VDC
-40 to +125 degree °C
Mechanical
Insertion Force Per Contact - lbs
- kg
Extraction Force Per Contact - lbs
- kg
#8
2.00
0.91
1.26
0.57
#12
1.80
0.82
1.02
0.46
#20
0.43
0.20
0.07
0.03
Materials
Insulator
Crimp Pin or Socket Body
Solder Cup Pin or Socket Body
PCB Pin or Socket Body
Female Contact
PBT UL94 V-0
Copper alloy
Brass
Brass
BeCu
Contact Plating
#8 and #12
#20 and #12AU
Silver Over Nickel
Gold Over Nickel
PRODUCT INFORMATION
Anderson Power Products new line of power drawer series connectors gives our customers more selections than ever, to meet their power
connector needs. These cost effective, mixed power and signal drawer connectors are manufactured using the same high quality standards that
have made APP a leader in the power connector industry for years. The 35 and 75 amp Power Drawer connectors are a cost-effective, mixed
power and signal drawer connector. The connectors are used on "N + 1" power supply and inverter systems.
APP's versatile Power Drawer connectors offers the designer a wide variety of options. The 75 amp Power Drawer can be configured with up to
four #8 AWG, nine #12 AWG and twenty-four #20 AWG contacts. Both pin and socket contacts are available with crimp, solder cup or printed circuit
board termination. The 35 amp Power Drawer can be configured with up to eight #12 AWG, eight #16 AWG, four #16 AWG, four #12 AWG
and twenty-one #20 AWG contacts. Both connectors can be cross-mated with competitor product.
The connector's pin contacts can also be specified for first-mate and last-mate connection. This allows the electronic system to be grounded and
mating electronically verified, before the power circuits are energized. The APP Power Drawer connectors also feature integral guide pins, which
correct misalignment during blind mating. Additionally, the connector offers an optional floating mount, reducing the fatigue stress on the connector
during blind mating. The drawer series can be used for a wide range of drawer-type applications such as rectifiers, inverters, mainframe
computers, servers telecommunications and network equipment.
All Data Subject To Change Without Notice
- 43 -
35 amp Power Drawer
®
Connector
Anderson Power Products new line of
power drawer series connectors gives our
customers more selections than ever to
meet their power connector needs. These
cost effective, mixed power and signal
drawer connectors are manufactured using
the same high quality standards that have
made APP a leader in the power connector
industry for years. The drawer series can
be used for a wide range of drawer-type
applications such as rectifiers, mainframe
computers, telecommunications, and
network equipment. If power and signal is
required, let Anderson Power Products be
"Your Best Connection."
FEATURES
• Industry standard contacts
Allows for cross mating with competitive product
• Wide selection of contact
termination
Provides the designer a wide variety of
packaging options
• First-mate and last-mate capability
Grounds and powers the system before mating
of signal circuits
• Integral guide pins
Corrects misalignment during blind mating
PRODUCT SPECIFICATIONS
Electrical
#12
#16
#20
Materials
Mechanical
#12
#16
#20
Contact Plating
ORDERING INFORMATION
Housings Only
- 44 -
35 amp Connector
The following table represents Anderson Power Products recommended strip lengths
for the wire.
Strip Length
Contact Size
Wire Size inches
mm
#20
#24 - #20 .21
5.33
#16
#20 - #16 .27
6.86
#12
#14 - #12 .27
6.86
Temperature Rise (°C)
25
Tooling
The following table represents the crimp tooling recommended for crimp contacts.
Consult APP factory for ordering information.
Size (AWG)
12 to 24
100G1
20
15
10
5
0
0
1
2
Type
MIL-STD
Crimp Tool
M22520/1-01
Turret Head and Locator M22520/1-02
Insertion & Removal Tool Kit (#12, #16, #20 AWG contacts)
DIMENSIONS
Housings Dimensions
inches
mm
-A3.26
82.8
-B3.0
76.2
-C1.33
33.9
-D0.86
21.8
-E0.40
10.2
inches
mm
-F0.25
6.4
-G0.49
12.4
-H1.13
28.7
-I0.40
10.2
-J0.89
22.6
Pin Housing
4
5
6
7
Current ( AMP )
45
40
35
30
25
20
15
10
5
0
8
9
10
1.60
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
Voltage Drop
#12 Contact
All Contacts Energized
5
0
10
15
20
25
30
35
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
Current ( AMP )
Voltage Drop
Temperature Rise
Socket Housing
A
A
B
D E
3
Temperature Rise
Description
Four indent hand tool
Loose crimp piece machine
- semi automatic
Temperature Rise (°C)
Part
Number
PM1000G1
PM1001G1
#20 Contact
All Contacts Energized
Voltage Drop, mV
Wire Strip Length
Voltage Drop, mV
TEMPERATURE RISE CHARTS
WIRE/TOOLING INFORMATION
B
C
D
C
E
F
J
G
G
F
I
H
All Data Subject To Change Without Notice
- 45 -
75 amp Power Drawer
®
Connector
Anderson Power Products new line of
power drawer series connectors gives our
customers more selections than ever to
meet their power connector needs. These
cost effective, mixed power and signal
drawer connectors are manufactured using
the same high quality standards that have
made APP a leader in the power connector
industry for years. The drawer series can
be used for a wide range of drawer-type
applications such as rectifiers, mainframe
computers, telecommunications, and
network equipment. If power and signal is
required, let Anderson Power Products be
"Your Best Connection."
FEATURES
• Industry standard contacts
Allows for cross mating with competitive product
• Wide selection of contact termination
Provides the designer a wide variety of
packaging options
• First-mate and last-mate capability
Grounds and powers the system before mating
of signal circuits
• Integral guide pins
Corrects misalignment during blind mating
• Optional floating mount
Reduces fatiguing stress on connectors during
blindmating
PRODUCT SPECIFICATIONS
ORDERING INFORMATION
Housings Only
Pin Contact
Part
Number
075MPF
075MSP
075MSF
Part
Number
PC20SGN
PC20FGN
PC20LGN
PS20SGN
PS20FGN
PS20LGN
PP20SGN
PP20FGN
PP20LGN
PC12SGH
PC12FGH
PC12LGH
PS12SGH
PS12FGH
PS12LGH
PP12SGH
PP12FGH
PP12LGH
PC12SSN
PC12FSN
PC12LSN
PS12SSN
Description
Pin housing panel float mount
Socket housing flush PCB mount
Socket housing panel float mount
Socket Contacts
Part
Number
SC20-GN
SS20-GN
SP20-GN
SC12-SN
SS12-SN
SP12-SN
SC08-SN
SS08-SN
SP08-SN
* Gold Plating
- 46 -
Termination
Crimp
Solder cup
PCB tail
Crimp
Solder cup
PCB tail
Crimp
Solder cup
PCB tail
Wire
AWG sq. mm
#20
.5
#20
.5
#20
.5
#12
2.5
#12
2.5
#12
2.5
#8
10
#8
10
#8
10
Termination /
Pin Length
Crimp, standard
Crimp, premate
Crimp, postmate
Solder cup, standard
Solder cup, premate
Solder cup, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
Crimp, standard
Crimp, premate
Crimp, postmate
Solder cup, standard
Solder cup, premate
Solder cup, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
Crimp, standard
Crimp, premate
Crimp, postmate
Solder cup, standard
pin contact continued
Wire
AWG
sq. mm
#20
.5
#20
.5
#20
.5
#20
.5
#20
.5
#20
.5
#20
.5
#20
.5
#20
.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12 hp* 2.5
#12
2.5
#12
2.5
#12
2.5
#12
2.5
Part
Number
PS12FSN
PS12LSN
PP12SSN
PP12FSN
PP12LSN
PC08SSN
PC08FSN
PS08SSN
PS08FSN
PP08SSN
PP08FSN
Termination /
Pin Length
Solder cup, premate
Solder cup, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
Crimp, standard
Crimp, premate
Solder cup, standard
Solder cup, premate
PCB tail, standard
PCB tail, premate
AWG
#12
#12
#12
#12
#12
#8
#8
#8
#8
#8
#8
Wire
sq. mm
2.5
2.5
2.5
2.5
2.5
10
10
10
10
10
10
Float Mount Screws
Part
Number
FMS6-32
FMS8-32
FMSM4-07
Description
Float mount shoulder screw 6-32 UNC2A
Float mount shoulder screw 8-32 UNC2A
Float mount shoulder screw M4 x0.7
75 amp Connector
25
inches
0.21
0.27
0.50
mm
5.3
6.9
12.7
Tooling
20
15
10
5
0
The following table represents the crimp tooling recommended for crimp contacts.
Consult APP factory for ordering information.
Size
12 to 24
Description
Four indent hand tool
Loose crimp piece machine
Size
12 AWG to 24 AWG
12 AWG to 24 AWG
Temperature Rise (°C)
Part
Number
PM1000G1
PM1001G1
Type
MIL-STD
Crimp Tool
M22520/1-01
Turret Head and Locator M22520/1-02
Crimp Tool
M22520/23-01
Indenter Head
M22520/23-02
Locator
M22520/23-09
Insertion & Removal Tool Kit (#8, #12, #20 AWG contacts)
8 to 10
100G2
40
35
30
25
20
15
10
5
0
0
1
2
4 5 6 7 8 9 10
Current ( AMP )
Voltage Drop
Temperature Rise
#8 Contact
All Contacts Energized
0
10
DIMENSIONS
inches
mm
-B.81
20.45
-C.40
10.16
-D3.31
84.07
-E3.0
76.2
inches
mm
-F2.53
64.26
-G.49
12.45
-H1.0
25.4
-I.25
6.35
-J.25
6.35
inches
mm
-K.50
12.7
-L.39
9.91
-M.15
3.81
Socket Housing (PCB)
A
B
C
J
E
D
F
M
K
Temperature Rise (°C)
Housing Dimensions
-A1.31
33.27
L
E
45
40
35
30
25
20
15
10
5
0
20
30
40 50 60
70 80
Current ( AMP )
Voltage Drop
Temperature Rise
M
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
#12 Contact
All Contacts Energized
0
5
10
15
20
Current ( AMP )
Temperature Rise
25
30
35
Voltage Drop
J
K
A
B
C
G
J
H
H
D F
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Pin Housing
Socket Housing
A
B
C
3
1.60
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
Voltage Drop, mV
Wire Size
#24 - #20
#14 - #12
#10 - # 8
Temperature Rise (°C)
The following table represents Anderson Power Products recommended strip lengths
for the wire.
Contact Size
#20
#12
#8
#20 Contact
All Contacts Energized
Voltage Drop, mV
Wire Strip Length
Voltage Drop, mV
TEMPERATURE RISE CHARTS
WIRE/TOOLING INFORMATION
E
D F
I
K
All Data Subject To Change Without Notice
- 47 -
Power Drawer
®
Cross Reference
Housing Part Numbers - Pin
75 amp Power Drawer housing part number
Panel float mount housing for crimp contacts
35 amp Power Drawer housing part number
Pin housing #12, #20, #12
Pin housing #12, #20, #16
Pin housing #16, #20, #16
Old Elcon*
Part Number
New Tyco
Part Number
APP
Part Number
261-0006-01100
1648162-1
075MPF
297-08-01100
297-10-01100
297-09-01100
1648203-1
1648205-1
1648204-1
035LDAP
035LDBP
035LDCP
Pin Contacts
Size
Contact Description
Mate
Plating
Old Elcon
Part Number
New Tyco
Part Number
APP
Part Number
#20
Crimp
Standard
Gold
701-14-02109
1650155-1
PC20SGN
#20
Crimp
Premate
Gold
701-64-02109
1650161-1
PC20FGN
#20
Crimp
Postmate
Gold
701-65-02109
1650162-2
PC20LGN
#20
Solder cup
Standard
Gold
707-01-02109
N/A
PS20SGN
#20
Solder cup
Premate
Gold
707-38-02109
N/A
PS20FGN
#20
Solder cup
Postmate
Gold
707-05-02109
N/A
PS20LGN
#20
PCB Tail
Standard
Gold
707-06-02109
1650283-1
PP20SGN
#20
PCB Tail
Premate
Gold
707-39-02109
1650065-1
PP20FGN
#20
PCB Tail
Postmate
Gold
707-40-02109
1650226-1
PP20LGN
#16
Crimp
Standard
Silver
701-13-02107
1650154-1
PC16SSN
#16
Crimp
Premate
Silver
701-23-02107
1650160-1
PC16FSN
#16
Crimp
Postmate
Silver
701-46-02107
1648992-3
PC16LSN
#16
Solder cup
Standard
Silver
707-07-02107
N/A
PS16SSN
#16
Solder cup
Premate
Silver
707-13-02107
N/A
PS16FSN
#16
Solder cup
Postmate
Silver
707-41-02107
N/A
PS16LSN
#16
PCB Tail
Standard
Silver
707-34-02107
1650063-1
PP16SSN
#16
PCB Tail
Premate
Silver
707-42-02107
1650067-1
PP16FSN
#16
PCB Tail
Postmate
Silver
707-43-02107
1650070-1
PP16LSN
#12
Crimp
Standard
Silver
701-12-02107
1650153-1
PC12SSN
#12
Crimp
Premate
Silver
701-15-02107
1650156-1
PC12FSN
#12
Crimp
Postmate
Silver
701-16-02107
1650157-1
PC12LSN
#12
Solder cup
Standard
Silver
707-14-02107
N/A
PS12SSN
#12
Solder cup
Premate
Silver
707-44-02107
N/A
PS12FSN
#12
Solder cup
Postmate
Silver
707-45-02107
N/A
PS12LSN
#12
PCB Tail
Standard
Silver
707-16-02107
1650060-1
PP12SSN
#12
PCB Tail
Premate
Silver
707-47-02107
1650074-2
PP12LFN
#12
PCB Tail
Postmate
Silver
707-46-02107
1650073-2
PP12LSN
#8
Crimp
Standard
Silver
701-11-02107
1650152-3
PC08SSN
#8
PCB Tail
Standard
Silver
709-75-02107
1650462-2
PP08SSN
* Elcon is a registered trademark of Tyco / Electronics
- 48 -
Power Drawer Cross Reference
Housing Part Numbers - Socket
75 amp Power Drawer Housing Part Number
Old Elcon*
New Tyco
APP
Part Number
Part Number
Part Number
Panel float mount housing for crimp contacts
262-0006-01100
1648167-1
075MSF
Flush PCB mount housing for PCB tail/solder contacts
262-0007-01100
1648168-1
075MSP
Socket housing #12, #20, #12
298-08-01100
1648206-1
035LDAS
Socket housing #12, #20, #16
298-10-01100
1648208-1
035LDBS
Socket housing #16, #20, #16
298-09-01100
1648207-1
035LDCS
Old Elcon
New Tyco
APP
35 amp Power Drawer housing part number
Socket Contacts
Size
Contact Description
Mate
Plating
Part Number
Part Number
Part Number
#20
Crimp
N/A
Gold
702-92-01109
1648325-1
SC20-GN
#20
Solder Cup
N/A
Gold
708-66-01109
N/A
SS20-GN
#16
PCB Tail
N/A
Gold
708-68-01109
1648382-1
SP20-GN
#16
Crimp
N/A
Silver
702-33-01107
1648319-1
SC16-SN
#16
Solder Cup
N/A
Silver
708-12-01107
N/A
SS16-SN
#12
PCB Tail
N/A
Silver
708-70-01107
1648383-1
SP16-SN
#12
Crimp
N/A
Silver
702-32-01107
1648318-1
SC12-SN
#12
Hot plug crimp
N/A
Gold
708-73-01109
1648384-1
SC12-GH
#12
Solder Cup
N/A
Silver
708-21-01107
N/A
SS12-SN
#12
Hot plug solder
N/A
Gold
708-76-01109
N/A
SS12-GH
#12
PCB tail
N/A
Silver
708-23-01107
1648374-1
SP12-SN
#8
Hot plug PCB
N/A
Gold
708-77-01109
1648387-1
SP12-GH
#8
Crimp
N/A
Silver
702-31-01107
1648317-1
SC08-SN
#8
Solder cup
N/A
Silver
708-27-01107
N/A
SS08-SN
#8
PCB Tail
N/A
Silver
709-81-01107
1648400-1
SP08-SN
Description
Elcon
Part Number
APP
Part Number
Float Mount Shoulder Screw 6-32 UNC2A
902-84-02113
FMS6-32
Float Mount Shoulder Screw 8-32 UNC2A
902-83-02113
FMS8-32
Float Mount Shoulder Screw M4 x0.7
903-19-02113
FMSM4-07
Float Mount Screws
* Elcon is a registered trademark of Tyco / Electronics
All Data Subject To Change Without Notice
- 49 -
PowerMod
®
Connector Family Part Number Configurator
- 50 -
PowerMod
®
Connector Family
FEATURES
• High performance #16 contact
PRODUCT RANGE
Rated to 30 amps per UL 1977 and IEC512-3 test 5a
• Mechanical polarized housings
Housings only mate one-way, ensuring proper circuit mating
• PCB, panel or cable mounting
Product flexibility for a wide variety of system packaging
• Optional positive latches and back shells
Provides additional safety and security
Current Rating (Amperes)
Voltage Ratings (Volts AC/DC)
Contact Wire Range (AWG)
(mm²) *
Number of Poles
AVG Contact Resistance (micro-ohms)
Dielectric Withstanding Voltage
Durability
Operating Temperature Range °C
°F
Flammability Rating of Housing Material
• Optional sequential contact mating
Up to 4 pin contact lengths can be specified to create Make First / Break Last
and Make Last / Break First circuits
30
600
#24 to #12
0.25 to 4.0
3 to 30
3 milliohms
2200 V
To 1,000 cycles
-55° to 180°
-67° to 356°
UL94 V-0
* Stranding, IEC class 5 or lower
PRODUCT INFORMATION
The Anderson Power Product's PowerMod® connector family was developed to provide a high density power connector system with maximum
design flexibility.
The product family is available in 13 sizes:
• Single row 3, 4, 6 and 8 circuit connector
• Two row 6, 8, 12 and 16 circuit connectors
• Three row 9, 12, 18, 24 and 30 circuit connectors
The PowerMod® connector family can be configured for almost any application;
• Male PCB solder mount straight and right angle
• Female PCB solder mount straight and right angle
• Male cable to cable straight
• Female cable to cable straight
The product family also offers optional positive latches, back shells and panel mounting clips.
The PowerMod® connector family offers even more application flexibility with up to four sequential pin mating options for Mate First / Break Last
and Make Last / Break First circuits.
All Data Subject To Change Without Notice
- 51 -
PowerMod
®
One Row - Female
- 52 -
One Row Cable Connector (female)
1 Row
Current vs Temperature Rise
100
90
80
70
60
50
40
30
20
10
0
Temperature (°C)
Temperature (°C)
TEMPERATURE CHARTS
0
5
10
15
20
25
1 Row
Ambient Temperature De-rating
200
190
180
170
160
150
140
130
120
110
100
30
0
5
10
Amps
4mm²
12AWG
4mm²
3 circuits all energized
15
20
Amps
12AWG
25
30
3 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
CONTACTS
1 - 03
1 - 04
1 - 06
1 - 08
A
-Amm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
10.4
(0.41)
9.4
(0.37)
23.4
(0.92)
9.0
(0.35)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM103FOOLOO
PM104FOOLOO
PM106FOOLOO
PM108FOOLOO
Part
Number
PM103FOOLMC
PM104FOOLMC
PM106FOOLMC
PM108FOOLMC
Part
Number
PM103FOOLCH
PM104FOOLCH
PM106FOOLCH
PM108FOOLCH
Description
1x3 FEMALE Cable Connector
1x4 FEMALE Cable Connector
1x6 FEMALE Cable Connector
1x8 FEMALE Cable Connector
Description
1x3 FEMALE Cable Connector
1x4 FEMALE Cable Connector
1x6 FEMALE Cable Connector
1x8 FEMALE Cable Connector
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM103FOOLSC
PM104FOOLSC
PM106FOOLSC
PM108FOOLSC
Part
Number
PM103FOOLPC
PM104FOOLPC
PM106FOOLPC
PM108FOOLPC
Description
1x3 FEMALE Cable Connector
1x4 FEMALE Cable Connector
1x6 FEMALE Cable Connector
1x8 FEMALE Cable Connector
Description
1x3 FEMALE Cable Connector
1x4 FEMALE Cable Connector
1x6 FEMALE Cable Connector
1x8 FEMALE Cable Connector
Description
1x3 FEMALE Cable Connector
1x4 FEMALE Cable Connector
1x6 FEMALE Cable Connector
1x8 FEMALE Cable Connector
- 53 -
One Row Right Angle PCB (female)
DIMENSIONS - mm(in.)
1 Row - PCB Right Angle Connector
1 Row - PCB Hole Layout For Right Angle Connector
ROWS
CONTACTS
A
1 - 03
1 - 04
1 - 06
1 - 08
28.5
33.5
43.5
53.5
L1
mm in.
1.12 10
1.32 15
1.71 25
2.11 35
0.39
0.59
0.98
1.38
L2
mm in.
22.3
27.3
37.3
47.3
Finished hole
1.6 (0.06)
5.0 (0.20)
2.5 (0.10)
ORDERING INFORMATION
With Latch
Part
Number
PM103FRALOO
PM104FRALOO
PM106FRALOO
PM108FRALOO
No Latch
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Part
Number
PM103FRAOOO
PM104FRAOOO
PM106FRAOOO
PM108FRAOOO
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Snap Bracket & Latch
Snap Bracket & No Latch
Part
Number
PM103FRALSB
PM104FRALSB
PM106FRALSB
PM108FRALSB
Part
Number
PM103FRAOSB
PM104FRAOSB
PM106FRAOSB
PM108FRAOSB
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Bracket With Hole & Latch
Bracket With Hole & No Latch
Part
Number
PM103FRALHB
PM104FRALHB
PM106FRALHB
PM108FRALHB
Part
Number
PM103FRAOHB
PM104FRAOHB
PM106FRAOHB
PM108FRAOHB
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 54 -
0.88
1.07
1.47
1.86
10.4
(0.41)
9.4
(0.37)
3.7 (0.15)
A
mm in.
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
One Row Straight PCB (female)
DIMENSIONS - mm(in.)
1 Row - PCB Hole Layout For Straight Solder Connector
1 Row - PCB Straight Solder Connector
A
9.4
(0.37)
3.7
(0.15)
15.2
(0.60)
5.0 (0.20)
1.6 (0.06)
ROWS
CONTACTS
1 - 03
1 - 04
1 - 06
1 - 08
A
mm in.
28.5
33.5
43.5
53.5
L1
mm in.
1.12 10
1.32 15
1.71 25
2.11 35
0.39
0.59
0.98
1.38
L2
mm in.
22.3
27.3
37.3
47.3
0.88
1.07
1.47
1.86
Finished hole
10.4
(0.41)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM103FBALOO
PM104FBALOO
PM106FBALOO
PM108FBALOO
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Part
Number
PM103FBAOOO
PM104FBAOOO
PM106FBAOOO
PM108FBAOOO
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Push On PCB Fastener & Latch
Push On PCB Fastener & No Latch
Part
Number
PM103FBALSP
PM104FBALSP
PM106FBALSP
PM108FBALSP
Part
Number
PM103FBAOSP
PM104FBAOSP
PM106FBAOSP
PM108FBAOSP
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM103FBALST
PM104FBALST
PM106FBALST
PM108FBALST
Part
Number
PM103FBAOST
PM104FBAOST
PM106FBAOST
PM108FBAOST
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
1x3 FEMALE
1x4 FEMALE
1x6 FEMALE
1x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
All Data Subject To Change Without Notice
- 55 -
PowerMod
®
One Row - Male
- 56 -
One Row Cable Connector (male)
1 Row
Current vs Temperature Rise
100
90
80
70
60
50
40
30
20
10
0
Temperature (°C)
Temperature (°C)
TEMPERATURE CHARTS
0
5
10
15
20
25
30
1 Row
Ambient Temperature De-rating
200
190
180
170
160
150
140
130
120
110
100
0
5
10
Amps
4mm²
12AWG
4mm²
3 circuits all energized
15
20
Amps
12AWG
25
30
3 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
CONTACTS
1 - 03
1 - 04
1 - 06
1 - 08
-Amm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
A
10.4
(0.41)
9.4
(0.37)
22.1
(0.87)
7.9
(0.31)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM103MOOLOO
PM104MOOLOO
PM106MOOLOO
PM108MOOLOO
Part
Number
PM103MOOLMC
PM104MOOLMC
PM106MOOLMC
PM108MOOLMC
Part
Number
PM103MOOLCH
PM104MOOLCH
PM106MOOLCH
PM108MOOLCH
Description
1x3 PIN Cable Connector
1x4 PIN Cable Connector
1x6 PIN Cable Connector
1x8 PIN Cable Connector
Description
1x3 PIN Cable Connector
1x4 PIN Cable Connector
1x6 PIN Cable Connector
1x8 PIN Cable Connector
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM103MOOLSC
PM104MOOLSC
PM106MOOLSC
PM108MOOLSC
Part
Number
PM103MOOLPC
PM104MOOLPC
PM106MOOLPC
PM108MOOLPC
Description
1x3 PIN Cable Connector
1x4 PIN Cable Connector
1x6 PIN Cable Connector
1x8 PIN Cable Connector
Description
1x3 PIN Cable Connector
1x4 PIN Cable Connector
1x6 PIN Cable Connector
1x8 PIN Cable Connector
Description
1x3 PIN Cable Connector
1x4 PIN Cable Connector
1x6 PIN Cable Connector
1x8 PIN Cable Connector
- 57 -
One Row Right Angle PCB (male)
DIMENSIONS - mm(in.)
1 Row - PCB Right Angle Connector
1 Row - PCB Hole Layout For Right Angle Connector
ROWS
CONTACTS
A
9.4
(0.37)
3.7 (0.15)
15.2
(0.60)
1 - 03
1 - 04
1 - 06
1 - 08
A
mm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
L1
mm in.
L2
mm in.
10
15
25
35
22.3
27.3
37.3
47.3
0.39
0.59
0.98
1.38
Finished hole
10.4
(0.41)
2.5 (0.10)
0.88
1.07
1.47
1.86
1.6 (0.06)
5.0 (0.20)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM103MRALOO
PM104MRALOO
PM106MRALOO
PM108MRALOO
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
Part
Number
PM103MRAOOO
PM104MRAOOO
PM106MRAOOO
PM108MRAOOO
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
Right Angle PCB Snap Bracket & Latch
Right Angle PCB Snap Bracket & No Latch
Part
Number
PM103MRALSB
PM104MRALSB
PM106MRALSB
PM108MRALSB
Part
Number
PM103MRAOSB
PM104MRAOSB
PM106MRAOSB
PM108MRAOSB
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
Right Angle PCB Bracket With Hole & Latch
Right Angle PCB Bracket With Hole & No Latch
Part
Number
PM103MRALHB
PM104MRALHB
PM106MRALHB
PM108MRALHB
Part
Number
PM103MRAOHB
PM104MRAOHB
PM106MRAOHB
PM108MRAOHB
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
Description
1x3 PIN Right Angle PCB Solder
1x4 PIN Right Angle PCB Solder
1x6 PIN Right Angle PCB Solder
1x8 PIN Right Angle PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 58 -
One Row Straight PCB (male)
DIMENSIONS - mm(in.)
1 Row - PCB Straight Solder Connector
1 Row - PCB Hole Layout For Straight Solder Connector
A
9.4
(0.37)
3.7
(0.15)
15.2
(0.60)
5.0 (0.20)
ROWS
CONTACTS
1 - 03
1 - 04
1 - 06
1 - 08
A
mm in.
28.5
33.5
43.5
53.5
L1
mm in.
1.12 10
1.32 15
1.71 25
2.11 35
0.39
0.59
0.98
1.38
L2
mm in.
22.3
27.3
37.3
47.3
0.88
1.07
1.47
1.86
1.6 (0.06)
10.4
(0.41)
ORDERING INFORMATION
With Latch
Part
Number
PM103MBALOO
PM104MBALOO
PM106MBALOO
PM108MBALOO
No Latch
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
Part
Number
PM103MBAOOO
PM104MBAOOO
PM106MBAOOO
PM108MBAOOO
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
Push On PCB Fastener & Latch
Push On PCB Fastener & No Latch
Part
Number
PM103MBALSP
PM104MBALSP
PM106MBALSP
PM108MBALSP
Part
Number
PM103MBAOSP
PM104MBAOSP
PM106MBAOSP
PM108MBAOSP
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM103MBALST
PM104MBALST
PM106MBALST
PM108MBALST
Part
Number
PM103MBAOST
PM104MBAOST
PM106MBAOST
PM108MBAOST
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
Description
1x3 PIN Straight PCB Solder
1x4 PIN Straight PCB Solder
1x6 PIN Straight PCB Solder
1x8 PIN Straight PCB Solder
All Data Subject To Change Without Notice
- 59 -
PowerMod
®
Two Row - Female
The PowerMod® connector family offers
minimum size and high power. The high
performance contacts and insulator are
rated for 30 amps continuous. Applications
requiring lower operating temperatures can
be de-rated using our current-temperature
chart.
• High performance contacts
Rated to 30 amps per IEC 512-3
• Mechanically polarized housings
Only mate one-way, ensuring proper mating
The two row female PowerMod connectors
are offered in 6, 8, 12 and 16 circuit sizes.
The connectors are available with straight
crimp, straight PCB or right angle PCB
contacts.
• High reliability positive retention
latches
Are made from stainless steel to provide optimum
performance
APP connectors are manufactured using
the finest materials and world-class
manufacturing processes. They embody
the highest quality in the industry and meet
all applicable industry standards.
• PCB, panel or cable mounting
A wide variety of contact styles with optional
mounting brackets, panel clips and back-shell
hoods provide broad design flexibility
Current rating
Connect/Disconnect Cycles
IEC 512-3, U
30 Amps
oltage Rating U
600 V
(AC/DC)
Creepage/Clearance Distance
3.2 mm (.125") Min
Contact Resistance per IEC 512-2
3 milliohms
Dielectric Strength per IEC 512-2
2200 V
Contact WIre Range (A
#24 to #12
0.25 to 4.0
²
Operating emperature Range
No Load per IEC 512-5
1000 cycles
Mating/Unmating Force per IEC 512-13
10 oz (3N) avg.
Contact Retention per IEC 512-8
18 lb (80N) Crimps
9 lb (40N) PCB Connector
to 180
to 356
Insulator
PPS UL94 -0, material group
Socket Body
Copper allo , 200 µ inch Sn Bright over Ni
Socket Contact
BeCu, 30 µ inch Au over Ni
Retention Clips
Stainless steel
Hoods
V
PowerMod Part Number Plan - Two Row Female
Series
P
Rows
M
2
# Poles
0
Gender Contact
6
F
B
2
06, 08, 12, 16 Poles
F - Female
OO - None (Crimp contacts ordered separately)
BA - Straight PCB Solder Standard Length-RoHS
RA - R/A PCB Solder Standard Length-RoHS
A
Latch
L
Mounting
C
H
Customized Connector
-
X
X
X
Consult factory for options
OO - None
SB - R/ PCB Snap Bracke
HB - R/ PCB Bracket with Hol
- Self-tapping screws for straight PCB moun
- Push in fastner for straight PCB moun
CH - With clam-shell hood
PC - Panel Cli
MC - Mounting Cli
SC - Screw for 1.6mm panel mount
- Connector with latch (standard for contact type OO
O - No latch
- 60 -
Crimp Contacts
Part
Number
PM16S2024S32
PM16S1620S32
PM16S1416S32
PM16S12S32
Description
Socket WG 24-2
Socket WG 20-1
Socket WG 16-1
Socket WG 1
ooling
Part
Number
PM1000G1
PM1001G1
PM1002G1
PM1003G1
Description
Four indent hand tool
Loose crimp piece machine
- semi automatic
Contact insertion tool
Contact extraction tool
Two Row Cable Connector (female)
200
180
160
140
120
100
80
60
40
20
0
Temperature (°C)
Temperature (°C)
TEMPERATURE RISE CHARTS
2 Row
Current vs Temperature Rise
0
5
10
4mm²
15
Amps
12AWG
20
25
30
200
180
160
140
120
100
80
60
40
20
0
2 Row
Ambient Temperature De-rating
0
5
10
Amps
12AWG
4mm²
16 circuits all energized
15
20
25
30
16 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
CONTACTS
2 - 06
2 - 08
2 - 12
2 - 16
-Amm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
A
15.4
(0.61)
9.4
(0.37)
23.4
(0.92)
9.0
(0.35)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM206FOOLOO
PM208FOOLOO
PM212FOOLOO
PM216FOOLOO
Part
Number
PM206FOOLMC
PM208FOOLMC
PM212FOOLMC
PM216FOOLMC
Part
Number
PM206FOOLCH
PM208FOOLCH
PM212FOOLCH
PM216FOOLCH
Description
2x3 FEMALE Cable Connector
2x4 FEMALE Cable Connector
2x6 FEMALE Cable Connector
2x8 FEMALE Cable Connector
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM206FOOLSC
PM208FOOLSC
PM212FOOLSC
PM216FOOLSC
Part
Number
PM206FOOLPC
PM208FOOLPC
PM212FOOLPC
PM216FOOLPC
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
- 61 -
Two Row Right Angle PCB (female)
DIMENSIONS - mm(in.)
2 Row - PCB Right Angle Connector
2 Row - PCB Hole Layout For Right Angle Connector
A
3.7 (0.15)
15.2
(0.60)
ROWS
CONTACTS
2 - 06
2 - 08
2 - 12
2 - 16
A
mm in.
28.5
33.5
43.5
53.5
L1
mm in.
1.12 10
1.32 15
1.71 25
2.11 35
0.39
0.59
0.98
1.38
L2
mm in.
22.3
27.3
37.3
47.3
0.88
1.07
1.47
1.86
Finished hole
9.4
(0.37)
15.4
(0.61)
2.5 (0.10)
1.6 (0.06)
5.0 (0.20)
5.0 (0.20)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM206FRALOO
PM208FRALOO
PM212FRALOO
PM216FRALOO
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Part
Number
PM206FRAOOO
PM208FRAOOO
PM212FRAOOO
PM216FRAOOO
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Snap Bracket & Latch
Right Angle PCB Snap Bracket & No Latch
Part
Number
PM206FRALSB
PM208FRALSB
PM212FRALSB
PM216FRALSB
Part
Number
PM206FRAOSB
PM208FRAOSB
PM212FRAOSB
PM216FRAOSB
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Bracket With Hole & Latch
Right Angle PCB Bracket With Hole & No Latch
Part
Number
PM206FRALHB
PM208FRALHB
PM212FRALHB
PM216FRALHB
Part
Number
PM206FRAOHB
PM208FRAOHB
PM212FRAOHB
PM216FRAAHB
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 62 -
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Two Row Straight PCB (female)
DIMENSIONS - mm(in.)
2 Row - PCB Straight Solder Connector
A
9.4
(0.37)
15.2
(0.60)
5.0 (0.20)
1.6 (0.06)
2 Row - PCB Hole Layout For Straight Solder Connector
3.7
(0.15)
5.0 (0.20)
ROWS
CONTACTS
2 - 06
2 - 08
2 - 12
2 - 16
A
mm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
L1
mm in.
L2
mm in.
10
15
25
35
22.3
27.3
37.3
47.3
0.39
0.59
0.98
1.38
0.88
1.07
1.47
1.86
Finished hole
15.4
(0.61)
ORDERING INFORMATION
With Latch
Part
Number
PM206FBALOO
PM208FBALOO
PM212FBALOO
PM216FBALOO
No Latch
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Part
Number
PM206FBAOOO
PM208FBAOOO
PM212FBAOOO
PM216FBAOOO
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Push on PCB Fastener & Latch
Push on PCB Fastener & No Latch
Part
Number
PM206FBALSP
PM208FBALSP
PM212FBALSP
PM216FBALSP
Part
Number
PM206FBAOSP
PM208FBAOSP
PM212FBAOSP
PM216FBAOSP
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM206FBALST
PM208FBALST
PM212FBALST
PM216FBALST
Part
Number
PM206FBAOST
PM208FBAOST
PM212FBAOST
PM216FBAOST
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
2x3 FEMALE
2x4 FEMALE
2x6 FEMALE
2x8 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
All Data Subject To Change Without Notice
- 63 -
PowerMod
®
Two Row - Male
The PowerMod® connector family offers
minimum size and high power. The high
performance contacts and insulator are
rated for 30 amps continuous. Applications
requiring lower operating temperatures can
be de-rated using our current-temperature
chart.
FEATURES
• Mechanically polarized housings
Only mate one-way, ensuring proper mating
• High reliability positive retention
latches
Are made from stainless steel to provide optimum
performance
The three row male PowerMod connectors
are offered in 6, 8, 12 and 16 circuit sizes.
The connectors are available with straight
crimp, straight PCB or right angle PCB
contacts.
• PCB, panel or cable mounting
A wide variety of contact styles with optional
mounting brackets, panel clips and back-shell
hoods provide broad design flexibility
APP connectors are manufactured using
the finest materials and world-class
manufacturing processes. They embody
the highest quality in the industry and meet
all applicable industry standards.
• Optional sequential contact mating
4 pin contact lengths can be custom specified for
make-first/break-last or make-last/break-first circuits
SPECIFICATIONS
Mechanical
Electrical
Current rating
IEC 512-3, UL 1977
Voltage Rating UL & CSA
30 Amps
600 Volts (AC/DC)
3.2 mm (.125") Min
3 milliohms
2200 V
#24 to #12
0.25 to 4.0
-55° to 180°
-67° to 356°
Creepage/Clearance Distance
Contact Resistance per IEC 512-2
Dielectric Strength per IEC 512-2
Contact WIre Range (AWG)
(mm²) *
Operating Temperature Range °C
°F
Connect/Disconnect Cycles
No Load per IEC 512-5
Mating/Unmating Force per IEC 512-13
Contact Retention per IEC 512-8
Materials
Insulator
Pins
Tail Solder (PCB contacts)
Retention Clips
Hoods
1000 cycles
10 oz (3N) avg.
18 lb (80N) Crimps
9 lb (40N) PCB Connector
PPS UL94 V-0, material group IIIa
Copper alloy, 10 µ inch Au over 50 Ni
Sn/Ag/Cu (lead free)
Stainless steel
PBT UL94 V-0
ORDERING INFORMATION
Crimp Contacts
PowerMod Part Number Plan - Two Row Male
Series
P
Rows
M
2
# Poles
0
6
Gender
M
Contact
B
A
Latch
L
2
Mounting
C
H
Customized Connector
-
X
X
X
Consult factory for options
OO - None
SB - R/A PCB Snap Bracket
HB - R/A PCB Bracket with Hole
ST - Self-tapping screws for straight PCB mount
SP - Push in fastner for straight PCB mount
CH - With clam-shell hood
PC - Panel Clip
MC - Mounting Clip
SC - Screw for 1.6mm panel mount
06, 08, 12, 16 Poles
M - Male
OO - None (Crimp contacts ordered separately)
BA - Straight PCB Solder Standard Length-RoHS
RA - R/A PCB Solder Standard Length-RoHS
L - Connector with latch (standard for contact type OO)
O - No latch
Tooling
Part
Number
PM1000G1
PM1001G1
- 64 -
Description
Four indent hand tool
Loose crimp piece machine (semi/auto)
Part
Number
PM1002G1
PM1003G1
Description
Contact insertion tool
Contact extraction tool
Part
Number
Standard Legth 7.7mm
PM16P2024S30
PM16P1620S30
PM16P1416S30
PM16P12S30
Pre-Mate 9.3mm
PM16P2024A30
PM16P1620A30
PM16P1416A30
PM16P12A30
Pre-Mate 8.5mm
PM16P2024B30
PM16P1620B30
PM16P1416B30
PM16P12B30
Post-Mate 6.6mm
PM16P2024C30
PM16P1620C30
PM16P1416C30
PM16P12C30
Description
AWG 24-20
AWG 20-16
AWG 16-14
AWG 12
AWG 24-20
AWG 20-16
AWG 16-14
AWG 12
AWG 24-20
AWG 20-16
AWG 16-14
AWG 12
AWG 24-20
AWG 20-16
AWG 16-14
AWG 12
Two Row Cable Connector (male)
200
180
160
140
120
100
80
60
40
20
0
2 Row
Current vs Temperature Rise
Temperature (°C)
Temperature (°C)
TEMPERATURE CHARTS
0
5
10
4mm²
15
20
Amps
12AWG
25
30
200
180
160
140
120
100
80
60
40
20
0
2 Row
Ambient Temperature De-rating
0
5
10
Amps
12AWG
4mm²
16 circuits all energized
15
20
25
30
16 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
CONTACTS
2 - 06
2 - 08
2 - 12
2 - 16
-Amm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
A
15.4
(0.61)
9.4
(0.37)
23.4
(0.92)
9.0
(0.35)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM206MOOLOO
PM208MOOLOO
PM212MOOLOO
PM216MOOLOO
Part
Number
PM206MOOLMC
PM208MOOLMC
PM212MOOLMC
PM216MOOLMC
Part
Number
PM206MOOLCH
PM208MOOLCH
PM212MOOLCH
PM216MOOLCH
Description
2x3 MALE Cable Connector
2x4 MALE Cable Connector
2x6 MALE Cable Connector
2x8 MALE Cable Connector
Description
2x3 MALE Cable Connector
2x4 MALE Cable Connector
2x6 MALE Cable Connector
2x8 MALE Cable Connector
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM206MOOLSC
PM208MOOLSC
PM212MOOLSC
PM216MOOLSC
Part
Number
PM206MOOLPC
PM208MOOLPC
PM212MOOLPC
PM216MOOLPC
Description
2x3 MALE Cable Connector
2x4 MALE Cable Connector
2x6 MALE Cable Connector
2x8 MALE Cable Connector
Description
2x3 MALE Cable Connector
2x4 MALE Cable Connector
2x6 MALE Cable Connector
2x8 MALE Cable Connector
Description
2x3 MALE Cable Connector
2x4 MALE Cable Connector
2x6 MALE Cable Connector
2x8 MALE Cable Connector
- 65 -
Two Row Right Angle PCB (male)
DIMENSIONS - mm(in.)
2 Row - PCB Right Angle Connector
2 Row - PCB Hole Layout For Right Angle Connector
ROWS
CONTACTS
A
9.4
(0.37)
2 - 06
2 - 08
2 - 12
2 - 16
A
mm in.
28.5
33.5
43.5
53.5
L1
mm in.
1.12 10
1.32 15
1.71 25
2.11 35
0.39
0.59
0.98
1.38
L2
mm in.
22.3
27.3
37.3
47.3
0.88
1.07
1.47
1.86
15.2
(0.60)
3.7 (0.15)
Finished hole
15.4
(0.61)
2.5 (0.10)
5.0 (0.20)
1.6 (0.06)
5.0 (0.20)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM206MRALOO
PM208MRALOO
PM212MRALOO
PM216MRALOO
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
Part
Number
PM206MRAOOO
PM208MRAOOO
PM212MRAOOO
PM216MRAOOO
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
Right Angle PCB Snap Bracket & Latch
Right Angle Latch PCB Snap Bracket & No Latch
Part
Number
PM206MRALSB
PM208MRALSB
PM212MRALSB
PM216MRALSB
Part
Number
PM206MRAOSB
PM208MRAOSB
PM212MRAOSB
PM216MRAOSB
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
Right Angle PCB Bracket With Hole & Latch
Right Angle PCB Bracket With Hole & No Latch
Part
Number
PM206MRALHB
PM208MRALHB
PM212MRALHB
PM216MRALHB
Part
Number
PM206MRAOHB
PM208MRAOHB
PM212MRAOHB
PM216MRAOHB
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
Description
2x3 MALE Right Angle PCB Solder
2x4 MALE Right Angle PCB Solder
2x6 MALE Right Angle PCB Solder
2x8 MALE Right Angle PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 66 -
Two Row Straight PCB (male)
DIMENSIONS - mm(in.)
2 Row - PCB Straight Solder Connector
A
9.4
(0.37)
3.7
(0.15)
15.2
(0.60)
5.0 (0.20)
1.6 (0.06)
2 Row - PCB Hole Layout For Straight Solder Connector
ROWS
CONTACTS
2 - 06
2 - 08
2 - 12
2 - 16
A
mm in.
28.5
33.5
43.5
53.5
1.12
1.32
1.71
2.11
L1
mm in.
L2
mm in.
10
15
25
35
22.3
27.3
37.3
47.3
0.39
0.59
0.98
1.38
0.88
1.07
1.47
1.86
5.0 (0.20)
Finished hole
15.4
(0.61)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM206MBALOO
PM208MBALOO
PM212MBALOO
PM216MBALOO
Description
2x3 MALE Straight PCB Solder
2x4 MALE Straight PCB Solder
2x6 MALE Straight PCB Solder
2x8 MALE Straight PCB Solder
Part
Number
PM206MBAOOO
PM208MBAOOO
PM212MBAOOO
PM216MBAOOO
Description
2x3 PIN Straight PCB Solder
2x4 PIN Straight PCB Solder
2x6 PIN Straight PCB Solder
2x8 PIN Straight PCB Solder
Push On PCB Fastener & Latch
Push On PCB Fastener & No Latch
Part
Number
PM206MBALSP
PM208MBALSP
PM212MBALSP
PM216MBALSP
Part
Number
PM206MBAOSP
PM208MBAOSP
PM212MBAOSP
PM216MBAOSP
Description
2x3 MALE Straight PCB Solder
2x4 MALE Straight PCB Solder
2x6 MALE Straight PCB Solder
2x8 MALE Straight PCB Solder
Description
2x3 PIN Straight PCB Solder
2x4 PIN Straight PCB Solder
2x6 PIN Straight PCB Solder
2x8 PIN Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM206MBALST
PM208MBALST
PM212MBALST
PM216MBALST
Part
Number
PM206MBAOST
PM208MBAOST
PM212MBAOST
PM216MBAOST
Description
2x3 MALE Straight PCB Solder
2x4 MALE Straight PCB Solder
2x6 MALE Straight PCB Solder
2x8 MALE Straight PCB Solder
Description
2x3 PIN Straight PCB Solder
2x4 PIN Straight PCB Solder
2x6 PIN Straight PCB Solder
2x8 PIN Straight PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
All Data Subject To Change Without Notice
- 67 -
PowerMod
®
Three Row - Female
FEATURES
The PowerMod® connector family offers
minimum size and high power. The high
performance contacts and insulator are
rated for 30 amps continuous. Applications
requiring lower operating temperatures can
be de-rated using our current-temperature
chart.
• High performance contacts
Rated to 30 amps per IEC 512-3
• Mechanically polarized housings
Only mate one-way, ensuring proper mating
The three row female PowerMod connectors
are offered in 9, 12, 18, 24 and 30 circuit
sizes. The connectors are available with
straight crimp, straight PCB or right angle
PCB contacts.
• High reliability positive retention
latches
Are made from stainless steel to provide optimum
performance
APP connectors are manufactured using the
finest materials and world-class
manufacturing processes. They embody the
highest quality in the industry and meet all
applicable industry standards.
• PCB, panel or cable mounting
A wide variety of contact styles with optional
mounting brackets, panel clips and back-shell
hoods provide broad design flexibility
SPECIFICATIONS
Electrical
Mechanical
Current rating
Connect/Disconnect Cycles
30 Amps
No Load per IEC 512-5
1000 cycles
Voltage Rating UL & CSA
IEC 512-3, UL 1977
600 Volts (AC/DC)
Mating/Unmating Force per IEC 512-13
10 oz (3N) avg.
Creepage/Clearance Distance
3.2 mm (.125") Min
Contact Retention per IEC 512-8
18 lb (80N) Crimps
Contact Resistance per IEC 512-2
3 milliohms
Dielectric Strength per IEC 512-2
2200 V
Materials
Contact Wire Range (AWG)
(mm²) *
#24 to #12
0.25 to 4.0
Insulator
Socket Body
Copper alloy, 200 µ inch Sn Bright over Ni
Operating Temperature Range °C
°F
-55° to 180°
-67° to 356°
Socket Contact
BeCu, 30 µ inch Au over Ni
Retention Clips
Stainless steel
Hoods
PBT UL94 V-0
9 lb (40N) PCB Connector
PPS UL94 V-0, material group IIIa
ORDERING INFORMATION
PowerMod Part Number Plan - Three Row Female
Series
P
Rows
M
3
# Poles
0
9
Gender
F
Contact
B
3
09, 12, 18, 24, 30 Poles
F - Female
OO - None (Crimp contacts ordered separately)
BA - Straight PCB Solder Standard Length-RoHS
RA - R/A PCB Solder Standard Length-RoHS
A
Latch
L
Crimp Contacts
Mounting
C
H
Customized Connector
-
X
X
X
Consult factory for options
OO - None
SB - R/A PCB Snap Bracket
HB - R/A PCB Bracket with Hole
ST - Self-tapping screws for straight PCB mount
SP - Push in fastener for straight PCB mount
CH - With clam-shell hood
PC - Panel Clip
MC - Mounting Clip
SC - Screw for 1.6mm panel mount
L - Connector with latch (standard for contact type OO)
O - No latch
- 68 -
Part
Number
PM16S2024S32
PM16S1620S32
PM16S1416S32
PM16S12S32
Description
Socket AWG 24-20
Socket AWG 20-16
Socket AWG 16-14
Socket AWG 12
Tooling
Part
Number
PM1000G1
PM1001G1
PM1002G1
PM1003G1
Description
Four indent hand tool
Loose crimp piece machine
- semi automatic
Contact insertion tool
Contact extraction tool
Three Row Cable Connector (female)
3 Row
Current vs Temperature Rise
200
180
160
140
120
100
80
60
40
20
0
Temperature (°C)
Temperature (°C)
TEMPERATURE RISE CHARTS
0
5
10
4mm²
15
Amps
12AWG
20
25
30
200
180
160
140
120
100
80
60
40
20
0
3 Row
Ambient Temperature De-rating
0
30 circuits all energized
5
10
4mm²
15
Amps
12AWG
20
25
30
30 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
A
CONTACTS mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
A
20.4
(0.80)
9.4
(0.37)
23.4
(0.92)
9.0
(0.35)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM309FOOLOO
PM312FOOLOO
PM318FOOLOO
PM324FOOLOO
PM330FOOLOO
Part
Number
PM309FOOLMC
PM312FOOLMC
PM318FOOLMC
PM324FOOLMC
PM330FOOLMC
Part
Number
PM309FOOLCH
PM312FOOLCH
PM318FOOLCH
PM324FOOLCH
PM330FOOLCH
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM309FOOLSC
PM312FOOLSC
PM318FOOLSC
PM324FOOLSC
PM330FOOLSC
Part
Number
PM309FOOLPC
PM312FOOLPC
PM318FOOLPC
PM324FOOLPC
PM330FOOLPC
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
- 69 -
Three Row Right Angle PCB (female)
DIMENSIONS - mm(in.)
3 Row - PCB Right Angle Connector
3 Row - PCB Hole Layout For Right Angle Connector
A
3.7 (0.15)
15.2
(0.60)
ROWS
A
CONTACTS mm in.
L1
mm in.
L2
mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
10
15
25
35
45
22.3
27.3
37.3
47.3
57.3
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
0.39
0.59
0.98
1.38
1.77
0.88
1.07
1.47
1.86
2.26
9.4
(0.37)
Finished hole
20.4
(0.80)
2.5 (0.10)
1.6 (0.06)
5.0 (0.20)
5.0 (0.20)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM309FRALOO
PM312FRALOO
PM318FRALOO
PM324FRALOO
PM330FRALOO
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Part
Number
PM309FRAOOO
PM312FRAOOO
PM318FRAOOO
PM324FRAOOO
PM330FRAOOO
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Snap Bracket & Latch
Right Angle PCB Snap Bracket & No Latch
Part
Number
PM309FRALSB
PM312FRALSB
PM318FRALSB
PM324FRALSB
PM330FRALSB
Part
Number
PM309FRAOSB
PM312FRAOSB
PM318FRAOSB
PM324FRAOSB
PM330FRAOSB
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Bracket With Hole & Latch
Right Angle PCB Bracket With Hole & No Latch
Part
Number
PM309FRALHB
PM312FRALHB
PM318FRALHB
PM324FRALHB
PM330FRALHB
Part
Number
PM309FRAOHB
PM312FRAOHB
PM318FRAOHB
PM324FRAOHB
PM330FRAOHB
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 70 -
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Right Angle PCB Solder
Three Row Straight PCB (female)
DIMENSIONS
3 Row - PCB Straight Solder Connector
3 Row - PCB Hole Layout For Sraight Solder Connector
A
9.4
(0.37)
3.7
(0.15)
15.2
(0.60)
5.0 (0.20)
5.0 (0.20)
1.6 (0.06)
ROWS
A
CONTACTS mm in.
L1
mm in.
L2
mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
10
15
25
35
45
22.3
27.3
37.3
47.3
57.3
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
0.39
0.59
0.98
1.38
1.77
0.88
1.07
1.47
1.86
2.26
Finished hole
20.4
(0.80)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM309FBALOO
PM312FBALOO
PM318FBALOO
PM324FBALOO
PM330FBALOO
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Part
Number
PM309FBAOOO
PM312FBAOOO
PM318FBAOOO
PM324FBAOOO
PM330FBAOOO
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Push On PCB Fastener & Latch
Push On PCB Fastener & No Latch
Part
Number
PM309FBALSP
PM312FBALSP
PM318FBALSP
PM324FBALSP
PM330FBALSP
Part
Number
PM309FBAOSP
PM312FBAOSP
PM318FBAOSP
PM324FBAOSP
PM330FBAOSP
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM309FBALST
PM312FBALST
PM318FBALST
PM324FBALST
PM330FBALST
Part
Number
PM309FBAOST
PM312FBAOST
PM318FBAOST
PM324FBAOST
PM330FBAOST
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Description
3x3 FEMALE
3x4 FEMALE
3x6 FEMALE
3x8 FEMALE
3x10 FEMALE
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
Straight PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
All Data Subject To Change Without Notice
- 71 -
PowerMod
®
Three Row - Male
The PowerMod® connector family offers
minimum size and high power. The high
performance contacts and insulator are
rated for 30 amps continuous. Applications
requiring lower operating temperatures can
be de-rated using our current-temperature
chart.
FEATURES
• Mechanically polarized housings
Only mate one-way, ensuring proper mating
• High reliability positive retention latches
Are made from stainless steel to provide optimum
performance
The three row male PowerMod connectors
are offered in 9, 12, 18, 24 and 30 circuit
sizes. The connectors are available with
straight crimp, straight PCB or right angle
PCB contacts.
• PCB, panel or cable mounting
A wide variety of contact styles with optional
mounting brackets, panel clips and back-shell
hoods provide broad design flexibility
APP connectors are manufactured using
the finest materials and world-class
manufacturing processes. They embody
the highest quality in the industry and meet
all applicable industry standards.
• Optional sequential contact mating
4 pin contact lengths can be custom specified for
make-first/break-last or make-last/break-first circuits
SPECIFICATIONS
Mechanical
Electrical
Current rating
IEC 512-3, UL 1977
Voltage Rating UL & CSA
Connect/Disconnect Cycles
No Load per IEC 512-5
Mating/Unmating Force per IEC 512-13
Contact Retention per IEC 512-8
30 Amps
600 Volts (AC/DC)
3.2 mm (.125") Min
3 milliohms
2200 V
#24 to #12
0.25 to 4.0
-55° to 180°
-67° to 356°
Creepage/Clearance Distance
Contact Resistance per IEC 512-2
Dielectric Strength per IEC 512-2
Contact WIre Range (AWG)
(mm²) *
Operating Temperature Range °C
°F
Materials
Insulator
Pins
Tail Solder (PCB contacts)
Retention Clips
Hoods
1000 cycles
10 oz (3N) avg.
18 lb (80N) Crimp
9 lb (40N) PCB Connector
PPS UL94 V-0, material group IIIa
Copper alloy, 10 µ inch Au over Ni
Sn/Ag/Cu (lead free)
Stainless steel
PBT UL94 V-0
ORDERING INFORMATION
PowerMod Part Number Plan - Three Row Female
Series
P
Rows
M
3
# Poles
0
9
Gender
M
Contact
B
A
Latch
L
3
Crimp Contacts
Mounting
C
H
Customized Connector
-
X
X
X
Consult factory for options
OO - None
SB - R/A PCB Snap Bracket
HB - R/A PCB Bracket with Hole
ST - Self-tapping screws for straight PCB mount
SP - Push in fastner for straight PCB mount
CH - With clam-shell hood
PC - Panel Clip
MC - Mounting Clip
SC - Screw for 1.6mm panel mount
09, 12, 18, 24, 30 Poles
M - Male
OO - None (Crimp contacts ordered separately)
BA - Straight PCB Solder Standard Length-RoHS
RA - R/A PCB Solder Standard Length-RoHS
L - Connector with latch (standard for contact type OO)
O - No latch
Tooling
Part
Number
PM1000G1
PM1001G1
- 72 -
Description
Four indent hand tool
Loose crimp piece machine (semi/auto)
Part
Number
PM1002G1
PM1003G1
Description
Contact insertion tool
Contact extraction tool
Part
Number
Description
Standard Length 7.7mm
PM16P2024S30
Pin AWG 24-20
PM16P1620S30
Pin AWG 20-16
PM16P1416S30
Pin AWG 16-14
PM16P12S30
Pin AWG 12
Pre-Mate 9.3mm
PM16P2024A30
Pin AWG 24-20
PM16P1620A30
Pin AWG 20-16
PM16P1416A30
Pin AWG 16-14
PM16P12A30
Pin AWG 12
Pre-Mate 8.5mm
PM16P2024B30
Pin AWG 24-20
PM16P1620B30
Pin AWG 20-16
PM16P1416B30
Pin AWG 16-14
PM16P12B30
Pin AWG 12
Post-mate 6.6mm
PM16P2024C30
Pin AWG 24-20
PM16P1620C30
Pin AWG 20-16
PM16P1416C30
Pin AWG 16-14
PM16P12C30
Pin AWG 12
Three Row Cable Connector (male)
3 Row
Current vs Temperature Rise
200
180
160
140
120
100
80
60
40
20
0
Temperature (°C)
Temperature (°C)
TEMPERATURE CHARTS
0
5
10
4mm²
15
20
Amps
12AWG
25
30
200
180
160
140
120
100
80
60
40
20
0
3 Row
Ambient Temperature De-rating
0
5
10
20
Amps
12AWG
4mm²
30 circuits all energized
15
25
30
30 circuits all energized
DIMENSIONS - mm(in.)
Cable Connector
ROWS
A
CONTACTS mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
A
20.4
(0.80)
22.1
(0.87)
9.4
(0.37)
7.9
(0.31)
See accessory section for panel clip and mounting clip cut-out dimensions.
ORDERING INFORMATION
Cable Connector
Panel Mount With Mounting Clip
With Clam Shell Hood & Strain Relief
Part
Number
PM309MOOLOO
PM312MOOLOO
PM318MOOLOO
PM324MOOLOO
PM330MOOLOO
Part
Number
PM309MOOLMC
PM312MOOLMC
PM318MOOLMC
PM324MOOLMC
PM330MOOLMC
Part
Number
PM309MOOLCH
PM312MOOLCH
PM318MOOLCH
PM324MOOLCH
PM330MOOLCH
Description
3x3 MALE Cable Connector
3x4 MALE Cable Connector
3x6 MALE Cable Connector
3x8 MALE Cable Connector
3x10 MALE Cable Connector
Description
3x3 MALE Cable Connector
3x4 MALE Cable Connector
3x6 MALE Cable Connector
3x8 MALE Cable Connector
3x10 MALE Cable Connector
Panel Mount With Screws
With Snap-in Panel Clip
Part
Number
PM309MOOLSC
PM312MOOLSC
PM318MOOLSC
PM324MOOLSC
PM330MOOLSC
Part
Number
PM309MOOLPC
PM312MOOLPC
PM318MOOLPC
PM324MOOLPC
PM330MOOLPC
Description
3x3 MALE Cable Connector
3x4 MALE Cable Connector
3x6 MALE Cable Connector
3x8 MALE Cable Connector
3x10 MALE Cable Connector
Description
3x3 MALE Cable Connector
3x4 MALE Cable Connector
3x6 MALE Cable Connector
3x8 MALE Cable Connector
3x10 MALE Cable Connectorr
Description
3x3 MALE Cable Connector
3x4 MALE Cable Connector
3x6 MALE Cable Connector
3x8 MALE Cable Connector
3x10 MALE Cable Connector
- 73 -
Three Row Right Angle PCB (male)
DIMENSIONS - mm(in.)
3 Row - PCB Right Angle Connector
3 Row - PCB Hole Layout For Right Angle Connector
A
9.4
(0.37)
3.7 (0.15)
15.2
(0.60)
ROWS
A
CONTACTS mm in.
L1
mm in.
L2
mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
10
15
25
35
45
22.3
27.3
37.3
47.3
57.3
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
0.39
0.59
0.98
1.38
1.77
20.4
(0.80)
2.5 (0.10)
5.0 (0.20)
0.88
1.07
1.47
1.86
2.26
Finished hole
1.6 (0.06)
5.0 (0.20)
ORDERING INFORMATION
No Latch
With Latch
Part
Number
PM309MRALOO
PM312MRALOO
PM318MRALOO
PM324MRALOO
PM330MRALOO
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
Part
Number
PM309MRAOOO
PM312MRAOOO
PM318MRAOOO
PM324MRAOOO
PM330MRAOOO
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
Right Angle PCB Snap Bracket & Latch
Right Angle PCB Snap Bracket & No Latch
Part
Number
PM309MRALSB
PM312MRALSB
PM318MRALSB
PM324MRALSB
PM330MRALSB
Part
Number
PM309MRAOSB
PM312MRAOSB
PM318MRAOSB
PM324MRAOSB
PM330MRAOSB
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
Right Angle PCB Bracket With Hole & Latch
Right Angle PCB Bracket With Hole & No Latch
Part
Number
PM309MRALHB
PM312MRALHB
PM318MRALHB
PM324MRALHB
PM330MRALHB
Part
Number
PM309MRAOHB
PM312MRAOHB
PM318MRAOHB
PM324MRAOHB
PM330MRAOHB
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
Description
3x3 MALE Right Angle PCB Solder
3x4 MALE Right Angle PCB Solder
3x6 MALE Right Angle PCB Solder
3x8 MALE Right Angle PCB Solder
3x10 MALE Right Angle PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
- 74 -
Three Row Straight PCB (male)
DIMENSIONS - mm(in.)
3 Row - PCB Straight Solder Connector
3 Row - PCB Hole Layout For Straight Solder Connector
A
9.4
(0.37)
15.2
(0.60)
3.7
(0.15)
5.0 (0.20)
1.6 (0.06)
5.0 (0.20)
ROWS
A
CONTACTS mm in.
L1
mm in.
L2
mm in.
3 - 09
3 - 12
3 - 18
3 - 24
3 - 30
10
15
25
35
45
22.3
27.3
37.3
47.3
57.3
28.5
33.5
43.5
53.5
63.5
1.12
1.32
1.71
2.11
2.50
0.39
0.59
0.98
1.38
1.77
0.88
1.07
1.47
1.86
2.26
Finished hole
20.4
(0.80)
ORDERING INFORMATION
With Latch
Part
Number
PM309MBALOO
PM312MBALOO
PM318MBALOO
PM324MBALOO
PM330MBALOO
No Latch
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
Part
Number
PM309MBAOOO
PM312MBAOOO
PM318MBAOOO
PM324MBAOOO
PM330MBAOOO
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
Push On PCB Fastener & Latch
Push On PCB Fastener & No Latch
Part
Number
PM309MBALSP
PM312MBALSP
PM318MBALSP
PM324MBALSP
PM330MBALSP
Part
Number
PM309MBAOSP
PM312MBAOSP
PM318MBAOSP
PM324MBAOSP
PM330MBAOSP
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
Self-tapping Screws For PCB Mount & Latch
Self-tapping Screws For PCB Mount & No Latch
Part
Number
PM309MBALST
PM312MBALST
PM318MBALST
PM324MBALST
PM330MBALST
Part
Number
PM309MBAOST
PM312MBAOST
PM318MBAOST
PM324MBAOST
PM330MBAOST
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
Description
3x3 MALE Straight PCB Solder
3x4 MALE Straight PCB Solder
3x6 MALE Straight PCB Solder
3x8 MALE Straight PCB Solder
3x10 MALE Straight PCB Solder
PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083).
Other contact lengths are available upon request.
All Data Subject To Change Without Notice
- 75 -
PowerMod
®
Connector Accessories
Anderson Power Products PowerMod® series
offers multiple mounting options ranging from no
mounting hardware, to snap in brackets, to self
tapping screws, as well as clam shell housings.
This application note details all 13 sizes,
configurations and accessories available.
SCREW MOUNTING
Connector
1-03
1-04
1-06
1-08
2-06
2-08
2-12
2-16
3-09
3-12
3-18
3-24
3-30
-A16.10 (0.634)
21.10 (0.831)
31.10 (1.244)
41.10 (1.618)
16.10 (0.634)
21.10 (0.831)
31.10 (1.244)
41.10 (1.618)
16.10 (0.634)
21.10 (0.831)
31.10 (1.244)
41.10 (1.618)
51.10 (2.012)
-B22.30 (0.878)
27.30 (1.075)
37.30 (1.469)
47.30 (1.862)
22.30 (0.878)
27.30 (1.075)
37.30 (1.469)
47.30 (1.862)
22.30 (0.878)
27.30 (1.075)
37.30 (1.469)
47.30 (1.862)
57.30 (2.256)
-C11.00 (0.433)
11.00 (0.433)
11.00 (0.433)
11.00 (0.433)
16.00 (0.630)
16.00 (0.630)
16.00 (0.630)
16.00 (0.630)
21.00 (0.827)
21.00 (0.827)
21.00 (0.827)
21.00 (0.827)
21.00 (0.827)
A
Ø 2.50 ± 0.10 (2)
C
B
PANEL CLIP CUT-OUT
Connector
1-03
1-04
1-06
1-08
2-06
2-08
2-12
2-16
3-09
3-12
3-18
3-24
3-30
-P129.7 (1.17)
34.7 (1.37)
44.7 (1.76)
54.7 (2.15)
29.7 (1.17)
34.7 (1.37)
44.7 (1.76)
54.7 (2.15)
29.7 (1.17)
34.7 (1.37)
44.7 (1.76)
54.7 (2.15)
64.7 (2.55)
-P210.8 (0.43)
10.8 (0.43)
10.8 (0.43)
10.8 (0.43)
15.8 (0.62)
15.8 (0.62)
15.8 (0.62)
15.8 (0.62)
20.8 (0.82)
20.8 (0.82)
20.8 (0.82)
20.8 (0.82)
20.8 (0.82)
-P340.7 (1.60)
45.7 (1.80)
55.7 (2.19)
65.7 (2.59)
40.7 (1.60)
45.7 (1.80)
55.7 (2.19)
65.7 (2.59)
40.7 (1.60)
45.7 (1.80)
55.7 (2.19)
65.7 (2.59)
75.7 (2.98)
P3 ± 0.2
P1 ± 0.2
10.5 ± 0.2
P2 ± 0.2
R 0.3 MAX TYP
MOUNTING CLIP CUT-OUT
Connector
1-03
1-04
1-06
1-08
2-06
2-08
2-12
2-16
3-09
3-12
3-18
3-24
3-30
- 76 -
-M129.5 (1.16)
34.5 (1.36)
44.5 (1.75)
54.5 (2.15)
29.5 (1.16)
34.5 (1.36)
44.5 (1.75)
54.5 (2.15)
29.5 (1.16)
34.5 (1.36)
44.5 (1.75)
54.5 (2.15)
64.5 (2.54)
-M210.5 (0.41)
10.5 (0.41)
10.5 (0.41)
10.5 (0.41)
15.5 (0.61)
15.5 (0.61)
15.5 (0.61)
15.5 (0.61)
20.5 (0.81)
20.5 (0.81)
20.5 (0.81)
20.5 (0.81)
20.5 (0.81)
-M342.5 (1.67)
47.5 (1.87)
57.5 (2.26)
67.5 (2.66)
42.5 (1.67)
47.5 (1.87)
57.5 (2.26)
67.5 (2.66)
42.5 (1.67)
47.5 (1.87)
57.5 (2.26)
67.5 (2.66)
77.5 (3.05)
M3 ± .2
ø 2.75 ± 0.05(4)
10 ± 0.10
R 0.3 MAX TYP
M1 ± .2
M2 ± .2
PowerMod Connector Accessories
CLAM SHELL HOOD
Hood
1-03
1-04
1-06
1-08
2-06
2-08
2-12
2-16
3-09
3-12
3-18
3-24
3-30
-A16.00 (0.630)
16.00 (0.630)
16.00 (0.630)
16.00 (0.630)
21.00 (0.827)
21.00 (0.827)
21.00 (0.827)
21.00 (0.827)
26.00 (1.023)
26.00 (1.023)
26.00 (1.023)
26.00 (1.023)
26.00 (1.023)
-B24.00 (0.945)
29.00 (1.142)
39.00 (1.535)
49.00 (1.929)
24.00 (0.945)
29.00 (1.142)
39.00 (1.535)
49.00 (1.929)
24.00 (0.945)
29.00 (1.142)
39.00 (1.535)
49.00 (1.929)
59.00 (2.323)
B
A
45.00
SNAP-IN BRACKET
1 Row
2 Rows
3 Rows
-A8.00 (0.315)
10.50 (0.413)
12.00 (0.472)
-B6.20 (0.244)
7.70 (0.303)
10.20 (0.402)
-C9.93 (0.391)
9.93 (0.391)
9.93 (0.391)
5.70 (0.224)
C
Ø 2.50 (0.098)
B
4.10 (0.161)
A
0.80 (0.031)
3.25 (0.128)
ROUND HOLE BRACKET
1 Row
2 Rows
3 Rows
-A8.00 (0.315)
10.50 (0.413)
12.00 (0.472)
-B6.20 (0.244)
7.70 (0.303)
10.20 (0.402)
-C12.5 (0.492)
12.5 (0.492)
12.5 (0.492)
5.70 (0.224)
1.00 (0.039)
Ø 2.54 (0.100)
Ø 3.15 (0.124)
D
C
B
A
-D9.53 (0.375)
9.53 (0.375)
9.53 (0.375)
All Data Subject To Change Without Notice
- 77 -
Connector Notes
For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com.
- 78 -
Power Clip
®
Family
6°
of Float
Standard Power Clip
Dual Pole Power Clip
Rocker Power Clip
FEATURES
PRODUCT RANGE
• High 300A current rating
Small size provides dense power packaging
• Mates with .125 inches or 3mm flat bus bar blade
Simplifies construction and lowers cost
• Hot pluggable contact
Supports hot swapping on 48 volt DC bus
• UL and CUR recognized
Product safety and electrical performance has been
verified to the highest standards
Materials
Housing: Polyester, UL 94 V-0
Contact Band: Beryllium copper alloy per C17200
Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel
Contact Holder: Copper alloy C11000
Plating gold: 0.1 to 0.2 microns
Electrical
Continuous Current Ratings (1):
300 amp maximum, 200 amp @30 °C
Voltage Rating UL & CSA up to 600V (AC/DC)
Hot Plug Ratings(2):
100 amp @48 volts
200 amp @ 42 volts
Mechanical
Forces:
Insertion (lbs) - 10 to 20 maximum
Extraction (lbs) - 5 to 10 minimum
Mating Cycles:
Normal 500
Hot Plug 250
(1) Ratings using nickel plated tab
(2) Ratings using gold plated, solid copper tab
PRODUCT INFORMATION
Anderson Power Products® (APP), a leader in power interconnect solutions, offers the Power Clip® connector as part of the diversified family of
electrical power connectors. Designed as a low cost interconnection between two perpendicular power bus bars, the Power Clip® is used in
“N+1” rectifier, power supply and switching power supply applications.
The high-performance contact of the Power Clip® provides low-voltage drop and superior amperage carrying capability. Because the clip
accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab, there is no need for a mating connector.
The Power Clip® has been evaluated to UL1977 and CSA standard C22.2 No. 182.3-M1987 and is rated for up to 300 amps of continuous
service. The product is also UL approved for true hot plug current interruption of 100A at 48V and 200A at 42V using a gold bus bar tab.
All Data Subject To Change Without Notice
- 79 -
Power Clip
®
Connector
The Anderson Power Products Power Clip is
designed as a low cost interconnection
between two perpendicular power bus bars.
The products high performance contact
offers low voltage drop and superior
amperage carrying capability. There is no
mating connector to the Power Clip as it
accepts a solid .125 inches or 3mm thick
nickel or gold plated rectangular bus bar tab.
The product is often used in "N+1" rectifier,
power supply and switching power supply
applications. The Power Clip's design
enables the connector to be blind mated in
the deepest racks.
The Power Clip is recognized to UL1977 and
CSA standard C22.2 and is rated for up to
300 amps continuous service. The product
is also UL approved for hot plug current
interruption of 100A at 48V and 200A at 42V
using a gold plated bus bar tab.
FEATURES
• High 300A current rating
Small size provides dense power packaging
• Mates with .125 inches or 3mm flat
bus bar blade
Simplifies construction and lowers cost
• Blind mating design
Allows greater vertical chassis manufacturing
tolerances
• Hot pluggable contact
Supports hot swapping on 48 volt DC bus
• UL and CUR recognized
Product safety and electrical performance has
been verified to the highest standards
PRODUCT SPECIFICATIONS
Part
Number
PCLO1
Description
Power Clip Connector
Temperature (°C)
Complete Connector
90
80
70
60
50
40
30
20
10
0
Power Clip Performance
150
200
250
Amperes Applied
Temperature Rise °C
300
350
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
Voltage Drop (mV)
TEMPERATURE CHART
ORDERING INFORMATION
milli-Volt Drop
The graph shows the Power Clip electrical performance in terms of temperature rise and voltage drop at currents from
150A to 350A. The set up for the test consisted of the following:
• Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter.
• The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated
mating blades.
- 80 -
Power Clip Connector
®
DIMENSIONS
Side View
[ 9.9 ]
.39
[ 37.5 ]
1.48
[ 25.6 ]
1.01
Top View
[ 27 ]
1.06
[ 4.3 ]
.17 (2)
Clearance for
#8 or M4 screw
[ 8.4 ]
.33
[ 19 ]
.75
[ 12.8 ]
.50
[ 31.8 ]
1.25
[ 15.9 ]
.63
Mating Blade
[ 3.10 ± 0.10 ]
.122 ± .005
1.000 [ 25.40 ] MAX
.650 [ 16.51 ] MIN
[ 25.40±0.38 ]
1.000±.015
RADIUS OR CHAMFER
BAUART
GEPROFT
..
TUV Rheinland
TYPE
APPROVED
All Data Subject To Change Without Notice
- 81 -
Rocker Power Clip
®
Connector
The Anderson Power Products Rocker
Power Clip is designed as a low cost
interconnection between two perpendicular
power bus bars. The products high
performance contact offers low voltage drop
and superior amperage carrying capability.
There is no mating connector to the Rocker
Power Clip as it accepts a solid .125 inches
or 3mm thick nickel or gold plated
rectangular bus bar tab.
6°
of Float
As a result of the Rocker’s base, this Power
Clip allows for 6 degrees of float, for
improved blindmating. The product is often
used in "N+1" rectifier, power supply and
switching power supply applications. The
Rocker Power Clip's design enables the
connector to be blind mated in the deepest
racks.
PRODUCT SPECIFICATIONS
(1) Ratings using nickel plated tab
TEMPERATURE CHART
ORDERING INFORMATION
Description
Power Clip Connector
Temperature (°C)
Complete Connector
Part
Number
PCLO2
(2) Ratings using gold plated, solid copper tab
90
80
70
60
50
40
30
20
10
0
Rocker Power Clip Performance
150
200
250
Amperes Applied
Temperature Rise °C
300
350
20.0
18.0
16.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
Voltage Drop (mV)
The Rocker Power Clip is recognized to
UL1977 and CSA standard C22.2 and is
rated for up to 300 amps continuous service.
milli-Volt Drop
The graph shows the Rocker Power Clip electrical performance in terms of temperature rise and voltage drop at
currents from 150A to 350A. The set up for the test consisted of the following:
• Six Rocker Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter.
• The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated
mating blades.
- 82 -
Rocker Power Clip Connector
®
DIMENSIONS
Side View
6°
[ 9.9 ]
.39
H O U SIN G
[ 36.2 ]
1.43
[ 16.5 ]
(2)
R.65
90 2 BOTH
CONTACT MOUNTING
FLANGES
C O N TA C T
[1.52 ]
[1.27 ]
.060 (2)
.050
Top View
Mating Blade
[ 4.3 ]
Ø.17 (2)
[ 31.8 ]
1.25
[ 3.10 ± 0.10 ]
.122 ± .005
1.000 [ 25.40 ] MAX
.650 [ 16.51 ] MIN
[ 8.4 ]
.33 (2)
[ 19.10 ]
.752
[ 9.55 ]
.376
[ 15.9 ]
.63
[ 25.40±0.38 ]
1.000±.015
RADIUS OR CHAMFER
All Data Subject To Change Without Notice
- 83 -
Dual Pole Power Clip
®
Connector
The Anderson Power Products Dual Pole
Power Clip is designed as a low cost
interconnection between two perpendicular
power bus bars. The product’s high
performance contacts offer low voltage drop
and superior amperage carrying capability.
There is no mating connector to the Dual
Pole Power Clip as it accepts a solid .125
inches or 3mm thick nickel or gold plated
rectangular bus bar tab.
The product is often used in "N+1" rectifier,
power supply and switching power supply
applications. The Dual Pole Power Clip's
design enables the connector to be blind
mated in the deepest racks.
The Dual Pole design allows for mating to a
two pole laminated bus bar or double sided
PSB tab. This will allow for feed and return
with one single socket.
The Dual Pole Power Clip is recognized to
UL1977 and CSA standard C22.2 and is
rated for up to 300 amps continuous service.
PRODUCT SPECIFICATIONS
Materials
Electrical
Housing: Polyester, UL94 V-0
Continuous
300 amp maximum
Contact Band: Beryllium copper alloy per C17200
Current Ratings (1)
200 amp @ 30 °C
Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel
Ratings (2)
200 amp @ 42 volts
Contact Holder: Copper alloy C11000
Mechanical
Plating gold: 0.10 to .02 microns
Forces Insertion
20 lbs maximum
Extraction
10 lbs minimum
(1) Ratings using nickel plated tab
(2) Ratings using gold plated, solid copper tab
ORDERING INFORMATION
Complete Connector
Part
Number
PCLO3
- 84 -
Description
Dual Pole Power Clip Connector
Dual Pole Power Clip Connector
®
Dual Pole Power Clip Performance
90
80
70
60
50
40
30
20
10
0
150
200
250
Amperes Applied
Temperature Rise °C
300
350
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
Voltage Drop (mV)
Temperature (°C)
TEMPERATURE CHART
milli-Volt Drop
The graph shows the Dual Pole Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for
the test consisted of the following:
• Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter.
• The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades.
DIMENSIONS
Side View
Top View
Mating Blade
[ 1.00 ]
25.4
[ 1.18 ]
29.9
[ .85 ]
21.5
[ 3.10 ± 0.10 ]
.122 ± .005
[ 1.25 ]
31.8
1.000 [ 25.40 ] MAX
.650 [ 16.51 ] MIN
[ .025 ]
0.64 MAT’L
THICKNESS
[ 25.40±0.38 ]
1.000±.015
RADIUS OR CHAMFER
All Data Subject To Change Without Notice
- 85 -
Connector Notes
For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com.
- 86 -
ACARA
®
65 to 250 Amp Filter Connector
Two Pole Male & Female Connector Family
Features
• Available in a variety of capacitance values
ACARA connector offer excellent EMI suppression to very high frequencies
• Field disconnect with positive latch
ACARA mating and un-mating does not require an electrician. The positive latch
mechanism keeps connectors mated.
• Polarized housings with user selective key
Housings only mate one-way preventing reverse polarity. The user selective key can be
used to prevent mating of similar ACARA connectors with different ratings.
• Reduces assembly cost and components
The ACARA system reduces wire preparation and crimping up to 80%
SPECIFICATIONS
Electrical
Mechanical
Current Rating UL 1977, UL1283
65 to 250 Amps
EN61984, EN132400
Capacitance (65 & 150)
EN132400
500 cycles
Hot Plug (CBC), UL1977, EN61984 (65 & 150)
100 to 600 nF
(150 & 250)
Voltage Rating
Mating Cycles, UL1977, EN61984
(150 & 250)
65 amps
150 amps
220 to 2100 nF
Mating/Unmating Force
30 Lbs (134 N) average
UL 1283
Contact Retention UL 1977
150 Lbs (670 N) minimum
IP Rating EN1984
Y2 Capacitors
300 VRMS
250 VRMS
Y4 Capacitors
130 VRMS
130 VRMS
1700 VDC for 2s
(65 & 100)
20 unmated (20 mated)
(150 & 250)
10 unmated (20 mated)
Materials
Impulse Voltage EN132400
3000 VDC for 2s
Dielectric Strength
5000 volts
Insulator & Cable Clamp
Voltage Drop
<10 millivolts
Contacts & Ground Plate
Copper alloy, tin plate
Operating Temperature Range
-25 to 100C
Capacitor
Wound metallized film
Ambient Temperature Range
-25 to 60C
Approvals
E26226
PBT UL94V-0
Semko 403269, 403270, 400358, 400363
PRODUCT INFORMATION
Anderson Power Products and Schaffner EMC, leaders in the fields of power interconnect and EMI suppression have partnered to produce the ACARA
system of EMI filtered electrical power connectors. ACARA filtered connectors are available in a variety of capacitance values and offer excellent EMI
suppression to very high frequencies (6 GHz).
The male filter connector is designed for a fast, error-proof assembly. The female power connector is polarized to the male connector reducing risk of
installation error. The optional connector keying further enables the system designer to insure proper site installation.
The ACARA system greatly reduces the number of components and labor required for assembly and installation. The products are certified to all applicable
requirements of UL and EN.
All Data Subject To Change Without Notice
- 87 -
ACARA
®
65 to 100 Amp Filter Connector
Two Pole Male & Female Power Connector
FEATURES
Anderson Power Products and Schaffner EMC,
leaders in the fields of power interconnect and
EMI suppression have partnered to produce the
ACARA system of EMI filtered electrical power
connectors. ACARA filtered connectors are
available in a variety of capacitance values and
offers excellent EMI suppression to very high
frequencies (6 GHz).
• Available in a variety of capacitance
values
ACARA capacitor/connector offer excellent EMI
suppression to very high frequencies
• Field disconnect with positive latch
ACARA mating and un-mating does not require
an electrician. The positive latch mechanism
keeps connectors mated.
The male filter connector is designed for a fast,
error-proof assembly. The female power
connector is polarized to the male connector
reducing risk of installation error. The optional
connector keying further enables the system
designer to insure proper site installation.
• Polarized housings with user
selective key
Housings only mate one-way preventing reverse
polarity. The user selective key can be used to
prevent mating of similar ACARA connectors.
The ACARA system greatly reduces the number
of components and labor required for assembly
and installation. The products are certified to all
applicable requirements of UL and EN.
• Reduces assembly cost and
components
The ACARA system reduces wire preparation
and crimping up to 80%
PRODUCT SPECIFICATIONS
Electrical
Mechanical
Current Rating UL 1977, UL1283
65 or 100 Amps
EN61984, EN132400
Capacitance
100 to 600 nF
Mating Cycles, UL1977, EN61984
500 cycles
Hot Plug (CBC), UL1977, EN61984
65 amps
Mating/Unmating Force
30 Lbs (134 N) average
EN132400
UL 1283
Contact Retention UL 1977
150 Lbs (670 N) minimum
Y2 Capacitors
300 VRMS
250 VRMS
IP Rating EN61984
20
Y4 Capacitors
130 VRMS
130 VRMS
Materials
Impulse Voltage EN132400
3000 VDC for 2s
1700 VDC for 2s
Insulator & Cable Clamp
PBT UL94 V-0
Dielectric Strength
5000 volts
Contacts & Ground Plate
Copper alloy, tin plate
Voltage Drop
<10 millivolts
Capacitor
Wound metallized film
Operating Temperature Range
-25 to 100C
Approvals
Ambient Temperature Range
-25 to 60C
Voltage Rating
Semko 403269, 400363
PRODUCT INFORMATION
Female Power Connector
Male Filtered Connector
Series
AFC
Current
100
Type Termination
-
F
065
100
Filter
A for Bus Bar Termination
B for Threaded Post Termination
/
- 88 -
A
Capacitance & Voltage Class
/
B0470
B0600 for 600 nF class Y4 capacitor
B0470 for 470 nF class Y4 capacitor
A0220 for 220 nF class Y2 capacitor
A0100 for 100 nF class Y2 capacitor
Series
AFC
Current
100
Type Termination
-
P
065
100
Power
C for Crimp Termination
E for Wiring Kit
/
C
Wire Size or Length
/
2 AWG
2 AWG for 2 AWG crimp barrel
4 AWG for 4 AWG crimp barrel
6 AWG for 6 AWG crimp barrel
M35 for 35mm² crimp barrel
M25 for 25mm² crimp barrel
M16 for 16mm² crimp barrel
020 for 2 AWG by 2 meter wiring kit
030 for 2 AWG by 3 meter wiring kit
050 for 2 AWG by 5 meter wiring kit
Two Pole Male Filter
& Female Power Connector
The ACARA male filter connector has a current-carrying conductor
passing through the center of each capacitor. This co-axial conductor
forms one terminal of the capacitor. The other capacitor terminal is an
earthed metal ground-plane which is mounted to the bulkhead plate via
the specially designed structural plastic housing and integral EMI
gasket. This design feature is common to all ACARA filters and ensures
that any radio frequency currents carried on the central conductor are
shunted to earth by the capacitor.
The ACARA filter connector delivers superior high frequency
attenuation, preventing radio frequency emission and protecting
sensitive computers, switching and cellular equipment.
Temperature Rise
AFC100 with 2 AWG Wire
Mean Temp Rise (°C)
30
25
20
15
10
5
0
40
50
60
70
80
90
100
110
120
100
80
60
40
20
0
50
55
60
65
70
75
80
Ambient Temp (°C)
85
90
A
B
C
D
80
60
40
20
0
100k
1M
10M
100M
1G
Figure 1
The ACARA female power connector is designed for safety and
performance. The plastic housing is polarized to the male filter
connector preventing the installer from reversing polarity which can
result in injury to the installer and severe damage to the system. By
using the optional 6 position key, the system designer can further
restrict connector mating to insure that ACARA connectors of different
capacitance or operating voltage can not be mated at field installation.
The positive latch and wire strain relief of the ACARA power connector
further enhance the safety of the system. The wire strain relief acts as
a secondary mechanism to insure contact retention and it prevents
creep of the wire insulation jacket which can expose bare conductor
and result in electrical shock. The positive latch prevents accidental
un-mating but allows for immediate power disconnect for emergency
service or repair.
The patent pending ACARA socket contact offers superior electrical
performance, hot mating (hot plug), low insertion forces and high
mating durability. The socket contact is employs a high conductivity
copper alloy and a steel spring. This design provides superior
conductivity and precise contact forces. The amperage performance of
the ACARA connector versus temperature is shown in figure 2. The
precise contact forces of the ACARA socket contact delivers low
mating forces and excellent mating durability. The two sacrificial arms
of the ACARA socket contact enables hot plug and disconnect for
emergency service or repair.
Current-Temperature Derating Curve
AFC100 with 2 AWG wire
120
Amperes Applied
130 140
Figure 2
Amperes Applied
Insertion Loss
C = 220 nano Farad
D = 100 nano Farad
Frequency (Hz)
TEMPERATURE CHARTS
35
100
Insertion Loss (dB)
Because of the extremely low series inductance resulting from this type
of construction, the self-resonant frequency of the ACARA capacitor is
very high. Typical frequency response is shown in Figure 1. As
frequency increases, the impedance of the feed-through capacitor
decreases steadily to provide excellent performance to beyond 6 GHz.
Some small resonances can be expected in the performance
characteristics of the ACARA capacitor. This is attributable to distributed
inductance within the capacitor and can cause its high frequency
response to vary slightly from the theoretical.
A = 600 nano Farad
B = 470 nano Farad
95
100
The combined safety, electrical and mechanical performance of the
ACARA system is unique among electrical power connectors.
- 89 -
65 to 100 amp Male Filter Connector
ORDERING INFORMATION
Male Termination - Bus Bar
Threaded Termination
Bus Bar Contact
Part Number
AFC065-FA/A0100
AFC065-FA/A0220
AFC065-FA/B0470
AFC065-FA/B0600
AFC100-FA/A0100
AFC100-FA/A0220
AFC100-FA/B0470
AFC100-FA/B0600
Part Number
AFC065-FB/A0100
AFC065-FB/A0220
AFC065-FB/B0470
AFC065-FB/B0600
AFC100-FB/A0100
AFC100-FB/A0220
AFC100-FB/B0470
AFC100-FB/B0600
Part Number
2-8486G1
DIMENSIONS
Top View Bus Bar Disconnect
Top View Threaded
M8 X 1.25
TYP.
[ 50.6 ]
1.99 REF
[ 50.6 ]
1.99 REF
Side View Bus Bar Disconnect
MOUNTING
PLANE
[ 23.2 ]
0.91 REF
[44.1]
1.74 REF
Side View Threaded
APP SOCKET
CONTACT
[ 7.1 ]
0.28 REF
FOR CONNECTION
Front View
6-WAY CONFIGURABLE KEY
[ 27.5 ]
1.08 REF
LUG
TERMINALS
[ 7.1 ]
0.28
[ 44.5 ] / [ 39.4 ]
1.75 / 1.55
[ 58.9 ]
2.32 REF
[ 82.3 ]
3.24 REF
MOUNTING
PLANE
[ 50.9 ]
[ 44.1 ]
2.00 REF
1.74 REF
[ 23.2 ]
0.91 REF
[ 56.1 ]
2.21 REF
Panel Mounting*
[ 56.9 ]
2.24
[ 63.30 ]
2.492
C/L
CUT OUT
[ 36.05 ]
1.419
C/L
CONDUCTIVE SURFACE
[ 80.3 ]
3.16
* For detailed dimensions, reference drawing number 3-5846S1 & 3-5846S2
- 90 -
65 to 100 amp Female Power Connector
ORDERING INFORMATION
Crimp Termination
Pre-wired Termination
Part Number
AFC065-PC/6AWG
AFC065-PC/M16
AFC100-PC/2AWG
AFC100-PC/4AWG
AFC100-PC/M35
AFC100-PC/M25
Part Number
AFC065-PE/020
AFC065-PE/030
AFC065-PE/050
AFC100-PE/020
AFC100-PE/030
AFC100-PE/050
DIMENSIONS
Top View
[ 55.1 ]
2.17 REF
[ 62.5 ]
2.46 REF
[ 46.2 ]
1.82 REF
Side View
Front View
6 WAY CONFIGURABLE KEY
[ 18.8 ]
0.74 REF
[ 27.5 ]
1.08 REF
All Data Subject To Change Without Notice
- 91 -
ACARA
®
150 to 250 Amp Filter Connector
Two Pole Male & Female Power Connector
Anderson Power Products and Schaffner EMC,
leaders in the fields of power interconnect and
EMI suppression have partnered to produce the
ACARA system of EMI filtered electrical power
connectors. ACARA filtered connectors are
available in a variety of capacitance values and
offers excellent EMI suppression to very high
frequencies (6 GHz).
The male filter connector is designed for a fast,
error-proof assembly. The female power
connector is polarized to the male connector
reducing risk of installation error. The optional
connector keying further enables the system
designer to insure proper site installation.
The ACARA system greatly reduces the number
of components and labor required for assembly
and installation. The products are certified to all
applicable requirements of UL and EN.
FEATURES
• Available in a variety of capacitance
values
ACARA capacitor/connector offer excellent EMI
suppression to very high frequencies
• Field disconnect with positive latch
ACARA mating and un-mating does not require
an electrician. The positive latch mechanism
keeps connectors mated.
• Polarized housings with user
selective key
Housings only mate one-way preventing reverse
polarity. The user selective key can be used to
prevent mating of similar ACARA connectors.
• Reduces assembly cost and
components
The ACARA system reduces wire preparation
and crimping up to 80%
PRODUCT SPECIFICATIONS
Electrical
Mechanical
Current Rating UL 1977, UL1283
150 or 250 Amps
Mating Cycles, UL1977, EN61984
Hot Plug (CBC), UL1977, EN61984
150 amps
220 to 2100 nF
Mating/Unmating Force
30 Lbs (134 N) average
EN61984, EN132400
Capacitance
Voltage Rating
Y2 Capacitors
500 cycles
EN132400
UL 1283
Contact Retention UL 1977
150 Lbs (670 N) minimum
300 VRMS
250 VRMS
IP Rating EN61984
10 (20 when mated)
130 VRMS
130 VRMS
Materials
Impulse Voltage EN132400
3000 VDC for 2s
1700 VDC for 2s
Insulator & Cable Clamp
PBT UL94 V-0
Dielectric Strength
5000 volts
Contacts & Ground Plate
Copper alloy, tin plate
Voltage Drop
<10 millivolts
Capacitor
Wound metallized film
Operating Temperature Range
-25 to 100C
Approvals
Ambient Temperature Range
-25 to 60C
Y4 Capacitors
Semko 403270, 400358
PRODUCT INFORMATION
Female Power Connector
Male Filtered Connector
Series
AFC
Current
250
Type Termination
-
F
150
250
Filter
A for Bus Bar Termination
B for Threaded Post Termination
/
- 92 -
A
Capacitance & Voltage Class
/
B0470
B2100 for 2100 nF class Y4 capacitor
B1000 for 1000 nF class Y4 capacitor
A0470 for 0470 nF class Y2 capacitor
A0220 for 0220 nF class Y2 capacitor
Series
AFC
Current
250
Type Termination
-
P
150
250
Power
C for Crimp Termination
E for Wiring Kit
/
C
Wire Size or Length
/
2AWG
4/0 for 4/0 crimp barrel
2/0 for 2/0 crimp barrel
1/0 for 1/0 crimp barrel
M95 for 95mm² crimp barrel
M70 for 70mm² crimp barrel
M50 for 50mm² crimp barrel
020 for 4/0 by 2 meter wiring kit
030 for 4/0 by 3 meter wiring kit
050 for 4/0 by 5 meter wiring kit
Two Pole Male Filter
& Female Power Connector
Insertion Loss
A = 2100 nano Farad
C = 470 nano Farad
B = 1000 nano Farad
D = 220 nano Farad
The ACARA male filter connector has a current-carrying conductor
passing through the center of each capacitor. This co-axial conductor
forms one terminal of the capacitor. The other capacitor terminal is an
earthed metal ground-plane which is mounted to the bulkhead plate via
the specially designed structural plastic housing and integral EMI
gasket. This design feature is common to all ACARA filters and ensures
that any radio frequency currents carried on the central conductor are
shunted to earth by the capacitor.
The ACARA filter connector delivers superior high frequency
attenuation, preventing radio frequency emission and protecting
sensitive computers, switching and cellular equipment.
A
B
C
D
80
Insertion Loss (dB)
Because of the extremely low series inductance resulting from this type
of construction, the self-resonant frequency of the ACARA capacitor is
very high. Typical frequency response is shown in Figure 1. As
frequency increases, the impedance of the feed-through capacitor
decreases steadily to provide excellent performance to beyond 6 GHz.
Some small resonances can be expected in the performance
characteristics of the ACARA capacitor. This is attributable to distributed
inductance within the capacitor and can cause its high frequency
response to vary slightly from the theoretical.
100
60
40
20
0
100k
1M
10M
Frequency (Hz)
100M
1G
Figure 1
Mean Temp Rise (°C)
TEMPERATURE CHARTS
Temperature Rise
AFC250 with 4/0 Wire
50
45
40
35
30
25
20
15
10
5
0
100
200
Amperes Applied
250
300
Figure 2
The patent pending ACARA socket contact offers superior electrical
performance, hot mating (hot plug), low insertion forces and high
mating durability. The socket contact is employs a high conductivity
copper alloy and a steel spring. This design provides superior
conductivity and precise contact forces. The amperage performance of
the ACARA connector versus temperature is shown in figure 2. The
precise contact forces of the ACARA socket contact delivers low
mating forces and excellent mating durability. The two sacrificial arms
of the ACARA socket contact enables hot plug and disconnect for
emergency service or repair.
Current-Temperature Derating Curve
AFC250 with 4/0 wire
300
Amperes Applied
150
250
200
150
100
50
0
50
55
60
65
70
75
80
Ambient Temp (°C)
85
90
The ACARA female power connector is designed for safety and
performance. The plastic housing is polarized to the male filter
connector preventing the installer from reversing polarity which can
result in injury to the installer and severe damage to the system. By
using the optional 6 position key, the system designer can further
restrict connector mating to insure that ACARA connectors of different
capacitance or operating voltage can not be mated at field installation.
The positive latch and wire strain relief of the ACARA power connector
further enhance the safety of the system. The wire strain relief acts as
a secondary mechanism to insure contact retention and it prevents
creep of the wire insulation jacket which can expose bare conductor
and result in electrical shock. The positive latch prevents accidental
un-mating but allows for immediate power disconnect for emergency
service or repair.
95 100
The combined safety, electrical and mechanical performance of the
ACARA system is unique among electrical power connectors.
- 93 -
150 to 250 amp Male Filter Connector
ORDERING INFORMATION
Male Termination - Bus Bar
Threaded Termination
Bus Bar Contact
Part Number
AFC150-FA/A0220
AFC150-FA/A0470
AFC150-FA/B1000
AFC150-FA/B2100
AFC250-FA/A0220
AFC250-FA/A0470
AFC250-FA/B1000
AFC250-FA/B2100
Part Number
AFC150-FB/A0220
AFC150-FB/A0470
AFC150-FB/B1000
AFC150-FB/B2100
AFC250-FB/A0220
AFC250-FB/A0470
AFC250-FB/B1000
AFC250-FB/B2100
Part Number
2-8486G2
DIMENSIONS
Top View Bus Bar Disconnect
Top View Threaded
M12 X 1.75
TYP.
[ 75.2 ]
2.96
Side View Bus Bar Disconnect
Side View Threaded
MOUNTING
PLANE
[ 76 ]
[ 57.5 ]
2.99 REF
2.26 REF
[ 35.3 ]
1.39 REF
[ 8.2 ]
0.32 REF
[ 75.2 ]
2.96 REF
[ 35.3 ]
1.39 REF
APP SOCKET
CONTACT
6-WAY CONFIGURABLE KEY
[ 76.2 ]
3.00 REF
[ 114.3 ]
4.50 REF
- 94 -
[ 40 ]
1.57 REF
LUG
TERMINALS
[ 8.2 ]
0.32 REF
[ 63.8 ] / [ 54.9 ]
2.5 / 2.2
FOR CONNECTION
Front View
MOUNTING
PLANE
[ 57.5 ]
[ 76 ]
2.26 REF
2.99 REF
Panel Mounting*
C/L
[ 74.5 ]
2.93
[ 91.03 ]
3.584
CUT OUT
[ 51.05 ]
2.010
C/L
CONDUCTIVE SURFACE
[ 112.6 ]
4.43
* For detailed dimensions, reference drawing number 3-5849S1 & 3-5849S2
150 to 250 amp Female Power Connector
ORDERING INFORMATION
Crimp Termination
Pre-wired Termination
Part Number
AFC150-PC/1/0
AFC150-PC/M50
AFC250-PC/4/0
AFC250-PC/2/0
AFC250-PC/M95
AFC250-PC/M70
Part Number
AFC150-PE/020
AFC150-PE/030
AFC150-PE/050
AFC250-PE/020
AFC250-PE/030
AFC250-PE/050
DIMENSIONS
Top View
[ 84.9 ]
3.34 REF
[ 98.4 ]
3.88 REF
[ 69.9 ]
2.75 REF
Side View
Front View
6 WAY CONFIGURABLE KEY
[ 29.9 ]
1.18 REF
[ 40 ]
1.57 REF
All Data Subject To Change Without Notice
- 95 -
Wire
Conversion Chart
CONVERSION CHART FOR AMERICAN WIRE GUAGE TO METRIC SYSTEM
All Data Subject To Change Without Notice
- 96 -
Interpretation
of Charts
TEMPERATURE RISE & TEMPERATURE DE-RATING
Temperature rise charts show the associated heat rise as a result
of applied current to the connector. Heat rise is expressed as a
T°C. T ambient- T (maximum w/ applied current)= T. The chart
on the right shows the heat rise curve for the PM216XXX
connector. Separate curves are shown for #12 AWG and 4mm²
wire. Interpreting the curves, if 30 amps is applied continuously to
the connector, the heat rise will be 160°C for #12, 85°C for 4mm²
wire.
Temperature (°C)
A) Reading the Chart
200
180
160
140
120
100
80
60
40
20
0
2 Row
Current vs Temperature Rise
0
5
10
15
20
Amps
12AWG
4mm²
25
30
16 circuits all energized
Connector devices are rated or derated by the wiring
configuration and the environment. Factors to be considered are
the wire enclosure characteristics, connector housing and wire
insulation characteristics, the number of wires in an enclosed
area such as a raceway, and the ambient operating temperatures.
The housing and wire insulation limits are specified by UL and are
the limiting factor in determining the suitability of an application.
The following guidelines should be met: T°C (ambient) + T°C (at
applied current) < T°C (connector) and T°C (wire insulation)
where T°C (connector)= temperature limit of the connector
housing and T°C (wire insulation)= the temperature limit of the
wire insulation.
The connector housing and wire insulation operating temperature
limits are specified by the manufacturer and often recognized by
safety agencies; UL, CSA, TUV, Etc. These limits often
determine the suitability of connector and wire selection for an
application. To determine suitability of an application the
operating temperature limits of both the connector housing and
the wire insulation should be less than the sum of the ambient
temperature, T°C ambient +T°<T°C ratings, operating
temperature ratings for connector and wire.
Temperature (°C)
B) Ambients and Maximum Operating Temperature
200
180
160
140
120
100
80
60
40
20
0
2 Row
Ambient Temperature De-rating
0
5
4mm²
10
15
Amps
12AWG
20
25
30
16 circuits all energized
This calculation can be determined for individual connectors and
wire sizes and expressed as a Temperature De-rating Chart
(shown at right). Interpreting the curves, using a 12AWG wire in
a 60°C ambient condition the maximum applied current for the
connector would be 28 amps. This is the maximum allowable
current for the connector in the conditions of this application.
Further de-rating may be desirable to meet temperature
limitations of the wire insulation or temperature limitations of the
greater electronic systems.
All Data Subject To Change Without Notice
- 97 -
Glossary of
Terminology
Applicator
A semi-automatic termination machine consisting of an
upper and lower half that is used to crimp contacts onto
wire. Used in conjunction with an electrical/mechanical
press.
AWG
American Wire Gauge. A standard system for designating
wire diameters.
Contact Resistance
The electrical resistance of metallic surfaces at their
interface in the contact area under specified conditions
when carrying a specified test current.
Contact Retention
Minimum axial load in either direction which a contact
must withstand while remaining firmly fixed in its normal
position within a housing.
Flammability
The measure of a material’s ability to support combustion.
Often tested per UL94.
Heat Rise
Temperature rise associated with the electrical load
applied to a mated connection.
Hot Plug
Live connector insertion/extractions in battery pack
installations.
Insulation Resistance
Ratio of applied voltage to the total current between the
two electrodes in contact with a specific insulation.
Locator
Device for positioning contacts into crimping dies.
Crimp Retention
The axial load which a contact can withstand without
separation from the wire.
Make First/Break Last (Sequencing)
Protective measure against excess currents, short circuits,
and ground faults by contacts used to interrupt the fault
current flow before connector mating.
Crimp Termination
A connection in which a metal sleeve is secured to a
conductor by mechanically deforming the sleeve with
presses or automated crimping machines, eliminating the
need for solder. Suitable for all wire types.
Operating Temperature Range
Connector temperature rating established by materials
used – plastic, finish, and the base metal. Applying an
electrical load will result in a temperature rise that is
additive to the operating ambient.
Cycle Controlled
To determine if repetitive on/off conditions result in
degrading the contact system which may lead to failures
such as “thermal run away”.
Polarization
A technique of eliminating symmetry so that parts may
only be mated one way.
Dielectric Strength (Withstanding Voltage)
The highest potential difference (voltage) that an insulation
material of given thickness can withstand for a specified
time without occurrence of electrical breakdown through its
bulk.
Finger Proof
A connector intended for usage external to the end
equipment shall have live parts protected against
exposure to contact by persons when assembled,
installed, and mated as intended, as determined by
UL Articulated probe.
All Data Subject To Change Without Notice
- 98 -
Pulse (Surge) Current
Highest instantaneous current that will run through a
system.
Strain Relief
A means of termination or installation that reduces the
transfer of mechanical stress from the conductor.
Termination
Means of joining contacts to a conductor.
Part Number
Index
All Data Subject To Change Without Notice
- 99 -
Part Number Index
All Data Subject To Change Without Notice
- 100 -
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Additional APP® Products
Powerpole® Connectors
EBC / DIN Connectors
Multipole Connectors
Power Pak Connectors
HEADQUARTERS
Anderson Power Products®
13 Pratts Junction Road
Sterling, MA 01564-2305 USA
T: 978-422-3600
F: 978-422-0128
EUROPE
Anderson Power Products® Ltd.
Unit 3 Europa Court
Europa Boulevard
Westbrook, Warrington
Cheshire, WA5 7TN United Kingdom
T: +44 (0) 1925 428390
F: +44 (0) 1925 520203
VISIT US AT WWW.ANDERSONPOWER.COM
ASIA / PACIFIC
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Unit 922-928, Topsail Plaza
11 On Sum Street
Shatin N.T., Hong Kong
T: +(852) 2636 0836
F: +(852) 2635 9036
15826,
CAT-CPC REV 05
CHINA
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Block A8, Tantou Western Industrial Park
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Shenzhen, PR. China 518105
T: +(86) 755 2768 2118/3393 2388
F: +(86) 755 2768 2218
TAIWAN
IDEAL Anderson Asia Pacific Ltd.
Taiwan Branch, 4F.-2, No.116
Dadun 20th St., Situn District
Taichung City 407, Taiwan (R.O.C.)
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