1 Guidance to Providing an MITP How to complete a Manufacturing, Inspection & Test Plan (MITP) and Addendum. Previously referred to as (MQP) Manufacturing Quality Plan & is still acceptable if an MQP meets the intent of the MITP. Please don’t hesitate to contact your RR Technical Authority (TA) or Point of Contact for support & assistance. Guidance to Providing an MITP V1 2 Purpose & strategy Before you start The current versions of the RR QA Requirements, the templates & guidance (including this one) are available at the ‘Global Supplier Portal’ (GSP): https://suppliers.rolls-royce.com/GSPWeb/appmanager/gsp/guest An MITP & Addendum is required when GS3001 (Submarines Nuclear General QA Requirements) is invoked by the purchase order. Where a PO states an MQP is required, this is satisfied by the current MITP & Addendum. This ‘How to’ refers to the use of : ‘MITP & Addendum TEMPLATE_V2.xls’ A supplier can submit their own format. This must meet the intent by containing the same information & be agreed with the RR point of contact & RR TA for the RR Business Unit as part of the PreContract Review. The ideal – When a supplier can electronically export the product Traveller/s/Route Cards that cover all of the manufacturing or service activity & that meet the QA content of the RR MITP template. An Addendum would still be needed but with the advantage of reduced administration, together with shop floor operators seeing exactly the same Method of Manufacture as approved by RR. 3 Purpose & strategy Ctd The MITP represents an individual or family of parts (products manufactured identically). The MITP shall reference all manufacturing/service process documents and procedures used to manufacture and release the product. This is the Method of Manufacture (MoM). No issue states of these documents should be contained within the MITP, these will reside within the Addendum. The Addendum is directly linked to & references the RR Purchase Order(s), the applicable MITP and Deliverable Quality Plan (DQP) and is used to manage the issue states of the drawings & documents within the MITP. • The Addendum is the top level supplier quality document supporting each purchase order. Repeat orders - If the MITP (MoM) has not changed since the previous order, the supplier is only required to submit an updated Addendum for new orders of the same product. This allows timely review of any document or definition changes instead of a full review of an MITP. 4 Submission to Rolls-Royce The dual template is for the MITP & Addendum together but when completed by the supplier they must be submitted to RR as two separate documents. (This is to ensure the original addendum doesn’t confuse/over-ride any future, later Addendums) In the absence of any prior convention or other stipulations from the RR point of contact or RR TA, please use the following ‘file naming’ convention: MITP: RR Purchase Order_MITP MITP Unique No_VMITP Issue_Product Description Eg: 52000099999_MITP ABC123456_V1_Feedwater Reg Valve.xls Addendum: RR Purchase Order_MITP Addendum Addendum Unique No_VAddendum Issue_Product Description Eg: 52000099999_MITP Addendum ABC123456_V1_Feedwater Reg Valve.xls 5 Key to the fields Boxes to be completed in the MITP and Addendum are given colour codes to show where the information can be found, shown below: Supplier defined Info Found in PO Where applicable Found in PO Supplier defined info Optional Found within the PO or Product Def 6 MITP Completion – Product Refs Equipment/Title – The full title of the part or assembly being manufactured Part Number – Part Number of the part, assembly, or family MK Number – Mark Number of the part, assembly or family (detailed in PO, where applicable) Sub Number – Sub Number of the part, assembly or family (detailed in PO) Vendor name – The name of the Supplier Vendor Code – The supplier’s SAP vendor code (detailed in PO) MITP Completion – Vendor & Authoring Vendor Address – The supplier’s full postal address Originator/Author Name – The name of the MITP author Originator/Author Position – The position of the MITP author within the supplier Contributor Name(s) – The name or names of any additional contributors to the MITP Contributor’s Position – The position within the supplier of any contributors to the MITP 7 MITP Completion – MITP MITP ID Number ABC MITP Issue state XYZ Date 8 Identity & version MITP ID number – The unique number given to the MITP by the supplier MITP Issue state – The issue state of MITP, given to the MITP & version controlled by the supplier Date – The date the MITP is submitted to RR MITP Completion – Change Control Issue – Latest issue state of the MITP Date – The date each MITP Issue is submitted. Amendment/Change and Reason – Details of the changes from the previous issue state, including reasons for change Author – The name of the author of the amendments Approver – The name of the approver of the amendments. 9 MITP Completion – Verification Codes Verification Activity codes – The codes given to operations requiring hold, witness or verification & clarifies who does what for actual verification operations. Note: Different suppliers may have different codes 10 MITP Completion – Sub-contract Op Number – The operation number that requires a sub-con activity Sub-contractor name – The name of the sub-contractor the supplier is using for that specific operation Bespoke parts & sub-assemblies – Where parts being assembled into a product by the supplier or a sub-contractor are not CotS (Catalogue off the shelf). They are bespoke to RR, ‘made to print’ or ‘design & make’ by an outsource sub-contractor, the part No of any such item shall be stated in the operation description & also added to the ‘subcontractor activity’ table with the sub-contractor name. 11 12 MITP Completion – Method Entry Op No Description of Operation Verification Fixed Special Sub-Con Control Procedures Process? Process? Op? Supplier Op No – The operation number in the MITP. Description of Operation – The description as seen by the production operator. If the MITP is also serving as a ‘Fixed Process Document’ where the product definition states : ‘Engineering Control of S&M to RRES90000 or RRES92000’, complete detail & any parameters must be included unless covered by a work instruction/control procedure. • Follow the guidance of the RRES stated on the definition. Fixed Process – If Engineering Control of S&M has been deployed, the supplier can propose the ops are either EC or MEC in this column under the direction of the ‘RRES’. • The ‘Fixed Process’ would normally have been developed & agreed along with product development & introduction. The MITP FP details should then be a formality & not delay MITP approval or commencement of manufacture. EC = Engineering Control with RR, initial & change approval. MEC = Manufacturing Engineering Control by the supplier’s ME governance with RR, initial approval. Special Process – Processes that meet the definition as per GS3001 Sectn 5.6 – Special Process Procedures or that have been stated as such by a RR requirement, must be highlighted in the field & managed as per GS3001. 13 MITP Completion – Method Entry Ctd Verification Activities Fixed Special Sub-Con Control Procedures Process? Process? Op? Supplier R-Royce Sub-Con Verification Document Op Time (DD:HH:MM) Stamp or Signature Sub-Con operation – Highlight any sub-contract activities Control Procedures – A reference to any controlling documentation e.g but not limited to: Drawings, DGS, RRP, RRES, WI, Data/Process Card, Test Procedure , Inspection Procedure. List all that apply to the operation. Verification Activities – Highlighting which productive ops require hold, witness or verification, how & by who & also clarifies who does what for the actual verification operations. Verification Document – Reference to any documents which verify the operation e.g. inspection , analysis, test reports . Op time – The time taken to complete the operation (optional) Stamp or Signature – Space for stamp or signature of the operator or inspector to confirm completion of activity where the MITP is used as the traveller/route card. Note for RR Approval Plans – The MITP must also contain all measures & activities stated in any applicable approval plans raised to cover shortfall in supplier or sub-tier approval. Upon full supplier/sub-tier approval, the MoM & MITP can be reviewed, updated & submitted for future orders. Addendum Completion – ID & Linkages Addendum to MITP ABC123 Applicable to Rolls Royce Purchase Order Issue XYZ Applicable DQP No. Addendum Issue State ABC123 Issue. XYZ Date Addendum to MITP ABC Issue XYZ – Links the Addendum to the applicable MITP & version. Applicable DQP No – The RR approved DQP that covers the work stream the product or service belongs to. Rolls Royce Purchase Order – The number of the purchase order applicable to the addendum. A fully completed addendum is required for every PO. Addendum issue State – The issue state of the addendum. Note: Independent version control to the MITP. Date – The date the latest addendum is completed. 14 15 Addendum Completion – ID & Linkages Ctd Applicable to Rolls Royce Purchase Order Rolls Royce Serial No. Addendum Issue State CPC No. Date Batch No. Rolls Royce Serial No.(s) – The SAP produced serial number. (detailed in PO) CPC No. – The Corporate Part Catalogue (CPC) number. (detailed in PO) Batch No. – The batch number related. (optional) 16 Addendum Completion – Definitions & Versions RR PO Item No. – Item number related to the product (detailed in PO) Generic PD/RDN & Issue – Any applicable Generic PDs/RDNs to the MITP and their Issue State (detailed in PO, where applicable) Specific PD/RDN & Issue – Any applicable Specific PDs/RDNs to the MITP and their Issue State (detailed in PO, where applicable) GA / AS / DT Drawing & Issue – Any applicable GA/AS/DT drawings to the MITP and their Issue State (detailed within the PO or Product Definition) Drawings list and Sheet No. & Issue – Any applicable DLs to the MITP, their Sheet numbers, and their Issue State (detailed within the PO or Product Definition) 17 Addendum Completion – Procedures & Versions Procedure/Procedure No. – Any Applicable Rolls-Royce and Supplier Procedures, Processes or Standards applicable to the MITP. Issue – The Issue states of any listed Procedures, Processes or Standards. Amendment No. – For small changes of the Procedures, Processes or Standard (if applicable). Note for RR Approval Plans – Include any applicable approval plans here as a ‘Process/Standard’ & state the supplier they relate to. 18 Addendum Completion – Approval/Declaration Name – The name of the signatory verifying the above Statement on Declaration Position – The position of the Signatory within the supplier (must be a manufacturing position) Signature – Signature verifying the Statement of Declaration above Date – The date the Addendum was signed