30080002011/7/09.03/LD
Technical details subject to alteration
Valid from September 2003
CEAG Sicherheitstechnik GmbH
Neuer Weg – Nord 49
D-69412 Eberbach
Phone +49 (0) 62 71/81-5 00
Fax
+49 (0) 62 71/81-4 76
Internet www.ceag.de
e-mail info-ex@ceag.de
C A T A L O G U E
E X P L O S I O N
P R O T E C T E D
3 0 8
C O N N E C T O R S
e X L i n k
E X P L O S I O N
P R O T E C T E D
Production premises of CEAG
Sicherheitstechnik GmbH,
location Eberbach, Germany
C O N N E C T O R S
Production premises of
CEAG Nortem S.A.
location Terrassa, Spain
e X L i n k
Production premises of
Cooper Crouse-Hinds (UK) Ltd.,
location Sheerness, UK
CEAG SICHERHEITSTECHNIK GMBH
Essentials, Innovation and a few words about your money
Are you responsible for the electrical systems in hazardous areas?
If so, you’re responsible for human life!
In such a position of responsibility you need an absolutely reliable partner: CEAG.
CEAG Sicherheitstechnik GmbH in cooperation with Cooper Industries is the
largest maker of explosion-protected electrical apparatus worldwide. Dedicated
employees, innovative products, our global sales and distribution network as well
as our production sites in Germany, Spain and the UK all work together to provide
safety in Ex-areas. As a strong partner, we have access to all major markets and
fulfil the most diverse requirements and standards – an advantage our clients
value.
What’s more: Based on careful market analyses, we continually develop efficient
solutions for a safe future, allowing sustainable reduction of the total costs of
ownership. Products, such as eXLink for instance, provide added safety while
simultaneously increasing flexibility and thus considerably reduce operating and
servicing costs.
Our all-out DIN EN ISO 9001 quality-assurance system is your guarantee that
quality is a matter of course – for all products at all sites. And: Service and
consultation are central elements of our corporate objectives. We – the specialists
for explosion protection – are there to help you quickly, competently and comprehensively to find optimum solutions.
Our product range covers all the usual requirements demanded by state-of-theart explosion-protected electrical system technology:
●
Explosion-protected emergency light fittings
●
Explosion-protected apparatus
●
Explosion-protected components for process automation
At CEAG you get it all from a single source – in one stop.
CEAG SICHERHEITSTECHNIK GMBH
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
e X L i n k
3
A
System adventages
A complete system of practical components
and modules provide our clients with com-
With its novel connection technology, the
prehensive solutions.
eXLink plug-and-socket connector system
is the decisive step towards a safe future.
These connectors are used in power
Connecting and disconnecting electrical
supplies for moveable on-site controls,
apparatus in hazardous environments,
electrical systems and moveable machines
simplified installation and servicing:
and drives as well as for actuators and
– without tools
sensors in hazardous areas as well as
– without isolating
for quick connection of explosion-protected
– without hot-work permit
apparatus in hazardous and industrial
environments.
That doesn't just increase operating safety,
it also cuts costs – sustainably!
Areas of application for eXLink are found
in the entire field of electrical installations
Connecting and disconnecting
in hazardous and industrial environments
apparatus in hazardous areas without
with high demands on product durability.
any tools, without isolation or the need
●
indoor and outdoor installations
for a hot-work permit is the decisive step
●
in nearly all industrial environments
towards a future in which installation,
●
use without additional protective
service and repair of electrical equipment
is simpler, safer and more cost-efficient
measures
●
to handle.
highest degree of protection with type
IP 66 and IP 68
●
process-oriented installation for extreme
temperature ranges
●
high-quality contact system allows for
currents in the mA range as well as for
amperages of up to 10 A
●
bus-bar ready, Fieldbus-Foundation,
Profibus DP
CEAG SICHERHEITSTECHNIK GMBH
3
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
4
The use of eXLink is especially efficient for
apparatus which has to be mounted quickly
or replaced and serviced frequently.
C
Saving Systematically
With the eXLink system, saving is a snap.
distributions for sensors, actuators and
How?
measuring lines
Instead of wiring your actuators and sen-
retrofitting and extensions of plug-in
sors via conventional cable entries and
modules even for industrial applications
terminals, just use the new explosion-
●
panel, tubular and other heating systems
protected eXLink connectors.
●
disconnection of terminal devices within
●
●
●
●
●
●
complex apparatus systems
The big advantage:
flexible installation for tank lorries, oil
All units in the Ex-area can be safely and
tankers and in vehicle connection systems
reliably connected and disconnected during
small units without cables for snap-on or
ongoing operation
flange mounting
– without tools
bus-bar technology for Ex-e and Ex-i con-
– without isolating
nection of valves, sliders and actuators
– without hot-work permit
measuring-and-control technology
– without electrical engineering specialists
connection e.g. for sensors, actuators,
– without delay time
terminal devices for distributors and
transducers
●
transportable, moveable apparatus such
as scales or pumps
B
Compatibility
All eXLink components in moulded plastic
or metal can be interconnected and are fully
compatible with the miniCLIX system from
R. Stahl Schaltgeräte GmbH.
4
CEAG SICHERHEITSTECHNIK GMBH
e X L i n k
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
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5
R e t ro f i t o f a C & I i n s t a l l a t i o n
Expected life span of installation
How does that add up?
15 years
No. of control and instrumentation (C&I) applications
2000 pcs.
Let's take a system with 2000 measuring
points, a 15-year lifecycle and an average
failure rate for repair of 5% and for mainte-
Hourly rate for C&I daytime
45.00 €
nance of 10% at two service intervals per
Hourly rate for C&I nighttime
90.00 €
year. Of course we've taken a 5% annual
Hourly rate for mechanic
40.00 €
interest for the eXLink investment into ac-
5.0 %
Fault rate for repair
10.0 %
No. of maintenance intervalls/year
2.0/year
Investment costs/year (%)
count. Now, if you consider average hourly
rates and working hours, you come up with
a cost saving of about 42%, if you make
consistent use of eXLink.
Travel time for C&I employee
20 min.
Time comparison
Delay time for C&I during mechanical operations
40 min.
Time is money – especially in Ex-areas!
Hot working permit
20 min.
125.00 €
List price of inlet & connector set
Conventional technique:
Using eXLink, you not only save money,
but also a whole lot of valuable time –
in our example 9,505 hours in fact.
Instead of screwing on terminals, invest
total time spent
9.636 h
total costs
493.245,00 €
in a snap-on future – thus saving time
and money. And, as an additional benefit,
you also increase safety, because the
faster you accomplish repair and mainte-
eXLink
nance tasks, the safer your system.
total time spent
131 h
total costs
286.440,83 €
Your personal saving
We'll gladly figure out how much you can
save by using eXLink, based on your
Cost saving during
the operation time
42 %
of 15 years
Time-advantage to
conventional technique
specific operating data.
Contact us – we're counting on you!
9.505 h
CEAG SICHERHEITSTECHNIK GMBH
5
E X P L O S I O N
6
D
P R O T E C T E D
C O N N E C T O R S
Components
– receptacle
– inlet
– ellbow
– plug
– connector
Thus, practical component types are available for all usual applications.
The details
The self-cleaning Ex-e multi-contact
connectors provide permanent faultless
electrical connection thanks to their contacts of punched and specially treated
copper-beryllium strips with multiple
contact points. To ensure that the contact
system remains fully functional even during
long-term use in aggressive environments,
all conducting pins are silver plated.
This proven technology has been successfully applied for numerous CEAG
products, such as the FB Remote I/O
or the eLLK 92.. NI/NIB.
Function
An Ex-d enclosure around the connector
pins provides explosion protection during
connection and disconnection. When plugging in, first a mechanical connection of
the connector components is effected, and
the flameproof encapsulation of the pins
Practice-oriented design
is attained. Then, the connector is turned
The high degree of protection, IP 66/IP 68,
by 30° to its stop. Now the connector can
and the high-quality materials and enclosu-
be clicked into place, closing the electrical
res allow versatile application in hazardous
contacts. Subsequently, the connectors
environments as well as in rough industrial
are locked into place and sealed with a
environments. Thus, corrosion-resistant,
lock nut. This three-phase process reliably
impact-resistant polyamides as well
provides a safe and secure connection –
as nickel-plated brass or stainless steel
mechanically and electrically.
is available as enclosure material.
6
CEAG SICHERHEITSTECHNIK GMBH
e X L i n k
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
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Certified retrofitting
Pre-assembled connection cables in usual
By simple replacement of the cable entries
lengths with eXLink connectors and
with eXLink apparatus connectors or flan-
couplers ideally complement your stock.
7
ge sockets you can make your field device
immeasurably flexible – with Ex-certifica-
This means a high degree of flexibility and
tion, of course.
an enormous saving in time for servicing
and repair in hazardous areas, as the
Field devices with plug-and-socket connec-
replacement of apparatus can be accom-
tions can be used universally with eXLink
plished without tools or isolation. Your
connectors – without great cost or effort
service technician can do this on site
and without loss of Ex-certification. Simply
without an electrical engineering specialist,
remove the conventional M20 connection
who has other things to do.
and replace it with an eXLink connector
which you wire to the terminals inside – and
The eXLink connector system has all
your pre-assembled field device is finished.
modules which can make your life easier:
Since eXLink, like all cable glands, has
apparatus plugs, sockets, flange sockets,
its own Ex-certificate, your field device will
couplers and angle pieces, if there's
not be adversely affected for application
not much space or if the cable would be
in hazardous areas.
kinked.
And on the connection side, eXLink is
open for all the usual types of connection.
Thus all components are available with
crimp connections, Quickon ® or cage
clamp. So you're always on the safe side
for your wiring.
Your connection to the future:
●
replace present gland or cable entry with
eXLink M20
●
●
internally wire eXLink
plug-in eXLink cable –
and you're finished
eXLink will be delivered
in a clear blister pack and
be recycled.
CEAG SICHERHEITSTECHNIK GMBH
7
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
Coding
e X L i n k
12h
To ensure that only the desired connections
are made, male and female connectors can
be coded with the "time of day" - much like
the CEE system. For a uniform coding, voltages and current types have their own
"time of day":
2h
Bus connections
4h
110 V AC 2-pole + PE
6h
230 V AC 2-pole + PE
8h
8
10h
2h
8h
4h
24 V DC 4-pole
10 h
230 V AC 4-pole + PE
12 h
24 V AC 2-pole + PE
However, for universal application, we
also have non-coded eXLink connectors
which can be coded individually prior to
application.
Connection types
The new explosion-protected connection
system in the eXLink line, is available in
three connection types:
6h
●
crimp connection
●
cage clamp
●
toolless QUICKON ® system
The crimp connection is suitable for cables
up to 1.5 mm 2 . On request max. 2.5 mm 2
are available.
Although crimp connections are available in
all versions, terminals and the QUICKON ®
system are available as plug and coupling
versions.
For voltages >50 V, the terminals are
available in moulded-plastic enclosures.
For permanently secure contacts, CEAG
has tested the required crimping tool for
you. It can be ordered as an accessory.
Crimp connection
Cage clamp
Tool free QUICKON ®
cutting terminal
QUICKON ® is a registered trademark of comp. Phoenix Contact GmbH & Co. KG
8
CEAG SICHERHEITSTECHNIK GMBH
E X P L O S I O N
P R O T E C T E D
C O N N E C T O R S
e X L i n k
9
E
eXLink-advantages –
a simple mouse click
Contact our specialists:
You'll get competent advice and a detailed
All important information on eXLink can be
cost-benefit analysis. The advantage of the
found online under:
system is found especially in the cost calculation. Using your own system data you
www.ex-Link.de
can obtain the payback time and time saving black on white.
Here you'll find examples of practical
applications and explanatory animations
Besides the stated applications there
and technical data which is difficult to
is much further information to be had.
explain in print media. There you can have
Regardless of whether it's a question of
a look inside the connectors to see how
special coding, pre-assembled connectors
they work.
or enclosure material – we have a satisfactory answer to almost all questions.
Test us: We're just a mouse-click away.
Send your email to:
eXLink@ceag.de
We'll answer quickly and comprehensively.
CEAG SICHERHEITSTECHNIK GMBH
9
EXPLOSION PROTECTED CONNECTORS eXLink
Moulded plastic and metal version
eXLink components are available in different versions and codes. Practical aspects
and robustness are our primary concerns.
Thus connectors and couplers in moulded
plastic versions are applied wherever a high
degree of protection is required due to
rough industrial environments. If particularly
aggressive media, extreme mechanical
demands or shielding is required, versions
in brass, nickel-plated or stainless steel are
suited best. High-frequency signals up to
10 MHz can be safely transmitted.
For applications with variable levels of
voltage and frequency, CEAG eXLink offers
a pre-assembled connector system with
preset codes (time of day). Thus, making
the settings is not necessary, and it is also
ensured that only matching pairs can
be connected.
A direct entry into enclosures < 2000 cm 3
of flameproof protection is possible with
flange sockets and inlets in metal version.
For universal application, non-coded
connectors and couplers are also available
which can be assembled by electrical
technicians and subsequently coded.
Versatile application
for detachable electrical connections
in EEx-e/EEx-i circuits
Large temperature range –
from -55°C to + 75°C
Impact resistant materials
High degree of protection IP 68
Highly corrosion resistant
10
Z O N E 1
Z O N E 2
E X P L O S I O N
Z O N E 21
P R O T E C T E D
Z O N E 22
C O N N E C T O R S
e X L i n k
Connector
eXLink IN MOULDED PLASTIC VERSION
I
Ty p e G H G 5 7
I
Te c h n i c a l d e t a i l
GHG 57
II 2 G 
Marking to 94/9/EC
Type of protection
II 2 D T52 °C
EEx de IIC T5/T6
EC-Type Examination Certificate
PTB 03 ATEX 1016 X
Enclosure material
Polyamide
Rated voltage
Crimp connection
AC up to 250 V, 50/60 Hz  DC up to 60 V
Cage clamp
AC up to 250 V, 50/60 Hz  DC up to 60 V
QUICKON®
AC up to 60 V, 50/60 Hz  DC up to 60 V
Rated current
max. 10 A (6 A QUICKON®)
Switching capacity acc. EN 61 984
AC – 250 V / 10 A
DC – 60 V / 2.5 A
Switching capacity acc. EN 60 947-4
AC- 3 – 250 V / 1 A
DC- 3 – 60 V / 0.5 A
Back-up fuse max.
without thermal protection
10 A
Back-up fuse max.
with thermal protection
20 A gL
Frequency range
0-10 MHz
Permissible ambient temperature
-20 °C up to +40 °C (Stanclout version)
Extended temperature range
-55 °C up to +75 °C (Special version, T5)
Store temperature
in original wrapping
-55 °C up to +80 °C
Degree of protection
IP 66/IP 68 with closed and locked protective
EN 60529/IEC 529
caps or duly pluged and locked components
Insulation class
acc. EN 60598/IEC 598
I
Terminal cross section
Crimp connection 1.5 mm2: 0.75 - 1.5 mm2
Crimp connection 2.5 mm2: 2.5 mm2
Cage clamp:
®
QUICKON :
Cable entries
0.5 - 1.5 mm2
0.4 - 0.75 mm2
Ø 4 - 7 mm (optional Ø 8 - 11 mm)
®
QUICKON is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
CEAG SICHERHEITSTECHNIK GMBH
11
11
Z O N E 1
E X P L O S I O N
Z O N E 2
Z O N E 21
P R O T E C T E D
C O N N E C T O R S
Connector
Plug
e X L i n k
Inlet
Receptacle
eXLink IN MOULDED PLASTIC VERSION
I
Ty p e G H G 5 7
I
O rd e r i n g d e t a i l s B U S , 2 - p o l e + PA , 2 h
Ty p e o f c o n n e c t i o n
O rd e r N o .
Crimp 1.5 mm2
GHG 571 3102 R 0001
Connector
QUICKON®
GHG 571 3502 R 0001
Connector
Cage clamp
GHG 571 3602 R 0001
Plug
Crimp 1.5 mm2
GHG 571 7102 R 0001
Plug
QUICKON®
GHG 571 7502 R 0001
Plug
Cage clamp
GHG 571 7602 R 0001
Receptacle
Crimp 1.5 mm2
GHG 571 8102 R 0001
Inlet
Crimp 1.5 mm2
GHG 571 9102 R 0001
~95
Ø28
2h
Component
Connector
Connector
~96
O rd e r N o .
GHG 571 3104 R 0001
Connector
Crimp 2.5 mm2
GHG 571 3204 R 0001
Connector
QUICKON®
GHG 571 3504 R 0001
Connector
Cage clamp
GHG 571 3604 R 0001
Plug
Crimp 1.5 mm2
GHG 571 7104 R 0001
Plug
Crimp 2.5 mm2
GHG 571 7204 R 0001
Plug
QUICKON®
GHG 571 7504 R 0001
Plug
Cage clamp
GHG 571 7604 R 0001
Receptacle
Crimp 1.5 mm2
GHG 571 8104 R 0001
Receptacle
Crimp 2.5 mm2
GHG 571 8204 R 0001
Inlet
Crimp 1.5 mm2
GHG 571 9104 R 0001
Inlet
Crimp 2.5 mm2
GHG 571 9204 R 0001
Plug
9
Receptacle
19
SW25
Other types for connection of cables with diameter 8 - 11 mm on request.
QUICKON® is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
~95
Ø28
Ty p e o f c o n n e c t i o n
Crimp 1.5 mm2
SW25
4h
Component
Connector
M20x1.5
Coding
Ø30
Ordering details 110 V AC, 2-pole + PE, 4 h
~60
Ø30
Coding
M20x1.5
12
Z O N E 22
Inlet
12
CEAG SICHERHEITSTECHNIK GMBH
Dimensions in mm
Z O N E 1
Z O N E 2
E X P L O S I O N
Receptacle
Z O N E 21
P R O T E C T E D
Inlet
Z O N E 22
C O N N E C T O R S
Plug
e X L i n k
Connector
eXLink IN MOULDED PLASTIC VERSION
I
Ty p e G H G 5 7
I
Ordering details 230 V AC, 2-pole + PE 6 h
Coding
Ø28
~95
6h
Connector
Ø30
~96
Component
Ty p e o f c o n n e c t i o n
O rd e r N o .
Connector
Crimp 1.5 mm2
GHG 571 3106 R 0001
Connector
Crimp 2.5 mm2
GHG 571 3206 R 0001
Connector
QUICKON®
GHG 571 3506 R 0001
Connector
Cage clamp
GHG 571 3606 R 0001
Plug
Crimp 1.5 mm2
GHG 571 7106 R 0001
Plug
Crimp 2.5 mm2
GHG 571 7206 R 0001
Plug
QUICKON®
GHG 571 7506 R 0001
Plug
Cage clamp
GHG 571 7606 R 0001
Receptacle
Crimp 1.5 mm2
GHG 571 8106 R 0001
Receptacle
Crimp 2.5 mm2
GHG 571 8206 R 0001
Inlet
Crimp 1.5 mm2
GHG 571 9106 R 0001
Inlet
Crimp 2.5 mm2
GHG 571 9206 R 0001
Plug
Ordering details 24 V DC, 4-pole, 8 h
Coding
~95
Ø28
M20x1.5
SW25
9
Receptacle
~60
Ø30
SW25
M20x1.5
19
8h
Component
Ty p e o f c o n n e c t i o n
O rd e r N o .
Connector
Crimp 1.5 mm2
GHG 571 3108 R 0001
Connector
Crimp 2.5 mm2
GHG 571 3208 R 0001
Connector
QUICKON®
GHG 571 3508 R 0001
Connector
Cage clamp
GHG 571 3608 R 0001
Plug
Crimp 1.5 mm2
GHG 571 7108 R 0001
Plug
Crimp 2.5 mm2
GHG 571 7208 R 0001
Plug
QUICKON®
GHG 571 7508 R 0001
Plug
Cage clamp
GHG 571 7608 R 0001
Receptacle
Crimp 1.5 mm2
GHG 571 8108 R 0001
Receptacle
Crimp 2.5 mm2
GHG 571 8208 R 0001
Gerätestecke
Crimp 1.5 mm2
GHG 571 9108 R 0001
Inlet
Crimp 2.5 mm2
GHG 571 9208 R 0001
Other types for connection of cables with diameter 8 - 11 mm on request.
Inlet
QUICKON® is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
Dimensions in mm
CEAG SICHERHEITSTECHNIK GMBH
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13
Z O N E 1
Z O N E 2
E X P L O S I O N
Z O N E 21
P R O T E C T E D
C O N N E C T O R S
Receptacle
Inlet
e X L i n k
Elbow
eXLink IN MOULDED PLASTIC VERSION
I
Ty p e G H G 5 7
I
Ordering details 230 V AC, 4-pole + PE, 10 h
Ty p e o f c o n n e c t i o n
O rd e r N o .
Crimp 1.5 mm2
GHG 574 3110 R 0001
Connector
Crimp 2.5 mm2
GHG 574 3210 R 0001
Plug
Crimp 1.5 mm2
GHG 574 7110 R 0001
Plug
Crimp 2.5 mm2
GHG 574 7210 R 0001
Receptacle
Crimp 1.5 mm2
GHG 574 8110 R 0001
Receptacle
Crimp 2.5 mm2
GHG 574 8210 R 0001
Inlet
Crimp 1.5 mm2
GHG 574 9110 R 0001
Inlet
Crimp 2.5 mm2
GHG 574 9210 R 0001
~95
Ø28
10 h
Component
Connector
Connector
~96
GHG 571 3112 R 0001
Connector
Crimp 2.5 mm2
GHG 571 3212 R 0001
Connector
QUICKON®
GHG 571 3512 R 0001
Connector
Cage clamp
GHG 571 3612 R 0001
Plug
Crimp 1.5 mm2
GHG 571 7112 R 0001
Plug
Crimp 2.5 mm2
GHG 571 7212 R 0001
Plug
QUICKON®
GHG 571 7512 R 0001
Plug
Cage clamp
GHG 571 7612 R 0001
Receptacle
Crimp 1.5 mm2
GHG 571 8112 R 0001
Receptacle
Crimp 2.5 mm2
GHG 571 8212 R 0001
Inlet
Crimp 1.5 mm2
GHG 571 9112 R 0001
Inlet
Crimp 2.5 mm2
GHG 571 9212 R 0001
Ordering details accessories eXLink moulded plastic version
Component
Application
Crimp tool
for crimp terminals eXLink
Material
O rd e r N o .
Elbow
90° angled M 20
Plastic
GHG 571 1000 R0001
Protective cap
Connector/Receptacle
Plastic
GHG 570 1903 R0001
Protective cap
Plug/Inlet
Plastic
GHG 570 1903 R0002
Plug
9
~95
Ø28
O rd e r N o .
SW25
Ty p e o f c o n n e c t i o n
Crimp 1.5 mm2
M20x1.5
12 h
Component
Connector
Receptacle
19
SW25
Coding
Ø30
Ordering details 24 V AC, 2-pole + PE 12 h
~60
Ø30
Coding
M20x1.5
GHG 570 1902 R0001
Other types for connection of cables with diameter 8 - 11 mm on request.
Inlet
26.5
33
M20x1.5
All types are also available with lock device.
with lock device: 9
35
Please order seperately, it can’t be refitted
without lock device: 0
Ordering example:
Connector
12
14
Z O N E 22
Crimp 2.5 mm2
with lock device
®
GHG 571 3210 R 0901
QUICKON is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
14
CEAG SICHERHEITSTECHNIK GMBH
SW30
M20x1.5
Elbow
Dimensions in mm
Z O N E 1
Z O N E 2
E X P L O S I O N
Z O N E 21
P R O T E C T E D
Z O N E 22
C O N N E C T O R S
e X L i n k
Inlet with cap
e X L i n k
I
I N
Ty p e G H G 5 7
M E T A L
V E R S I O N
I
Te c h n i c a l d e t a i l
GHG 57
II 2 G 
Marking to 94/9/EC
II 2 D T52 °C
EEx de IIC T5/T61)
Type of protection
EC-Type Examination Certificate
PTB 03 ATEX 1016 X
Enclosure material
brass nickel plated (stainless steel on request)
Rated voltage
Crimp connection
AC up to 250 V, 50/60 Hz  DC up to 60 V
Cage clamp
AC up to 60 V, 50/60 Hz  DC up to 60 V
QUICKON®
AC up to 60 V, 50/60 Hz  DC up to 60 V
Rated current
max. 10 A (6 A QUICKON®)
Switching capacity acc. EN 61 984
AC – 250 V / 10 A
DC – 60 V / 2.5 A
Switching capacity acc. EN 60 947-4
AC- 3 – 250 V / 1 A
DC- 3 – 60 V / 0.5 A
Back-up fuse max.
without thermal protection
10 A
Back-up fuse max.
with thermal protection
20 A gL
Frequency range
0-10 MHz
Permissible ambient temperature
-20 °C up to +40 °C (Stanclout version)
Extended temperature range
-55 °C up to +75 °C (Special version, T5)
Store temperature
in original wrapping
-55 °C up to +80 °C
Degree of protection EN 60529
IP 66/IP 68 with closed and locked protective
caps or duly pluged and locked components
Insulation class acc. EN 60598
II
Terminal cross section
Crimp connection 1.5 mm2: 0.75 - 1.5 mm2
Crimp connection 2.5 mm2: 1.5 - 2.5 mm2
Cage clamp:
®
QUICKON :
Cable entries
1)
0.5 - 1.5 mm2
0.4 - 0.75 mm2
Ø 4 - 7 mm (optional Ø 8 - 11 mm)
Inlet and receptacle maybe only inserted in housings < 2000 cm3 with type of protection EEx d
QUICKON® is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
CEAG SICHERHEITSTECHNIK GMBH
15
15
Z O N E 1
Z O N E 2
E X P L O S I O N
Z O N E 21
P R O T E C T E D
C O N N E C T O R S
Connector
e X L i n k
I N
Plug
B R A S S
N I C K E L
I
e X L i n k
Inlet
Receptacle
P L A T E D
Ty p e G H G 5 7
I
O rd e r i n g d e t a i l s B U S , 2 - p o l e + PA , 2 h
2h
Component
Ty p e o f c o n n e c t i o n
O rd e r N o .
Connector
Crimp 1.5 mm2
GHG 571 3102 R 3001
Connector
OUICK-ON®
GHG 571 3502 R 3001
Connector
Cage clamp
GHG 571 3602 R 3001
Plug
Crimp 1.5 mm2
GHG 571 7102 R 3001
Plug
OUICK-ON®
GHG 571 7502 R 3001
Plug
Cage clamp
GHG 571 7602 R 3001
Receptacle
Crimp 1.5 mm2
GHG 571 8102 R 3001
Inlet
Crimp 1.5 mm2
GHG 571 9102 R 3001
~95
Ø28
Coding
Connector
~96
O rd e r N o .
GHG 571 3104 R 3001
Connector
Crimp 2.5 mm2
GHG 571 3204 R 3001
Plug
Crimp 1.5 mm2
GHG 571 7104 R 3001
Plug
Crimp 2.5 mm2
GHG 571 7204 R 3001
Receptacle
Crimp 1.5 mm2
GHG 571 8104 R 3001
Receptacle
Crimp 2.5 mm2
GHG 571 8204 R 3001
Inlet
Crimp 1.5 mm2
GHG 571 9104 R 3001
Inlet
Crimp 2.5 mm2
GHG 571 9204 R 3001
Plug
9
~63.5
Ø28
Ty p e o f c o n n e c t i o n
Crimp 1.5 mm2
M20x1.5
4h
Component
Connector
SW25
Coding
Ø28
Ordering details 110 V AC, 2-pole + PE, 4 h
QUICKON® is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
13
~60
Ø28
SW25
Receptacle
M20x1.5
16
Z O N E 22
Inlet
16
CEAG SICHERHEITSTECHNIK GMBH
Dimensions in mm
Z O N E 1
Z O N E 2
E X P L O S I O N
Receptacle
Z O N E 21
P R O T E C T E D
Inlet
C O N N E C T O R S
Plug
e X L i n k
I
e X L i n k
Connector
I N
Ty p e G H G 5 7
Z O N E 22
B R A S S
N I C K E L
P L A T E D
I
Ordering details 230 V AC, 2-pole + PE, 6 h
Coding
~95
Ø28
6h
Connector
~96
Ø28
Coding
M20x1.5
~63.5
Ø28
SW25
8h
O rd e r N o .
GHG 571 3106 R 3001
Connector
Crimp 2.5 mm2
GHG 571 3206 R 3001
Plug
Crimp 1.5 mm2
GHG 571 7106 R 3001
Plug
Crimp 2.5 mm2
GHG 571 7206 R 3001
Receptacle
Crimp 1.5 mm2
GHG 571 8106 R 3001
Receptacle
Crimp 2.5 mm2
GHG 571 8206 R 3001
Inlet
Crimp 1.5 mm2
GHG 571 9106 R 3001
Inlet
Crimp 2.5 mm2
GHG 571 9206 R 3001
Component
Ty p e o f c o n n e c t i o n
O rd e r N o .
Connector
Crimp 1.5 mm2
GHG 571 3108 R 3001
Connector
Crimp 2.5 mm2
GHG 571 3208 R 3001
Connector
QUICKON®
GHG 571 3508 R 3001
Connector
Cage clamp
GHG 571 3608 R 3001
Plug
Crimp 1.5 mm2
GHG 571 7108 R 3001
Plug
Crimp 2.5 mm2
GHG 571 7208 R 3001
Plug
QUICKON®
GHG 571 7508 R 3001
Plug
Cage clamp
GHG 571 7608 R 3001
Receptacle
Crimp 1.5 mm2
GHG 571 8108 R 3001
Receptacle
Crimp 2.5 mm2
GHG 571 8208 R 3001
Inlet
Crimp 1.5 mm2
GHG 571 9108 R 3001
Inlet
Crimp 2.5 mm2
GHG 571 9208 R 3001
QUICKON® is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
~60
Ø28
SW25
M20x1.5
Receptacle
13
Ty p e o f c o n n e c t i o n
Crimp 1.5 mm2
Ordering details 24 V DC, 4-pole, 8 h
Plug
9
Component
Connector
Inlet
Dimensions in mm
CEAG SICHERHEITSTECHNIK GMBH
17
17
Z O N E 1
Z O N E 2
E X P L O S I O N
Z O N E 21
P R O T E C T E D
C O N N E C T O R S
Plug
e X L i n k
I N
Inlet
B R A S S
N I C K E L
I
e X L i n k
Elbow
P L A T E D
Ty p e G H G 5 7
I
Ordering details 230 V AC, 4-pole + PE, 10 h
10 h
Component
Ty p e o f c o n n e c t i o n
O rd e r N o .
Connector
Crimp 1.5 mm2
GHG 574 3110 R 3001
Connector
Crimp 2.5 mm2
GHG 574 3210 R 3001
Plug
Crimp 1.5 mm2
GHG 574 7110 R 3001
Plug
Crimp 2.5 mm2
GHG 574 7210 R 3001
Receptacle
Crimp 1.5 mm2
GHG 574 8110 R 3001
Receptacle
Crimp 2.5 mm2
GHG 574 8210 R 3001
Inlet
Crimp 1.5 mm2
GHG 574 9110 R 3001
Inlet
Crimp 2.5 mm2
GHG 574 9210 R 3001
~95
Ø28
Coding
Connector
~96
GHG 571 3112 R 3001
Connector
Crimp 2.5 mm2
GHG 571 3212 R 3001
Connector
QUICKON®
GHG 571 3512 R 3001
Connector
Cage clamp
GHG 571 3612 R 3001
Plug
Crimp 1.5 mm2
GHG 571 7112 R 3001
Plug
Crimp 2.5 mm2
GHG 571 7212 R 3001
Plug
QUICKON
GHG 571 7512 R 3001
Plug
Cage clamp
GHG 571 7612 R 3001
Receptacle
Crimp 1.5 mm2
GHG 571 8112 R 3001
Receptacle
Crimp 2.5 mm2
GHG 571 8212 R 3001
Inlet
Crimp 1.5 mm2
GHG 571 9112 R 3001
Inlet
Crimp 2.5 mm2
GHG 571 9212 R 3001
Ordering details accessories eXLink moulded plastic version
Component
Application
Crimp tool
for crimp terminals eXLink
Material
Elbow
90° angeld M 20
brass nickel plated
GHG 571 1000 R3001
Protective cap
Connector/Receptacle
brass nickel plated
GHG 570 1903 R3001
Protective cap
Plug/Inlet
brass nickel plated
GHG 570 1903 R3002
9
~63.5
Receptacle
13
~60
O rd e r N o .
Ø28
®
Plug
Ø28
O rd e r N o .
M20x1.5
Ty p e o f c o n n e c t i o n
Crimp 1.5 mm2
SW25
GHG 570 1902 R3001
Other types for connection of cables with diameter 8 - 11 mm on request.
Inlet
26.5
33.5
M20x1.5
All types are also available with lock device.
Please order separately, it can’t be refitted.
with lock device: 9
35
12 h
Component
Connector
SW25
Coding
Ø28
Ordering details 24 V AC, 2-pole + PE, 12 h
M20x1.5
without lock device: 0
Ordering example:
Connector
Crimp 2.5 mm2
with lock device
®
12
18
Z O N E 22
GHG 571 3210 R 3901
QUICKON is a registered trademark of Comp. Phoenix Contact GmbH & Co. KG
SW30
M20x1.5
Elbow
18
CEAG SICHERHEITSTECHNIK GMBH
Dimensions in mm
E X - P R O T E C T I O N
W O R L D W I D E
Cooper Crouse-Hinds and CEAG offices throughout the world:
In more than 40 countries
For detailed information please contact:
CEAG Sicherheitstechnik GmbH
Neuer Weg – Nord 49
69412 Eberbach
Phone +49 (0) 62 71/81-500
Fax
+49 (0) 62 71/81-476
e-Mail info-ex@ceag.de
America
Cooper Industries Inc.
Crouse-Hinds
www.ceag.de
Wolf & 7th North Streets
P.O. Box 4999
Syracuse, NY 13221-4999
Phone +1315/4775531
Fax
+1315/4775179
e-Mail customerctr@crouse-hinds.com
Far East
CEAG Crouse-Hinds
Asia Pacific Pte. Ltd.
1 Jalan Kilang Timor
#01-03 Pacific Tech Centre
Singapore 159303
Phone +65/62974849
Fax
+65/62974819
e-Mail sales@ochspore.com.sg
Middle East
CEAG Middle East L.L.C.
P.O. Box 30861
Al Fatan Building
Next to Sana
UAE Dubai
Phone +9714/3243650
Fax
+9714/3241640
e-Mail duncan@ceagme.com