RU G G E D RE LI A B I LI TY >>
CC-3 Copper Crimpable Terminals
Sand cast copper alloy for
maximum electrical performance
and dependability.
>> 14
Hefty-Hefty Copper Lugs
Heavy wall, seamless copper tubing
with electro-tin plating for optimal
conductivity.
>> 16
TZ Zinc Terminal ENDS
An environmentally safe alternative
to lead battery terminals. 3X more conductive than lead. RoHS compliant.
BATTERY TERMINALS
14
BUTT SPLICES
15
COPPER LUGS
16
POWER CONNECTORS
20
POWER CONNECTOR ACCESSORIES
22
TZ ZINC TERMINAL ENDS
24
BATTERY TERMINAL
SWITCHES & DISCONNECTS
26
TERMINAL ACCESSORIES
28
>> 24
TERMINALS/ LUGS
The highest quality battery terminals and lugs
to make and repair any battery cable.
For automotive, farm, recreational, marine
and performance vehicle battery connections.
12
13
CC-3™ Copper Crimpable Terminals
Auto
TC6U>>
C
A
B
Straight
TF20P>>
C
A B
Flag
TR30N>>
C
A
B
Right Elbow
TL10N>>
C
B
A
Left Elbow
CC-3 Copper Crimpable Terminals offer the highest
material quality for superior connections and lasting
performance. Sand cast with Copper Alloy No. C83300
(131 Contact Copper) for superior conductivity.
Exceeds SAE conductivity standard J163. RoHS compliant.
14
Marine
Auto
Part No.
TC6U
TC4N
TC4P
TC1N
TC1P
TC10N
TC10P
TC20N
TC20P
TC30N
TC30P
TC40N
TC40P
Gauge
6
4
4
1-2
1-2
1/0
1/0
2/0
2/0
3/0
3/0
4/0
4/0
Polarity
Universal
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
TF1N
TF1PA
TF10N
TF10P
TF20N
TF20P
TF30N
TF30P
TF40N
TF40P
1-2
1-2
1/0
1/0
2/0
2/0
3/0
3/0
4/0
4/0
TR1N
TR1P
TR10N
TR10P
TR20N
TR20P
TR30N
TR30P
TR40N
TR40P
TL1N
TL1P
TL10N
TL10P
TL20N
TL20P
TL30N
TL30P
TL40N
TL40P
Industrial
Marine
Renewable
Industrial
Energy
Renewable
Fleet
Energy
RV/Camping
Fleet
Performance
RV/Camping
Performance
Home
Home
Bus
Bus
Golf
Farm
Golf
ColorA
■ Blue
0.30”
■ Gray
0.30”
■ Gray
0.30”
■ Pink
0.38”
■ Pink
0.38”
■ Black
0.45”
■ Black
0.45”
■ Orange
0.49”
■ Orange
0.49”
■ Purple
0.55”
■ Purple
0.55”
■ Yellow
0.66”
■ Yellow
0.66”
B
0.45”
0.45”
0.45”
0.54”
0.54”
0.62”
0.62”
0.68”
0.68”
0.73”
0.73”
0.84”
0.84”
C
2.22”
2.22”
2.22”
2.20”
2.20”
2.19”
2.19”
2.18”
2.18”
2.21”
2.21”
2.31”
2.31”
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
■ Pink
■ Pink
■ Black
■ Black
■ Orange
■ Orange
■ Purple
■ Purple
■ Yellow
■ Yellow
0.38”
0.38”
0.45”
0.45”
0.49”
0.49”
0.55”
0.55”
0.66”
0.66”
0.54”
0.54”
0.62”
0.62”
0.68”
0.68”
0.73”
0.73”
0.84”
0.84”
2.31”
2.31”
2.36”
2.36”
2.36”
2.36”
2.36”
2.36”
2.39”
2.39”
1-2
1-2
1/0
1/0
2/0
2/0
3/0
3/0
4/0
4/0
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
■ Pink
■ Pink
■ Black
■ Black
■ Orange
■ Orange
■ Purple
■ Purple
■ Yellow
■ Yellow
0.38”
0.38”
0.45”
0.45”
0.49”
0.49”
0.55”
0.55”
0.66”
0.66”
0.54”
0.54”
0.62”
0.62”
0.68”
0.68”
0.73”
0.73”
0.84”
0.84”
1.76”
1.76”
2.06”
2.06”
1.98”
1.98”
2.04”
2.04”
2.08”
2.08”
1-2
1-2
1/0
1/0
2/0
2/0
3/0
3/0
4/0
4/0
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
Negative
Positive
■ Pink
■ Pink
■ Black
■ Black
■ Orange
■ Orange
■ Purple
■ Purple
■ Yellow
■ Yellow
0.38”
0.38”
0.45”
0.45”
0.49”
0.49”
0.55”
0.55”
0.66”
0.66”
0.54”
0.54”
0.62”
0.62”
0.68”
0.68”
0.73”
0.73”
0.84”
0.84”
1.81”
1.81”
2.06”
2.06”
1.98”
1.98”
2.04”
2.04”
2.08”
2.08”
Color
■ Blue ■ Gray
■ Pink
■ Black
■ Orange
■ Purple
■ Yellow
Gauge
6
4
1-2
1/0
2/0
3/0
4/0
Letter Code
J-H
J-H
H-H
e-a
a-c
a-b
a-a
CC-3™ STACKING & Non-STACKING TERMINALS (Universal Polarity)
Farm
Non-Stacking Terminals are tin plated to resist corrosion and have
reinforced ridges to prevent cracking. Designed for top and side mount
applications with 3/8” stud holes. Stackable Terminals allow stacking to
give you excellent mating, better connections and allow for multiple
battery hook-ups. The locking ridges bite into the battery terminal for a
non-rotating connection. Designed for threaded stud or side terminal
batteries with 3/8” stud holes.
Part No.
GaugeStyle
TNS4U
TNS1U
TNS10U
TNS20U
TDNS10U
TDNS20U
TS20U
TDS20U
4
1-2
1/0
2/0
1/0
2/0
2/0
2/0
ColorA
Straight Non-Stacking
Straight Non-Stacking
Straight Non-Stacking
Straight Non-Stacking
Double Wire Non-Stacking
Double Wire Non-Stacking
Straight Stackable
Double Wire Stackable
■ Gray
■ Pink
■ Black
■ Orange
■ Black
■ Orange
■ Orange
■ Orange
• Chamfered end
Marine
Auto
Industrial
Marine
Renewable
Industrial
Energy
Renewable
Fleet
Energy
RV/Camping
Fleet
Performance
RV/Camping
Performance
Home
Home
Bus
Bus
Golf
Farm
Golf
0.45”
0.54”
0.62”
0.68”
0.62”
0.68”
0.68”
0.68”
1.96”
1.96”
1.98”
1.98”
2.95”
2.95”
3.03”
3.04”
C
A
b
A
C
A
b
Straight
Non-Stacking
Double Wire
Non-Stacking
TDS20U>>
TS20U>>
C
C
A
b
A
A
b
Straight Stackable
Farm
BUtt SPLICES
Butt Splices are designed to make a bridge
connection between two wires. Made from
seamless copper tubing for optimal conductivity
and resistance to corrosion.
HS40625>>
LS1>>
Hefty-Hefty Butt Splice
Standard Butt Splice
LTS1>>
C
b
A
• Raised lettering for
polarity identification
• RoHS compliant
C
TDNS20U>>
Double Wire Stackable
Auto
Features:
• Color coded
0.30”
0.38”
0.45”
0.49”
0.45”
0.49”
0.49”
0.49”
B
TNS10U>>
Tinned Butt Splice
Auto
Part No.Style
HS623
HS464
HS1328
HS10461
HS20511
HS30559
HS40625
LS8
LS6
LS4
LS2
LS1
LS10
LS20
LS30
LS40
LTS8
LTS6
LTS4
LTS2
LTS1
LTS10
LTS20
LTS30
LTS40
Marine
Industrial
Gauge
Hefty-Hefty
Hefty-Hefty Hefty-Hefty Hefty-Hefty Hefty-Hefty Hefty-Hefty Hefty-Hefty Standard
Standard Standard Standard Standard Standard Standard Standard Standard Tinned
Tinned Tinned Tinned Tinned Tinned Tinned Tinned Tinned 6
4
1-2
1/0
2/0
3/0
4/0
8
6
4
2
1
1/0
2/0
3/0
4/0
8
6
4
2
1
1/0
2/0
3/0
4/0
Renewable
Energy
Fleet
RV/Camping
Performance
ColorA
■ Blue ■ Gray
■ Pink
■ Black
■ Orange
■ Purple
■ Yellow
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
0.22”
0.28”
0.40”
0.46”
0.49”
0.55”
0.59”
0.17”
0.23”
0.29”
0.36”
0.36”
0.41”
0.46”
0.51”
0.56”
0.17”
0.23”
0.29”
0.36”
0.36”
0.41”
0.46”
0.51”
0.56”
Home
Bus
Golf
Farm
B
C
1.48”
1.55”
1.66”
1.85”
2.14”
2.30”
2.61”
0.96”
1.06”
1.20”
1.35”
1.35”
1.55”
1.80”
1.90”
2.00”
0.96”
1.06”
1.20”
1.35”
1.35”
1.55”
1.80”
1.90”
2.00”
0.34”
0.40”
0.55”
0.61”
0.65”
0.65”
0.77”
0.26”
0.31”
0.37”
0.46”
0.46”
0.52”
0.57”
0.63”
0.69”
0.26”
0.31”
0.37”
0.46”
0.46”
0.52”
0.57”
0.63”
0.69”
Meets SAE conductivity standards J163 and J1811.
15
Part No.
More Muscle >>
Hefty-Hefty™ Copper Lugs
Hefty-Hefty Copper Lugs are made from
B
C
D
HL80100
Gauge
8
ColorSize A
■ Red
#10
0.19”
1.31”
0.47”
0.09”
H90L638
6
90° Angle
■ Blue
3/8”
HL80250
8
■ Red
1/4”
0.19”
1.31”
0.47”
0.09”
H90L650
6
90° Angle
■ Blue
1/2”
Part No.
GaugeStyle
ColorSize A
B
C
D
0.24”
0.34”
0.08”
0.83”
0.24”
0.34”
0.08”
0.83”
HL80313
8
■ Red
5/16”
0.19”
1.34”
0.55”
0.09”
H90L438
4
90° Angle
■ Gray
3/8”
0.27”
0.39”
0.10”
0.95”
HL80375
8
■ Red
3/8”
0.19”
1.34”
0.62”
0.09”
H90L450
4
90° Angle
■ Gray
1/2”
0.27”
0.39”
0.07”
0.91”
HL80500
8
■ Red
1/2”
0.19”
1.34”
0.73”
0.09”
H90L138
1-2
90° Angle
■ Pink
3/8”
0.39”
0.56”
0.15”
1.15”
HL60100
6
■ Blue
#10
0.21”
1.31”
0.47”
0.09”
H90L150
1-2
90° Angle
■ Pink
1/2”
0.39”
0.56”
0.15”
1.15”
HL60250
6
■ Blue
1/4”
0.21”
1.31”
0.47”
0.09”
H90L1038
1/0
90° Angle
■ Black
3/8”
0.43”
0.60”
0.15”
1.24”
HL60313
6
■ Blue
5/16”
0.21”
1.66”
0.60”
0.09”
H90L1050
1/0
90° Angle
■ Black
1/2”
0.43”
0.60”
0.15”
1.24”
HL60375
6
■ Blue
3/8”
0.21”
1.66”
0.64”
0.09”
H90L2038
2/0
90° Angle
■ Orange
3/8”
0.48”
0.65”
0.17”
1.32”
2/0
90° Angle
■ Orange
1/2”
0.48”
0.65”
0.17”
1.32”
1.38”
■ Blue
1/2”
0.21”
1.66”
0.73”
0.09”
HL40100
4
■ Gray
#10
0.27”
1.51”
0.56”
0.10”
H90L3038
3/0
90° Angle
■ Purple
3/8”
0.52”
0.71”
0.18”
HL40250
4
■ Gray
1/4”
0.27”
1.51”
0.56”
0.10”
H90L3050
3/0
90° Angle
■ Purple
1/2”
0.52”
0.71”
0.18”
1.38”
HL40313
4
■ Gray
5/16”
0.27”
1.86”
0.64”
0.10”
H90L4038
4/0
90° Angle
■ Yellow
3/8”
0.56”
0.77”
0.18”
1.40”
HL40375
4
■ Gray
3/8”
0.27”
1.86”
0.66”
0.10”
H90L4050
4/0
90° Angle
■ Yellow
1/2”
0.56”
0.77”
0.18”
1.40”
HL40500
4
■ Gray
1/2”
0.27”
1.86”
0.73”
0.10”
HLL438
4
Non-Rotating
■ Gray
3/8”
0.65”
0.43”
0.10”
1.86”
HLL138
1-2
Non-Rotating ■ Pink
3/8”
0.78”
0.43”
0.16”
2.08”
HLL1038
1/0
Non-Rotating ■ Black
3/8”
0.88”
0.43”
0.16”
2.19”
Color/Code Chart
HLL2038
2/0
Non-Rotating ■ Orange
3/8”
0.92”
0.43”
0.17”
2.22”
HLL3038
3/0
Non-Rotating ■ Purple
3/8”
1.01”
0.51”
0.18”
2.41”
4/0
Non-Rotating ■ Yellow
3/8”
1.10”
0.41”
0.18”
2.67”
Color
Gauge
■ Blue 6
■ Gray
4
■ Pink
1-2
■ Black
1/0
■ Orange
2/0
■ Purple
3/0
■ Yellow
4/0
■ Green
#10
0.38”
2.06”
0.78”
0.16”
for optimal conductivity.
HL20250
2
■ Green
1/4”
0.38”
2.06”
0.78”
0.16”
HL20313
2
■ Green
5/16”
0.38”
2.06”
0.78”
0.16”
Meets SAE conductivity standards J163 and J1811.
HL20375
2
■ Green
3/8”
0.38”
2.06”
0.78”
0.16”
HL20500
2
■ Green
1/2”
0.38”
2.06”
0.78”
0.16”
HLL4038
HL10100
1
■ Pink
#10
0.38”
2.06”
0.78”
0.16”
HDL1038
1/0
Double Wire Non-Rotating ■ Black
3/8”
0.88”
0.43”
0.16”
2.19”
HL10250
1
■ Pink
1/4”
0.38”
2.06”
0.78”
0.16”
HDL2038
2/0
Double Wire Non-Rotating ■ Orange
3/8”
0.92”
0.43”
0.17”
2.22”
HL10313
1
■ Pink
5/16”
0.38”
2.06”
0.78”
0.16”
HDL3038
3/0
Double Wire Non-Rotating ■ Purple
3/8”
1.01”
0.43”
0.18”
2.41”
HDL4038
4/0
Double Wire Non-Rotating ■ Yellow
3/8”
1.10”
0.43”
0.18”
2.67”
HL10375
1
■ Pink
3/8”
0.38”
2.06”
0.78”
0.16”
• Stamped lettering
For wire size and stud hole identification.
HL10500
1
■ Pink
1/2”
0.38”
2.06”
0.78”
0.16”
• Chamfered end
Allows trouble-free entry path for wire.
HL100250
1/0
■ Black
1/4”
0.45”
2.20”
0.87”
0.16”
HL100313
1/0
■ Black
5/16”
0.45”
2.20”
0.87”
0.16”
HL100375
1/0
■ Black
3/8”
0.45”
2.20”
0.87”
0.16”
HL100500
1/0
■ Black
1/2”
0.45”
2.20”
0.87”
0.16”
HL200250
2/0
■ Orange
1/4”
0.48”
2.22”
0.93”
0.17”
HL200313
2/0
■ Orange
5/16”
0.48”
2.22”
0.93”
0.17”
HL200375
2/0
■ Orange
3/8”
0.48”
2.22”
0.93”
0.17”
HL200500
2/0
■ Orange
1/2”
0.48”
2.22”
0.93”
0.17”
HL300250
3/0
■ Purple
1/4”
0.55”
2.40”
1.02”
0.18”
HL300313
3/0
■ Purple
5/16”
0.55”
2.40”
1.02”
0.18”
HL300375
3/0
■ Purple
3/8”
0.55”
2.40”
1.02”
0.18”
HL300500
3/0
■ Purple
1/2”
0.55”
2.40”
1.02”
0.18”
HL400250
4/0
■ Yellow
1/4”
0.62”
2.69”
1.12”
0.18”
HL400313
4/0
■ Yellow
5/16”
0.62”
2.69”
1.12”
0.18”
HL400375
4/0
■ Yellow
3/8”
0.62”
2.69”
1.12”
0.18”
HL400500
4/0
■ Yellow
1/2”
0.62”
2.69”
1.12”
0.18”
• Heavy-duty construction
Extra thick walls and pads.
• RoHS compliant
HL200500>>
D
C
b
A
2/0 Ga. Hefty-Hefty
1/2” Copper Lug
A
A. Standard Lugs
Standard Lugs are thin wall and pad copper
lugs, which are commonly
referred to as “starter lugs”.
6
2
• Color coded
For easy identification and crimp die setting.
B
HL60500
HL20100
Features:
A
H90L2050
seamless copper tubing and electro-tin plated
RoHS compliant.
Standard vs Hefty-Hefty
H90L1038>>
HLL4038>>
B. Hefty-Hefty Lugs
Hefty-Hefty Lugs are extra thick wall and
pad copper lugs used
in heavy-duty applications.
Letter Code
J-H
J-H
H-H
e-a
a-c
a-b
a-a
HDL1038>>
A
C
b
A
A
b
D
C
D
b
D
C
1/0 Ga. 90° Hefty-Hefty
3/8” Lug
4/0 Ga. Non-Rotating
Hefty-Hefty 3/8” Lug
1/0 Ga. Double Wire Non-Rotating
Hefty-Hefty 3/8” Lug
Hefty-Hefty™ 90° Angle Lugs
Hefty-Hefty™ Non-Rotating Lugs
Hefty-Hefty 90° Angle Lugs are made with
Hefty-Hefty Non-Rotating Lugs are stackable for
a seamless copper tubing and electro-tin
multiple wire connection to a single terminal.
plated for optimal conductivity. Angle lugs
Locking notches dig into lead battery terminals
are specially designed for use in hard to
for contact and to prevent rotating.
reach locations.
Auto
16
Marine
Industrial
Renewable
Energy
Fleet
RV/Camping
Performance
Home
Bus
Golf
Farm
17
Features:
• Bell shaped end for easy cable entry
L831>>
D
C
Features:
LT638>>
D
• Stamped lettering - For easy wire
size and stud hole identification
A
A
80
70
72.5
60
59.0
50
56.0
40
30
20
NOCO (highest ductility)
10
Competitor T
0
Competitor J
Explanation: Typically the material that exhibits a higher
hardness than another will, display the lowest ductility…
and the lowest ductility, making it the most likely to
crack during crimping. The lug with highest ductility
is the most malleable.
Auto
18
Marine
Industrial
Renewable
Energy
Fleet
RV/Camping
Performance
Home
Bus
Golf
Farm
Fleet
RV/Camping
Performance
Home
Bus
Golf
Farm
Field of Dreams >>
GaugeSize A
8
#10
0.19”
8
1/4”
0.19”
8
5/16”
0.19”
8
3/8”
0.19”
8
1/2”
0.19”
B
1.20”
1.20”
1.20”
1.34”
1.50”
C
0.46”
0.46”
0.46”
0.62”
0.76”
D
0.07”
0.07”
0.07”
0.07”
0.07”
Part No. LT810
LT825
LT831
LT838
LT850
A
• Meets SAE conductivity standards
J163 and J1811
• RoHS compliant
6 Ga. Electro-Tin Plated
Copper Lug, 3/8”
8 Ga. Standard Copper Lug, 5/16”
Micro-Hardness Comparison for both standard
and tin plated copper lugs (HR15T) in accordance to
ASTM BE384-99
• Electro-tin plated for resistance
to corrosion
Renewable
Energy
• Seamless copper tubing
A
• RoHS compliant
Standard Copper Lugs are made from seamless bare
copper tubing. Ideal for ground connections,
battery cables and general wiring purposes.
Industrial
• Stamped lettering - For easy wire size
and stud hole identification
b
• Meets SAE conductivity standards
J163 and J1811
Part No. L810
L825
L831
L838
L850
Marine
• Bell shaped end for easy cable entry
b
• Seamless copper tubing
Standard Copper Lugs
C
Auto
GaugeSize A
8
#10
0.19”
8
1/4”
0.19”
8
5/16”
0.19”
8
3/8”
0.19”
8
1/2”
0.19”
B
1.20”
1.20”
1.20”
1.34”
1.50”
C
0.46”
0.46”
0.46”
0.62”
0.76”
D
0.07”
0.07”
0.07”
0.07”
0.07”
L610
L625
L631
L638
L650
6
6
6
6
6
#10
1/4”
5/16”
3/8”
1/2”
0.24”
0.24”
0.24”
0.24”
0.24”
1.30”
1.30”
1.30”
1.41”
1.55”
0.46”
0.46”
0.46”
0.63”
0.77”
0.08”
0.08”
0.08”
0.08”
0.08”
LT610
LT625
LT631
LT638
LT650
6
6
6
6
6
#10
1/4”
5/16”
3/8”
1/2”
0.24”
0.24”
0.24”
0.24”
0.24”
1.30”
1.30”
1.30”
1.41”
1.55”
0.46”
0.46”
0.46”
0.63”
0.77”
0.08”
0.08”
0.08”
0.08”
0.08”
L410
L425
L431
L438
L450
4
4
4
4
4
#10
1/4”
5/16”
3/8”
1/2”
0.29”
0.29”
0.29”
0.29”
0.29”
1.50”
1.50”
1.50”
1.50”
1.70”
0.55”
0.55”
0.55”
0.55”
0.78”
0.08”
0.08”
0.08”
0.08”
0.08”
LT410
LT425
LT431
LT438
LT450
4
4
4
4
4
#10
1/4”
5/16”
3/8”
1/2”
0.29”
0.29”
0.29”
0.29”
0.29”
1.50”
1.50”
1.50”
1.50”
1.70”
0.55”
0.55”
0.55”
0.55”
0.78”
0.08”
0.08”
0.08”
0.08”
0.08”
L210
L225
L231
L238
L250
2
2
2
2
2
#10
1/4”
5/16”
3/8”
1/2”
0.34”
0.34”
0.34”
0.34”
0.34”
1.71”
1.71”
1.71”
1.71”
1.71”
0.66”
0.66”
0.66”
0.66”
0.77”
0.10”
0.10”
0.10”
0.10”
0.10”
LT210
LT225
LT231
LT238
LT250
2
2
2
2
2
#10
1/4”
5/16”
3/8”
1/2”
0.34”
0.34”
0.34”
0.34”
0.34”
1.71”
1.71”
1.71”
1.71”
1.71”
0.66”
0.66”
0.66”
0.66”
0.77”
0.10”
0.10”
0.10”
0.10”
0.10”
L125
L131
L138
L150
1
1
1
1
1/4”
5/16”
3/8”
1/2”
0.36”
0.36”
0.36”
0.36”
1.73”
1.73”
1.73”
1.75”
0.66”
0.66”
0.66”
0.77”
0.10”
0.10”
0.10”
0.10”
LT125
LT131
LT138
LT150
1
1
1
1
1/4”
5/16”
3/8”
1/2”
0.36”
0.36”
0.36”
0.36”
1.73”
1.73”
1.73”
1.75”
0.66”
0.66”
0.66”
0.77”
0.10”
0.10”
0.10”
0.10”
L1025
L1031
L1038
L1050
1/0
1/0
1/0 1/0 1/4”
5/16”
3/8”
1/2”
0.42”
0.42”
0.42”
0.42”
1.85”
1.85”
1.85”
1.85”
0.75”
0.75”
0.75”
0.75”
0.11”
0.11”
0.11”
0.11”
LT1025
LT1031
LT1038
LT1050
1/0
1/0
1/0 1/0 1/4”
5/16”
3/8”
1/2”
0.42”
0.42”
0.42”
0.42”
1.85”
1.85”
1.85”
1.85”
0.75”
0.75”
0.75”
0.75”
0.11”
0.11”
0.11”
0.11”
L2025
L2031
L2038
L2050
2/0
2/0 2/0 2/0 1/4”
5/16”
3/8”
1/2”
0.46”
0.46”
0.46”
0.46”
2.08”
2.08”
2.08”
2.08”
0.82”
0.82”
0.82”
0.82”
0.12”
0.12”
0.12”
0.12”
LT2025
LT2031
LT2038
LT2050
2/0
2/0 2/0 2/0 1/4”
5/16”
3/8”
1/2”
0.46”
0.46”
0.46”
0.46”
2.08”
2.08”
2.08”
2.08”
0.82”
0.82”
0.82”
0.82”
0.12”
0.12”
0.12”
0.12”
L3025
L3031
L3038
L3050
3/0
3/0 3/0 3/0 1/4”
5/16”
3/8”
1/2”
0.51”
0.51”
0.51”
0.51”
2.18”
2.18”
2.18”
2.18”
0.90”
0.90”
0.90”
0.90”
0.13”
0.13”
0.13”
0.13”
LT3025
LT3031
LT3038
LT3050
3/0
3/0 3/0 3/0 1/4”
5/16”
3/8”
1/2”
0.51”
0.51”
0.51”
0.51”
2.18”
2.18”
2.18”
2.18”
0.90”
0.90”
0.90”
0.90”
0.13”
0.13”
0.13”
0.13”
L4025
L4031
L4038
L4050
4/0 4/0 4/0 4/0 1/4”
5/16”
3/8”
1/2”
0.56”
0.56”
0.56”
0.56”
2.40”
2.40”
2.40”
2.40”
1.00”
1.00”
1.00”
1.00”
0.13”
0.13”
0.13”
0.13”
LT4025
LT4031
LT4038
LT4050
4/0 4/0 4/0 4/0 1/4”
5/16”
3/8”
1/2”
0.56”
0.56”
0.56”
0.56”
2.40”
2.40”
2.40”
2.40”
1.00”
1.00”
1.00”
1.00”
0.13”
0.13”
0.13”
0.13”
L25038
L25050
L25058
250MCM 250MCM
250MCM
3/8”
1/2”
5/8”
0.69”
0.69”
0.69”
2.65”
2.65”
2.05”
1.20”
1.20”
1.20”
0.13”
0.13”
0.13”
LT25038
LT25050
LT25058
250MCM 250MCM
250MCM
3/8”
1/2”
5/8”
0.69”
0.69”
0.69”
2.65”
2.65”
2.05”
1.20”
1.20”
1.20”
0.13”
0.13”
0.13”
Tin Plated Standard Copper Lugs
Tin Plated Standard Copper Lugs are made from seamless
copper tubing with electro-tin plating. Ideal for ground
connections, battery cables and general wiring purposes.
ABYC Recommends
“Solder shall not be the sole means of
mechanical connection in any circuit.
Exception: Battery lugs with a solder
contact length of not less than 1.5 times
the diameter of the conductor.”
– E-9.16.11.9
19
Just Plug In & Go >>
POWER CONNECTORS
Part No.
Power Connectors are designed to make connecting and disconnecting electrical currents efficient and safe. Available from
50 to 350 Amps, which feature color coded housings to prevent
mating of different voltages. Suitable for use at 600 volts or less
and a temperature rating of -20 ˚C to 105 ˚C (-4 ˚F to 221 ˚F).
Power Connector Kits:
PSB35040R>>
Available in four (4) colors and wire
ranges from 10-12 Ga. to 4/0 Ga.
Features:
• Impact resistant polycarbonate
housing for superior physical strength & dielectric properties
• Silver plated solid copper contacts offer low resistance for optimal conductivity
•
Self cleaning contact design resists arcing by keeping
conductive surfaces clean and corrosion-free
• Bell shaped contact end for easy cable entry
• Integral stainless steel springs maintain pressure on contact to insure a low-resistance connection
20
• RoHS compliant
4/0 Ga. Power Connector Kit
350 Amp
Industry Recommended Voltage
and Color Selection Chart
Housing ColorVoltage
■
■
■
■
■
■
■
Yellow
Orange
Red
Gray
Blue
Green
Black
12
18
24
36
48
72
80
10-12
10-12 10-12 10-12 8
8
8
8
6
6
6
6
4
4
4
4
2
2
2
2
1/0
1/0 1/0 1/0 2/0
2/0 2/0 2/0 3/0
3/0 3/0 3/0 4/0
4/0 4/0 4/0 Kit Contents
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
(1) Housing (2) Connectors
ColorAmp
Power Connector Housings
Power Connector Terminals
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
These polycarbonate housings are available in several different colors
to avoid mating of different voltages. Impact & vibration resistant.
Silver plated copper connectors offer optimal conductivity.
Contacts have flared barrel openings for easy wire entry.
50
50
50
50
50
50
50
50
50
50
50
50
175
175
175
175
175
175
175
175
175
175
175
175
350
350
350
350
350
350
350
350
350
350
350
350
Part No.Amp
PSB50Y
50
PSB50R
50 PSB50G
50 PSB50B
50 PSB175Y
175
PSB175R
175
PSB175G 175
PSB175B
175
PSB350Y
350
PSB350R
350
PSB350G 350
PSB350B
350
Color
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
■ Yellow
■ Red
■ Gray
■ Blue
Fits Gauge
6, 8, 10-12
6, 8, 10-12
6, 8, 10-12
6, 8, 10-12
4, 2, 1/0
4, 2, 1/0
4, 2, 1/0
4, 2, 1/0
2/0, 3/0, 4/0
2/0, 3/0, 4/0
2/0, 3/0, 4/0
2/0, 3/0, 4/0
A
1.44”
1.44”
1.44”
1.44”
2.18”
2.18”
2.18”
2.18”
2.79”
2.79”
2.79”
2.79”
B
1.09”
1.09”
1.09”
1.09”
3.13”
3.13”
3.13”
3.13”
4.24”
4.24”
4.24”
4.24”
C
0.72”
0.72”
0.72”
0.72”
1.09”
1.09”
1.09”
1.09”
1.39”
1.39”
1.39”
1.39”
D
0.62”
0.62”
0.62”
0.62”
1.00”
1.00”
1.00”
1.00”
1.35”
1.35”
1.35”
1.35”
Part No.
PSBT12
PSBT8
PSBT6
PSBT4
PSBT2
PSBT10
PSBT20
PSBT30
PSBT40
Gauge
10-12 8
6
4
2
1/0
2/0
3/0
4/0
A
0.28”
0.28”
0.28”
0.50”
0.50”
0.50”
0.81”
0.81”
0.81”
B
1.17”
1.17”
1.21”
2.35”
2.35”
2.35”
2.96”
2.96”
2.96”
C
0.14”
0.19”
0.22”
0.30”
0.35”
0.44”
0.49”
0.58”
0.64”
PSBT6>>
B
DC
PSB175Y>>
A
D
0.19”
0.28”
0.28”
0.51”
0.51”
0.52”
0.64”
0.70”
0.75”
N
Kit containing of one (1) Power
Connector Housing and two (2)
Silver Plated Copper Connectors.
Contacts have flared barrel
openings for easy wire entry.
PSB5012Y
PSB5012R
PSB5012G
PSB5012B
PSB508Y
PSB508R
PSB508G
PSB508B
PSB506Y
PSB506R
PSB506G
PSB506B
PSB1754Y
PSB1754R
PSB1754G
PSB1754B
PSB1752Y
PSB1752R
PSB1752G
PSB1752B
PSB17510Y
PSB17510R
PSB17510G
PSB17510B
PSB35020Y
PSB35020R
PSB35020G
PSB35020B
PSB35030Y
PSB35030R
PSB35030G
PSB35030B
PSB35040Y
PSB35040R
PSB35040G
PSB35040B
Gauge
E
0.08”
0.08”
0.08”
0.18”
0.18”
0.18”
0.20”
0.20”
0.20”
A
E
C
B
D
6 Ga. Power Connector
Terminals
175 Amp, Power Connector
Yellow
Auto
Marine
Industrial
Auto
Renewable
Marine
Energy
Industrial
Fleet
Auto
RV/Camping
Renewable
Marine
Energy
Performance
Industrial
Fleet
RV/Camping
Renewable
Home
Energy
Performance
Bus
Fleet
RV/Camping
Home
Golf
Performance
Farm
Bus
Home
Golf
21
Far
Bu
Power Connector
Accessories
Ready...Set...Connect >>
Auto
Part No.
Color
Fits A
B
C
D
Connector Caps (A)
TGCC50
■ Black
50 Amp
0.71” 4.29”
1.03”
6.12” 1.37”
TGCC175 ■ Black
175 Amp
1.30” 5.61”
1.53”
8.42” 2.13”
TGCC300 ■ Black
350 Amp
1.93” 7.18”
2.34” 10.86” 2.76”
50 Amp
1.45” 2.27”
1.06”
0.53” NA
PSBH50
(B2)
PSBH175 ■ Gray
175 Amp
4.50” 4.88”
4.88”
1.64” NA
PSBH350 ■ Gray
350 Amp
4.50” 4.88”
4.88”
1.64” NA
Cable Clamps (C)
PSBC50
50 Amp
1.25” 1.06”
0.38”
0.14” 1.24”
PSBC175 ■ Gold
175 Amp
1.86” 1.78”
0.50”
0.40” 1.56”
PSBC350 ■ Gold
350 Amp
2.38” 3.00”
0.87”
0.43” 2.56”
A>>
B1>>
B2>>
RV/Camping
Renewable
Marine
Energy
Performance
Industrial
Fleet
RV/Camping
Renewable
Home
Energy
Performance
Bus
Fleet
RV/Camping
Home
Golf
Performance
Farm
Bus
Home
Golf
Farm
Bus
Golf
B>>
C>>
b
Power Connector Handles
make disconnecting power
connector housings easier
without the unwanted strain on
the power leads. Self tapping
screws, nuts and lock washers
are included in the package.
D
C
b
A
C>>
b
b
A
D
A
D
D
Power Connector Caps
50-350 Amps
Power Connector Handle
50 Amp
Power Connector Handle
175-350 Amp
Power Connector
Cable Clamps
50 - 350 Amp
C
E
Power Connector Cable Clamps
relieve unnecessary strain on
power leads. Screws, nuts and
lock washers are included in the
package.
A>>
Power Connector Caps are made
of tough, high temperature
Polyvinyl Chloride (PVC) to
protect contacts from dirt,
dust, water, salt, oil, gas
and other harsh contaminants.
Application View:
PSBH50, Handle for Power Connectors
(2) Self Tapping
PSBH175, Handle for Power Connectors
PSBC175, Cable Clamp for Power Connectors
Nut
Top Half
Clamp
Bottom
Half Clamp
22
Industrial
Fleet
Auto
A
C
(B1)
■ Gold
Renewable
Marine
Energy
E
Handles
■ Red
Industrial
Auto
E
b
Connector Caps
help keep
Power Connectors
clean and free
from debris when
not in use.
Description
Marine
Lock Washer
Machine Screw
23
Farm
A>>
Think Green >>
Top Post Terminal End, Zinc*
E>>
TZ Zinc Terminal Ends
The TZ Zinc Terminal Ends were designed as an environmentally
friendly alternative to traditional lead battery terminals.
The TZ Zinc Terminal Ends are die cast from a proprietary zinc
Part No.Style
Gauge
Polarity
Material
Packaging
TZ110
Top Post 6-2/0
Universal
■ Zinc
Bulk
TZ110C
Top Post 6-2/0
Universal
■ Zinc
10/Card
TZ110CS Top Post
6-2/0
Universal
■ Zinc
1/Blister
TZ510
Side Post
6-2/0
Universal
■ Zinc
Bulk
TZ510C
Side Post
6-2/0
Universal
■ Zinc
8/Card
TZ510CS
Side Post
6-2/0
Universal
■ Zinc
1/Blister
TZ800
Truck
1-4/0
Universal
■ Zinc
Bulk
TZ800C
Truck
1-4/0
Universal
■ Zinc
10/Card
TZ800CS Truck
1-4/0
Universal
■ Zinc
1/Blister
OE Import Terminal End,
Crimp Style, Plated Brass*
I>>
B>>
Side Post Terminal End, Zinc*
F>>
3-Way Fleet Terminal End, Zinc
J>>
C>>
D>>
Military Ordinance
Terminal End, Zinc
G>>
OE Import Terminal End,
Post Style, Plated Brass*
H>>
Heavy-Duty
Truck Terminal End, Zinc*
K>>
Side Terminal Adapter, Zinc*
Zinc Vs Lead Comparison
Zinc
Lead
0
2
-4
4
Thermal
Conductivity
116
J/m-sec-deg
35.3
J/m-sec-deg
Electrical
Conductivity
169.033 1/mohm/cm
48.431
1/mohm/cm
TZ1150
Side Adaptor
Multiple
Positive
■ Zinc
Bulk
Side Adaptor Multiple
Negative
■ Zinc
Bulk
Symbol: when compared to its lead equivalents. Each TZ Zinc Terminal End
TZ1155
TZ1160CS Side Adaptor Multiple
Neg/Pos
■ Zinc
2/Blister
is Ultra Plated for maximum resistance to corrosion and oxidation.
TZ700
Side Charging Post Multiple
Positive
■ Zinc
Bulk
Oxidation:
Min
Max
TZ705
Side Charging Post Multiple
Negative
■ Zinc
Bulk
TZ710CS Side Charging Post Multiple
Neg/Pos
■ Zinc
2/Blister
alloy, which increases the electrical conductivity by 3.6 times
TZ Advantages
4 3.6X more conductive than lead battery
4
4
4
4
4
terminal equivalents
High-corrosion resistant Ultra Plating
More resistant to corrosion and oxidation
RoHS compliant
Reduced liability exposure
Reduced costs for removal of lead
TZ740
Female Stud Post
6-2/0
Positive
■ Zinc
Bulk
TZ745
Female Stud Post
6-2/0
Negative
■ Zinc
Bulk
TZ750CS Female Stud Post
6-2/0
Neg/Pos
■ Zinc
2/Blister
TZ210
Marine Multiple
Universal
■ Zinc
Bulk
TZ210C
Marine Multiple
Universal
■ Zinc
10/Card
TZ210CS Marine Multiple
Universal
■ Zinc
1/Blister
TZ220
Marine
Multiple
Positive
■ Zinc
Bulk
TZ225
Marine Multiple
Negative
■ Zinc
Bulk
TZ226CS Marine Multiple
Neg/Pos
■ Zinc
2/Blister
TZ620
Military
Multiple
Positive ■ Zinc
Bulk
TZ625
Military
Multiple
Negative ■ Zinc
Bulk
TZ115
3-Way Fleet
1-4/0
Positive
■ Zinc
Bulk
TZ116
3-Way Fleet 1-4/0
Negative
■Zinc
Bulk
TZ1200
OE Import, Crimp
4-6
Positive ■ Brass
Bulk
TZ1205
OE Import, Crimp
4-6
Negative ■ Brass
Bulk
TZ1210CS OE Import, Crimp
4-6
Neg/Pos
■ Brass
2/Blister
TZ1280
OE Import, Post
Universal
Positive ■ Brass
Bulk
TZ1285
OE Import, Post
Universal
Negative ■ Brass
Bulk
TZ1290CS OE Import, Post
Universal
Neg/Pos
■ Brass
2/Blister
24
Side Terminal
Charging Post, Zinc*
A>>
Top Post - Fits over the positive or
negative posts on top terminal
batteries.
B>>
Side Post - Fits into positive or
negative terminals on side terminal
batteries.
C>>
Military Ordinance - Fits over the
positive or negative posts on top
terminal batteries. The extra long bolt
allows for additional accessory leads.
Complies with Military Specifications
A52425-1 (MS75004-1) and A52425-2
(MS75004-2).
Female Stud Post, Zinc*
D-E>>
OE Import - Fits over the positive or
negative posts on top terminal
batteries. Typically used on import and
newer vehicles.
F>>
3-Way - Fits over the positive
or negative posts on top terminal
batteries. Allows for multiple cable
entry.
G>>
Truck - A heavy-duty terminal that fits
over the positive or negative posts on
top terminal batteries. For commercial
applications.
Marine Wing-Nut Terminal End,
Zinc*
Zn
Pb
I>>
Side Terminal Charging Post - Fits in
the positive or negative terminals on
side terminal batteries for charging.
J>>
Female Stud Post - Converts
3/8” stud posts to accept top terminal
battery cables.
K >>
Marine Wing-Nut - Converts top
terminal battery posts to accept tubular
copper lugs.
* Carded and clamshell
retail packaging
H>>
Side Terminal Adaptor - Converts top
terminal battery posts to accept side
terminal battery cables.
25
Auto
Marine
Industrial
Renewable
Energy
Fleet
RV/Camping
Performance
Home
Bus
Golf
Farm
BATTERY TERMINAL SWITCHES
& DISCONNECTS
Disconnect, Charge & Protect >>
Auto
Battery Terminal Disconnects
are designed to cut off power
flowing to the battery to avoid
unauthorized use of your vehicle or
unwanted battery consumption when
not used for long periods of time.
ID220>>
A>>
C
B>>
C
A
b
b
b
C
SW2102
Remote Jumper Terminal, Positive
Swan Terminal Disconnect, Brass
*Also available in retail pkg (ID220C)
shown on left.
Part No. SW2102 SW2103 SW2111 SW5400 Features:
• For top post terminals
• Removable knob for anti-theft protection
• Protects against unwanted battery drain
• Rated at 125 Amps continuously
Auto
26
Marine
Industrial
Auto
Renewable
Marine
Auto
Energy
Industrial
Marine
Fleet
RV/Camping
Renewable
Industrial
Energy
Performance
Renewable
Fleet
Energy
RV/Camping
Home
Fleet
Auto
Performance
RV/Camping
Marine
Bus
Performance
Industrial
Home
Golf
Renewable
Home
Farm
Bus
Energy
Bus
Fleet
Golf
RV/Camping
Farm
Golf
Performance
Farm
SW2111
Heavy-Duty Battery Feeder Stud
Home
Bus
Golf
SW5400
Battery Main Switch, 210A
Description Positive Remote Jumper Terminal Negative Remote Jumper Terminal Heavy-Duty Battery Feeder Stud Main Switch
Renewable
Industrial
Marine
Energy
Renewable
Industrial
Fleet
Energy
RV/Camping
Renewable
Fleet
Energy
Performance
RV/Camping
Fleet
Performance
RV/Camping
Home
Performance
Home
Bus
Home
Bus
Golf
Farm
Bus
Golf
Farm
Golf
Farm
B>> Heavy-Duty Battery Feeder Stud is designed to
conduct power through firewalls and bulkheads.
For use with 6-36 VDC systems.
* Retail packaging
For use in 12 or 24 VDC systems.
Connects to negative terminals
only.
Industrial
Marine
Auto
A>> Remote Battery Jumper Terminals connect directly
to the battery from more easily accessible positions
for charging. Designed for easy installation and
accepts standard jumper cable clamps. For use with
6-36 VDC systems.
C>>
A
A
Marine
Auto
ColorA ■ Red 1.55” ■ Black 1.55” ■ Black 1.55” ■ Black
2.62”
B
2.60” 2.60” 2.08” 2.80”
C
0.80”
0.80”
0.38”
3.10”
C>> Marine Battery Main Switch completely cuts off
power to batteries by a turn of the key to protect
against unwanted battery drain, electrical fires and
unauthorized use. For use in 6 to 24 VDC systems.
Features:
• Durable polycarbonate case
• Heavy-duty copper contacts
• 210A continuous, 600A intermittent
• Resistant to corrosion
Farm
27
Roll Up Your Sleeves >>
* Retail packaging
STB2>>
Battery Terminal
Accessories
A variety of Battery Terminal Accessories,
such as:
OEM Side Terminal Bolt, Steel
*available in retail pkg (STB2CS)
• Battery bolts & nuts
• Accessory bolts
• Side terminal bolts
• Extenders
• Stud nuts
STS5>>
STB3>>
Diesel Dual Battery
Side Terminal Bolt, Steel
*available in retail pkg (STB3CS)
STE1>>
STB4>>
Spacer for Diesel Dual Battery
Side Terminal Bolt, Lead
BLN1>>
BNE6>>
Top Terminal Bolt Extender, Brass
TMS100>>
STB7>>
Diesel Side Terminal
Accessory Bolt, Brass
BN1>>
SNE6>>
GM Side Terminal Extender, Brass
BNN1>>
You will find we have just the right
accessory for the job.
Side Terminal Accessory Bolt, Brass
Auto
28
Marine
Industrial
Renewable
Energy
Fleet
RV/Camping
Performance
Home
Bus
Golf
Side Terminal Extender, Steel
Lawn/Garden Bolt & Nut, Steel
Group 31 Stud Nut, Stainless Steel
Top Terminal Bolt & Nut, Steel
*available in retail pkg (BN1CS)
Battery Shoulder Bolt & Nut,
Steel
Farm
29