Focus on Magnetics Sponsored by Payton Planar ISSUE: June 2015 Power Magnetics Component Update This article reports on 20+ power magnetic components introduced over the past six months. Among the parts profiled here are numerous power inductors targeting dc-dc converters, including several AEC-Q200-compliant inductors for automotive applications. Among the power inductors, low-profile components are also prominent. Two of the high-current inductors featured here employ flat windings for improved performance. In addition, there are planar transformers offering high power, gate-drive transformers with special certifications and chokes for high-temperature applications. This article represents a follow-up to the Power Magnetics Component Update published in the December 2014 issue and other magnetics articles published in How2Power Today. Power Inductors Flat-Wire High-Current Inductors Offer Many Mounting Configurations (MPS Industries) AEC-Q200-tested Inductors Enhance Reliability Of Automotive Systems (Eaton) Automotive-Grade Inductors Offer Wide Range Of Values (Bourns) Inductor offers Low-Profile, Semi-Shielded Benefits (Bourns) Low-Profile Inductors Feature High Saturation Currents (Vishay Intertechnology) Inductors in 2020 Case Operate To 155°C (Vishay Intertechnology) Automotive-Grade 4040-size Inductors Operate to 180°C (Vishay Intertechnology) Shielded Inductors Provide High Current Handling And Low DCR (Coilcraft) High-Inductance Inductors Target Electric Vehicles (Coilcraft) Automotive-Grade Inductors Feature High Heat Resistance, Mechanical Strength (TDK) SMD Inductor Targets Portable Devices (Sumida) Multilayer Chip Inductors Stand Less than 1 mm Tall (Murata) Through-Hole Inductors Are Low-Cost Options (Coilcraft) Inductors Fill Gap Between 1812 And 3013 Case Sizes (Gowanda Electronics) Transformers Planar Transformers Offer Small Size For 500-W To 2-kW Applications (Standex-Meder Electronics) Transformers Deliver 5000-V Isolation In SMT Package (Pulse Electronics) Gate-Drive Transformers Feature Reinforced Isolation Per IEC61558 And IEC60601 (Pulse Electronics) Gate-Drive Transformers Receive VDE Certification (VAC) Isolation Transformers Meet An Array Of Safety Standards (Signal Transformer) Chokes 2020-Size CM Chokes Guarantee Operation To 150°C (Murata Manufacturing) Common-Mode Chokes Suit Automotive Applications (Sumida) © 2015 How2Power. All rights reserved. Page 1 of 13 Focus on Magnetics Sponsored by Payton Planar Power Inductors Flat-Wire High-Current Inductors Offer Many Mounting Configurations MPS Industries has added two new series to its line of flat-wire high current inductors. The H2103 and H2104 series range from 5 µH to 91 µH and are rated for currents up to 51 A. These inductors provide high current handling capacity in a compact package with superior thermal management and heat dissipation. Both series offer a variety of mounting configurations including vertical, horizontal, thru-hole, surface mount, and more. A full range of custom designs is also available upon request. For more information see the high-current inductors page. MPS Industries’ H2103 and H2104 flatwire high-current inductor series. AEC-Q200-tested Inductors Enhance Reliability Of Automotive Systems Eaton’s new automotive grade Coiltronics HCMA series of high-current power inductors meet and exceed the Automotive Electronics Council’s (AEC) Q200 Grade 3 standard with a maximum total temperature operating range from -55°C to 125°C. The inductors are designed to withstand temperature and shock stresses found in automotive applications to support greater reliability in electronics for Advanced Drive Assistance Systems (ADAS), vehicle control, body control, lighting, infotainment, cluster controls, heating and air conditioning, chassis and safety systems. “Due to the complexity and networking capabilities of today's control devices, vehicles require the utmost reliability from individual electronic components,” said Paul Wiener, magnetics global product manager, Eaton’s Electronics Division. “Components in automotive electronics are subject to environmental and mechanical stresses. Eaton engineered and manufactured each inductor in the HCMA series to endure these conditions and continue to operate with efficiency.” Eaton’s Coiltronics HCMA series of high-current power inductors. Eaton designed, manufactured and tested the entire inductor series that includes HCMA0503, HCMA0703, HCMA1104, HCMA1305, and HCMA1707 to ensure compliance with the AEC-Q200 Grade 3 standard. The AEC Component Technical Committee’s definition of common electrical qualifications in automotive environments requires inductors to operate reliably in temperatures ranging from -40°C to 85°C. AEC-Q200 testing stresses devices beyond typical commercial reliability tests for temperature cycling duration and thermal shock. This reliability is required for dc-dc converters, voltage regulation modules, battery powered systems, multiphase regulators and point-of-load modules used in vehicle electronic systems. Each inductor in the series is made of powder iron core material, and is magnetically shielded for low EMI. The HCMA0503 has a frequency range up to 1 MHz and the HCMA0703, HCMA1104, HCMA1305 and HCMA1707 operate up to 5 MHz. Each component also features high current-carrying capacity and low core losses. © 2015 How2Power. All rights reserved. Page 2 of 13 Focus on Magnetics Sponsored by Payton Planar The HCMA Series is provided in surface-mount packaging with a range of compact heights beginning at 3 mm and extending up to 7 mm. The series also covers a wide range of inductance values, starting from 0.10 μH all the way up to 68.0 μH. Current ranges for the series start at 1.8 A and extend up to 118 A. The HCMA series is part of Eaton’s Automotive Electronics Solutions, a web-based portal that includes an inductor selection tool. Additionally, the Coiltronics Automotive Products design kit offers samples of all Eaton’s AEC-Q200-tested inductors including those in the HCMA series. Designers can order the kit free-of-charge by going to http://www.eaton.com/elx-samples and by entering part number DK01-19360-R. Individual samples of the HCMA are also available at http://www.eaton.com/elx-samples free of charge. The inductors offer a wide range of prices starting at $1.31 each in quantities of 1,000. Automotive-Grade Inductors Offer Wide Range Of Values Bourns’ SMD power inductor series includes nine new devices designed for automotive applications. Designated SDE0403A, SDE0604A, SDE0805A, SRF0703A, SRF0905A, SRF1280A, SRR0745A, SRR1210A and SRR6040A, the new series consists of both nonshielded and shielded construction devices that are AEC-Q200 qualified. The series features inductance values from 0.47 to 6500 μH, has a heating current range up to 17.9 A and offers profiles as low as 3.2 mm. With these advanced features, this series of inductors is well suited for a broad array of automotive applications that include driver assistant devices, information/entertainment systems and lighting. This inductor series is available now. As a pricing reference, the Bourns Model SDE0604A is priced at $ 0.20 each in 50,000 piece quantities. The new power inductor series offers electrical characteristics and dimensions that are either functionally identical or comparable to Bourns' existing standard series. For more information, please see the Bourns products page. Bourns’ SMD power inductor series. Table. Key specifications for the SMD power inductor series. New Model Constriction Product Size Inductance Range Heating Current Range Saturation Current Range SDE0403A Series Nonshielded 4.5 x 4 x 3.2 mm 1 - 68 μH 0.4 - 2.7 A 0.55 – 4.8 A SDE0604A Series Nonshielded 5.8 x 5.2 x 4.5 mm 1.2 - 150 μH 0.52 - 5.3 A 0.52 – 6 A SDE0805A Series Nonshielded 7.8 x 7 x 5 mm 1.5 - 470 μH 0.55 - 5.8 A 0.4 – 6.5 A SRF0703A Series Shielded 7.6 x 7.6 x 3.4 mm 8.2 - 600 μH 0.289 - 2.19 A 0.32 – 2.66 A SRF0905A Series Shielded 9.2 x 6 x 5 mm 10 - 6500 μH 0.3 - 1.6 A N/A SRF1280A Series Shielded 12.5 x 12.5 x 8 mm 0.47 - 4000 μH 0.307 - 17.9 A 0.571 – 56 A SRR0745A Series Shielded 7.3 x 7.3 x 4.5 mm 10 - 1000 μH 0.2 - 2.1 A 0.24 – 2.5 A SRR1210A Series Shielded 12 x 12 x 10 mm 1 - 1000 μH 0.75 - 11 A 0.7 – 16.5 A SRR6040A Series Shielded 6.7 x 6.7 x 4 mm 1 - 100 μH 0.65 - 5 A 0.57 – 5.55 A © 2015 How2Power. All rights reserved. Page 3 of 13 Focus on Magnetics Sponsored by Payton Planar Inductor Offers Low-Profile, Semi-Shielded Benefits Bourns has expanded its line of semi-shielded power inductors with the addition of model SRN4012T, a 1.2-mm low-profile, 3.2-A rated inductor offered in a 0.47-μH to 22-μH inductance range. This device is deemed wellsuited for dc-dc converters in mobile electronic devices, computers, data storage and consumer electronics. It is also optimized to meet the requirements of a wide variety of industrial applications including LED lighting, control circuits and GPS. "Bourns' semi-magnetic shielding technology provides a higher level of magnetic shielding and lower radiation emissions compared to non-shielded inductors," said Guido Zehnder, product manager at Bourns. "Offering a cost-effective solution compared to competitively-sized conventional ferrite shield inductors, this new model also delivers the lower profile and inductance range required for today's smaller mobile electronic devices as well as next-generation industrial applications." With the introduction of the SRN4012T, Bourns now has a total of 15 SRN models giving designers a breadth of options with selections of 2 x 1.6 mm to 8 x 8 mm footprints and low profile 1-mm to 4.5-mm heights while delivering a broad 0.47- to 470µH inductance range. Bourns’ model SRN4012T semi-shielded power inductor. As a pricing reference, the Model SRN4012T is priced at $ 0.12 each in 50,000 piece quantities. For more information, please see the power inductors semi-shielded product page. Low-Profile Inductors Feature High Saturation Currents Vishay Intertechnology’s Vishay Dale IHHP series of low-profile, high-current power inductors feature powdered iron cores for high saturation current up to 5.8 A. Lowering costs and saving board space in computer, consumer, and telecom applications, these inductors are offered in the miniature 2.0-mm by 1.6-mm 0806 and 2.5-mm by 2.0-mm 1008 case sizes, each available with low profiles of 1.0 mm and 1.2 mm. With their high-current performance and small size, these devices are optimized for dc-dc converters and power supply modules in notebook PCs, mobile phones, hard disk drives, SSDs, DVCs, and DSCs. The magnetic-alloy power inductors offer low acoustic noise and provide magnetic shielding to prevent interference with nearby components. The IHHP-0806AZ-01, IHHP-0806AB-01, IHHP-1008AZ-01, and IHHP1008AB-01 feature maximum DCR down to 15 mΩ and a wide range of inductance values from 0.22 µH to 10 µH. The devices provide a heat rating current up to 5.3 A and operate over a temperature range from -55 °C to +125 °C. For more information, see the following product pages: IHHP-0806AZ-01, IHHP-0806AB-01, IHHP-1008AZ01, and IHHP-1008AB-01. © 2015 How2Power. All rights reserved. The Vishay Dale IHHP series of low-profile, high-current power inductors. Page 4 of 13 Focus on Magnetics Sponsored by Payton Planar Table specifications for the IHHP-0806AZ-01, IHHP-0806AB-01, IHHP-1008AZ-01, and IHHP-1008AB-01. Part number Case size Profile (mm) Inductance range (µH) DCR typ. (mΩ) IHHP-0806AB-01 0806 1.2 0.22 to 2.2 IHHP-0806AZ-01 0806 1.0 0.22 to 2.2 IHHP-1008AB-01 1008 1.2 0.47 to 10 IHHP-1008AZ-01 1008 1.0 0.24 to 4.7 13 to 133 15 to 132 20 to 390 12.5 to 240 DCR max. (mΩ) Heat rating current (A) Saturation current (A) 16 to 155 1.8 to 5.3 19 to 158 2.0 to 5.2 24 to 468 1.1 to 4.5 15 to 288 1.4 to 5.0 1.9 to 5.8 2.1 to 5.2 1.2 to 4.8 1.4 to 4.9 Samples and production quantities of the new inductors are available now. Pricing for U.S. delivery starts at $0.089 per piece. Inductors in 2020 Case Operate To 155°C Vishay Intertechnology is offering two new IHLP low-profile, high-current inductors in the 2020 case size with high operating temperatures to +155°C. Featuring low profiles of 3 mm, the Vishay Dale IHLP-2020CZ-51 and automotive-grade IHLP-2020CZ-5A provide a wide range of inductance values from 0.22 µH to 15 µH. With a frequency range up to 1 MHz, these devices serve as high-performing, space- and power-saving solutions for voltage regulator modules (VRMs) and dc-dc converters in high-temperature commercial and automotive applications. End products for the IHLP-2020CZ-51 include servers; notebooks; low-profile, high-current power supplies and point of load (POL) converters; and distributed power systems. The Vishay Dale IHLP-2020CZ-51 and IHLP2020CZ-5A low-profile, high-current inductors. The AEC-Q200-qualified IHLP-2020CZ-5A is optimized for engine and transmission control units, diesel injection drivers, entertainment and navigation systems, noise suppression for motors, windshield wipers, HID and LED lighting, heating and ventilation blowers, and power seats and mirrors. The IHLP-2020CZ-51 and IHLP-2020CZ-5A handle high transient current spikes without hard saturation. Packaged in an RoHS-compliant and 100% lead (Pb)-free shielded, composite construction that reduces buzz noise to ultra-low levels, the devices are specified for an operating temperature range of 55 °C to +155 °C, with high resistance to thermal shock, moisture, mechanical shock, and vibration. Table. Key specifications for the IHLP-2020CZ-51 and IHLP-2020CZ-5A. Case size Profile (mm) Inductance range (µH) DCR typ. (mΩ) DCR max. (mΩ) Heat rating current (A) Saturation current (A) 2020 3.0 0.22 to 15 4.90 to 195.0 5.30 to 209.0 2.4 to 16.0 1.8 to 13.0 Samples and production quantities of the new inductors are available now. Pricing for U.S. delivery only in 10,000-piece quantities begins at $0.50 per piece. For more information, see the IHLP-2020CZ-51 product page and the IHLP-2020CZ-5A product page. © 2015 How2Power. All rights reserved. Page 5 of 13 Focus on Magnetics Sponsored by Payton Planar Automotive-Grade 4040-Size Inductors Operate to 180°C Vishay Intertechnology’s Vishay Dale IHLP-4040DZ-8A is an automotive-grade high-current inductor in the 4040 case size featuring a continuous operating temperature range to +180 °C. Offering a low profile of 4.0 mm, this inductor comes in a wide range of values from 0.47 µH to 47 µH. With a frequency range up to 1 MHz, the AEC-Q200-qualified device serves as a high-performing, space- and power-saving solution for voltage regulator modules (VRMs), high-current noise filters, and dc-dc converters in high-temperature automotive applications. End products include engine and transmission control units, diesel injection drivers, entertainment and navigation systems, noise suppression for motors, windshield wipers, HID and LED lighting, heating and ventilation blowers, and power seats and mirrors. The IHLP-4040DZ-8A handles high transient current spikes without hard saturation. Packaged in a 100% lead (Pb)-free shielded, composite construction that reduces buzz noise to ultra-low levels, the device is specified for an operating temperature range of 55°C to +180°C, with high resistance to thermal shock, moisture, mechanical shock, and vibration. Table. Key specifications for theIHLP-4040DZ-8A Case size 4040 Profile (mm) 4.0 Inductance range (µH) 0.47 to 47 DCR typ. (mΩ) 1.55 to 167 DCR max. (mΩ) 1.66 to 178 Heat rating current (A) 2.5 to 30.0 Saturation current (A) 4.5 to 28.5 Samples and production quantities of the new inductors are available now. Pricing for U.S. delivery only in 10,000-piece quantities begins at $0.60 per piece. For more information, see the IHLP-4040DZ8A product page. The Vishay Dale IHLP-4040DZ-8A high-current inductor. Shielded Inductors Provide High Current Handling and Low DCR Coilcraft's MLC75xx series of shielded, high-current power inductors offer ISAT ratings up to 59.2 A and dc resistance down to 1.2 mΩ for greater efficiency. Their soft-saturation characteristics make them ideal for VRM/VRD designs and other applications with occasional overcurrent requirements. These compact inductors measure just 7.0 mm X 7.5 mm with a maximum height of 4.2 mm. Coilcraft offers the series in seven inductance values ranging from 0.10 to 2.17 µH. They feature RoHS compliant tin-silver (96.5/3.5) over copper terminations and offer a maximum reflow temperature of 260°C. They are also constructed of proprietary materials that are not subject to thermal aging issues associated with other iron-powder-core inductors. Free evaluation samples are available online and parts are available from stock and can be ordered online. For more information, see the MLC75xx product page, or contact Len Crane at 847-639-6400 or lcrane@coilcraft.com. © 2015 How2Power. All rights reserved. Coilcraft's MLC75xx series of shielded, high-current power inductors. Page 6 of 13 Focus on Magnetics Sponsored by Payton Planar High-Inductance Power Inductors Target Electric Vehicles Coilcraft's AGP4233 series shielded power inductors offer a unique combination of high current handling and high inductance, making them ideal for high-current power supply and filtering applications such as those used in electric vehicle start-stop systems. They are offered in twelve standard inductance values from 6.8 µH to 470 µH, with current ratings as high as 101.8 A. Custom values are also available. The AGP4233 series inductors feature flat-wire windings, which result in extremely low dc and ac resistance. Their vertical, through-hole mounting provides a small footprint and solderable tabs extend from the shield for increased board stability. The AGP4233 series meets AEC-Q200 Grade 1 standards (-40°C to +125°C), making these inductors suitable for use in harsh automotive environments. Coilcraft's AGP4233 series shielded power inductors. As with all Coilcraft parts, free evaluation samples and complete technical specifications for the AGP4233 series are available online. In addition parts are available from stock and can be ordered online. For more information, see the AGP4233 product page or contact Len Crane at 847-639-6400 or lcrane@coilcraft.com. Automotive Grade Inductors Feature High Heat Resistance, Mechanical Strength TDK has expanded its CLF-NI-D series of rugged power inductors for use in automotive electronics. The new CLF7045NI-D wirewound SMD power inductors feature high efficiency and reliability over a wide temperature range extending from -55°C to +150°C and offer rated inductance values from 1.0 µH to 470 µH (E6 series). Measuring 7.4 mm x 7.0 mm x 4.5 mm, the CLF7045NI-D types are available for rated currents of 0.41 A to 8.5 A and offer DCR values ranging from 9 mΩ to 1.20 Ω. Mass production will be launched in August 2015. The new products are qualified to AEC-Q200. Thanks to TDK's advanced materials technology the new components feature outstanding heat resistance. A new bonding process for the terminals enables a solderless structural design that features improved mechanical strength. The fully automated manufacturing process ensures the high reliability and quality of these components. As a result, the new inductors are very well suited for applications in demanding automotive environments such as the power supply circuits of engine control modules (ECM) and ECUs for airbags, ABS, and headlights. These new CLF7045NI-D types with a 7-mm form factor complement the recently introduced 6-mm square CLF6045NI-D types. In the future, TDK will further expand the CLF-NI-D series with 5-mm, 10-mm and 12.5-mm square types in order to offer a broad lineup of power inductors that are suitable for a wide range of applications. For more information, see the CLF7045NI-D announcement. TDK’s CLF7045NI-D wirewound SMD power inductors. © 2015 How2Power. All rights reserved. Page 7 of 13 Focus on Magnetics Sponsored by Payton Planar Multilayer Chip Inductors Stand Less Than 1-mm Tall Murata has begun mass production of multilayer-type power inductors with a maximum height of 0.8 mm in 1008 (2.5 mm x 2.0 mm) (LQM2HP_EH series) and 0806 (2.0 mm x 1.6 mm) case sizes (LQM2MP_EH series). Targeting mobile devices such as smartphones and cell phones, these new components have an even lower profile than conventional products (maximum height 1.0 mm), while maintaining superior dc superimposing characteristics and low dc resistance. Using our unique multilayer technology for manufacturing high-performance inductors, we achieved products with a maximum height of 0.8 mm that boast an even lower profile than conventional products. Murata offers a lineup of inductance ranges from 0.24 to 22 µH that are ideal as inductors for power supply stepdown circuits such as those in small mobile devices. For a list of models in these series, click here. Or for more information, visit the company’s website at www.murata.com. Murata’s LQM2HP_EH Series and LQM2MP_EH series multilayer inductors. Through-Hole Inductors Offer Low-Cost Options Coilcraft’s RFC family of leaded power inductors offer a low-cost, high-efficiency option for power supply applications. They are offered in three performance levels: the RFC0807 series, the RFC0810 series and the RFC1010 series. The RFC0807 series is available with 39 inductance values ranging from 12 µH to 18 mH, with saturation current (ISAT) ratings up to 6.65 A and DCR as low as 0.035 Ω. They have a maximum diameter of 8.8 mm and height of 7.5 mm. The RFC0810 series is offered in 34 inductance values between 33 µH and 18 mH, with ISAT ratings as high as 4.25 A and DCR down to 0.065 Ω. They have a maximum diameter of 9.5 mm and height of 11.5 mm. For even greater efficiency, Coilcraft also offers the RFC1010 series. It is offered in 30 inductance values from 68 µH to 18 mH, with ISAT ratings up to 3.94 A and DCR as low as 0.100 Ω. They have a maximum diameter of 11.0 mm and height of 11.5 mm. All RFC family power inductors are halogen free and feature RoHScompliant terminations. The RFC0810 and RFC1010 also feature a flame-retardant polyolefin wrap to protect the winding. Coilcraft’s RFC family of leaded power inductors. Pricing starts at $0.24 each in 1,000 piece quantities. Free evaluation samples are available online. In addition, parts are available from stock and can be ordered online. For more information, see the company website or contact Len Crane at 847-639-6400 or lcrane@coilcraft.com. Inductors Fill Gap Between 1812 And 3013 Case Sizes Gowanda Electronics’ SMP2512 series of surface-mount, wirewound, ferrite core, molded power inductors addresses a market need for a specific combination of size and performance in the power electronics industry. This series is designed for use in power applications for specific surface mount size—nominally 0.25 in. L x 0.10 in. W—and current ratings of 0.26 A to 1.64 A dc for an inductance range of 1 µH to 100 µH with 5%, 10% or 20% tolerance. These power inductors are epoxy-encapsulated for environmental protection and superior strength to withstand all types of reflow soldering. The SMP2512 series is specifically targeted for use in dc-dc converters and switching regulated power supplies. The rugged construction enables these inductors to be used in these applications as well as in many other power supply applications where current handling capability and durability are important. Specific applications include microprocessor and distributed power applications, especially in automotive electronics, © 2015 How2Power. All rights reserved. Page 8 of 13 Focus on Magnetics Sponsored by Payton Planar industrial process control equipment, medical diagnostic equipment and test & measurement equipment. Other applications include use in bar code, instrumentation, laboratory analysis equipment and security systems. Other technical specifications include saturation current ratings from 0.195 A to 1.23 A, an operating temperature range of -55°C to +125°C. Both Pb and RoHS (lead-free) versions are available. For more information, see the SMP2512 datasheet. Gowanda Electronics’ SMP2512 series of wirewound, molded power inductors. SMD Power Inductor Targets Portable Devices Sumida’s CD30D22 SMD power inductor is designed for dc-dc converters used in portable devices such as mobile phones, PDAs, MP3s, DSCs/DVCs, and portable DVDs. Featuring ferrite drum core construction, these magnetically unshielded devices offer inductance values from 1 µH to 220 µH with DCR ranging from 28.7 mΩ to 4.95 mΩ typ. Units measure 3.8 × 3.3 × 2.5 mm max. and weigh 0.07g. Operating temperature range is -40°C to 125℃ (including the coil’s self temperature rise). For more information, see the vendor’s website. Sumida’s CD30D22 SMD power inductor. Transformers Planar Transformers Offer Small Size For 500-W To 2-kW Applications Standex-Meder Electronics’ SX41 series planar transformers deliver high performance for 500-W to 2-kW power conversion applications in the welding, automotive, telecommunications, renewable energy, and aerospace industries. Available in standard or custom designs, these transformers feature an enhanced core design to promote volumetric efficiency and thermal performance. A large core surface promotes heat transfer while minimizing ac resistance and proximity copper loss, and an optimized core cross section lowers core loss. As a result, SX41 planar transformers can offer better power density and performance when compared to equivalent wirewound transformer designs. The SX41 can handle up to 2 kW of power, and like all StandexMeder planar transformers, can be tailored to fit a customer’s specific needs. For more information, visit the company website. Standex-Meder Electronics’ SX41 series planar transformers. © 2015 How2Power. All rights reserved. Page 9 of 13 Focus on Magnetics Sponsored by Payton Planar Gate-Drive Transformers Feature Reinforced Isolation Per IEC61558 And IEC60601 Pulse Electronics has expanded its line of P0584/85NL high-isolation gate-drive transformers with a new series that uses insulation wire on all windings, making them compliant to safety standards such as IEC61558 and IEC60601 for reinforced isolation. The P0584/85NL series provides isolation in MOSFET and IGBT drivers in industrial applications such as motor drive circuits and solar inverters and for power supplies for a range of medical devices. The P0584/85ANL versions extend these to applications that require higher levels of safety and isolation with 30% increased isolation capability (to 4250 V rms) and 20% greater volt-second capability. "Existing toroidal gate-drive transformers with triple insulated Teflon wire on just one winding are not compliant to certain safety standards which require mechanical support between windings, even when triple insulated wire is used on one winding," explained Gerard Healy, product manager, Pulse Electronics Power Business Unit. "Pulse's new P0584/85ANL series uses insulated wires on all windings, making them fully compliant. In addition, by using smaller wire diameters, Pulse can increase the number of turns to increase volt-second capability within the same platform size." Pulse's P0584/85ANL high-isolation gate-drive transformers expand Pulse's P0584/85NL transformer series to offer higher isolation capabilities. They come in a robust package with 8mm creepage distance. The transformers are RoHS compliant and meet standard EIA481 requirements. The P0584/85NL are UL recognized/TUV certified to IEC 60950 while the ANL versions are compliant with the requirements of IEC 61558 and IEC 60601 for reinforced insulation. Pulse Electronics’ P0584/85NL series of high-isolation gate-drive transformers. Prices are about $1.49 for the P0584NL and $1.69 for the P0585NL with an additional 20% for the ANL versions (FCA HK). Samples are available. For more information see the Pulse announcement or contact pulse at ghealy@pulseelectronics.com or see the website. Gate-Drive Transformers Receive VDE Certification VACUUMSCHMELZE (VAC) has announced that three of its gate-drive transformers have received certification according to the IEC 61558 standard. The transformers, which are documented in detail in the product information “Gate Drive Transformers for IGBT (PI-IA 1),” are the first VAC transformers to receive VDE certification. For VAC’s customers, obtaining certification for their devices incorporating these transformers will now be easier. VAC has also added the 5032-X112 SMD transformer to its portfolio, also VDE-certified. The VDE certification reports can be supplied to customers on request. The IEC 61558 standard applied in this certification is a general standard governing the “safety of power transformers, power supplies, reactors and similar products.” As the standard does not specify particular applications, VAC's customers can use the certified transformers with flexibility. In addition, all transformers manufactured by the Hanau-based company comply with its in-house UL1446 insulation system, VAC-ISO-F1. This makes it easier for customers to obtain UL approval, which is typically a precondition of launching products into the U.S. market. All three transformers feature low leakage inductance and extremely high test voltages and comply with the requirements for reinforced insulation. In addition, they offer an extremely large voltage-time integral and are optimized for a range of operating frequencies. For more information, see the gate drive transformers for IGBTs page. © 2015 How2Power. All rights reserved. Page 10 of 13 Focus on Magnetics Sponsored by Payton Planar Transformers Deliver 5000-V Isolation In SMT Package Pulse Electronics’ PH9185 series high-isolation switch-mode transformers come in a standard SMT package. The PH9185 series provides a reinforced insulation power supply that’s compatible with Maxim’s MAX253 to power RS-485/RS-232 transceivers. The transformers operate in a fixed duty-cycle push-pull topology that delivers lower power (up to 3 W) from a low voltage source and a working voltage up to 4000 V, with 5000-V isolation and only 8-mm creepage. These low-cost, efficient transformers offer high power density and safety isolation for use in industrial control systems, building automation, smart grid, surveillance, automotive, renewable energy, and aeronautics applications. “Pulse’s isolation transformers are unique because the customized EP7 platform has a large separation between the core and pin in a surface mount package,” explained Gerard Healy, field application engineer, Pulse Electronics Power Division. “For standard SMD platforms (EP and others), the pin is generally close to the core so it’s not suitable for high isolation. High-isolation transformers tend to be through-hole, with an offset pin, and oversized to meet isolation requirements, so they are relatively large for the low powers they are delivering. Pulse’s design provides a large safety separation (8-mm creepage distance) between pins without oversizing the device itself, so it is high isolation and safety agencycompliant in a compact surface-mount package.” Pulse Electronics’ PH9185 series highPulse’s switch-mode high-isolation transformers are RoHS compliant isolation switch-mode transformers. and meet standard EIA481 requirements. They have been certified by UL to comply with UL60950-1 2 edition, by CAN/CSA C22.2 NO. 60950-1-07 2 edition, and by TUV to comply with EN61558-1 and EN61558-2-16 with reinforced insulation. 4000-Vrms isolation voltage is guaranteed to meet this requirement. Samples are available. For further details, see the datasheet, or contact pulse at ghealy@pulseelectronics.com or www.pulseelectronics.com. Isolation Transformers Meet An Array Of Safety Standards From Signal Transformer, a division of Bel Fuse, the M4L series of International Power Isolation Transformers has expanded its certification to numerous UL safety standards, including UL 60601-1 (medical electrical equipment). The 12-part series offers OEMs the ability to streamline access to global markets while cutting the cost and shortening the process of obtaining new product safety agency approvals. Additionally, M4L transformers can be customized within a variety of configurations while maintaining all their UL safety agency approvals, usually at no additional cost. Incorporating double reinforced insulation, the M4L series is ideally suited for a diversity of safety-critical applications such as fire alarms and security systems, emergency lighting, deep mining exploration, hot tubs, spas and patient-connected medical devices. The series’ construction utilizes low-loss silicon steel for higher efficiency and UL 94V0 flame-rated polymers. In addition, their UL Class F-rated insulation system permits operation in high ambient temperatures up to 80°C. Moreover, their non-concentric construction provides superior isolation, <30 µA leakage current, and more than 12 mm of creepage distance between the primary and secondary windings. All M4L transformers are rated to 4-kV hipot, however they were successfully tested to 12 kV without breakdown. The UL certification of the M4L series includes safety standards UL 60601-1, UL 60950-1, UL 1097 and UL 2097. Certification to these standards assures the parts can be used in products and appliances covered by a variety of UL standards including 864, 913, 916, 924, 1012, and 1238. Engineered to facilitate secure and rapid connectivity as well as to prevent accidental shock, the M4Ls incorporate Touch-Safe terminals (IP20) that provide a screw/binding clamp for hard wiring, together with 3/16 in. and ¼-in. Fast-On connections. Their compact size and vertical-mount configuration accommodates spacerestricted enclosures, optimizes installation flexibility and allows easy access for terminating. Parts are offered with power ratings of 300 VA, 450 VA, 600 VA or 1000 VA and input voltages range from 100 V to 480 V to further promote design flexibility. The M4L transformers are supplied in four sizes, ranging from © 2015 How2Power. All rights reserved. Page 11 of 13 Focus on Magnetics Sponsored by Payton Planar 4.20 in. (106.68 mm) L x 4.08 in. (103.51 mm) W x 3.75 in. (95.30 mm) H, to 4.89 in. (124.20 mm) L x 5.70 in. (144.78 mm) W x 5.25 in. (133.40 mm) H, and range in weight from 7.0 lbs (3.18 kg) to 22.0 lbs (10.0 kg). In 50-unit quantities, M4L series transformers range in price from $67.25 to $146.55 each. For more information, see the company website. Chokes 2020-size CM Chokes Guarantee Operation To 150°C Murata Manufacturing has released the PLT5BPH series of 2020-size (5.0 × 5.0mm) wirewound-type power supply common-mode choke coils for automotive applications. The AEC-Q200-compliant members of this series specify a maximum guaranteed operating temperature of 150°C and a maximum current rating of 5.6 A. The usable temperature range is -55°C to +150°C. However, derating of the rated current may be necessary for use at temperatures exceeding +125°C. These devices generate a maximum 500-Ω common-mode impedance (at 10 MHz), so substantial noise suppression can be expected. in addition, differential-mode impedance is high, enabling substantial suppression of normal mode noise (see the graph below). In recent years, the automobile market has placed a great deal of importance on improving efficiency and the ability to withstand severe environments. To achieve more precise control, many manufacturers are placing electronic components closer to the engine or transmission. Therefore, there is strong demand for noise filters that can be used in environments with Murata’s PLT5BPH high temperatures up to 150°C. To meet this demand, Murata has developed compact common-mode wirewound-type common mode choke coils such as the PLT5BPH series, which are capable chokes. of handling large currents and usable at temperatures up to 150°C. Applications for the PLT5BPH series include power lines of automotive modules such as ECUs and transmission control units that operate in high-temperature environments as well as power lines of car navigation and car audio systems. Impedance of the PLT5BPH series of 2020-size common-mode chokes. For a full list of models in the PLT5BPH Series, click here. Or, for more information, visit the company’s website. © 2015 How2Power. All rights reserved. Page 12 of 13 Focus on Magnetics Sponsored by Payton Planar Common-Mode Chokes Suit Automotive Applications Sumida’s CPFC0605 common-mode choke coils are intended for automotive applications such as CAN bus, LED headlamps, AV/OA equipment and are suitable for dc common-mode use. Part number CPFC0605-641 specifies a min. impedance of 640 Ω at 100 MHz, a max DCR of 10 mΩ, and a current rating of 4.5 A. Units are specified for operation up to 150°C. The coils measure 7.20 mm x 9.30 mm x 5.60 mm. For more information, see the product announcement. Sumida’s CPFC0605 common-mode choke coils. © 2015 How2Power. All rights reserved. Page 13 of 13