Part F, Section 1
Wiring Diagrams
This section covers the following unit congifurations.
E 2000 Nordson Corporation
All rights reserved
41-3000V
Issued 5/00
Model
All
Voltage
All
Pump
All
Manifold
All
Control
All
F3EN--04--[3V--A--AAAX]--4
F 1-0
Wiring Diagrams
F3EN--04--[3V--A--AAAX]--4
41-3000V
Issued 5/00
E 2000 Nordson Corporation
All rights reserved
Wiring Diagrams
F 1-1
Section F 1
Wiring Diagrams
The wiring diagrams contained in this section are based on the voltage
code of your unit. Refer to the following table to determine the voltage
code of your unit; then refer to the appropriate wiring diagram in this
section.
1. Introduction
Table F 1-1 Unit Voltage Codes and Applicable Wiring Diagrams
Unit
Voltage
Code
Specification
1
200--240 Vac
or
3AC 230
or
3/PE AC 200--240V
2
Type of service you can connect to the unit:
(See Note A)
3/N/PE AC 400/230V
200--240 Vac 1
(two wire service without a neutral)
200--240 Vac 3
(three wire service without a neutral)
230 Vac 1
(two wire service, including a neutral)
400/230 Vac 3
neutral)
Part of this section
to refer to:
Voltage Code 1 and
2 Wiring Diagram
Voltage Code 1 and
2 Wiring Diagram
(four wire service, including a
3
3 AC 400V
400 Vac 3
(three wire service without a neutral)
Voltage Code 3
Wiring Diagram
4
3 AC 480 V
480 Vac 3
(three wire service without a neutral)
Voltage Code 4
Wiring Diagram
NOTE A: This specification is printed in the VOLTS (ac) portion of the identification plate on your unit.
2. Use of Wiring Diagrams
Each wiring diagram is contained on two facing pages. Sometimes a
wire shown on one page is connected to terminals or components shown
on the facing page. In these cases, the connecting wiring is labeled on
each page with the same letters. For example, if you want to trace a wire
or harness labeled BL on the left page, look for a wire or harness labeled
BL on the right page.
Each wiring diagram shows all of the options or special features the unit
can be equipped with. Options and special features are indicated by
dotted lines. To determine the features and options of your unit, refer to
Explanation of Configuration Code at the end of the Description section.
E 2000 Nordson Corporation
All rights reserved
41-3000V
Issued 5/00
F3EN--04--[3V--A--AAAX]--4
F 1-2
Wiring Diagrams
This wiring diagram applies to voltage code 1 and 2 units only. Refer to
Table F 1-1 to determine the voltage code of your unit.
3. Voltage Code 1 and 2
Wiring Diagram
KEYPAD
BXP7
NO CONNECTION
XP2
XP4A
XP8
XP9
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
XP10
CONTROL
BOARD
XP5
PL1
J1
I/O BOARD
DIGITAL PROCESSOR
CONTROL
XP1
J2
XP6
PL2
DISPLAY BD
XP7
PC ENGINE BD
XP3
BK
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8
TB10 & TB20
I/O
SIGNALS
BJ
1
3
2
4
1 2 3 4
XP1
NOTE: FOR AC
GEAR PUMP UNITS
JUMPER IS USED
ON J2
XP2
RS232/RS485
COMMUNICATIONS
XP2B
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
2
1
CG
3
2
1
4
5
CE
BF
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
6
11
8
5
9
3
12
1
10
2
7
BD
6
11
8
5
9
3
12
1
10
2
7
BL BM
XS2
F11
8
7
6
5
4
3
2
1
F8
F7
F6
F5
POWER ON/OFF
F2
F1
2
CI
CH
F9
POWER BOARD
1
J9
15
X3
3
2
3
3
2
2
1
1
3
3
2
2
1
1
TSTAT
L1
L2
L3
N
1
1 2 3 4 5 6
GND
(PE)
METAL
GND FRAME
J2
1
TB2
TB1A
TB1B
TB1C
TB1D
2
X4
FAULT
3
NOT READY
4
1
WARNING
POWER
INDICATOR
HC2
HEATER
GUN2
RTD
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HC3
HEATER
RTD
GUN3
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HC4
HEATER
RTD
1
1
2
2
GUN4
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
RTD
SOLENOID
2
J4
Fig. F 1-1
2
G
TANK/RES RTD TANK/RES
X1
1
BA
2
G
HG4
K1
TB1
3 RTD
4 HEATER
1
4
6
11
8
5
9
3
12
1
10
2
7
8
7
6
5
4
3
2
1
F3
F10
3
4
1
HG3
X2
F4
3
5
4
F12
4
GUN1
5
HG2
XS1
5
RTD
4
6
11
8
5
9
3
12
1
10
2
7
XP3
XS4
POWER
SUPPLY
HEATER
HG1
XP1
XS3
HC1
4
XP2A
HEATER
PNEUMATIC
SOLENOID
VALVE
(NOT USED WITH
AC GEAR PUMP
OPTION)
TANK
OVERTEMP
THERMOSTAT
G3
CONTROL FRAME G1
REAR PANEL G2
FRONT PANEL G4
TOP COVER G5
EXPANSION BASE PLATE G6
HG5, HG6, GRID G7,
AC MOTOR G9, G8
HOPPER COVER G10
GND
(PE)
BC
PARTS IN DOTTED LINES ARE OPTIONAL
4130615A
Wiring Diagram for Voltage Code 1 and 2 Units (1 of 2)
F3EN--04--[3V--A--AAAX]--4
41-3000V
Issued 5/00
E 2000 Nordson Corporation
All rights reserved
F 1-3
Wiring Diagrams
X1C & X2C CONNECTIONS
200-240 V 1 PHASE
X2C
X1C
THERMOSTAT
X2C
X1C
1
1
MOTOR
AC MOTOR OVERTEMPERATURE
200-240 V 3 PHASE
G9
1
1
M1
12
AC MOTOR
CONTROL BOARD
12
15
15
X2C
X1C
XS1M
X1C
X2C
1
1
XS4C
OR BM
400 V/230 V 3 PHASE
230 V 1 PHASE
1
1
XS3C
OR BL
4
1
BK
TRIGGER IN
ENABLE IN
1 2 34 5 6 7 8
1 2 3 4 5 6 7 8
X6P
X3P
BL OR
XS3B
BM OR
XS4B
PATTERN CONTROL
DRIVER BOARD
POWER
SUPPLY
2
X1P
X7P
12 3 4
BJ
1
X1C
F1
X2C
F2
F3
XS1A
CHOKE
HC5
4
C START 2
6
2
1
AC MOTOR RUN/START
(400/230 V UNITS)
X1H
1
2
3
4
F1
F4
J1C
J2C
2 1
2
GROUND STACK LIST
SOURCE
CONTROL
FRAME
WIRE
G1
1
2
H/G1
HG1
2D
4
3
4
6
11
8
5
9
3
12
1
10
2
7
7
8
4
3
X3H
5
5
H/G2
HG2
3D
G3
3A
FRONT
PANEL
G4
3B
TOP
COVER
G5
2B
EXP.
BASEPLATE
G6
5D
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HEATER
RTD
GUN6
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HG6
BD
CE BXP7
GRID
1
CG
2
1
X1GR
CC
2A
TANK/RES
5
CC
JUMPER WHEN
GRID NOT
PRESENT
1A
G2
XS1GR
XS2GR
C
X3 & X4 CONNECTIONS
200-240 V 1 PHASE
A
H/G3
HG3
2C
HG4
3C
H/G5
HG5
4C
LEVEL 5
LEVEL 4
B
X3
1
H/G6
HG6
4D
LEVEL 3
GRID
G7
5B
MOTOR
G9
4C
LEVEL 2
LEVEL 1
G8
4A
G10
4B
15
3
400 V/230 V 3 PHASE
X3
1
X4
1
200-240 V 3 PHASE
1
X3
HG5, HG6
G7, G8, G9
15
3
230 V 1 PHASE
1
15
3
RTD
2 TSTAT
G7
PARTS IN DOTTED LINES ARE OPTIONAL
D
2
1
HEATER
GRID BOARD
H/G4
Fig. F 1-2
3
GUN5
5
4
BF
1
LOCATION
REAR
PANEL
MOTOR
CONTROL
BRACKET
HOPPER
COVER
2
1
2 1
2
BC
1
RTD
HC6
X2H
1
2
3
4
F3
HEATER
HG5
12
15
6
11
8
5
9
3
12
1
10
2
7
5
68K
XS2H
G8
SEE DETAIL A
FOR 400/230 V
UNITS
68K
F2
XS4A,B,C
XS3A,B,C,D
XS2A,B
AC MOTOR
RUN/START
(200--240 V
UNITS)
25
C START 2
DETAIL A
K1
1
1 START
2 SWITCH
1
START
4 SWITCH
(SSW)
2
CONTACTOR BOARD
L1
L2
L3
N
24
3
C RUN
1
2
3
CI CH
XS1H
BA
C RUN
1
5/6 HOSE/GUN BOARD
1 2 3 4
3
MOTOR
--
1
1
1
RED
1
MOTOR
ON/OFF
LED
3
X4P
X2P
2
2
F1
+
XS3M 1 2 3
TO
MOTOR
S
BLUE
1
3
K1
15
GUN 2
GUN 1
SOLENOID SOLENOID
VALVE
VALVE
M2
YELLOW
XS2M
F2
2
12
12
15
K2
X3
3
X4 1
15
4130616A
Wiring Diagram for Voltage Code 1 and 2 Units (2 of 2)
E 2000 Nordson Corporation
All rights reserved
41-3000V
Issued 5/00
F3EN--04--[3V--A--AAAX]--4
F 1-4
Wiring Diagrams
This wiring diagram applies to voltage code 3 units only. Refer to
Table F 1-1 to determine the voltage code of your unit.
4. Voltage Code 3 Wiring
Diagram
KEYPAD
NO CONNECTION
BE
BXP8
BF
XP1
J1
XP8
XP2
XP4A
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
XP5
PL1
DIGITAL PROCESSOR
CONTROL
XP1
XP6
PL2
DISPLAY BD
I/O BOARD
TB10 & TB20
XP3
1
BK
8
7
6
5
4
3
2
1
CONTROL
BOARD
PC ENGINE BD
I/O
SIGNALS
BJ
4
3
2
1
XP7
XP2
RS232/RS485
COMMUNICATIONS
HC1
4
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3
2
1
4
5
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
Y
X
BD
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
6
11
8
5
9
3
12
1
10
2
7
HEATER
GUN2
RTD
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HG2
HC3
4
6
11
8
5
9
3
12
1
10
2
7
XS2
F11
8
7
6
5
4
3
2
1
F8
F7
F6
F5
F2
F1
RTD
GUN3
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HC4
8
7
6
5
4
3
2
1
F3
HEATER
HG3
X2
F4
4
6
11
8
5
9
3
12
1
10
2
7
X1
K1
HEATER
RTD
GUN4
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
3
2
1
POWER BOARD
J4
15
F9
3
NOT READY
4
3
2
3
3
2
2
1
1
3
3
2
2
1
1
PNEUMATIC
SOLENOID
VALVE
TANK
OVERTEMP
THERMOSTAT
CONTROL FRAME G1
REAR PANEL G2
FRONT PANEL G4
TOP COVER G5
EXPANSION BASE PLATE G6
G3
TSTAT
GND
L1
L2
L3
N
BA
1
1 2 3 4 6 5
J2
1
TB2
TB1A
TB1B
TB1C
TB1D
2
X4
TB1
Fig. F 1-3
BB1
1
FAULT
POWER
INDICATOR
X3
1
J9
BB2
HG4
SOLENOID
2
F10
WARNING
POWER ON/OFF
GUN1
5
HG1
XP3
F12
4
RTD
HC2
XS1
5
HEATER
4
XP1
POWER
SUPPLY
6
11
8
5
9
3
12
1
10
2
7
GND
(PE) METAL
GND FRAME
BC
PARTS IN DOTTED LINES ARE OPTIONAL
4130448A
Wiring Diagram for Voltage Code 3 Units (1 of 2)
F3EN--04--[3V--A--AAAX]--4
41-3000V
Issued 5/00
E 2000 Nordson Corporation
All rights reserved
F 1-5
Wiring Diagrams
HC5
4
5/6 HOSE/GUN BOARDX1H
400:230 TRANSFORMER
BB1 BB2
400 V
F2
Z1
SURGE
GUARD
230 V
SURGE
GUARD
1 Z
F4
L1
L2
L3
F3
N
3
2
4
3
4
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HC6
6
11
8
5
9
3
12
1
10
2
7
X3H
5
GUN5
5
4
5
BF
HEATER
RTD
GUN6
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HG6
XS1A
12
15
BXP8
J1C
CONTACTOR BOARD
2
1
G1
1
REAR
PANEL
G2
2A
H/G1
HG1
2D
H/G2
HG2
3D
TANK
G3
3A
FRONT
PANEL
G4
3B
TOP
COVER
G5
2B
G6
5D
HG3
BD
1
2
X1T
2 1
400 V TANK
1
X
1
TH1
AC_2
GROUND STACK LIST
WIRE
SOURCE
LOCATION
CONTROL
FRAME
BE
2
J2C
2
BC
EXP.
BASEPLATE
H/G3
2
1
XS4A,B,C
XS3A,B,C,D
XS2A,B
1
F2
1
K1
X2C
X1C
F1
RTD
HG5
X2H
1
2
3
4
XS2H F3
BA
HEATER
1
2
3
4
XS1H F1
COM
6
11
8
5
9
3
12
1
10
2
7
TH2
400 V TANK BOARD
D
C
HG4
3C
H/G5
HG5
4C
H/G6
HG6
4D
1
B
2
C
3
D
4 HEATER
HEATER
A
G3,HC5,HC6
B
LEVEL 5
LEVEL 4
GUN 1
GUN 2
X3P
X4P
LEVEL 3
BK
TRIGGER IN
ENABLE IN
LEVEL 2
LEVEL 1
X6P
1 2 34 5 6 7 8
1 2 34 5 6 7 8
X2P
2C
H/G4
RTD
Y
A
400:230 TRANSFORMER
COM
COM
230V
400V
XS3B
1
XS4B
2
POWER
SUPPLY
PATTERN CONTROL
DRIVER BOARD
X1P
BASE
X7P
12 3 4
1 2 3 4
BJ
PARTS IN DOTTED LINES ARE OPTIONAL
Fig. F 1-4
4130449A
Wiring Diagram for Voltage Code 3 Units (2 of 2)
E 2000 Nordson Corporation
All rights reserved
41-3000V
Issued 5/00
F3EN--04--[3V--A--AAAX]--4
F 1-6
Wiring Diagrams
This wiring diagram applies to voltage code 4 units only. Refer to
Table F 1-1 to determine the voltage code of your unit.
5. Voltage Code 4 Wiring
Diagram
KEYPAD
HC1
S
4
XP1
XP10
XP4A
PL1
PL2
DISPLAY BD
BJ
1
3
2
4
CONTROL
BOARD
XP9
XP8
XP6
XP1
XP3
XP5
J1
DIGITAL PROCESSOR
CONTROL
PC ENGINE BD
1
BK
8
7
6
5
4
3
2
1
I/O BOARD
TB10 & TB20
I/O
SIGNALS
XP7
XP2
RS232/RS485
COMMUNICATIONS
XP2
XP2B
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
3
6
11
8
5
9
3
12
1
10
2
7
Y
X
BD
BF
6
11
8
5
9
3
12
1
10
2
7
BL
XS3
F11
6
11
8
5
9
3
12
1
10
2
7
XS2
8
7
6
5
4
3
2
1
F6
F5
POWER ON/OFF
F2
F1
6
11
8
5
9
3
12
1
10
2
7
X1
3
2
POWER BOARD
1
J9
15
X3
3
2
3
3
2
2
1
1
3
3
2
2
1
1
TSTAT
J2
AA
BA
Fig. F 1-5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HEATER
RTD
GUN3
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
HEATER
RTD
GUN4
5
5
3
4
1
3 RTD
4 HEATER
1
2
G
2
G
PNEUMATIC
SOLENOID
VALVE
TANK
OVERTEMP
THERMOSTAT
CONTROL FRAME G1
REAR PANEL G2
FRONT PANEL G4
TOP COVER G5
EXPANSION BASE PLATE G6
HOPPER COVER G10
TANK G3
HOSE/GUN 5 HG5
HOSE/GUN 6 HG6
1
1 2 3 4 5 6
1
TB2
TB1
A TB1A
B TB1B
TB1C
TB1D
2
X4
FAULT
WARNING
3
NOT READY
4
1
5
HG4
SOLENOID
2
F9
J4
GUN2
RTD
4
K1
F10
HEATER
HC4
8
7
6
5
4
3
2
1
F3
1
2
G
HG3
X2
F4
4
2
G
HC3
F7
5
3 RTD
4 HEATER
1
4
F8
POWER
SUPPLY
3
4
1
HG2
XS1
BM
5
HC2
XP1
F12
GUN1
5
4
XP3
XS4
RTD
HG1
R
2
1
4
5
HEATER
GND
4130846A
Wiring Diagram for Voltage Code 4 Units (1 of 2)
F3EN--04--[3V--A--AAAX]--4
41-3000V
Issued 5/00
E 2000 Nordson Corporation
All rights reserved
F 1-7
S R
+3
1
AA
3--32 Vdc
SSRELAY
480 Vac
4
2
Wiring Diagrams
CM
10
T4
1 2
X5DA 1 2
2
T3
1 2 3
CL
CM
1
X1D
1 2 3 4 5
480
METAL
END--FRAME
6
X3D
7 8
XFMR
X2H
1
2
3
4
F4
PE
X1H
1
2
3
4
1 2 3
X3H
X2D
5/6 HOSE/GUN BOARD
9
XS1H F1
7
F2
T2
L3
L4
6
8
F1
F4
5
X5DB
3
T1
4
TB1A
4
1
L1
3
L2
2
TB1B
L1
3
L2
2
4
F2
INCOMING
POWER
480 Vac
K1
1
5
F3
A2
5
A1
TB1C
BF
X4D
J2
TB1
L3
1 2 3 4 5 6
1 2 3 4 5 6
J1
480 Vac
DISTRIBUTION
BOARD
XS2H F3
INPUT
OUTPUT
CL
5 4 3 2 1
230
BA
230
D
C
3
Y
A
B
2
X
1
4
HEATER
GUN5
5
HEATER
3 RTD
4 HEATER
1
5
3
4
1
2
G
RTD
HC5
HEATER
RTD
2
G
HG5
5
GUN6
5
3 RTD
4 HEATER
1
480 Vac TANK
4
6
11
8
5
9
3
12
1
10
2
7
RTD
3
4
1
2
G
HG6
2
G
BD
GROUND STACK LIST
WIRE
LOCATION
HC6
G3
HEATER
480/230
4
CHASSIS2
6
11
8
5
9
3
12
1
10
2
7
COM
COM
SOURCE
CONTROL
FRAME
G1
1A
REAR
PANEL
G2
2A
H/G1
HG1
2D
H/G2
HG2
3D
TANK
G3
3A
FRONT
PANEL
G4
3B
TOP
COVER
G5
2B
G6
4B
EXP.
BASEPLATE
H/G3
HG3
2C
H/G4
HG4
3C
H/G5
HG5
4C
H/G6
HG6
4D
EXP. XFMR
BRACKET
T1
4A
G3,HC5,HC6
D
C
A
BK
TRIGGER IN
ENABLE IN
B
X6P
1 2 34 5 6 7 8
1 2 34 5 6 7 8
GUN 1
GUN 2
X3P
X4P
X2P
LEVEL 4
LEVEL 3
LEVEL 2
BL
1
BM
2
LEVEL 1
POWER
SUPPLY
PATTERN CONTROL
DRIVER BOARD
X1P
X7P
12 3 4
1 2 3 4
BJ
4130847A
Fig. F 1-6
Wiring Diagram for Voltage Code 4 Units (2 of 2)
E 2000 Nordson Corporation
All rights reserved
41-3000V
Issued 5/00
F3EN--04--[3V--A--AAAX]--4
F 1-8
Wiring Diagrams
F3EN--04--[3V--A--AAAX]--4
41-3000V
Issued 5/00
E 2000 Nordson Corporation
All rights reserved