Control System Solutions expertise at your control AMOT Systems, with over 40 years experience, enjoys a worldwide reputation for supplying quality electrical, electronic, PLC, software-based and pneumatic control systems. Skilled engineers provide a comprehensive system design and manufacturing service for all types of control and instrument panels. AMOT has specialised hazardous area expertise in electrical and mechanical engineering covering numerous different customer requirements and industry standards, including IECex, IEC, ATEX, NEC, BS, API and ABS, and Baseefa, PTB, ISSEP, SIRA, CSA, UL & FM certifying authorities. AMOT is involved in all aspects of control system technology; from relay systems, marshalling cabinets, pneumatic and electronic control and shutdown, to advanced PLC/SCADA and computer applications offering safety related integration to IEC 61508 and 61511. Using high quality, painted mild steel, stainless steel and GRP enclosures, AMOT handles anything from single point alarm monitoring to complete plant control. Everything is carefully controlled and tested to the highest standard. System compatibility covers all environmental conditions, from air-conditioned control rooms in the desert, to systems mounted on the decks of offshore oil rigs. Our drawing and documentation packages offer a full service where precise drawings are supplied throughout the engineering/manufacturing stage and on completion all systems are supplied with detailed operating manuals (drawings, operating sequences, component brochures etc). AMOT manufacturing plants are all ISO 9001 accredited. abcdef 2 sales and aftermarket support The AMOT Aftermarket Team fully supports your operation with parts, service, technical assistance and efficiency, improving system design and system upgrades for the life of your equipment. At AMOT, we value our long-term relationship with our customers and are committed to providing fast reliable service of the highest quality. Sales and service engineers are available for site visits to give you a personal service and will investigate potential upgrades, repair, maintenance requirements and retrofits, which will extend and enhance your equipments’ operation Specially skilled field engineers complement the support provided by the AMOT manufacturing facilities and support sales offices and can be on site almost immediately to provide any of the following: l Service l Repair l Fault Finding l Training l Commissioning l Spares In the event of a repair or fault finding, the availability of experienced engineers guarantees minimal ‘down time’ and associated inconvenience. Equally so, the high technical knowledge of AMOT engineers enables them to troubleshoot on site and even to provide valuable training schools in the field as needed. Technical support is only a telephone call away. Our control systems support is available whether you require instructions over the telephone or an engineer to visit your facility. upgrade and retrofit systems As a leader in control system solutions we are constantly looking at ways of improving operations, ease of maintenance and most importantly reliability, therefore reducing cost of ownership. Working with our Development and Engineering Department, we are continually developing upgrade packages. AMOT Service provides instant access to all of these facilities and is your one-stop solution for servicing, spares and support. 3 hazardous area control AMOT is well known in the industry as a specialist in the field of hazardous area control systems. With our broad base of experience in this field, we have established excellent knowledge and contacts with the international notified bodies. Whether it is the design and manufacture of specialised equipment or a need to solve your problems, contact AMOT - the hazardous area specialists. Air Conditioned Zone 1 Compressor Control - Far East Standards Authorities Protection Types to EN 60079 lIEC lFlameproof – Exd lATEX / CENELEC lIncreased safety – Exe lBASEEFA lPressurised – Exp lISSEP lIntrinsic safety – Exia/b lPTB lEncapsulation – Exm lLCIE lNon-incendive – Exn This includes the following: lCSA lNEC lUL lFM lLLOYDS Wet Gas Compressor - Far East lBS ExnA - non-sparking ExnR - restricted breathing ExnL - energy limited ExnC - encapsulation lIEC 60529 lNFPA ATEX We provide the following options: Zone 1 control systems have their own individual certification approval number. Class 1, Div 2 group B C D, Gas Compressor Control System - Far East 4 Zone 2 control systems are self-certified to the latest standards by AMOT. This certification is based on 35 years of working closely with the notified bodies. We have a comprehensive understanding of the latest standards and can apply this to your ever changing control needs, encompassing safety, enhanced control and monitoring, de-manning and cost effectiveness. compressors and turbines For all compressor and steam turbine applications, AMOT offers competitive solutions, providing the engineering link between the end user and machinery supplier From machinery supplying your factory plant air to re-injection compressors on the BP Miller Platform in the North Sea, AMOT can provide control systems, machinery upgrades and refurbishment to enhance your process information and control. Compressor System - Belgium shutdown systems AMOT’s experience covers the full spectrum of safety shutdown systems based on: lPneumatic and/or electromechanical devices lSolid state combined with electromechanical devices lFail safe high integrity solid state electronic systems lProgrammable logic controllers combined with conventional proven electromechanical or solid state devices lHot standby lDual redundancy l2oo3 voting systems (TMR) Fire Gas Monitoring System - Venezuela lFlexible Modular Redundancy (FMR) Shutdown Systems Experience lHoneywell lYokogawa (GTI) lHima Sella lSiemens lTriconex lPepperl & Fuchs lRockwell - Allen Bradley lIEC 61508 / 61511 SIL 1, 2 and 3 Hot Standby Compressor Control - Egypt 5 power generation Due to the nature of the installation, many control systems for the power generation industry now demand high levels of protection and immunity from Radio Frequency Interference (RFI). This entails using approved instrumentation and specialised housing construction, along with segregation/ screening and extensive earthing. AMOT has supplied many control systems for power generation. Most applications are industrial based, but many systems have been supplied for mounting in Zone 2 flammable atmospheres on petrochem plants and oil pipelines. From installations in the UK, to across the globe through Africa, China, India, the Gulf of Mexico and South America, AMOT’s experience can make the difference. 40 years of experience in the control of diesel and steam turbine generating sets ensures our place at the forefront of power generation control. 6MW Local Engine Control Panel Applications l Diesel, gas and heavy fuel engines to steam turbines l Power stations l Standby power generation l Marine l Petrochem l Renewable energy sources l Oil rig and accommodation. Main and emergency supplies. 20MW Power Station Control Suite - Africa 6 pump control Transfer Pumps Our experience with oil transfer pumps extends over many non-hazardous and hazardous area applications. Pump control capability includes: automatic start, dual fuel control, engine/pump protection, monitoring and shutdown functions. Fire Pumps Fire pump control systems from AMOT are designed to the requirements of NFPA 20, yet also include specific application requirements for pneumatic, battery backup and electrical full function control. Process Pumps AMOT also offers pneumatic or electronic control systems, using our own logic components and proven technology for all types of pump equipment. Pump Control System - Malaysia process plant control AMOT has the control solution for all your process requirements. lMeter prover sequencing lMIMIC panels lAnalyser houses lESD relay cabinets Pigging Systems Our considerable involvement and experience in the design and manufacture of launcher/receiver control systems, ensures we recommend the right solution for you. Options range from simple interlock logic for manual control, to semi-automatic and fully automatic PLC-based systems. Our experience includes supplying industrial applications for “chip” manufacturers to online and subsea systems. Many systems are designed to the requirements of flammable atmosphere by purging, intrinsic safety or explosion-proof housings, whilst meeting the needs of a harsh marine environment. Heater/Burner Controls Hydraulic Multipig Launcher System - Kazakhstan AMOT systems range from local manually-operated to full automatic sequence controls with SCADA interface. 7 control rooms The systems solutions AMOT offers are often located by the skid user, be it pump or compressor etc, or located in a purpose-built central control centre. However, in many cases the site does not warrant this or for environmental and operational reasons a small dedicated control cabin is a more cost-effective solution. Multi-train Water Analyser House AMOT offers central control rooms built in steel or GRP construction, internally completed with lights, heating, air-conditioning, rest room and shower facilities to meet your specific requirements. These are then ergonomically designed to accommodate desk consoles for the operator, MCCs, ESD systems and SCADA as required. The design includes for both hazardous environments and operating conditions. UK Oil Exploration Site Control Room. programmable logic controllers (PLCs) Experience of the world’s leading programmable controllers, combined with the application knowledge of rotating machinery and oil/gas markets, ensure AMOT provides fully functionally tested software solutions. l Fail safe, up to SIL 3 (IEC 61508, 61511) l Hot standby l Dual redundancy l 2oo3 voting systems PLC Experience 8 l Allen Bradley l Mitsubishi l Siemens l Schneider Electric l GE Fanuc l IDEC l AEG Modicon l Eurotherm Invensys l Toshiba l Hima Sella l Omron l Triconex SCADA/data logging SCADA - Supervisory Control and Data Acquisition - is the ultimate operator interface. Based on an industrial or standard desktop personal computer, the heart of the system is a specific software package, which runs under various operating systems. In addition to providing 100% data integrity, the AMOT solution also delivers: l Real time and historical trending, allowing the display of real time or historical data in graphical form with time and date stamping. l Alarm management, allowing alarms to be sent to display screens, printers and files. l Reporting, allowing customised reports for management to be produced containing real process information. l Security: users can be assigned both individual and group rights; an audit trail lets you track and record operator actions. l Communications to plant equipment via Ethernet, RS485, wireless via standard industrial protocols required. l Relational database support; share data with databases using OBDC. l Business system communication using Ethernet and TCP/IP and a multitude of protocols. l Multiple SCADA nodes which can be installed throughout the plant. Applications l SCADA l Data logging l DCSO l Communications l Batch control l Process control l Machinery surveillance 9 diverse markets served AMOT provides instrumentation and control systems for a variety of markets, including oil and gas, petrochemical, food and drink processing, water processing, theme parks/entertainment and marine. Whatever your market, if you have a control situation that needs a solution, AMOT can assist. 10 typical installations Fina - Belgium Six reciprocating and centrifugal compressor systems for the fuel upgrading project with local and remote facilities including high integrity programmable shutdown Petronas / Carigali - Malaysia Four main crude oil pump packages for the Barum Delta Field, local and remote systems including high integrity shutdown Elf - Milford Haven, UK Fully certified purged compressor control systems Exxon - Singapore Local ind panels, control panels and PSU panels Fibropower - UK Steam turbine local control / MCC, that was first in non-fossil fuel power generation for a local electricity company British Steel - UK Steam turbine local control system for Llanwern site power generation Zakum - UAE 33-off telemetry controlled separator systems Pertamina - Indonesia Meter prover packages for Balikpapan Zambia Consolidated Copper Mines - Zambia SCADA package for Sira data collection and display Manchester Airport - UK Diesel engine power generation control system with RFI protection PDVSA - Venezuela Fire & gas system (IEC 61508 SIL2) BP - Pigging control systems - Sakhalin Island, Russia Sakhalin project launcher and receiver Southern North Sea Launcher and receiver for Shah Deniz, Azerbaijan Large worldwide entertainment company - France Show control for European theme park comprising seven large scale attractions including design, code and T&A. Tait Paper - UK Steam turbine local control panel with total PLC control and RFI protection Indian Oil Corporation Ltd - India Over 100 crude oil pneumatic pump packages for Indian pipeline projects Grenada Electricity Company - Grenada Diesel generator local control system with data logging and printing facilities Manx Electricity Company - UK Power generation, local and remote control systems for more than ten diesel packages Marine Icebreaker - Canada Compressor control system for icebreaker vessel Shell - UK North Sea compressor package, walk-in air-purged system for Kittiwake Platform Shell - Malaysia Multiple refurbishment on compressor control systems Thames Water - UK Mogden sewage treatment, power generation, air blowers, compressors and waste heat control systems providing total local control Shell - Nigeria Compressor, power generation upgrade on eight gas production sites (IEC 61508 SIL2) Shell - Gabon Rabi Field gas gathering pneumatic shutdown system AGOCO - Libya Two gas compressor installations 11 Americas Europe and Africa AMOT USA 8824 Fallbrook Dr Houston TX 77064 USA AMOT Western Way Bury St Edmunds Suffolk, IP33 3SZ United Kingdom Tel: +1 (281) 940 1800 Fax +1 (713) 559 9419 Emailsales@amotusa.com Tel +44 (0) 1284 762222 Fax +44 (0) 1284 755178 Email info@amot.com Asia Pacific AMOT Shanghai Rm 4102 - 4104 United Plaza 1468 Nanjing Road West Shanghai 200040 China Tel +86 (0) 21 6279 7700 Fax +86 (0) 21 5237 8560 Email shanghai@amot.com AMOT Singapore 10 Eunos Road 8 #12-06 Singapore Post Centre Singapore 408600 Tel +65 6408 6265 Fax +65 6293 3307 Email singapore@amot.com For Systems enquiries Tel: +44 1284 762222 Email: systems@amot.com www.amot.com AMOT Controls GmbH Rondenbarg 25 22525 Hamburg Germany Tel +49 (0) 40 8537 1298 Fax +49 (0) 40 8537 1331 Email germany@amot.com AMOT Russia #34 Shabolovka Street Building 2 Moscow 115419 Russia Tel: +7 495 617 12 93 Fax: +7 495 913 97 65 Email:russia@amot.com