Med Lock Series 2x2 and 2x4 Recessed Flanged Luminaires for Surgical Suites For Use in Continuous Row, Rectangle and Individual Layouts ML04 Specifications: Project: Housing: Lapped and spot welded 20-gauge zinc coated CRS construction. All seams of hole-free housing silicone sealed. Fixture Type: Door Frame: 20-gauge CRS or stainless steel channel door frame hinged to housing with continuous stainless steel piano hinge. Secured with 2 captive stainless steel fasteners. Cross Section Yoke Gaskets: Neoprene, 100% pure, closed cell located at interface of door to housing and door to lens. See Option “GG” for SealPro™ NSF Listed closed cell gasketing. 4.50” Reflector: Full reflector panel designed to enhance asymmetric distribution. White powder coat finished (minimum reflectivity 88%). 25.25”x 50.25” To Table Lens: One piece symmetric/asymmetric acrylic lens gasketed (closed cell 100% pure neoprene) in channel door frame. RFI shielded lens ( .375" metallic silver grid) complies with radiated emissions (RE101) of Military Standard 461E. Consult factory for other lens options. Ceiling Cutout Lamps: See lamp options listed below. Lamps supplied by others. Electrical: Standard ballasts - Electronic, less than 10% THD high performance instant start universal voltage (120-277 volt). See options for other choices. Each fixture is standard with one RFI line suppressor. Tested to surpass conducted emissions (CE102) of Mil. Std. 461e See Options for additional selections for ballasts and suppressor circuits. 24” Finish: White DuPont Alesta™ using Agion® silver ion antimicrobial powder coat finish standard. See option SSP for satin polished stainless steel doors. 49” Installation: Yoke mounting standard. Flanges of adjoining fixtures are factory removed to facilitate the installation in continuous rows mounting (CRM) without overlapping flanges. Four .875" flattened and silicone sealed knockouts for wiring. IP 64 Listings: UL and CUL Listed for Wet Location. IBEW Label. EMC tested and labeled for Mil-Std 461E. Ordering Information: ML - F - - - Size - Lamps Material ML F = Flange 1 = CRS Hsg. & CRS Door 2 = CRS Hsg. & SS Door 2x2 = 2'x2' Housing 2, 3, 4 or 6/T8 = F17T8 17W T8 (G13) 1 or 2/T8U6 = F32T8/U/6 (6” U-Lamp, G13) 2 or 3/T8U1 = F31T8/U (1.625” U-Lamp, G13) 2, 3 or 4/BX = 40-Watt Biax (2G11) 2, 3, 4 or 6/T5HO = F24WT5 24W T5HO (G5) 2x4 = 2'x4' Housing 2, 3, 4 or 6/T8 = F32T8 32W T8 (G13) 2, 3, 4 or 6/T5 = F28WT5 28W T5 (G5) 2, 3, 4 or 6/T5HO = F54WT5 54W T5HO (G5) Kurtzon Lighting / Quality Since 1898 IEC 60529 - Series Installation Type Many installations of these fixtures are in continuous rows. The ML series is unique in that it is designed to be used in this manner though it is standard as an individual fixture. Kurtzon provides a layout guide to facilitate the planning and installation of CRM option fixtures. See facing page. WET LOCATION Voltage 120V 277V 347V UNV Options FF = Fuse & Holder FD = Two Fuses & Holders FT = Three Fuses & Holders ESB = Magnetic Ballast (T8 32W only) EBPRS= Program Rapid Start Ballast DIM = Electronic Dimming Ballast** 1/EM = One Lamp Emergency Ballast (700 L) 2/EM = Two Lamp Emergency Ballast (1300 L) F/EM= Two Lamp Emergency Ballast (3000L)† 2/CIR= Two RFI Protected Switched Circuits 3/CIR= Three RFI Protected Switched Circuits GG = NSF listed SealPro™ Gasket SSP= Satin Polished Stainless Steel Door P12/RFI= Prismatic P12 Acrylic w/RFI Grid PF= Plaster frame (For wet plaster ceilings) GL2= Two Green 550nm T8 lamps **Dimming ballasts are 0-10vdc type by manufacturer of our choice unless specified. Use DIM/(Model Name) to specify a certain dimming system. †Externally Mounted Emergency ballast is secured to top of fixture housing. Morris Kurtzon, Incorporated 1420 South Talman Avenue, Chicago, Illinois 60608 773/277-2121 FAX 773/277-9164 © 2010 Website - www.kurtzon.com Med Lock Series ML-F Operating Room Planning and Layout Guide ML04 1. Layout This guide is provided in order to help our users plan proper installation of the complete Surgical lighting system. The electrical plans contain information required to determine the configuration and quantity of each system component. Please provide the plan or complete this information sheet and return it to the Kurtzon Customer Service Department. There are three pieces of information needed before production of your order. ML-F Series fixtures are designed to join together without overlapping flanges and seams. For example; the end fixtures are flanged on one end and two sides; middle fixtures are flanged on two sides. The complete housing is hole free, silicone sealed and mates with adjoining housings using a multi-point fastening and gasket system. This method creates a sealed plenum. The layouts below are the most common found within surgical suites. Please indicate which layout is used within your plans. If a different design is required or none at all, please specify your layout by sending us ceiling plan drawings or sketches of your requirements. To assist you in your planning we provide cad drawings from our website. This allows the user to assemble nearly any layout selecting from eight different flange arrangements. L UA VID DI IN Center Center Center Center Center Left Corner Right Corner Left Corner Center Left End Corner Center Right End Left End Corner Center Center Center Right End Corner Center Right Corner Right End Center Center Left End Left Corner Right Corner Right End Corner Center Left Corner Left End Right Corner Individual Individual 225 FC Rectangular Open Corner 245 FC Rectangular Closed Corner Kurtzon Lighting / Quality Since 1898 250 FC Square 225 FC Modular Morris Kurtzon, Incorporated 1420 South Talman Avenue, Chicago, Illinois 60608 773/277-2121 FAX 773/277-9164 © 2010 Website - www.kurtzon.com Med Lock ML-F Operating Room Planning and Layout Guide ML04 2. Electrical The electrical plans will indicate the number and configuration of circuits controlling the fixture. A RFI filter is required per switched circuit to comply with Mil Std. 461e. Please address the following: accommodate up to two circuits and a high lumen emergency lighting ballast. B. Emergency Lighting Maintaining safe lighting levels in the surgical suite during a power outage is possible using a self contained battery powered emergency lighting ballast. Emergency lighting ballasts are available in two general types. Standard NFPA 101 egress lighting type and generator backup type. The two differ in the amount of light generated and running time. The generator backup type can drive up to three lamps at nearly full output for a short duration, usually less than five minutes. Egress lighting types will drive one or two lamps at a greatly reduced output for 90 minutes. Please advise the type of emergency lighting required for your project. A. The number of switched circuits per fixture. The standard fixture is provided with one switched circuit and therefore one RFI. Additional switched circuits are specified by the appropriate option suffix additions to the catalog number such as; 2/CIR or 3/CIR. Keep in mind; there is a physical limit to the number of ballasts RFI filters and emergency lighting ballasts a fixture can contain. Our 2x4 fixture allows up to four circuits or 3 circuits and one high lumen emergency lighting ballast without modifications. Consult factory for arrangements in excess of this. The smaller 2x2 fixture can Left Corner Right Corner Arrow indicates maximum candlepower direction or aim. (see label in fixture) FA Center Center W1 Center FA 4a 4b F Right Corner 3b 3. Ceiling Cutout This series is intended for recessed installation in a plaster or drywall (GWB) ceiling system. The sizing of the ceiling finished opening or "cutout" is important to a successful installation. We provide detailed drawings showing the ceiling cutout size with each order. Also available are cad drawings showing examples and templates in 2D and 3D on our website. If you still need to calculate your own finished ceiling openings please consider the following. The ceiling cutout is always spaced 0.50 inches from the housing body. This gives proper spacing and tolerance to create a cutout and seal the plenum. Cutouts are calculated using the following formulas. Row Cutout Formulas: #1(L1 x Qty in Row) +1= CL #2 W1 +1= CW L1 Left Corner 3a Center FA1 Ceiling cutout L2 c W2 Dimensions (inches) 2x2 2x4 L1 Housing body (L) (along lamps) 24.0 48.0 W1 Housing body (W) (across lamps) 23.0 23.0 L2 Housing with two flanges (L) O.A. 26.25 50.25 W2 Housing with two flanges (W) O.A. 25.25 25.25 F Flange extension from body 1.125 1.125 25 x 24 49 x 24 C /C L W Ceiling Cutout (L1 +1") x (W1 +1") Rectangle / Square Cutout Formulas: #3a. (L1 x Qty in Row) + 2(W1) +1= CL1 = 143"* #3b. (L1 x Qty in Row) +1= CL2= 97"* #4a. CL1 -2(W1)-2 = CW1 = 95* #4b. CL2-2(W1)-2 = CW2 =49"* When calculating the cutout for a rectangle with closed corners you must determine the row length CL in both directions and offset the cutout by the result of W1+1 to obtain result CW1 & CW2 dimension. Kurtzon Lighting / Quality Since 1898 Morris Kurtzon, Incorporated 1420 South Talman Avenue, Chicago, Illinois 60608 773/277-2121 FAX 773/277-9164 © 2010 Website - www.kurtzon.com