Littelfuse 在电机和功率控制的电路保护方案 2014, V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 1 Agenda 1.Littelfuse Thyristor Fuse and MOV for Power Control System 2.Littelfuse TVS used on Power System 3.Littelfuse SPA Products used on I/O and others 4.Application on Different Ports Protection PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 2 Littelfuse Circuit Protection Protection against Common Threats to Electrical Circuits & Components Overcurrent Protection Power Cross Overloads & Short Circuits Overvoltage Protection Power Monitoring and Protective Switching Power Distribution and Control ESD Protection Power Switching Power Distribution Centers Lightning Protection Ground-Fault Protection Mining Control Consoles Every product that uses electrical energy needs circuit protection to ensure safety, reliability and performance. V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 3 Corporate Mission: 2013 to 2017 Mission Leverage our global leadership position in circuit protection to double our business by 2017 and become a leader in power control and sensing. PROTECT CONTROL SENSE V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 4 Littelfuse Circuit Protection We Are the #1 Circuit Protection Brand in the World We provide: Broadest selection of overvoltage and overcurrent protection devices Unparalleled level of application design expertise Technical support & application design help materials Product samples Global labs and testing services V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 5 Littelfuse Semiconductor Semiconductor Circuit Protection & Power Control Expertise The Preferred Brand of Engineers for Circuit Protection Leading Manufacturer of TVS Diode, TVS Diode Array, Protection & Power Switching Thyristor, PLED 40+ Years of Technical Expertise in ApplicationBased Development & Solutions V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 6 2013 Littelfuse Semiconductor Product Overview Including the Broadest Line of Semiconductor Protection Solutions • Load protection through precise clamping of excess surge voltage. • Ideal for high performance, high reliability in AC and DC circuit protection • Protection from electrostatic discharge (ESD) & lightning transients • Best-in-class clamping for signal lines and I/O interfaces • Silicon crowbar device to protect power cross or lightning surge. • Established leadership position in telecom/ datacom equipment protection. TVS Diode TVS Diode Array (SPA® Devices) Protection Thyristor (SIDACtor® Devices) • Power semiconductors used to control the flow of electrical energy • Reliable switching for numerous applications including home appliances, electrical tools, lighting, and HVAC Power Switching Thyristor • Designed for bypass protection of open-LED failures • Assures high reliability and low maintenance in outdoor LED lighting applications PLED V3.0-A PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 7 2013 High level portfolio overview PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 8 Roadmap PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 9 Focus area 1: TRIAC for water heater TO-220 (8-16A) TO-218 (25-40A) New package / module – FASTPAK (25, 35A) – SOT227 (90A) PROTECT | CONTROL | SENSE Teccor TO-218 TRIAC Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 10 Focus area 2: SIDAC for Gas and Ion K2200SHRP for gas igniter at Miflex – New ! 1200kpcs EAU expected Ion generator (“Plasma Cluster”) at Sharp – More than 4000kpcs sold in last 15 month New comer – SMA unidirectional SIDAC PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 11 Marching orders…what do we want from them in the following market TRIAC (16-40A) for electric water heater includes FASTPAK potential SIDAC for gas igniter includes SMA SIDAC potential SIDAC for M-H lamp ballast Kxx01GL series PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 12 Why are Transients of Concern? Component miniaturization has resulted in increased sensitivity to electrical stress Microprocessors have structures and conductive paths which cannot handle high currents from ESD transients They operate at very low circuit voltages Transient voltages must be controlled to prevent device interruption or failure Sensitive microprocessors are prevalent in a wide range of devices such as: • Home appliances • Industrial controls • Consumer electronics • Data processing equipment • Telecommunications • Automotive electronic systems • Toys PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 13 TVS Clamping Devices Transient Event Vline Voltage Transient Circuit Damage Level Suppressor Clamp Level Normal Circuit Level Time PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 14 TVS Equivalent Model L L Body Inductance C Device Capacitance Rv Rv C R R Voltage Variable Resistor Insulation Resistor TVS Equivalent Model PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 15 Bidirectional vs Unidirectional Unidirectional Ipp = peak pulse current Ir = leakage current @ Vr It = test current Vf = max forward voltage* Vr = max reserve standoff voltage Vbr = breakdown voltage @ It Vc = max clamp voltage @ Ipp PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 16 TVS Transient Protection PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 17 Surface Mount Product Offering SMAJ 1KSMBJ P4SMA SMCJ SMBJ P6SMBJ 1.5SMC PROTECT | CONTROL | SENSE SMDJ Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 18 Axial Leaded Product Offering P4KE 1.5KE SA PROTECT | CONTROL | SENSE 3KP,5KP P6KE 15KPA,20KPA, 30KAP Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 19 LFUS TVS AK devices is superior to MOV based SPD module – Much compact in design – 10X Smaller size than traditional SPD module Easy for layout and assembly/ installation Much lighter ( AK15 is around 10gm) than heavy SPD module. Much longer in lifetime – NO wear-out mechanism over multiple surge events , temperature variance and lifetime MTBF: years. Simply perform better – Foldbak technology enable precise clamping AK Vclamp = 2 X Vstandoff. Competition MOV Vcl over 3X Vv operating TVS Diode instant response in a few nS compared to MOV technology tens nS Sec Wider operating temperature AK: -55degree C to 150 degree C MOV: -40 degree C to 85 degree C PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 20 Typical TVS Applications D.C. Supply Protection D.C. Load Protection EMI Limiting A.C. Supply Protection Single Line Relay and Contactor Transient Limiting PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 21 SPA products for the portable market Discrete ESD diodes / - Small form factor arrays Discrete ESD diodes Low capacitance 0201 – 0.6mm x 0.3mm SP1005-01WTG 0402 – SOD723 SP1003-01DTG ESD arrays SP1007-01WTG SP3010-04UTG SP3003 series General purpose SP1011-04UTG SP1004-04VTG SP1001 series SP6001/SP6002 series PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 22 Examples of circuits using silicon ESD/Surge protection USB 1.1, USB 2.0, USB 3.0 10/100/1000 Ethernet USB, FireWire, DisplayPort, VGA, eSATA And others…. • RS-232 • RS-485 • CAN bus • LIN bus • SIM sockets HDMI, DVI Audio, analog video Buttons, keypad, headset, microphone, SD Card PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 23 Our portfolio is categorized or segmented to easily find the appropriate device for an application General Purpose ESD Protection • Low-speed circuits (< 100Mbps) • Examples include power ports, keypads, buttons, switches, audio, analog video, USB 1.1 Low Capacitance ESD Protection • High-speed data buses (> 100Mbps) • Examples include HDMI, USB 2.0, USB 3.0, FireWire, DisplayPort, Ethernet, eSATA Lightning Surge Protection • Specifically refers to Ethernet (10/100/1000) and xDSL circuits in which there is a requirement to provide ESD and/or lightning surge protection (will vary by standard, customer and application. PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 24 The product categories are identified below with the associated product series General Purpose ESD Protection SP05 SP1003 SP1006 SP1011 SP723 SP1001 SP1004 SP1007 SP720 SP724 SP1002 SP1005 SP1008 SP721 SP725 SD05 SD05C Low Capacitance ESD Protection SP3001 SP3004 SP3011 SP3030 SP3002 SP3006 SP3012 SP3031 SP3003 SP3010 SP3021 Lightning Surge Protection SP03-3.3 SLVU2.8 SP4060 SP2502L LC03-3.3 SLVU2.8-4 SP2504N SR05 SP03-6 SRV05-4 SP3304N SRDA05 40 active product series; with another 15 currently in development PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 25 Littelfuse MOV Product by Series Radial MOV Series Industrial MOV Series Other MOV Series TMOV14&20 Series ZA LA CIII ULTRA SM7 SM20 FBMOV MA RA CH TMOV / iTMOV Voltage: 4V-1000V HA HB DA/DB BA/BB Voltage: 9V~275V Voltage: 115V~750V Surge: 50A~22,000A Voltage: 20V~28,000V Surge:40A~4,500A Surge:6,000A~10,000A Size: 5mm~25mm Surge: 12,000A~70,000A Size: 3mm~8mm Size: 14mm & 20mm Size: 7mm~60mm PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 26 SPD in AC Network Service Transformer / Main Distribution Panel Power Meter Distribution Panel Equipment L1 L2 kWh L3 PEN PE N Type 1 SPD Type 2 SPD PROTECT | CONTROL | SENSE Type 3 SPD Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 27 FBMOV : Typical Application FBMOV in parallel if required for High surge ratings LVSP Fuse Module with Paralleled MOVs/ SAD etc Maybe sand/epoxy filled. PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 28 SPD (SMOV) Typical solution : Need one rigid house Or series one additional fuse for meeting 150A fault current Thermal element MOV SMOV P1 Thermal ON disconnect Common MOV Open P2 SMOV Surge : 20kA In value Fault current : ~150A Indication terminals are isolated from operation line. To be released in Feb. of 2012 PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 29 SPD (TMOV) TMOV Surge : 20kA In value Fault Current : ~10A Need additional fault current protection for Type 1,2 and 3 SPD application ! PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 30 MOV Market Choices: Power & Plug-In As SPD Hard-Wired AC Plug-In External AC SPD Breakers Protected AC AC Wall Plug Mount Power Control Center Internal SPD AC Coax Breakers Protected AC SPD AC PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 31 Fuse Series PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 32 GDT and PTC PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 33 Where are the Littelfuse parts can be found? Auto Motor Controller And Accessories' PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 34 For Power System Protection Design Notes: Protection Application: Products that are directly connected to the AC mains (120 to 250VACrms) will be exposed to much more severe surge transients (lightning, load switching, etc.) and short circuit/overload conditions than on DC inputs. Because of this, the protection devices need to be more robust. Solution Description: As shown at the left (top), a cartridge or leaded fuse (5x20mm, 2AG, 3AG, TE5/TR5) can be used for short circuit and overload current conditions. For surge protection, an MOV (e.g. C-III, UltraMOV and LA series) with high energy handling capabilities should be used. For products that also require electrical isolation between the hot and neutral lines and chassis (earth) ground, a GDT should be selected (left, bottom). The GDT is used to provide electrical isolation for the safety of the consumer. Companion Solutions: Does not apply. Regulatory Issues: Standards that specify safety and performance criteria include: • UL 6500/IEC 65065 • UL1414 • UL1449 AC Lines Solution Description: 1)TMOV TMOV14RP385E 14mm TMOV20RP385E 20mm TMOV14RP3420E 14mm TMOV20RP420E 20mm 2)GDT SL1011A500 SL1011A600 PROTECT | CONTROL | SENSE 385Vac 505VDC 385Vac 505VDC 420Vac 560VDC 420Vac 560VDC 500VDC 600VDC Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 35 A Typical Power line Schamatic PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 36 Circuit Protection of 110VDC Fuse: 0218012.MXEP Outside World Primary protection: AK6-066C Design Notes: This solution include two parts, the first is primary protection High surge for lighting protection The secondary is Littelfuse 5kW TVS as a low voltage protection. Shield Ground TVS:SMDJ130A A fuse or Fuse is used as over current protection Basically you must select a Lower voltage TVS as over voltage protection. 6KA 8/20us FUSE: 0218012.MXEP 2pcs TVS:AK10-066 3pcs 8/20us 6KA Surge Capability TVS:SMDJ130A 1pc PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 37 Circuit Protection of 24VDC Outside World Primary protection: AK10-030 TVS:SMDJ28A Cx Cx NM Choke CM Choke Cy Shield Ground 10KA 8/20us FUSE: 0453001 2pcs TVS:AK10-030 3pcs TVS:SMDJ28A 1pc Fuse: 0451001 Design Notes: This solution include two parts, the first is primary protection High surge for lighting protection The secondary is Littelfuse 5kW TVS as a low voltage protection. A fuse or Fuse is used as over current protection Basically you must select a Lower voltage TVS as over voltage protection. PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 38 Example of SP4060-08ATG used on Ethernet 2.5V, 4.4pF Diode Array for Surge Protection Target Applications: – 10/100/1000 Ethernet – Set top box (consumer and security) – Notebooks, network hardware Features/benefits: – – – – Capacitance value of 4.4pF Low RDYN of 0.4Ω (low clamping) Low turn on voltage of 2.5V Rated for 20A surge current (tP=8/20µs, per IEC 61000-4-5) – ±30kV contact discharge – MSOP-10 package – 8 channels PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 39 SLVU2.8-4BTG Series 2.8V, 40A TVS Array for Lightning Surge Protection Target Applications: – – – – 10/100/1000 Ethernet WAN/LAN Equipment Base Station Controllers Desktops, Notebooks, Servers Features/benefits: – Low capacitance of 2.0pF – Low Clamping Voltages – Lightning Protection up to 40A (tP=8/20µs, per IEC 61000-4-5) – ±30kV contact discharge – SOIC-8 package allows easy trace routing PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 40 Circuit Protection Ethernet Circuit Protection of Ethernet portof (Lightning) Port -Lightning, Inter-building (GR-1089) Design Notes: Protection Application: The data signals used in an Ethernet port vary between 1.0V (1000Base-T and 100Base-TX) to 2.5V (10Base-T), with maximum data rates of 1000Mbps, 100Mbps and 10Mbps, respectively. At these data rates, the capacitance of the suppressor needs to be taken into account. The signal lines to be protected from lightning include Tx± and Rx±. Solution Description: As shown at the left, Telelink fuses are used for overcurrent protection for each data line, and the SEP series SIDACtor can be used for primary protection from lightning per the GR-1089 inter-building standard (500A, 2/10µs). The SEP064 has a working or standoff voltage of 58V allowing it be used in PoE and PoE+ applications. Last, a low capacitance diode array is used for secondary protection to suppress any let-through energy. Companion Solutions: Other solutions within the LF portfolio exist in addition to these recommendations such as the SEP008 series. This lower voltage option can lower the clamping voltages in applications that do not need the higher standoff voltage due to PoE and PoE+ applications. Ethernet: SEP0640Q38CB SIDACtor & SP3050-04HTG SPATM Regulatory Issues: Many standards could apply depending upon the end equipment usage such as GR-1089 or the IEC61000-4-5. Please consult Littelfuse for application support. Note: For 1GbE (1000Base-T) the protection scheme should replicated for the other 4 data lines. Unique Features: None Road Map Products to be Watching for: SP4061 Series: < 4pF, 2.5V, 20A (tP=8/20µs) Surge Protection (enhanced clamping for PHY protection) Ordering Number Surge (tP=2/10µs) I/O Capacitance @ VR=0V Channels VRWM Packaging SEP0640Q38CB 500A See datasheet 2 58V QFN (5x6mm) SEP0080Q38CB 500A See datasheet 2 6V QFN (5x6mm) 10A 2.4pF 4 6V SOT23-6 SP3050-04HTG PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 41 Circuit Protection of USB 2.0 port D+/D-: SP3003-02 silicon protection array USB Port 0805L050 SP1003-01DTG Protection Application: The data signals used in a USB 2.0 port vary between 0V to +0.5V, with a maximum data rate of 480Mbps. At this data rate, the capacitance of the suppressor needs to be minimized. The signal lines to be protected from ESD include D+ and D-. The 5VDC power bus should be protected against ESD and overcurrent events. USB 2.0 Controller Outside World VBUS D+ D- SP3003-02JTG Shield Ground Signal Ground D+/D-: SP1007-01 silicon protection diode USB Port USB 2.0 Controller Outside World 0805L050 VBUS D+ D- SP1007-01WTG Shield Ground Design Notes: Signal Ground Solution Description: As shown at the left, a discrete diode is used on the power bus for ESD protection, and a PTC is used for resettable overcurrent protection. For the data lines, a twochannel array with 0.65 pF is used for ESD protection of the data lines. Companion Solutions: Other solutions within the LF portfolio exist in addition to these recommendations. For example, if the operating current on the power bus is higher or lower, an appropriately rated PTC can be chosen. Regulatory Issues: The IEC 61000-4-2 will be the most appropriate standard that applies for this port. It supplies a test method for verifying that the end product is not susceptible to ESD events. Unique Features: Does not apply. Application Warnings: Does not apply. PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 42 Circuit Protection of RS485 PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 43 Circuit Protection of RS485/CAN Design Notes: Outside World Primary protection The secondary is Littelfuse SIDACtor as a low voltage protection. Shield Ground 10KA 8/20us FUSE: 04611.25 2pcs GDT:SL1411A075SM 3pcs SIDACtor: P0080SC MC This solution include two parts, the first is primary protection GDT for lighting protection. If possible this application is for our door cable protection. 3pcs A fuse or Fuse is used as over current protection Basically you must select a SIDACtor as over voltage protection. 8/20us 5KA Surge Capability PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 44 Circuit Protection of RS232 PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 45 SIDACtor for Tertiary Protection NEW SDP Series in SOT23-6 SIDACtor® SDP Series in the SOT23-6 PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 46 Example Application IGBT Driver Boar : PTC and TVS Power input: SMBJ 16ACA PTC 1812L200 PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 47 Thank you! PROTECT | CONTROL | SENSE Confidential and Proprietary to Littelfuse. Littelfuse, Inc. © 2014 48