Control System Solutions

advertisement
Control System Solutions
expertise
at your control
AMOT Systems, with over 40 years experience, enjoys a worldwide
reputation for supplying quality electrical, electronic, PLC, software-based
and pneumatic control systems. Skilled engineers provide a comprehensive
system design and manufacturing service for all types of control and
instrument panels.
AMOT has specialised hazardous area expertise in electrical and mechanical
engineering covering numerous different customer requirements and
industry standards, including IECex, IEC, ATEX, NEC, BS, API and ABS, and
Baseefa, PTB, ISSEP, SIRA, CSA, UL & FM certifying authorities.
AMOT is involved in all aspects of control system technology; from relay
systems, marshalling cabinets, pneumatic and electronic control and
shutdown, to advanced PLC/SCADA and computer applications offering
safety related integration to IEC 61508 and 61511.
Using high quality, painted mild steel, stainless steel and GRP enclosures,
AMOT handles anything from single point alarm monitoring to complete plant
control.
Everything is carefully controlled and tested to the highest standard. System
compatibility covers all environmental conditions, from air-conditioned control
rooms in the desert, to systems mounted on the decks of offshore oil rigs.
Our drawing and documentation packages offer a full service where precise
drawings are supplied throughout the engineering/manufacturing stage and
on completion all systems are supplied with detailed operating manuals
(drawings, operating sequences, component brochures etc).
AMOT manufacturing plants are all ISO 9001 accredited.
abcdef
2
sales and
aftermarket support
The AMOT Aftermarket Team fully supports your operation with
parts, service, technical assistance and efficiency, improving system
design and system upgrades for the life of your equipment. At AMOT,
we value our long-term relationship with our customers and are
committed to providing fast reliable service of the highest quality.
Sales and service engineers are available for site visits to give you
a personal service and will investigate potential upgrades, repair,
maintenance requirements and retrofits, which will extend and
enhance your equipments’ operation
Specially skilled field engineers complement the support provided by
the AMOT manufacturing facilities and support sales offices and can
be on site almost immediately to provide any of the following:
l Service
l Repair
l Fault Finding
l Training
l Commissioning
l Spares
In the event of a repair or fault finding, the availability of experienced
engineers guarantees minimal ‘down time’ and associated
inconvenience. Equally so, the high technical knowledge of AMOT
engineers enables them to troubleshoot on site and even to provide
valuable training schools in the field as needed. Technical support is
only a telephone call away. Our control systems support is available
whether you require instructions over the telephone or an engineer
to visit your facility.
upgrade and
retrofit systems
As a leader in control system solutions we are
constantly looking at ways of improving operations,
ease of maintenance and most importantly reliability,
therefore reducing cost of ownership. Working with our
Development and Engineering Department, we are
continually developing upgrade packages.
AMOT Service provides instant access to all of these facilities and is
your one-stop solution for servicing, spares and support.
3
hazardous area control
AMOT is well known in the industry as a specialist in the field of hazardous
area control systems. With our broad base of experience in this field, we have
established excellent knowledge and contacts with the international notified
bodies.
Whether it is the design and manufacture of specialised equipment or a need
to solve your problems, contact AMOT - the hazardous area specialists.
Air Conditioned Zone 1
Compressor Control - Far East
Standards Authorities
Protection Types to EN 60079
lIEC
lFlameproof – Exd
lATEX / CENELEC
lIncreased safety – Exe
lBASEEFA
lPressurised – Exp
lISSEP
lIntrinsic safety – Exia/b
lPTB
lEncapsulation – Exm
lLCIE
lNon-incendive – Exn
This includes the following:
lCSA
lNEC
lUL
lFM
lLLOYDS
Wet Gas Compressor - Far East
lBS
ExnA - non-sparking
ExnR - restricted breathing
ExnL - energy limited
ExnC - encapsulation
lIEC 60529
lNFPA
ATEX
We provide the following options:
Zone 1 control systems have their own individual certification approval
number.
Class 1, Div 2 group B C D,
Gas Compressor Control System - Far East
4
Zone 2 control systems are self-certified to the latest standards by AMOT.
This certification is based on 35 years of working closely with the notified
bodies. We have a comprehensive understanding of the latest standards and
can apply this to your ever changing control needs, encompassing safety,
enhanced control and monitoring, de-manning and cost effectiveness.
compressors and turbines
For all compressor and steam turbine applications, AMOT offers
competitive solutions, providing the engineering link between the end
user and machinery supplier
From machinery supplying your factory plant air to re-injection
compressors on the BP Miller Platform in the North Sea, AMOT can
provide control systems, machinery upgrades and refurbishment to
enhance your process information and control.
Compressor System - Belgium
shutdown systems
AMOT’s experience covers the full spectrum of safety shutdown
systems based on:
lPneumatic and/or electromechanical devices
lSolid state combined with electromechanical devices
lFail safe high integrity solid state electronic systems
lProgrammable logic controllers combined with
conventional proven electromechanical or solid state devices
lHot standby
lDual redundancy
l2oo3 voting systems (TMR)
Fire Gas Monitoring System - Venezuela
lFlexible Modular Redundancy (FMR)
Shutdown Systems Experience
lHoneywell
lYokogawa (GTI)
lHima Sella
lSiemens
lTriconex
lPepperl & Fuchs
lRockwell - Allen Bradley
lIEC 61508 / 61511 SIL 1, 2 and 3
Hot Standby Compressor Control - Egypt
5
power generation
Due to the nature of the installation, many control systems for the power
generation industry now demand high levels of protection and immunity
from Radio Frequency Interference (RFI). This entails using approved
instrumentation and specialised housing construction, along with segregation/
screening and extensive earthing.
AMOT has supplied many control systems for power generation. Most
applications are industrial based, but many systems have been supplied for
mounting in Zone 2 flammable atmospheres on petrochem plants and oil
pipelines. From installations in the UK, to across the globe through Africa,
China, India, the Gulf of Mexico and South America, AMOT’s experience can
make the difference.
40 years of experience in the control of diesel and steam turbine generating
sets ensures our place at the forefront of power generation control.
6MW Local Engine Control Panel
Applications
l Diesel, gas and heavy fuel engines to steam turbines
l Power stations
l Standby power generation
l Marine
l Petrochem
l Renewable energy sources
l Oil rig and accommodation. Main and emergency supplies.
20MW Power Station Control Suite - Africa
6
pump control
Transfer Pumps
Our experience with oil transfer pumps extends over many non-hazardous and
hazardous area applications. Pump control capability includes: automatic start,
dual fuel control, engine/pump protection, monitoring and shutdown functions.
Fire Pumps
Fire pump control systems from AMOT are designed to the requirements of
NFPA 20, yet also include specific application requirements for pneumatic,
battery backup and electrical full function control.
Process Pumps
AMOT also offers pneumatic or electronic control systems, using our own logic
components and proven technology for all types of pump equipment.
Pump Control System - Malaysia
process plant control
AMOT has the control solution for all your process requirements.
lMeter prover sequencing
lMIMIC panels
lAnalyser houses
lESD relay cabinets
Pigging Systems
Our considerable involvement and experience in the design and
manufacture of launcher/receiver control systems, ensures we recommend
the right solution for you. Options range from simple interlock logic for
manual control, to semi-automatic and fully automatic PLC-based systems.
Our experience includes supplying industrial applications for “chip”
manufacturers to online and subsea systems. Many systems are designed
to the requirements of flammable atmosphere by purging, intrinsic safety
or explosion-proof housings, whilst meeting the needs of a harsh marine
environment.
Heater/Burner Controls
Hydraulic Multipig Launcher System - Kazakhstan
AMOT systems range from local manually-operated to full automatic
sequence controls with SCADA interface.
7
control rooms
The systems solutions AMOT offers are often located by the skid
user, be it pump or compressor etc, or located in a purpose-built
central control centre. However, in many cases the site does not
warrant this or for environmental and operational reasons a small
dedicated control cabin is a more cost-effective solution.
Multi-train Water Analyser House
AMOT offers central control rooms built in steel or GRP construction,
internally completed with lights, heating, air-conditioning, rest room
and shower facilities to meet your specific requirements. These are
then ergonomically designed to accommodate desk consoles for the
operator, MCCs, ESD systems and SCADA as required.
The design includes for both hazardous environments and operating
conditions.
UK Oil Exploration Site Control Room.
programmable logic
controllers (PLCs)
Experience of the world’s leading programmable controllers,
combined with the application knowledge of rotating machinery
and oil/gas markets, ensure AMOT provides fully functionally tested
software solutions.
l Fail safe, up to SIL 3 (IEC 61508, 61511)
l Hot standby
l Dual redundancy
l 2oo3 voting systems
PLC Experience
8
l Allen Bradley
l Mitsubishi
l Siemens
l Schneider Electric
l GE Fanuc
l IDEC
l AEG Modicon
l Eurotherm Invensys
l Toshiba
l Hima Sella
l Omron
l Triconex
SCADA/data logging
SCADA - Supervisory Control and Data Acquisition - is the ultimate
operator interface. Based on an industrial or standard desktop
personal computer, the heart of the system is a specific software
package, which runs under various operating systems.
In addition to providing 100% data integrity, the AMOT solution also
delivers:
l Real time and historical trending, allowing the display of real time
or historical data in graphical form with time and date stamping.
l Alarm management, allowing alarms to be sent to display screens, printers and files.
l Reporting, allowing customised reports for management to be
produced containing real process information.
l Security: users can be assigned both individual and group rights;
an audit trail lets you track and record operator actions.
l Communications to plant equipment via Ethernet, RS485, wireless via standard industrial protocols required.
l Relational database support; share data with databases
using OBDC.
l Business system communication using Ethernet and TCP/IP
and a multitude of protocols.
l Multiple SCADA nodes which can be installed throughout the
plant.
Applications
l SCADA
l Data logging
l DCSO
l Communications
l Batch control
l Process control
l Machinery surveillance
9
diverse markets served
AMOT provides instrumentation and control systems for a variety
of markets, including oil and gas, petrochemical, food and drink
processing, water processing, theme parks/entertainment and
marine.
Whatever your market, if you have a control situation that needs a
solution, AMOT can assist.
10
typical installations
Fina - Belgium
Six reciprocating and centrifugal compressor systems for the fuel
upgrading project with local and remote facilities including high
integrity programmable shutdown
Petronas / Carigali - Malaysia
Four main crude oil pump packages for the Barum Delta Field, local
and remote systems including high integrity shutdown
Elf - Milford Haven, UK
Fully certified purged compressor control systems
Exxon - Singapore
Local ind panels, control panels and PSU panels
Fibropower - UK
Steam turbine local control / MCC, that was first in non-fossil fuel
power generation for a local electricity company
British Steel - UK
Steam turbine local control system for Llanwern site power
generation
Zakum - UAE
33-off telemetry controlled separator systems
Pertamina - Indonesia
Meter prover packages for Balikpapan
Zambia Consolidated Copper Mines - Zambia
SCADA package for Sira data collection and display
Manchester Airport - UK
Diesel engine power generation control system with RFI protection
PDVSA - Venezuela
Fire & gas system (IEC 61508 SIL2)
BP - Pigging control systems - Sakhalin Island, Russia
Sakhalin project launcher and receiver Southern North Sea
Launcher and receiver for Shah Deniz, Azerbaijan
Large worldwide entertainment company - France
Show control for European theme park comprising seven
large scale attractions including design, code and T&A.
Tait Paper - UK
Steam turbine local control panel with total PLC control
and RFI protection
Indian Oil Corporation Ltd - India
Over 100 crude oil pneumatic pump packages for Indian
pipeline projects
Grenada Electricity Company - Grenada
Diesel generator local control system with data logging
and printing facilities
Manx Electricity Company - UK
Power generation, local and remote control systems for
more than ten diesel packages
Marine Icebreaker - Canada
Compressor control system for icebreaker vessel
Shell - UK
North Sea compressor package, walk-in air-purged system
for Kittiwake Platform
Shell - Malaysia
Multiple refurbishment on compressor control systems
Thames Water - UK
Mogden sewage treatment, power generation, air blowers,
compressors and waste heat control systems providing total local
control
Shell - Nigeria
Compressor, power generation upgrade on eight gas
production sites (IEC 61508 SIL2)
Shell - Gabon
Rabi Field gas gathering pneumatic shutdown system
AGOCO - Libya
Two gas compressor installations
11
Americas
Europe and Africa
AMOT USA
8824 Fallbrook Dr
Houston
TX 77064
USA
AMOT
Western Way
Bury St Edmunds
Suffolk, IP33 3SZ
United Kingdom
Tel:
+1 (281) 940 1800
Fax
+1 (713) 559 9419
Emailsales@amotusa.com
Tel +44 (0) 1284 762222
Fax +44 (0) 1284 755178
Email info@amot.com
Asia Pacific
AMOT Shanghai
Rm 4102 - 4104 United Plaza
1468 Nanjing Road West
Shanghai 200040
China
Tel +86 (0) 21 6279 7700
Fax +86 (0) 21 5237 8560
Email shanghai@amot.com
AMOT Singapore
10 Eunos Road 8 #12-06
Singapore Post Centre
Singapore 408600
Tel +65 6408 6265
Fax +65 6293 3307
Email singapore@amot.com
For Systems enquiries
Tel:
+44 1284 762222
Email: systems@amot.com
www.amot.com
AMOT Controls GmbH
Rondenbarg 25
22525 Hamburg
Germany
Tel +49 (0) 40 8537 1298
Fax +49 (0) 40 8537 1331
Email germany@amot.com
AMOT Russia
#34 Shabolovka Street
Building 2
Moscow 115419
Russia
Tel: +7 495 617 12 93
Fax: +7 495 913 97 65
Email:russia@amot.com
Download