Characterization of cellulose nanofibrils (CNF) Ali Naderi Email: ali.naderi@innventia.com Tel: +46-(0)768767321 Cellulose nanofibril (CNF) Length several micrometers Width 100 nanometers www.innventia.com © 2016 2 Cellulose nanofibril CNFs – Broad size distribution – Highly entangled www.innventia.com © 2016 3 Cellulose nanofibril CNFs – Entangled state vey difficult to separate the different constituents – Properties are defined by all the different constituents Innventia’s characterization strategy – Investigation of the overall properties – Combination of different methods All methods have their strengths and weaknesses! www.innventia.com © 2016 4 Characterization: Why? Evaluation of the impact of different processing conditions on (selected) properties of CNF – Important for the development of CNF-related processes Quality control www.innventia.com © 2016 5 Characterization Requirements – Easy to employ Simple methodology, affordable machinery, high reproducibility, “quick” – Logical responses and trends in the results – Good correlation with other methods of analysis www.innventia.com © 2016 6 Innventia’s current methods of analysis Rheology – Higher rheological response (often) indicates higher degree of fibrillation Mechanical properties of CNF-film – Higher strength indicates higher degree of fibrillation Centrifugation – A higher concentration in the supernatant (often) indicates higher degree of fibrillation Barrier properties of CNF-films – Highly fibrillated CNFs (often) have excellent barrier properties, compared to less fibrillated systems www.innventia.com © 2016 7 Rheological studies www.innventia.com © 2016 8 Rheological investigations Established method in the industry – Polymer industry – Food industry – … Highly sensitive – Advantage Detection of small changes – Challenge Development of rigorous sample handling- and measuring protocols www.innventia.com © 2016 9 Rheometer Imposes a specific deformation to the sample, and monitors the resulting deformation. www.innventia.com © 2016 10 Rheological test methods Controlled shear rate measurements Creep tests Relaxation tests Oscillatory Measurements – Oscillatory strain sweep (increasing the applied strain at constant frequency) – Oscillatory frequency sweep (the applied strain is kept constant while the frequency is increased) …. www.innventia.com © 2016 11 Controlled shear rate measurements What we do? – Apply a deformation at a fixed speed = shear rate (𝛾) What we measure? – Stress () Viscosity* () = 𝛾 * Apparent values! www.innventia.com © 2016 12 Oscillatory measurements What do we do – Apply a oscillatory deformation strain/force What do we register – The elastic response of the viscoelastic material (storage modulus, G’) – The viscous response of the viscoelastic material (loss modulus, G’’) www.innventia.com © 2016 13 What do G’ and G’’ tell? When we have a flowing material like dilute polymer solutions: G’ < G’’ When elastic properties dominates (e.g. nanocellulose gels): G’ > G’’ Information that can be obtained: – Increasing degree of delamination increasing 𝐺′ 𝐺 ′′ 𝐺′ – Very strong gels: 𝐺 ′′ 10 www.innventia.com © 2016 14 Rheological studies at Innventia Sampling Sample handling Choosing the correct “geometry” Measuring www.innventia.com © 2016 15 Sampling The sample is collected straight from the homogenizer/microfluidizer, to avoid: – Contamination – Change of the dry content www.innventia.com © 2016 16 Sample handling Equilibration of samples 3 days Storage in fridge Equilibration of samples at room temperature 24 hours www.innventia.com © 2016 17 Geometry Measuring geometry – Plate-cone – Plate-plate – Cup and bob Smooth surfaces Splined surfaces to minimize slip effects – Used when 𝐺′ 𝐺 ′′ ≫1 www.innventia.com © 2016 18 Measuring protocol Shaking the sample container or blending the content to “even out” the sample Employing equal amounts of sample in the measuring chamber (increases the reproducibility) Pre-shearing of the sample in the measuring chamber to “even out” the sample Covering the chamber with a “hood” to decrease water evaporation Equilibration of the sample before measuring www.innventia.com © 2016 19 Mechanical properties of CNF-film www.innventia.com © 2016 20 Mechanical properties of CNF-film Tensile strength measurements on sheets is an established method in the pulp & paper industry Description: – Dewatering of the CNF suspension through filtration – Drying of the CNF-films in constrained form – Analysis www.innventia.com © 2016 21 CNF-film preparation: General description Preparation of diluted CNF suspensions – Dilution of concentrated CNF samples to 0.1% (w/w) – Blending process: magnetic stirrer (750 rpm/min, 24 hours) Production of CNF-films through filtration – Degassing of the 0.1% (w/w) samples by applying vacuum – Careful addition of the sample (along a glass rod) into the filtration unit – Application of vacuum to remove the excess water www.innventia.com © 2016 22 CNF-film preparation: General description The filter-membrane and the film are dried in constrained form 50 C/ 7 hours a) c) www.innventia.com © 2016 23 b) Tensile strength measurements Width: 6 mm Length: 45 mm Distance between the grips: 30 mm www.innventia.com © 2016 24 Centrifugation www.innventia.com © 2016 25 Centrifugation Basis – Centrifugation of highly diluted (<< 1% (w/w)) CNF systems Easier separation of particles* – Smaller particles can better resist the centrifugal forces (compared to larger particles) * Naderi et al. 2014) Cellulose, 21(4), 2357-2368. www.innventia.com © 2016 26 Protocol 0.02% (w/w) CNF samples are prepared (magnetic stirrer, 750 rpm/24 h) Centrifugation: 1000g for 15 minutes The suspension concentrations before (cbc) and after (cac) the centrifugation treatment are used to estimate the fraction of nano-sized cellulosic materials (cNS (w/w) %) in the dry content of the suspension: cNS % (w/w) = cac cbc x 100 www.innventia.com © 2016 27 Barrier properties OTR (oxygen transmission rate) is the steady state rate at which oxygen gas permeates through a film at specified conditions of temperature and relative humidity. Standard test conditions: 23°C 50% RH or 23C and 80% RH. Courtesy of Göran Flodberg (Innventia) www.innventia.com © 2016 28 Comparison of the properties of different CNFs www.innventia.com © 2016 29 CNF systems Carboxymethylated CNF (CNFCarb) – Charge density: 30 eq/g Enzymatically pre-treated CNF (CNFEnz) – Charge density: 600 eq/g CMC*-grafted CNF (CNFCMC) – Charge density: 170 eq/g * Carboxymethyl cellulose www.innventia.com © 2016 30 Rheology Nr of homogenization passes in the CNF manufacturing process: 1 or 5 1500 1000 Viscosity (Pa.s) Dry content: 1.9-2.0% (w/w)a) CNF 1pass Gen1 1 pass Enz Gen1 5 pass CNF 5 pass Enz Gen2 1 pass CNF Carb 1 pass Gen2 5 pass CNFCarb 5 pass Gen4 1 pass CNFCMC 1 pass 8 Gen4 5 pass CNFCMC 5 pass 500 Highest viscosity for CNFCarb Little change in viscosity of CNFEnz – The CNF is difficult to fibrillate! 0 0 1 Dry content % (w/w) www.innventia.com © 2016 31 2 Apparent fraction of nano-sized material (cNS) cNS (%) 1.9% (w/w) Gen1, 1 pass 3 1.9% (w/w) Gen1, 5 pass 5 2.0% (w/w) Gen2, 1 pass 31 2.0% (w/w) Gen4, 1 pass 10 2.0% (w/w) Gen4, 5 pass 24 Highest cNS for CNFCarb Increasing nr of passes leads to little change in the cNS of CNFEnz www.innventia.com © 2016 32 Tensile strength measurements on CNF films Tensile strength index (TSI) (kNm/kg) 1.9% (w/w) CNFEnz, 1 pass 1.9% (w/w) CNFEnz, 5 pass 2.0% (w/w) CNFCarb, 1 pass 2.0% (w/w) TSI of CNFEnz is little affected by EC Highest TSI for CNFCarb CNFCMC, 1 pass 2.0% (w/w) CNFCMC, 5 pass TSI of CNFCMC increases with EC www.innventia.com © 2016 33 102 5 107 6 166 16 114 6 164 12 Barrier properties: Oxygen permeability (OP) Poor barrier properties for CNFCMC Better barrier properties for CNFEnz than CNFCarb, at 50% RH?! Similar properties for CNFEnz and CNFCarb at 80% RH OP** (23 C/50% RH) OP** (23 C/80% RH) (cm3μmm−2d−1kPa−1) 1.9% (w/w) CNFEnz, 1 pass 0.04 0.008 (cm3μmm−2d−1kPa−1) 15.0 2.1 2.0% (w/w) CNFCarb, 1 pass 0.17 0.03 12.6 2.2 2.0% (w/w) CNFCMC, 1 pass 70 3 -* * Not measured ** OTR normalized with the film-thickness www.innventia.com © 2016 34 CNFs Exciting properties/Exciting applications www.innventia.com © 2016 35 Stiffness comparable to Kevlar* Strength comparable to glass fibre** * Sakurada et al. (1962) J. Poly. Sci. 57, 651-660 ** Saito et al. (2012) Biomacromolecules 14, 248-253 www.innventia.com © 2016 36 Spinning of CNF threads Patented technology (by Innventia and KTH) Karl Håkansson (2014) Nature Communications, 5 www.innventia.com © 2016 37 Exciting properties Nano-sized material – Dry strength additive in pulp and paper applications Stronger paper and cardboard products Innventia AB (unpublished results) www.innventia.com © 2016 38 CNF Network formation (percolation) at vey low concentrations (< 1% (w/w)) Rheological modifiers Composite applications 1000 Viscosity (Pa.s) 100 10 1 0,1 0,01 0,001 0,01 0,1 1 10 100 1000 Amount of CNF in a polymer-composite -1 Shear rate (s ) Boufi et al. (2013) Macromol. Mater. Eng. 299(5) www.innventia.com © 2016 39 Low thermal expansion coefficient* – Electronics * Fukuzumi et al. (2009) Biomacromolecules 10 (1), 165-165 ** Siro et al. (2011) J. Appl. Poly. Sci. 119 (5), 2652-2660 www.innventia.com © 2016 40 CNF-film** Excellent barrier properties – Dense films (same density as crystalline cellulose 1.5 g/cm3) Packaging applications www.innventia.com © 2016 41 High surface area ( 300 m2/g) and high strength – Foams and aerogels Expanded polystyrene > 90 (vol)% porosity www.innventia.com © 2016 42 NFC AEROGEL DEVICE Hamedi et al., Angew. Chem. 2013 Supercapacitor of crosslinked NFC aerogel coated with PEI and SWCNT, (PEI/SWCNT)5 www.innventia.com © 2016 43 Innventia’s CNF: potential applications NFCCarb – Transparent films – Rheological modifiers – Barrier applications – Threads – Foams – Conducting materials NFCEnz – Barrier applications – Dry strength additive NFCCMC – Dry strength addtive www.innventia.com © 2016 44 Thank you for your attention! www.innventia.com © 2016 45