Motors Automation Machines Transformers Variable Frequency Drive CFW 11 Single Phase 200-240V - 1-3 HP Three Phase 200-240V - 1-75 HP Three Phase 380-480V - 2-600 HP PAMENSKY CFW 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11 is a system drive that incorporates Plug and Play technology automatically recognizing and configuring accessories and options used, enabling easy installation and safe operation while eliminating manual configuration. A USB port makes connecting to, programming and monitoring the device simpler. SoftPLC lets user create functions without the need for an external PLC. Standard Features Standard Features - cont. • • • • • • • • • • • Plug and play philosophy (connect and use) enables quick and easy installation of accessories and options. USB for microcomputer connection for using SUPERDRIVE G2 programming and monitoring software as well as updating inverter firmware. Human-Machine Interface (HMI) with backlit graphic display and soft-keys, greatly facilitates inverter programming and operation. DC link inductors (symetrically connected to positive and negative DC link terminals) enable compliance with IEC61000-3-12 standard requirements regarding harmonics, (no need for external line reactance) Intelligent thermal management enables full protection of IGBTs, monitoring of heatsink and internal air temperature. Automatic control of the heatsink fan with speed sensor (additional protection) and easily detachable from the unit for cleaning and maintenance. Normal Duty and Heavy Duty ratings to adapt optimally to all kinds of loads. Protection with failure and alarm warnings. Motor overload protection in compliance with IEC 60947-4-2/UL 508 C. Memory card built into the standard product allows user to create functions without the need to use an external PLC (soft-PLC via IEC61131-3 programming software) 2 | CFW 11 - Variable Frequency Drive • • Guided start-up simplifies initial user programming. Real time clock TRACE / SCOPE function to assist with the start-up and system diagnostics. Optional Features • • • • • • • • • • • • Interface for incremental encoder 5 to 12Vdc Interface for RS-485 serial communication (modbus) Interface for RS-232C serial communication CAN interface Profibus DP interface PLC functions; IEC programming Devicenet 4 interface Ethernet IP interface Blind cover for slot HMI Frame for remote HMI Conduit kit Optimal Braking® CFW 11 - Table of Products 200-240V - Single Phase Electrical Data Current (A) ND* HD* 10 6 7 10 5 7 Built-In Dynamic Braking Yes Yes Yes Mechanical Data Maximum Applicable Motor Normal Duty (ND) Heavy Duty (HD) HP KW HP KW 3 1.5 2 2.2 1.1 1.5 3 1 2 2.2 0.75 1.5 Frame Weight (lb) Degree of Protection Dimensions (in) HxWxD Part Number List Price A A A 13.4 12.6 12.6 NEMA 1 NEMA 1 NEMA 1 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 CFW110010S2ON1Z CFW110006B2ON1Z CFW110007B2ON1Z $2,273 2,078 2,143 200-240V - Three Phase Electrical Data Current (A) ND* HD* 6 7 7 10 13 16 24 28 33.5 45 54 70 86 105 142 180 211 5 7 5.5 8 11 13 20 24 28 36 45 56 70 86 115 142 180 Built-In Dynamic Braking Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No Mechanical Data Maximum Applicable Motor Normal Duty (ND) Heavy Duty (HD) HP KW HP KW 1.5 2 2 3 4 5 7.5 10 12.5 15 20 25 30 40 50 60 75 1.1 1.5 1.5 2.2 3 3.7 5.5 7.5 9.2 11 15 18.5 22 30 37 45 55 1 2 1.5 2 3 4 6 7.5 10 12.5 15 20 25 30 40 50 60 0.75 2 1 2 2 3 4 6 7.5 9.2 11 15 18.5 22 30 37 45 ND* HD* 3.6 5 7 10 13.5 17 24 31 38 45 58.5 70.5 88 105 142 180 211 242 312 370 477 515 601 720 3.6 5 5.5 10 11 13.5 19 25 33 38 47 61 73 88 115 142 180 211 242 312 370 477 515 560 Built-In Dynamic Braking Weight (lb) Degree of Protection Dimensions (in) HxWxD Part Number List Price A A A A A A B B B C C C D D E E E 12.6 12.6 12.6 12.6 13.4 13.9 20.1 20.1 20.1 41.7 41.7 41.7 71.7 71.7 143.3 143.3 143.3 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 13.82 x 7.45 x 8.94 13.82 x 7.45 x 8.94 13.82 x 7.45 x 8.94 17.64 x 8.66 x 11.51 17.64 x 8.66 x 11.51 17.64 x 8.66 x 11.51 19.82 x 11.81 x 12.00 19.82 x 11.81 x 12.00 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 CFW110006B2ON1Z CFW110007B2ON1Z CFW110007T2ON1Z CFW110010T2ON1Z CFW110013T2ON1Z CFW110016T2ON1Z CFW110024T2ON1Z CFW110028T2ON1Z CFW110033T2ON1Z CFW110045T2ON1Z CFW110054T2ON1Z CFW110070T2ON1Z CFW110086T2ON1Z CFW110105T2ON1Z CFW110142T2ON1Z CFW110180T2ON1Z CFW110211T2ON1Z $2,078 2,143 1,987 2,112 2,304 2,366 2,942 3,000 3,418 3,847 4,735 5,518 6,994 8,986 13,152 18,307 23,448 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No Heavy Duty (HD) HP KW HP KW 2 3 4 6 7.5 10 15 20 25 30 40 50 60 75 100 150 150 200 250 300 400 450 500 600 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 110 110 150 185 220 300 330 370 450 2 3 3 6 6 7.5 12.5 15 20 25 30 40 50 60 75 100 150 150 200 250 300 400 450 450 1.5 2 2 4 4 5.5 902 11 15 18.5 22 30 37 45 55 75 110 110 150 185 220 300 330 330 * ND - Normal Duty • 110% during 60 seconds every 10 minutes • 150% during 3 seconds every 10 minutes Notes: Mechanical Data Maximum Applicable Motor Normal Duty (ND) Purchasing Data Frame 380-480V - Three Phase Electrical Data Current (A) Purchasing Data Purchasing Data Frame Weight (lb) Degree of Protection Dimensions (in) HxWxD Part Number List Price A A A A A B B B C C C D D E E E E F F F F G G G 5.7 5.9 5.9 6.1 6.3 9.1 9.7 10.4 18.9 18.9 18.9 32.5 32.5 143.3 143.3 143.3 143.3 308.6 308.6 308.6 308.6 474.0 474.0 474.0 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 IP20 IP20 IP20 IP20 IP20 IP20 IP20 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 12.04 x 5.71 x 8.94 13.82 x 7.45 x 8.94 13.82 x 7.45 x 8.94 13.82 x 7.45 x 8.94 17.64 x 8.66 x 11.51 17.64 x 8.66 x 11.51 17.64 x 8.66 x 11.51 19.82 x 11.81 x 12.00 19.82 x 11.81 x 12.00 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 48.58 x 16.93 x 14.17 48.58 x 16.93 x 14.17 48.58 x 16.93 x 14.17 48.58 x 16.93 x 14.17 49.76 x 21.06 x 16.77 49.76 x 21.06 x 16.77 49.76 x 21.06 x 16.77 CFW110003T4ON1Z CFW110005T4ON1Z CFW110007T4ON1Z CFW110010T4ON1Z CFW110013T4ON1Z CFW110016T4ON1Z CFW110024T4ON1Z CFW110028T4ON1Z CFW110033T4ON1Z CFW110045T4ON1Z CFW110054T4ON1Z CFW110070T4ON1Z CFW110086T4ON1Z CFW110105T4ON1Z CFW110142T4ON1Z CFW110180T4ON1Z CFW110211T4ON1Z CFW110242T4SZ CFW110312T4SZ CFW110370T4SZ CFW110477T4SZ CFW110515T4SZ CFW110601T4SZ CFW110720T4SZ $2,042 2,174 2,246 2,321 2,431 2,947 3,569 4,423 4,877 6,146 7,615 8,292 9,989 11,153 13,118 19,234 22,373 23,529 27,880 29,134 35,986 41,662 47,522 52,803 * HD - Heavy Duty • 150% during 60 seconds every 10 minutes • 200% during 3 seconds every 10 minutes The maximum motor power ratings listed above are based on WEG 2 and 4 pole motors. For motors with different numbers of poles (ie. 6 and 8 poles), other voltages and/ or from other manufacturers, specify the VFD through the motor rated current. CFW 11 - Variable Frequency Drive | 3 CFW 11 - Table of Products - Dynamic Braking 200-240V - Three Phase - With Optional Dynamic Braking Electrical Data Current (A) ND* HD* 142 180 211 115 142 180 Built-In Dynamic Braking Yes Yes Yes Mechanical Data Maximum Applicable Motor Normal Duty (ND) Heavy Duty (HD) HP KW HP KW 50 60 75 37 45 55 40 50 60 30 37 45 Frame Weight (lb) Degree of Protection E E E 143.3 143.3 143.3 NEMA 1 NEMA 1 NEMA 1 380-480V - Three Phase - With Optional Dynamic Braking Electrical Data Current (A) ND* HD* 105 142 180 211 88 115 142 180 Built-In Dynamic Braking Yes Yes Yes Yes HP KW HP KW 75 100 150 150 55 75 110 110 60 75 100 150 45 55 75 110 * ND - Normal Duty • 110% during 60 seconds every 10 minutes • 150% during 3 seconds every 10 minutes Notes: Heavy Duty (HD) Dimensions (in) HxWxD Part Number List Price 26.60 x 13.20 x 14.10 CFW110142T2ON1DBZ $11,722 26.60 x 13.20 x 14.10 CFW110180T2ON1DBZ 16,312 26.60 x 13.20 x 14.10 CFW110211T2ON1DBZ 20,898 Mechanical Data Maximum Applicable Motor Normal Duty (ND) Purchasing Data Purchasing Data Frame Weight (lb) Degree of Protection Dimensions (in) HxWxD E E E E 143.3 143.3 143.3 143.3 NEMA 1 NEMA 1 NEMA 1 NEMA 1 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 26.60 x 13.20 x 14.10 Part Number List Price CFW110105T4ON1DBZ $11,924 CFW110142T4ON1DBZ 14,028 CFW110180T4ON1DBZ 20,562 CFW110211T4ON1DBZ 23,919 * HD - Heavy Duty • 150% during 60 seconds every 10 minutes • 200% during 3 seconds every 10 minutes The maximum motor power ratings listed above are based on WEG 2 and 4 pole motors. For motors with different numbers of poles (ie. 6 and 8 poles), other voltages and/ or from other manufacturers, specify the VFD through the motor rated current. 4 | CFW 11 - Variable Frequency Drive CFW 11 - Wmagnet Drive System® Frequency Inverter controlling permanent magnet motors. The WMagnet System ( WMagnet motor + CFW11) has the hightest efficiency levels in the market. It is a perfect match for applications where speed variation, low noise level and reduced size are required. In Sersorless mode the Wmagnet System is able to perform torque control at zero speed without the need for forced ventilation. Standard Features • • • • • • • • Voltage Range: 380V to 480Vca Power Rating: 15 to 200HP 2 and 4 poles Methods of control: Sensorless Vector and closed loop control (vector with encoder) WMagnet control Algorithm included on the CFW11 standard version Variety of communication protocols (Fieldus) is available when running WMagnet control also CFW11 communication modules are utilized. Fieldbus modules available: Modbus RTU,Modbus TCP, Profibus DP-V1, DeviceNet, CANopen and Ethernet / IP Wmagnet Motor: CFW 11 Drive: CFW 11 - Variable Frequency Drive | 5 CFW 11 - Technology Flexibility The CFW-11 adapts itself to the customer’s needs through a broad range of accessories, which are easily installed. Besides this, the standard product comes with the SoftPLC function that attributes PLC functions to the inverter, which allows the customer to create his/her own applications (user programs) through the WLP software (programming in LADDER). Vectrue Technology® WEG FREQUENCY INVERTER CONTROL TECHNOLOGY • • • • • Linear and adjustable V/f scalar, VVW (Voltage Vector WEG) and vector controls are available in the same product. Two (2) types of vector control: sensorless and with encoder (it requires the encoder interface accessory). Sensorless vector control permits high torque and quick response, even at low speeds and at startup. The self-tunning function automatically sets the vector control or VVW to the motor and load used. Through the adjustable V/f control, it is possible, for example, to adjust a quadratic V/f curve, providing energy savings for quadratic torque loads (e.g.: centrifuge pumps and fans). IP21 Kit WEG CFW 11 comes standard with the IP21 Kit up to frame size E. Drives with frames F & G are only available as IP20. Optimal Flux ® TECHNOLOGY FOR MOTORS DRIVEN BY FREQUENCY INVERTERS IN APPLICATIONS WITH CONSTANT TORQUE LOADS • Rated torque at low speeds eliminating the need for independent ventilation or motor overdimensioning. • Space saving and cost reduction of the application. • Improved performance of the package inverter and motor (an exclusive WEG solution). High efficiency WEG motor + CFW-11 Solution applied only to CFW-11 with high efficiency WEG motors. 6 | CFW 11 - Variable Frequency Drive CFW 11 - Technology Built-in Inductors in the DC Link • • Allows inverter installation in any network (there is no minimum impedance restriction). Typical power factor for rated condition: • 0.94 for models with three-phase supply • 0.70 for models with single-phase or Single-phase/Three-phase supply • Meets the IEC61000-3-12 standard, related to low order current harmonics in the network. No need for external line reactor Single DC Busbar (DC Link) CFW-11 inverters have access to the internal DC link allowing to be used in applications where a single DC link is used, as well as for regenerative systems. Used for configurations in multi-motor machine systems where the bridge rectifiers of each inverter are replaced by a single general input rectifying unit, through the interconnection of the inverters by means of a single DC link. This solution also improves energy consumption of the system as a a result of the energy transfer between the inverter units. Please call 1 877 PAMENSKY for model availability & installation Single DC Link Supply Network General Input Rectifier Unit CFW-11 1 2 3 4 n CFW 11 - Variable Frequency Drive | 7 CFW 11 - Features Intelligent Thermal Management • • • • Monitoring of the heatsink and internal air temperatures of the electronic boards providing total protection of the IGBTs and the CFW-11 as a whole. The heatsink fan is turned on and off automatically, depending on the temperature of the power modules. The speed and the number of hours of operation of the fan are monitored and indicated in corresponding parameters. Alarm or fault messages are generated related to these variables. The fan is easily removed for cleaning or replacement. Functions • • • • • Multi-speed: up to 8 pre-programmed speeds. PID regulator: automatic control of level, pressure, flow, weight, etc. Ride-Through: operation during momentary failures of thepower supply. Skip Frequency: rejection of critical or resonant speeds. S Ramp: smoothness in the acceleration / deceleration. • All CFW-11 models sizes A, B, C and D have built-in braking IGBT in the standard product. Motor temperature protection with thermistors (PTC, PT100 and KTY84). Surrounding air temperature range is from -10°C up to 50°C. It is possible to operate up to 60°C with a derating of output current. Motor overload protection according to IEC 60497-4-2 and UL508C. • • • 8 | CFW 11 - Variable Frequency Drive CFW 11 - Human-machine interface The human-machine interface (HMI) was developed for simple and fast interaction while providing excellent visibility for the user. • • • • • • • • Graphic display. Soft-keys for easy operation. Backlight. Real time clock. Copy function. Plug-in (connection with CFW-11 turned on). Language selection Remote HMI. Right soft-key: function defined by the display Left soft-key: function defined by the display Key for scrolling though menus and parameters and for modifying parameter content Selection of Rotation Direction Start key Local / Remote Selection Stop key JOG key Remote HMI • The HMI can be installed on panel doors or machine consoles with a protection degree of IP56. CFW 11 - Variable Frequency Drive | 9 CFW 11 - Human-machine interface The HMI presents functions and a hierarchy by group of parameters that makes programming easy and very fast. Status • Run. • Ready. • Configuration. • Self-tuning • Inverter disabled by fault and the fault number. • Last alarm. Time indication Direction of rotation Motor speed BAR GRAPHS NUMERIC VALUES LARGE CHARACTERS Local / remote mode Soft-key function Oriented Start-up • CFW-11 guides the user through the necessary programming to adjust the inverter to the motor and power supply. Basic Application • The Basic Application Group contains the basic parameters, which need to be adjusted in most applications. The CFW-11 guides the user through these parameters. Fault History Group • This only shows the parameters with information related to the last 10 faults, e.g. day, month, year and time that they have occurred. Read Only Parameters Group • This shows only the read only parameters. Backup Parameters Group Functions Group Selectable Language Changed Parameters Group The user can choose the HMI language: Portuguese, English, Spanish, German, etc. Only shows parameters that are different from the factory default. The Backup Parameters Group allows CFW-11 parameters to be transferred to the HMI or FLASH Memory Module (available in the standard product) and vice versa. During CFW-11 operation, the modified parameters are saved in the FLASH Memory Module regardless of user command. 10 | CFW 11 - Variable Frequency Drive There are several groups divided by functions, only making available the parameters related to the function. Example: Vector Control Group, Communication Group, I/O Configuration Group, etc. CFW 11 - Accessories CFW-11 was developed based on Plug-and-Play philosophy. It automatically recognizes and configures the accessories used, enabling easy installation and safe operation eliminating manual configuration. Slot 1 – I/O Expansion (inputs and outputs) Slot 5 – Built-in FLASH Memory Module Slot 2 – Interface with Encoder Slot 3 – Communication 1 Slot 4 – Communication 2 CFW 11 - Variable Frequency Drive | 11 CFW 11 - Accessories I/O Expansion Description Slot Part Number List Price 2 14-bit analog inputs in voltage or current 2 digital inputs 2 14-bit analog outputs in voltage or current 2 open collector type digital outputs 1 IOA-01 $996 2 isolated 12-bit analog inputs 2 digital inputs 2 isolated 11-bit analog outputs in voltage or current 2 open collector type digital outputs 1 IOB-01 532 8 Digital Inputs 4 Digital Outputs (Use with Soft PLC) 1 IOC-01 397 8 Digital Inputs 8 Open Collector Digital Outputs (Use with Soft PLC) 1 IOC-02 366 5 PTC type temperature sensor Input 5 PT100 type temperature sensor Input 5 KTY84 type temperature sensor Input 1 1 1 IOE-01 IOE-02 IOE-03 Slot Part Number List Price Incremental encoder module 5 to 12 Vdc 100 kHz With encoder signal repeater 2 ENC-01 $436 Incremental encoder module 5 to 12 Vdc 100 kHz 2 ENC-02 382 Slot Part Number List Price 3 3 3 3 3 3 4 4 4 4 4 4 4 1,2 and 3 RS485-01 RS232-01 RS232-02 CAN/RS485-01 CAN-01 PROFIBUS DP-01 PROFDP-05 DEVICENET-05 ETHERNET/IP-05 RS232-05 RS485-05 MODBUSTCP-05 PROFINETIO-05 PLC11-01 $202 153 152 430 358 488 1,078 1,078 1,058 262 316 1,591 1,836 1,856 Part Number List Price W option in Part Number FA option in Part Number 620 TBA Interface with Encoder Description Communication Description RS-485 Serial Communication Module (Modbus-RTU) RS-232C Serial Communication Module (Modbus-RTU) RS-232C Serial Communication Module (Modbus-RTU) with DIP switch for flash memory prog. CAN/RS-485 Interface Module (CANopen, DeviceNet and Modbus) CAN Interface Module (CANopen and DeviceNet) Profibus DP-V1 Interface modul Profibus DP Interface Module DeviceNet Interface Module EtherNet/IP Interface Module RS-232 Interface Module (passive) (Modbus-RTU) RS-485 Interface Module (passive) (Modbus-RTU) Modbus - TCP/IP interface module Profinet interface module Module with PLC Functions (for more information please see next page) Shielding Kits and Exctractable Mounting Kits Description 24 Vdc power supply RFI suppressor filter for frames A, B, C & D 12 | CFW 11 - Variable Frequency Drive CFW 11 - Accessories Keypad Accessories and Cable for HMI Description CFW 11 Keypad Frame for keypad remote assembly, IP56 Blank cover for keypad slot 1m (3.3ft) Remote Keypad Cable 2m (6.6ft) Remote Keypad Cable 3m (10ft) Remote Keypad Cable 5m (16ft) Remote Keypad Cable 7.5m (25ft) Remote Keypad Cable 10m (33ft) Remote Keypad Cable Part Number List Price HMI-01 RHMIF-01 HMID-01 IHM CAB-RS-1M IHM CAB-RS-2M IHM CAB-RS-3M IHM CAB-RS-5M IHM CAB-RS-7.5M IHM CAB-RS-10M $301 57 44 44 49 54 62 74 84 Part Number List Price PCSA-01 PCSB-01 PCSC-01 KME-01 KMF-01 KMG-01 $40 42 44 906 935 996 Part Number List Price DBW03 $5,600 Shielding Kits and Exctractable Mounting Kits Description Power cable shielding kit for frame A Power cable shielding kit for frame B Power cable shielding kit for frame C Kit for extractable mounting for frame E Kit for extractable mounting for frame F Kit for extractable mounting for frame G Dynamic Braking Description External Dynamic Braking Module SoftPLC Function It is a resource that attributes PLC functions to the CFW-11, granting flexibility to the user and allowing him/her to develop his/her own applications (user programs). • LADDER programming language – WLP Software. • Access to all inverter parameters and I/Os. • PLC, mathematical and control blocks. • Download, upload and online monitoring. • Memory capacity of 15.36 kbytes. • Allows all documentation of the application to be created. • Online help. Standard in the CFW 11 Simple and practical programming environment • 40 User Parameters that can be individually programmed allowing tags, units, minimum and maximum values, number of decimal digits and other characteristics to be edited. CFW 11 - Variable Frequency Drive | 13 CFW 11 - Accessories PLC Accessory – PLC11-01 PLC11-01 accessory permits the CFW-11 to assume PLC functions, speed reference and positioning module. This accessory avoids the use of an external PLC in some applications, reducing considerably the cost of the solution. This accessory is only used for complex applications or when the CANopen Master/Slave function is used, a greater number of I/O points and the user program (application) exceeds the 15 kbytes memory. In case the application does not have these limitations, the SoftPLC function built-in to the standard product can be used. Features: • • • • • • • • • • • • • • • • 9 digital inputs. 3 relay outputs. 3 digital outputs. 1 14-bit analog input in voltage or current. 2 14-bit analog outputs in voltage or current. 2 encoder interfaces. 1 input for motor PTC. RS-485 Modbus-RTU. CANopen, DeviceNet Protocols. CANopen Master / Slave. Programming in LADDER (free software). Positioning with trapezoidal and “S” profile (absolute and relative). Homing. 100 parameters that can be configured by the user. On-line monitoring. WLP / WSCAN Software: network configuration and programming software in the same environment. Example of use of PLC11-01 as CANopen network master CANopen slave WLP / WSCAN Software CANopen slave WLP / WSCAN Software 8 Digital and analog I/Os 7 6 Master Master 5 Digital and analog I/O expansion 4 3 2 1 14 | CFW 11 - Variable Frequency Drive Digital and analog I/Os CFW 11 - Accessories Superdrive Programming Software Software in Windows environment, for CFW-11 parameterization, command and monitoring. • Automatic CFW-11 identification. • Reads CFW-11 parameters. • Writes CFW-11 parameters. • Edits parameters on-line in the CFW-11. • Edits parameters off-line in the PC. • Allows all documentation of the application to be created. • Easily accessible. • Permits parameterization, command and monitoring of the inverter through G2 Superdrive software. • Allows Trace function data to be visualized through G2 Superdrive software. • Allows application software to be recorded (SoftPLC function) through WLP software. • A 2m shielded USB cable is provided with the product. • Online help. Monitoring and parameterization of the list of parameters. Comparison to factory default is easy. Integrated environment Monitoring and command window using virtual HMI. On/ Off function, JOG, local / remote, reversion and reset Parameter setting Status monitoring Trace Function • • • • Trace function is used to register CFW-11 variables (like current, voltage, speed, etc.) when a given event occurs in the system (ex.: alarm / fault, overload, overvoltage, etc.). This event in the system is called a trigger because it triggers the data storage process. The stored variables can be visualized in the form of graphs by using the G2 SuperDrive software. TRACE function simulates a 4-channel oscilloscope. It is a very useful tool in the start-up of a system and in the diagnoses of defects. Example of graph visualization screen Trace function configuration in the G2 Superdrive CFW 11 - Variable Frequency Drive | 15 CFW 11 - Accessories Kit for power cable shielding There is a kit to make easier the connection of the motor cable shield to the ground, providing a low-impedance connection for high frequencies. Name Kit for power cable shielding for frame size A Kit for power cable shielding for frame size B Kit for power cable shielding for frame size C Part Number PCSA-01 PCSB-01 PCSC-01 Note: 1) The kit for power cable shielding is provided for the inverters with internal radiofrequency (RFI) suppressor filter. Example: BR CFW11 0007 T 2 O FA Z 2) In frame size D the power cable shielding option is factory standard, even for inverters without internal RFI suppressor filter. Safety stop in accordance with EN-954-1, category III With the activation of the safety stop function, the PWM drive pulses of the IGBTs are disabled. Since there is no voltage applied to the motor there is no rotating magnetic field in the motor. Thus, it is ensured that the motor remains stopped providing system safety. Note: An external safety stop relay is required for operation. CFW11 - Dynamic Braking module DBW03 The DBW03, with its autonomous capability allows for the energy to return from regenerative cycles or even from motors when running high inertia load requiring short deceleration times to dissipate it in resistors. This breaking unit was developed specially for VSDs with unavailability of the breaking circuit factory integrated, e.g. frame sizes F and G and Modular Drive. Its voltage ranges from 380 to 480V and its main function is to limit DC bus voltage in order to avoid the VSD from tripping due to overvoltage caused by applications where breaking is mandatory. Maximum Output Current: 378Amps Minimum Resistor: 1.8Ohms External power supply for fans: 220Vca +/- 5%@250m 16 | CFW 11 - Variable Frequency Drive CFW 11 - Accessories Blind cover – HMID-011 Blind cover for the complete closure of the product when used without HMI. Frame for HMI(IP56) – RHMIF-01 Frame for HMI installation on panel door or machine console. External control supply in 24 Vdc Used with communication networks (Profibus DP, DeviceNet, EtherNet/IP, etc.) so that the control circuit and the interface for the communication network continue working even if the AC supply is removed. This option must be specified at the time of order. Option is only available from the factory. RFI suppressor filter (for the VFD to be in accordance with EN 61800-3 and EN 55011 CFW-11 models with built-in RFI filter, when properly installed, meet the requirements of the electromagnetic compatibility directive – “EMC Directive 2004/108/EC”. For models from frame size A to D, the RFI filter is optional. But for models in frame size E, the RFI filter is included in the standard product. This option must be specified at the time of order. Option is only available from the factory. FLASH Memory Module The FLASH Memory Module stores the image of the CFW-11 parameters, ensuring that the programming will not be lost because there is a backup of the parameters. It also permits the transfer of parameters stored in the FLASH Memory Module to the CFW-11 and vice versa. This is an excellent function for manufacturers of machines or in processes where parameterization is repeated (Copy Function). The module also stores the program generated by the SoftPLC function. The FLASH Memory Module is supplied as standard in the CFW 11 CFW 11 - Variable Frequency Drive | 17 CFW 11 - Technical Data Single-Phase Voltage and power range Power Supply and Power Range Three-Phase Frequency 50 / 60 Hz +-2% (48 to 63 Hz) Displacement factor Greater than 0.98 Efficiency Greater than 0.97 Voltage Three Phase, 0 up to power supply voltage Frequency 0 to 400 Hz Switching Frequency Standard: 5kHz Options available: 2.5 / 5 / 10 kHz Normal Duty Cycle Motor Overload Heavy Duty Cycle Time (ramps) Acceleration Deceleration 150% for 1 min every 10min 200% for 3 sec every 10min 0 to 999 seconds 0 to 999 seconds Speed variation range: 1:20 Regulation: 1% of rated speed Voltage Vector (VVW) Sensorless Vector 110% for 1 min every 10min 150% for 3 sec every 10min Regulation: 1% of rated speed Scalar (V/f) Performance 200-240 V / +10%/-15%: 1.5 to 3 hp (1.1 to 2.2 kW) 200-240 V / +10%/-15%: 1.5 to 75 hp (1.1 to 55 kW) 380-480 V / +10%/-15%: 2 to 600 hp (1.5 to 370kW) Speed variation range: 1:30 Speed Control Regulation: 0.5% of rated speed Speed variation range: 1:100 Regulation: +/- 0.01% of rated speed with 14-bit analog input (IOA) Vector with Encoder (with accessory ENC-01 or ENC02) Sensorless Vector Regulation: +/- 0.01% of rated speed with digital reference (keyboard, serial fieldbus, electronic potentiometer, multispeed) Regulation: +/- 0.05% of rated speed with 12-bit analog input Range: 10 to 180% Torque Control Regulation: +/- 5% of rated torque Range: 20 to 180% Regulation: +/-10% of rated torque (above 3 Hz) Digital 6 isolated inputs, 24 Vdc, programmable functions 2 differential inputs isolated by differential amplifier, programmable functions Inputs Inputs and Outputs (I/Os) in the Standard Product Analog Resolution: - AI1: 12 bits - AI2: 11 bits + signal Signals: (0 to 10) V, (0 to 20) mA or (4 to 20) mA Impedance: - 400 k? for signal (0 to 10) V - 500 ? for signal (0 to 20) mA or (4 to 20) mA Relay 3 relays with NA/NF (NO/NC) contacts, 240 Vac / 1A, programmable functions 2 isolated outputs, programmable functions Outputs Environment Degree of Protection Braking Methods Analog Resolution: 11 bits Load: 0 to 10 V: RL >= 10 k? 0 to 20 mA or 4 to 20 mA: RL < 500? Available supply to user 24 Vdc + -20%, 500 mA -10 to 50°C for frame Size A,B,C and D; -10 to 45°C for frame Size E and F; -10 to 40°C for frame Size G with 720A Temperature of Operation Up to 60°C with current derating (2% for each 1°C above 50°C) Humidity 5 to 90% without condensation Altitude 0 to 1000 meters Up to 4000 meters with current reduction (1% for every 100 meters above 1000 meters) IP21 Standard for frame sizes A, B, C. For frame size D the top cover kit has to be added. Frame Sizes E, F and G option not available IP20 Standard for frame sizes D, E, F and G. Frame Sizes A, B and C the top cover has to be removed. NEMA1 Standard for frame Size D. Optinal for frame sizes A, B, C, E, F and G IP54 Frame Sizes 1, 2 and 3 Supply available to user Rheostatic Braking External braking resistor (not provided) Optimal Braking Does not need braking resistor DC Braking Direct current applied to the motor 18 | CFW 11 - Variable Frequency Drive CFW 11 - Technical Data Profibus DP Power Supply and Power Range DeviceNet PROFIBUS DP-01 (slot 3) PROFDP-05 (slot 4) CAN/RS485-01 (slot 3) CAN-01 (slot 3) DEVICENET-05 (slot4) CANopen CAN/RS485-01 (slot 3) CAN-01 (slot 3) CANopen Master/Slave PLC11-01 (slot 1/2/3) EtherNet TCP/IP ETHERNET/IP-05 (slot 4) RS485 - ModBus RTU CAN/RS485-01 RS485-01 Motor RS485-05 RS232 - ModBus RTU RS232-01 RS232-05 Built-into the standard product Communication with Superdrive Software Communication with WLP Software used for programming and monitoring the Soft PLC function and the PLC11-01 accessory Overcurrent / short circuit Under / overvoltage in the power circuit Phase loss Overtemperature in the inverter (IGBTs, rectifier and internal air in the electronic cards) Overtemperature in the motor Overload in the braking resistor Overload in the IGBTs Overload in the motor Fault / external alarm Fault in the CPU or memory Phase-to-ground short circuit at the output Fault in the heatsink fan Overspeed of motor Incorrect connection of encoder UL 508C Power conversion equipment UL 840 Insulation coordination including clearances and creepage distances for electrical equipment EN 61800-5-1 Safety requirements electrical, thermal and energy EN 50178 Electronic equipment for use in power installations EN 60204-1 Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Note: In order to have a machine in conformity with this norm, the machine manufacturer is responsible for the installation of an emergency shutdown device and an equipment for network sectioning EN 60146 (IEC 146) Semiconductor converters EN 61800-2 Adjustable speed electrical power drive systems Part 2: General requirements – rating specifications for low voltage adjustable frequency a.c. power drive systems EN 60529 - Degrees of protection provided by enclosures (IP Code) USB Performance Inputs and Outputs (I/Os) in the Standard Product Environment Degree of Protection Braking Methods UL 50 - Enclosures for electrical equipment EN 61800-3 - Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods EN 55011 - Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio-frequency equipment CISPR 11 - Industrial, scientific and medical (ISM)radio-frequency equipment Electromagnetic disturbance characteristics. Limits and methods of measurement EN 61000-4-2 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques Section 2: Electrostatic discharge immunity test EN 61000-4-3 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques Section 3:Radiated, radiofrequency, electromagnetic field immunity test EN 61000-4-4 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques Section 4: Electrical fast transient / burst immunity test EN 61000-4-5 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques Section 5: Surge immunity test EN 61000-4-6 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques Section 6: Immunity to conducted disturbances, induced by radio-frequency fields CFW 11 - Variable Frequency Drive | 19 CAN.CFW11.01.2012 CFW 11 - Block Diagram PAMENSKY 1 800 ASK 4 WEG (275-4934) Head Office 1 877 PAMENSKY (726-3675) Provincial Office www.pamensky.com V.J. Pamensky Canada Inc. Toronto Montreal Winnipeg Calgary Bay #80 5100 - 64 Ave. S.E. Calgary, Alberta T2C 4V3 Edmonton 17204 - 114th Ave. Edmonton, Alberta T5X 5Y7 Vancouver TEL: 416 781-4617 FAX: 416 781-4352 TEL: 514 341-5950 FAX: 514 341-2945 TEL: 204 633-1438 FAX: 204 633-8720 TEL: 403 240-0629 FAX: 403 240-0959 TEL: 780 444-4465 FAX: 780 449-2543 TEL: 604 531-4004 FAX: 604 531-7009 64 Samor Road Toronto, Ontario M6A 1J7 9428 boul du Golf Anjou, Quebec H1J 3A1 10 Hutchings Street Winnipeg, Manitoba R2X 2X1 3226 - 138A Street Surrey, British Columbia V4P 2B4