Additional APP® Products Powerpole® Connectors EBC / DIN Connectors Multipole Connectors Power Pak Connectors HEADQUARTERS Anderson Power Products® 13 Pratts Junction Road Sterling, MA 01564-2305 USA T: 978-422-3600 F: 978-422-0128 EUROPE Anderson Power Products® Ltd. Unit 3 Europa Court Europa Boulevard Westbrook, Warrington Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 VISIT US AT WWW.ANDERSONPOWER.COM ASIA / PACIFIC IDEAL Anderson Asia Pacific Ltd. Unit 922-928, Topsail Plaza 11 On Sum Street Shatin N.T., Hong Kong T: +(852) 2636 0836 F: +(852) 2635 9036 15826, CAT-CPC REV 05 CHINA IDEAL Anderson Technologies (Shenzhen) Ltd. Block A8, Tantou Western Industrial Park Songgang, Baoan District Shenzhen, PR. China 518105 T: +(86) 755 2768 2118/3393 2388 F: +(86) 755 2768 2218 TAIWAN IDEAL Anderson Asia Pacific Ltd. Taiwan Branch, 4F.-2, No.116 Dadun 20th St., Situn District Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F: +(886) 4 2310 6460 Anderson Power Products ® Anderson Power Products® APP’s philosophy is to provide products and services within the trading markets of our customers. We currently serve our world-wide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung City 407, Taiwan (R.O.C.). Today, as a result of innovative design and development, APP has evolved into a valued supplier for a wide variety of markets including Back-up Power, Telecom/Datacom and the Material Handling Industries. APP has established a reputation for high quality products, on-time deliveries, and excellent customer service. As a result of modern manufacturing techniques and rigorous quality control measures, APP assures that customers receive the quality products they deserve. As a global company dedicated to best environmental practice, APP has taken steps to meet the RoHS directive for virtually all of their products. APP believes that general compliance with the RoHS directive is not enough and that the RoHS status for individual APP products must be readily accessible to customers twenty-four hours a day, seven days a week. The APP website search system allows customers to enter a part number and determine a product’s compliance status to the RoHS directive. APP looks forward to the challenges posed by the new technologies of the future and will continue its century long tradition of design excellence and superior customer support to meet customers’ needs. Anderson Power Products® may revise terms and conditions from time to time without notice. APP maintains this catalog as a ser vice to its customers. The entire content (photographs and text) is ©copyrighted 2007 and may not be distributed, modified, reused, or otherwise used, except as provide d herein, without the express written p e r m i s s i o n o f A P P. Yo u m a y u s e t h e c o n t e n t o n l y f o r y o u r p e r s o n a l , n o n - c o m m e r c i a l u s e . APP will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without noti ce. APP makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updat ed without notice. Current sales drawings and specifications are available upon request. Neither APP nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidenta l, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content. All product names, whether or not appearing in large print or with the trademark symbol, i n c l u d i n g , b u t n o t l i m i t e d t o A , A i n c i r c l e , A n d e r s o n P o w e r P r o d u c t s , P o w e r M o d , P o w e r D r a w e r, P o w e r C l i p a n d A C A R A a r e t r a d e m a r k s o f A P P, i t s a ff i l i a t e s , r e l a t e d companies, licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalo g, except as permitted herein, is expressly prohibited and may be in violation of intellectual property laws, which shall be aggressively enforced. Index Anderson Power Products®, an ISO 9001:2000 certified company, is a world leader in the design and manufacture of quick-disconnect power connectors. Our connectors are rated from 30 amps to 450 amps and up to 250 or 600 volts, AC/DC and comply with major worldwide specifications. With over one hundred years of power connection and device experience, we provide off-the-shelf and custom solutions for OEMs. PowerMod HP “A” Series...................................................... 2 Single Pole Male.................................................... 4 Single Pole Female................................................ 6 Single Pole Right Angle Female............................. 8 Bus Bar Mount........................................................ 10 Dual Pole Male....................................................... 12 Dual Pole Female................................................ ... 14 Dual Pole Right Angle Female................................ 16 Dual Pole Panel Mount Male.................................. 18 Dual Pole Panel Mount Blind Mate Female............. 20 ® PowerMod® HP “B” Series...................................................... 22 Single Pole Male..................................................... 24 Single Pole Female................................................. 26 Single Pole Right Angle Female............................. 28 Bus Bar Mount........................................................ 30 Dual Pole Male....................................................... 32 Dual Pole Female................................................... 34 Dual Pole Right Angle Female................................ 36 Dual Pole Panel Mount Male.................................. 38 Dual Pole Panel Mount Blind Mate Female........... 40 Power Drawer® Series............................................................ 43 35 amp Series......................................................... 44 75 amp Series......................................................... 46 Cross Reference..................................................... 48 Contents PowerMod® Series................................................................... 51 One Row Female.................................................... 52 One Row Male........................................................ 56 Two Row Female.................................................... 60 Two Row Male........................................................ 64 Three Row Female................................................. 68 Three Row Male...................................................... 72 Accessories............................................................. 76 Power Clip® Series................................................................... 79 Power Clip............................................................... 80 Rocker Power Clip.................................................. 82 Dual Pole Power Clip.............................................. 84 ACARA® Series........................................................................ 87 65 & 100 amp Two Pole Male Filter & Female Power Connector.................................................... 88 150 & 250 amp Two Pole Male Filter & Female Power Connector................................... ................ 92 Wire Conversion Chart........................................................... 96 Interpretation of Charts...................................................... .. ... 97 Glossary of Terminology.......................................................... 98 Part Number Index.................................................................. 99 Note: (1) For patent / trademark information, please see www.andersonpower.com. (2) Use APP recommended crimp tooling. Crimping by other means may disturb contact position in the housing and / or produce high resistance in the mated connection, which can cause melting and other hazardous conditions. Please see www.andersonpower.com, tooling section, for the recommendations, changes / additions and tips on connector crimping / soldering or preventative maintenance. (3) All products in this catalog are RoHS compliant. For RoHS compliant information on individual part numbers, please see www.andersonpower.com for the RoHS lookup index tool. ©Copyright 2007 Anderson Power Products® The data herein are solely for your information and not offered, or to be construed, as a warranty or contractual responsibility. -1- PowerMod HP ® Connector Family - Series A FEATURES • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Available in straight, right angle, panel mount, blind mate and bus bar styles The flexibility of the PowerMod®HP system serves a broad range of electronics applications • Touch safe female connectors Provide IP20 protection for safe, energized use outside the electronics cabinet • Polarized dual pole connectors with optional hex key Dual pole housings prevent shorting from reverse mating and the optional hex key allows the user to create unique mating schemes • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly UL Current Rating SP DP CSA (30°C Rise) Mating Force SP DP UL Voltage Rating Wire Size (AWG) (mm²) Insulation Withstanding Voltage Operating Temperature Range °C Ambient Temperature Range °C Latch Retention Force Contact Retention Force Mating a. No Load(Contact/Disconnect Cycles) b. Under Load(Hot Plug 250 cycles @ 120V) Housing & Cable Clamp Latch Contacts Hardware 220 Amps 210 Amps 130 Amps 7 lbs. (31.14N) 15 lbs. (66.72N) 600 Volts #6 to #2 16 to 35 2200 Volts minus 40-130 °C minus 40-85 °C 50 lbs. (222N) min. 100 lbs. (445N) min. 500 Cycles 80A PBT UL94 V-0 PEI UL94 V-0 Copper alloy Steel zinc chromate PRODUCT INFORMATION PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification. The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types. • Single Pole Straight Male • Dual Pole Straight Male • Single Pole Right Angle Female • Dual Pole Right Angle Female • Single Pole Straight Female • Dual Pole Straight Female • Single Pole Bus Bar Mount • Dual Pole Female Blind Mate Panel Mount • Dual Pole Male Panel Mount • Dual Pole Male Blind Mate Panel Mount All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling. Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power. -2- Connector Family - Series A Single Pole Right Angle Female Dual Pole Right Angle Female Dual Pole Panel Mount Male Single Pole Male & Female Bus Bar Mount Dual Pole Male & Female Dual Pole Blindmate Female Dual Pole Blindmate Male All Data Subject To Change Without Notice -3- PowerMod HP ® Single Pole Male - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg Latch Retention Force 50 lbs. (222N) min 130 Amps Contact Retention Force 100 lbs. (445N) min 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A UL 220 Amps CSA (30°C Rise) UL / CSA Voltage Rating Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Male Series Series Gender PMHP A M A* M - Male 01 - Single Pole Straight 02 - Single Pole Straight with Cable Clamp P05 - 6 AWG P04 - 16mm² P03 - 4 AWG P02 - 25mm² P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² -4- Model Wire Size 01 P05 Components Part Number PMHPAM01 PMHPAM02 PMHPAP05 PMHPAP04 PMHPAP03 PMHPAP02 PMHPAP01 PMHPAC01 Description Housing Kit, Male, Single Pole, Straight Housing Kit with Cable Clamp, Male, Single Pole, Straight Pin, Series A, Crimp for 6 AWG wire Pin, Series A, Crimp for 16mm² wire Pin, Series A, Crimp for 4 AWG wire Pin, Series A, Crimp for 25mm² wire Pin, Series A, Crimp for 2 AWG & 35mm² wire Single Pole Cable Clamp Kit Single Pole Male - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Part Number Wire Size Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool 50 45 40 35 30 25 20 15 10 5 0 PowerMod®HP Single Pole Series “A” Temperature Rise 0 20 40 60 80 100 120 140 160 180 Current (A) Hydraulic Battery Die P/N #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 DIMENSIONS Front Without Strain Relief Front With Strain Relief [ 31 ] 1.22 [ 37.1 ] 1.46 [ 34.8 ] 1.37 [ 33.2 ] 1.31 2 AWG Number of Crimps [ 65.1 ] 2.56 6 AWG 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Single Pole Right Angle Female Side 4 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size Single Pole Female [ 80.2 ] 3.16 All Data Subject To Change Without Notice -5- PowerMod HP ® Single Pole Female - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive Latching Integral latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles 80A (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate Insulation Withstanding Voltage ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Female Series Series Gender PMHP A F A* F - Female 01 - Single Pole Straight 02 - Single Pole Straight with Cable Clamp S05 - 6 AWG S04 - 16mm² S03 - 4 AWG S02 - 25mm² S01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² -6- Model Wire Size 01 S05 Components Part Number PMHPAF01 PMHPAF02 PMHPAS05 PMHPAS04 PMHPAS03 PMHPAS02 PMHPAS01 PMHPAC01 Description Housing Kit, Female, Single Pole, Straight Housing Kit with Cable Clamp,Female, Single Pole, Straight Socket, Series A, Crimp for 6 AWG wire Socket, Series A, Crimp for 16mm² wire Socket, Series A, Crimp for 4 AWG wire Socket, Series A, Crimp for 25mm² wire Socket, Series A, Crimp for 2 AWG & 35mm² wire Single Pole Cable Clamp Kit Single Pole Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Wire Size Locator P/N Die P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool Part Number Hand Tool Hydraulic Battery 20 40 60 80 100 120 140 160 180 Current (A) Die P/N Number of Crimps #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 DIMENSIONS Front Without Strain Relief 0 Front With Strain Relief [ 33.2 ] 1.31 [ 37.1 ] 1.46 [ 30.6 ] 1.21 2 AWG 6 AWG 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG [ 34.7 ] 1.36 4 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size 50 45 40 35 30 25 20 15 10 5 0 PowerMod®HP Single Pole Series “A” Temperature Rise 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Side Single Pole Bus Bar Male [ 65.2 ] 2.57 Single Pole Male [ 82.1 ] 3.23 All Data Subject To Change Without Notice -7- PowerMod HP ® Single Pole Right Angle Female - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our *strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Right angle connector Offers short mated length for tight wiring applications • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Low connector mating forces Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate Insulation Withstanding Voltage ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Right Angle Female Series Series Gender PMHP A F A* F - Female 03 - Single Pole R/A with cable clamp S10 - 6 AWG S09 - 16mm² S08 - 4 AWG S07 - 25mm² S06 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² -8- Model Wire Size 3 S10 Components Part Number PMHPAF03 PMHPAS10 PMHPAS09 PMHPAS08 PMHPAS07 PMHPAS06 Description Housing Kit with Cable Clamp,Female, Single Pole, R/A Socket, Series A, Crimp for 6 AWG wire Socket, Series A, Crimp for 16mm² wire Socket, Series A, Crimp for 4 AWG wire Socket, Series A, Crimp for 25mm² wire Socket, Series A, Crimp for 2 AWG & 35mm² wire Single Pole Right Angle Female - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “A” Temperature Rise Tooling Wire Size Part Number Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool Hand Tool 0 20 40 60 80 100 120 140 160 180 Current (A) Hydraulic Battery Die P/N Number of Crimps #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 DIMENSIONS Side [ 70.1 ] 2.76 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size [ 26.4 ] 1.04 50 45 40 35 30 25 20 15 10 5 0 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications Top Front MATING CONNECTORS Single Pole Male Single Pole Bus Bar Male [ 68.3 ] 2.69 [ 37.1 ] 1.46 All Data Subject To Change Without Notice -9- PowerMod HP ® Single Pole Bus Bar - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. Features APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. • Silver plated, high conductivity contacts • Low connector mating forces Connectors are easily mated and un-mated Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Current Rating UL Mating Force 7 lbs. (31.14N) avg 220 Amps Latch Retention Force 50 lbs. (222N) min 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Bus Bar .12 [3.0] min a. No Load(Contact/Disconnect Cycles) 500 Cycles .25 [6.4] max b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Operating Temperature Range °C minus 40-130 °C Housing PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Bus Bar Series Series PMHP A A* M - Male 04 - Bus Bar Mount P06 - Pin Bus Bar - 10 - Gender Model Wire Size M 04 P06 Components Part Number PMHPAP06 Description Pin Series A, Bus Bar Single Pole Bus Bar - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling For Mating Connectors Wire Size Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool Part Number Hand Tool 1370 1322G7 2 1370 1322G11 2 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 Battery #2 AWG 35mm² 1387G3 25mm² 1387G3 #4 AWG Front DIMENSIONS [ 23.4 ] .92 [ 23.4 ] .92 Side 20 40 60 2 AWG 80 100 120 140 160 180 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Die P/N Hydraulic 0 Current (A) Number of Crimps Wire Size 50 45 40 35 30 25 20 15 10 5 0 PowerMod®HP Single Pole Series “A” Temperature Rise 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) [ 30.5 ] 1.20 2 AWG BUSBAR 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS [ 13.1 ] .52 Single Pole Right Angle Female Back Single Pole Female 45° [ 10.16 ] .400 [ 4.83 ] Ø .190 [ 7.49 ] Ø .295 HOUSING OUTLINE All Data Subject To Change Without Notice - 11 - PowerMod HP ® Dual Pole Male - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate UL / CSA Voltage Rating PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Male Series Series Gender PMHP A M A* M - Male 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp P05 - 6 AWG P04 - 16mm² P03 - 4 AWG P02 - 25mm² P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 12 - Model Wire Size 11 P05 Components Part Number PMHPAM11 PMHPAM12 PMHPAP05 PMHPAP04 PMHPAP03 PMHPAP02 PMHPAP01 PMHPAC02 Description Housing Kit, Male, Dual Pole, Straight Housing Kit with Cable Clamp, Male, Dual Pole, Straight Pin, Series A, Crimp for 6 AWG wire Pin, Series A, Crimp for 16mm² wire Pin, Series A, Crimp for 4 AWG wire Pin, Series A, Crimp for 25mm² wire Pin, Series A, Crimp for 2 AWG & 35mm² wire Dual Pole Cable Clamp Kit Dual Pole Male - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “A” Temperature Rise Tooling Wire Size Part Number Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool 50 45 40 35 30 25 20 15 10 5 0 Hand Tool 20 40 60 80 100 120 140 160 Current (A) Battery Die P/N 2 AWG Number of Crimps #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 DIMENSIONS Front Without Strain Relief [ 29.2 ] [ 29.9 ] [ 63.7 ] 1.15 1.18 2.51 6 AWG 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG Side 4 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size Hydraulic 0 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS [ 65.7 ] 2.59 [ 82.6 ] 3.25 Dual Pole Straight Female Dual Pole Right Angle Female Front With Strain Relief [ 67.2 ] 2.65 All Data Subject To Change Without Notice - 13 - PowerMod HP ® Dual Pole Female - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C UL / CSA Voltage Rating PBT UL94 V-0 Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Female Series Series Gender PMHP A F A* F - Female 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp S05 - 6 AWG S04 - 16mm² S03 - 4 AWG S02 - 25mm² S01 - 2 AWG & 35mm * Maximum wire size 2 AWG or 35mm² - 14 - Model Wire Size 11 S05 Components Part Number PMHPAF11 PMHPAF12 PMHPAS05 PMHPAS04 PMHPAS03 PMHPAS02 PMHPAS01 PMHPAC02 Description Housing Kit, Female, Dual Pole, Straight Housing Kit with Cable Clamp, Female, Dual Pole, Straight Socket, Series A, Crimp for 6 AWG wire Socket, Series A, Crimp for 16mm² wire Socket, Series A, Crimp for 4 AWG wire Socket, Series A, Crimp for 25mm² wire Socket, Series A, Crimp for 2 AWG & 35mm² wire Dual Pole Cable Clamp Kit Dual Pole Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Wire Size #2 AWG 35mm² 25mm² Die P/N Locator P/N Number of Crimps 1387G2 1303G13 1304G19 2 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool Part Number 50 45 40 35 30 25 20 15 10 5 0 Hand Tool Hydraulic Battery Die P/N #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 Accessories Description Dust Cover DIMENSIONS Front With Strain Relief 40 60 80 100 120 140 160 [ 67.3 ] 2.65 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG [ 29.8 ] 1.17 [ 63.7 ] 2.51 20 2 AWG Ambient Temperature (°C) Wire Size Front Without Strain Relief 0 Current (A) Number of Crimps Part Number PMHPAFDC PowerMod®HP Dual Pole Series “A” Temperature Rise 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Dual Pole Straight Male Dual Pole Panel Mount Male Side [ 66.8 ] 2.63 [ 82.2 ] 3.23 All Data Subject To Change Without Notice - 15 - PowerMod HP ® Dual Pole Right Angle Female - Series A PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hotpluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our *strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Right angle connector Offers short mated length for tight wiring applications • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Low connector mating forces Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate Insulation Withstanding Voltage PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Right Angle Female Series Series Gender PMHP A F A* F - Female 13 - Dual Pole R/A with Cable Clamp S10 - 6 AWG S09 - 16mm² S08 - 4 AWG S07 - 25mm² S06 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 16 - Model Wire Size 13 S10 Components Part Number PMHPAF13 PMHPAS10 PMHPAS09 PMHPAS08 PMHPAS07 PMHPAS06 Description Housing Kit With Cable Clamp, Female, Dual Pole, R/A Socket, Series A, Crimp for 6 AWG wire Socket, Series A, Crimp for 16mm² wire Socket, Series A, Crimp for 4 AWG wire Socket, Series A, Crimp for 25mm² wire Socket, Series A, Crimp for 2 AWG & 35mm² wire Dual Pole Right Angle Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Wire Size Part Number Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool 50 45 40 35 30 25 20 15 10 5 0 Hand Tool PowerMod®HP Dual Pole Series “A” Temperature Rise 0 20 40 60 80 100 120 140 160 Current (A) Hydraulic Battery Die P/N #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 Accessories Part Number PMHPAFDC Description Dust Cover Front With Strain Relief DIMENSIONS Side With Strain Relief [ 29.2 ] 1.15 6 AWG * Double crimp is required to achieve stated electrical specifications 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications [ 67 ] 2.64 Top 4 AWG Current (A) [ 25.5 ] 1.01 [ 63.8 ] 2.51 2 AWG Ambient Temperature (°C) Wire Size Number of Crimps MATING CONNECTORS Dual Pole Straight Male Dual Pole Panel Mount Male [ 67.2 ] 26.5 All Data Subject To Change Without Notice - 17 - PowerMod HP ® Dual Pole Panel Mount Male - Series A Features PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention The touch-safe PowerMod HP female panel connector is designed for high power connector safety. Male panel connectors are designed for blind mating with female panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. • Low connector mating forces Connectors are easily mated and un-mated • Blind mate panel mount option Provides over +/- .125" (3mm) of float mount capability PowerMod HP contacts are durable and rated for circuit interruption (true hotpluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Panel Mount • Ease of assembly Intuitive design allows for simplicity of assembly Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Panel Mount Blind Mate SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg Latch Retention Force 50 lbs. (222N) min 130 Amps Contact Retention Force 100 lbs. (445N) min 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A UL 210 Amps CSA (30°C Rise) UL / CSA Voltage Rating Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Panel Mount Male Series Series Gender PMHP A M A* M - Male 14 - Dual Pole Male Panel Mount 15 - Dual Pole Male Blindmate Panel Mount P05 - 6 AWG P04 - 16mm² P03 - 4 AWG P02 - 25mm² P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 18 - Model Wire Size 14 P05 Components Part Number PMHPAM14 PMHPAM15 PMHPAP05 PMHPAP04 PMHPAP03 PMHPAP02 PMHPAP01 PMHPAFMH Description Housing Kit, Male, Dual Pole, Panel Mount With Key Housing Kit, Male, Dual Pole, Panel Mount No Key With Blindmate Post Pin, Series A, Crimp for 6 AWG wire Pin, Series A, Crimp for 16mm² wire Pin, Series A, Crimp for 4 AWG wire Pin, Series A, Crimp for 25mm² wire Pin, Series A, Crimp for 2 AWG & 35mm² wire Float Mount Kit Dual Pole Panel Mount Male - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Wire Size Part Number Die P/N Locator P/N Number of Crimps #2 AWG 35mm² 1387G2 1303G13 1304G19 2 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool 50 45 40 35 30 25 20 15 10 5 0 Hand Tool Hydraulic Battery Die P/N 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 Accessories Description Dust Cover DIMENSIONS Front Top [ 15.88 ] .625 [ 61.90 ] 2.437 [ 31.75 ] 1.250 [ 69.85 ] [ 81.28 ] 2.750 3.200 110 100 90 80 70 60 50 40 30 20 10 0 60 80 100 120 140 160 [ 58.1 ] 2.29 +0.08 7.14 0+.003 .281 - .000 (4) [ 12.70 ] .500 (2) [ 25.40 ] 1.000 (2) (FIXED MOUNT) (FLOAT MOUNT) [ 64.1 ] 2.53 4 AWG 6 AWG PowerMod®HP Dual Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications [ 52.8 ] 2.08 [ 9.8 ] .39 Cut Out 40 * Double crimp is required to achieve stated electrical specifications OPTIONAL GUIDE POST FOR BLIND MATING [ 39.8 ] 1.57 [ 91.9 ] 3.62 20 2 AWG Number of Crimps #2 AWG 35mm² Part Number PMHPAMDC 0 Current (A) Ambient Temperature (°C) Wire Size PowerMod®HP Dual Pole Series “A” Temperature Rise MATING CONNECTORS Dual Pole Panel Mount Female - (mates with panel mount blind mate only) Dual Pole Straight Female Dual Pole Right Angle Female [3] .12 MAX All Data Subject To Change Without Notice - 19 - PowerMod HP ® PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. Features Dual Pole Panel Mount Blind Mate Female - Series A • Blind mate panel mount option The touch-safe PowerMod HP female panel connector is designed for high power connector safety. Male panel connectors are designed for blind mating with female panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hotpluggable). Series A contacts are available in #6 to #2 American wire gauge and 16mm2 to 35mm2 metric wire sizes for global design freedom. Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. Provides over +/- .125" (3mm) of float mount capability •Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Low connector mating forces Connectors are easily mated and un-mated • Ease of assembly APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg Latch Retention Force 50 lbs. (222N) min 130 Amps Contact Retention Force 100 lbs. (445N) min 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate UL 210 Amps CSA (30°C Rise) UL / CSA Voltage Rating PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Panel Mount Blind Mate Female Series Series Gender PMHP A F A* F - Female 14 - Dual Pole Female Panel Mount S05 - 6 AWG S04 - 16mm² S03 - 4 AWG S02 - 25mm² S01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 20 - Model Wire Size 14 S01 Components Part Number PMHPAF14 PMHPAS05 PMHPAS04 PMHPAS03 PMHPAS02 PMHPAS01 PMHPAFMH Description Housing Kit, Female, Dual Pole, Panel Mount Socket, Series A, Crimp for 6 AWG wire Socket, Series A, Crimp for 16mm² wire Socket, Series A, Crimp for 4 AWG wire Socket, Series A, Crimp for 25mm² wire Socket, Series A, Crimp for 2 AWG & 35mm² wire Float Mount Kit Dual Pole Panel Mount Blind Mate Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling Wire Size Part Number Die P/N Locator P/N Number of Crimps 2 #2 AWG 35mm² 1387G2 1303G13 1304G19 25mm² 1387G2 1303G13 1304G19 2 #4 AWG 1387G2 1303G14 1304G19 2 16mm² 1387G2 1303G14 1304G19 2 #6 AWG 1387G2 1303G14 1304G19 2 Temperature (°C) Pneumatic Production Tool 50 45 40 35 30 25 20 15 10 5 0 Hand Tool Hydraulic Battery Die P/N #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 #4 AWG 1387G3 1370 1322G8 2 16mm² 1387G3 1370 1322G10 2 #6 AWG 1387G3 1370 1322G9 2 Description Dust Cover DIMENSIONS Top [ 29.2 ] 1.15 [ 40.2 ] 1.58 [ 91.9] 3.62 Cut Out [ 15.88 ] .625 20 40 [ 23.6 ] .93 [ 29.6 ] 1.17 [ 36.1 ] 1.42 [ 51.1 ] 2.01 2 AWG 60 80 100 120 140 160 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size Accessories Front 0 Current (A) Number of Crimps Part Number PMHPAFDC PowerMod®HP Dual Pole Series “A” Temperature Rise 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “A” Per IEC 60512-5 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Dual Pole Panel Mount Blind Mate Male [ 61.90 ] 2.437 [ 31.75 ] 1.250 [ 69.85 ] [ 81.28 ] 2.750 3.200 +0.08 7.14 0 +.003 .281 - .000 (4) [ 12.70 ] .500 (2) [ 25.40 ] 1.000 (2) (FIXED MOUNT) (FLOAT MOUNT) [3] .12 MAX All Data Subject To Change Without Notice - 21 - PowerMod HP ® Connector Family - Series B FEATURES • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Available in straight, right angle, panel mount, blind mate and bus bar styles The flexibility of the PowerMod®HP system serves a broad range of electronics applications • Touch safe female connectors Provide IP20 protection for safe, energized use outside the electronics cabinet • Polarized dual pole connectors with optional hex key Dual pole housings prevent shorting from reverse mating and the optional hex key allows the user to create unique mating schemes • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly UL Current Rating SP DP CSA (30°C Rise) Mating Force SP DP UL Voltage Rating Wire Size (AWG) (mm²) Insulation Withstanding Voltage Operating Temperature Range °C Ambient Temperature Range °C Latch Retention Force Contact Retention Force Mating a. No Load(Contact/Disconnect Cycles) b. Under Load(Hot Plug 250 cycles @ 120V) Housing & Cable Clamp Latch Contacts Hardware 450 Amps 400 Amps 250 Amps 16.5 lbs. (74N) 33 lbs. (147N) 600 Volts 1/0 to 4/0 50 to 95 2200 Volts minus 40-130 °C minus 40-85 °C 50 lbs. (222N) min. 150 lbs. (667N) min. 500 Cycles 150A PBT UL94 V-0 PEI UL94 V-0 Copper alloy Steel zinc chromate Intuitive design allows for simplicity of assembly PRODUCT INFORMATION PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification. The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types. • Single Pole Straight Male • Dual Pole Straight Male • Single Pole Right Angle Female • Dual Pole Right Angle Female • Single Pole Straight Female • Dual Pole Straight Female • Single Pole Bus Bar Mount • Dual Pole Female Blind Mate Panel Mount • Dual Pole Male Panel Mount • Dual Pole Male Blind Mate Panel Mount All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling. Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power. - 22 - Connector Family - Series B Single Pole Right Angle Female Dual Pole Right Angle Female Dual Pole Panel Mount Male Single Pole Male & Female Bus Bar Mount Dual Pole Male & Female Dual Pole Blindmate Female Dual Pole Blindmate Male All Data Subject To Change Without Notice - 23 - PowerMod HP ® Single Pole Male - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and unmated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A (mm²) Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Male Series Series Gender PMHP B M B* M - Male 01 - Single Pole Straight 02 - Single Pole Straight with Cable Clamp P04 - 1/0 AWG to 50mm² P03 - 2/0 AWG to 70mm² P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 24 - Model Wire Size 01 P04 Components Part Number PMHPBM01 PMHPBM02 PMHPBP04 PMHPBP03 PMHPBP02 PMHPBP01 PMHPBC01 Description Housing Kit, Male, Single Pole, Straight Housing Kit with Cable Clamp, Male, Single Pole, Straight Pin, Series B, Crimp for 1/0 AWG to 50mm² wire Pin, Series B, Crimp for 2/0 AWG to 70mm² wire Pin, Series B, Crimp for 95mm² wire Pin, Series B, Crimp for 4/0 AWG wire Single Pole cable clamp kit Single Pole Male - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 DIMENSIONS Front Without Strain Relief 30 20 10 [ 42.6 ] 1.68 50 100 150 200 250 300 350 400 450 Current (A) 2/0 cable 4/0 cable 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 550 600 Current (A) Front With Strain Relief [ 39.3 ] 1.55 0 1/0 cable Ambient Temperature (°C) Number of Crimps 40 * Double crimp is required to achieve stated electrical specifications Hydraulic Tool Part Number 50 0 Hand Tool Wire Size PowerMod®HP Single Pole Series “B” Temperature Rise 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications [ 49.5 ] 1.95 [ 44.8 ] 1.76 MATING CONNECTORS Single Pole Right Angle Female Single Pole Female Side [ 98.4 ] 3.88 [ 80.8 ] 3.18 All Data Subject To Change Without Notice - 25 - PowerMod HP ® Single Pole Female - Series B Features PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. • Positive Latching Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. Our patented design provides greater longevity for high power, elevated temperature applications • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. • Low connector mating forces Connectors are easily mated and unmated SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate (mm²) PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Female Series Series Gender PMHP B F B* F - Female 01 - Single Pole Straight 02 - Single Pole Straight with Cable Clamp S04 - 1/0 AWG to 50mm² S03 - 2/0 AWG to 70mm² S02 - 95mm² S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 26 - Model Wire Size 01 S04 Components Part Number PMHPBF01 PMHPBF02 PMHPBS04 PMHPBS03 PMHPBS02 PMHPBS01 PMHPBC01 Description Housing Kit, Female, Single Pole, Straight Housing Kit with Cable Clamp, Female, Single Pole, Straight Socket, Series B, Crimp for 1/0 AWG to 50mm² wire Socket, Series B, Crimp for 2/0 AWG to 70mm² wire Socket, Series B, Crimp for 95mm² wire Socket, Series B, Crimp for 4/0 AWG wire Single Pole Cable Clamp Kit Single Pole Female - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 DIMENSIONS Front Without Strain Relief Front With Strain Relief [ 43.6 ] 1.72 [ 39.0 ] 1.54 30 20 10 [ 49.5 ] 1.95 [ 45.9 ] 1.81 0 50 100 150 200 250 300 350 400 450 Current (A) 2/0 cable 1/0 cable Ambient Temperature (°C) Number of Crimps 40 4/0 cable * Double crimp is required to achieve stated electrical specifications Hydraulic Tool Part Number 50 0 Hand Tool Wire Size PowerMod®HP Single Pole Series “B” Temperature Rise 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 550 600 Current (A) 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Single Pole Bus Bar Male Single Pole Male Side [ 98.8 ] 3.89 [ 81.3 ] 3.20 All Data Subject To Change Without Notice - 27 - PowerMod HP ® Single Pole Right Angle Female - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. Features • Right angle connector Offers short mated length for tight wiring applications • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm2 to 95mm2 metric wire sizes for global design freedom. Our *strain relief ensures superior contact reliability under adverse operating conditions. Provides IP20 protection for safe, energized use outside the electronics cabinet APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. • Low connector mating forces • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C (mm²) PBT UL94 V-0 Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Right Angle Female Series Series Gender PMHP B F B* F - Female 03 - Single Pole R/A with cable clamp S09 - 1/0 AWG to 50mm² S08 - 2/0 AWG to 70mm² S07 - 95mm² S06 - 4/0 AWG * Maximum wire size 4/0 AWG - 28 - Model Wire Size 3 S09 Components Part Number PMHPBF03 PMHPBS09 PMHPBS08 PMHPBS07 PMHPBS06 Description Housing Kit with Cable Clamp, Female, Single Pole, R/A Socket, Series B, Crimp for 1/0 AWG to 50mm² wire Socket, Series B, Crimp for 2/0 AWG to 70mm² wire Socket, Series B, Crimp for 95mm² wire Socket, Series B, Crimp for 4/0 AWG wire Single Pole Right Angle Female - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G24 2 95mm² 1387G2 1303G17 1304G24 2 2/0-70mm² 1387G2 1303G16 1304G22 2 1/0-50mm² 1387G2 1303G8 1304G22 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 Part Number Number of Crimps 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 DIMENSIONS Side 40 30 20 10 0 50 100 150 200 250 300 350 400 450 Current (A) 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Wire Size 50 0 Hand Tool Hydraulic Tool PowerMod®HP Single Pole Series “B” Temperature Rise 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 550 600 Current (A) 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications [ 34.5 ] 1.36 [ 85.6 ] 3.37 MATING CONNECTORS Single Pole Male Top Single Pole Bus Bar Male Front [ 87.6 ] 3.45 [ 49.5 ] 1.95 All Data Subject To Change Without Notice - 29 - PowerMod HP ® Single Pole Bus Bar - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. Features APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. • Silver plated, high conductivity contacts • Low connector mating forces Connectors are easily mated and un-mated Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min 600 Volts Mating UL / CSA Voltage Rating Bus Bar .12 [3.0] min a. No Load(Contact/Disconnect Cycles) 500 Cycles .25 [6.4] max b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Bus Bar Series Series PMHP B B* M - Male 04 - Bus Bar Mount P06 - Pin Bus Bar - 30 - Gender Model Wire Size M 04 P06 Components Part Number Description PMHPBP06 Pin Series B, Bus Bar Single Pole Bus Bar - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling For Mating Connectors Pneumatic Production Tool PowerMod®HP Single Pole Series “B” Temperature Rise 70 Wire Size Part Number Die P/N 4/0 1387G2 1303G3 1304G25 1304G24 2 95mm² 1387G2 1303G17 1304G25 1304G24 2 2/0-70mm² 1387G2 1303G16 1304G23 1304G22 2 1/0-50mm² 1387G2 1303G8 1304G23 1304G22 2 60 Temperature (°C) Locator P/N Locator P/N Standard Right Angle Number Series Series of Crimps 50 40 30 20 10 0 0 Hydraulic Battery Die P/N 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 [ 28.4 ] 1.12 Back 300 350 400 450 2/0 cable 4/0 cable 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Single Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 550 600 1/0 cable [ 39.5 ] 1.56 2/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Side [ 28.4 ] 1.12 250 Current (A) DIMENSIONS Front 200 * Double crimp is required to achieve stated electrical specifications Hydraulic Tool Number of Crimps 150 1/0 cable Ambient Temperature (°C) Wire Size Number of Crimps Part Number 100 Current (A) Hand Tool Wire Size 50 MATING CONNECTORS BUSBAR Single Pole Right Angle Female Single Pole Female [ 16.3 ] 6.4 45° [ 12.7 ] .50 [ 4.7 ] Ø .186 [ 9.50 ] Ø .374 HOUSING OUTLINE All Data Subject To Change Without Notice - 31 - PowerMod HP ® Dual Pole Male - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 952mm² metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces Connectors are easily mated and un-mated • Silver plated, high conductivity contacts Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating UL 400 Amps CSA (30°C Rise) Mating Force 33 lbs. (147N) avg Latch Retention Force 50 lbs. (222N) min 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C (mm²) Latch PEI Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Male Series Series Gender PMHP B M B* M - Male 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp P04 - 1/0 AWG to 50mm² P03 - 2/0 AWG to 70mm² P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 32 - Model Wire Size 11 P04 Components Part Number PMHPBM11 PMHPBM12 PMHPBP04 PMHPBP03 PMHPBP02 PMHPBP01 PMHPBC02 Description Housing Kit, Male, Dual Pole, Straight Housing Kit with Cable Clamp, Male, Dual Pole, Straight Pin, Series B, Crimp for 1/0 AWG to 50mm² wire Pin, Series B, Crimp for 2/0 AWG to 70mm² wire Pin, Series B, Crimp for 95mm² wire Pin, Series B, Crimp for 4/0 AWG wire Dual Pole Cable Clamp Kit Dual Pole Male - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Hydraulic Battery Die P/N 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 Hydraulic Tool Number of Crimps 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 40 30 20 10 0 50 100 200 250 300 2/0 cable 1/0 cable 350 400 4/0 cable * Double crimp is required to achieve stated electrical specifications 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 DIMENSIONS Front Without Strain Relief 150 Current (A) Ambient Temperature (°C) Wire Size Number of Crimps Part Number 50 0 Hand Tool Wire Size PowerMod®HP Dual Pole Series “B” Temperature Rise 150 200 250 300 350 400 450 500 Current (A) 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Side MATING CONNECTORS [ 82.8 ] 3.26 [ 39.6 ] 1.56 [ 36.8 ] 1.45 Dual Pole Straight Female Dual Pole Right Angle Female [100.4] 3.95 [81.5] 3.21 Front With Strain Relief [ 87.7 ] 3.45 All Data Subject To Change Without Notice - 33 - PowerMod HP ® Dual Pole Female - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm2 to 95mm2 metric wire sizes for global design freedom. Our optional strain relief ensures superior contact reliability under adverse operating conditions. Features • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Strain relief option Reduces risk of wire insulation creep and reduces transmission of wire loads to contacts improving service life • Low connector mating forces APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Connectors are easily mated and un-mated SPECIFICATIONS Electrical Mechanical Current Rating UL 400 Amps CSA (30°C Rise) Mating Force 33 lbs. (147N) avg Latch Retention Force 50 lbs. (222N) min 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate (mm²) ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Female Series Size Gender PMHP B F B* F - Female 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp S04 - 1/0 AWG to 50mm² S03 - 2/0 AWG to 70mm² S02 - 95mm² S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 34 - Model Wire Size 11 S04 Components Part Number PMHPBF11 PMHPBF12 PMHPBS04 PMHPBS03 PMHPBS02 PMHPBS01 PMHPBC02 Description Housing Kit, Female, Dual Pole, Straight Housing Kit with Cable Clamp, Female, Dual Pole, Straight Socket, Series B, Crimp for 1/0 AWG to 50mm² wire Socket, Series B, Crimp for 2/0 AWG to 70mm² wire Socket, Series B, Crimp for 95mm² wire Socket, Series B, Crimp for 4/0 AWG wire Dual Pole Cable Clamp Kit Dual Pole Female - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 Number of Crimps 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 Front Without Strain Relief 40 30 20 10 DIMENSIONS Front With Strain Relief [ 36.8 ] 1.45 50 100 150 200 250 300 350 400 Current (A) 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 Current (A) 1/0 cable 2/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS [ 87.6 ] 3.45 [ 82.7 ] 3.25 0 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Hydraulic Tool Part Number 50 0 Hand Tool Wire Size PowerMod®HP Dual Pole Series “B” Temperature Rise Dual Pole Straight Male Dual Pole Panel Mount Male Side [82.8] 3.26 [101.8] 3.98 All Data Subject To Change Without Notice - 35 - PowerMod HP ® Dual Pole Right Angle Female - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The ergonomic latch release is simple to operate and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm2 to 95mm2 metric wire sizes for global design freedom. Our *strain relief ensures superior contact reliability under adverse operating conditions. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Features • Right angle connector Offers short mated length for tight wiring applications • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention • Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Low connector mating forces Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating UL 400 Amps CSA (30°C Rise) Mating Force 33 lbs. (147N) avg Latch Retention Force 50 lbs. (222N) min 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate (mm²) PBT UL94 V-0 ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Right Angle Female Series Series Gender PMHP B F B* F - Female 13 - Dual Pole R/A with Cable Clamp S09 - 1/0 AWG to 50mm² S08 - 2/0 AWG to 70mm² S07 - 95mm² S06 - 4/0 AWG * Maximum wire size 4/0 AWG - 36 - Model Wire Size 13 S09 Components Part Number PMHPBF13 PMHPBS09 PMHPBS08 PMHPBS07 PMHPBS06 Description Housing Kit With Cable Clamp, Female, Dual Pole, R/A Socket, Series B, Crimp for 1/0 AWG to 50mm² Socket, Series B, Crimp for 2/0 AWG to 70mm² Socket, Series B, Crimp for 95mm² wire Socket, Series B, Crimp for 4/0 AWG wire Dual Pole Right Angle Female - Series B TEMPERATURE CHART ORDERING INFORMATION PowerMod®HP Dual Pole Series “B” Temperature Rise Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G24 2 95mm² 1387G2 1303G17 1304G24 2 2/0-70mm² 1387G2 1303G16 1304G22 2 1/0-50mm² 1387G2 1303G8 1304G22 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 Number of Crimps 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 DIMENSIONS Front With Strain Relief 20 10 0 50 100 150 200 250 300 350 400 Current (A) 2/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 Current (A) Side With Strain Relief [ 39.6 ] 1.56 30 1/0 cable Ambient Temperature (°C) Hydraulic Tool Part Number 40 0 Hand Tool Wire Size 50 1/0 cable 2/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications [ 34.9 ] 1.37 MATING CONNECTORS [ 85.2 ] 3.35 Dual Pole Straight Male Dual Pole Panel Mount Male [ 81.8 ] 3.22 Top [ 89.2 ] 3.51 All Data Subject To Change Without Notice - 37 - PowerMod HP ® Dual Pole Panel Mount Male - Series B PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. Features • Positive latching Integral Latches with ergonomic release provide over 50 lbs retention The touch-safe PowerMod HP female panel connector is designed for high power connector safety. Male panel connectors are designed for blind mating with female panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. • Low connector mating forces Connectors are easily mated and un-mated • Blind mate panel mount option Provides over +/- .125" (3mm) of float mount capability PowerMod HP contacts are durable and rated for circuit interruption (true hotpluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. Panel Mount • Ease of assembly Intuitive design allows for simplicity of assembly Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. Panel Mount Blind Mate SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a No Load(Contact/Disconnect Cycles) 500 Cycles 150A (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate Insulation Withstanding Voltage ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Panel Mount Male Series Series Gender PMHP B M B* M - Male 14 - Dual Pole Male Panel Mount 15 - Dual Pole Male Blindmate Panel Mount P04 - 1/0 AWG to 50mm² P03 - 2/0 AWG to 70mm² P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 38 - Model Wire Size 14 P04 Components Part Number PMHPBM14 PMHPBM15 PMHPBP04 PMHPBP03 PMHPBP02 PMHPBP01 PMHPBFMH Description Housing Kit, Male, Dual Pole, Panel Mount With Key Housing Kit, Male, Dual Pole, Panel Mount No Key with Blindmate Post Pin, Series B, Crimp for 1/0 AWG to 50mm² wire Pin, Series B, Crimp for 2/0 AWG to 70mm² wire Pin, Series B, Crimp for 95mm² wire Pin, Series B, Crimp for 4/0 AWG wire Float Mount Kit Dual Pole Panel Mount Male - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 30 20 10 [ 47.4 ] 1.87 [ 110.1 ] 4.34 Top 110 100 90 80 70 60 50 40 30 20 10 0 Cut Out [ 80.83 ] 3.182 [ 14.61 ] .575 (2) [ 29.21 ] 1.150 (2) [ 99.57 ] 3.92 [ 87.88 ] 3.46 150 200 250 300 350 400 2/0 cable 4/0 cable [ 74.8 ] 2.94 PowerMod®HP Dual Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications [ 68.9 ] 2.71 [ 80.8 ] 3.18 100 Current (A) OPTIONAL GUIDE POST FOR BLINDMATING [ 12.7 ] .50 50 * Double crimp is required to achieve stated electrical specifications DIMENSIONS Front 0 Current (A) Ambient Temperature (°C) Number of Crimps 40 1/0 cable Hydraulic Tool Part Number 50 0 Hand Tool Wire Size PowerMod®HP Dual Pole Series “B” Temperature Rise MATING CONNECTORS Dual Pole Panel Mount Female - (mates with panel mount blind mate only) +0.08 7.14 0 ø .281 +.003 (4) -.000 [ 19.43 ] .765 [ 38.86 ] 1.53 (2) FIXED MOUNT FLOAT MOUNT Dual Pole Straight Female Dual Pole Right Angle Female [3] .12 MAX All Data Subject To Change Without Notice - 39 - PowerMod HP ® PowerMod HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The touch-safe PowerMod HP female panel connector is designed for high power connector safety. Male panel connectors are designed for blind mating with female panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. PowerMod HP contacts are durable and rated for circuit interruption (true hotpluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. Features Dual Pole Panel Mount Blind Mate Female - Series B • Blind mate panel mount option Provides over +/- .125" (3mm) of float mount capability •Touch safe female connectors Provides IP20 protection for safe, energized use outside the electronics cabinet • High performance, hot pluggable female contacts Our patented design provides greater longevity for high power, elevated temperature applications • Low connector mating forces Connectors are easily mated and un-mated Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. • Ease of assembly Intuitive design allows for simplicity of assembly APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating UL 400 Amps CSA (30°C Rise) Mating Force 33 lbs. (147N) avg Latch Retention Force 50 lbs. (222N) min 150 lbs. (667N) min 250 Amps Contact Retention Force UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A (mm²) Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Panel Mount Blind Mate Female Series Series Gender PMHP B F B* F - Female 14 - Dual Pole Female Panel Mount S04 - 1/0 AWG to 50mm² S03 - 2/0 AWG to 70mm² S02 - 95mm² S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 40 - Model Wire Size 14 S04 Components Part Number PMHPBF14 PMHPBS04 PMHPBS03 PMHPBS02 PMHPBS01 PMHPBFMH Description Housing Kit, Female, Dual Pole, Panel Mount Socket, Series B, Crimp for 1/0 AWG to 50mm² wire Socket, Series B, Crimp for 2/0 AWG to 70mm² wire Socket, Series B, Crimp for 95mm² wire Socket, Series B, Crimp for 4/0 AWG wire Float Mount Kit Dual Pole Panel Mount Blind Mate Female - Series B ORDERING INFORMATION TEMPERATURE CHART Tooling Pneumatic Production Tool 70 Die P/N Locator P/N Number of Crimps 4/0 1387G2 1303G3 1304G25 2 95mm² 1387G2 1303G17 1304G25 2 2/0-70mm² 1387G2 1303G16 1304G23 2 1/0-50mm² 1387G2 1303G8 1304G23 2 60 Temperature (°C) Wire Size Part Number Wire Size Hydraulic Battery Die P/N Number of Crimps 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 1/0-50mm² 1387G3 1370 1322G13 2 4/0 1368 2 95mm² 1368 2 2/0-70mm² 1368 2 1/0-50mm² 1368 2 DIMENSIONS Front Top [ 39.6 ] 1.56 [ 110.1 ] 4.33 Cut Out [ 14.61 ] .575 (2) [ 29.21 ] 1.150 (2) [ 47.3 ] 1.86 [ 80.83 ] 3.182 [ 99.57 ] 3.92 [ 87.88 ] 3.46 30 20 10 [ 29.5 ] 1.16 0 50 100 150 200 250 300 350 400 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Ambient Temperature (°C) Number of Crimps 40 Current (A) Hydraulic Tool Part Number 50 0 Hand Tool Wire Size PowerMod®HP Dual Pole Series “B” Temperature Rise 110 100 90 80 70 60 50 40 30 20 10 0 PowerMod®HP Dual Pole De-rating Curve Series “B” Per IEC 60512-5 0 50 100 150 200 250 300 350 400 450 500 Current (A) [ 35.6 ] 1.40 [ 45.5 ] 1.79 [ 67.8 ] 2.67 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Dual Pole Panel Mount Blind Mate Male +0.08 7.14 0 ø .281 +.003 (4) -.000 [ 19.43 ] .765 [ 38.86 ] 1.53 (2) FIXED MOUNT FLOAT MOUNT [3] .12 MAX All Data Subject To Change Without Notice - 41 - Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 42 - Power Drawer ® Connector Family FEATURES • Mixed power and signal contacts Use of a single connector simplifies system tolerances and manufacturing • Industry standard contacts Allows for cross mating with competitive product • Wide selection of contact termination Provides the designer a wide variety of packaging options • First-mate and last-mate capability Grounds and powers the system before mating of signal circuits • Integral guide pins Corrects misalignment during blind mating • Optional floating mount Reduces fatiguing stress on connectors during blindmating PRODUCT RANGE Electrical Current Rating - amps Voltage Rating - volts Voltage Drop mV Insulator Dielectric Strength Working Temperature Range #8 75 600 6.00 #12 #20 35 5 600 600 3.30 0.70 2200 VDC -40 to +125 degree °C Mechanical Insertion Force Per Contact - lbs - kg Extraction Force Per Contact - lbs - kg #8 2.00 0.91 1.26 0.57 #12 1.80 0.82 1.02 0.46 #20 0.43 0.20 0.07 0.03 Materials Insulator Crimp Pin or Socket Body Solder Cup Pin or Socket Body PCB Pin or Socket Body Female Contact PBT UL94 V-0 Copper alloy Brass Brass BeCu Contact Plating #8 and #12 #20 and #12AU Silver Over Nickel Gold Over Nickel PRODUCT INFORMATION Anderson Power Products new line of power drawer series connectors gives our customers more selections than ever, to meet their power connector needs. These cost effective, mixed power and signal drawer connectors are manufactured using the same high quality standards that have made APP a leader in the power connector industry for years. The 35 and 75 amp Power Drawer connectors are a cost-effective, mixed power and signal drawer connector. The connectors are used on "N + 1" power supply and inverter systems. APP's versatile Power Drawer connectors offers the designer a wide variety of options. The 75 amp Power Drawer can be configured with up to four #8 AWG, nine #12 AWG and twenty-four #20 AWG contacts. Both pin and socket contacts are available with crimp, solder cup or printed circuit board termination. The 35 amp Power Drawer can be configured with up to eight #12 AWG, eight #16 AWG, four #16 AWG, four #12 AWG and twenty-one #20 AWG contacts. Both connectors can be cross-mated with competitor product. The connector's pin contacts can also be specified for first-mate and last-mate connection. This allows the electronic system to be grounded and mating electronically verified, before the power circuits are energized. The APP Power Drawer connectors also feature integral guide pins, which correct misalignment during blind mating. Additionally, the connector offers an optional floating mount, reducing the fatigue stress on the connector during blind mating. The drawer series can be used for a wide range of drawer-type applications such as rectifiers, inverters, mainframe computers, servers telecommunications and network equipment. All Data Subject To Change Without Notice - 43 - 35 amp Power Drawer ® Connector Anderson Power Products new line of power drawer series connectors gives our customers more selections than ever to meet their power connector needs. These cost effective, mixed power and signal drawer connectors are manufactured using the same high quality standards that have made APP a leader in the power connector industry for years. The drawer series can be used for a wide range of drawer-type applications such as rectifiers, mainframe computers, telecommunications, and network equipment. If power and signal is required, let Anderson Power Products be "Your Best Connection." FEATURES • Industry standard contacts Allows for cross mating with competitive product • Wide selection of contact termination Provides the designer a wide variety of packaging options • First-mate and last-mate capability Grounds and powers the system before mating of signal circuits • Integral guide pins Corrects misalignment during blind mating PRODUCT SPECIFICATIONS Electrical #12 #16 #20 Materials Mechanical #12 #16 #20 Contact Plating ORDERING INFORMATION Housings Only - 44 - 35 amp Connector The following table represents Anderson Power Products recommended strip lengths for the wire. Strip Length Contact Size Wire Size inches mm #20 #24 - #20 .21 5.33 #16 #20 - #16 .27 6.86 #12 #14 - #12 .27 6.86 Temperature Rise (°C) 25 Tooling The following table represents the crimp tooling recommended for crimp contacts. Consult APP factory for ordering information. Size (AWG) 12 to 24 100G1 20 15 10 5 0 0 1 2 Type MIL-STD Crimp Tool M22520/1-01 Turret Head and Locator M22520/1-02 Insertion & Removal Tool Kit (#12, #16, #20 AWG contacts) DIMENSIONS Housings Dimensions inches mm -A3.26 82.8 -B3.0 76.2 -C1.33 33.9 -D0.86 21.8 -E0.40 10.2 inches mm -F0.25 6.4 -G0.49 12.4 -H1.13 28.7 -I0.40 10.2 -J0.89 22.6 Pin Housing 4 5 6 7 Current ( AMP ) 45 40 35 30 25 20 15 10 5 0 8 9 10 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 Voltage Drop #12 Contact All Contacts Energized 5 0 10 15 20 25 30 35 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Current ( AMP ) Voltage Drop Temperature Rise Socket Housing A A B D E 3 Temperature Rise Description Four indent hand tool Loose crimp piece machine - semi automatic Temperature Rise (°C) Part Number PM1000G1 PM1001G1 #20 Contact All Contacts Energized Voltage Drop, mV Wire Strip Length Voltage Drop, mV TEMPERATURE RISE CHARTS WIRE/TOOLING INFORMATION B C D C E F J G G F I H All Data Subject To Change Without Notice - 45 - 75 amp Power Drawer ® Connector Anderson Power Products new line of power drawer series connectors gives our customers more selections than ever to meet their power connector needs. These cost effective, mixed power and signal drawer connectors are manufactured using the same high quality standards that have made APP a leader in the power connector industry for years. The drawer series can be used for a wide range of drawer-type applications such as rectifiers, mainframe computers, telecommunications, and network equipment. If power and signal is required, let Anderson Power Products be "Your Best Connection." FEATURES • Industry standard contacts Allows for cross mating with competitive product • Wide selection of contact termination Provides the designer a wide variety of packaging options • First-mate and last-mate capability Grounds and powers the system before mating of signal circuits • Integral guide pins Corrects misalignment during blind mating • Optional floating mount Reduces fatiguing stress on connectors during blindmating PRODUCT SPECIFICATIONS ORDERING INFORMATION Housings Only Pin Contact Part Number 075MPF 075MSP 075MSF Part Number PC20SGN PC20FGN PC20LGN PS20SGN PS20FGN PS20LGN PP20SGN PP20FGN PP20LGN PC12SGH PC12FGH PC12LGH PS12SGH PS12FGH PS12LGH PP12SGH PP12FGH PP12LGH PC12SSN PC12FSN PC12LSN PS12SSN Description Pin housing panel float mount Socket housing flush PCB mount Socket housing panel float mount Socket Contacts Part Number SC20-GN SS20-GN SP20-GN SC12-SN SS12-SN SP12-SN SC08-SN SS08-SN SP08-SN * Gold Plating - 46 - Termination Crimp Solder cup PCB tail Crimp Solder cup PCB tail Crimp Solder cup PCB tail Wire AWG sq. mm #20 .5 #20 .5 #20 .5 #12 2.5 #12 2.5 #12 2.5 #8 10 #8 10 #8 10 Termination / Pin Length Crimp, standard Crimp, premate Crimp, postmate Solder cup, standard Solder cup, premate Solder cup, postmate PCB tail, standard PCB tail, premate PCB tail, postmate Crimp, standard Crimp, premate Crimp, postmate Solder cup, standard Solder cup, premate Solder cup, postmate PCB tail, standard PCB tail, premate PCB tail, postmate Crimp, standard Crimp, premate Crimp, postmate Solder cup, standard pin contact continued Wire AWG sq. mm #20 .5 #20 .5 #20 .5 #20 .5 #20 .5 #20 .5 #20 .5 #20 .5 #20 .5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 hp* 2.5 #12 2.5 #12 2.5 #12 2.5 #12 2.5 Part Number PS12FSN PS12LSN PP12SSN PP12FSN PP12LSN PC08SSN PC08FSN PS08SSN PS08FSN PP08SSN PP08FSN Termination / Pin Length Solder cup, premate Solder cup, postmate PCB tail, standard PCB tail, premate PCB tail, postmate Crimp, standard Crimp, premate Solder cup, standard Solder cup, premate PCB tail, standard PCB tail, premate AWG #12 #12 #12 #12 #12 #8 #8 #8 #8 #8 #8 Wire sq. mm 2.5 2.5 2.5 2.5 2.5 10 10 10 10 10 10 Float Mount Screws Part Number FMS6-32 FMS8-32 FMSM4-07 Description Float mount shoulder screw 6-32 UNC2A Float mount shoulder screw 8-32 UNC2A Float mount shoulder screw M4 x0.7 75 amp Connector 25 inches 0.21 0.27 0.50 mm 5.3 6.9 12.7 Tooling 20 15 10 5 0 The following table represents the crimp tooling recommended for crimp contacts. Consult APP factory for ordering information. Size 12 to 24 Description Four indent hand tool Loose crimp piece machine Size 12 AWG to 24 AWG 12 AWG to 24 AWG Temperature Rise (°C) Part Number PM1000G1 PM1001G1 Type MIL-STD Crimp Tool M22520/1-01 Turret Head and Locator M22520/1-02 Crimp Tool M22520/23-01 Indenter Head M22520/23-02 Locator M22520/23-09 Insertion & Removal Tool Kit (#8, #12, #20 AWG contacts) 8 to 10 100G2 40 35 30 25 20 15 10 5 0 0 1 2 4 5 6 7 8 9 10 Current ( AMP ) Voltage Drop Temperature Rise #8 Contact All Contacts Energized 0 10 DIMENSIONS inches mm -B.81 20.45 -C.40 10.16 -D3.31 84.07 -E3.0 76.2 inches mm -F2.53 64.26 -G.49 12.45 -H1.0 25.4 -I.25 6.35 -J.25 6.35 inches mm -K.50 12.7 -L.39 9.91 -M.15 3.81 Socket Housing (PCB) A B C J E D F M K Temperature Rise (°C) Housing Dimensions -A1.31 33.27 L E 45 40 35 30 25 20 15 10 5 0 20 30 40 50 60 70 80 Current ( AMP ) Voltage Drop Temperature Rise M 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 #12 Contact All Contacts Energized 0 5 10 15 20 Current ( AMP ) Temperature Rise 25 30 35 Voltage Drop J K A B C G J H H D F 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 Pin Housing Socket Housing A B C 3 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 Voltage Drop, mV Wire Size #24 - #20 #14 - #12 #10 - # 8 Temperature Rise (°C) The following table represents Anderson Power Products recommended strip lengths for the wire. Contact Size #20 #12 #8 #20 Contact All Contacts Energized Voltage Drop, mV Wire Strip Length Voltage Drop, mV TEMPERATURE RISE CHARTS WIRE/TOOLING INFORMATION E D F I K All Data Subject To Change Without Notice - 47 - Power Drawer ® Cross Reference Housing Part Numbers - Pin 75 amp Power Drawer housing part number Panel float mount housing for crimp contacts 35 amp Power Drawer housing part number Pin housing #12, #20, #12 Pin housing #12, #20, #16 Pin housing #16, #20, #16 Old Elcon* Part Number New Tyco Part Number APP Part Number 261-0006-01100 1648162-1 075MPF 297-08-01100 297-10-01100 297-09-01100 1648203-1 1648205-1 1648204-1 035LDAP 035LDBP 035LDCP Pin Contacts Size Contact Description Mate Plating Old Elcon Part Number New Tyco Part Number APP Part Number #20 Crimp Standard Gold 701-14-02109 1650155-1 PC20SGN #20 Crimp Premate Gold 701-64-02109 1650161-1 PC20FGN #20 Crimp Postmate Gold 701-65-02109 1650162-2 PC20LGN #20 Solder cup Standard Gold 707-01-02109 N/A PS20SGN #20 Solder cup Premate Gold 707-38-02109 N/A PS20FGN #20 Solder cup Postmate Gold 707-05-02109 N/A PS20LGN #20 PCB Tail Standard Gold 707-06-02109 1650283-1 PP20SGN #20 PCB Tail Premate Gold 707-39-02109 1650065-1 PP20FGN #20 PCB Tail Postmate Gold 707-40-02109 1650226-1 PP20LGN #16 Crimp Standard Silver 701-13-02107 1650154-1 PC16SSN #16 Crimp Premate Silver 701-23-02107 1650160-1 PC16FSN #16 Crimp Postmate Silver 701-46-02107 1648992-3 PC16LSN #16 Solder cup Standard Silver 707-07-02107 N/A PS16SSN #16 Solder cup Premate Silver 707-13-02107 N/A PS16FSN #16 Solder cup Postmate Silver 707-41-02107 N/A PS16LSN #16 PCB Tail Standard Silver 707-34-02107 1650063-1 PP16SSN #16 PCB Tail Premate Silver 707-42-02107 1650067-1 PP16FSN #16 PCB Tail Postmate Silver 707-43-02107 1650070-1 PP16LSN #12 Crimp Standard Silver 701-12-02107 1650153-1 PC12SSN #12 Crimp Premate Silver 701-15-02107 1650156-1 PC12FSN #12 Crimp Postmate Silver 701-16-02107 1650157-1 PC12LSN #12 Solder cup Standard Silver 707-14-02107 N/A PS12SSN #12 Solder cup Premate Silver 707-44-02107 N/A PS12FSN #12 Solder cup Postmate Silver 707-45-02107 N/A PS12LSN #12 PCB Tail Standard Silver 707-16-02107 1650060-1 PP12SSN #12 PCB Tail Premate Silver 707-47-02107 1650074-2 PP12LFN #12 PCB Tail Postmate Silver 707-46-02107 1650073-2 PP12LSN #8 Crimp Standard Silver 701-11-02107 1650152-3 PC08SSN #8 PCB Tail Standard Silver 709-75-02107 1650462-2 PP08SSN * Elcon is a registered trademark of Tyco / Electronics - 48 - Power Drawer Cross Reference Housing Part Numbers - Socket 75 amp Power Drawer Housing Part Number Old Elcon* New Tyco APP Part Number Part Number Part Number Panel float mount housing for crimp contacts 262-0006-01100 1648167-1 075MSF Flush PCB mount housing for PCB tail/solder contacts 262-0007-01100 1648168-1 075MSP Socket housing #12, #20, #12 298-08-01100 1648206-1 035LDAS Socket housing #12, #20, #16 298-10-01100 1648208-1 035LDBS Socket housing #16, #20, #16 298-09-01100 1648207-1 035LDCS Old Elcon New Tyco APP 35 amp Power Drawer housing part number Socket Contacts Size Contact Description Mate Plating Part Number Part Number Part Number #20 Crimp N/A Gold 702-92-01109 1648325-1 SC20-GN #20 Solder Cup N/A Gold 708-66-01109 N/A SS20-GN #16 PCB Tail N/A Gold 708-68-01109 1648382-1 SP20-GN #16 Crimp N/A Silver 702-33-01107 1648319-1 SC16-SN #16 Solder Cup N/A Silver 708-12-01107 N/A SS16-SN #12 PCB Tail N/A Silver 708-70-01107 1648383-1 SP16-SN #12 Crimp N/A Silver 702-32-01107 1648318-1 SC12-SN #12 Hot plug crimp N/A Gold 708-73-01109 1648384-1 SC12-GH #12 Solder Cup N/A Silver 708-21-01107 N/A SS12-SN #12 Hot plug solder N/A Gold 708-76-01109 N/A SS12-GH #12 PCB tail N/A Silver 708-23-01107 1648374-1 SP12-SN #8 Hot plug PCB N/A Gold 708-77-01109 1648387-1 SP12-GH #8 Crimp N/A Silver 702-31-01107 1648317-1 SC08-SN #8 Solder cup N/A Silver 708-27-01107 N/A SS08-SN #8 PCB Tail N/A Silver 709-81-01107 1648400-1 SP08-SN Description Elcon Part Number APP Part Number Float Mount Shoulder Screw 6-32 UNC2A 902-84-02113 FMS6-32 Float Mount Shoulder Screw 8-32 UNC2A 902-83-02113 FMS8-32 Float Mount Shoulder Screw M4 x0.7 903-19-02113 FMSM4-07 Float Mount Screws * Elcon is a registered trademark of Tyco / Electronics All Data Subject To Change Without Notice - 49 - PowerMod ® Connector Family Part Number Configurator - 50 - PowerMod ® Connector Family FEATURES • High performance #16 contact PRODUCT RANGE Rated to 30 amps per UL 1977 and IEC512-3 test 5a • Mechanical polarized housings Housings only mate one-way, ensuring proper circuit mating • PCB, panel or cable mounting Product flexibility for a wide variety of system packaging • Optional positive latches and back shells Provides additional safety and security Current Rating (Amperes) Voltage Ratings (Volts AC/DC) Contact Wire Range (AWG) (mm²) * Number of Poles AVG Contact Resistance (micro-ohms) Dielectric Withstanding Voltage Durability Operating Temperature Range °C °F Flammability Rating of Housing Material • Optional sequential contact mating Up to 4 pin contact lengths can be specified to create Make First / Break Last and Make Last / Break First circuits 30 600 #24 to #12 0.25 to 4.0 3 to 30 3 milliohms 2200 V To 1,000 cycles -55° to 180° -67° to 356° UL94 V-0 * Stranding, IEC class 5 or lower PRODUCT INFORMATION The Anderson Power Product's PowerMod® connector family was developed to provide a high density power connector system with maximum design flexibility. The product family is available in 13 sizes: • Single row 3, 4, 6 and 8 circuit connector • Two row 6, 8, 12 and 16 circuit connectors • Three row 9, 12, 18, 24 and 30 circuit connectors The PowerMod® connector family can be configured for almost any application; • Male PCB solder mount straight and right angle • Female PCB solder mount straight and right angle • Male cable to cable straight • Female cable to cable straight The product family also offers optional positive latches, back shells and panel mounting clips. The PowerMod® connector family offers even more application flexibility with up to four sequential pin mating options for Mate First / Break Last and Make Last / Break First circuits. All Data Subject To Change Without Notice - 51 - PowerMod ® One Row - Female - 52 - One Row Cable Connector (female) 1 Row Current vs Temperature Rise 100 90 80 70 60 50 40 30 20 10 0 Temperature (°C) Temperature (°C) TEMPERATURE CHARTS 0 5 10 15 20 25 1 Row Ambient Temperature De-rating 200 190 180 170 160 150 140 130 120 110 100 30 0 5 10 Amps 4mm² 12AWG 4mm² 3 circuits all energized 15 20 Amps 12AWG 25 30 3 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS CONTACTS 1 - 03 1 - 04 1 - 06 1 - 08 A -Amm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 10.4 (0.41) 9.4 (0.37) 23.4 (0.92) 9.0 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM103FOOLOO PM104FOOLOO PM106FOOLOO PM108FOOLOO Part Number PM103FOOLMC PM104FOOLMC PM106FOOLMC PM108FOOLMC Part Number PM103FOOLCH PM104FOOLCH PM106FOOLCH PM108FOOLCH Description 1x3 FEMALE Cable Connector 1x4 FEMALE Cable Connector 1x6 FEMALE Cable Connector 1x8 FEMALE Cable Connector Description 1x3 FEMALE Cable Connector 1x4 FEMALE Cable Connector 1x6 FEMALE Cable Connector 1x8 FEMALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Number PM103FOOLSC PM104FOOLSC PM106FOOLSC PM108FOOLSC Part Number PM103FOOLPC PM104FOOLPC PM106FOOLPC PM108FOOLPC Description 1x3 FEMALE Cable Connector 1x4 FEMALE Cable Connector 1x6 FEMALE Cable Connector 1x8 FEMALE Cable Connector Description 1x3 FEMALE Cable Connector 1x4 FEMALE Cable Connector 1x6 FEMALE Cable Connector 1x8 FEMALE Cable Connector Description 1x3 FEMALE Cable Connector 1x4 FEMALE Cable Connector 1x6 FEMALE Cable Connector 1x8 FEMALE Cable Connector - 53 - One Row Right Angle PCB (female) DIMENSIONS - mm(in.) 1 Row - PCB Right Angle Connector 1 Row - PCB Hole Layout For Right Angle Connector ROWS CONTACTS A 1 - 03 1 - 04 1 - 06 1 - 08 28.5 33.5 43.5 53.5 L1 mm in. 1.12 10 1.32 15 1.71 25 2.11 35 0.39 0.59 0.98 1.38 L2 mm in. 22.3 27.3 37.3 47.3 Finished hole 1.6 (0.06) 5.0 (0.20) 2.5 (0.10) ORDERING INFORMATION With Latch Part Number PM103FRALOO PM104FRALOO PM106FRALOO PM108FRALOO No Latch Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Part Number PM103FRAOOO PM104FRAOOO PM106FRAOOO PM108FRAOOO Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Snap Bracket & Latch Snap Bracket & No Latch Part Number PM103FRALSB PM104FRALSB PM106FRALSB PM108FRALSB Part Number PM103FRAOSB PM104FRAOSB PM106FRAOSB PM108FRAOSB Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Bracket With Hole & Latch Bracket With Hole & No Latch Part Number PM103FRALHB PM104FRALHB PM106FRALHB PM108FRALHB Part Number PM103FRAOHB PM104FRAOHB PM106FRAOHB PM108FRAOHB Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 54 - 0.88 1.07 1.47 1.86 10.4 (0.41) 9.4 (0.37) 3.7 (0.15) A mm in. Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder One Row Straight PCB (female) DIMENSIONS - mm(in.) 1 Row - PCB Hole Layout For Straight Solder Connector 1 Row - PCB Straight Solder Connector A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) 5.0 (0.20) 1.6 (0.06) ROWS CONTACTS 1 - 03 1 - 04 1 - 06 1 - 08 A mm in. 28.5 33.5 43.5 53.5 L1 mm in. 1.12 10 1.32 15 1.71 25 2.11 35 0.39 0.59 0.98 1.38 L2 mm in. 22.3 27.3 37.3 47.3 0.88 1.07 1.47 1.86 Finished hole 10.4 (0.41) ORDERING INFORMATION No Latch With Latch Part Number PM103FBALOO PM104FBALOO PM106FBALOO PM108FBALOO Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Part Number PM103FBAOOO PM104FBAOOO PM106FBAOOO PM108FBAOOO Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Number PM103FBALSP PM104FBALSP PM106FBALSP PM108FBALSP Part Number PM103FBAOSP PM104FBAOSP PM106FBAOSP PM108FBAOSP Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM103FBALST PM104FBALST PM106FBALST PM108FBALST Part Number PM103FBAOST PM104FBAOST PM106FBAOST PM108FBAOST Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 1x3 FEMALE 1x4 FEMALE 1x6 FEMALE 1x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 55 - PowerMod ® One Row - Male - 56 - One Row Cable Connector (male) 1 Row Current vs Temperature Rise 100 90 80 70 60 50 40 30 20 10 0 Temperature (°C) Temperature (°C) TEMPERATURE CHARTS 0 5 10 15 20 25 30 1 Row Ambient Temperature De-rating 200 190 180 170 160 150 140 130 120 110 100 0 5 10 Amps 4mm² 12AWG 4mm² 3 circuits all energized 15 20 Amps 12AWG 25 30 3 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS CONTACTS 1 - 03 1 - 04 1 - 06 1 - 08 -Amm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 A 10.4 (0.41) 9.4 (0.37) 22.1 (0.87) 7.9 (0.31) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM103MOOLOO PM104MOOLOO PM106MOOLOO PM108MOOLOO Part Number PM103MOOLMC PM104MOOLMC PM106MOOLMC PM108MOOLMC Part Number PM103MOOLCH PM104MOOLCH PM106MOOLCH PM108MOOLCH Description 1x3 PIN Cable Connector 1x4 PIN Cable Connector 1x6 PIN Cable Connector 1x8 PIN Cable Connector Description 1x3 PIN Cable Connector 1x4 PIN Cable Connector 1x6 PIN Cable Connector 1x8 PIN Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Number PM103MOOLSC PM104MOOLSC PM106MOOLSC PM108MOOLSC Part Number PM103MOOLPC PM104MOOLPC PM106MOOLPC PM108MOOLPC Description 1x3 PIN Cable Connector 1x4 PIN Cable Connector 1x6 PIN Cable Connector 1x8 PIN Cable Connector Description 1x3 PIN Cable Connector 1x4 PIN Cable Connector 1x6 PIN Cable Connector 1x8 PIN Cable Connector Description 1x3 PIN Cable Connector 1x4 PIN Cable Connector 1x6 PIN Cable Connector 1x8 PIN Cable Connector - 57 - One Row Right Angle PCB (male) DIMENSIONS - mm(in.) 1 Row - PCB Right Angle Connector 1 Row - PCB Hole Layout For Right Angle Connector ROWS CONTACTS A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) 1 - 03 1 - 04 1 - 06 1 - 08 A mm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 L1 mm in. L2 mm in. 10 15 25 35 22.3 27.3 37.3 47.3 0.39 0.59 0.98 1.38 Finished hole 10.4 (0.41) 2.5 (0.10) 0.88 1.07 1.47 1.86 1.6 (0.06) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Number PM103MRALOO PM104MRALOO PM106MRALOO PM108MRALOO Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder Part Number PM103MRAOOO PM104MRAOOO PM106MRAOOO PM108MRAOOO Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle PCB Snap Bracket & No Latch Part Number PM103MRALSB PM104MRALSB PM106MRALSB PM108MRALSB Part Number PM103MRAOSB PM104MRAOSB PM106MRAOSB PM108MRAOSB Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Number PM103MRALHB PM104MRALHB PM106MRALHB PM108MRALHB Part Number PM103MRAOHB PM104MRAOHB PM106MRAOHB PM108MRAOHB Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder Description 1x3 PIN Right Angle PCB Solder 1x4 PIN Right Angle PCB Solder 1x6 PIN Right Angle PCB Solder 1x8 PIN Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 58 - One Row Straight PCB (male) DIMENSIONS - mm(in.) 1 Row - PCB Straight Solder Connector 1 Row - PCB Hole Layout For Straight Solder Connector A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) 5.0 (0.20) ROWS CONTACTS 1 - 03 1 - 04 1 - 06 1 - 08 A mm in. 28.5 33.5 43.5 53.5 L1 mm in. 1.12 10 1.32 15 1.71 25 2.11 35 0.39 0.59 0.98 1.38 L2 mm in. 22.3 27.3 37.3 47.3 0.88 1.07 1.47 1.86 1.6 (0.06) 10.4 (0.41) ORDERING INFORMATION With Latch Part Number PM103MBALOO PM104MBALOO PM106MBALOO PM108MBALOO No Latch Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder Part Number PM103MBAOOO PM104MBAOOO PM106MBAOOO PM108MBAOOO Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Number PM103MBALSP PM104MBALSP PM106MBALSP PM108MBALSP Part Number PM103MBAOSP PM104MBAOSP PM106MBAOSP PM108MBAOSP Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM103MBALST PM104MBALST PM106MBALST PM108MBALST Part Number PM103MBAOST PM104MBAOST PM106MBAOST PM108MBAOST Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder Description 1x3 PIN Straight PCB Solder 1x4 PIN Straight PCB Solder 1x6 PIN Straight PCB Solder 1x8 PIN Straight PCB Solder All Data Subject To Change Without Notice - 59 - PowerMod ® Two Row - Female The PowerMod® connector family offers minimum size and high power. The high performance contacts and insulator are rated for 30 amps continuous. Applications requiring lower operating temperatures can be de-rated using our current-temperature chart. • High performance contacts Rated to 30 amps per IEC 512-3 • Mechanically polarized housings Only mate one-way, ensuring proper mating The two row female PowerMod connectors are offered in 6, 8, 12 and 16 circuit sizes. The connectors are available with straight crimp, straight PCB or right angle PCB contacts. • High reliability positive retention latches Are made from stainless steel to provide optimum performance APP connectors are manufactured using the finest materials and world-class manufacturing processes. They embody the highest quality in the industry and meet all applicable industry standards. • PCB, panel or cable mounting A wide variety of contact styles with optional mounting brackets, panel clips and back-shell hoods provide broad design flexibility Current rating Connect/Disconnect Cycles IEC 512-3, U 30 Amps oltage Rating U 600 V (AC/DC) Creepage/Clearance Distance 3.2 mm (.125") Min Contact Resistance per IEC 512-2 3 milliohms Dielectric Strength per IEC 512-2 2200 V Contact WIre Range (A #24 to #12 0.25 to 4.0 ² Operating emperature Range No Load per IEC 512-5 1000 cycles Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Contact Retention per IEC 512-8 18 lb (80N) Crimps 9 lb (40N) PCB Connector to 180 to 356 Insulator PPS UL94 -0, material group Socket Body Copper allo , 200 µ inch Sn Bright over Ni Socket Contact BeCu, 30 µ inch Au over Ni Retention Clips Stainless steel Hoods V PowerMod Part Number Plan - Two Row Female Series P Rows M 2 # Poles 0 Gender Contact 6 F B 2 06, 08, 12, 16 Poles F - Female OO - None (Crimp contacts ordered separately) BA - Straight PCB Solder Standard Length-RoHS RA - R/A PCB Solder Standard Length-RoHS A Latch L Mounting C H Customized Connector - X X X Consult factory for options OO - None SB - R/ PCB Snap Bracke HB - R/ PCB Bracket with Hol - Self-tapping screws for straight PCB moun - Push in fastner for straight PCB moun CH - With clam-shell hood PC - Panel Cli MC - Mounting Cli SC - Screw for 1.6mm panel mount - Connector with latch (standard for contact type OO O - No latch - 60 - Crimp Contacts Part Number PM16S2024S32 PM16S1620S32 PM16S1416S32 PM16S12S32 Description Socket WG 24-2 Socket WG 20-1 Socket WG 16-1 Socket WG 1 ooling Part Number PM1000G1 PM1001G1 PM1002G1 PM1003G1 Description Four indent hand tool Loose crimp piece machine - semi automatic Contact insertion tool Contact extraction tool Two Row Cable Connector (female) 200 180 160 140 120 100 80 60 40 20 0 Temperature (°C) Temperature (°C) TEMPERATURE RISE CHARTS 2 Row Current vs Temperature Rise 0 5 10 4mm² 15 Amps 12AWG 20 25 30 200 180 160 140 120 100 80 60 40 20 0 2 Row Ambient Temperature De-rating 0 5 10 Amps 12AWG 4mm² 16 circuits all energized 15 20 25 30 16 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS CONTACTS 2 - 06 2 - 08 2 - 12 2 - 16 -Amm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 A 15.4 (0.61) 9.4 (0.37) 23.4 (0.92) 9.0 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM206FOOLOO PM208FOOLOO PM212FOOLOO PM216FOOLOO Part Number PM206FOOLMC PM208FOOLMC PM212FOOLMC PM216FOOLMC Part Number PM206FOOLCH PM208FOOLCH PM212FOOLCH PM216FOOLCH Description 2x3 FEMALE Cable Connector 2x4 FEMALE Cable Connector 2x6 FEMALE Cable Connector 2x8 FEMALE Cable Connector Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Panel Mount With Screws With Snap-in Panel Clip Part Number PM206FOOLSC PM208FOOLSC PM212FOOLSC PM216FOOLSC Part Number PM206FOOLPC PM208FOOLPC PM212FOOLPC PM216FOOLPC Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector - 61 - Two Row Right Angle PCB (female) DIMENSIONS - mm(in.) 2 Row - PCB Right Angle Connector 2 Row - PCB Hole Layout For Right Angle Connector A 3.7 (0.15) 15.2 (0.60) ROWS CONTACTS 2 - 06 2 - 08 2 - 12 2 - 16 A mm in. 28.5 33.5 43.5 53.5 L1 mm in. 1.12 10 1.32 15 1.71 25 2.11 35 0.39 0.59 0.98 1.38 L2 mm in. 22.3 27.3 37.3 47.3 0.88 1.07 1.47 1.86 Finished hole 9.4 (0.37) 15.4 (0.61) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Number PM206FRALOO PM208FRALOO PM212FRALOO PM216FRALOO Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Part Number PM206FRAOOO PM208FRAOOO PM212FRAOOO PM216FRAOOO Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle PCB Snap Bracket & No Latch Part Number PM206FRALSB PM208FRALSB PM212FRALSB PM216FRALSB Part Number PM206FRAOSB PM208FRAOSB PM212FRAOSB PM216FRAOSB Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Number PM206FRALHB PM208FRALHB PM212FRALHB PM216FRALHB Part Number PM206FRAOHB PM208FRAOHB PM212FRAOHB PM216FRAAHB Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 62 - Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Two Row Straight PCB (female) DIMENSIONS - mm(in.) 2 Row - PCB Straight Solder Connector A 9.4 (0.37) 15.2 (0.60) 5.0 (0.20) 1.6 (0.06) 2 Row - PCB Hole Layout For Straight Solder Connector 3.7 (0.15) 5.0 (0.20) ROWS CONTACTS 2 - 06 2 - 08 2 - 12 2 - 16 A mm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 L1 mm in. L2 mm in. 10 15 25 35 22.3 27.3 37.3 47.3 0.39 0.59 0.98 1.38 0.88 1.07 1.47 1.86 Finished hole 15.4 (0.61) ORDERING INFORMATION With Latch Part Number PM206FBALOO PM208FBALOO PM212FBALOO PM216FBALOO No Latch Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Part Number PM206FBAOOO PM208FBAOOO PM212FBAOOO PM216FBAOOO Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Push on PCB Fastener & Latch Push on PCB Fastener & No Latch Part Number PM206FBALSP PM208FBALSP PM212FBALSP PM216FBALSP Part Number PM206FBAOSP PM208FBAOSP PM212FBAOSP PM216FBAOSP Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM206FBALST PM208FBALST PM212FBALST PM216FBALST Part Number PM206FBAOST PM208FBAOST PM212FBAOST PM216FBAOST Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 2x3 FEMALE 2x4 FEMALE 2x6 FEMALE 2x8 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 63 - PowerMod ® Two Row - Male The PowerMod® connector family offers minimum size and high power. The high performance contacts and insulator are rated for 30 amps continuous. Applications requiring lower operating temperatures can be de-rated using our current-temperature chart. FEATURES • Mechanically polarized housings Only mate one-way, ensuring proper mating • High reliability positive retention latches Are made from stainless steel to provide optimum performance The three row male PowerMod connectors are offered in 6, 8, 12 and 16 circuit sizes. The connectors are available with straight crimp, straight PCB or right angle PCB contacts. • PCB, panel or cable mounting A wide variety of contact styles with optional mounting brackets, panel clips and back-shell hoods provide broad design flexibility APP connectors are manufactured using the finest materials and world-class manufacturing processes. They embody the highest quality in the industry and meet all applicable industry standards. • Optional sequential contact mating 4 pin contact lengths can be custom specified for make-first/break-last or make-last/break-first circuits SPECIFICATIONS Mechanical Electrical Current rating IEC 512-3, UL 1977 Voltage Rating UL & CSA 30 Amps 600 Volts (AC/DC) 3.2 mm (.125") Min 3 milliohms 2200 V #24 to #12 0.25 to 4.0 -55° to 180° -67° to 356° Creepage/Clearance Distance Contact Resistance per IEC 512-2 Dielectric Strength per IEC 512-2 Contact WIre Range (AWG) (mm²) * Operating Temperature Range °C °F Connect/Disconnect Cycles No Load per IEC 512-5 Mating/Unmating Force per IEC 512-13 Contact Retention per IEC 512-8 Materials Insulator Pins Tail Solder (PCB contacts) Retention Clips Hoods 1000 cycles 10 oz (3N) avg. 18 lb (80N) Crimps 9 lb (40N) PCB Connector PPS UL94 V-0, material group IIIa Copper alloy, 10 µ inch Au over 50 Ni Sn/Ag/Cu (lead free) Stainless steel PBT UL94 V-0 ORDERING INFORMATION Crimp Contacts PowerMod Part Number Plan - Two Row Male Series P Rows M 2 # Poles 0 6 Gender M Contact B A Latch L 2 Mounting C H Customized Connector - X X X Consult factory for options OO - None SB - R/A PCB Snap Bracket HB - R/A PCB Bracket with Hole ST - Self-tapping screws for straight PCB mount SP - Push in fastner for straight PCB mount CH - With clam-shell hood PC - Panel Clip MC - Mounting Clip SC - Screw for 1.6mm panel mount 06, 08, 12, 16 Poles M - Male OO - None (Crimp contacts ordered separately) BA - Straight PCB Solder Standard Length-RoHS RA - R/A PCB Solder Standard Length-RoHS L - Connector with latch (standard for contact type OO) O - No latch Tooling Part Number PM1000G1 PM1001G1 - 64 - Description Four indent hand tool Loose crimp piece machine (semi/auto) Part Number PM1002G1 PM1003G1 Description Contact insertion tool Contact extraction tool Part Number Standard Legth 7.7mm PM16P2024S30 PM16P1620S30 PM16P1416S30 PM16P12S30 Pre-Mate 9.3mm PM16P2024A30 PM16P1620A30 PM16P1416A30 PM16P12A30 Pre-Mate 8.5mm PM16P2024B30 PM16P1620B30 PM16P1416B30 PM16P12B30 Post-Mate 6.6mm PM16P2024C30 PM16P1620C30 PM16P1416C30 PM16P12C30 Description AWG 24-20 AWG 20-16 AWG 16-14 AWG 12 AWG 24-20 AWG 20-16 AWG 16-14 AWG 12 AWG 24-20 AWG 20-16 AWG 16-14 AWG 12 AWG 24-20 AWG 20-16 AWG 16-14 AWG 12 Two Row Cable Connector (male) 200 180 160 140 120 100 80 60 40 20 0 2 Row Current vs Temperature Rise Temperature (°C) Temperature (°C) TEMPERATURE CHARTS 0 5 10 4mm² 15 20 Amps 12AWG 25 30 200 180 160 140 120 100 80 60 40 20 0 2 Row Ambient Temperature De-rating 0 5 10 Amps 12AWG 4mm² 16 circuits all energized 15 20 25 30 16 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS CONTACTS 2 - 06 2 - 08 2 - 12 2 - 16 -Amm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 A 15.4 (0.61) 9.4 (0.37) 23.4 (0.92) 9.0 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM206MOOLOO PM208MOOLOO PM212MOOLOO PM216MOOLOO Part Number PM206MOOLMC PM208MOOLMC PM212MOOLMC PM216MOOLMC Part Number PM206MOOLCH PM208MOOLCH PM212MOOLCH PM216MOOLCH Description 2x3 MALE Cable Connector 2x4 MALE Cable Connector 2x6 MALE Cable Connector 2x8 MALE Cable Connector Description 2x3 MALE Cable Connector 2x4 MALE Cable Connector 2x6 MALE Cable Connector 2x8 MALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Number PM206MOOLSC PM208MOOLSC PM212MOOLSC PM216MOOLSC Part Number PM206MOOLPC PM208MOOLPC PM212MOOLPC PM216MOOLPC Description 2x3 MALE Cable Connector 2x4 MALE Cable Connector 2x6 MALE Cable Connector 2x8 MALE Cable Connector Description 2x3 MALE Cable Connector 2x4 MALE Cable Connector 2x6 MALE Cable Connector 2x8 MALE Cable Connector Description 2x3 MALE Cable Connector 2x4 MALE Cable Connector 2x6 MALE Cable Connector 2x8 MALE Cable Connector - 65 - Two Row Right Angle PCB (male) DIMENSIONS - mm(in.) 2 Row - PCB Right Angle Connector 2 Row - PCB Hole Layout For Right Angle Connector ROWS CONTACTS A 9.4 (0.37) 2 - 06 2 - 08 2 - 12 2 - 16 A mm in. 28.5 33.5 43.5 53.5 L1 mm in. 1.12 10 1.32 15 1.71 25 2.11 35 0.39 0.59 0.98 1.38 L2 mm in. 22.3 27.3 37.3 47.3 0.88 1.07 1.47 1.86 15.2 (0.60) 3.7 (0.15) Finished hole 15.4 (0.61) 2.5 (0.10) 5.0 (0.20) 1.6 (0.06) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Number PM206MRALOO PM208MRALOO PM212MRALOO PM216MRALOO Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder Part Number PM206MRAOOO PM208MRAOOO PM212MRAOOO PM216MRAOOO Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle Latch PCB Snap Bracket & No Latch Part Number PM206MRALSB PM208MRALSB PM212MRALSB PM216MRALSB Part Number PM206MRAOSB PM208MRAOSB PM212MRAOSB PM216MRAOSB Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Number PM206MRALHB PM208MRALHB PM212MRALHB PM216MRALHB Part Number PM206MRAOHB PM208MRAOHB PM212MRAOHB PM216MRAOHB Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder Description 2x3 MALE Right Angle PCB Solder 2x4 MALE Right Angle PCB Solder 2x6 MALE Right Angle PCB Solder 2x8 MALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 66 - Two Row Straight PCB (male) DIMENSIONS - mm(in.) 2 Row - PCB Straight Solder Connector A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) 5.0 (0.20) 1.6 (0.06) 2 Row - PCB Hole Layout For Straight Solder Connector ROWS CONTACTS 2 - 06 2 - 08 2 - 12 2 - 16 A mm in. 28.5 33.5 43.5 53.5 1.12 1.32 1.71 2.11 L1 mm in. L2 mm in. 10 15 25 35 22.3 27.3 37.3 47.3 0.39 0.59 0.98 1.38 0.88 1.07 1.47 1.86 5.0 (0.20) Finished hole 15.4 (0.61) ORDERING INFORMATION No Latch With Latch Part Number PM206MBALOO PM208MBALOO PM212MBALOO PM216MBALOO Description 2x3 MALE Straight PCB Solder 2x4 MALE Straight PCB Solder 2x6 MALE Straight PCB Solder 2x8 MALE Straight PCB Solder Part Number PM206MBAOOO PM208MBAOOO PM212MBAOOO PM216MBAOOO Description 2x3 PIN Straight PCB Solder 2x4 PIN Straight PCB Solder 2x6 PIN Straight PCB Solder 2x8 PIN Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Number PM206MBALSP PM208MBALSP PM212MBALSP PM216MBALSP Part Number PM206MBAOSP PM208MBAOSP PM212MBAOSP PM216MBAOSP Description 2x3 MALE Straight PCB Solder 2x4 MALE Straight PCB Solder 2x6 MALE Straight PCB Solder 2x8 MALE Straight PCB Solder Description 2x3 PIN Straight PCB Solder 2x4 PIN Straight PCB Solder 2x6 PIN Straight PCB Solder 2x8 PIN Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM206MBALST PM208MBALST PM212MBALST PM216MBALST Part Number PM206MBAOST PM208MBAOST PM212MBAOST PM216MBAOST Description 2x3 MALE Straight PCB Solder 2x4 MALE Straight PCB Solder 2x6 MALE Straight PCB Solder 2x8 MALE Straight PCB Solder Description 2x3 PIN Straight PCB Solder 2x4 PIN Straight PCB Solder 2x6 PIN Straight PCB Solder 2x8 PIN Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 67 - PowerMod ® Three Row - Female FEATURES The PowerMod® connector family offers minimum size and high power. The high performance contacts and insulator are rated for 30 amps continuous. Applications requiring lower operating temperatures can be de-rated using our current-temperature chart. • High performance contacts Rated to 30 amps per IEC 512-3 • Mechanically polarized housings Only mate one-way, ensuring proper mating The three row female PowerMod connectors are offered in 9, 12, 18, 24 and 30 circuit sizes. The connectors are available with straight crimp, straight PCB or right angle PCB contacts. • High reliability positive retention latches Are made from stainless steel to provide optimum performance APP connectors are manufactured using the finest materials and world-class manufacturing processes. They embody the highest quality in the industry and meet all applicable industry standards. • PCB, panel or cable mounting A wide variety of contact styles with optional mounting brackets, panel clips and back-shell hoods provide broad design flexibility SPECIFICATIONS Electrical Mechanical Current rating Connect/Disconnect Cycles 30 Amps No Load per IEC 512-5 1000 cycles Voltage Rating UL & CSA IEC 512-3, UL 1977 600 Volts (AC/DC) Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Creepage/Clearance Distance 3.2 mm (.125") Min Contact Retention per IEC 512-8 18 lb (80N) Crimps Contact Resistance per IEC 512-2 3 milliohms Dielectric Strength per IEC 512-2 2200 V Materials Contact Wire Range (AWG) (mm²) * #24 to #12 0.25 to 4.0 Insulator Socket Body Copper alloy, 200 µ inch Sn Bright over Ni Operating Temperature Range °C °F -55° to 180° -67° to 356° Socket Contact BeCu, 30 µ inch Au over Ni Retention Clips Stainless steel Hoods PBT UL94 V-0 9 lb (40N) PCB Connector PPS UL94 V-0, material group IIIa ORDERING INFORMATION PowerMod Part Number Plan - Three Row Female Series P Rows M 3 # Poles 0 9 Gender F Contact B 3 09, 12, 18, 24, 30 Poles F - Female OO - None (Crimp contacts ordered separately) BA - Straight PCB Solder Standard Length-RoHS RA - R/A PCB Solder Standard Length-RoHS A Latch L Crimp Contacts Mounting C H Customized Connector - X X X Consult factory for options OO - None SB - R/A PCB Snap Bracket HB - R/A PCB Bracket with Hole ST - Self-tapping screws for straight PCB mount SP - Push in fastener for straight PCB mount CH - With clam-shell hood PC - Panel Clip MC - Mounting Clip SC - Screw for 1.6mm panel mount L - Connector with latch (standard for contact type OO) O - No latch - 68 - Part Number PM16S2024S32 PM16S1620S32 PM16S1416S32 PM16S12S32 Description Socket AWG 24-20 Socket AWG 20-16 Socket AWG 16-14 Socket AWG 12 Tooling Part Number PM1000G1 PM1001G1 PM1002G1 PM1003G1 Description Four indent hand tool Loose crimp piece machine - semi automatic Contact insertion tool Contact extraction tool Three Row Cable Connector (female) 3 Row Current vs Temperature Rise 200 180 160 140 120 100 80 60 40 20 0 Temperature (°C) Temperature (°C) TEMPERATURE RISE CHARTS 0 5 10 4mm² 15 Amps 12AWG 20 25 30 200 180 160 140 120 100 80 60 40 20 0 3 Row Ambient Temperature De-rating 0 30 circuits all energized 5 10 4mm² 15 Amps 12AWG 20 25 30 30 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS A CONTACTS mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 A 20.4 (0.80) 9.4 (0.37) 23.4 (0.92) 9.0 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM309FOOLOO PM312FOOLOO PM318FOOLOO PM324FOOLOO PM330FOOLOO Part Number PM309FOOLMC PM312FOOLMC PM318FOOLMC PM324FOOLMC PM330FOOLMC Part Number PM309FOOLCH PM312FOOLCH PM318FOOLCH PM324FOOLCH PM330FOOLCH Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Panel Mount With Screws With Snap-in Panel Clip Part Number PM309FOOLSC PM312FOOLSC PM318FOOLSC PM324FOOLSC PM330FOOLSC Part Number PM309FOOLPC PM312FOOLPC PM318FOOLPC PM324FOOLPC PM330FOOLPC Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector Cable Connector - 69 - Three Row Right Angle PCB (female) DIMENSIONS - mm(in.) 3 Row - PCB Right Angle Connector 3 Row - PCB Hole Layout For Right Angle Connector A 3.7 (0.15) 15.2 (0.60) ROWS A CONTACTS mm in. L1 mm in. L2 mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 10 15 25 35 45 22.3 27.3 37.3 47.3 57.3 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 0.39 0.59 0.98 1.38 1.77 0.88 1.07 1.47 1.86 2.26 9.4 (0.37) Finished hole 20.4 (0.80) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Number PM309FRALOO PM312FRALOO PM318FRALOO PM324FRALOO PM330FRALOO Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Part Number PM309FRAOOO PM312FRAOOO PM318FRAOOO PM324FRAOOO PM330FRAOOO Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle PCB Snap Bracket & No Latch Part Number PM309FRALSB PM312FRALSB PM318FRALSB PM324FRALSB PM330FRALSB Part Number PM309FRAOSB PM312FRAOSB PM318FRAOSB PM324FRAOSB PM330FRAOSB Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Number PM309FRALHB PM312FRALHB PM318FRALHB PM324FRALHB PM330FRALHB Part Number PM309FRAOHB PM312FRAOHB PM318FRAOHB PM324FRAOHB PM330FRAOHB Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 70 - Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Right Angle PCB Solder Three Row Straight PCB (female) DIMENSIONS 3 Row - PCB Straight Solder Connector 3 Row - PCB Hole Layout For Sraight Solder Connector A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) 5.0 (0.20) 5.0 (0.20) 1.6 (0.06) ROWS A CONTACTS mm in. L1 mm in. L2 mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 10 15 25 35 45 22.3 27.3 37.3 47.3 57.3 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 0.39 0.59 0.98 1.38 1.77 0.88 1.07 1.47 1.86 2.26 Finished hole 20.4 (0.80) ORDERING INFORMATION No Latch With Latch Part Number PM309FBALOO PM312FBALOO PM318FBALOO PM324FBALOO PM330FBALOO Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Part Number PM309FBAOOO PM312FBAOOO PM318FBAOOO PM324FBAOOO PM330FBAOOO Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Number PM309FBALSP PM312FBALSP PM318FBALSP PM324FBALSP PM330FBALSP Part Number PM309FBAOSP PM312FBAOSP PM318FBAOSP PM324FBAOSP PM330FBAOSP Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM309FBALST PM312FBALST PM318FBALST PM324FBALST PM330FBALST Part Number PM309FBAOST PM312FBAOST PM318FBAOST PM324FBAOST PM330FBAOST Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Description 3x3 FEMALE 3x4 FEMALE 3x6 FEMALE 3x8 FEMALE 3x10 FEMALE Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 71 - PowerMod ® Three Row - Male The PowerMod® connector family offers minimum size and high power. The high performance contacts and insulator are rated for 30 amps continuous. Applications requiring lower operating temperatures can be de-rated using our current-temperature chart. FEATURES • Mechanically polarized housings Only mate one-way, ensuring proper mating • High reliability positive retention latches Are made from stainless steel to provide optimum performance The three row male PowerMod connectors are offered in 9, 12, 18, 24 and 30 circuit sizes. The connectors are available with straight crimp, straight PCB or right angle PCB contacts. • PCB, panel or cable mounting A wide variety of contact styles with optional mounting brackets, panel clips and back-shell hoods provide broad design flexibility APP connectors are manufactured using the finest materials and world-class manufacturing processes. They embody the highest quality in the industry and meet all applicable industry standards. • Optional sequential contact mating 4 pin contact lengths can be custom specified for make-first/break-last or make-last/break-first circuits SPECIFICATIONS Mechanical Electrical Current rating IEC 512-3, UL 1977 Voltage Rating UL & CSA Connect/Disconnect Cycles No Load per IEC 512-5 Mating/Unmating Force per IEC 512-13 Contact Retention per IEC 512-8 30 Amps 600 Volts (AC/DC) 3.2 mm (.125") Min 3 milliohms 2200 V #24 to #12 0.25 to 4.0 -55° to 180° -67° to 356° Creepage/Clearance Distance Contact Resistance per IEC 512-2 Dielectric Strength per IEC 512-2 Contact WIre Range (AWG) (mm²) * Operating Temperature Range °C °F Materials Insulator Pins Tail Solder (PCB contacts) Retention Clips Hoods 1000 cycles 10 oz (3N) avg. 18 lb (80N) Crimp 9 lb (40N) PCB Connector PPS UL94 V-0, material group IIIa Copper alloy, 10 µ inch Au over Ni Sn/Ag/Cu (lead free) Stainless steel PBT UL94 V-0 ORDERING INFORMATION PowerMod Part Number Plan - Three Row Female Series P Rows M 3 # Poles 0 9 Gender M Contact B A Latch L 3 Crimp Contacts Mounting C H Customized Connector - X X X Consult factory for options OO - None SB - R/A PCB Snap Bracket HB - R/A PCB Bracket with Hole ST - Self-tapping screws for straight PCB mount SP - Push in fastner for straight PCB mount CH - With clam-shell hood PC - Panel Clip MC - Mounting Clip SC - Screw for 1.6mm panel mount 09, 12, 18, 24, 30 Poles M - Male OO - None (Crimp contacts ordered separately) BA - Straight PCB Solder Standard Length-RoHS RA - R/A PCB Solder Standard Length-RoHS L - Connector with latch (standard for contact type OO) O - No latch Tooling Part Number PM1000G1 PM1001G1 - 72 - Description Four indent hand tool Loose crimp piece machine (semi/auto) Part Number PM1002G1 PM1003G1 Description Contact insertion tool Contact extraction tool Part Number Description Standard Length 7.7mm PM16P2024S30 Pin AWG 24-20 PM16P1620S30 Pin AWG 20-16 PM16P1416S30 Pin AWG 16-14 PM16P12S30 Pin AWG 12 Pre-Mate 9.3mm PM16P2024A30 Pin AWG 24-20 PM16P1620A30 Pin AWG 20-16 PM16P1416A30 Pin AWG 16-14 PM16P12A30 Pin AWG 12 Pre-Mate 8.5mm PM16P2024B30 Pin AWG 24-20 PM16P1620B30 Pin AWG 20-16 PM16P1416B30 Pin AWG 16-14 PM16P12B30 Pin AWG 12 Post-mate 6.6mm PM16P2024C30 Pin AWG 24-20 PM16P1620C30 Pin AWG 20-16 PM16P1416C30 Pin AWG 16-14 PM16P12C30 Pin AWG 12 Three Row Cable Connector (male) 3 Row Current vs Temperature Rise 200 180 160 140 120 100 80 60 40 20 0 Temperature (°C) Temperature (°C) TEMPERATURE CHARTS 0 5 10 4mm² 15 20 Amps 12AWG 25 30 200 180 160 140 120 100 80 60 40 20 0 3 Row Ambient Temperature De-rating 0 5 10 20 Amps 12AWG 4mm² 30 circuits all energized 15 25 30 30 circuits all energized DIMENSIONS - mm(in.) Cable Connector ROWS A CONTACTS mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 A 20.4 (0.80) 22.1 (0.87) 9.4 (0.37) 7.9 (0.31) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Number PM309MOOLOO PM312MOOLOO PM318MOOLOO PM324MOOLOO PM330MOOLOO Part Number PM309MOOLMC PM312MOOLMC PM318MOOLMC PM324MOOLMC PM330MOOLMC Part Number PM309MOOLCH PM312MOOLCH PM318MOOLCH PM324MOOLCH PM330MOOLCH Description 3x3 MALE Cable Connector 3x4 MALE Cable Connector 3x6 MALE Cable Connector 3x8 MALE Cable Connector 3x10 MALE Cable Connector Description 3x3 MALE Cable Connector 3x4 MALE Cable Connector 3x6 MALE Cable Connector 3x8 MALE Cable Connector 3x10 MALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Number PM309MOOLSC PM312MOOLSC PM318MOOLSC PM324MOOLSC PM330MOOLSC Part Number PM309MOOLPC PM312MOOLPC PM318MOOLPC PM324MOOLPC PM330MOOLPC Description 3x3 MALE Cable Connector 3x4 MALE Cable Connector 3x6 MALE Cable Connector 3x8 MALE Cable Connector 3x10 MALE Cable Connector Description 3x3 MALE Cable Connector 3x4 MALE Cable Connector 3x6 MALE Cable Connector 3x8 MALE Cable Connector 3x10 MALE Cable Connectorr Description 3x3 MALE Cable Connector 3x4 MALE Cable Connector 3x6 MALE Cable Connector 3x8 MALE Cable Connector 3x10 MALE Cable Connector - 73 - Three Row Right Angle PCB (male) DIMENSIONS - mm(in.) 3 Row - PCB Right Angle Connector 3 Row - PCB Hole Layout For Right Angle Connector A 9.4 (0.37) 3.7 (0.15) 15.2 (0.60) ROWS A CONTACTS mm in. L1 mm in. L2 mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 10 15 25 35 45 22.3 27.3 37.3 47.3 57.3 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 0.39 0.59 0.98 1.38 1.77 20.4 (0.80) 2.5 (0.10) 5.0 (0.20) 0.88 1.07 1.47 1.86 2.26 Finished hole 1.6 (0.06) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Number PM309MRALOO PM312MRALOO PM318MRALOO PM324MRALOO PM330MRALOO Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder Part Number PM309MRAOOO PM312MRAOOO PM318MRAOOO PM324MRAOOO PM330MRAOOO Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle PCB Snap Bracket & No Latch Part Number PM309MRALSB PM312MRALSB PM318MRALSB PM324MRALSB PM330MRALSB Part Number PM309MRAOSB PM312MRAOSB PM318MRAOSB PM324MRAOSB PM330MRAOSB Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Number PM309MRALHB PM312MRALHB PM318MRALHB PM324MRALHB PM330MRALHB Part Number PM309MRAOHB PM312MRAOHB PM318MRAOHB PM324MRAOHB PM330MRAOHB Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder Description 3x3 MALE Right Angle PCB Solder 3x4 MALE Right Angle PCB Solder 3x6 MALE Right Angle PCB Solder 3x8 MALE Right Angle PCB Solder 3x10 MALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 74 - Three Row Straight PCB (male) DIMENSIONS - mm(in.) 3 Row - PCB Straight Solder Connector 3 Row - PCB Hole Layout For Straight Solder Connector A 9.4 (0.37) 15.2 (0.60) 3.7 (0.15) 5.0 (0.20) 1.6 (0.06) 5.0 (0.20) ROWS A CONTACTS mm in. L1 mm in. L2 mm in. 3 - 09 3 - 12 3 - 18 3 - 24 3 - 30 10 15 25 35 45 22.3 27.3 37.3 47.3 57.3 28.5 33.5 43.5 53.5 63.5 1.12 1.32 1.71 2.11 2.50 0.39 0.59 0.98 1.38 1.77 0.88 1.07 1.47 1.86 2.26 Finished hole 20.4 (0.80) ORDERING INFORMATION With Latch Part Number PM309MBALOO PM312MBALOO PM318MBALOO PM324MBALOO PM330MBALOO No Latch Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder Part Number PM309MBAOOO PM312MBAOOO PM318MBAOOO PM324MBAOOO PM330MBAOOO Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Number PM309MBALSP PM312MBALSP PM318MBALSP PM324MBALSP PM330MBALSP Part Number PM309MBAOSP PM312MBAOSP PM318MBAOSP PM324MBAOSP PM330MBAOSP Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Number PM309MBALST PM312MBALST PM318MBALST PM324MBALST PM330MBALST Part Number PM309MBAOST PM312MBAOST PM318MBAOST PM324MBAOST PM330MBAOST Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder Description 3x3 MALE Straight PCB Solder 3x4 MALE Straight PCB Solder 3x6 MALE Straight PCB Solder 3x8 MALE Straight PCB Solder 3x10 MALE Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 75 - PowerMod ® Connector Accessories Anderson Power Products PowerMod® series offers multiple mounting options ranging from no mounting hardware, to snap in brackets, to self tapping screws, as well as clam shell housings. This application note details all 13 sizes, configurations and accessories available. SCREW MOUNTING Connector 1-03 1-04 1-06 1-08 2-06 2-08 2-12 2-16 3-09 3-12 3-18 3-24 3-30 -A16.10 (0.634) 21.10 (0.831) 31.10 (1.244) 41.10 (1.618) 16.10 (0.634) 21.10 (0.831) 31.10 (1.244) 41.10 (1.618) 16.10 (0.634) 21.10 (0.831) 31.10 (1.244) 41.10 (1.618) 51.10 (2.012) -B22.30 (0.878) 27.30 (1.075) 37.30 (1.469) 47.30 (1.862) 22.30 (0.878) 27.30 (1.075) 37.30 (1.469) 47.30 (1.862) 22.30 (0.878) 27.30 (1.075) 37.30 (1.469) 47.30 (1.862) 57.30 (2.256) -C11.00 (0.433) 11.00 (0.433) 11.00 (0.433) 11.00 (0.433) 16.00 (0.630) 16.00 (0.630) 16.00 (0.630) 16.00 (0.630) 21.00 (0.827) 21.00 (0.827) 21.00 (0.827) 21.00 (0.827) 21.00 (0.827) A Ø 2.50 ± 0.10 (2) C B PANEL CLIP CUT-OUT Connector 1-03 1-04 1-06 1-08 2-06 2-08 2-12 2-16 3-09 3-12 3-18 3-24 3-30 -P129.7 (1.17) 34.7 (1.37) 44.7 (1.76) 54.7 (2.15) 29.7 (1.17) 34.7 (1.37) 44.7 (1.76) 54.7 (2.15) 29.7 (1.17) 34.7 (1.37) 44.7 (1.76) 54.7 (2.15) 64.7 (2.55) -P210.8 (0.43) 10.8 (0.43) 10.8 (0.43) 10.8 (0.43) 15.8 (0.62) 15.8 (0.62) 15.8 (0.62) 15.8 (0.62) 20.8 (0.82) 20.8 (0.82) 20.8 (0.82) 20.8 (0.82) 20.8 (0.82) -P340.7 (1.60) 45.7 (1.80) 55.7 (2.19) 65.7 (2.59) 40.7 (1.60) 45.7 (1.80) 55.7 (2.19) 65.7 (2.59) 40.7 (1.60) 45.7 (1.80) 55.7 (2.19) 65.7 (2.59) 75.7 (2.98) P3 ± 0.2 P1 ± 0.2 10.5 ± 0.2 P2 ± 0.2 R 0.3 MAX TYP MOUNTING CLIP CUT-OUT Connector 1-03 1-04 1-06 1-08 2-06 2-08 2-12 2-16 3-09 3-12 3-18 3-24 3-30 - 76 - -M129.5 (1.16) 34.5 (1.36) 44.5 (1.75) 54.5 (2.15) 29.5 (1.16) 34.5 (1.36) 44.5 (1.75) 54.5 (2.15) 29.5 (1.16) 34.5 (1.36) 44.5 (1.75) 54.5 (2.15) 64.5 (2.54) -M210.5 (0.41) 10.5 (0.41) 10.5 (0.41) 10.5 (0.41) 15.5 (0.61) 15.5 (0.61) 15.5 (0.61) 15.5 (0.61) 20.5 (0.81) 20.5 (0.81) 20.5 (0.81) 20.5 (0.81) 20.5 (0.81) -M342.5 (1.67) 47.5 (1.87) 57.5 (2.26) 67.5 (2.66) 42.5 (1.67) 47.5 (1.87) 57.5 (2.26) 67.5 (2.66) 42.5 (1.67) 47.5 (1.87) 57.5 (2.26) 67.5 (2.66) 77.5 (3.05) M3 ± .2 ø 2.75 ± 0.05(4) 10 ± 0.10 R 0.3 MAX TYP M1 ± .2 M2 ± .2 PowerMod Connector Accessories CLAM SHELL HOOD Hood 1-03 1-04 1-06 1-08 2-06 2-08 2-12 2-16 3-09 3-12 3-18 3-24 3-30 -A16.00 (0.630) 16.00 (0.630) 16.00 (0.630) 16.00 (0.630) 21.00 (0.827) 21.00 (0.827) 21.00 (0.827) 21.00 (0.827) 26.00 (1.023) 26.00 (1.023) 26.00 (1.023) 26.00 (1.023) 26.00 (1.023) -B24.00 (0.945) 29.00 (1.142) 39.00 (1.535) 49.00 (1.929) 24.00 (0.945) 29.00 (1.142) 39.00 (1.535) 49.00 (1.929) 24.00 (0.945) 29.00 (1.142) 39.00 (1.535) 49.00 (1.929) 59.00 (2.323) B A 45.00 SNAP-IN BRACKET 1 Row 2 Rows 3 Rows -A8.00 (0.315) 10.50 (0.413) 12.00 (0.472) -B6.20 (0.244) 7.70 (0.303) 10.20 (0.402) -C9.93 (0.391) 9.93 (0.391) 9.93 (0.391) 5.70 (0.224) C Ø 2.50 (0.098) B 4.10 (0.161) A 0.80 (0.031) 3.25 (0.128) ROUND HOLE BRACKET 1 Row 2 Rows 3 Rows -A8.00 (0.315) 10.50 (0.413) 12.00 (0.472) -B6.20 (0.244) 7.70 (0.303) 10.20 (0.402) -C12.5 (0.492) 12.5 (0.492) 12.5 (0.492) 5.70 (0.224) 1.00 (0.039) Ø 2.54 (0.100) Ø 3.15 (0.124) D C B A -D9.53 (0.375) 9.53 (0.375) 9.53 (0.375) All Data Subject To Change Without Notice - 77 - Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 78 - Power Clip ® Family 6° of Float Standard Power Clip Dual Pole Power Clip Rocker Power Clip FEATURES PRODUCT RANGE • High 300A current rating Small size provides dense power packaging • Mates with .125 inches or 3mm flat bus bar blade Simplifies construction and lowers cost • Hot pluggable contact Supports hot swapping on 48 volt DC bus • UL and CUR recognized Product safety and electrical performance has been verified to the highest standards Materials Housing: Polyester, UL 94 V-0 Contact Band: Beryllium copper alloy per C17200 Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel Contact Holder: Copper alloy C11000 Plating gold: 0.1 to 0.2 microns Electrical Continuous Current Ratings (1): 300 amp maximum, 200 amp @30 °C Voltage Rating UL & CSA up to 600V (AC/DC) Hot Plug Ratings(2): 100 amp @48 volts 200 amp @ 42 volts Mechanical Forces: Insertion (lbs) - 10 to 20 maximum Extraction (lbs) - 5 to 10 minimum Mating Cycles: Normal 500 Hot Plug 250 (1) Ratings using nickel plated tab (2) Ratings using gold plated, solid copper tab PRODUCT INFORMATION Anderson Power Products® (APP), a leader in power interconnect solutions, offers the Power Clip® connector as part of the diversified family of electrical power connectors. Designed as a low cost interconnection between two perpendicular power bus bars, the Power Clip® is used in “N+1” rectifier, power supply and switching power supply applications. The high-performance contact of the Power Clip® provides low-voltage drop and superior amperage carrying capability. Because the clip accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab, there is no need for a mating connector. The Power Clip® has been evaluated to UL1977 and CSA standard C22.2 No. 182.3-M1987 and is rated for up to 300 amps of continuous service. The product is also UL approved for true hot plug current interruption of 100A at 48V and 200A at 42V using a gold bus bar tab. All Data Subject To Change Without Notice - 79 - Power Clip ® Connector The Anderson Power Products Power Clip is designed as a low cost interconnection between two perpendicular power bus bars. The products high performance contact offers low voltage drop and superior amperage carrying capability. There is no mating connector to the Power Clip as it accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab. The product is often used in "N+1" rectifier, power supply and switching power supply applications. The Power Clip's design enables the connector to be blind mated in the deepest racks. The Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to 300 amps continuous service. The product is also UL approved for hot plug current interruption of 100A at 48V and 200A at 42V using a gold plated bus bar tab. FEATURES • High 300A current rating Small size provides dense power packaging • Mates with .125 inches or 3mm flat bus bar blade Simplifies construction and lowers cost • Blind mating design Allows greater vertical chassis manufacturing tolerances • Hot pluggable contact Supports hot swapping on 48 volt DC bus • UL and CUR recognized Product safety and electrical performance has been verified to the highest standards PRODUCT SPECIFICATIONS Part Number PCLO1 Description Power Clip Connector Temperature (°C) Complete Connector 90 80 70 60 50 40 30 20 10 0 Power Clip Performance 150 200 250 Amperes Applied Temperature Rise °C 300 350 20.0 18.0 16.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 Voltage Drop (mV) TEMPERATURE CHART ORDERING INFORMATION milli-Volt Drop The graph shows the Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. - 80 - Power Clip Connector ® DIMENSIONS Side View [ 9.9 ] .39 [ 37.5 ] 1.48 [ 25.6 ] 1.01 Top View [ 27 ] 1.06 [ 4.3 ] .17 (2) Clearance for #8 or M4 screw [ 8.4 ] .33 [ 19 ] .75 [ 12.8 ] .50 [ 31.8 ] 1.25 [ 15.9 ] .63 Mating Blade [ 3.10 ± 0.10 ] .122 ± .005 1.000 [ 25.40 ] MAX .650 [ 16.51 ] MIN [ 25.40±0.38 ] 1.000±.015 RADIUS OR CHAMFER BAUART GEPROFT .. TUV Rheinland TYPE APPROVED All Data Subject To Change Without Notice - 81 - Rocker Power Clip ® Connector The Anderson Power Products Rocker Power Clip is designed as a low cost interconnection between two perpendicular power bus bars. The products high performance contact offers low voltage drop and superior amperage carrying capability. There is no mating connector to the Rocker Power Clip as it accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab. 6° of Float As a result of the Rocker’s base, this Power Clip allows for 6 degrees of float, for improved blindmating. The product is often used in "N+1" rectifier, power supply and switching power supply applications. The Rocker Power Clip's design enables the connector to be blind mated in the deepest racks. PRODUCT SPECIFICATIONS (1) Ratings using nickel plated tab TEMPERATURE CHART ORDERING INFORMATION Description Power Clip Connector Temperature (°C) Complete Connector Part Number PCLO2 (2) Ratings using gold plated, solid copper tab 90 80 70 60 50 40 30 20 10 0 Rocker Power Clip Performance 150 200 250 Amperes Applied Temperature Rise °C 300 350 20.0 18.0 16.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 Voltage Drop (mV) The Rocker Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to 300 amps continuous service. milli-Volt Drop The graph shows the Rocker Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Rocker Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. - 82 - Rocker Power Clip Connector ® DIMENSIONS Side View 6° [ 9.9 ] .39 H O U SIN G [ 36.2 ] 1.43 [ 16.5 ] (2) R.65 90 2 BOTH CONTACT MOUNTING FLANGES C O N TA C T [1.52 ] [1.27 ] .060 (2) .050 Top View Mating Blade [ 4.3 ] Ø.17 (2) [ 31.8 ] 1.25 [ 3.10 ± 0.10 ] .122 ± .005 1.000 [ 25.40 ] MAX .650 [ 16.51 ] MIN [ 8.4 ] .33 (2) [ 19.10 ] .752 [ 9.55 ] .376 [ 15.9 ] .63 [ 25.40±0.38 ] 1.000±.015 RADIUS OR CHAMFER All Data Subject To Change Without Notice - 83 - Dual Pole Power Clip ® Connector The Anderson Power Products Dual Pole Power Clip is designed as a low cost interconnection between two perpendicular power bus bars. The product’s high performance contacts offer low voltage drop and superior amperage carrying capability. There is no mating connector to the Dual Pole Power Clip as it accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab. The product is often used in "N+1" rectifier, power supply and switching power supply applications. The Dual Pole Power Clip's design enables the connector to be blind mated in the deepest racks. The Dual Pole design allows for mating to a two pole laminated bus bar or double sided PSB tab. This will allow for feed and return with one single socket. The Dual Pole Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to 300 amps continuous service. PRODUCT SPECIFICATIONS Materials Electrical Housing: Polyester, UL94 V-0 Continuous 300 amp maximum Contact Band: Beryllium copper alloy per C17200 Current Ratings (1) 200 amp @ 30 °C Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel Ratings (2) 200 amp @ 42 volts Contact Holder: Copper alloy C11000 Mechanical Plating gold: 0.10 to .02 microns Forces Insertion 20 lbs maximum Extraction 10 lbs minimum (1) Ratings using nickel plated tab (2) Ratings using gold plated, solid copper tab ORDERING INFORMATION Complete Connector Part Number PCLO3 - 84 - Description Dual Pole Power Clip Connector Dual Pole Power Clip Connector ® Dual Pole Power Clip Performance 90 80 70 60 50 40 30 20 10 0 150 200 250 Amperes Applied Temperature Rise °C 300 350 20.0 18.0 16.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 Voltage Drop (mV) Temperature (°C) TEMPERATURE CHART milli-Volt Drop The graph shows the Dual Pole Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. DIMENSIONS Side View Top View Mating Blade [ 1.00 ] 25.4 [ 1.18 ] 29.9 [ .85 ] 21.5 [ 3.10 ± 0.10 ] .122 ± .005 [ 1.25 ] 31.8 1.000 [ 25.40 ] MAX .650 [ 16.51 ] MIN [ .025 ] 0.64 MAT’L THICKNESS [ 25.40±0.38 ] 1.000±.015 RADIUS OR CHAMFER All Data Subject To Change Without Notice - 85 - Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 86 - ACARA ® 65 to 250 Amp Filter Connector Two Pole Male & Female Connector Family Features • Available in a variety of capacitance values ACARA connector offer excellent EMI suppression to very high frequencies • Field disconnect with positive latch ACARA mating and un-mating does not require an electrician. The positive latch mechanism keeps connectors mated. • Polarized housings with user selective key Housings only mate one-way preventing reverse polarity. The user selective key can be used to prevent mating of similar ACARA connectors with different ratings. • Reduces assembly cost and components The ACARA system reduces wire preparation and crimping up to 80% SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 65 to 250 Amps EN61984, EN132400 Capacitance (65 & 150) EN132400 500 cycles Hot Plug (CBC), UL1977, EN61984 (65 & 150) 100 to 600 nF (150 & 250) Voltage Rating Mating Cycles, UL1977, EN61984 (150 & 250) 65 amps 150 amps 220 to 2100 nF Mating/Unmating Force 30 Lbs (134 N) average UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum IP Rating EN1984 Y2 Capacitors 300 VRMS 250 VRMS Y4 Capacitors 130 VRMS 130 VRMS 1700 VDC for 2s (65 & 100) 20 unmated (20 mated) (150 & 250) 10 unmated (20 mated) Materials Impulse Voltage EN132400 3000 VDC for 2s Dielectric Strength 5000 volts Insulator & Cable Clamp Voltage Drop <10 millivolts Contacts & Ground Plate Copper alloy, tin plate Operating Temperature Range -25 to 100C Capacitor Wound metallized film Ambient Temperature Range -25 to 60C Approvals E26226 PBT UL94V-0 Semko 403269, 403270, 400358, 400363 PRODUCT INFORMATION Anderson Power Products and Schaffner EMC, leaders in the fields of power interconnect and EMI suppression have partnered to produce the ACARA system of EMI filtered electrical power connectors. ACARA filtered connectors are available in a variety of capacitance values and offer excellent EMI suppression to very high frequencies (6 GHz). The male filter connector is designed for a fast, error-proof assembly. The female power connector is polarized to the male connector reducing risk of installation error. The optional connector keying further enables the system designer to insure proper site installation. The ACARA system greatly reduces the number of components and labor required for assembly and installation. The products are certified to all applicable requirements of UL and EN. All Data Subject To Change Without Notice - 87 - ACARA ® 65 to 100 Amp Filter Connector Two Pole Male & Female Power Connector FEATURES Anderson Power Products and Schaffner EMC, leaders in the fields of power interconnect and EMI suppression have partnered to produce the ACARA system of EMI filtered electrical power connectors. ACARA filtered connectors are available in a variety of capacitance values and offers excellent EMI suppression to very high frequencies (6 GHz). • Available in a variety of capacitance values ACARA capacitor/connector offer excellent EMI suppression to very high frequencies • Field disconnect with positive latch ACARA mating and un-mating does not require an electrician. The positive latch mechanism keeps connectors mated. The male filter connector is designed for a fast, error-proof assembly. The female power connector is polarized to the male connector reducing risk of installation error. The optional connector keying further enables the system designer to insure proper site installation. • Polarized housings with user selective key Housings only mate one-way preventing reverse polarity. The user selective key can be used to prevent mating of similar ACARA connectors. The ACARA system greatly reduces the number of components and labor required for assembly and installation. The products are certified to all applicable requirements of UL and EN. • Reduces assembly cost and components The ACARA system reduces wire preparation and crimping up to 80% PRODUCT SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 65 or 100 Amps EN61984, EN132400 Capacitance 100 to 600 nF Mating Cycles, UL1977, EN61984 500 cycles Hot Plug (CBC), UL1977, EN61984 65 amps Mating/Unmating Force 30 Lbs (134 N) average EN132400 UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum Y2 Capacitors 300 VRMS 250 VRMS IP Rating EN61984 20 Y4 Capacitors 130 VRMS 130 VRMS Materials Impulse Voltage EN132400 3000 VDC for 2s 1700 VDC for 2s Insulator & Cable Clamp PBT UL94 V-0 Dielectric Strength 5000 volts Contacts & Ground Plate Copper alloy, tin plate Voltage Drop <10 millivolts Capacitor Wound metallized film Operating Temperature Range -25 to 100C Approvals Ambient Temperature Range -25 to 60C Voltage Rating Semko 403269, 400363 PRODUCT INFORMATION Female Power Connector Male Filtered Connector Series AFC Current 100 Type Termination - F 065 100 Filter A for Bus Bar Termination B for Threaded Post Termination / - 88 - A Capacitance & Voltage Class / B0470 B0600 for 600 nF class Y4 capacitor B0470 for 470 nF class Y4 capacitor A0220 for 220 nF class Y2 capacitor A0100 for 100 nF class Y2 capacitor Series AFC Current 100 Type Termination - P 065 100 Power C for Crimp Termination E for Wiring Kit / C Wire Size or Length / 2 AWG 2 AWG for 2 AWG crimp barrel 4 AWG for 4 AWG crimp barrel 6 AWG for 6 AWG crimp barrel M35 for 35mm² crimp barrel M25 for 25mm² crimp barrel M16 for 16mm² crimp barrel 020 for 2 AWG by 2 meter wiring kit 030 for 2 AWG by 3 meter wiring kit 050 for 2 AWG by 5 meter wiring kit Two Pole Male Filter & Female Power Connector The ACARA male filter connector has a current-carrying conductor passing through the center of each capacitor. This co-axial conductor forms one terminal of the capacitor. The other capacitor terminal is an earthed metal ground-plane which is mounted to the bulkhead plate via the specially designed structural plastic housing and integral EMI gasket. This design feature is common to all ACARA filters and ensures that any radio frequency currents carried on the central conductor are shunted to earth by the capacitor. The ACARA filter connector delivers superior high frequency attenuation, preventing radio frequency emission and protecting sensitive computers, switching and cellular equipment. Temperature Rise AFC100 with 2 AWG Wire Mean Temp Rise (°C) 30 25 20 15 10 5 0 40 50 60 70 80 90 100 110 120 100 80 60 40 20 0 50 55 60 65 70 75 80 Ambient Temp (°C) 85 90 A B C D 80 60 40 20 0 100k 1M 10M 100M 1G Figure 1 The ACARA female power connector is designed for safety and performance. The plastic housing is polarized to the male filter connector preventing the installer from reversing polarity which can result in injury to the installer and severe damage to the system. By using the optional 6 position key, the system designer can further restrict connector mating to insure that ACARA connectors of different capacitance or operating voltage can not be mated at field installation. The positive latch and wire strain relief of the ACARA power connector further enhance the safety of the system. The wire strain relief acts as a secondary mechanism to insure contact retention and it prevents creep of the wire insulation jacket which can expose bare conductor and result in electrical shock. The positive latch prevents accidental un-mating but allows for immediate power disconnect for emergency service or repair. The patent pending ACARA socket contact offers superior electrical performance, hot mating (hot plug), low insertion forces and high mating durability. The socket contact is employs a high conductivity copper alloy and a steel spring. This design provides superior conductivity and precise contact forces. The amperage performance of the ACARA connector versus temperature is shown in figure 2. The precise contact forces of the ACARA socket contact delivers low mating forces and excellent mating durability. The two sacrificial arms of the ACARA socket contact enables hot plug and disconnect for emergency service or repair. Current-Temperature Derating Curve AFC100 with 2 AWG wire 120 Amperes Applied 130 140 Figure 2 Amperes Applied Insertion Loss C = 220 nano Farad D = 100 nano Farad Frequency (Hz) TEMPERATURE CHARTS 35 100 Insertion Loss (dB) Because of the extremely low series inductance resulting from this type of construction, the self-resonant frequency of the ACARA capacitor is very high. Typical frequency response is shown in Figure 1. As frequency increases, the impedance of the feed-through capacitor decreases steadily to provide excellent performance to beyond 6 GHz. Some small resonances can be expected in the performance characteristics of the ACARA capacitor. This is attributable to distributed inductance within the capacitor and can cause its high frequency response to vary slightly from the theoretical. A = 600 nano Farad B = 470 nano Farad 95 100 The combined safety, electrical and mechanical performance of the ACARA system is unique among electrical power connectors. - 89 - 65 to 100 amp Male Filter Connector ORDERING INFORMATION Male Termination - Bus Bar Threaded Termination Bus Bar Contact Part Number AFC065-FA/A0100 AFC065-FA/A0220 AFC065-FA/B0470 AFC065-FA/B0600 AFC100-FA/A0100 AFC100-FA/A0220 AFC100-FA/B0470 AFC100-FA/B0600 Part Number AFC065-FB/A0100 AFC065-FB/A0220 AFC065-FB/B0470 AFC065-FB/B0600 AFC100-FB/A0100 AFC100-FB/A0220 AFC100-FB/B0470 AFC100-FB/B0600 Part Number 2-8486G1 DIMENSIONS Top View Bus Bar Disconnect Top View Threaded M8 X 1.25 TYP. [ 50.6 ] 1.99 REF [ 50.6 ] 1.99 REF Side View Bus Bar Disconnect MOUNTING PLANE [ 23.2 ] 0.91 REF [44.1] 1.74 REF Side View Threaded APP SOCKET CONTACT [ 7.1 ] 0.28 REF FOR CONNECTION Front View 6-WAY CONFIGURABLE KEY [ 27.5 ] 1.08 REF LUG TERMINALS [ 7.1 ] 0.28 [ 44.5 ] / [ 39.4 ] 1.75 / 1.55 [ 58.9 ] 2.32 REF [ 82.3 ] 3.24 REF MOUNTING PLANE [ 50.9 ] [ 44.1 ] 2.00 REF 1.74 REF [ 23.2 ] 0.91 REF [ 56.1 ] 2.21 REF Panel Mounting* [ 56.9 ] 2.24 [ 63.30 ] 2.492 C/L CUT OUT [ 36.05 ] 1.419 C/L CONDUCTIVE SURFACE [ 80.3 ] 3.16 * For detailed dimensions, reference drawing number 3-5846S1 & 3-5846S2 - 90 - 65 to 100 amp Female Power Connector ORDERING INFORMATION Crimp Termination Pre-wired Termination Part Number AFC065-PC/6AWG AFC065-PC/M16 AFC100-PC/2AWG AFC100-PC/4AWG AFC100-PC/M35 AFC100-PC/M25 Part Number AFC065-PE/020 AFC065-PE/030 AFC065-PE/050 AFC100-PE/020 AFC100-PE/030 AFC100-PE/050 DIMENSIONS Top View [ 55.1 ] 2.17 REF [ 62.5 ] 2.46 REF [ 46.2 ] 1.82 REF Side View Front View 6 WAY CONFIGURABLE KEY [ 18.8 ] 0.74 REF [ 27.5 ] 1.08 REF All Data Subject To Change Without Notice - 91 - ACARA ® 150 to 250 Amp Filter Connector Two Pole Male & Female Power Connector Anderson Power Products and Schaffner EMC, leaders in the fields of power interconnect and EMI suppression have partnered to produce the ACARA system of EMI filtered electrical power connectors. ACARA filtered connectors are available in a variety of capacitance values and offers excellent EMI suppression to very high frequencies (6 GHz). The male filter connector is designed for a fast, error-proof assembly. The female power connector is polarized to the male connector reducing risk of installation error. The optional connector keying further enables the system designer to insure proper site installation. The ACARA system greatly reduces the number of components and labor required for assembly and installation. The products are certified to all applicable requirements of UL and EN. FEATURES • Available in a variety of capacitance values ACARA capacitor/connector offer excellent EMI suppression to very high frequencies • Field disconnect with positive latch ACARA mating and un-mating does not require an electrician. The positive latch mechanism keeps connectors mated. • Polarized housings with user selective key Housings only mate one-way preventing reverse polarity. The user selective key can be used to prevent mating of similar ACARA connectors. • Reduces assembly cost and components The ACARA system reduces wire preparation and crimping up to 80% PRODUCT SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 150 or 250 Amps Mating Cycles, UL1977, EN61984 Hot Plug (CBC), UL1977, EN61984 150 amps 220 to 2100 nF Mating/Unmating Force 30 Lbs (134 N) average EN61984, EN132400 Capacitance Voltage Rating Y2 Capacitors 500 cycles EN132400 UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum 300 VRMS 250 VRMS IP Rating EN61984 10 (20 when mated) 130 VRMS 130 VRMS Materials Impulse Voltage EN132400 3000 VDC for 2s 1700 VDC for 2s Insulator & Cable Clamp PBT UL94 V-0 Dielectric Strength 5000 volts Contacts & Ground Plate Copper alloy, tin plate Voltage Drop <10 millivolts Capacitor Wound metallized film Operating Temperature Range -25 to 100C Approvals Ambient Temperature Range -25 to 60C Y4 Capacitors Semko 403270, 400358 PRODUCT INFORMATION Female Power Connector Male Filtered Connector Series AFC Current 250 Type Termination - F 150 250 Filter A for Bus Bar Termination B for Threaded Post Termination / - 92 - A Capacitance & Voltage Class / B0470 B2100 for 2100 nF class Y4 capacitor B1000 for 1000 nF class Y4 capacitor A0470 for 0470 nF class Y2 capacitor A0220 for 0220 nF class Y2 capacitor Series AFC Current 250 Type Termination - P 150 250 Power C for Crimp Termination E for Wiring Kit / C Wire Size or Length / 2AWG 4/0 for 4/0 crimp barrel 2/0 for 2/0 crimp barrel 1/0 for 1/0 crimp barrel M95 for 95mm² crimp barrel M70 for 70mm² crimp barrel M50 for 50mm² crimp barrel 020 for 4/0 by 2 meter wiring kit 030 for 4/0 by 3 meter wiring kit 050 for 4/0 by 5 meter wiring kit Two Pole Male Filter & Female Power Connector Insertion Loss A = 2100 nano Farad C = 470 nano Farad B = 1000 nano Farad D = 220 nano Farad The ACARA male filter connector has a current-carrying conductor passing through the center of each capacitor. This co-axial conductor forms one terminal of the capacitor. The other capacitor terminal is an earthed metal ground-plane which is mounted to the bulkhead plate via the specially designed structural plastic housing and integral EMI gasket. This design feature is common to all ACARA filters and ensures that any radio frequency currents carried on the central conductor are shunted to earth by the capacitor. The ACARA filter connector delivers superior high frequency attenuation, preventing radio frequency emission and protecting sensitive computers, switching and cellular equipment. A B C D 80 Insertion Loss (dB) Because of the extremely low series inductance resulting from this type of construction, the self-resonant frequency of the ACARA capacitor is very high. Typical frequency response is shown in Figure 1. As frequency increases, the impedance of the feed-through capacitor decreases steadily to provide excellent performance to beyond 6 GHz. Some small resonances can be expected in the performance characteristics of the ACARA capacitor. This is attributable to distributed inductance within the capacitor and can cause its high frequency response to vary slightly from the theoretical. 100 60 40 20 0 100k 1M 10M Frequency (Hz) 100M 1G Figure 1 Mean Temp Rise (°C) TEMPERATURE CHARTS Temperature Rise AFC250 with 4/0 Wire 50 45 40 35 30 25 20 15 10 5 0 100 200 Amperes Applied 250 300 Figure 2 The patent pending ACARA socket contact offers superior electrical performance, hot mating (hot plug), low insertion forces and high mating durability. The socket contact is employs a high conductivity copper alloy and a steel spring. This design provides superior conductivity and precise contact forces. The amperage performance of the ACARA connector versus temperature is shown in figure 2. The precise contact forces of the ACARA socket contact delivers low mating forces and excellent mating durability. The two sacrificial arms of the ACARA socket contact enables hot plug and disconnect for emergency service or repair. Current-Temperature Derating Curve AFC250 with 4/0 wire 300 Amperes Applied 150 250 200 150 100 50 0 50 55 60 65 70 75 80 Ambient Temp (°C) 85 90 The ACARA female power connector is designed for safety and performance. The plastic housing is polarized to the male filter connector preventing the installer from reversing polarity which can result in injury to the installer and severe damage to the system. By using the optional 6 position key, the system designer can further restrict connector mating to insure that ACARA connectors of different capacitance or operating voltage can not be mated at field installation. The positive latch and wire strain relief of the ACARA power connector further enhance the safety of the system. The wire strain relief acts as a secondary mechanism to insure contact retention and it prevents creep of the wire insulation jacket which can expose bare conductor and result in electrical shock. The positive latch prevents accidental un-mating but allows for immediate power disconnect for emergency service or repair. 95 100 The combined safety, electrical and mechanical performance of the ACARA system is unique among electrical power connectors. - 93 - 150 to 250 amp Male Filter Connector ORDERING INFORMATION Male Termination - Bus Bar Threaded Termination Bus Bar Contact Part Number AFC150-FA/A0220 AFC150-FA/A0470 AFC150-FA/B1000 AFC150-FA/B2100 AFC250-FA/A0220 AFC250-FA/A0470 AFC250-FA/B1000 AFC250-FA/B2100 Part Number AFC150-FB/A0220 AFC150-FB/A0470 AFC150-FB/B1000 AFC150-FB/B2100 AFC250-FB/A0220 AFC250-FB/A0470 AFC250-FB/B1000 AFC250-FB/B2100 Part Number 2-8486G2 DIMENSIONS Top View Bus Bar Disconnect Top View Threaded M12 X 1.75 TYP. [ 75.2 ] 2.96 Side View Bus Bar Disconnect Side View Threaded MOUNTING PLANE [ 76 ] [ 57.5 ] 2.99 REF 2.26 REF [ 35.3 ] 1.39 REF [ 8.2 ] 0.32 REF [ 75.2 ] 2.96 REF [ 35.3 ] 1.39 REF APP SOCKET CONTACT 6-WAY CONFIGURABLE KEY [ 76.2 ] 3.00 REF [ 114.3 ] 4.50 REF - 94 - [ 40 ] 1.57 REF LUG TERMINALS [ 8.2 ] 0.32 REF [ 63.8 ] / [ 54.9 ] 2.5 / 2.2 FOR CONNECTION Front View MOUNTING PLANE [ 57.5 ] [ 76 ] 2.26 REF 2.99 REF Panel Mounting* C/L [ 74.5 ] 2.93 [ 91.03 ] 3.584 CUT OUT [ 51.05 ] 2.010 C/L CONDUCTIVE SURFACE [ 112.6 ] 4.43 * For detailed dimensions, reference drawing number 3-5849S1 & 3-5849S2 150 to 250 amp Female Power Connector ORDERING INFORMATION Crimp Termination Pre-wired Termination Part Number AFC150-PC/1/0 AFC150-PC/M50 AFC250-PC/4/0 AFC250-PC/2/0 AFC250-PC/M95 AFC250-PC/M70 Part Number AFC150-PE/020 AFC150-PE/030 AFC150-PE/050 AFC250-PE/020 AFC250-PE/030 AFC250-PE/050 DIMENSIONS Top View [ 84.9 ] 3.34 REF [ 98.4 ] 3.88 REF [ 69.9 ] 2.75 REF Side View Front View 6 WAY CONFIGURABLE KEY [ 29.9 ] 1.18 REF [ 40 ] 1.57 REF All Data Subject To Change Without Notice - 95 - Wire Conversion Chart CONVERSION CHART FOR AMERICAN WIRE GUAGE TO METRIC SYSTEM All Data Subject To Change Without Notice - 96 - Interpretation of Charts TEMPERATURE RISE & TEMPERATURE DE-RATING Temperature rise charts show the associated heat rise as a result of applied current to the connector. Heat rise is expressed as a T°C. T ambient- T (maximum w/ applied current)= T. The chart on the right shows the heat rise curve for the PM216XXX connector. Separate curves are shown for #12 AWG and 4mm² wire. Interpreting the curves, if 30 amps is applied continuously to the connector, the heat rise will be 160°C for #12, 85°C for 4mm² wire. Temperature (°C) A) Reading the Chart 200 180 160 140 120 100 80 60 40 20 0 2 Row Current vs Temperature Rise 0 5 10 15 20 Amps 12AWG 4mm² 25 30 16 circuits all energized Connector devices are rated or derated by the wiring configuration and the environment. Factors to be considered are the wire enclosure characteristics, connector housing and wire insulation characteristics, the number of wires in an enclosed area such as a raceway, and the ambient operating temperatures. The housing and wire insulation limits are specified by UL and are the limiting factor in determining the suitability of an application. The following guidelines should be met: T°C (ambient) + T°C (at applied current) < T°C (connector) and T°C (wire insulation) where T°C (connector)= temperature limit of the connector housing and T°C (wire insulation)= the temperature limit of the wire insulation. The connector housing and wire insulation operating temperature limits are specified by the manufacturer and often recognized by safety agencies; UL, CSA, TUV, Etc. These limits often determine the suitability of connector and wire selection for an application. To determine suitability of an application the operating temperature limits of both the connector housing and the wire insulation should be less than the sum of the ambient temperature, T°C ambient +T°<T°C ratings, operating temperature ratings for connector and wire. Temperature (°C) B) Ambients and Maximum Operating Temperature 200 180 160 140 120 100 80 60 40 20 0 2 Row Ambient Temperature De-rating 0 5 4mm² 10 15 Amps 12AWG 20 25 30 16 circuits all energized This calculation can be determined for individual connectors and wire sizes and expressed as a Temperature De-rating Chart (shown at right). Interpreting the curves, using a 12AWG wire in a 60°C ambient condition the maximum applied current for the connector would be 28 amps. This is the maximum allowable current for the connector in the conditions of this application. Further de-rating may be desirable to meet temperature limitations of the wire insulation or temperature limitations of the greater electronic systems. All Data Subject To Change Without Notice - 97 - Glossary of Terminology Applicator A semi-automatic termination machine consisting of an upper and lower half that is used to crimp contacts onto wire. Used in conjunction with an electrical/mechanical press. AWG American Wire Gauge. A standard system for designating wire diameters. Contact Resistance The electrical resistance of metallic surfaces at their interface in the contact area under specified conditions when carrying a specified test current. Contact Retention Minimum axial load in either direction which a contact must withstand while remaining firmly fixed in its normal position within a housing. Flammability The measure of a material’s ability to support combustion. Often tested per UL94. Heat Rise Temperature rise associated with the electrical load applied to a mated connection. Hot Plug Live connector insertion/extractions in battery pack installations. Insulation Resistance Ratio of applied voltage to the total current between the two electrodes in contact with a specific insulation. Locator Device for positioning contacts into crimping dies. Crimp Retention The axial load which a contact can withstand without separation from the wire. Make First/Break Last (Sequencing) Protective measure against excess currents, short circuits, and ground faults by contacts used to interrupt the fault current flow before connector mating. Crimp Termination A connection in which a metal sleeve is secured to a conductor by mechanically deforming the sleeve with presses or automated crimping machines, eliminating the need for solder. Suitable for all wire types. Operating Temperature Range Connector temperature rating established by materials used – plastic, finish, and the base metal. Applying an electrical load will result in a temperature rise that is additive to the operating ambient. Cycle Controlled To determine if repetitive on/off conditions result in degrading the contact system which may lead to failures such as “thermal run away”. Polarization A technique of eliminating symmetry so that parts may only be mated one way. Dielectric Strength (Withstanding Voltage) The highest potential difference (voltage) that an insulation material of given thickness can withstand for a specified time without occurrence of electrical breakdown through its bulk. Finger Proof A connector intended for usage external to the end equipment shall have live parts protected against exposure to contact by persons when assembled, installed, and mated as intended, as determined by UL Articulated probe. All Data Subject To Change Without Notice - 98 - Pulse (Surge) Current Highest instantaneous current that will run through a system. Strain Relief A means of termination or installation that reduces the transfer of mechanical stress from the conductor. Termination Means of joining contacts to a conductor. Part Number Index All Data Subject To Change Without Notice - 99 - Part Number Index All Data Subject To Change Without Notice - 100 - This page intentionally left blank Additional APP® Products Powerpole® Connectors EBC / DIN Connectors Multipole Connectors Power Pak Connectors HEADQUARTERS Anderson Power Products® 13 Pratts Junction Road Sterling, MA 01564-2305 USA T: 978-422-3600 F: 978-422-0128 EUROPE Anderson Power Products® Ltd. Unit 3 Europa Court Europa Boulevard Westbrook, Warrington Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 VISIT US AT WWW.ANDERSONPOWER.COM ASIA / PACIFIC IDEAL Anderson Asia Pacific Ltd. Unit 922-928, Topsail Plaza 11 On Sum Street Shatin N.T., Hong Kong T: +(852) 2636 0836 F: +(852) 2635 9036 15826, CAT-CPC REV 05 CHINA IDEAL Anderson Technologies (Shenzhen) Ltd. Block A8, Tantou Western Industrial Park Songgang, Baoan District Shenzhen, PR. China 518105 T: +(86) 755 2768 2118/3393 2388 F: +(86) 755 2768 2218 TAIWAN IDEAL Anderson Asia Pacific Ltd. Taiwan Branch, 4F.-2, No.116 Dadun 20th St., Situn District Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F: +(886) 4 2310 6460