Crosby OMNI-TRIM® Direct spring pressure relief valves Reliable and economical overpressure protection for thermal relief and many more applications Features Series BP OMNI-TRIM® Series 800 • ASME/NB certified capacities for air, water and steam. • Full compliance with all major global pressure relief standards including ASME VIII, API 527, EN4126, PED/CE and numerous other standards. • Series 900 uses single trim design for liquid, gas, and vapor services. • Highly customizable to meet most applications. • Interchangeable parts to reduce maintenance costs. • Full nozzle configuration. • Simple and reliable design. • Easy maintenance. • Soft seat options for superior seat tightness. • Adjustable blowdown option to reduce product loss. • BP balanced piston option to offset the effects of variable back pressure. Series 900 OMNI-TRIM® General application Technical data The Crosby OMNI-TRIM pressure relief valve is the proven solution for overpressure protection and/or thermal relief applications on air, gas, vapor, liquid and steam. Its simple design makes it ideal for refineries, chemical and petrochemical plants, power plant auxiliary systems and pulp and paper mills. Sizes: ½” x 1” to 2” x 2” and 1½" x 2½" (DN 15 x 25 to 50 x 50 and 40 x 65) Orifices: 0.074 to 0.503 in2 (47.7 to 325 mm2) Connections: NPT, flanged, male socket weld Temperature range: -450 to +750°F (-268 to +399°C) Set pressures: 5 to 5000 psig (0.34 to 345 barg) Steam limit: 1000 psig (69 barg) Codes: ASME VIII and III www.pentair.com/valves © 2015 Pentair plc. All Rights Reserved. VCTDS-00594-EN 15/10 Crosby OMNI-TRIM® Direct spring pressure relief valves Contents Product range information�������������������������������������������������������������������������������������������������������������������3-8 Caps and lifting levers������������������������������������������������������������������������������������������������������������������������������9 Series 800/900 valve configurations������������������������������������������������������������������������������������������������������10 Dimensions/weights/pressure and temperature ratings Series 800������������������������������������������������������������������������������������������������������������������������������������������11-14 Series 900������������������������������������������������������������������������������������������������������������������������������������������15-22 Series BP�������������������������������������������������������������������������������������������������������������������������������������������23-24 Capacities Series 800/900�����������������������������������������������������������������������������������������������������������������������������������25-35 Series BP�������������������������������������������������������������������������������������������������������������������������������������������36-39 Series BP back pressure flow correction factors���������������������������������������������������������������������������������40 Ordering information Series 800/900/BP����������������������������������������������������������������������������������������������������������������������������41-42 Parts��������������������������������������������������������������������������������������������������������������������������������������������������������43 Sizing and selection software����������������������������������������������������������������������������������������������������������������44 Models overview Series 800 Series 800 full nozzle pressure relief valves are designed for use on air, gas, vapor and steam service applications. The Series 800 design utilizes an external blowdown adjustment to provide shorter blowdown than the Series 900 OMNI-TRIM, typically in the range of 5 to 15%. Series 900 OMNI-TRIM Series 900 OMNI-TRIM pressure relief valves provide overpressure protection on air, gas, vapor, liquid thermal relief and steam service. Maximum fixed blowdown is typically 20% or less. Standardization of components in the OMNI-TRIM provides easy assembly, durability, ease of maintenance and lower inventory costs. The design and wide array of options provide maximum versatility and premium performance. Series BP OMNI-TRIM® Series BP OMNI-TRIM® pressure relief valve is a piston, single trim designed valve for gas, vapor and liquid applications involving variable back pressure. Full nozzle design with O-ring seat as standard. Sizes: Orifices: ¾” x 1" to 2" x 2" and 1½” x 2½” 0.110 to 0.503 in2 (71 to 324.5 mm2) Connections: NPT, flanged, male socket weld Temperature range: -450 to +750°F (-268 to +399°C) Set pressures: 15 to 1500 psig (1.03 to 103.42 barg) Steam limit: 1000 psig Code: ASME VIII and ASME III Sizes: Orifices: ½” x 1" to 2" x 2" and 1½” x 2½” 0.074 to 0.503 in2 (47.74 to 324.5 mm2) Connections: NPT, flanged, male socket weld Temperature range: -450 to +750°F (-268 to +399°C) Set pressures: 5 to 5000 psig (0.34 to 344.83 barg) Steam limit: 1000 psig Code: ASME VIII and ASME III (15 psig and above) Sizes: Orifices: ¾” x 1" and 1" x 1" 0.074 and 0.110 in2 (47.74 and 71 mm2) Connections: NPT, flanged Temperature range: -20 to +400°F (-28 to +204°C) Set pressures: 50 to 1500 psig (3.45 to 103.44 barg) Code: ASME VIII and ASME III 2 Crosby OMNI-TRIM® Series 800 adjustable blowdown pressure relief valve Product overview Series 800 full nozzle pressure relief valves are designed for use on air, gas, vapor and steam service applications. The Series 800 design utilizes an external blowdown adjustment to provide shorter blowdown than the Series 900 OMNI-TRIM, typically in the range of 5 to 15%. ASME code requirements The valves are manufactured to ASME Boiler and Pressure Vessel Code, Section VIII and can also be manufactured to Section III for nuclear-related applications. Other type approvals and certifications • Canadian Registration Number (CRN) • China Manufacturing License (TS) • Pressure Equipment Directive (97/27/EC), (ISO-4126-1) (OE) O-ring soft seat materials(1) and pressure/temperature limits Material Buna-N Viton®[3](FKM) EPR(2) Kalrez®(2) TFE(2) Silicone Seat design The Series 800 is available with flat metal-to-metal, elastomer or TFE O-ring soft seats for optimum seat tightness and minimal maintenance. O-rings are standard commercial sizes. Inlet temperature °F (°C) Minimum Maximum -50 (-45.6) +250 (+121.1) 15 (1.03) 15 (1.03) 15 (1.03) 100 (6.89) 15 (1.03) 0 (-17.8) -50 (-45.6) 0 (-17.8) -50 (-45.6) -50 (-45.6) 1500 (103.44) 1500 (103.44) 1500 (103.44) 1500 (103.44) 1500 (103.44) +400 (+204.4) +250 (+121.1) +500 (+260.0) +500 (+260.0) +400 (+204.4) Notes 1. Metal-to-metal seats are recommended for steam service. Contact your sales representative if soft seats are required. 2. EPR = ethylene propylene rubber, TFE = tetrafluorethylene. Kalrez® is a registered trademark of DuPont Dow Elastomers. 3.Viton® is a registered trademark of DuPont Performance Elastomers L.L.C. Connections The valve is supplied with screwed inlet and outlet connections as standard. Optional flanged end connections are available on valves with 0.110 and 0.196 sq. in. (71.0 and 126 sq. mm) orifice areas. Standard flanged end connections are lap joint stub end construction or male socket weld. NACE MR0175 - 2002 edition The Series 800 is available in several standard material options for compliance to NACE MR0175-2002 edition, each of which uses an Inconel X750 spring. For applications requiring compliance to NACE MR0175-2003 or later editions, contact your sales representative. Set pressure psig (barg) Minimum Maximum 15 (1.03) 1500 (103.44) O-ring soft seat Adjusting ring set screw Gasket Metal-to-metal seat Adjusting ring 3 Crosby OMNI-TRIM® Series 800 adjustable blowdown pressure relief valve Threaded connections Flanged connections O-ring soft seat 12 12 7 10 10 11 11 9 9 7 8 8 23 9 6 36 35 4 34 3 5 2 23 9 6 35 36 4 34 3 2 1 1B Metal-to-metal seat 1 32 33 1C Materials of construction Standard materials Part no. Part name 1 Base 2 Cylinder 3 4 5 6 7 8 9 10 11 12 13 14 15 30 Disc insert(3) Variations from standard materials Material designation 0 1 2(10) 3 4(10) -50°F to +750°F (-45.6°C to +399°C) 316 SS Carbon steel SA-216 Gr. WCB 316 SS 316 SS(1) Specify 316 SS(1) 416 SS 17-7PH SS 416 SS 416 SS Carbon steel Carbon steel 300 Series SS SS Lead and SS 316 SS -450°F to +500°F (-268°C to +260°C) 316 SS 316 SS SA-351 Gr. CF8M 316 SS 316 SS(1) Specify 316 SS(1) 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 300 Series SS SS Lead and SS 316 SS -450°F to +750°F (-268°C to +399°C) 316 SS 316 SS SA-351 Gr. CF8M 316 SS 316 SS(1) Specify 316 SS(1) 316 SS Inconel® X750 316 SS 316 SS 316 SS 316 SS 300 Series SS SS Lead and SS 316 SS -50°F to +750°F (-45.6°C to +399°C) Monel® Carbon steel SA-216 Gr. WCB Monel® Monel® Specify Monel® 416 SS Inconel® X750 316 SS 416 SS Carbon steel Carbon steel 300 Series SS SS Lead and SS Monel® -320°F to +750°F (-196°C to +399°C) Monel® Monel®(7) ASTM A 494 Gr. M35-1 Monel® Monel® Specify Monel® Monel® Inconel® X750 Monel® Monel® Monel® Monel® 300 Series SS SS Lead and SS Monel® Disc holder O-ring(2,3) Guide Spindle Spring Spring washers Adjusting bolt Adjusting bolt nut Type A cap(4) Nameplate(5) Drive screws(5) Seal and wire Lap joint stub end (inlet) 31 Inlet flange Carbon steel(6) 32 Lap joint stub end Carbon steel(6) (outlet) 33 Outlet flange Carbon steel(6) 34 Adjusting ring 316 SS 35 Set screw 316 SS 36 Set screw gasket(3) 316 SS Materials in bold indicate variation from standard. 7(10) NACE MR0175-2002 Level II -50°F to +750°F (-45.6°C to +399°C) 316 SS Carbon steel SA-216 Gr. WCB 316 SS 316 SS(1) Specify 316 SS(1) 316 SS Inconel® X750 316 SS 316 SS 316 SS Carbon steel 300 Series SS SS Lead and SS 316 SS 316 SS 316 SS 316 SS 316 SS Carbon steel(6) Carbon steel(6) Carbon steel(6) Monel® Carbon steel(6) Carbon steel(6) 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS Carbon steel(6) Monel® Monel® 316 SS Carbon steel(6) Monel® Monel® Monel® Carbon steel(6) 316 SS 316 SS 316 SS Notes 1. Material is copper-nickel alloy for steam applications. 2. Refer to page 3 for pressure/temperature limits and available O-ring materials. 3. Recommended spare part. 4. Refer to page 9 for other available cap styles and materials. 5. Not shown. 6. Low temperature limit for carbon steel flanges is -20°F (-28.9°C). Use 316 SS below -20°F. 7. ASME Code Case 1750-17. 8. Styles 8611 ( ) -STM spindle furnished as spindle and spindle ball sub-assembly. 9. A nickel/graphite based lubricant/sealant is used on threads, sealing and bearing surfaces. 10. Available with NACE MRO175-2002 (N2) model number supplement. 4 Crosby OMNI-TRIM® Series 900 fixed blowdown OMNI-TRIM pressure relief valve Product overview Series 900 OMNI-TRIM pressure relief valves provide overpressure protection on air, gas, vapor, liquid thermal relief and steam service. Maximum fixed blowdown is typically 20% or less. Standardization of components in the OMNI-TRIM provides easy assembly, durability, ease of maintenance and lower inventory costs. The design and wide array of options provide maximum versatility and premium performance. ASME code requirements The valves are manufactured to ASME Boiler and Pressure Vessel Code, Section VIII for pressures of 15 psig (1.03 barg) and above and can also be manufactured to Section III for nuclear-related applications. O-ring soft seat materials(1) and pressure/temperature limits Material Buna-N Viton®[3](FKM) EPR(2) Kalrez®(2) TFE(2) Silicone Set pressure psig (barg) Minimum Maximum 15 (1.03) 2500 (172.41) Inlet temperature °F (°C) Minimum Maximum -50 (-45.6) +250 (+121.1) 15 (1.03) 15 (1.03) 15 (1.03) 100 (6.89) 15 (1.03) 0 (-17.8) -50 (-45.6) 0 (-17.8) -50 (-45.6) -50 (-45.6) 2500 (172.41) 2500 (172.41) 2500 (172.41) 2500 (172.41) 1500 (103.44) +400 (+204.4) +250 (+121.1) +500 (+260.0) +500 (+260.0) +400 (+204.4) Notes 1. Metal-to-metal seats are recommended for steam service. Contact your sales representative if soft seats are required. 2. EPR = ethylene propylene rubber, TFE = tetrafluorethylene. Kalrez® is a registered trademark of DuPont Dow Elastomers. 3.Viton® is a registered trademark of DuPont Performance Elastomers L.L.C. Other type approvals and certifications • Canadian Registration Number (CRN) • China Manufacturing License (TS) • Pressure Equipment Directive (97/27/EC), (ISO-4126-1) (OE) • United States Coast Guard (USCG) Connections The Series 900 OMNI-TRIM is supplied with screwed inlet and outlet connections as standard but is also available with optional flanged end connections or male socket weld ends. Standard flanged end connections are lap joint stub end construction. Optional flanged end connections with unique face-to-face dimensions to match existing installations are also available. Contact your sales representative for availability of these and other special designs. For installations where a bolted cylinder is preferred for maintenance reasons, a special version of the No. 5 orifice is available in ¾” x 1 connection size only. This valve is designated as 95110199A and has a maximum set pressure of 1500 psig (103 barg). Standard connections are ¾” x 1 MNPT x FNPT. For optional flanged construction, please contact your sales representative. O-ring soft seat Metal-to-metal seat Seat design The valve is available with flat metal-to-metal, elastomer or TFE O-ring soft seats for optimum seat tightness and minimal maintenance. O-rings are standard commercial sizes. Series 900 bolted cylinder 5 Crosby OMNI-TRIM® Series 900 fixed blowdown OMNI-TRIM pressure relief valve Threaded connections Flanged connections 12 O-ring soft seat 12 10 10 11 9 7 8 11 9 7 8 23 9 6 4 23 9 Metal-to-metal seat 2C 2B 6 5 3 2 4 2 1 1B 1 1C Materials of Construction Standard materials Variations from standard materials Material designation 0 Part no. 1 Part name Base 2 Cylinder 3 Disc insert(3) 4 5 6 7 8 9 10 11 12 13 14 15 1B Disc holder O-ring(2,3) Guide Spindle(8) Spring Spring washers Adjusting bolt Adj. bolt nut Type A cap(4) Nameplate(5) Drive screws(5) Seal and wire Lap joint stub end (inlet) Inlet flange Lap joint stub end (outlet) Outlet flange 1C 2B 2C 1 2(10) 3 4(10) 5 6 -50°F to +750°F (-45.6°C to +399°C) Hastelloy® C Carbon steel SA-216 Gr. WCB Hastelloy® C Hastelloy® C Specify Hastelloy® C 416 SS Inconel® X750 316 SS 416 SS Carbon steel Carbon steel 300 Series SS SS Lead and SS Hastelloy® C -320°F to +750°F (-196°C to +399°C) Hastelloy® C Hastelloy® C SA-494 Gr. CW‑12MW Hastelloy® C Hastelloy® C Specify Hastelloy® C Hastelloy® C Hastelloy® C Hastelloy® C Hastelloy® C Hastelloy® C Hastelloy® C 300 Series SS SS Lead and SS Hastelloy® C 7(10) NACE MR0175-2002 Level II -50°F to +750°F (-45.6°C to +399°C) 316 SS Carbon steel SA-216 Gr. WCB -50°F to +750°F (-45.6°C to +399°C) 316 SS -450°F to +500°F (-268°C to +260°C) 316 SS -450°F to +750°F (-268°C to +399°C) 316 SS -50°F to +750°F (-45.6°C to +399°C) Monel® Carbon steel SA-216 Gr. WCB 316 SS 316 SS(1) Specify 316 SS 416 SS 17-7PH SS 416 SS 416 SS Carbon steel Carbon steel 300 Series SS SS Lead and SS 316 SS 316 SS SA-351 Gr. CF8M 316 SS 316 SS(1) Specify 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 300 Series SS SS Lead and SS 316 SS 316 SS SA-351 Gr. CF8M 316 SS 316 SS(1) Specify 316 SS 316 SS Inconel® X750 316 SS 316 SS 316 SS 316 SS 300 Series SS SS Lead and SS 316 SS Carbon steel SA-216 Gr. WCB Monel® Monel® Specify Monel® 416 SS Inconel® X750 316 SS 416 SS Carbon steel Carbon steel 300 Series SS SS Lead and SS Monel® -320°F to +750°F (-196°C to +399°C) Monel® Monel®(7) ASTM A 494 Gr. M35-1 Monel® Monel® Specify Monel® Monel® Inconel® X750 Monel® Monel® Monel® Monel® 300 Series SS SS Lead and SS Monel® Carbon steel(6) Carbon steel(6) 316 SS 316 SS 316 SS 316 SS Carbon steel(6) Carbon steel(6) Carbon steel(6) Monel® Carbon steel(6) Carbon steel(6) Carbon steel(6) Hastelloy® C Carbon steel(6) Carbon steel(6) Carbon steel(6) 316 SS 316 SS Carbon steel(6) Carbon steel(6) Carbon steel(6) Carbon steel(6) Carbon steel(6) 316 SS 316 SS(1) Specify 316 SS 316 SS Inconel® X750 316 SS 316 SS 316 SS Carbon steel 300 Series SS SS Lead and SS 316 SS Materials in bold indicate variation from standard. Notes 1. Material is 17-4PH SS for steam applications. 2. Refer to page 5 for pressure/temperature limits and available O-ring materials. Used on soft seated valve only. 3. Recommended spare part. 4. Refer to page 9 for other available cap styles and materials. 5. Not shown. 6. Low temperature limit for carbon steel flanges is -20°F (-28.9°C). Use 316 SS below -20°F. 7. ASME Code Case 1750-17. 8. Styles 9511 ( )-STM and 9611 ( )-STM spindle furnished as spindle and spindle ball sub-assembly. 9. A nickel/graphite based lubricant/sealant is used on threads, sealing and bearing surfaces. 10. Available with NACE MRO175-2002 (N2) model number supplement. 6 Crosby OMNI-TRIM® Series BP balanced OMNI-TRIM pressure relief valve Product overview Series BP OMNI-TRIM® pressure relief valve is a piston, single trim designed valve for gas, vapor and liquid applications involving variable back pressure. Full nozzle design with O-ring seat as standard. Back pressure The maximum allowable back pressure in liquid applications is 70% of set pressure; in vapor and gas applications it is 50% and for liquid thermal relief applications 90% of set pressure. Note: The maximum back pressure rating is 400 psig (27.58 barg). For back pressures greater than 400 psig (27.58 barg), consult Crosby. O-ring soft seat materials and pressure/temperature limits Material Buna-N Viton®*(FKM) EPR* Kalrez®* TFE* Silicone Set pressure psig (barg) Minimum Maximum 50 (3.45) 1500 (103.44) 50 (3.45) 50 (3.45) 100 (6.89) 100 (6.89) 50 (3.45) 0 (-17.8) -20 (-28) 0 (-17.8) -20 (-28) -20 (-28) +400 (+204.4) +250 (+121.1) +400 (+204.4) +400 (+204.4) +400 (+204.4) Note * EPR = ethylene propylene rubber, TFE = tetrafluorethylene. Kalrez® is a registered trademark of DuPont Dow Elastomers. Viton® is a registered trademark of DuPont Performance Elastomers L.L.C. Blowdown Series BP blowdown is fixed and non-adjustable (typically 25% or less) on liquid, gas and vapor applications. Optional connections The valves may be furnished with optional flanged connections up to ANSI Class 1500. Standard flanged connections are lap joint stub end construction. 1500 (103.44) 1500 (103.44) 1500 (103.44) 1500 (103.44) 1500 (103.44) Inlet temperature °F (°C) Minimum Maximum -20 (-28) +250 (+121.1) Piston O-ring Figure 1 - Piston Materials Optional materials of construction are available for special applications or conditions involving corrosive fluids. In addition, materials are available conforming to NACE MR-0175. Contact your sales representative for compliance to NACE MR-0175-2003 or later requirements. The cylinder chamber is isolated by the guide O-ring and is vented to atmosphere. Special cleanings, coatings and lubricants are also available on application. ASME code requirements Series BP pressure relief valves are manufactured to ASME Boiler and Pressure Vessel Code, Sections VIII and III. Figure 2 - Seat Other type approvals and certifications • Canadian Registration Number (CRN) • China Manufacturing License (TS) • Pressure Equipment Directive (97/27/EC), (ISO-4126-1) (OE) Seat design Valves are available with elastomer or TFE O-ring soft seats for optimum seat tightness and minimal maintenance. All O-rings are standard commercial sizes. 7 Crosby OMNI-TRIM® Series BP OMNI-TRIM pressure relief valve Threaded connections Flanged connections 12 10 12 10 11 9 11 9 8 7 9 6 ¼ NPT 4 3 5 40 8 7 9 6 15 ¼ NPT 4 3 5 40 37 38 15 37 33 38 32 39 39 2 1 30 31 2 1 Materials of construction Standard materials 0 Part no. 1 Part name Base 2 Cylinder 3 Disc insert(1) 4 5 6 7 8 9 10 11 12 13 14 15 30 33 37 Disc holder Seat O-ring(1,2) Guide Spindle Spring Spring washers Adjusting bolt Adj. bolt nut Type A cap(3) Nameplate(4) Drive screws(4) Seal and wire Lap joint stub end (inlet) Inlet flange Lap joint stub end (outlet) Outlet flange O-ring piston(1) 38 39 40 O-ring guide(1) O-ring cylinder(1) Caution plate 31 32 1 3 Variations from standard materials Material designation 4(6) 5 6 7(6) NACE(5) MR0175-2002 Level II -20°F to +400°F -20°F to +400°F -20°F to +400°F -20°F to +400°F -20°F to +400°F -20°F to +400°F -20°F to +400°F (-28°C to +204°C) (-28°C to +204°C) (-28°C to +204°C) (-28°C to +204°C) (-28°C to +204°C) (-28°C to +204°C) (-28°C to +204°C) 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS Carbon steel 316 SS Carbon steel Monel® Carbon steel Hastelloy® C Carbon steel SA-216 Gr. WCB SA-351 SA-216 Gr. WCB ASTM A 494 SA-216 Gr. WCB SA-494 SA-216 Gr. WCB Gr. CF8M Gr. M35-1 Gr. CW‑12MW 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS Specify Specify Specify Specify Specify Specify Specify 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS 416 SS 316 SS 416 SS Monel® 416 SS Hastelloy® C 316 SS ® ® ® 17-7PH SS 316 SS Inconel X750 Inconel X750 Inconel X750 Hastelloy® C Inconel® X750 416 SS 316 SS 316 SS Monel® 316 SS Hastelloy® C 316 SS 416 SS 316 SS 416 SS Monel® 416 SS Hastelloy® C 316 SS Carbon steel 316 SS Carbon steel Monel® Carbon steel Hastelloy® C 316 SS Carbon steel 316 SS Carbon steel Monel® Carbon steel Hastelloy® C Carbon steel 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS SS SS SS SS SS SS SS Lead and SS Lead and SS Lead and SS Lead and SS Lead and SS Lead and SS Lead and SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS Carbon steel Carbon steel 316 SS 316 SS Carbon steel Carbon steel Carbon steel Monel® Carbon steel Carbon steel Carbon steel Hastelloy® C Carbon steel Carbon steel Carbon steel 316 SS Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Specify Specify Specify 300 Series SS Materials in bold indicate variation from standard. Notes 1. Recommended spare part. 2. Refer to page 7 for pressure/temperature limits and available O-ring materials. 3. Refer to page 9 for other available cap styles and materials. 4. Not shown. 5. Contact your sales representative for compliance to NACE MR-0175-2003 or later requirements. 6. Available with NACE MRO175-2002 (N2) model number supplement. 8 Crosby OMNI-TRIM® Caps and Lifting Levers 27 27 28 12 22 26 25 25 19 24 18 Type A Threaded cap Type B Threaded cap with test rod 21 21 29 16 28 22 26 View showing valve gagged Types B and E with test rod 19 24 18 20 20 23 23 Type D Packed lifting lever Type E Packed lifting lever with test rod Materials of Construction Cap type A B D E Material designation 4 Monel® Monel® Monel® Part no. 12 16 27 Part name Cap Cap Cap plug 0, 3, 5 Steel Steel Steel 1, 2 316 SS 316 SS 316 SS 28 29 18 Cap plug O-ring Test rod Cap FKM Steel (plated) Steel FKM Steel (plated) 316 SS FKM Steel (plated) Monel® 19 20 21 22 23 24 25 26 18 19 20 21 22 23 24 25 26 27 28 29 Cam Cam O-ring Cam sleeve Cam sleeve O-ring Lever Lever pin Spindle nut Locknut Cap Cam Cam O-ring Cam sleeve Cam sleeve O-ring Lever Lever pin Spindle nut Locknut Cap plug Cap plug O-ring Test rod 416 SS FKM 416 SS FKM Steel 302 SS Steel Steel (plated) Steel 416 SS FKM 416 SS FKM Steel 302 SS Steel Steel (plated) Steel FKM Steel (plated) 316 SS FKM 316 SS FKM Steel 302 SS 316 SS 300 Series SS 316 SS 316 SS FKM 316 SS FKM Steel 302 SS 316 SS 300 Series SS 316 SS FKM Steel (plated) Monel® FKM Monel® FKM Steel 302 SS Monel® Monel® Monel® Monel® FKM Monel® FKM Steel 302 SS Monel® Monel® Monel® FKM Steel (plated) 6 Hastelloy® C Hastelloy® C Hastelloy® C FKM Steel (plated) Hastelloy® C Hastelloy® C FKM Hastelloy® C FKM Steel 302 SS Hastelloy® C Hastelloy® C Hastelloy® C Hastelloy® C FKM Hastelloy® C FKM Steel 302 SS Hastelloy® C Hastelloy® C Hastelloy® C FKM Steel (plated) Materials in bold indicate variation from standard. Crosby Series 800, Series 900 OMNI-TRIM® and Series BP pressure relief valves are furnished with a threaded cap over the adjusting bolt as a standard. Optional cap types and lifting levers are: 1. 2. Standard threaded cap (Type A) Where no lifting lever is required. Threaded cap with test rod (Type B) Normally used to hold the pressure relief valve closed when the system is being tested hydrostatically. 3. Packed lifting lever (Type D) For applications where periodic testing is desirable. This is a sealed design for pressure integrity. 4. Packed lifting lever with test rod (Type E). Same as Type D except furnished with a test rod. Note ASME Boiler and Pressure Vessel Code rules require that a lifting lever must be supplied with the valve when the service is (1).ir, (2) water at the valve inlet that exceeds 140°F (60°C) excluding over pressure or relief events or (3) steam. Caution Test rods should never be tightened more than finger tight. Overtightening may damage internal parts. Moreover, a test rod should never be kept on the valve during operation of the equipment. During normal operation the test rod is replaced with cap plug and O-ring to maintain tightness on the discharge side. 9 Crosby OMNI-TRIM® Series 800 and 900 valve configurations Series 800 Standard threaded MNPT x FNPT(1) Flange x Flange(2) Flanged connections available in nos. 6 and 7 orifices only Series 900 Threaded FNPT x FNPT(1) Male SW x Male SW(5,6) (socket weld) Standard threaded MNPT x FNPT(3) Flange x Flange(4) Threaded FNPT x FNPT(3) Male SW x Male SW(5,6) (socket weld) Notes 1. Dimensions, weights and pressure/temperature ratings are found on pages 11 and 13. 2. Dimensions, weights and pressure/temperature ratings are found on pages 12 and 14. 3. Dimensions, weights and pressure/temperature ratings are found on pages 15-16 and 19-20. 4. Dimensions, weights and pressure/temperature ratings are found on pages 17-18 and 21-22. 5. Contact your sales representative for dimensions and weights. 6. Valves with SW connections not available with O-ring seats. Bolted cylinder MNPT x FNPT(3) Available in no. 5 orifice only 10 Crosby OMNI-TRIM® Specifications Series 800 threaded connections (NPT) - USCS (U.S. Customary System) units C Approx. C Approx. A (±⅛”) A (±⅛”) B (±⅛”) B (±⅛”) MNPT x FNPT FNPT x FNPT Series 800 dimensions and weights, pressure/temperature ratings Minimum Maximum(1,3) Maximum outlet Valve style Connection size (NPS) set pressure set pressure pressure number Inlet Outlet (psig) (psig) (psig ) Style 861 - Series 800 with no. 6 orifice (0.110 sq. in.) and 1500 psig maximum set pressure Temperature(1) range (°F) A -450/+750 -450/+750 -450/+750 -450/+750 3⅛ 3⅜ 2½ 2⅞ 115/16 115/16 115/16 115/16 11⅞ 12⅛ 11¼ 11⅝ 10 10 10 10 Style 871 - Series 800 with no. 7 orifice (0.196 sq. in.) and 1500 psig maximum set pressure 8711( )3MF 1 1½ 15 1500 400 8711( )4MF 1½ 1½ 15 1500 400 8711( )3FF 1 1½ 15 1500 400 8711( )4FF 1½ 1½ 15 1500 400 -450/+750 -450/+750 -450/+750 -450/+750 3¾ 3¾ 3⅛ 3⅜ 2½ 2½ 2½ 2½ 13⅜ 13⅜ 12¾ 13 17 17 17 17 Style 881 - Series 800 with no. 8 orifice (0.307 sq. in.) and 1500 psig maximum set pressure 8811( )5MF 1½ 2 15 1500 400 8811( )6MF 2 2 15 1500 400 8811( )5FF 1½ 2 15 1500 400 8811( )6FF 2 2 15 1500 400 -450/+750 -450/+750 -450/+750 -450/+750 4½ 4½ 3⅞ 4 3¼ 3¼ 3¼ 3¼ 16⅜ 16⅜ 15¾ 15⅞ 33 33 33 33 Style 891 - Series 800 with no. 9 orifice (0.503 sq. in.) and 1500 psig maximum set pressure 8911( )7MF 1½ 2½ 15 1500 400 8911( )7FF 1½ 2½ 15 1500 400 -450/+750 -450/+750 4½ 3⅞ 3¼ 3¼ 16⅜ 15¾ 32 32 8611( )1MF 8611( )2MF 8611( )1FF 8611( )2FF ¾ 1 ¾ 1 1 1 1 1 15 15 15 15 1500 1500 1500 1500 400 400 400 400 Dimension (in.) B C(2) Approx. weight (lbs) Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 3 for soft seat pressure and temperature limits. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 3. Maximum set pressure for steam service is 1000 psig. 11 Crosby OMNI-TRIM® Specifications Series 800 flanged connections (NPT) - USCS (U.S. Customary System) units C Approx. A (±⅛”) B (±⅛”) Flange x Flange Series 800 dimensions and weights, pressure/temperature ratings Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(3) number Inlet Outlet Inlet Outlet Style 861 - Series 800 with no. 6 orifice (0.110 sq. in.) Maximum set pressure(1,2,5) at 100°F (psig) A Dimensions (in.) B C(4) Approx. weight (lbs) 8611( )111 ¾ 1 8611( )121 ¾ 1 8611( )131 ¾ 1 8611( )211 1 1 8611( )221 1 1 8611( )231 1 1 Style 871 - Series 800 with no. 7 orifice (0.196 sq. in.) 150 300 600 150 300 600 150 150 150 150 150 150 285 740 1480 285 740 1480 4⅜ 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 133/16 133/16 133/16 137/16 137/16 137/16 14 15 15 14 16 16 8711( )311 8711( )321 8711( )331 8711( )411 8711( )421 8711( )431 150 300 600 150 300 600 150 150 150 150 150 150 285 740 1480 285 740 1480 5⅛ 5⅛ 5⅛ 5½ 5½ 5½ 5 5 5 5 5 5 1413/16 1413/16 1413/16 153/16 153/16 153/16 24 25 25 26 29 29 1 1 1 1½ 1½ 1½ 1½ 1½ 1½ 1½ 1½ 1½ Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Maximum set pressures apply to metal seated valves only; refer to page 3 for limits for soft seat construction. 3. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 4. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 5. Maximum set pressure for steam service is 1000 psig. 12 Crosby OMNI-TRIM® Specifications Series 800 threaded connections (NPT) - metric units C Approx. C Approx. A (±3 mm) A (±3 mm) B (±3 mm) B (±3 mm) MNPT x FNPT FNPT x FNPT Series 800 dimensions and weights, pressure/temperature ratings Minimum Maximum(1,3) Maximum outlet Valve style Connection size (NPS) set pressure set pressure pressure number Inlet Outlet (barg)* (barg)* (barg)* Style 861 - Series 800 with no. 6 orifice (70.96 sq. mm) and 103.42 barg maximum set pressure 8611( )1MF 8611( )2MF 8611( )1FF 8611( )2FF ¾ 1 ¾ 1 1 1 1 1 1.03 1.03 1.03 1.03 103.42 103.42 103.42 103.42 27.58 27.58 27.58 27.58 Temperature(1) range (°C) Dimensions (mm) A B C(2) Approx. weight (kg) -268/+399 -268/+399 -268/+399 -268/+399 79 86 64 73 49 49 49 49 302 308 286 295 4 4 4 4 Style 871 - Series 800 with no. 7 orifice (126.4 sq. mm) and 103.42 barg maximum set pressure 8711( )3MF 1 1½ 1.03 103.42 27.58 8711( )4MF 1½ 1½ 1.03 103.42 27.58 8711( )3FF 1 1½ 1.03 103.42 27.58 8711( )4FF 1½ 1½ 1.03 103.42 27.58 -268/+399 -268/+399 -268/+399 -268/+399 95 95 79 86 64 64 64 64 340 340 324 330 8 8 8 8 Style 881 - Series 800 with no. 8 orifice (198.0 sq. mm) and 103.42 barg maximum set pressure 8811( )5MF 1½ 2 1.03 103.42 27.58 8811( )6MF 2 2 1.03 103.42 27.58 8811( )5FF 1½ 2 1.03 103.42 27.58 8811( )6FF 2 2 1.03 103.42 27.58 -268/+399 -268/+399 -268/+399 -268/+399 114 114 98 102 83 83 83 83 416 416 400 403 15 15 15 15 Style 891 - Series 800 with no. 9 orifice (324.5 sq. mm) and 103.42 barg maximum set pressure 8911( )7MF 1½ 2½ 1.03 103.42 27.58 8911( )7FF 1½ 2½ 1.03 103.42 27.58 -268/+399 -268/+399 114 98 83 83 416 400 15 15 * To obtain units in kPa, multiply barg units by 100. Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 3 for pressure and temperature limits for soft seat construction. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 3. Maximum set pressure for steam service is 68.95 barg. 13 Crosby OMNI-TRIM® Specifications Series 800 flanged connections (NPT) - metric units C Approx. A (±3 mm) B (±3 mm) Flange x Flange Series 800 dimensions and weights, pressure/temperature ratings Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(3) number Inlet Outlet Inlet Outlet Style 861 - Series 800 with no. 6 orifice (70.96 sq. mm) 8611( )111 8611( )121 8611( )131 8611( )211 8611( )221 8611( )231 ¾ ¾ ¾ 1 1 1 1 1 1 1 1 1 Style 871 - Series 800 with no. 7 orifice (126.4 sq. mm) 8711( )311 1 1½ 8711( )321 1 1½ 8711( )331 1 1½ 8711( )411 1½ 1½ 8711( )421 1½ 1½ 8711( )431 1½ 1½ Maximum set pressure(1,2,5) at 37.8°C (barg) Dimensions (mm) A B C(4) Approx. weight (kg) 150 300 600 150 300 600 150 150 150 150 150 150 19.65 51.02 102.04 19.65 51.02 102.04 111 111 111 117 117 117 108 108 108 108 108 108 335 335 335 341 341 341 6 7 7 7 7 7 150 300 600 150 300 600 150 150 150 150 150 150 19.65 51.02 102.04 19.65 51.02 102.04 130 130 130 140 140 140 127 127 127 127 127 127 376 376 376 386 386 386 11 11 11 12 13 13 Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Maximum set pressures apply to metal seated valves only; refer to page 3 for limits for soft seat construction. 3. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 4. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 5. Maximum set pressure for steam service is 68.95 barg. 14 Crosby OMNI-TRIM® Specifications Series 900 OMNI-TRIM® threaded connections (NPT) - USCS (U.S. Customary System) units C Approx. C Approx. A (±1/8”) B (±1/8”) MNPT x FNPT A (±1/8”) B (±1/8”) FNPT x FNPT Series 900 dimensions and weights, pressure/temperature ratings (continued next page) Minimum(4) Maximum(1,3) Maximum outlet Valve style Connection size (NPS) set pressure set pressure pressure number Inlet Outlet (psig) (psig) (psig) Style 951 - Series 900 with no. 5 orifice (0.074 sq. in.)* and 1500 psig maximum set pressure Temperature(1) range (°F) Dimensions (in.) A B C(2) Approx. weight (lbs) 9511( )0MF ½ 1 5 1500 400 -450/+750 9511( )1MF ¾ 1 5 1500 400 -450/+750 9511( )2MF 1 1 5 1500 400 -450/+750 Style 951 - Series 900 bolted connection with no. 5 orifice (0.074 sq. in.) and 1500 psig max. set pressure(5) 3 3 3¼ 1¾ 1¾ 1¾ 10⅜ 10⅜ 10⅝ 7 7 7 9511( )199 ¾ 1 5 1500 400 Style 955 - Series 900 with no. 5 orifice (0.074 sq. in.)* and 5000 psig maximum set pressure 9551( )0MF ½ 1 1501 5000 400 9551( )1MF ¾ 1 1501 5000 400 9551( )2MF 1 1 1501 5000 400 Style 961 - Series 900 with no. 6 orifice (0.110 sq. in.) and 1500 psig maximum set pressure 9611( )0MF ½ 1 5 1500 400 9611( )1MF ¾ 1 5 1500 400 9611( )2MF 1 1 5 1500 400 9611( )1FF ¾ 1 5 1500 400 9611( )2FF 1 1 5 1500 400 -450/+750 613/16 1¾ 14¼ 12 -450/+750 -450/+750 -450/+750 3⅛ 3⅛ 3⅜ 115/16 115/16 115/16 11⅞ 11⅞ 12⅛ 9 9 9 -450/+750 -450/+750 -450/+750 -450/+750 -450/+750 3⅛ 3⅛ 3⅜ 2½ 2⅞ 115/16 115/16 115/16 115/16 115/16 11⅞ 11⅞ 12⅛ 11¼ 11⅝ 10 10 10 10 10 * Consult your sales representative for availability of no. 5 (0.074 sq. in.) orifice with FNPT inlet. Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 5 for pressure and temperature limits for soft seat construction. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 3. Maximum set pressure for steam service is 1000 psig. 4. Valves set below 15 psig cannot be stamped with the ASME Code Symbol. Only metal seated valves may be set below 15 psig. For set pressure applications below the published minimum values, consult your sales representative. 5. See page 5. 15 Crosby OMNI-TRIM® Specifications Series 900 dimensions and weights, pressure/temperature ratings (continued) Minimum(4) Maximum(1,3) Maximum outlet Valve style Connection size (NPS) set pressure set pressure pressure number Inlet Outlet (psig) (psig) (psig) Style 965 - Series 900 with no. 6 orifice (0.110 sq. in.) and 5000 psig maximum set pressure Temperature(1) range (°F) Dimensions (in.) A B C(2) Approx. weight (lbs) 9651( )1MF ¾ 1 1501 5000 400 9651( )2MF 1 1 1501 5000 400 9651( )3MF 1 1½ 1501 5000 400 9651( )1FF ¾ 1 1501 5000 400 9651( )2FF 1 1 1501 5000 400 9651( )3FF 1 1½ 1501 5000 400 Style 972 - Series 900 with no. 7 orifice (0.196 sq. in.) and 2500 psig maximum set pressure -450/+750 -450/+750 -450/+750 -450/+750 -450/+750 -450/+750 3½ 3¾ 3¾ 2⅞ 3⅛ 3⅛ 2½ 2½ 2½ 2½ 2½ 2½ 13⅛ 13⅜ 13⅜ 12½ 12¾ 12¾ 16 16 16 16 16 16 9721( )3MF 1 1½ 6 2500 400 9721( )4MF 1½ 1½ 6 2500 400 9721( )3FF 1 1½ 6 2500 400 9721( )4FF 1½ 1½ 6 2500 400 Style 981 - Series 900 with no. 8 orifice (0.307 sq. in.) and 1500 psig maximum set pressure -450/+750 -450/+750 -450/+750 -450/+750 3¾ 3¾ 3⅛ 3⅜ 2½ 2½ 2½ 2½ 13⅜ 13⅜ 12¾ 13 17 17 17 17 9811( )5MF 1½ 2 7 1500 400 9811( )6MF 2 2 7 1500 400 9811( )5FF 1½ 2 7 1500 400 9811( )6FF 2 2 7 1500 400 Style 991 - Series 900 with no. 9 orifice (0.503 sq. in.) and 1500 psig maximum set pressure -450/+750 -450/+750 -450/+750 -450/+750 4½ 4½ 3⅞ 4 3¼ 3¼ 3¼ 3¼ 16⅜ 16⅜ 15¾ 15⅞ 33 33 33 33 9911( )7MF 9911( )7FF -450/+750 -450/+750 4½ 3⅞ 3¼ 3¼ 16⅜ 15¾ 32 32 1½ 1½ 2½ 2½ 7 7 1500 1500 400 400 * Consult your sales representative for availability of no. 5 (0.074 sq. in.) orifice with FNPT inlet. Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 5 for pressure and temperature limits for soft seat construction. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 3. Maximum set pressure for steam service is 1000 psig. 4. Valves set below 15 psig cannot be stamped with the ASME Code Symbol. Only metal seated valves may be set below 15 psig. For set pressure applications below the published minimum values, consult your sales representative. 16 Crosby OMNI-TRIM® Specifications Series 900 OMNI-TRIM® flanged connections - USCS (U.S. Customary System) units C Approx. A (±⅛”) B (±⅛”) Flange x Flange Series 900 dimensions and weights, pressure/temperature ratings (continued next page) Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(4) number Inlet Outlet Inlet Outlet Style 951 - Series 900 with no. 5 orifice (0.074 sq. in.) 9511( )011 9511( )021 9511( )031 9511( )111 9511( )121 9511( )131 9511( )211 9511( )221 9511( )231 ½ ½ ½ ¾ ¾ ¾ 1 1 1 1 1 1 1 1 1 1 1 1 150 300 600 150 300 600 150 300 600 Style 955 - Series 900 with no. 5 orifice (0.074 sq. in.) 9551( )142 ¾ 1 1500 9551( )152 ¾ 1 2500 9551( )242 1 1 1500 9551( )252 1 1 2500 Maximum(1,2,6) set pressure at 100°F (psig) Maximum outlet pressure (psig) 150 150 150 150 150 150 150 150 150 285 740 1480 285 740 1480 285 740 1480 285 285 285 285 285 285 285 285 285 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 4½ 4½ 4½ 4 4 4 4 4 4 4 4 4 1111/16 1111/16 1111/16 1111/16 1111/16 1111/16 1115/16 1115/16 1115/16 10 11 11 11 12 12 12 13 13 (3) 3705 5000 3705 5000 400(3) 400(3) 400(3) 400(3) 5½ 5½ 5¾ 5¾ 4½ 4½ 4½ 4½ 145/16 145/16 149/16 149/16 19 21 21 25 (3) (3) (3) Dimensions (in.) A B C(5) Approx. weight (lbs) Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Maximum set pressures apply to metal seated valves only; refer to page 5 for limits for soft seat construction. 3. ANSI CL 300 supplied; however, the maximum back pressure is 400 psig. 4. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 5. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 6. Maximum set pressure for steam service is 1000 psig. 7. ANSI CI 600 flange integral with base. 17 Crosby OMNI-TRIM® Specifications Series 900 dimensions and weights, pressure/temperature ratings (continued) Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(4) number Inlet Outlet Inlet Outlet Style 961 - Series 900 with no. 6 orifice (0.110 sq. in.) 9611( )011 ½ 1 150 9611( )021 ½ 1 300 9611( )031 ½ 1 600(7) 9611( )111 ¾ 1 150 9611( )121 ¾ 1 300 9611( )131 ¾ 1 600 9611( )211 1 1 150 9611( )221 1 1 300 9611( )231 1 1 600 Style 965 - Series 900 with no. 6 orifice (0.110 sq. in.) 9651( )142 ¾ 1 1500 9651( )242 1 1 1500 9651( )252 1 1 2500 9651( )342 1 1½ 1500 9651( )352 1 1½ 2500 Style 972 - Series 900 with no. 7 orifice (0.196 sq. in.) 9721( )311 1 1½ 150 9721( )321 1 1½ 300 9721( )331 1 1½ 600 9721( )341 1 1½ 1500 9721( )411 1½ 1½ 150 9721( )421 1½ 1½ 300 9721( )431 1½ 1½ 600 9721( )441 1½ 1½ 1500 Maximum(1,2,6) set pressure at 100°F (psig) Maximum outlet pressure (psig) 150 150 150 150 150 150 150 150 150 285 740 1480 285 740 1480 285 740 1480 285 285 285 285 285 285 285 285 285 4⅜ 4⅜ 4⅜ 4⅜ 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 4¼ 133/16 133/16 133/16 133/16 133/16 133/16 137/16 137/16 137/16 14 15 15 14 15 15 14 16 16 (3) 3705 3705 5000 3705 5000 400(3) 400(3) 400(3) 400(3) 400(3) 6 6¼ 6¼ 6¼ 6¼ 5 5 5 5¾ 5¾ 1511/16 1515/16 1515/16 1515/16 1515/16 26 29 32 29 35 285 740 1480 2500 285 740 1480 2500 285 285 285 400(3) 285 285 285 400(3) 5⅛ 5⅛ 5⅛ 6 5½ 5½ 5½ 6 5 5 5 5¾ 5 5 5 5¾ 1413/16 1413/16 1413/16 1511/16 153/16 153/16 153/16 1511/16 24 25 25 32 26 29 29 38 150 150 150 150 150 150 285 740 1480 285 740 1480 285 285 285 285 285 285 6½ 6½ 6½ 6¾ 6¾ 6¾ 6 6 6 6 6 6 187/16 187/16 187/16 1811/16 1811/16 1811/16 44 47 47 46 48 49 150 150 150 285 740 1480 285 285 285 6½ 6½ 6½ 6½ 6½ 6½ 187/16 187/16 187/16 47 50 50 (3) (3) (3) (3) 150 150 150 (3) 150 150 150 (3) Dimensions (in.) A B C(5) Approx. weight (lbs) Style 981 - Series 900 with no. 8 orifice (0.307 sq. in.) 9811( )511 1½ 2 150 9811( )521 1½ 2 300 9811( )531 1½ 2 600 9811( )611 2 2 150 9811( )621 2 2 300 9811( )631 2 2 600 Style 991 - Series 900 with no. 9 orifice (0.503 sq. in.) 9911( )711 1½ 2½ 150 9911( )721 1½ 2½ 300 9911( )731 1½ 2½ 600 Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Maximum set pressures apply to metal seated valves only; refer to page 5 for limits for soft seat construction. 3. ANSI CL 300 supplied; however, the maximum back pressure is 400 psig. 4. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 5. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). For Type D cap, add ⅝ in. to 'C' dimension. For Type E cap, add ⅞ in. to 'C' dimension (an additional 2 in. is required for test rod head clearance). 6. Maximum set pressure for steam service is 1000 psig. 7. ANSI CI 600 flange integral with base. 18 Crosby OMNI-TRIM® Specifications Series 900 OMNI-TRIM® threaded connections - metric units C Approx. C Approx. A (±3 mm) A (±3 mm) B (±3 mm) B (±3 mm) MNPT x FNPT FNPT x FNPT Series 900 dimensions and weights, pressure/temperature ratings (continued next page) Minimum(4) set pressure Maximum(1,3) set pressure Maximum outlet pressure Connection size (NPS) Valve style Inlet Outlet (barg) (barg) (barg)* number Style 951 - Series 900 with no. 5 orifice (47.74 sq. mm)** and 103.42 barg maximum set pressure Temperature(1) range A B C(2) (kg) 9511( )0MF ½ 1 0.34 103.42 27.58 -268/+399 9511( )1MF ¾ 1 0.34 103.42 27.58 -268/+399 9511( )2MF 1 1 0.34 103.42 27.58 -268/+399 Style 951 - Series 900 bolted cylinder with No. 5 orifice (47.74 sq. mm) and 103.42 barg max. set pressure 76 76 83 45 45 45 264 264 270 3 3 3 9511( )199 ¾ 1 0.34 103.42 27.58 Style 955 - Series 900 with no. 5 orifice (47.74 sq. mm)** and 344.74 barg maximum set pressure -268/+399 173 44 362 5 9551( )0MF ½ 1 103.49 344.74 27.58 9551( )1MF ¾ 1 103.49 344.74 27.58 9551( )2MF 1 1 103.49 344.74 27.58 Style 961 - Series 900 with no. 6 orifice (70.96 sq. mm) and 103.42 barg maximum set pressure -268/+399 -268/+399 -268/+399 79 79 86 49 49 49 302 302 308 4 4 4 9611( )0MF 9611( )1MF 9611( )2MF 9611( )1FF 9611( )2FF -268/+399 -268/+399 -268/+399 -268/+399 -268/+399 79 79 86 64 73 49 49 49 49 49 302 302 308 286 295 4 4 4 4 4 ½ ¾ 1 ¾ 1 1 1 1 1 1 0.34 0.34 0.34 0.34 0.34 103.42 103.42 103.42 103.42 103.42 27.58 27.58 27.58 27.58 27.58 (°C) Approx. weight Dimensions (mm) * To obtain units in kPa, multiply barg units by 100. **Consult your sales representative for availability of no. 5 (47.74 sq. mm) orifice with FNPT inlet. Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 5 for pressure and temperature limits for soft seat construction. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 3. Maximum set pressure for steam service is 68.95 barg. 4. Valves set below 1.03 barg cannot be stamped with the ASME Code Symbol. Only metal seated valves may be set below 1.03 barg. 19 Crosby OMNI-TRIM® Specifications Series 900 dimensions and weights, pressure/temperature ratings (continued) Maximum Minimum(4) Maximum(1,3) outlet Valve style Connection size (NPS) set pressure set pressure pressure number Inlet Outlet (barg) (barg) (barg)* Style 965 - Series 900 with no. 6 orifice (70.96 sq. mm) and 344.74 barg maximum set pressure Temperature(1) range (°C) Dimensions (mm) A B C(2) Approx. weight (kg) 9651( )1MF ¾ 1 103.49 344.74 27.58 9651( )2MF 1 1 103.49 344.74 27.58 9651( )3MF 1 1½ 103.49 344.74 27.58 9651( )1FF ¾ 1 103.49 344.74 27.58 9651( )2FF 1 1 103.49 344.74 27.58 9651( )3FF 1 1½ 103.49 344.74 27.58 Style 972 - Series 900 with no. 7 orifice (126.4 sq. mm) and 172.36 barg maximum set pressure -268/+399 -268/+399 -268/+399 -268/+399 -268/+399 -268/+399 89 95 95 73 79 79 64 64 64 64 64 64 333 340 340 318 324 324 7 7 7 7 7 7 9721( )3MF 9721( )4MF 9721( )3FF 9721( )4FF -268/+399 -268/+399 -268/+399 -268/+399 95 95 79 86 64 64 64 64 340 340 324 330 8 8 8 8 Style 981 - Series 900 with no. 8 orifice (198.0 sq. mm) and 103.42 barg maximum set pressure 9811( )5MF 1½ 2 0.48 103.42 27.58 9811( )6MF 2 2 0.48 103.42 27.58 9811( )5FF 1½ 2 0.48 103.42 27.58 9811( )6FF 2 2 0.48 103.42 27.58 Style 991 - Series 900 with no. 9 orifice (324.5 sq. mm) and 103.42 barg maximum set pressure -268/+399 -268/+399 -268/+399 -268/+399 114 114 98 102 83 83 83 83 416 416 400 403 15 15 15 15 9911( )7MF 9911( )7FF -268/+399 -268/+399 114 98 83 83 416 400 15 15 1 1½ 1 1½ 1½ 1½ 1½ 1½ 1½ 1½ 2½ 2½ 0.41 0.41 0.41 0.41 0.48 0.48 172.36 172.36 172.36 172.36 103.42 103.42 27.58 27.58 27.58 27.58 27.58 27.58 * To obtain units in kPa, multiply barg units by 100. **Consult your sales representative for availability of no. 5 (47.74 sq. mm) orifice with FNPT inlet. Notes 1. Minimum/maximum set pressures and temperatures shown apply to metal seated valves only. Refer to page 5 for pressure and temperature limits for soft seat construction. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 3. Maximum set pressure for steam service is 68.95 barg. 4. Valves set below 1.03 barg cannot be stamped with the ASME Code Symbol. Only metal seated valves may be set below 1.03 barg. 20 Crosby OMNI-TRIM® Specifications Series 900 OMNI-TRIM® flanged connections - metric units C Approx. A (±3 mm) B (±3 mm) Flange x Flange Series 900 dimensions and weights, pressure/temperature ratings (continued next page) Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(4) number Inlet Outlet Inlet Outlet Style 951 - Series 900 with no. 5 orifice (47.74 sq. mm) 9511( )011 ½ 1 150 9511( )021 ½ 1 300 9511( )031 ½ 1 600 9511( )111 ¾ 1 150 9511( )121 ¾ 1 300 9511( )131 ¾ 1 600 9511( )211 1 1 150 9511( )221 1 1 300 9511( )231 1 1 600 Style 955 - Series 900 with no. 5 orifice (47.74 sq. mm) 9551( )142 9551( )152 9551( )242 9551( )252 ¾ ¾ 1 1 1 1 1 1 1500 2500 1500 2500 Maximum(1,2,6) set pressure at 37.8°C (barg) Maximum outlet pressure (barg) 150 150 150 150 150 150 150 150 150 19.65 51.02 102.04 19.65 51.02 102.04 19.65 51.02 102.04 19.65 19.65 19.65 19.65 19.65 19.65 19.65 19.65 19.65 108 108 108 108 108 108 114 114 114 102 102 102 102 102 102 102 102 102 297 297 297 297 297 297 303 303 303 5 5 5 5 6 6 5 6 6 (3) 255.45 344.74 255.45 344.74 27.58(3) 27.58(3) 27.58(3) 27.58(3) 140 140 146 146 114 114 114 114 364 364 370 370 8 10 10 11 (3) (3) (3) Dimensions (mm) A B C(5) Approx. weight (kg) Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Maximum set pressures apply to metal seated valves only; refer to page 5 for limits for soft seat construction. 3. ANSI CL 300 supplied; however, the maximum back pressure is 27.58 barg. 4. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 5. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 6. Maximum set pressure for steam service is 68.95 barg. 7. ANSI CI 600 flange integral with base. 21 Crosby OMNI-TRIM® Specifications Series 900 dimensions and weights, pressure/temperature ratings (continued) Std. ANSI lap joint stub end Valve style Connection size (NPS) flanges(4) number Inlet Outlet Inlet Outlet Style 961 - Series 900 with no. 6 orifice (70.96 sq. mm) Maximum(1,2,6) set pressure at 37.8°C (barg) Maximum outlet pressure (barg) 150 150 150 150 150 150 150 150 150 19.65 51.02 102.04 19.65 51.02 102.04 19.65 51.02 102.04 19.65 19.65 19.65 19.65 19.65 19.65 19.65 19.65 19.65 111 111 111 111 111 111 117 117 117 108 108 108 108 108 108 108 108 108 335 335 335 335 335 335 341 341 341 6 7 7 6 7 7 7 7 7 9651( )142 ¾ 1 1500 9651( )242 1 1 1500 9651( )252 1 1 2500 9651( )342 1 1½ 1500 9651( )352 1 1½ 2500 Style 972 - Series 900 with no. 7 orifice (126.4 sq. mm) (3) 255.45 255.45 344.74 255.45 344.74 27.58(3) 27.58(3) 27.58(3) 27.58(3) 27.58(3) 152 159 159 159 159 127 127 127 146 146 398 405 405 405 405 12 13 14 13 16 9721( )311 1 1½ 150 9721( )321 1 1½ 300 9721( )331 1 1½ 600 9721( )342 1 1½ 1500 9721( )411 1½ 1½ 150 9721( )421 1½ 1½ 300 9721( )431 1½ 1½ 600 9721( )442 1½ 1½ 1500 Style 981 - Series 900 with no. 8 orifice (198.0 sq. mm) 150 150 150 19.65 51.02 102.04 172.36 19.65 51.02 102.04 172.36 19.65 19.65 19.65 27.58(3) 19.65 19.65 19.65 27.58(3) 130 130 130 152 140 140 140 152 127 127 127 146 127 127 127 146 376 376 376 398 386 386 386 398 11 11 11 15 12 13 13 17 9611( )011 9611( )021 9611( )031 9611( )111 9611( )121 9611( )131 9611( )211 9611( )221 9611( )231 ½ ½ ½ ¾ ¾ ¾ 1 1 1 1 1 1 1 1 1 1 1 1 150 300 6007 150 300 600 150 300 600 Dimensions (mm) A B C(5) Approx. weight (kg) Style 965 - Series 900 with no. 6 orifice (70.96 sq. mm) (3) (3) (3) (3) (3) 150 150 150 (3) 9811( )511 1½ 2 150 9811( )521 1½ 2 300 9811( )531 1½ 2 600 9811( )611 2 2 150 9811( )621 2 2 300 9811( )631 2 2 600 Style 991 - Series 900 with no. 9 orifice (324.5 sq. mm) 150 150 150 150 150 150 19.65 51.02 102.04 19.65 51.02 102.04 19.65 19.65 19.65 19.65 19.65 19.65 165 165 165 171 171 171 152 152 152 152 152 152 468 468 468 475 475 475 20 21 21 21 22 22 9911( )711 9911( )721 9911( )731 150 150 150 19.65 51.02 102.04 19.65 19.65 19.65 165 165 165 165 165 165 468 468 468 21 23 23 1½ 1½ 1½ 2½ 2½ 2½ 150 300 600 Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative.. 2. Maximum set pressures apply to metal seated valves only; refer to page 5 for limits for soft seat construction. 3. ANSI CL 300 supplied; however, the maximum back pressure is 27.58 barg. 4. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 5. Dimension 'C' shown is for Type A cap. For Type B cap, add 6 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). For Type D cap, add 16 mm to 'C' dimension. For Type E cap, add 22 mm to 'C' dimension (an additional 51 mm is required for test rod head clearance). 6. Maximum set pressure for steam service is 68.95 barg. 7. ANSI CI 600 flange integral with base. 22 Crosby OMNI-TRIM® Specifications Series BP threaded connections (NPT) - USCS units (U.S. customary system) (metric units) C Approx. C Approx. A ±⅛" (±3 mm) A ±⅛" (±3 mm) MNPT x FNPT FNPT x FNPT Series BP dimensions and weights, pressure/temperature ratings Connection size Minimum Maximum Maximum outlet Temperature(1) Valve style (NPS) set pressure set pressure pressure range number Inlet Outlet psig (barg) psig (barg) (barg) °F (°C) Style BP5 - series BP with no. 5 orifice (0.074 in2 [47.7 mm2]) and 1500 psig (103.44 barg) maximum set pressure BP51( )( )1MF ¾ 1 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP51( )( )2MF 1 1 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP51( )( )1FF ¾ 1 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP51( )( )2FF 1 1 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) Style BP6 - series BP with no. 6 orifice (0.110 in2 [70.96 mm2]) and 1500 psig (103.44 barg) maximum set pressure BP61( )( )1MF ¾ 1½ 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP61( )( )2MF 1 1½ 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP61( )( )1FF ¾ 1½ 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) BP61( )( )2FF 1 1½ 50 (3.45) 1500 (103.44) 400 (27.58) -20/+400 (-28/+204) Dimensions (mm) A B C(2) Approx. weight(3) lbs (kg) 3⅜ (86) 3⅝ (92) 2¾ (70) 3 (736) 2½ (64) 2½ (64) 2½ (64) 2½ (64) 13⅜ (340) 13⅝ (346) 12¾ (324) 13 (330) 14 (6) 14 (6) 14 (6) 14 (6) 3⅜ (86) 3⅝ (92) 2¾ (70) 3 (736) 2½ (64) 2½ (64) 2½ (64) 2½ (64) 13⅜ (340) 13⅝ (346) 12¾ (324) 13 (330) 14 (6) 14 (6) 14 (6) 14 (6) Notes 1. Refer to page 7 for soft seat temperature limits. 2. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. (6 mm) to 'C' dimension (an additional 2 in. (51 mm) is required for test rod head clearance). For Type D cap, add ⅝ in. (16 mm) to 'C' dimension. For Type E cap, add ⅞ in. (22 mm) to 'C' dimension (an additional 2 in. (51 mm) is required for test rod head clearance). 3. Add 1.6 lbs (0.7 kg) for Type D and E caps. 23 Crosby OMNI-TRIM® Specifications Series BP flanged connections (NPT) - USCS units (U.S. customary system) (metric units) C Approx. B ±⅛" (±3 mm) A ±⅛" (±3 mm) Flange x Flange Series BP dimensions and weights, pressure/temperature ratings Connection size Std. ANSI(2) lap joint stub Valve style (NPS) end flanges number Inlet Outlet Inlet Outlet Style BP5 - Series BP with no. 5 orifice (0.074 in2 [47.74 sq. mm]) BP51( )( )111 BP51( )( )121 BP51( )( )131 BP51( )( )142 BP51( )( )211 BP51( )( )221 BP51( )( )231 BP51( )( )242 ¾ ¾ ¾ ¾ 1 1 1 1 1 1 1 1 1 1 1 1 150 300 600 1500 150 300 600 1500 150 150 150 300 150 150 150 300 Style BP6 - Series BP with no. 6 orifice (0.110 in2 [70.96 mm2]) BP61( )( )111 ¾ 1 150 150 BP61( )( )121 ¾ 1 300 150 BP61( )( )131 ¾ 1 600 150 BP61( )( )142 ¾ 1 1500 300 BP61( )( )211 1 1 150 150 BP61( )( )221 1 1 300 150 BP61( )( )231 1 1 600 150 BP61( )( )242 1 1 1500 300 Maximum(1) set pressure at 100°F (37.8°C) psig (barg) Maximum outlet pressure psig (barg) Dimensions (mm) A B C(3) Approx. weight(4) lbs (kg) 285 (19.65) 740 (51.02) 1480 (102.04) 1500 (19.65) 285 (19.65) 740 (51.02) 1480 (102.04) 1500 (19.65) 285 (19.65) 285 (19.65) 285 (19.65) 400 (27.85)(5) 285 (19.65) 285 (19.65) 285 (19.65) 400 (27.85)(5) 4⅝ (117) 4⅝ (117) 4⅝ (117) 5⅝ (143) 4⅞ (124) 4⅞ (124) 4⅞ (124) 5⅝ (143) 4¾ (121) 4¾ (121) 4¾ (121) 5 (127) 4¾ (121) 4¾ (121) 4¾ (121) 5 (127) 14⅝ (371) 14⅝ (371) 14⅝ (371) 15⅝ (397) 14⅞ (378) 14⅞ (378) 14⅞ (378) 15⅞ (403) 18 (8) 20 (9) 20 (9) 24 (11) 19 (9) 20 (9) 20 (9) 26 (12) 285 (19.65) 740 (51.02) 1480 (102.04) 1500 (19.65) 285 (19.65) 740 (51.02) 1480 (102.04) 1500 (19.65) 285 (19.65) 285 (19.65) 285 (19.65) 400 (27.85)(5) 285 (19.65) 285 (19.65) 285 (19.65) 400 (27.85)(5) 4⅝ (117) 4⅝ (117) 4⅝ (117) 5⅝ (143) 4⅞ (124) 4⅞ (124) 4⅞ (124) 5⅝ (143) 4¾ (121) 4¾ (121) 4¾ (121) 5 (127) 4¾ (121) 4¾ (121) 4¾ (121) 5 (127) 14⅝ (371) 14⅝ (371) 14⅝ (371) 15⅝ (397) 14⅞ (378) 14⅞ (378) 14⅞ (378) 15⅞ (403) 18 (8) 20 (9) 20 (9) 24 (11) 19 (9) 20 (9) 20 (9) 26 (12) Notes 1. Maximum set pressures shown are based on carbon steel flanges. Pressure limits for 316 SS flanges may be lower. Consult your sales representative. 2. Flanges are supplied with a serrated face per ANSI B16.5. Other facings/standards (i.e., DIN) are also available. 3. Dimension 'C' shown is for Type A cap. For Type B cap, add ¼ in. (6 mm) to 'C' dimension (an additional 2 in. (51 mm) is required for test rod head clearance). For Type D cap, add ⅝ in. (16 mm) to 'C' dimension. For Type E cap, add ⅞ in. (22 mm) to 'C' dimension (an additional 2 in. (51 mm) is required for test rod head clearance). 4 Add 1.6 lbs (0.7 kg) for Type D and E caps. 5. ANSI CL 300 supplied; however the maximum back pressure is 400 psig (27.58 barg). 24 Crosby OMNI-TRIM® Air capacities Series 800* and Series 900 valves - USCS (U.S. Customary System) units Note: For air capacities, USCS units are exact equivalents of imperial units. Air capacities - set pressures 5-5000 psig (continued next page) Set pressure (psig) 1 psi incr.(1) 5 psi incr. 5 6 7 8 9 10 15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 0.074 1.4 7.4 34.2 35.7 37.2 38.7 40.3 41.8 44.4 51.2 64.7 79.7 94.6 109 124 139 154 169 199 229 259 288 318 348 378 408 Effective area (sq. in.) 0.110 0.196 0.307 2.1 3.8 6.1 10.9 19.4 30.7 50.4 52.6 93.0 54.8 96.9 153 57.1 100 159 59.3 104 165 61.5 108 171 65.3 115 182 75.3 133 210 95.3 168 266 117 207 327 139 246 389 161 285 450 183 324 511 205 362 573 227 401 634 249 440 696 293 518 819 337 596 941 381 673 1064 425 751 1187 469 829 1310 513 907 1433 557 984 1556 601 1062 1678 0.503 10.0 50.1 250 260 270 280 298 343 435 535 635 736 836 936 1037 1137 1338 1538 1739 1940 2140 2341 2542 2742 Set pressure (psig) 1 psi incr.(1) 5 psi incr. 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740 0.074 1.4 7.4 438 468 498 528 557 587 617 647 677 707 737 767 797 826 856 886 916 946 976 1006 1036 1065 1095 1125 Effective area (sq. in.) 0.110 0.196 0.307 2.1 3.8 6.1 10.9 19.4 30.7 645 1140 1801 689 1218 1924 733 1295 2047 777 1373 2170 821 1451 2293 865 1528 2415 909 1606 2538 953 1684 2661 997 1762 2784 1041 1839 2907 1085 1917 3030 1129 1995 3152 1173 2073 3275 1217 2150 3398 1261 2228 3521 1305 2306 3644 1349 2384 3767 1393 2461 3889 1437 2539 4012 1481 2617 4135 1525 2695 4258 1569 2772 4381 1613 2850 4504 1657 2928 4626 0.503 10.0 50.1 2943 3144 3344 3545 3746 3946 4147 4348 4548 4749 4950 5151 5351 5552 5753 5953 6154 6355 6555 6756 6957 7157 7358 7559 * Series 800 capacities are in bold only. Notes 1. Not valid below 30 psig set pressure. 2. Capacities below 30 psig set pressure are calculated at 3 psi overpressure. 3 The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in standard cubic feet per minute of air at 60°F and 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 25 Crosby OMNI-TRIM® Air capacities Air capacities - set pressures 5-5000 psig (continued) Set pressure (psig) 1 psi incr.(1) 5 psi incr. 760 780 800 820 840 860 880 900 920 940 960 980 1000 1100 1200 1300 1400 0.074 1.4 7.4 1155 1185 1215 1245 1275 1305 1334 1364 1394 1424 1454 1484 1514 1663 1813 1962 2111 Effective area (sq. in.) 0.110 0.196 0.307 2.1 3.8 6.1 10.9 19.4 30.7 1701 3006 4749 1745 3083 4872 1789 3161 4995 1833 3239 5118 1877 3316 5241 1921 3394 5363 1965 3472 5486 2009 3550 5609 2053 3627 5732 2097 3705 5855 2141 3783 5978 2185 3861 6100 2229 3938 6223 2449 4327 6837 2669 4716 7452 2889 5104 8066 3109 5493 8680 1500 1600 1700 1800 1900 2000 2100 2261 2410 2560 2709 2859 3008 3157 3329 3549 3769 3989 4209 4429 4649 5882 6271 6659 7048 7437 7825 8214 9294 0.503 10.0 50.1 7759 7960 8161 8361 8562 8763 8963 9164 9365 9565 9766 9967 10167 11171 12174 13178 14181 15184 Set pressure (psig) 1 psi incr.(1) 5 psi incr. 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3800 0.074 1.4 7.4 3307 3456 3606 3755 3905 4054 4203 4353 4502 4652 4801 4951 5100 5249 5399 5548 5698 Effective area (sq. in.) 0.110 0.196 0.307 2.1 3.8 6.1 10.9 19.4 30.7 4869 8603 5089 8991 5309 9380 5529 9769 5749 5969 6189 6409 6629 6849 7069 7288 7508 7728 7948 8168 8388 3900 4000 4200 4400 4600 4800 5000 5847 5997 6295 6594 6893 7192 7491 8608 8828 9268 9708 10148 10588 11028 0.503 10.0 50.1 * Series 800 capacities are in bold only. Notes 1. Not valid below 30 psig set pressure. 2. Capacities below 30 psig set pressure are calculated at 3 psi overpressure. 3 The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in standard cubic feet per minute of air at 60°F and 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 26 Crosby OMNI-TRIM® Saturated steam capacities Unfired pressure vessel service Series 800* and Series 900 valves USCS (U.S. Customary System) units Note: For steam capacities, USCS units are exact equivalents of imperial units. Saturated steam capacities - set pressures 5-1000 psig (continued next page) Set pressure (psig) 1 psi incr.(1) 5 psi incr. 5 6 7 8 9 10 15 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0.074 4.1 20.9 96.2 100 104 108 113 117 124 143 182 224 266 307 349 391 433 475 517 559 601 643 685 Effective area (sq. in.) 0.110 0.196 0.307 6.1 10.9 17.2 30.9 54.6 86.2 141 147 261 154 272 160 283 447 166 294 465 172 305 482 183 324 512 211 374 591 268 473 748 329 582 920 391 691 1093 453 801 1265 515 910 1438 577 1019 1610 638 1128 1783 700 1237 1956 762 1347 2128 824 1456 2301 886 1565 2473 947 1674 2646 1009 1783 2818 0.503 28.1 140 731 760 788 837 966 1222 1504 1786 2068 2349 2631 2913 3195 3477 3759 4041 4323 4605 Set pressure (psig) 1 psi incr.(1) 5 psi incr. 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 0.074 4.1 20.9 727 769 811 853 895 937 979 1021 1063 1105 1147 1189 1231 1273 1315 1357 1399 1441 1483 1525 1567 Effective area (sq. in.) 0.110 0.196 0.307 6.1 10.9 17.2 30.9 54.6 86.2 1071 1893 2991 1133 2002 3163 1195 2111 3336 1256 2220 3508 1318 2329 3681 1380 2439 3854 1442 2548 4026 1504 2657 4199 1565 2766 4371 1627 2875 4544 1689 2985 4716 1751 3094 4889 1813 3203 5061 1874 3312 5234 1936 3421 5406 1998 3531 5579 2060 3640 5752 2122 3749 5924 2183 3858 6097 2245 3967 6269 2307 4077 6442 0.503 28.1 140 4887 5168 5450 5732 6014 6296 6578 6860 7142 7424 7706 7987 8269 8551 8833 9115 9397 9679 9961 10243 10524 * Series 800 capacities are in bold only. Notes 1. Not valid below 30 psig set pressure. 2. Capacities below 30 psig set pressure are calculated at 3 psi overpressure. 3. Maximum set pressure for steam service is 1000 psig. 4. The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in pounds per hour of steam at 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 27 Crosby OMNI-TRIM® Saturated steam capacities Saturated steam capacities - set pressures 5-1000 psig (continued) Set pressure (psig) 1 psi incr.(1) 5 psi incr. 370 380 390 400 410 420 430 440 450 460 470 480 490 500 520 540 560 580 600 620 0.074 4.1 20.9 1609 1651 1693 1735 1777 1819 1861 1903 1945 1987 2029 2071 2113 2155 2239 2323 2407 2491 2574 2658 Effective area (sq. in.) 0.110 0.196 0.307 6.1 10.9 17.2 30.9 54.6 86.2 2369 4186 6614 2431 4295 6787 2492 4404 6959 2554 4513 7132 2616 4623 7304 2678 4732 7477 2740 4841 7650 2801 4950 7822 2863 5059 7995 2925 5169 8167 2987 5278 8340 3049 5387 8512 3111 5496 8685 3172 5605 8857 3296 5824 9202 3420 6042 9548 3543 6261 9893 3667 6479 10238 3790 6698 10583 3914 6916 10928 0.503 28.1 140 10806 11088 11370 11652 11934 12216 12498 12780 13062 13343 13625 13907 14189 14471 15035 15599 16162 16726 17290 17854 Set pressure (psig) 1 psi incr.(1) 5 psi incr. 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 0.074 4.1 20.9 2742 2826 2910 2994 3078 3162 3246 3330 3414 3498 3582 3666 3750 3834 3918 4002 4086 4170 4254 Effective area (sq. in.) 0.110 0.196 0.307 6.1 10.9 17.2 30.9 54.6 86.2 4038 7134 11273 4161 7353 11618 4285 7571 11963 4408 7790 12308 4532 8008 12653 4656 8226 12998 4779 8445 13344 4903 8663 13689 5026 8882 14034 5150 9100 14379 5274 9318 14724 5397 9537 15069 5521 9755 15414 5644 9974 15759 5768 10192 16104 5892 10410 16449 6015 10629 16794 6139 10847 17140 6263 11066 17485 0.503 28.1 140 18418 18981 19545 20109 20673 21237 21800 22364 22928 23492 24055 24619 25183 25747 26311 26874 27438 28002 28566 * Series 800 capacities are in bold only. Notes 1. Not valid below 30 psig set pressure. 2. Capacities below 30 psig set pressure are calculated at 3 psi overpressure. 3. Maximum set pressure for steam service is 1000 psig. 4. The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in pounds per hour of steam at 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 28 Crosby OMNI-TRIM® water capacities Series 900 OMNI-TRIM® valves - USCS (U.S. Customary System) units Note: USCS units for water and liquids are U.S. gallons per minute (1 U.S. gallon equals 0.833 imperial gallon). Water capacities - differential pressures ΔP(1) 5-5000 psi(2) (continued next page) Diff. pressure ΔP(1) (psi) 5 10 15 20 30 40 50 60 80 100 120 140 160 180 Effective area (sq. in.) 55.2 63.7 78.1 90.2 100 110 127 142 156 168 180 191 Diff. pressure ΔP(1) (psi) 420 440 460 480 500 520 540 560 580 600 620 640 660 680 0.074 4.7 6.7 8.2 9.4 11.6 13.4 15.0 16.4 18.9 21.2 23.2 25.1 26.8 28.4 0.110 6.9 9.8 12.1 13.9 17.1 19.7 22.1 24.2 27.9 31.2 34.2 36.9 39.5 41.9 0.196 0.307 0.503 17.4 21.3 24.7 30.2 34.9 39.0 42.7 49.4 55.2 60.5 65.3 69.8 74.1 33.8 39.0 47.8 55.2 61.7 67.6 78.0 87.2 95.6 103 110 117 200 220 240 260 280 300 320 340 360 380 400 30.0 31.5 32.9 34.2 35.5 36.7 37.9 39.1 40.3 41.4 42.4 44.2 46.3 48.4 50.4 52.3 54.1 55.9 57.6 59.3 60.9 62.5 78.1 81.9 85.5 89.0 92.4 95.6 98.8 101 104 107 110 123 129 135 140 146 151 156 160 165 170 174 Effective area (sq. in.) 0.074 43.5 44.5 45.5 46.5 47.4 48.4 49.3 50.2 51.1 52.0 52.8 53.7 54.5 55.3 0.110 64.0 65.5 67.0 68.5 69.9 71.3 72.6 73.9 75.3 76.5 77.8 79.1 80.3 81.5 0.196 113 115 118 121 123 125 128 130 133 135 137 139 141 144 0.307 178 183 187 191 195 199 202 206 210 213 217 220 224 227 0.503 292 299 305 312 318 325 331 337 343 349 355 360 366 371 201 211 220 229 238 247 255 262 270 278 285 700 720 740 760 780 800 820 840 860 880 900 56.1 56.9 57.7 58.5 59.3 60.0 60.8 61.5 62.2 63.0 63.7 82.7 83.9 85.0 86.2 87.3 88.4 89.5 90.6 91.7 92.7 93.8 146 148 150 152 154 156 158 160 162 163 165 230 234 237 240 243 246 249 253 256 258 261 377 382 387 393 398 403 408 413 418 423 427 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 15-18 for minimum and maximum set pressure limits. 3. The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in U.S. gallons per minute of water at 70°F and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 29 Crosby OMNI-TRIM® water capacities Water capacities - differential pressures ΔP(1) 5-5000 psi(2) (continued) Diff. pressure ΔP(1) (psi) 920 940 960 980 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Effective area (sq. in.) 0.074 64.4 65.1 65.8 66.4 67.1 70.4 73.5 76.5 79.4 82.2 84.9 87.5 90.1 92.5 94.9 97.3 99.6 101 104 106 108 110 112 114 116 0.110 94.8 95.8 96.8 97.8 98.8 103 108 112 116 121 125 128 132 136 139 143 146 149 153 156 159 162 165 168 171 0.196 167 169 171 172 174 183 191 199 206 213 220 227 234 240 247 253 259 264 270 276 281 287 0.307 264 267 270 273 276 289 302 314 326 338 349 0.503 432 437 441 446 451 473 494 514 533 552 570 Diff. pressure ΔP(1) (psi) 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Effective area (sq. in.) 0.074 118 120 122 123 125 127 129 130 132 134 136 137 139 140 142 144 145 147 148 150 0.110 174 176 179 182 184 187 190 192 195 197 200 202 205 207 209 212 214 216 218 221 0.196 0.307 0.503 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 15-18 for minimum and maximum set pressure limits. 3. The scope of the ASME Code, Section VIII, does not include pressures below 15 psig and therefore pressure relief valves set below 15 psig are not stamped with the ASME Code Symbol. Capacity in U.S. gallons per minute of water at 70°F and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 30 Crosby OMNI-TRIM® Air capacities Series 800* and Series 900 valves - metric units Air capacities - set pressures 0.35-338 barg (continued next page) Set pressure (barg) 1 bar incr.(1) 5 bar incr. 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 47.7 0.5 2.9 0.98 1.01 1.05 1.08 1.11 1.14 1.17 1.20 1.24 1.27 1.30 1.33 1.36 1.39 2 4 6 8 10 12 14 16 18 20 1.80 3.00 4.30 5.50 6.80 8.00 9.20 10.5 11.7 13.0 Effective area (sq. mm.) 71 126 198 0.8 1.5 2.4 4.4 7.9 12.3 1.45 2.57 1.50 2.65 4.19 1.54 2.73 4.32 1.59 2.81 4.45 1.64 2.89 4.58 1.68 2.98 4.70 1.73 3.06 4.83 1.77 3.14 4.96 1.82 3.22 5.09 1.87 3.30 5.22 1.91 3.38 5.35 1.96 3.47 5.48 2.01 3.55 5.61 2.05 3.63 5.74 2.60 4.50 6.30 8.10 10.0 11.8 13.6 15.5 17.3 19.1 4.70 7.90 11.2 14.4 17.7 20.9 24.1 27.4 30.6 33.9 7.40 12.6 17.7 22.8 27.9 33.0 38.2 43.3 48.4 53.5 7.27 7.48 7.69 7.90 8.11 8.32 8.53 8.75 8.96 9.17 9.38 Set pressure (kPag) 100 kPa incr. 500 kPa incr. 35 40 45 50 55 60 65 70 75 80 85 90 95 100 12.2 20.5 28.9 37.3 45.6 54.0 62.4 70.8 79.1 87.5 200 400 600 800 1000 1200 1400 1600 1800 2000 325 4.0 20.3 Set pressure (barg) 1 bar incr.(1) 5 bar incr. 22 24 26 28 30 32 34 36 38 40 42 44 46 48 47.7 0.5 2.9 14.2 15.5 16.7 18.0 19.2 20.5 21.7 23.0 24.2 25.5 26.7 27.9 29.2 30.4 50 52 54 56 58 60 62 64 66 68 31.7 32.9 34.2 35.4 36.7 37.9 39.2 40.4 41.7 42.9 Effective area (sq. mm.) 71 126 198 0.8 1.5 2.4 4.4 7.9 12.3 21.0 37.1 58.7 22.8 40.3 63.8 24.6 43.6 68.9 26.5 46.8 74.0 28.3 50.1 79.1 30.2 53.3 84.3 32.0 56.6 89.4 33.8 59.8 94.5 35.7 63.0 99.6 37.5 66.3 104 39.3 69.5 109 41.2 72.8 115 43.0 76.0 120 44.8 79.2 125 46.7 48.5 50.3 52.2 54.0 55.8 57.7 59.5 61.3 63.2 82.5 85.7 89.0 92.2 95.5 98.7 101 105 108 111 130 135 140 145 150 156 161 166 171 176 325 4.0 20.3 95.9 104 112 121 129 137 146 154 162 171 179 187 196 204 213 221 229 238 246 254 263 271 280 288 Set pressure (kPag) 100 kPa incr. 500 kPa incr. 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 * Series 800 capacities are in bold only. Notes 1. Not valid below 2.0 barg set pressure. 2. Capacities below 2.0 barg set pressure are calculated at 0.2 bar overpressure. 3. The scope of the ASME Code, Section VIII, does not include pressures below 1.0 barg and therefore pressure relief valves set below 1.0 barg are not stamped with the ASME Code Symbol. Capacity in standard cubic meters of air per minute at 16°C and 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 31 Crosby OMNI-TRIM® Air capacities Air Capacities - set Pressures 0.35-338 barg (continued) Set press. (barg) 1 bar incr.(1) 5 bar incr. 70 76 82 88 94 100 106 112 118 124 130 136 142 148 154 160 166 47.7 0.5 2.9 44.1 47.9 51.6 55.4 59.1 62.8 66.6 70.3 74.1 77.8 81.5 85.3 89.0 92.8 96.5 100 104 172 178 184 190 196 202 107 111 115 118 122 126 Effective area (sq. mm.) 71 126 198 0.8 1.5 2.4 4.4 7.9 12.3 65.0 114 181 70.5 124 197 76.0 134 212 81.5 144 227 87.0 153 243 92.5 163 258 98.0 173 103 183 109 192 114 202 120 212 125 221 131 231 136 241 142 251 147 260 153 270 158 164 169 175 180 186 280 325 4.0 20.3 296 321 346 372 397 422 Set press. (kPag) 100 kPa incr. 500 kPa incr. 7000 7600 8200 8800 9400 10000 10600 11200 11800 12400 13000 13600 14200 14800 15400 16000 16600 17200 17800 18400 19000 19600 20200 Set press. (barg) 1 bar incr.(1) 5 bar incr. 208 214 220 226 232 238 244 250 256 262 268 274 280 286 292 298 304 47.7 0.5 2.9 130 133 137 141 145 148 152 156 160 163 167 171 175 178 182 186 190 310 316 322 328 334 338 193 197 201 204 208 211 Effective area (sq. mm.) 71 126 198 325 0.8 1.5 2.4 4.0 4.4 7.9 12.3 20.3 191 197 202 208 213 219 224 230 235 241 246 252 257 263 268 274 279 285 290 296 301 307 310 Set press. (kPag) 100 kPa incr. 500 kPa incr. 20800 21400 22000 22600 23200 23800 24400 25000 25600 26200 26800 27400 28000 28600 29200 29800 30400 31000 31600 32200 32800 33400 33800 * Series 800 capacities are in bold only. Notes 1. Not valid below 2.0 barg set pressure. 2. Capacities below 2.0 barg set pressure are calculated at 0.2 bar overpressure. 3. The scope of the ASME Code, Section VIII, does not include pressures below 1.0 barg and therefore pressure relief valves set below 1.0 barg are not stamped with the ASME Code Symbol. Capacity in standard cubic meters of air per minute at 16°C and 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 32 Crosby OMNI-TRIM® Saturated steam capacities Unfired pressure vessel service Series 800* and Series 900 valves - metric units Saturated Steam Capacities - set Pressures 0.35-68 barg Set pressure (barg) 0.1 bar incr.(1) 0.5 bar incr. 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 1.5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 47.7 2.7 13.8 43.8 45.2 46.5 47.9 49.3 50.7 52.1 53.5 54.9 56.3 57.7 59.1 60.5 61.9 68.3 80.6 108 135 163 191 218 246 274 301 329 356 384 412 439 467 494 522 550 577 605 633 660 Effective area (sq. mm.) 71.0 126 198 4.0 7.1 11.3 20.3 35.9 56.7 64.4 66.5 117 68.6 121 70.6 124 197 72.7 128 202 74.7 132 208 76.8 135 214 78.8 139 220 80.9 142 225 82.9 146 231 85.0 150 237 87.0 153 243 89.1 157 248 91.1 161 254 100 177 280 118 209 331 159 281 445 200 353 558 240 425 672 281 497 785 322 569 899 362 640 1012 403 712 1126 444 784 1239 484 856 1353 525 928 1466 566 1000 1580 606 1071 1693 647 1143 1807 688 1215 1920 728 1287 2034 769 1359 2147 810 1431 2261 850 1503 2374 891 1574 2488 931 1646 2601 972 1718 2715 325 18.5 92.7 322 331 341 350 359 369 378 387 397 406 415 458 541 727 912 1098 1283 1469 1654 1839 2025 2210 2396 2581 2767 2952 3138 3323 3509 3694 3879 4065 4250 4436 Set pressure (kPag) 10 kPa incr. 50 kPa incr. 35 40 45 50 55 60 65 70 75 80 85 90 95 100 150 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Set pressure (barg) 0.1 bar incr. 0.5 bar incr. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 54 56 58 60 62 64 66 68 47.7 2.7 13.8 688 715 743 771 798 826 854 881 909 936 964 992 1019 1047 1074 1102 1130 1157 1185 1213 1240 1268 1295 1323 1351 1378 1406 1461 1516 1572 1627 1682 1737 1793 1848 1903 Effective area (sq. mm.) 71.0 126 198 4.0 7.1 11.3 20.3 35.9 56.7 1013 1790 2828 1053 1862 2942 1094 1934 3055 1135 2005 3169 1175 2077 3282 1216 2149 3396 1257 2221 3510 1297 2293 3623 1338 2365 3737 1379 2436 3850 1419 2508 3964 1460 2580 4077 1501 2652 4191 1541 2724 4304 1582 2796 4418 1623 2868 4531 1663 2939 4645 1704 3011 4758 1745 3083 4872 1785 3155 4985 1826 3227 5099 1867 3299 5212 1907 3370 5326 1948 3442 5439 1989 3514 5553 2029 3586 5666 2070 3658 5780 2151 3801 6007 2233 3945 6234 2314 4089 6461 2395 4232 6688 2477 4376 6915 2558 4520 7142 2639 4664 7369 2721 4807 7596 2802 4951 7823 325 18.5 92.7 4621 4807 4992 5178 5363 5549 5734 5919 6105 6290 6476 6661 6847 7032 7218 7403 7589 7774 7959 8145 8330 8516 8701 8887 9072 9258 9443 9814 10185 10556 10927 11298 11669 12039 12410 12781 Set pressure (kPag) 10 kPa incr. 50 kPa incr. 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 * Series 800 capacities are in bold only. Notes 1. Not valid below 2.0 barg set pressure. 2. Capacities below 2.0 barg set pressure are calculated at 0.2 bar overpressure. 3. Maximum set pressure for steam service is 68.95 barg. 4. The scope of the ASME Code, Section VIII, does not include pressures below 1.0 barg and therefore pressure relief valves set below 1.0 barg are not stamped with the ASME Code Symbol. Capacity in kilograms per hour of steam at 10% overpressure. Valve discharging to atmospheric pressure.(2) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 33 Crosby OMNI-TRIM® Water capacities Series 900 OMNI-TRIM® valves - metric units Water Capacities - differential Pressures ΔP(1) 0.4-380 bar(2) (continued next page) Diff. pressure ΔP(1) (bar) 0.4 0.6 0.8 1 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Effective area (sq. mm) 47.7 19.3 23.7 27.3 30.6 43.3 61.2 75.0 86.6 96.8 106 114 122 129 136 143 150 156 162 167 173 178 183 188 71 28.5 34.9 40.3 45.0 63.7 90.1 110 127 142 156 168 180 191 201 211 220 229 238 246 255 262 270 277 126 50.3 61.6 71.2 79.6 112 159 195 225 251 275 298 318 337 356 373 390 406 421 436 450 464 477 490 198 325 97.4 112 125 177 251 308 355 397 435 470 503 533 562 590 616 641 665 689 711 733 755 775 159 183 205 290 411 503 581 650 712 769 822 872 919 964 1007 1048 1087 1126 1163 1198 1233 1267 Diff. pressure ΔP(1) (kPa) 40 60 80 100 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 Diff. pressure ΔP(1) (bar) 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 76 82 88 94 100 106 112 Effective area (sq. mm) 47.7 193 198 203 207 212 216 220 225 229 233 237 241 244 248 252 256 266 277 287 296 306 315 324 71 285 292 299 305 312 318 325 331 337 343 349 354 360 366 371 377 392 408 422 437 450 464 477 126 503 516 528 540 551 563 574 585 596 606 616 627 637 647 656 666 694 721 747 772 796 820 842 198 795 815 834 853 871 889 907 924 941 958 974 990 1006 1022 1037 1052 1097 1139 1180 1220 1258 1295 1331 325 1300 1332 1363 1394 1424 1453 1482 1510 1538 1565 1592 1618 1644 1670 1695 1720 1792 1861 1928 1993 2056 2116 2175 Diff. pressure ΔP(1) (kPa) 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7600 8200 8800 9400 10000 10600 11200 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 19-22 for minimum and maximum set pressure limits. 3. The scope of the ASME Code, Section VIII, does not include pressures below 1.0 barg and therefore pressure relief valves set below 1.0 barg are not stamped with the ASME Code Symbol. Capacity in liters per minute of water at 20°C and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 34 Crosby OMNI-TRIM® Water capacities Water Capacities - differential Pressures ΔP(1) 0.4-380 bar(2) (continued) Diff. pressure ΔP(1) (bar) Effective area (sq. mm) 47.7 71 126 198 325 118 124 130 136 142 148 154 160 166 172 178 184 190 196 202 208 214 220 226 232 238 244 250 332 340 349 357 364 372 379 387 394 401 408 415 422 428 435 441 447 454 460 466 472 478 484 489 501 513 525 537 548 559 570 580 591 601 611 621 631 640 650 659 668 677 686 695 704 712 865 886 908 928 949 968 988 1007 1026 1044 1062 1080 1367 1401 2233 2289 Diff. pressure ΔP(1) (kPa) 11800 12400 13000 13600 14200 14800 15400 16000 16600 17200 17800 18400 19000 19600 20200 20800 21400 22000 22600 23200 23800 24400 25000 Diff. pressure ΔP(1) (bar) Effective area (sq. mm) 47.7 71 256 262 268 274 280 286 292 298 304 310 316 322 328 334 340 346 352 358 364 370 376 380 489 495 501 506 512 517 523 528 533 539 544 549 554 559 564 569 574 579 584 588 593 596 721 729 737 746 754 762 770 778 785 793 801 808 816 823 831 838 845 852 860 867 874 878 126 198 325 Diff. pressure ΔP(1) (kPa) 25600 26200 26800 27400 28000 28600 29200 29800 30400 31000 31600 32200 32800 33400 34000 34600 35200 35800 36400 37000 37600 38000 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 19-22 for minimum and maximum set pressure limits. 3. The scope of the ASME Code, Section VIII, does not include pressures below 1.0 barg and therefore pressure relief valves set below 1.0 barg are not stamped with the ASME Code Symbol. Capacity in liters per minute of water at 20°C and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 35 Crosby OMNI-TRIM® Air capacities Series BP, USCS units (U.S. Customary System) USCS - set pressures 50-1500 psig Set pressure (psig) 1 psi incr. 5 psi incr. 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 Effective area (sq. in.) 0.074 0.110 1.5 2.3 7.8 11.5 99 115 131 147 162 178 210 241 273 304 336 367 399 430 462 493 525 556 588 619 651 682 714 745 777 808 840 871 146 169 192 215 239 262 308 354 401 447 493 539 586 632 678 724 771 817 863 909 956 1002 1048 1094 1141 1187 1233 1279 Set pressure (psig) 1 psi incr. 5 psi incr. Effective area (sq. in.) 0.074 0.110 1.5 2.3 7.8 11.5 560 580 600 620 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 1100 1200 1300 1400 1500 903 934 966 997 1029 1060 1092 1123 1155 1186 1218 1249 1281 1312 1344 1375 1407 1438 1470 1501 1533 1564 1596 1753 1911 2069 2226 2384 1326 1372 1418 1465 1511 1557 1603 1650 1696 1742 1788 1835 1881 1927 1973 2020 2066 2112 2158 2205 2251 2297 2343 2575 2806 3037 3269 3500 Note 1. To determine capacities on gases other than air, or for fluid temperatures other than 60°F (16°C), use the gas and vapor sizing formula in the Crosby Engineering Handbook. Note: for air capacities, USCS units are exact equivalents of imperial units. The capacities listed in the table above are based on discharging to atmospheric pressure. For applications involving back pressure these capacities must be multiplied by the back pressure correction factor determined from the applicable curve shown on page 40. Capacity in standard cubic feet per minute of air at 60°F and 10% overpressure. Valve discharging to atmospheric pressure. (Capacity in standard cubic meters of air per minute at 16°C and 10% overpressure. Valve discharging to atmospheric pressure.) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 36 Crosby OMNI-TRIM® Water capacities Series BP, USCS units (U.S. Customary System) USCS - differential pressures ΔP(1) 20-1600 psi Diff. pressure ΔP (psi) 50 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 Effective area (sq. in.) 0.074 0.110 15.7 23.1 17.2 25.3 19.9 29.2 22.2 32.7 24.4 35.8 26.3 38.6 28.1 41.3 29.8 43.8 31.5 46.2 33.0 48.5 34.5 50.6 35.9 52.7 37.2 54.7 38.5 56.6 39.8 58.5 41.0 60.3 42.2 62.0 43.4 63.7 44.5 65.4 45.6 67.0 46.7 68.6 47.7 70.1 48.8 71.6 49.8 73.1 50.7 74.5 51.7 75.9 52.7 77.3 Diff. pressure ΔP (psi) 580 600 620 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 1100 1200 1300 1400 1500 Effective area (sq. in.) 0.074 0.110 53.6 78.7 54.5 80.1 55.4 81.4 56.3 82.7 57.2 84.0 58.0 85.2 58.9 86.5 59.7 87.7 60.5 88.9 61.4 90.1 62.2 91.3 63.0 92.5 63.7 93.6 64.5 94.7 65.3 95.9 66.0 97.0 66.8 98.1 67.5 99.1 68.2 100 69.0 101 69.7 102 70.4 103 73.8 108 77.1 113 80.3 117 83.3 122 86.2 126 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 23 and 24 for minimum and maximum set pressure limits. Note: USCS units for water and liquids are U.S. gallons per minute (1 U.S. gallon equals 0.833 imperial gallon). The capacities listed in the table above are based on discharging to atmospheric pressure. For applications involving back pressure these capacities must be multiplied by the back pressure correction factor determined from the applicable curve shown on page 40. Capacity in U.S. gallons per minute of water at 70°F and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. (Capacity in liters per minute of water at 21°C and 10% overpressure.) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 37 Crosby OMNI-TRIM® Air capacities Series BP, USCS units (metric units) Metric - set pressures 3.45-103 barg Set pressure (barg) 1 bar incr. 5 bar incr. 3.45 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 Effective area (sq. mm) 47.74 70.96 1.26 1.85 3.89 5.71 2.87 4.21 3.23 4.74 4.54 6.67 5.86 8.60 7.17 10.50 8.48 12.40 9.80 14.30 11.10 16.30 12.40 18.20 13.70 20.10 15.00 22.10 16.30 24.00 17.60 25.90 19.00 27.80 20.30 29.80 21.60 31.70 22.90 33.60 24.20 35.60 25.50 37.50 26.80 39.40 28.10 41.40 Set pressure (kPag) 100 kPa incr. 500 kPa incr. 345 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 Set pressure (barg) 1 bar incr. 5 bar incr. 44 46 48 50 52 54 56 58 60 62 64 66 68 70 76 82 88 94 100 103 Effective area (sq. mm) 47.74 70.96 1.26 1.85 3.89 5.71 29.5 43.3 30.8 45.2 32.1 47.1 33.4 49.1 34.7 51.0 36.0 52.9 37.3 54.9 38.7 56.8 40.0 58.7 41.3 60.6 42.6 62.6 43.9 64.5 45.2 66.4 46.5 68.4 50.5 74.1 54.4 79.9 58.4 85.7 62.3 91.5 66.3 97.3 68.2 100.0 Set pressure (kPag) 100 kPa incr. 500 kPa incr. 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7600 8200 8800 9400 10000 10300 Note 1. To determine capacities on gases other than air, or for fluid temperatures other than 60°F (16°C), use the gas and vapor sizing formula in the Crosby Engineering Handbook. Note: for air capacities, USCS units are exact equivalents of imperial units. The capacities listed in the table above are based on discharging to atmospheric pressure. For applications involving back pressure these capacities must be multiplied by the back pressure correction factor determined from the applicable curve shown on page 40. Capacity in standard cubic feet per minute of air at 60°F and 10% overpressure. Valve discharging to atmospheric pressure. (Capacity in standard cubic meters of air per minute at 16°C and 10% overpressure. Valve discharging to atmospheric pressure.) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 38 Crosby OMNI-TRIM® Water capacities Series BP (metric units) Metric - set pressures 3.45-103 barg Diff. pressure ΔP (barg) Effective area (sq. mm) 47.74 70.96 1.4 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 37.9 45.4 64.2 78.6 90.8 101 111 120 128 136 143 150 157 163 169 175 181 187 192 197 203 208 55.7 66.6 94.2 115 133 149 163 176 188 200 210 221 230 240 249 258 266 274 282 290 298 305 Diff. pressure ΔP (kPa) 140 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 Diff. pressure ΔP (barg) 44 46 48 50 52 54 56 58 60 62 64 66 68 70 76 82 88 94 100 106 112 Effective area (sq. mm) 47.74 70.96 213 217 222 227 231 235 240 244 248 252 256 260 264 268 279 290 301 311 321 330 339 312 319 326 333 339 346 352 359 365 371 377 383 388 394 411 426 442 457 471 485 498 Diff. pressure ΔP (kPa) 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7600 8200 8800 9400 10000 10600 11200 Notes 1.Differential pressure (ΔP) equals inlet pressure (set pressure plus overpressure) at flowing conditions minus back pressure. 2. See pages 23 and 24 for minimum and maximum set pressure limits. Note: USCS units for water and liquids are U.S. gallons per minute (1 U.S. gallon equals 0.833 imperial gallon). The capacities listed in the table above are based on discharging to atmospheric pressure. For applications involving back pressure these capacities must be multiplied by the back pressure correction factor determined from the applicable curve shown on page 40. Capacity in U.S. gallons per minute of water at 70°F and 10% overpressure. Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. (Capacity in liters per minute of water at 21°C and 10% overpressure.) Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors and in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII. 39 Crosby OMNI-TRIM® Back Pressure Correction Factors Back pressure flow correction factor curves (Series BP OMNI-TRIM®) Correction factor for vapors and gases, Kb for Series BP valves at 10% overpressure 1.00 1.00 0.90 0.90 0.70 10 20 30 40 50 Back pressure (percent) Back Pressure - Percent BackBack Pressure pressure(gage) (gauge)x 100 x 100 pressure(gage) (gauge) Set Set Pressure 60 70 Flow correction factor (Kb) 0.80 Flow Correction Factor, Kb w Flow FlowFactor, factor (K K ) w Correction factor for liquids, Kw for Series BP valves at 10% overpressure 0.80 0.70 0.60 0.50 0.40 10 20 30 40 50 Back pressure (percent) Back Pressure - Percent BackBack Pressure (gage) pressure (gauge) x 100 x 100 Set Pressure Set pressure(gage) (gauge) 40 Crosby OMNI-TRIM® Ordering information - Model numbering Series 800, 900 and BP Example Series 8 Series 800 adjustable blowdown relief valve 9 Series 900 fixed blowdown relief valve BP Back pressure balanced threaded relief valve Effective orifice area(5) 5 0.074 in2 (47.74 mm2) - Series 900 and BP only 6 0.110 in2 (71.0 mm2) 7 0.196 in2 (126 mm2) - Series 800 and 900 only 8 0.307 in2 (198 mm2) - Series 800 and 900 only 9 0.503 in2 (325 mm2) - Series 800 and 900 only Maximum set pressure(1,2) 1 1500 psig (103.42 barg) 2 2500 psig (172.36 barg) - Series 900 only 5 5000 psig (344.74 barg) - Series 900 only Seat material(6) 1 Metal - Series 800 and 900 only 2Buna-N 3Viton® (FKM) 4EPR 5Kalrez® 6TFE ASilicone X Other 9 5 1 3 2 1 Materials of construction(3,4) 0Standard 1 All 316 SS 2 All 316 SS with Inconel® X750 spring 3 CS cylinder Monel® base/disc/disc holder/guide, Inconel® X750 spring 4 All Monel® with Inconel® X750 spring 5 CS cylinder, Hastelloy® C base/disc/disc holder/guide, Inconel® X750 spring (900 and BP only) 6 All Hastelloy® C (900 and BP only) 7 Standard, 316 SS internals, Inconel® X750 spring XOther Inlet x outlet connection size (NPS) 0 ½ x 1 - Series 800 and 900 only 1¾ x 1 2 1x1 3 1 x 1½ - Series 800 and 900 only 4 1½ x 1½ - Series 800 and 900 only 5 1½ x 2 - Series 800 and 900 only 6 2 x 2 - Series 800 and 900 only 7 1½ x 2½ - Series 800 and 900 only XOther Notes 1. Maximum set pressure for steam service is 1000 psig (68.95 barg). 2. See pages 11-24 for appropriate maximum set pressures. 3. For steam service , a 17-4Ph disc holder is used. 4. See pages 4, 6 and 8 for complete listing of materials of construction. 5. See pages 11-24 for appropriate inlet and outlet sizes for each effective orifice area. 6. For Series BP, seat and seal materials are identical except for valves with TFE seats. Seal material for valves with TFE seats is Viton®(FKM) unless specified otherwise. Caution Refer to pages 11-24 for availability of orifice, connection size, and connection type combination selected. 41 Crosby OMNI-TRIM® Ordering information - Model numbering Series 800, 900 and BP (continued) Example Inlet connection x outlet connection type MF MNPT x FNPT FF FNPT x FNPT 11 150# x 150# 21 300# x 150# 22 300# x 300# 31 600# x 150# 32 600# x 300# 42 1500# x 300# 52 2500# x 300# - Series 800 and 900 only 88 MSW x MSW[1,2] - Series 800 and 900 only 99 32 T E - PN2 Bolted cylinder design (951 orifice only) XXOther Connection facing None NPT or SWE None RF x RF R RTJ X RF T J x RTJ XOther Cap and lifting lever type A Standard threaded cap B Threaded cap with test rod D Packed lifting lever E Packed lifting lever with test rod XOther Model number supplements indicator None No model number supplement(s) - If model number supplement is present Model number supplements[4] P PED certification N2 NACE MR0175-2002 Edition[3] R TERV bolted cylinder S Steam trim set pressure above 150 psig - Series 800 and 900 only B Forged block body configurations SPL Non-standard option or configuration Available options Materials • Special materials LCB, Alloy 20, Duplex, Titanium, etc. • Special flange materials Monel®, Hastelloy® C, etc. • Special O-ring seat materials. Accessories • Position indicator, proximity switch, etc. Notes 1. Contact your sales representative for dimensions. 2. Not available with soft seats, contact your sales representative. 3. Contact your sales representative for compliance to NACE MR0175-2003 or later. 4. More than one model number supplement can be used at once. Examples: 951101MFA 96137121A-N2 965X1222D-N2-SPL 86154221D-P Connections • Weldneck flanges. • Custom center-to-face dimensions. • Special connections such as tri-clamp, GRAYLOC, etc. • International flange standards. • Flat face and RFSF flange options. Others • Special painting or coating. • Special cleaning and testing. 42 Crosby OMNI-TRIM® Ordering information - Parts Parts To order parts, the following information should be included: 1.Quantity 2. Part name, i.e., disc insert 3. Size, series and valve number 4.Shop number (from valve nameplate) 5. Serial number (from valve nameplate) 6. Original purchase order number (if shop number has been destroyed). Sample nameplate (for illustrative purposes only) Pentair Valves & Controls provides special 'fast response' delivery service of spare parts to satisfy unplanned parts requirements which can be initiated by contacting your local representative. Emergency delivery service is available direct from the factory, 24 hours a day, 7 days a week. Springs with washers To order springs with washers, in addition to the other information included for 'Parts', the required valve set pressure must also be specified. If the spring is for a non-bellows valve, and there is a constant back pressure condition, that should also be specified as should the spring material, if other than standard. Replacement valves To replace a valve in service, the shop number, serial number, set pressure and previous order number should be specified. 43 Crosby OMNI-TRIM® Sizing and selection Pressure relief device sizing and selection software Pentair PRV2SIZE incorporates over 135 years of experience and engineering expertise for an extensive array of Anderson Greenwood, Crosby and Varec pressure relief devices and related products in one software package. It enables you to address numerous applications in a single sizing and selection platform without the need to use two or more sizing programs. Pentair PRV2SIZE features: • User-friendly interface - Sizing calculations can be saved at any point - Multiple tags can be opened at one time • Ability to sort data using a variety of parameters • Fully configured product selection • Industry standard sizing methodologies • Drop-down boxes allow instantaneous change of sizing methodology from API to ASME and vice-versa • 2:1 elliptical head tanks for fire sizing applications • Catalog integration from existing product literature PDF’s • Detailed product specifications including cross sectional drawings with dimensions and weights - U.S. Customary System and metric units • Advanced tools to export and import device tag numbers with the ability to mail files directly from the software program • Combination device, reaction force and noise level calculations • Flow curves for pressure and vacuum relief valves • Individual capsule summaries of each product including an image of the selected product­ Another unique feature of Pentair PRV2SIZE is its capability to provide sizing and selection for tank protection and tank blanketing products in a single software program. This includes pad and de-pad valves, tank blanketing regulators, pressure/vacuum vents and low pressure pilot operated relief valves. Pentair PRV2SIZE website: valvesizing.pentair.com PENTAIR VALVES & CONTROLS www.pentair.com/valves All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved. 44