THERMAL PRINTER TUP400 Series TECHNICAL MANUAL [ FIFTH EDITION ] NOTICE • All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STAR’s express permission is forbidden. • The contents of this manual are subject to change without notice. • All efforts have been made to ensure the accuracy of the contents of this manual at the time of going to press. However, should any errors be detected, STAR would greatly appreciate being informed of them. • The above notwithstanding, STAR can assume no responsibility for any errors in this manual. © Copyright 1997 Star Micronics Co.,Ltd. INTRODUCTION This manual was created as a reference for maintenance of the Thermal Printer TUP400 Series for personnel who are responsible for periodic inspections or troubleshooting of that equipment. This manual was written for maintenance personnel, and was not intended to be used by the general operator. This manual is organized into the following chapters. Chapter 1 Specifications and Operation Chapter 2 Theory of Operation Chapter 3 Parts Replacement and Related Adjustments Chapter 4 Maintenance and Lubrication Chapter 5 Parts Lists Model Name TUP4 5 2 Z V2 D 24 NL No Transparent Laser Voltage 1 2 3 4 5 24 : 24 VDC Interface D : RS232C C : Parallel K : RS422A Board type None : Ver.1 V2 : Ver.2 Printing speed None : Max. 50mm / sec : Max. 80mm / sec Z Mechanism type 2 : 40 columns Printer type 1 5 8 9 : : : : No Cutter Guillotine Type Full Cutter Guillotine Type Full Cutter + Presenter Guillotine Type Full Cutter + Document Capture TUP400 series • • • • • First edition Second edition Third edition Fourth edition Fifth edition : Aug.1997 : Jun. 1998 : Mar.1999 : Feb. 2001 : Sep. 2001 Add interface board Ver. 2 Add TUP492 Add TUP400Z Add TUP412/412Z Parts List This page was intentionally left blank. CHAPTER 1 SPECIFICATIONS AND OPERATION 1. General Specifications ....................................................................................... 3 2. External Appearance ........................................................................................ 10 3. DIP-Switch Settings .......................................................................................... 12 4. Print-Density Adjustment ................................................................................. 15 5. Sensor Adjustment ........................................................................................... 16 6. HEX Dump Mode/Test Print .............................................................................. 17 7. Changing the Interface Board .......................................................................... 18 1 This page was intentionally left blank. 1. General Specifications Printing method Resolution Printable width Printing speeds Paper Width Thickness Roll diameters Interface MCBF Head longevity Cutter longevity Power supply Power consumption Operating environment Storage environment External Dimensions Weight Line thermal direct 8 dots/mm (H) × 8 dots/mm (V) 50 mm in Line Mode; 80 mm in Page Mode TUP400Z : Max. 80mm / sec TUP400 : Max. 50mm / sec 0 82.5 -1 mm(3.25 inches) General thermal paper 60 to 85 µm External 203 mm max. (8 Inch), Internal 32 mm (1.26 Inch) RS232C, RS422A, or Parallel 5,000,000 Lines 100 Km or 1.0 x 108 pulses(excludes damaged caused by dirt or foreign objects.) (Missing dots is Max. 5%. However, there will be no missing dots up to 50Km. This is the point where the thermal body resistor value varies more than 15% of the initial value when continuously printing up to 12.5% of the printing rate.) 300,000 cuts (One piece max. paper thickness: 85 µm.) DC 24 V ±7% Max. 120 W Temperature 5°C to 40°C Humidity 25% to 80% (No condensation) Temperature -20°C to 60°C Humidity 10% to 90% (No condensation) TUP452 173(W) × 325(D) × 254(H)mm TUP482 173(W) × 382(D) × 254(H)mm TUP492 173(W) × 382(D) × 254(H)mm TUP452 Approx.3.1kg TUP482 Approx.3.3kg TUP492 Approx.3.3kg –3– Fig. 1-1-a External Dimensions (TUP452) –4– Fig. 1-1-b External Dimensions (TUP452) –5– 19.2 203 ma x¿ 493 72.4 382 120 ° 45° View A (rear surface) 75 79 151 162 174.6 199 204 254 266 Unit : mm Fig. 1-1-c External Dimensions (TUP482) –6– 4.8 164.2 73.6 6.1 203.6 350 89.2 145.78 10.25 19 2.8 8.25(PAPER WIDETH) 103 148 164.2 16 Unit : mm Fig. 1-1-d External Dimensions (TUP482) –7– Fig. 1-1-e External Dimensions (TUP492) –8– Fig. 1-1-f External Dimensions (TUP492) –9– 2. External Appearance Arm Printer head Cutter Fig. 1-2-a Internal Configuration (TUP452) Arm Printer head Presenter Fig. 1-2-b Internal Configuration (TUP482) – 10 – Arm Printer head Presenter Fig. 1-2-c Internal Configuration (TUP492) – 11 – 3. DIP-Switch Settings DIP switches are located on the interface board and they differ according to the type of interface. (1) Setting the DIP Switches Fig. 1-3 DIP-Switch Settings 1. Turn the power supply OFF. 2. Remove the screw holding the ROM cover in place. (The screw is located at the base of the paper-roll holder.) 3. Remove the ROM cover to expose the main and interface PCBs Interface Board (In the case of RS-232C) DIP Switches VP3 (Paper End Sensor) VP4 (Black Mark Sensor) EPROM Main Logic Board Fig. 1-4 Main Interface Board 4. Set the DIP-switches on the interface board. – 12 – 2. DIP-switch values (1) RS-232C interface a. Interface board Ver.1 This board has a single 8-bit DIP switch.The factory default settings are all ON. Switch 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 Setting Baud Handshake Data Parity Parity DC1/DC3 Power ON Baud 2400BPS 1-1 OFF 1-2 OFF 4800BPS 9600BPS 19200BPS OFF ON ON ON ON OFF Mode DC1/DC3 Disabled DC1/DC3 Disabled 1-8 ON Disabled ON OFF ON OFF Addressable ON See table below OFF DTR 8 bits No parity Odd Disabled See table below XON/XOFF 7 bits Enabled Even Enabled Power On Printer selected Printer selected Printer de-selected Printer de-selected Printer selected b. Interface board TUP400 Ver.2 and TUP400Z This board had two DIP switches : One 10-bit switch and one 4-bit switch. The factory default settings are ON except for switches 1-9 and 1-10. Switch 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 Switch 2-1 2-2 2-3 2-4 Setting Baud ON See table above Handshake Data Parity Parity DC1/DC3 DTR 8 bits No parity Odd Disabled - Not used Not used Not used Setting Automatic Status Back function Not used Not used Not used – 13 – ON Invalid - OFF XON/XOFF 7 bits Enabled Even Enabled OFF Valid - (2) RS-422A interface This board had two DIP switches: one 8-bit switch and one 4-bit switch. DIP switch #1 (8 bits): Identical to the DIP switch on the RS-232C Ver.1. (Bit 1-7 and 1-8 are disabled.) DIP switch #2 (4 bits): DC1,3 off Address #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14 DC1,3 mode on SW2-1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF SW2-2 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF SW3-3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF SW2-4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF * DIP-SW #2 overrides the DIP-SW #1 DC1/3 setting (bit 1-7). * DIP-SW #2 factory setting: All ON (3) Parallel (Centronics) interface The parallel-interface board of TUP400 Ver.1 has no DIP switches. The following is a list of TUP400 Ver.2 board and TUP400Z board. Switch Setting 1-1 Automatic Status Back function 1-2 Should not be changed 1-3 Not used 1-4 Not used Factory settings : ALL ON – 14 – ON Invalid (Shold be set to on) - OFF Valid - 4. Print-Density Adjustment Adjust the print density in accordance with the sensitivity of the paper being used. Variable Resistor Fig. 1-5 Print-Density Adjustment 1. The variable resistor is located to the left of the interface connector on the back side of the printer. 2. Use a phillips screw driver to rotate the variable resistor to adjust the print density. The variable resistor will rotate approximately 180°. Approx. 90° Approx. 90° Light Dark If you are not getting a good print on the thermal paper with the density set to its maximum at 2 Inch/sec print speed, set the print speed to 1 Inch sec. CAUTION Avoid setting density too high for sensitive paper types. Excessive dark values may cause the paper to swell which will degrade the quality of the image. – 15 – 5. Sensor Adjustment You must adjust the paper sensor for the paper quality and the black mark print. VR3 VR4 EPROM Main Logic Board Interface Board Fig. 1-6 Sensor Adjustment 1) Remove the screw on the underside of the paper-roll holder and remove the ROM cover. 2) Turn ON the power supply while holding down the push switch on the Near-end Sensor Board. Remove the push-switch within 3 seconds after the "HU" LED on the Near-end Sensor Board lights. CAUTION If you continue holding the push switch for more than 3 seconds, the "PE" LED will light and you will not be able to make any adjustments. 3) Black Mark Sensor • Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area. • Rotate the variable resistor VR4 on the main logic board until the "HU" LED on the Near-end Board lights. Paper End Sensor • Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area. • Rotate the variable resistor VR3 on the main logic board until the "PE" LED on the Near-end Board lights. 4) After the LED lights, press the RESUME switch. – 16 – 6. HEX Dump Mode/Test Print You can enter the HEX Dump Mode and run Test Prints by turning ON the power supply while pressing the RESUME switch. The HEX Dump mode prints the data sent from the host computer in HEX data format. 1) Turn ON the power supply while pressing the RESUME switch. 2) Release the RESUME switch using the following timing to set each mode. Near-end Sensor Board LED PE Lights HU Lights 2 Sec a Releasing at a: HEX Dump Mode b Releasing at b: Test Print – 17 – 7. Changing the Interface Board You can change the printer’s interface by replacing the interface board. Fig. 1-7 Changing the Interface Board 1. 2. 3. 4. Turn the power supply OFF. Remove the 2 Interface Board Screws. Remove the Interface Board. Insert the new Interface Board by pushing it along the guides. Push until the connector is completely inserted. 5. Attach the 2 screws to attach the Interface Board to the printer. (Note) The printer will automatically recognize the new Interface Board when it has been changed. – 18 – CHAPTER 2 THEORY OF OPERATION This chapter describes the operating principles of the circuitry and printer mechanism. 1. Block Diagram ................................................................................................... 21 2. Main Logic Board .............................................................................................. 23 2-1. Data I/O Circuitry .................................................................................................. 23 2-1-1. RS-232C Interface ........................................................................................ 23 2-1-2. RS-422A Interface ........................................................................................ 24 2-1-3. Parallel Interface .......................................................................................... 25 2-2. Editing and Printing ............................................................................................. 26 2-2-1. Editing .......................................................................................................... 26 2-2-2. Thermal Head ............................................................................................... 26 2-2-3. Head Current Control .................................................................................. 27 2-3. Feed-Motor Drive Circuit ...................................................................................... 28 2-4. Power-On Reset Circuit ....................................................................................... 29 2-5. +5V Line Voltage Detector Circuit ....................................................................... 30 3. Printer Mechanism ............................................................................................ 31 3-1. Thermal Head ........................................................................................................ 31 3-2. Paper-Feed Mechanism ....................................................................................... 31 3-3. Sensor ................................................................................................................... 32 2 This page was intentionally left blank. 1. Block Diagram The following is the block diagram for this printer. Data (Host Computer) Interface Board RS-232C, RS-422A, Parallel Main Logic Board EEPROM Print Mechanism EPROM 128 k x 16 Bit (Ver. 1) 250 k x 16 Bit (Ver. 2) Head Driver Thermal Head PS-RAM 128 x 16 BitPS-RAM Motor Driver Paper Feed Motor S-RAM 8K x 8 BitS-RAM Cutter Driver Cutter Sensor Circuit Sensor Presenter Driver Presenter Gate Array (8) (16) (16) Near-end Sensor Board (8) (16) RESUME Switch Chinese Char. ROM 256 k x 16 Bit (Ver. 1) 512 k x 16 Bit (Ver. 2) CPU DC-DC Coverter 24V Power Supply Unit Fig. 2-1 Block Diagram – 21 – (1) Main Logic Board The interface board relays data from the host computer to the main logic board. The main logic board’s CPU temporarily stores the data into local RAM. It then reads out the data, edits it according to the control program stored in the board’s ROM, and prints the results by issuing the appropriate drive signals to the printer mechanism. [Block Description] a. CPU: HD641300F, CMOS single-chip computer Controls overall printer operation. b. EPROM Contains the program and character fonts (other than Chinese characters) for CPU control. c. PS-RAM: 128 K × 16 bits Used as the work area and data buffer d. S-RAM 8 K × 8 bits Saves format data and externally defined characters. e. EEPROM: 1024 bits Stores printer settings. Settings can be changed by software. (Used in place of dip-switches.) f. Gate array Executes various types of signal processing. g. Drivers The various drivers convert signals received from the CPU and gate array into the drive signals that directly control the printer mechanism. h. DC-DC converter Converts 24V to 5V. (2) Interface board Interfaces the main board with the host computer. There are three versions, each for a different interface type: RS-232C, RS-422A, or Centronics parallel. (3) Near-end sensor board a. Checks the amount of paper remaining on the paper roll. b. Used to adjust the sensor. c. Displays errors using the LED. (4) RESUME Switch a. Used to set paper. b. Used in HEX Dump output and test prints. (5) Printer Mechanism The printer mechanism is composed of the thermal head, paper feed motor, cutter sensors and presenter (only on the TUP482.) – 22 – 2. 2-1. Main Logic Board Data I/O Circuitry The main logic board relays data back and forth to the host computer via the interface board. 2-1-1. RS-232C Interface CN3 IC10 CN1 CN9 Gate Array IC1 IC5 CPU D2O D2I B12 B12 DTR ACK R-CH D1O D1I B14 B14 R1I R1O A15 A15 R2I R2O B15 B15 TXD RXD CTS TXD0 RXD0 RXD1 HD151232FP RS-232C Interface Board Main Logic Board Fig. 2-2 RS-232C Interface Data from host to printer passes through the IC1 on the interface board from the RXD terminal and is input to the CPU on the main logic board. IC1 converts the RS-232C and TTL voltage levels. The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also converts the internal parallel data to serial data and outputs that to the IC1. The CTS line is hardware-connected, but the connection is not recognized by software. (The printer does not monitor the signal.) – 23 – 2-1-2. RS-422A Interface CN3 IC1 RD (+) R2I + + RD (-) R2I - - CN1 CN9 IC10 Gate D2O A15 A15 Array ERROR CS (+) R1I + + CS (-) R1I - - RS (-) RS (+) ACK D1O B15 B15 D2EN A10 A10 D2I B12 B12 D2O IC5 D2O CPU D1EN SD (-) SD (+) RXD0 D1O D1I B14 B14 D1O TXD0 RXD1 MC34051 RS-422A Interface Board Main Logic Board Fig. 2-3 RS-422A Interface Data flow from host to printer passes from the RD terminal to the IC1 on the interface board and is input to the CPU. The IC1 converts the RS-422A and TTL voltage levels. The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also converts the internal parallel data to serial data and outputs that to the IC1. – 24 – 2-1-3. Parallel Interface CN1 CN9 CN3 IC10 IC5 DATA 1 DATA 2 DARA 3 DATA 4 DATA 5 DARA 6 DATA 7 DATA 8 STROBE BUSY ACK A4 A4 B4 B4 A5 A5 B5 B5 A6 A6 B6 B6 A7 A7 B7 B7 A13 A13 A12 A12 B12 B12 CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7 CSTB BUSY ACK CPU ERROR SELECTED PAPER OUT A10 A10 A11 A11 B11 B11 ERROR SELECT POUT Gate Array LS05 IC1 Parallel Interface Board Main Logic Board Fig. 2-4 Parallel Interface The host computer sends eight bits of data for DATA 1 - 8 to the CN3 connector when the BUSY signal is LOW (printer is ready). The data passes through the interface board and gate array, then moves into the CPU. Printer signals from the CPU (ACK, ERROR, SELECTED, PAPER OUT, etc.) pass through the gate array and are output the appropriate connector pins. – 25 – 2-2. Editing and Printing 2-2-1. Editing The CPU reads data sequentially from RAM and edits it in accordance with program instructions stored in EPROM. The edited data undergoes parallel-to-serial conversion in the gate array, and is then output to the thermal head’s drive controller. 2-2-2. Thermal Head The thermal head contains 640 heat elements. Printing is carried out by switching these elements ON or OFF as required. (Note that Line Mode supports 600-dot printing only. Heat elements numbered 1 to 20 and 621 to 640 are always off. (Off data is always being transmitted.)) The thermal head has a built-in dedicated drive controller. The controller consists of a shift register, a latch circuit, and a driver circuit, as illustrated below. The drive controller receives serial data (SI) from the drive control board in sync with the CLOCK signal. The controller latches the incoming data (LATCH), then outputs it to the heat elements in sync with the trailing edge of the STROBE signals. A data value of LOW corresponds to a heat-element value of ON. COM STROBE5 STROBE4 STROBE3 STROBE2 STROBE1 LATCH SI Latch Shift Resistor CLOCK Fig. 2-5 Thermal-Head Drive Circuit – 26 – CLOCK SI LATCH t STROBE1 STROBE2 STROBE3 STROBE4 STROBE5 24V COMMON Fig.2-6 Timing Chart 2-2-3. Head Current Control Heat buildup in the head during operation can cause print quality to degrade. To maintain uniform printing quality, the printer varies the energizing time (time that STROBE remains LOW) in accordance with the head temperature. The thermal head’s surface temperature is calculated based on the resistance value of an attached thermistor. Energizing time is reduced at higher temperatures, as indicated in the Figure 2-6. STROBE1, STROBE2, STROBE3 STROBE4, STROBE5, Head Energizing Time t (µsec) t t 600 500 400 300 10 20 30 40 Thermistor Temp. °C Fig. 2-7 Head Energizing Control – 27 – 50 2-3. Feed-Motor Drive Circuit This printer employs a paper feed motor and a stepping motor. The motor rotates through a certain angle each time it receives a pulse from the drive circuit. This printer employs a 4-phase stepping motor and controls the paper feed motor with a phase 1-2 excitation method. The following diagram illustrates the phase 1-2 excitation method. Diagram 2-8 shows the feedmotor drive circuit. ON 1 ON ON 2 ON 3 ON 4 Step 1 2 3 4 5 6 7 8 Forward Feed Reverse Feed Fig. 2-8 Motor Control by Phase 1-2 Excitation IC5 CPU +24V +5V CN4 D1 DQ2 1 PA4 Q2 2 Paper Feed Motor B TA1 3 1 PA0 4 PA2 5 PA3 M 3 2 4 6 PA1 E M-GND Fig. 2-9 Feed-Motor Drive Circuit Voltage to the motor is controlled to produced the required action, as follows. Mode Operating Idle Voltage Action VM (+24V) VL (+5V) Drives the motor VL (+5V) Holds the motor Voltage is controlled by PA4 pin of the CPU, which goes HIGH or LOW to switch transistors DQ2 and Q2 ON and OFF. When Q2 is ON, the paper feed motor receives VM (+24V). When Q2 is OFF, VL (+5V) is supplied to the motor via diode D1. – 28 – 2-4. Power-On Reset Circuit Immediately following power-on the printer executes a power-on reset, initializing all circuit elements. The power-on reset serves as protection against operational errors. The power-on RESET signal is maintained for approximately 160ms. The reset circuit is illustrated below. +5V +5V IC10 +5V IC4 +5V IC5 : CPU VCC RESET CPU CD RES RESET Gate Array RESO + C2 GND RESET IC DD3 VCC Protection Circuit S-RAM IC1 Fig. 2-10 Power-On Reset Circuit (1) At power on, voltage-detector circuit IC4 (M51953BL) outputs a LOW signal from its OUT terminal. The following formula is used by capacitor C2 (0.47µF). T = 0.34 × C2 (pF) [µs] = 160ms (2) The LOW signal resets the CPU and the mechanism drive circuits. (3) The LOW signal sets S-RAM into backup status (Ver.1 only). – 29 – 2-5. +5V Line Voltage Detector Circuit The voltage-detection IC detects momentary drops or unstable levels in the +5V line voltage. The following illustrates the equivalence circuit of the voltage detector IC (Fig. 2-9 IC4). VCC 1 SµA typ R1 5 - OUT - + R2 1.25V 3 GND 4 Cd Fig. 2-11 Equivalence Circuit for Voltage Detecting IC The following operation timing chart shows control is performed by the voltage detector IC output. If the +5V line voltage falls below 4.25V, the IC produces a reset signal from its OUT terminal, resetting the CPU and the gate array. V CC Voltage 4.25V 0.8V t Output Voltage td td t td = 0.34 × Cd (pF) [µs] Fig. 2-12 Operation Timing Chart – 30 – 3. 3-1. Printer Mechanism Thermal Head TSP400 series printers employ thermal line printing. The thermal head consists of a horizontal line of 640 heat elements. These elements print one line of dots at a time as the paper passes over the head. The head is fixed in position; only the paper moves. The printer prints a dot by heating the corresponding heat element. The heated element causes a chemical reaction in the coloring layer of the thermal paper, resulting in the formation of a visible dot. Thermal Printing Head Heat Element Coloring Layer Thermal Paper Printed Point Platen Roller Fig. 2-13 Principle of Thermal Printing 3-2. Paper-Feed Mechanism The paper-feed mechanism is comprised of the paper-feed motor, gear train, platen, and thermal head. The paper-feed motor drives the gear train, which in turn rotates the platen. The platen carries the thermal paper past the thermal head. The paper-feed motor is a PM (permanent magnet) type, 4-phase 48-pole stepping motor. A single step feeds the paper approximately 0.125mm. Thermal Head Thermal Paper Gear Train Platen Roller Paper-feed Motor Fig. 2-14 Paper-Feed Mechanism – 31 – 3-3. Sensor (1) Paper-Out Sensor The paper-out sensor is located at the paper entry slit. The detector consists of a reflective photosensor. The photosensor’s phototransistor remains ON while paper is present. It goes OFF when paper runs out, generating output of a paper-out signal. (2) Black-Mark Sensor This detector senses black marks indicating print start positions. The detector is useful only with specially marked paper. Like the paper-out detector, the black-mark detector consists of a reflective photosensor. The photosensor’s phototransistor goes OFF when a black mark appears. R R Paper GND Paper GND +5V +5V Black Mark Detection Signal Detection Signal R R (Reflective Photosensor) (Reflective Photosensor) Fig. 2-15 Paper-Out Detector (3) Fig. 2-16 Black-Mark Detector Paper Near-end Sensor The Paper Near-end Sensor detects the amount of paper remaining on the roll. When the roll paper no longer exists at the set position, the reflective photosensor turns OFF and outputs a no paper signal. R Paper GND +5V Detection Signal R (Reflective Photosensor) Fig. 2-17 Paper Near-end Sensor – 32 – (4) Head-Up Detector This detector consists of a leaf switch indicating whether the head is closed (in contact with the platen) or open (separated from the platen). The leaf switch is closed when the head is closed; it opens when the head is opened. +5V R Detection Signal Leaf Switch GND Fig. 2-18 Head-Up Detector – 33 – This page was intentionally left blank. CHAPTER 3 PARTS REPLACEMENT AND RELATED ADJUSTMENTS This chapter describes disassembly and reassembly procedures. Please take note of the following. 1. ALWAYS disconnect the power cord from the AC outlet before beginning a disassembly or reassembly procedure. 2. Except where otherwise stated, the reassembly procedure is the reverse of the disassembly procedure. 3. Coat screw heads with locking sealant after completion of reassembly. 4. Refer to Chapter 4 Section 2 for important information about lubrication requirements. Note : The printer has no adjustable parts. 1. Presenter ............................................................................................................ 37 2. Cutter .................................................................................................................. 38 3. Printer Mechanism ............................................................................................ 39 4. Main Logic Board .............................................................................................. 39 5. Print Head Unit .................................................................................................. 40 6. Feed Motor Assembly ....................................................................................... 40 7. Sensor Unit ........................................................................................................ 41 3 This page was intentionally left blank. 1. Presenter (TUP482) (1) (2) Disconnect the power cord from the AC outlet. Remove: • Screws 4 pcs. [1] • Presenter Holder L and R [2] • Presenter [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the Presenter. (1) (2) Disconnect the power cord from the AC outlet. Remove: • Screws 3 pcs. [1] • Presenter [2] Refer to Step 4 to remove the connector which is connected to the main logic board from the Presenter. [2] [1] [2] [1] [3] Presenter (TUP492) [2] [1] [1] – 37 – 2. Cutter (TUP452 and TUP482) (2) Remove: • The presenter in Step 1. • Screws 5 pcs. [1] • Cutter Holder L and R [2] • Cutter [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the Cutter. (2) Remove: • The presenter in Step 1. • Screw [1] • Presenter Cover [2] • Screws 2 pcs. [3] • Cutter [4] • Fastener [5] Refer to Step 4 to remove the connector which is connected to the main logic board from the Cutter. [2] [1] [2] [3] [1] Cutter (TUP492) [1] [2] [4] [3] [5] [3] – 38 – 3. Printer Mechanism (1) (2) Remove the power supply connector. Remove: • Screws 4 pcs. [1] • Connector [2] Cut the wire band in four places. [1] [2] • Printer Mechanism [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the printer mechanims. [3] 4. Main Logic Board (1) (2) [1] Remove the power supply connector. Remove: • Four screws [1] • Wiring band • Connectors • Screws 4 pcs. [2] • Main Logic Board [3] When removing the wiring band, check which one is the lead wire. [1] [2] [3] – 39 – 5. Print Head Unit (1) (2) [4] (3) Pull the pressure stay [1] forward to open the head frame unit [2]. Slide the head clamp [3] in the direction indicated by the arrow. Remove the print head unit [4]. Remove the head connector [5]. [2] Note :Be careful to avoid damaging the heat elements when installing the replacement unit. [5] [1] [3] 6. Feed Motor Assembly (1) [1] [2] – 40 – Remove: • Printer mechanism (See 3. above.) • Wiring band holding the lead wire. • Screws 2 pcs. [1] • Feed motor [2] 7. Sensor Unit Old Type (1) [4] [3] [1] Remove: • Printer mechanism (See 3. above.) • Two wire band screws holding the lead wire [1]. • Screws 2 pcs. [1] • Transmit sensor [2] • Screw 1 pc. [3] • Head-up sensor [4] Note: There are two types of transmit sensors. One is for the old type and the other is for the new type. [2] New Type [4] [3] [1] [2] – 41 – This page was intentionally left blank. CHAPTER 4 MAINTENANCE AND LUBRICATION This chapter explains printer maintenance and lubrication. 1. Maintenance ...................................................................................................... 45 1-1. Cleaning ................................................................................................................ 45 1-2. Checks ................................................................................................................... 45 2. Lubrication ......................................................................................................... 46 2-1. Lubricants ............................................................................................................. 46 2-2. Application Method .............................................................................................. 46 2-3. Lubrication Points ................................................................................................ 46 4 This page was intentionally left blank. 1. Maintenance Proper maintenance is necessary to maintain printer performance and forestall potential problems. Please carry out maintenance as described below. 1-1. Cleaning (1) Surface dirt Clear away dirt with a soft cloth. If necessary, apply a small quantity of alcohol to the cloth to improve cleaning power. NEVER use thinner, trichlene, or ketone solvents, as these can cause damage to plastic components. When cleaning, take care to avoid damaging or moistening of electronic parts, mechanical parts, and wires. (2) Internal dust For best results, use an electric vacuum cleaning device to remove dust from the inside of the printer. Note that such cleaning may also remove lubrication; when you have finished cleaning, check lubrication levels and apply lubricant as necessary. 1-2. Checks There are two types of maintenance checks. Simple “daily checks” can be performed by users during the course of daily operation. “Periodic checks” must be carried out by qualified service personnel. (1) Daily checks • Check whether dirt or other foreign matter has worked its way into the printer, and remove as necessary. • Check the thermal head for excessive dirt. If the head is very dirty, clean it with a cotton stick or a soft cloth soaked in alcohol. (2) Periodic checks Periodic checks and lubrication should be carried out once every six months or once every million lines of printing. • Check the integrity of springs. • Clear dust from areas around the detectors. – 45 – 2. Lubrication Proper lubrication is essential for maintaining the printer’s performance level and preventing breakdowns or other problems. 2-1. Lubricants Choice of lubrication can significantly affect the printer’s performance, longevity, and low-temperature characteristics. We recommend the following lubricant for the TUP400 series. Type Name Manufacturer Grease Molykote EM-30L Dow Corning 2-2. Application Method If you are lubricating parts during disassembly or reassembly, be sure to wash or wipe the parts thoroughly to remove all dirt and dust prior to lubricating. Remember that cleaning can remove necessary lubrication. Always lubricate after cleaning, disassembly, or replacement. 2-3. Lubrication Points Apply lubricants at the following locations. (Refer to Diagram 4-1 and 4-2.) No. Location [1] Contact area of pressure bar and pressure pin [2] Contact area of gear 15×50×0.5 and gear shaft [3] Contact area of gear 58×0.5 and gear shaft [4] Contact area of gear 15×50×0.5 and PF motor gear [5] Contact area of gear 58×0.5 and platen gear [6] Contact area of head stay and head base frame [7] Contact area of head clamp and clamp pin [8] Contact area of head clamp and head stay R [9] Contact area of gear A and gear shaft (TUP492 only) – 46 – [1] [8] B [7] [1] [6] [6] C C A D B A D [4] [2] [3] [5] Fig. 4-1 Lubrication Points ( Printer Mechanism ) – 47 – [9] Fig. 4-2 Lubrication Points ( TUP492 Presenter-Assembly ) – 48 – CHAPTER 5 PARTS LIST (1) (2) (3) (4) (5) (6) (7) 1. 2. 3. 4. 5. 6. HOW TO USE PARTS LIST DRWG. NO. This column shows the drawing number of the illustration. REVISED EDITION MARK This column shows a revision number. Part that have been added in the revised edition are indicated with "#" Part that have been abolished in the revised edition are indicated with "*" #1:First edition → Second edition *1:First edition → Second edition PARTS NO. Parts numbers must be notified when ordering replacement parts. Parts described as "NPN" have no parts number and are not in stock, unavailable. PARTS NAME Parts names must be notified when ordering replacement parts. Q’TY This column shows the number of the part used as indicated in the figure. REMARKS This column is used for general comments. It also indicates EPROM seal numbers. A"*" within a seal number indicates the version number. RANK Parts marked “S” in the rank column can be ordered. Other parts, as a rule, cannot be supplied even if odered. Printer Assembly ................................ 50 1-1. TUP412/452/482 .......................... 50 1-1-1. Disassembly Drawing ............. 50 1-1-2. Parts List .................................. 53 1-2. TUP492 ........................................ 54 1-2-1. Disassembly Drawing ............. 54 1-2-2. Parts List .................................. 55 Printer Mechanism ............................. 56 2-1. TMP412/452 ................................. 56 2-1-1. Disassembly Drawing ............. 56 2-1-2. Parts List .................................. 58 2-2. TMP492W-24N ............................. 59 2-2-1. Disassembly Drawing ............. 59 2-2-2. Parts List .................................. 60 Presenter-Assembly ........................... 61 3-1. PR112-24 ..................................... 61 3-1-1. Disassembly Drawing ............. 61 3-1-2. Parts List .................................. 62 3-2. PR242-24 ..................................... 63 3-2-1. Disassembly Drawing ............. 63 3-2-2. Parts List .................................. 64 Wiring Scheme of printer ................... 65 4-1. RS232 Interface Type ................. 65 4-2. RS-422A Interface Type ............. 66 4-3. Parallel Interface Type ............... 67 Main Logic Board (TUP400 Ver.1) ............................. 68 5-1. Circuit Diagram ........................... 68 5-2. Parts List ..................................... 72 Main-Logic Board (TUP400 Ver.2 and TUP400Z) ..... 75 6-1. Circuit Diagram ........................... 75 6-2. Component Layout ..................... 80 6-3. Parts List ..................................... 81 7. RS-232C Interface Board (Ver. 1) ...... 84 7-1. Circuit Diagram ........................... 84 7-2. Parts List ..................................... 85 8. RS-232C Interface Board (Ver. 2) ...... 86 8-1. Circuit Diagram ........................... 86 8-2. Component Layout ..................... 87 8-3. Parts List ..................................... 87 9. RS-422A Interface Board ................... 89 9-1. Circuit Diagram ........................... 89 9-2. Component Layout ..................... 90 9-3. Parts List ..................................... 90 10. Parallel Interface Board (Ver. 1) ........ 91 10-1.Circuit Diagram .......................... 91 10-2.Parts List ..................................... 92 11. Parallel Interface Board (Ver. 2) ........ 93 11-1.Circuit Diagram .......................... 93 11-2.Component Layout .................... 94 11-3.Parts List ..................................... 94 12. Near-End Sensor Board ..................... 95 12-1.Circuit Diagram .......................... 95 12-2.Parts List ..................................... 95 13. Paper-End Sensor Board ................... 96 13-1.Circuit Diagram .......................... 96 13-2.Parts List ..................................... 96 14. Transit Board ...................................... 97 14-1.Circuit Diagram .......................... 97 14-2.Parts List ..................................... 97 15. Presenter Sensor Board .................... 98 15-1.Circuit Diagram .......................... 98 15-2.Parts List ..................................... 98 5 1. Printer Assembly 1-1. TUP412/452/482 1-1-1. Disassembly Drawing A. TUP412 2 2 28 23 10 31 9 2 36 B 37 19 6 2 2 D C 21 K 24 B J 11 20 2 C EF G 26 A H 22 25 I 13 2 5 15 17 2 A 1 30 13 16 18 2 4 12 16 J 33 I 18 14 29 2 E GH F 34 – 50 – 2 32 B. TUP452 2 2 28 23 10 31 9 2 36 B 37 19 6 2 2 D C D 21 K 24 B J 11 3 20 2 C EF G 26 A H 22 25 L I 13 2 5 15 17 2 A 1 30 13 16 18 2 4 12 16 J 33 I 18 14 29 2 E GH F 34 – 51 – 2 32 C. TUP482 2 2 28 23 10 31 9 2 36 B 37 19 6 2 D 2 D C 21 K 24 B J 11 3 20 2 C EF G 26 A H 22 25 L 38 I 13 2 5 15 17 2 A 1 30 13 16 18 2 2 4 12 16 J 33 I 18 14 29 2 27 2 E 7 GH 35 8 F 34 L K 39 – 52 – 2 27 32 1-1-2. Parts List Printer Assembly TUP412/452/482 DRWG.NO. REV. PARTS NO. 1 01903059 2 *1 01903077 #1 01903101 3 30721610 4 32000050 5 32002211 6 32005120 7 32041130 8 32041140 9 02040402 10 31303211 11 32000060 12 37427400 13 30510510 14 32003211 15 32005020 16 *1 33390010 #1 33390011 17 83390020 18 37422500 19 04991401 20 32003020 21 37407800 #1 37427620 37407810 37407820 #1 37427610 22 37420310 23 37420510 24 37427000 37427030 #3 37427050 25 37427300 26 #4 38405010 #4 38405020 38405400 #3 38405420 27 01903090 28 33490210 29 32005311 30 32005010 31 82020361 32 30093010 33 09990713 34 30721650 35 38511201 36 32021010 32021110 37 #1 30091010 38 #1 30992010 39 #1 30992020 PARTS NAME SCREW TR 3-5 FL SCREW TAT 3-5 CT-FL SCREW TAT 3-6 CT-FL CUTTER CABLE UNIT TUP4 FRAME R TUP4 BOTTOM FRAME TUP4 PAPER FRAME L TUP4 SNOUT HOLDER L TUP4 SNOUT HOLDER R TUP4 FLANGED NUT NHW4 ARM SHAFT TUP4 FRAME L TUP4 TRANSIT BOARD UNIT TUP4 SPRING E050-035-0235 FRONT FRAME TUP4 CUSHION FRAME L TUP4 CUSHION SHAFT TUP4 CUSHION SHAFT TUP4 ROLL PAPER SHAFT SP312 PUSH SWITCH UNIT TUP4 SCREW DBLC-J25SAF REAR PLATE TUP4 RS232C IF BOARD UNIT TSP4 INTERFACE BOARD R232 UNIT T4V2 RS422 IF BOARD UNIT TSP4 PARALLEL IF BOARD UNIT TSP4 INTERFACE BOARD PARA UNIT T4V2 PAPER FRAME R UNIT TUP4 COVER FRAME UNIT TUP4 MAIN LOGIC BOARD UNIT TUP4 MAIN LOGIC BOARD UNIT T4V2 MAIN LOGIC BOARD UNIT T4Z NE BOARD UNIT TUP4 TMP412-24N TMP412Z-24N TMP452W-24N TMP452ZW-24N SCREW TAT 3-8 CT-FL ARM TUP4 MECHANISM FRAME TUP4 CUSHION FRAME R TUP4 ROM COVER SP312 ESD GUARD SHEET TUP4 FERRITE CORE TFC-16-8-16 POWER CABLE UNIT TUP4 PR112-24 SERIAL IF PLATE TSP4 PARALLEL IF PLATE TSP4 TENSION SHEET TSP2 DISCHARGE BRUSH T4V2 DISCHARGE SHEET T4V2 – 53 – Q’TY 3 43 43 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 REMARKS RANK S S S TUP452VER.1/482VER.1 TUP482 TUP482 S S S RS232,RS422 S RS232 VER.1 RS232 VER.2, TUP400Z RS422 PARALLEL VER.1 PARA. VER.2, TUP400Z TUP400 VER.1 TUP400 VER.2 TUP400Z TUP412 TUP412Z TUP452/482 TUP452Z/482Z TUP482 TUP482 RS232,RS422 PARALLEL TUP482 VER.2 TUP482 VER.2 S S S S S S S S S 1-2. TUP492 1-2-1. Disassembly Drawing 2 2 28 23 10 31 9 2 36 B 37 19 6 2 2 21 K D CL 24 B J D 11 20 C EF 2 26 A GH 22 25 I K L 13 2 5 15 17 2 A 1 30 13 16 18 4 12 16 J I 33 18 29 14 2 E 34 GH F – 54 – 2 32 1-2-2. Parts List Printer Assembly TUP492 DRWG.NO. REV. PARTS NO. 1 01903059 2 01903101 4 32000050 5 32002211 6 32005120 9 02040402 10 31303211 11 32000060 12 37427400 13 30510510 14 32003211 15 32005020 16 33390011 17 83390020 18 37422500 19 04991401 20 32003020 21 37427620 37407810 37427610 22 37420310 23 37420510 24 37427030 #3 37427050 25 37427300 26 38405800 #3 38405810 28 33490210 29 32005311 30 32005010 31 82020361 32 30093010 33 09990713 34 30721650 36 32021010 32021110 37 30091010 PARTS NAME SCREW TR 3-5 FL SCREW TAT 3-6 CT-FL FRAME R TUP4 BOTTOM FRAME TUP4 PAPER FRAME L TUP4 FLANGED NUT NHW4 ARM SHAFT TUP4 FRAME L TUP4 TRANSIT BOARD UNIT TUP4 SPRING E050-035-0235 FRONT FRAME TUP4 CUSHION FRAME L TUP4 CUSHION SHAFT TUP4 ROLL PAPER SHAFT SP312 PUSH SWITCH UNIT TUP4 SCREW DBLC-J25SAF REAR PLATE TUP4 INTERFACE BOARD R232 UNIT T4V2 RS422 IF BOARD UNIT TSP4 INTERFACE BOARD PARA UNIT T4V2 PAPER FRAME R UNIT TUP4 COVER FRAME UNIT TUP4 MAIN LOGIC BOARD UNIT T4V2 MAIN LOGIC BOARD UNIT T4Z NE BOARD UNIT TUP4 TMP492W-24N TMP492ZW-24N ARM TUP4 MECHANISM FRAME TUP4 CUSHION FRAME R TUP4 ROM COVER SP312 ESD GUARD SHEET TUP4 FERRITE CORE TFC-16-8-16 POWER CABLE UNIT TUP4 SERIAL IF PLATE TSP4 PARALLEL IF PLATE TSP4 TENSION SHEET TSP2 – 55 – Q’TY 3 41 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REMARKS RANK S S S S S RS232,RS422 S RS232 RS422 PARALLEL TUP492 TUP492Z TUP492 TUP492Z RS232,RS422 PARALLEL S S S S S 2. Printer Mechanism 2-1. TMP412/452 2-1-1. Disassembly Drawing A. TMP412 13-14 13-10 13-6 15 13-7 13-13 13-5 13-8 13-12 13-13 13-4 13-3 13-12 13-9 13-7 13-11 13-10 B 13 13-14 19 13-12 13-6 19 14 16 13-9 13-2 16 C C 13-1 A 12 4 9 28 13-15 13-12 7 11 24 D 1-2 1-3 B 28 A 6 1 D 11 28 1-4 1-1 6 5 17 10 2 (Old Type) 22 3 2-1 20 2 (New Type) – 56 – 18 15 B. TMP452 13-14 13-10 13-6 15 13-7 13-13 13-5 13-8 13-12 13-13 13-4 13-3 13-12 13-9 13-7 13-11 13-10 B 13 13-14 19 13-12 13-6 19 14 16 13-9 13-2 16 C C 13-1 A 12 4 9 28 13-15 13-12 7 11 24 D 1-2 1-3 B 28 A 6 1 D 11 28 1-4 1-1 21 6 25 23 5 17 10 27 23 2 (Old Type) 22 21 3 2-1 26 20 21 8 21 – 57 – 2 (New Type) 18 15 2-1-2. Parts List Printer Mechanism TMP412/452 DRWG.NO. REV. PARTS NO. 1 NPN NPN 1-1 37412300 #3 37412310 1-2 87340390 1-3 00920503 1-4 00930403 2 37417000 37417020 2-1 30721010 3 83100460 4 *3 31375211 #3 31375212 5 33102210 6 80203041 7 33910060 8 04991509 9 *1 33910030 #1 33910031 10 33903010 11 33490010 12 37419000 13 NPN 13-1 81360850 13-2 *1 81370920 #1 31303010 13-3 82902330 13-4 81370910 13-5 09991391 13-6 82401370 13-7 82401360 13-8 80994252 13-9 04310401 13-10 80511070 13-11 80510840 13-12 04020015 13-13 04020016 13-14 02040301 13-15 09991372 14 80705031 15 30510410 16 30520210 17 04012003 18 04020010 19 04991204 20 00630404 21 01903077 22 01914035 23 00820304 24 01903090 25 32041110 26 32041120 27 32045220 28 04020016 PARTS NAME FRAME ASSY TMP4 FRAME ASSY TMP4Z PF MOTOR ASSY TMP4 PF MOTOR ASSY TMP4Z HEAD DETECTOR ASSY BMP8 SCREW TAT 2-5 CT SCREW TAT 3-4 CT REFLECT SENSOR BD UNIT TMP4 TRANSMIT SENSOR BD UNIT B TMP4 CABLE UNIT TMP4 IDLER GEAR 15X50X0.5 PLATEN TMP4 PLATEN TMP4 GEAR 28X0.5 TMP4 DRIVE SHAFT BEARING MP300 PAPER GUIDE C TMP4 CUTTER AC310-24-LN PAPER GUIDE B TMP4 PAPER GUIDE B TMP4 FRICTION PLATE TMP4 HEAD POSITION LEVER TSP4 HEAD UNIT TMP4 HEAD FRAME UNIT TMP4 PAPER GUIDE ROLLER BMP4 HEAD UNIT HOLDER SHAFT BMP4 HEAD UNIT HOLDER SHAFT TMP4 HEAD CLAMP BMP4 PRESSURE STAY BMP4 HEAT-SHRINK TUBE A-6.0 GRN PRESSURE LEVER BMP4 HEAD STOPPER LEVER BMP4 GUARD SHEET BMP4 OILESS BUSHING F4X7X3 SPRING E040-040-0159 SPRING E055-060-0180 STOP RING SE3.0 STOP RING SE4.0 FLANGED NUT NHW3 HEAT-SHRINK TUBE 4.0 CABLE UNIT 26X290CC BMP4 SPRING E065-070-0238 SPRING C075-080-0165 ROLL PIN SP2.0X8 STOP RING SE2.0 FASTENER T18S SCREW TR 3-4 SCREW TAT 3-5 CT-FL SCREW TAT 4-10 PT-FL SCREW TR 2-3 SCREW TAT 3-8 CT-FL CUTTER HOLDER L TSP4 CUTTER HOLDER R TSP4 GUIDE B AC3 STOP RING SE4.0 – 58 – Q’TY 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 1 4 2 2 1 1 2 2 1 1 8 2 5 1 2 1 1 1 1 5 REMARKS TMP412/452W TMP412Z/452WZ TMP412/452W TMP412Z/452ZW OLD TYPE NEW TYPE RANK S S S S S S S S S S S S S S TMP452 S S S S S S S S S S TMP452 TMP452 S S S S S S S S S S TMP452 TMP452 TMP452 S 2-2. TMP492W-24N 2-2-1. Disassembly Drawing 13-14 13-10 13-6 15 13-7 13-13 13-5 13-8 13-12 13-13 13-4 13-3 13-12 13-9 13-7 13-11 13-10 B 13 13-14 19 13-12 13-6 19 14 16 13-9 13-2 16 C C 13-1 A 12 4 9 28 13-15 13-12 7 11 24 D 1-2 1-3 B 28 A 6 1 D 11 28 1-4 1-1 6 5 17 10 22 3 2 20 2-1 Note: Printer mechanism TMP492W-24N includes Presenter-Assembly. Please see "Presenter-Assembly PR242-24" on page 63. – 59 – 18 15 2-2-2. Parts List Printer Mechanism TMP492W-24N DRWG.NO. REV. PARTS NO. 1 NPN 1-1 37412300 #3 37412310 1-2 87340390 1-3 00920503 1-4 00930403 2 37417020 2-1 30721010 3 83100460 4 *3 31375211 #3 31375212 5 33102210 6 80203041 7 33910060 8 04991509 9 33910031 10 33903010 11 33490010 12 37419000 13 NPN 13-1 81360850 13-2 31303010 13-3 82902330 13-4 81370910 13-5 09991391 13-6 82401370 13-7 82401360 13-8 80994252 13-9 04310401 13-10 80511070 13-11 80510840 13-12 04020015 13-13 04020016 13-14 02040301 13-15 09991372 14 80705031 15 30510410 16 30520210 17 04012003 18 04020010 19 04991204 20 00630404 22 01914035 24 01903090 28 04020016 PARTS NAME FRAME ASSY TMP4 PF MOTOR ASSY TMP4 PF MOTOR ASSY TMP4Z HEAD DETECTOR ASSY BMP8 SCREW TAT 2-5 CT SCREW TAT 3-4 CT TRANSMIT SENSOR BD UNIT B TMP4 CABLE UNIT TMP4 IDLER GEAR 15X50X0.5 PLATEN TMP4 PLATEN TMP4 GEAR 28X0.5 TMP4 DRIVE SHAFT BEARING MP300 PAPER GUIDE C TMP4 CUTTER AC310-24-LN PAPER GUIDE B TMP4 FRICTION PLATE TMP4 HEAD POSITION LEVER TSP4 HEAD UNIT TMP4 HEAD FRAME UNIT TMP4 PAPER GUIDE ROLLER BMP4 HEAD UNIT HOLDER SHAFT TMP4 HEAD CLAMP BMP4 PRESSURE STAY BMP4 HEAT-SHRINK TUBE A-6.0 GRN PRESSURE LEVER BMP4 HEAD STOPPER LEVER BMP4 GUARD SHEET BMP4 OILESS BUSHING F4X7X3 SPRING E040-040-0159 SPRING E055-060-0180 STOP RING SE3.0 STOP RING SE4.0 FLANGED NUT NHW3 HEAT-SHRINK TUBE 4.0 CABLE UNIT 26X290CC BMP4 SPRING E065-070-0238 SPRING C075-080-0165 ROLL PIN SP2.0X8 STOP RING SE2.0 FASTENER T18S SCREW TR 3-4 SCREW TAT 4-10 PT-FL SCREW TAT 3-8 CT-FL STOP RING SE4.0 – 60 – Q’TY REMARKS 1 1 TMP492W 1 TMP492ZW 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 2 2 1 4 2 2 1 1 2 2 1 1 8 2 1 1 5 RANK S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 3. Presenter-Assembly 3-1. PR112-24 3-1-1. Disassembly Drawing 11 9 5 6 5-2 3-1 13 6 5-1 10 14 12 7 4 2-3 3 2-4 2-5 1 2-1 2-2 10 2-6 11 8 – 61 – 3-1-2. Parts List Presenter-Assembly PR112-24 DRWG.NO. REV. PARTS NO. 1 37517000 2 37514010 2-1 33120210 2-2 *3 33101410 #3 33101411 2-3 32012010 2-4 30520510 2-5 04020017 2-6 02206002 3 37513010 3-1 04300781 4 37512010 5 37510010 5-1 32041020 5-2 01903064 6 33215010 7 32025010 8 *3 30045040 #3 30045041 9 30045011 10 04033001 11 04020010 12 00930609 13 00820304 14 #2 04991225 PARTS NAME DETECTOR BOARD UNIT SLIP GEAR UNIT SLIP WHEEL SLIP GEAR SLIP GEAR SLIP PLATE SPRING C111-080-0090 STOP RING SE5.0 PLAIN WASHER WF6X13X1.0 PAPER FEED ROLLER UNIT O-RING 7.8X1.9JIS3P8 PAPER FEED MOTOR UNIT FRAME UNIT DETECTOR ANGLE SCREW TAT 3-5 CT PF ROLLER BEARING UPPER COVER GUIDE D GUIDE D GUIDE A PUSH RIVET P3035B STOP RING SE2.0 SCREW TAT 3-6 CT SCREW TR 2-3 FASTENER PLT0.7M PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR1 <Note 1> If DRWG. NO. 10 is removed, it should be replaced with new ones. – 62 – Q’TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 1 REMARKS RANK S S S S S S S S S 3-2. PR242-24 3-2-1. Disassembly Drawing 14 11 5 16 9 2 13 6 1-2 12 16 6 12 8 17 13 10 18 15 1-4 4 1-3 7 6 14 14 5 5-3 3-1 17 16 6 5-4 14 5-5 5-1 1-1 6 3 5-2 5 16 5-6 16 1 – 63 – 3-2-2. Parts List Presenter-Assembly PR242-24 DRWG.NO. REV. PARTS NO. 1 37512020 1-1 37512510 1-2 37512520 1-3 37517010 1-4 37517020 2 37511020 3 37513010 3-1 04300781 4 37513020 5 37514010 5-1 33120210 5-2 *4 33101410 #4 33101411 33101411 5-3 32012010 5-4 30520510 5-5 04020017 5-6 02206002 6 33215010 7 37510020 8 33100150 9 30992010 10 32021030 11 32025050 12 00820304 13 00926603 14 00930609 15 04020002 16 04020010 17 04991225 18 37511010 PARTS NAME MOTOR UNIT PAPER FEED MOTOR ASSY RELEASE MOTOR ASSY DETECTOR BOARD UNIT OPERATION BOARD UNIT CUTTER ACS230F UNIT PAPER FEED ROLLER UNIT O-RING 7.8X1.9JIS3P8 PAPER FEED ROLLER UNIT SLIP GEAR UNIT SLIP WHEEL SLIP GEAR SLIP GEAR SLIP GEAR SLIP PLATE SPRING C111-080-0090 STOP RING SE5.0 PLAIN WASHER WF6X13X1.0 PF ROLLER BEARING FRAME UNIT GEAR A DISCHARGE BRUSH DETECTOR PLATE SNOUT COVER SCREW TR 2-3 SCREW TAT 2.6-6 CT SCREW TAT 3-6 CT STOP RING SE1.5 STOP RING SE2.0 FASTENER PLT0.7M RELEASE PLATE UNIT – 64 – PR2 PR2 PR2 PR2 PR2 PR2 PR1 PR2 PR1 PR1 PR1 PR1 PR1 PR1 PR1 PR2 PR2 T4V2 PR2 PR2 PR2 Q’TY 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 6 1 1 1 1 1 4 2 4 1 6 2 2 REMARKS RANK S S S S S S S S 4. Wiring Scheme of Printer 4-1. RS232 Interface Type RS232C I/F BOARD CONNECTED BOARD CONTROL BOARD CN1 CN3 CN9 CN3 CN5 CN1 PRINTER MECHANISM CN1 GND 1 1 PE PE 2 2 3 MARK MARK 3 3 4 4 Vcc(+5) Vcc(+5) 4 4 LABLE 5 5 LABLE LABLE 5 CN1 DIN5 GND 6 6 GND GND 6 1 DIN7 LED 7 7 LED LED 7 2 1 F-GND NC A1 A1 DIN9 GND 1 1 2 TXD NC A2 A2 DIN11 PE 2 2 3 RXD VVR A3 A3 VVR MARK 3 4 RTS DIN1 A4 A4 DIN1 Vcc(+5) 5 CTS DIN3 A5 A5 DIN3 6 NC DIN5 A6 A6 7 GND DIN7 A7 A7 8 NC GND A8 A8 GND 9 NC Vcc(+5V) A9 A9 Vcc(+5V) 10 NC NC A10 A10 ERR 11 RCH NC A11 A11 SLCT GND MARK DETECTOR PAPER OUT DETECTOR 3 CN2 12 NC NC A12 A12 BUSY 13 GND DIEN A13 A13 STB 14 FAULT GND A14 A14 GND 15 MP-TXD RXD A15 A15 RXD LFCMN 1 16 MP-DTR NC A16 A16 ID0 LFCMN 17 NC ID2 A17 A17 ID2 18 NC GND A18 A18 GND 19 NC PEXT1 A19 A19 PEXT1 20 DTR VEXT A20 A20 VEXT 21 NC NC B1 B1 DIN10 22 NC NC B2 B2 DIN12 23 NC GND B3 B3 GND 24 NC DIN2 B4 B4 DIN2 25 NC DIN4 B5 B5 DIN4 DIN6 B6 B6 DIN6 DIN8 B7 B7 DIN8 GND B8 B8 GND Vcc(+5V) B9 B9 Vcc(+5) COM(+24V) CN4 2 HUP DTCT HADE UP DETECTOR CN2 1 HUP DTCT HUP DTCT 1 HUP DTCT 2 1 HUP DTCT 2 HUP DTCT 3 LFCMN LFCMN 1 2 4 LFCMN LFCMN 2 LFφ1 3 5 LFφ1 LFφ1 3 LFφ3 4 6 LFφ3 LFφ3 4 LFφ4 5 7 LFφ4 LFφ4 5 LFφ2 6 8 LFφ2 LFφ2 6 CN4 CN1 PAPER FEED MOTOR φ1 φ3 CN6 1 1 1 F-GND NC B10 B10 NMI COM(+24V) 2 2 2 PEXT1 FAULT B11 B11 PE COM(+24V) 3 3 3 VEXT DTR B12 B12 ACK GND 4 4 4 VEXT GND B13 B13 GND GND 5 5 5 PEXT2 TXD B14 B14 TXD GND 6 6 6 PSW CTS B15 B15 CTS SI 7 7 ID1 B16 B16 ID1 SO 8 8 GND B17 B17 GND CLK 9 9 PSWIN B18 B18 PSWIN GND 10 10 PEXT2 B19 B19 PEXT2 LAT 11 11 VEXT B20 B20 VEXT GND 12 12 STB5 13 13 VDD(+5V) 14 14 STB3 15 15 CN2 CN8 PRESENTER 1 Vcc(+5V) STB4 16 16 2 PEXT1 STB1 17 17 3 VP(+24V) STB2 18 18 4 PSWIN TM1 19 19 5 GND TM2 20 20 GND 21 21 GND 22 22 GND 23 23 COM(+24V) 24 24 COM(+24V) 25 25 COM(+24V) 26 26 THERMAL HEAD CN1 1 2 3 4 5 (TUP482/492) CUTTER UNIT RESUME SWITCH CN5 CN7 1 GND 2 COPEN 3 PF-SW NEAR-END DETECTOR [CN2] CN1 1 GND 1 4 OL-SW 2 COPEN 2 5 PSW1 3 PF-SW 3 6 PSW2 4 OL-SW 4 7 PSW PSW1 5 8 OL-LED PSW2 6 9 PO-LED PSW 7 10 HU-LED OL-LED 8 11 ER-LED PO-LED 9 12 Vcc(+5V) M φ2 CUTSW 1 CUTSW 2 M(—) 3 M(+) 4 M CN3 VP(+24V) 1 VP(+24V) 2 NC 3 P-GND 4 P-GND 5 – 65 – φ4 4-2. RS422A Interface Type RS422A I/F BOARD CONNECTED BOARD CONTROL BOARD CN3 CN1 CN9 CN3 CN5 CN1 PRINTER MECHANISM CN1 1 F-GND DIN9 A1 A1 DIN9 GND 1 1 GND GND 1 1 2 NC DIN11 A2 A2 DIN11 PE 2 2 PE PE 2 2 3 NC VVR A3 A3 VVR MARK 3 3 MARK MARK 3 3 4 NC DIN1 A4 A4 DIN1 Vcc(+5) 4 4 Vcc(+5) Vcc(+5) 4 4 5 NC DIN3 A5 A5 DIN3 LABLE 5 5 LABLE LABLE 5 CN1 6 NC DIN5 A6 A6 DIN5 GND 6 6 GND GND 6 1 7 GND DIN7 A7 A7 DIN7 LED 7 7 LED LED 7 2 8 NC GND A8 A8 GND 9 SD(+) Vcc(+5V) A9 A9 Vcc(+5V) 10 SD(—) DOEN A10 A10 ERR 11 NC NC A11 A11 SLCT HUP DTCT 1 HUP DTCT 2 MARK DETECTOR PAPER OUT DETECTOR 3 CN2 HADE UP DETECTOR CN2 12 NC NC A12 A12 BUSY 13 GND DIEN A13 A13 STB 14 FAULT GND A14 A14 GND 15 NC RD A15 A15 RXD LFCMN 1 16 NC ID0 A16 A16 ID0 LFCMN 17 RD(+) ID2 A17 A17 ID2 18 RD(—) GND A18 A18 GND 19 CS(+) PEXT1 A19 A19 PEXT1 20 NC VEXT A20 A20 VEXT 21 NC DIN10 B1 B1 DIN10 22 NC DIN12 B2 B2 DIN12 23 CS(—) GND B3 B3 GND 24 RS(+) DIN2 B4 B4 DIN2 25 RS(—) DIN4 B5 B5 DIN4 DIN6 B6 B6 DIN6 DIN8 B7 B7 DIN8 GND B8 B8 GND Vcc(+5V) B9 B9 Vcc(+5) COM(+24V) CN4 HUP DTCT 1 HUP DTCT 2 1 HUP DTCT 2 HUP DTCT 3 LFCMN LFCMN 1 2 4 LFCMN LFCMN 2 LFφ1 3 5 LFφ1 LFφ1 3 LFφ3 4 6 LFφ3 LFφ3 4 LFφ4 5 7 LFφ4 LFφ4 5 LFφ2 6 8 LFφ2 LFφ2 6 CN4 CN1 PAPER FEED MOTOR φ1 φ3 CN6 1 1 1 F-GND NC B10 B10 NMI COM(+24V) 2 2 2 PEXT1 FAULT B11 B11 PE COM(+24V) 3 3 3 VEXT RS B12 B12 ACK GND 4 4 4 VEXT GND B13 B13 GND GND 5 5 5 PEXT2 SD B14 B14 TXD GND 6 6 6 PSW CS B15 B15 CTS SI 7 7 ID1 B16 B16 ID1 SO 8 8 GND B17 B17 GND CLK 9 9 PSWIN B18 B18 PSWIN GND 10 10 PEXT2 B19 B19 PEXT2 LAT 11 11 VEXT B20 B20 VEXT GND 12 12 STB5 13 13 VDD(+5V) 14 14 STB3 15 15 CN2 CN8 PRESENTER 1 Vcc(+5V) STB4 16 16 2 PEXT1 STB1 17 17 3 VP(+24V) STB2 18 18 4 PSWIN TM1 19 19 5 GND TM2 20 20 GND 21 21 GND 22 22 GND 23 23 COM(+24V) 24 24 COM(+24V) 25 25 COM(+24V) 26 26 THERMAL HEAD CN1 1 2 3 4 5 (TUP482/492) CUTTER UNIT RESUME SWITCH CN5 CN7 1 GND 2 COPEN NEAR-END DETECTOR 3 PF-SW 1 GND 1 4 OL-SW 2 COPEN 2 5 PSW1 3 PF-SW 3 6 PSW2 4 OL-SW 4 7 PSW PSW1 5 8 OL-LED PSW2 6 9 PO-LED PSW 7 10 HU-LED OL-LED 8 11 ER-LED PO-LED 9 12 Vcc(+5V) [CN2] CN1 M φ2 CUTSW 1 CUTSW 2 M(—) 3 M(+) 4 M CN3 VP(+24V) 1 VP(+24V) 2 NC 3 P-GND 4 P-GND 5 – 66 – φ4 4-3. Parallel Interface Type PARALLEL I/F BOARD CONNECTED BOARD CONTROL BOARD CN1 CN3 CN9 CN3 CN5 CN1 PRINTER MECHANISM CN1 GND 1 1 PE PE 2 2 3 MARK MARK 3 3 4 4 Vcc(+5) Vcc(+5) 4 4 LABLE 5 5 LABLE LABLE 5 CN1 DIN5 GND 6 6 GND GND 6 1 DIN7 LED 7 7 LED LED 7 2 1 STROBE NC A1 A1 DIN9 GND 1 1 2 DATA 1 NC A2 A2 DIN11 PE 2 2 3 DATA 2 VVR A3 A3 VVR MARK 3 4 DATA 3 DIN1 A4 A4 DIN1 Vcc(+5) 5 DATA 4 DIN3 A5 A5 DIN3 6 DATA 5 DIN5 A6 A6 7 DATA 6 DIN7 A7 A7 8 DATA 7 GND A8 A8 GND 9 DATA 8 Vcc(+5V) A9 A9 Vcc(+5V) 10 ACK ERROR A10 A10 ERR 11 BUSY SLCT A11 A11 SLCT GND MARK DETECTOR PAPER OUT DETECTOR 3 CN2 12 PE BUSY A12 A12 BUSY 13 SLCT STB A13 A13 STB 14 NC GND A14 A14 GND 15 NC NC A15 A15 RXD LFCMN 1 16 GND ID0 A16 A16 ID0 LFCMN CN4 2 HUP DTCT HADE UP DETECTOR CN2 1 HUP DTCT HUP DTCT 1 HUP DTCT 2 1 HUP DTCT 2 HUP DTCT 3 LFCMN LFCMN 1 2 4 LFCMN LFCMN 2 CN4 CN1 PAPER FEED MOTOR φ1 17 F-GND NC A17 A17 ID2 LFφ1 3 5 LFφ1 LFφ1 3 18 Vcc(+5V) GND A18 A18 GND LFφ3 4 6 LFφ3 LFφ3 4 19 RETURN-GND PEXT1 A19 A19 PEXT1 LFφ4 5 7 LFφ4 LFφ4 5 20 RETURN-GND VEXT A20 A20 VEXT LFφ2 6 8 LFφ2 LFφ2 6 21 RETURN-GND NC B1 B1 DIN10 22 RETURN-GND NC B2 B2 DIN12 23 RETURN-GND GND B3 B3 GND 24 RETURN-GND DIN2 B4 B4 DIN2 25 RETURN-GND DIN4 B5 B5 DIN4 26 RETURN-GND DIN6 B6 B6 DIN6 27 RETURN-GND DIN8 B7 B7 DIN8 28 RETURN-GND GND B8 B8 GND 29 RETURN-GND Vcc(+5V) B9 B9 Vcc(+5) COM(+24V) 1 1 30 RETURN-GND INIT B10 B10 NMI COM(+24V) 2 2 31 INIT PE B11 B11 PE COM(+24V) 3 3 φ3 CN6 32 ERROR ACK B12 B12 ACK GND 4 4 33 EXT-GND GND B13 B13 GND GND 5 5 34 CPL NC B14 B14 TXD GND 6 6 35 NC NC B15 B15 CTS SI 7 7 36 SLCT-IN ID1 B16 B16 ID1 SO 8 8 GND B17 B17 GND CLK 9 9 GND 10 10 CN2 1 F-GND PSWIN B18 B18 PSWIN 2 PEXT1 PEXT2 B19 B19 PEXT2 LAT 11 11 3 VEXT VEXT B20 B20 VEXT GND 12 12 4 VEXT STB5 13 13 5 PEXT2 VDD(+5V) 14 14 6 PSW STB3 15 15 STB4 16 16 STB1 17 17 STB2 18 18 TM1 19 19 TM2 20 20 GND 21 21 3 GND 22 22 4 GND 23 23 5 COM(+24V) 24 24 COM(+24V) 25 25 COM(+24V) 26 26 CN8 PRESENTER 1 Vcc(+5V) 2 PEXT1 3 VP(+24V) 4 PSWIN 5 GND CN1 1 2 THERMAL HEAD (TUP482/492) CUTTER UNIT RESUME SWITCH CN5 CN7 1 GND 2 COPEN 3 PF-SW NEAR-END DETECTOR [CN2] CN1 1 GND 1 4 OL-SW 2 COPEN 2 5 PSW1 3 PF-SW 3 6 PSW2 4 OL-SW 4 7 PSW PSW1 5 8 OL-LED PSW2 6 9 PO-LED PSW 7 10 HU-LED OL-LED 8 11 ER-LED PO-LED 9 12 Vcc(+5V) M φ2 CUTSW 1 CUTSW 2 M(—) 3 M(+) 4 M CN3 VP(+24V) 1 VP(+24V) 2 NC 3 P-GND 4 P-GND 5 – 67 – φ4 – 68 – [R101] 220 MARK PE LABEL VCC 3 1 3 1 [VR1] 47K [VR2] 4.7K CN1 53014-0710 7 6 5 4 3 2 1 [R135] 220 2 2 VCC <FOR PRESENTER> 1 2 3 4 5 5 8 VCC C9 33P 93C46 GND VCC IC8 C134 0.1U R25 10K VH DQ7 FN1A4P VCC ZD2 RD4. 7JSB1 C127 100P C126 33P R18 33 CS SK DI DO 1 2 3 4 Q4 A1649 R120 10K DQ6 FA1A4P 10K R19 C8 33P VCC Q5 A1388 R119 10K 63 61 62 59 57 56 55 52 54 16 51 60 9 10 11 13 14 15 41 1 2 3 4 5 6 7 8 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 VP IC10 UPD65622GF-TSP PSOE PSCE0 PSCE1 RFSH RD WR CE RESET CLK INTCDT INTSDT RAMCS CSTB ACK BUSY ERROR SELECT POUT HDON CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 I/O1 I/O2 I/O3 I/O4 IN5 IN6 IN7 IN8 58 12 33 53 71 80 C135 0.1U 1 R21 R20 R23 R22 JPA2 JPB2 2 FL4 TU02M 33 × 4 Standard JPB2=Cut, JPA2=Short D8 D9 D10 D11 D12 D13 D14 D15 79 78 77 76 75 74 73 70 34 72 A0 A1 A2 A3 A15 A17 69 68 67 66 65 64 38 37 36 35 39 40 49 50 46 48 42 43 44 45 47 5P8128 : 5P832 : PSSEL GND GND GND GND TEST VCC VCC D0 D1 D2 D3 D4 D5 D6 D7 A0 A1 A2 A3 A15 A17 OUT1 OUT2 OUT3 OUT4 CUTSW CUTON SDATA SCLK HISTIN LATCH STB4 STB3 STB2 STB1 HDPWR DQ5 FA1A4P EXPANDED I/O BLOCK R124 10K R17 10K VCC C128 VCC 3 C129 C131 C130 33P × 4 R127 1K R128 20K R131 4.7K VCC C120 VH DQ3 FA1A4P R129 4.7K R134 4.7K DQ4 FN1A4P VP Q3 B1359 Q1 D2010 CN7 53014-1210 12 VCC 11 ER-LED 10 HU-LED 9 PO-LED 8 OL-LED 7 PSW 6 PSW2 5 PSW1 4 OL-SW 3 PF-SW 2 COPEN 1 GND R16 1K 1/2W (AOI : J080-85523) COM GND GND SO GND GND VDD /STB4 /STB2 TH2 GND COM COM C122 100P CN5 5483-04A-RED 4 3 2 1 VCC VH Main Logic Board (TUP400 Ver.1) <Note 1> The unit of resistor and resistor array is "Ω", and no indication of wattage means 1/6W, 1/8 respectively. <Note 2> The unit of capacitor and capacitor array is "F", and no indication of Voltage means 50V. <Note 3> The coimponents in the parentheses are not installed in the board. <Note 4> ★-Not mounted on old type CN9 PHEC40R-R111 2 4 6 8 10 12 14 16 18 20 22 24 26 5332-265G1 1 3 5 7 9 11 13 15 17 19 21 23 25 CN6 THERMAL HEAD BLOCK COM COM GND SI CLK /LAT /STB5 /STB3 /STB1 TH1 GND GND COM COMMUNICATION I/F BLOCK VCC C121 100P × 3 RA1 10K × 4 R130 4.7K C123 2 4 35 1 VCC A VP VCC C CN8 53014-0510 VEXT 5. 5-1. Circuit Diagram B VB – 69 – C100 33P C3 33P C5 33P R102 10K C12 33P C133 33P VB D8 D9 D10 D11 D12 D13 D14 D15 D8 D9 D10 D11 D12 D13 D14 D15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 28 20 22 27 11 12 13 15 16 17 18 19 16 22 24 29 1 13 14 15 17 18 19 20 21 11 30 20 2 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 VPP VCC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 CE2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 IC1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 (HM62256ALFP) HM6264LFP VCC CE OE WE D0 D1 D2 D3 D4 D5 D6 D7 LH5P8128N (LH5P832N) CE1 OE R/W RFSH D0 D1 D2 D3 D4 D5 D6 D7 IC6 (AM27C4096) AM27C2048 (AM27C1024) GND GND OE CE O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15 IC11 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30 1 40 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 A13 C137 0.1U VCC 1 1 2 3 2 FL1 TU02M FL5 TU02M 6264: Standard 62256: JPA1=Cut, JPB1=Short JPA1 JPB1 A14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 C110 0.1U A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 MEMORY BLOCK 3 VCC VCC C4 33P D0 D1 D2 D3 D4 D5 D6 D7 VCC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 16 22 24 29 1 13 14 15 17 18 19 20 21 32 12 31 13 11 14 16 18 20 23 25 27 29 15 17 19 21 24 26 28 30 VCC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 CE2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 LH5P8128N (LH5P832N) CE1 OE R/W RFSH D0 D1 D2 D3 D4 D5 D6 D7 IC7 (UPD23C16000) (UPD23C8000) UPD23C4000A W/B GND GND OE CE O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15/A-1 IC9 12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30 22 10 9 8 7 6 5 4 3 41 40 39 38 37 36 35 34 33 2 1 42 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 VCC A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 C111 0.1U 1 2 FL2 TU02M 3 VCC R28 4.7K VCC 1K R29 VEXT VCC B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 CN9 PHEC40R-R111 COMMUNICATION I/F BLOCK VEXT VCC A B D C – 70 – C105 33P × 9 3 1 R9 R6 R10 R8 R7 R5 R4 R12 R13 R14 R123 33 × 9 VCC 10K × 2 C103 C101 C107 C119 C104 C102 C106 C108 VCC 2 X1 CST9.83MT 3 FL3 TU02M C11 0.1U C118 0.1U R122 3.3K 2 1 C125 0.1U D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 10 26 35 53 99 94 73 1 44 84 76 85 80 79 78 77 72 70 69 68 67 66 100 101 102 103 104 81 82 83 71 74 75 20 21 22 23 24 25 HD6413003F10T P40/D0 P41/D1 P42/D2 P43/D3 P44/D4 P45/D5 P46/D6 P47/D7 D8 D9 D10 D11 D12 D13 D14 D15 VSS VSS VSS VSS VSS AVSS VSS VCC VCC AVCC VCC VREF LWR HWR RD AS NMI STBY CLK P62/BACK P61/BREQ P60/WAIT P80/RFSH/IRQ0 P81/CS3/IRQ1 P82/CS2/IRQ2 P83/CS1/IRQ3 P84/CS0 MD0 MD1 MD2 RES EXTAL XTAL P90/TXD0 P91/TXD1 P92/RXD0 P93/RXD1 P94/SCK0/IREQ4 P95/SCK1/IREQ5 IC5 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 P54/A20 P55/A21 P56/A22 P57/A23 PC0 PC1 PC2/TEND2/CS4 PC3/DREQ2/CS5 PC4/TEND3/CS6 PC5/DREQ3/CS7 PC6/IRQ6 PC7/IRQ7 P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 PB0/TP8/TIOCA3 PB1/TP9/TIOCB3 PB2/TP10/TIOCA4 PB3/TP11/TIOCB4 PB4/TP12/TIOCXA PB5/TP13/TIOCXB PB6/TP14/DREQ0 PB7/TP15/DREQ1/ PA7/TP7/TIOCB2 PA6/TP6/TIOCA2 PA5/TP5/TIOCB1 PA4/TP4/TIOCA1 PA3/TP3/TIOCB0/ PA2/TP2/TIOCA0/ PA1/TP1/TEND1/T PA0/TP0/TEND0/T RESO 3.3K × 4 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 95 96 97 98 11 12 13 14 15 16 17 18 86 87 88 89 90 91 92 93 2 3 4 5 6 7 8 9 112 111 110 109 108 107 106 105 19 R3 R2 R104 R105 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 DA0 DA1 DA2 DA3 DA4 2 4 6 8 VCC D1 EG01YV0 R15 10K R103 10K 1 0 1 TA1 MP4020 1B 1C 2B 2C 3B 3C 4B 4C E E VP 3 5 7 9 R118 33 UPC339C 2 1 — 2 + - 3 C117 33P 4 5 VCC 1 + IC12-B R30 4.7K 10K 20K [R109] 20K DA1 UPC339C 7 6 10K C13 0.1U [R108] [R110] 20K [C114] 0.1U VCC 2 R33 2.7K R32 4.7K VCC 10K 1 3 [R111] VCC VCC VI - VR4 4.7K R137 1K DA3 + R133 1K IC12-D + - C14 0.1U [Q8]* D2010 Q9 D2010 [C113] 0.1U UPC339C 11 10 R114 20K DCB010 [DD1] BZ DA4 R26 4.7K 13 VCC 10K [R115] + [BZ1] QMB111P [R132]* 1K [DQ8]* FN1A4P [R113] 20K 9 8 VO DQ9 FN1A4P G N D [IC3] UPC7824HF [R1] 330 IC12-C UPC339C 14 [R112] 20K R116 4.7K SENSERS BLOCK DA2 [DQ1] FA1A4P CN2 5483-02A 2 HEAD UP 1 DETECTOR [R107] VCC DA0 10K R100 CN4 5483-06A 1 2 3 FEED 4 MOTOR 5 6 [R106] VCC IC12-A R11 1K VCC Q2 B1359 VP VCC [C15] 0.1U VCC 2 R31 2.7K R27 10K D4 1SR139-100 1 3 PERIPHERAL/BUZZER BLOCK VR3 4.7K R136 1K VCC MARK PE LABEL VCC VP VCC [D3]* 1SR139-100 A DQ2 FA1A4P FEED MOTOR BLOCK D2 1SR139-100 D – 71 – C136 (IC10) 5273-04A CN3 C138 (IC11) 1 2 3 4 C116 (IC6) C132 (IC9) + C1 1000U 35V C112 (IC7) 1 2 3 2 RC VI 3 C124 (IC5) 4 G N D 1 0 9 VR VO 8 6 4 A 2 4 D 2 VCC C115 (IC4) A 1 A 0 5 3 2 IC2 HLD051R2M D 1 D 0 R117 10K 8 D 4 6 A 4 7 A 5 7 D 5 8 A 6 6 D 6 2 3 D 9 3 A 1 9 4 D 1 0 4 A 1 8 3 1 POWER BLOCK 2 D 8 ZD1 RD7.5EB1 1 9 A 7 1 5 BUS BLOCK C117 33P D 7 VCC 0.1U × 8 C6 1000U 35V C10 (IC12) + CA5 220P × 8 5 A 3 CA4 220P × 8 9 D 3 R118 33 8 D 1 2 6 A 1 4 7 D 1 3 7 A 1 2 VCC VCC 8 A 1 0 R126 10K R125 10K 1 5 D 1 5 1 9 A 8 R24 1K CD RESET 6 D 1 4 DCB010 DD3 M51953BL GND VCC IC4 CA1 220P × 8 5 A 1 6 CA3 220P × 8 9 D 1 1 3 A 2 0 6 A 1 5 CA2 220P × 8 5 A 1 7 R121 1K + [C7] 0.047 5.5V C2 0.47U 50V 4 DD2 DCB010 Q7 C3875 Q6 A1338 4 5 2 7 A 1 3 1 9 A 9 + [C109] 0.1U 8 A 1 1 VB VCC VP C B D 5-2. Parts List Main Logic Board (TUP400 Ver.1) DRWG.NO. REV. PARTS NO. C1 05041081 C2 05054745 C3-5 05753304 C6 05041081 C7 C8-9 05753304 C10-11 05751045 C12 05753304 C13-14 05751045 C15 C100-108 05753304 C109-112 05751045 C113-114 C115-116 05751045 C117 05753304 C118 05751045 C119 05753304 C120-123 05751015 C124-125 05751045 C126 05753304 C127 05751015 C128-131 05753304 C132 05751045 C133 05753304 C134-138 05751045 CA1-5 05652212 R1 06751014 R2-3 06753324 R4-5 06753304 R6 06751031 R7-8 06753304 R9 06751031 R10 06753304 R11 06751021 R12-14 06753304 R15 06751031 R16 06021024 R17 06751031 R18 06753304 R19 06751031 R20-23 06753304 R24 06751021 R25 06751031 R26 06754721 R27 06751031 R28 06754721 R29 06751021 R30 06754721 R31 06752725 R32 06754721 R33 06752725 R100 06751031 R101 R102-103 06751031 R104-105 06753324 R106-113 CHEM. CHEM. CERA. CHEM. CAPA. CAPA. CAPA. CAPA. CERA. CERA. CERA. CERA. CAPA. CAPA. CAPA. CAPA. PARTS NAME 1000UF 35V 0.47UF 50V CHIP 33PF 50V 1000UF 35V Q’TY 1 1 3 1 REMARKS NOT MOUNTED CHIP CHIP CHIP CHIP 33PF 0.1UF 33PF 0.1UF 50V 50V 50V 50V 2 2 1 2 33PF 50V 0.1UF 50V 9 4 NOT MOUNTED CERA. CAPA. CHIP CERA. CAPA. CHIP NOT MOUNTED CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 33PF 50V CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 33PF 50V CERA. CAPA. CHIP 100PF 50V CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 33PF 50V CERA. CAPA. CHIP 100PF 50V CERA. CAPA. CHIP 33PF 50V CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 33PF 50V CERA. CAPA. CHIP 0.1UF 50V CAPA. ARRAY 220PF 50V 8EL CHIP RESISTOR 100 OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W RD RESISTOR 1 K-OHM 1/2W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W CHIP RESISTOR 2.7 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W CHIP RESISTOR 2.7 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W 2 1 1 1 4 2 1 1 4 1 1 5 5 1 2 2 1 2 1 1 1 3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W 2 2 NOT MOUNTED NOT MOUNTED – 72 – RANK Main Logic Board (TUP400 Ver.1) DRWG.NO. REV. PARTS NO. R114 06752031 R115 R116 06754721 R117 06751031 R118 06753304 R119-120 06751031 R121 06751021 R122 06753324 R123 06753304 R124 06751031 R125 R126 06751031 R127 06751021 R128 06752031 R129-131 06754721 R132 06751021 R133 06751021 R134 06754721 R135 R136-137 06751021 RA1 06581039 VR1-2 VR3-4 06454721 Q1 *4 07320101 #4 07318661 Q2-3 *4 07113591 #4 07108650 Q4 07016491 Q5-6 07013381 Q7 07238754 Q8 *4 07320101 #4 07318661 Q9 *4 07320101 #4 07318661 DQ1 DQ2-3 07603016 DQ4 07603017 DQ5-6 07603016 DQ7 07603017 DQ8 07603017 DQ9 07603017 TA1 07650054 D1 08000048 D2 09990140 D3 08000044 D4 08000044 DD1 DD2-3 08000047 ZD1 08020090 ZD2 08020095 IC1 08221043 IC2 08202020 IC3 IC4 08200109 IC5 08251006 IC6-7 *3 08221042 PARTS NAME CHIP RESISTOR 20 K-OHM 1/10W Q’TY 1 REMARKS NOT MOUNTED CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR 4.7 K-OHM 1/10W 10 K-OHM 1/10W 33 OHM 1/10W 10 K-OHM 1/10W 1 K-OHM 1/10W 3.3 K-OHM 1/10W 33 OHM 1/10W 10 K-OHM 1/10W 1 1 1 2 1 1 1 1 CHIP CHIP CHIP CHIP CHIP CHIP CHIP RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR 10 K-OHM 1/10W 1 K-OHM 1/10W 20 K-OHM 1/10W 4.7 K-OHM 1/10W 1 K-OHM 1/10W 1 K-OHM 1/10W 4.7 K-OHM 1/10W 1 1 1 3 1 1 1 NOT MOUNTED FOR NEW TYPE ONLY NOT MOUNTED CHIP RESISTOR 1 K-OHM 1/10W RESIS. ARRAY 10 K-OHM 1/8W 4EL 2 1 RP RESISTOR RH0615CS-4.7K TRANSISTOR 2SD2010 TRANSISTOR 2SD1866TV2* TRANSISTOR 2SB1359 TRANSISTOR 2SB865-AE* TRANSISTOR 2SA1649 CHIP TRANSISTOR 2SA1338-67*TA CHIP TRANSISTOR 2SC3875S-G*AL TRANSISTOR 2SD2010 TRANSISTOR 2SD1866TV2* TRANSISTOR 2SD2010 TRANSISTOR 2SD1866TV2* 2 1 1 2 2 1 2 1 1 1 1 1 DIGITAL TRANSISTOR FA1A4P DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FA1A4P DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FN1A4P TRANSISTOR ARRAY MP4020 DIODE EG01YV0 JUMPER WIRE 1/4W-L6.5-T DIODE 1SR139-100AT DIODE 1SR139-100AT 2 1 2 1 1 1 1 1 1 1 1 DIODE CHIP DCB010 ZENER DIODE RD7.5EB1T ZENER DIODE RD4.7JSB1 SRAM 6264FP-100NS*EL IC-REG HLD051R2M 2 1 1 1 1 IC-RESET M51953BL CPU HD6413003F10T PSRAM 5P8128N-80L*E1 1 1 2 NOT MOUNTED FOR NEW TYPE ONLY FOR NEW TYPE ONLY NOT MOUNTED FOR NEW TYPE ONLY FOR NEW TYPE ONLY NOT MOUNTED NOT MOUNTED – 73 – RANK Main Logic Board (TUP400 Ver.1) DRWG.NO. REV. PARTS NO. IC6-7 *4 08221063 #4 08221081 IC8 08222047 09110115 IC9 09110076 IC10 08240076 IC11 *3 08222091 #3 08222105 09110020 IC12 08201022 CN1 09100370 CN2 09100270 CN3 09100614 CN4 09100267 CN5 09100532 CN6 09100177 CN7 09100444 CN8 09100516 CN9 09100610 X1 09250037 FL1-5 09251119 BZ1 PARTS NAME SRAM D431000AGW70LE1* SRAM HY628100BLLG-70* EEPROM M93C46-BN6 IC SOCKET DILB-8P-8J IC SOCKET DILB-42P-8J GATE ARRAY D65622GF-TSP EPROM M5M27C202K-12 EPROM M27C4002-10F1 IC SOCKET DICF-40C-JAE IC-LIN HA17339F*TL CONNECTOR 53014-0710 CONNECTOR 5483-02A CONNECTOR 5273-04A CONNECTOR 5483-06A CONNECTOR 5483-04AX-RED CONNECTOR 5332-26SG1 CONNECTOR 53014-1210 CONNECTOR 53014-0510 CONNECTOR PHEC40R-R111 CERA. OSCILLATOR CST9.83MT LINE FILTER TU02MT*R – 74 – Q’TY REMARKS 2 2 1 1 1 1 1 TS4.** 1 TS4.** 1 1 1 1 1 1 1 1 1 1 1 1 5 NOT MOUNTED RANK 6. 6-1. Main-Logic Board (TUP400 Ver. 2 and TUP400Z) Circuit Diagram Main Logic Board TUP400 Ver.2 and TUP400Z (1/5) – 75 – Main Logic Board TUP400 Ver.2 and TUP400Z (2/5) – 76 – Main Logic Board TUP400 Ver.2 and TUP400Z (3/5) – 77 – Main Logic Board TUP400 Ver.2 and TUP400Z (4/5) – 78 – Main Logic Board TUP400 Ver.2 and TUP400Z (5/5) – 79 – 6-2. Component Layout – 80 – 6-3. Parts List Main Logic Board (TUP400 Ver.2 and TUP400Z) DRWG.NO. REV. PARTS NO. BC0-16 05751045 C1 05122241 C2 05751045 C3-10 C11 05751045 C12-13 C14-15 05122241 C21-22 C23 05751045 C24-27 C28-30 C31-37 C38-40 C41-44 C45-46 05041081 C47 C48-50 C51 C52 05751045 C53 C54 05751045 C55 C56 05751045 C57 C58 05751045 C59 05251044 C60-61 05751045 C62-63 05042264 R1-6 06751031 R7 06751021 R8 06753324 R9 06751021 R10-11 R12-14 06751031 R15 R16 06751031 R17-23 06753314 R24 06754721 R25 06753314 R26 06751021 R27 R28-30 R31 06751031 R32 06751021 R33 06753314 R34 06752031 R35 06751031 R36-40 R41-50 06751021 R51-54 06751031 R55-72 06751014 R73-78 06754721 R79 06750004 R80 R81 06751031 R82-90 PARTS NAME CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 0.22UF 16V CERA. CAPA. CHIP 0.1UF 50V Q’TY 17 1 1 REMARKS NOT MOUNTED CERA. CAPA. CHIP 0.1UF 50V 1 CERA. CAPA. CHIP 0.22UF 16V 2 CERA. CAPA. CHIP 1 NOT MOUNTED NOT MOUNTED 0.1UF 50V NOT NOT NOT NOT NOT CHEM. CAPA. 1000UF 35V MOUNTED USED MOUNTED USED MOUNTED 2 NOT MOUNTED NOT USED NOT MOUNTED CERA. CAPA. CHIP 0.1UF 50V 1 CERA. CAPA. CHIP 0.1UF 50V 1 CERA. CAPA. CHIP 0.1UF 50V 1 NOT MOUNTED NOT MOUNTED NOT MOUNTED CERA. CAPA. CHIP 0.1UF 50V FILM CAPA. 0.1UF 50V CERA. CAPA. CHIP 0.1UF 50V CHEM. CAPA. 22UF 35V CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W 1 1 2 2 6 1 1 1 CHIP RESISTOR 10 K-OHM 1/10W 3 CHIP CHIP CHIP CHIP CHIP 1 7 1 1 1 NOT USED NOT MOUNTED RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR 10 K-OHM 1/10W 330 OHM 1/10W 4.7 K-OHM 1/10W 330 OHM 1/10W 1 K-OHM 1/10W NOT USED NOT MOUNTED CHIP CHIP CHIP CHIP CHIP RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR 10 K-OHM 1/10W 1 K-OHM 1/10W 330 OHM 1/10W 20 K-OHM 1/10W 10 K-OHM 1/10W CHIP CHIP CHIP CHIP CHIP RESISTOR 1 K-OHM 1/10W RESISTOR 10 K-OHM 1/10W RESISTOR 100 OHM 1/10W RESISTOR 4.7 K-OHM 1/10W RESISTOR 0 OHM 1/10W 1 1 1 1 1 NOT USED 10 4 18 6 1 NOT USED CHIP RESISTOR 10 K-OHM 1/10W 1 NOT USED – 81 – RANK Main Logic Board (TUP400 Ver.2 and TUP400Z) DRWG.NO. REV. PARTS NO. R91-98 06751014 R99 06752031 R100 06751021 R101-102 06751031 R103-106 06753324 R107 06751031 R108-110 R111 *3 06754721 #3 06752215 R112 06751021 R113 06751031 R114 06758224 R115 06754721 R116 06751021 R117 06754721 R118 06752725 R119 06754721 R120 06751021 R121 06751031 R122 06752725 R123 06754721 R124 06751031 R125-126 06751021 R127-128 06754721 R129 06752725 R130 06754721 R131 R132-133 06753314 R134-135 06751021 R136-137 06751031 R138 06051014 R139-140 06751021 R141-146 06751031 R147 09990738 VR1 06454732 VR2-4 06454721 RA1-4 06541011 RA5-9 06543311 RA10 06584729 RA11-14 06541011 RA15 06584720 Q1 07016492 Q2 07013381 Q3 *4 07113591 #4 07108650 Q4-5 Q6-7 *4 07320101 #4 07318661 DQ1 07603017 DQ2-4 07603016 DQ4-5 DQ7 07603016 DQ8-9 07603017 TA1 07650054 D1 D2 08000091 CHIP CHIP CHIP CHIP CHIP CHIP PARTS NAME RESISTOR 100 OHM 1/10W RESISTOR 20 K-OHM 1/10W RESISTOR 1 K-OHM 1/10W RESISTOR 10 K-OHM 1/10W RESISTOR 3.3 K-OHM 1/10W RESISTOR 10 K-OHM 1/10W CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR Q’TY 8 1 1 2 4 1 REMARKS NOT USED 4.7 K-OHM 1/10W 220 OHM 1/10W 1 K-OHM 1/10W 10 K-OHM 1/10W 8.2 K-OHM 1/10W 4.7 K-OHM 1/10W 1 K-OHM 1/10W 4.7 K-OHM 1/10W 2.7 K-OHM 1/10W 4.7 K-OHM 1/10W 1 K-OHM 1/10W 10 K-OHM 1/10W 2.7 K-OHM 1/10W 4.7 K-OHM 1/10W 10 K-OHM 1/10W 1 K-OHM 1/10W 4.7 K-OHM 1/10W 2.7 K-OHM 1/10W 4.7 K-OHM 1/10W 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 NOT USED CHIP RESISTOR 330 OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W RD RESISTOR 100 OHM 1/6W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W BEADS INDUCTOR SBK2125-601Y RP RESISTOR RH0615C-47K RP RESISTOR RH0615CS-4.7K RESIS. ARRAY CHIP V8V101J RESIS. ARRAY CHIP V8V331J RESIS. ARRAY 4.7K-OHM 1/8W 8EL RESIS. ARRAY CHIP V8V101J RESIS. ARRAY 4.7K-OHM 1/8W 4EL CHIP TRANSISTOR 2SA1649Z* CHIP TRANSISTOR 2SA1338-67*TA TRANSISTOR 2SB1359 TRANSISTOR 2SB865-AE* 2 2 2 1 2 6 1 1 3 4 5 1 4 1 1 1 1 1 TRANSISTOR 2SD2010 TRANSISTOR 2SD1866TV2* DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FA1A4P 2 2 1 3 DIGITAL TRANSISTOR FA1A4P DIGITAL TRANSISTOR FN1A4P TRANSISTOR ARRAY MP4020 1 2 1 DIODE DSM1SD2*A 1 NOT USED NOT USED NOT USED – 82 – RANK Main Logic Board (TUP400 Ver.2 and TUP400Z) DRWG.NO. REV. PARTS NO. D3-4 D5-7 08000091 DD1-2 08000047 ZD1 08020090 IC1 08221043 IC2 08202033 IC3 08202011 IC4 08200109 IC5 08251011 IC6-7 *2 08221056 *3 08221057 *4 08221063 #4 08221081 IC8 08222047 IC9 09110077 IC10 08240076 IC11 09110020 08222105 #3 08222105 IC12 08201029 IC13 08231047 IC14 *3 08211036 #3 08211030 IC15 08231043 IC16 08231054 IC17-19 08200176 SW1 09000046 CN1 09100370 CN2 09100270 CN3 09100614 CN4 09100267 CN5 09100038 CN6 09100177 CN7 09100444 CN8 09100516 CN9 09100610 CN10 CN11 09100341 X1 09250064 F1 09990162 L1-4 09990738 L5 L6-7 09990738 L8-9 L10-13 09990738 BZ 45390101 PARTS NAME Q’TY DIODE DSM1SD2*A DIODE CHIP DCB010 ZENER DIODE RD7.5EB1T SRAM 6264FP-100NS*EL IC-REG SI-8501L IC-REG UPC7824 IC-RESET M51953BL CPU HD6413003TF16 SRAM 628128BLFP-7*EL SRAM D431000AGW-70 SRAM D431000AGW70LE1* SRAM HY628100BLLG-70* EEPROM M93C46-BN6 IC SOCKET ICS-32-2T GATE ARRAY D65622GF-TSP IC SOCKET DICF-40C-JAE EPROM M27C4002-10F1 EPROM M27C4002-10F1 IC-LIN HA17339F*EL CMOS 74HC08AF*TP1 TTL IC 74LS374FP*TL TTL IC HD74LS374FP*EL CMOS 74HC32FP*EL CMOS 74HC123AFP*EL IC-MOTOR TA8428K SLIDE SWITCH SSSS223200 CONNECTOR 53014-0710 CONNECTOR 5483-02A CONNECTOR 5273-04A CONNECTOR 5483-06A CONNECTOR 5045-05A CONNECTOR 5332-26SG1 CONNECTOR 53014-1210 CONNECTOR 53014-0510 CONNECTOR PHEC40R-R111 3 2 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 CONNECTOR 53014-0610 CERA. OSCILLATOR EFO-EX1605X4 JUMPER WIRE 1/6W-L3.2 BEADS INDUCTOR SBK2125-601Y 1 1 1 4 BEADS INDUCTOR SBK2125-601Y 2 BEADS INDUCTOR SBK2125-601Y BUZZER QMX-05 4 1 REMARKS NOT USED T4V2.** T4Z.** NOT MOUNTED NOT USED NOT MOUNTED – 83 – RANK F-GND MOUNT-HOLE GND GND TXD RXD CTS DTR RCH MP-DTR MP-TXD RTS FAULT – 84 – V- TR4 A1179 PSW PEXT 1 PEXT 2 VEXT VEXT F-GND MOUNT-HOLE 52065-6645 CN2 V+ TR2 C3875 DBLD-J255AF-21L91 CN3 6 2 5 3 4 1 0 R5 33K L9 1 0 L1 R2 3.3K L4 L8 L5 7 13 B-01R × 9 2 3 5 20 11 16 15 4 14 VCC R3 1K L2 L6 L7 L3 R4 3.3K R1 10K TR3 FN1A4P VCC DCB010 ×2 D1 D2 C6 1U 50V + + VR1 EVN-D2A-10K TR5 FA1A4P TR1 FA1A4P C4 0.1U JP6 V+ C2 1U 50V + VCC 1 3 VCC 16 3 2 14 13 8 7 1 C3 220U 6.3V 2 VCC GND C2V- D1I R1O R2O D2I C2+ HD151232FP VCC C1V+ D1O R1I R2I D2O C1+ IC1 JP4 JP3 JP2 JP1 15 5 6 11 12 9 10 4 + C5 1U 50V C1 1U 50V /DIEN GND RXD ID0 ID2 GND PEXT 1 VEXT VVR DIN1 DIN3 DIN5 DIN7 GND VCC + V- B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 /FAULT DTR GND TXD CTS ID1 GND PSWIN PEXT 2 VEXT GND DIN2 DIN4 DIN6 DIN8 GND VCC 1 1 1 1 1 1 1 9 0 1 2 3 4 5 6 PHEC40P-R111 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 CN1 JP5 1 8 7 6 5 4 3 2 1 VCC DSW1 KSS-08 7. RS-232C Interface Board (Ver. 1) 7-1. Circuit Diagram 7-2. Parts List RS-232C Interface Board (Ver. 1) DRWG.NO. REV. PARTS NO. C1-2 05051057 C3 05002213 C4 05751045 C5-6 05051057 R1 06751031 R2 06753324 R3 06751021 R4 06753324 R5 06753334 VR1 06451033 TR1 07603016 TR2 07238754 TR3 07603017 TR4 07011793 TR5 07603016 D1-2 08000047 IC1 *1 08200155 *3 08200157 #3 08200201 DSW1 *2 09090034 #2 09090068 CN1 09100611 CN2 09100421 CN3 09100483 L1-9 09990705 PARTS NAME CHEM. CAPA. 1UF 50V CHEM. CAPA. 220UF 6.3V CERA. CAPA. CHIP 0.1UF 50V CHEM. CAPA. 1UF 50V CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 33 K-OHM 1/10W RP RESISTOR EVN-D2A-10K DIGITAL TRANSISTOR FA1A4P CHIP TRANSISTOR 2SC3875S-G*AL DIGITAL TRANSISTOR FN1A4P CHIP TRANSISTOR 2SA1179M6-STR DIGITAL TRANSISTOR FA1A4P DIODE CHIP DCB010 IC-I/F HD151232FP*TL IC-I/F ADM232LJR*SOL16 IC-I/F ST232CWR* DIP SWITCH KSS08-1 DIP SWITCH 210B008MS CONNECTOR PHEC40P-R111 CONNECTOR 52065-6645 CONNECTOR DBLD-J25SAF-21L9-1 BEADS INDUCTOR B01-RT – 85 – Q’TY 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 9 REMARKS RANK 8. RS-232C Interface Board (Ver. 2) 8-1. Circuit Diagram – 86 – 8-2. Component Layout 8-3. Parts List RS-232C Interface Board (Ver.2) DRWG.NO. REV. PARTS NO. BC1 05751045 BC3 05751045 C1-5 05051057 C6-7 05752236 C8-10 C11 05751045 R1-3 R4 06753324 R5 06751021 R6 06753334 R7-8 06751014 R9-11 06751031 R12 06753324 R13 06751031 R14 06751041 R15 06751031 R16-17 06751014 R18-20 06751031 R21 06753324 R22 06751031 R23 06751041 R24-25 06751031 R26 06754721 VR1 06451033 RA1 06581039 Q1-2 Q3 07238754 Q4 07011793 DQ1-2 DQ3 07603017 DQ4 07603016 DQ5 07603017 DQ6-8 07603016 DD1-2 08000059 DD3 08000068 IC1 *3 08200157 #3 08200201 IC3 08201013 CERA. CERA. CHEM. CERA. PARTS NAME CAPA. CHIP 0.1UF 50V CAPA. CHIP 0.1UF 50V CAPA. 1UF 50V CAPA. CHIP 0.022UF 50V Q’TY 1 1 5 2 REMARKS NOT MOUNTED CERA. CAPA. CHIP 0.1UF 50V 1 NOT MOUNTED CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 33 K-OHM 1/10W CHIP RESISTOR 100 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 100 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 100 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 3.3 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 100 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W RP RESISTOR EVN-D2A-10K RESIS. ARRAY 10 K-OHM 1/8W 4EL 1 1 1 2 3 1 1 1 1 2 3 1 1 1 2 1 1 1 CHIP TRANSISTOR 2SC3875S-G*AL CHIP TRANSISTOR 2SA1179M6-STR 1 1 DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FA1A4P DIGITAL TRANSISTOR FN1A4P DIGITAL TRANSISTOR FA1A4P DIODE CHIP MC2840 DIODE CHIP MC2836 IC-I/F ADM232LJR*SOL16 IC-I/F ST232CWR* IC-LIN UPC393G2*T1 1 1 1 3 2 1 1 1 1 NOT MOUNTED NOT MOUNTED – 87 – RANK RS-232C Interface Board (Ver.2) DRWG.NO. REV. PARTS NO. DSW1 *4 09090054 #4 09090072 DSW2 *2 09090033 #2 09090069 CN1 09100611 CN2 09100421 CN3 09100483 L1-8 09990738 L9 09990705 L10-11 09990738 PARTS NAME DIP SWITCH SD-10ZL DIP SWITCH 210B010MS-F DIP SWITCH KSS04-1 DIP SWITCH 210B004MS CONNECTOR PHEC40P-R111 CONNECTOR 52065-6645 CONNECTOR DBLD-J25SAF-21L9-1 BEADS INDUCTOR SBK2125-601Y BEADS INDUCTOR B01-RT BEADS INDUCTOR SBK2125-601Y – 88 – Q’TY 1 1 1 1 1 1 1 8 1 2 REMARKS RANK 9. 9-1. RS-422A Interface Board Circuit Diagram – 89 – 9-2. Component Layout 9-3. Parts List RS-422A International Board DRWG.NO. REV. PARTS NO. C1 05751045 C2 05002213 R1-2 06751014 R3-4 06751031 VR1 06451033 TR1 07603016 IC1 08200127 DSW1 *2 09090034 #2 09090068 DSW2 *2 09090033 #2 09090069 CN1 09100611 CN2 09100421 CN3 09100483 L1-10 09990705 PARTS NAME CERA. CAPA. CHIP 0.1UF 50V CHEM. CAPA. 220UF 6.3V CHIP RESISTOR 100 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W RP RESISTOR EVN-D2A-10K DIGITAL TRANSISTOR FA1A4P IC-I/F MC34051M DIP SWITCH KSS08-1 DIP SWITCH 210B008MS DIP SWITCH KSS04-1 DIP SWITCH 210B004MS CONNECTOR PHEC40P-R111 CONNECTOR 52065-6645 CONNECTOR DBLD-J25SAF-21L9-1 BEADS INDUCTOR B01-RT – 90 – Q’TY 1 1 2 2 1 1 1 1 1 1 1 1 1 1 10 REMARKS RANK – 91 – F-GND MOUNT-HOLE GND EXT-GND RETURN-GND VCC CPL SLCT-IN PE SLCT ERROR ACK BUSY STROBE DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 INIT 52065-6645 PSW PEXT 1 PEXT 2 VEXT VEXT F-GND MOUNT-HOLE 57RE-40360-BD29 CN2 CN3 6 2 5 3 4 1 0 17 0 16 33 19 18 34 36 12 13 32 10 11 1 2 3 4 5 6 7 8 9 31 RA1 4.7K × 8 -30 L1 B-01R C1 0.1U VCC 2 3 4 5 6 7 8 9 1 VCC RA2 1.8K × 6 VCC C4 0.1U (IC1) 2 3 4 5 6 7 1 VCC 10 12 6 2 E F C 8 5 IC1 LS05 A 1 TR1 FA1A4P 2 3 9 R11 100 R2 R3 R4 R5 R6 R7 R8 R9 VR1 EVN-D2A-10K VCC B D VCC IC1 LS05 11 4 13 R10 10K R1 1K 4.7K × 8 1 3 VCC C3 1000P VCC ID0 ID2 GND PEXT 1 VEXT VVR DIN1 DIN3 DIN5 DIN7 GND VCC ERROR /SLCT /BUSY STB GND B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 + VCC C2 220U 6.3V PHEC40P-R111 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 CN1 ID1 GND PSWIN PEXT 2 VEXT GND DIN2 DIN4 DIN6 DIN8 GND VCC /INIT /PE ACK GND VCC 10. Parallel Interface Board (Ver. 1) 10-1. Circuit Diagram 10-2. Parts List Parallel Interface Board (Ver. 1) DRWG.NO. REV. PARTS NO. C1 05751045 C2 05002213 C3 05751025 C4 05751045 R1 06751021 R2-9 06754721 R10 06751031 R11 06751014 RA1 06584729 RA2 06581824 VR1 06451033 TR1 07603016 IC1 *3 08210142 #3 08210126 CN1 09100611 CN2 09100421 CN3 09100482 L1 09990705 PARTS NAME CERA. CAPA. CHIP 0.1UF 50V CHEM. CAPA. 220UF 6.3V CERA. CAPA. CHIP 1000PF 50V CERA. CAPA. CHIP 0.1UF 50V CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 100 OHM 1/10W RESIS. ARRAY 4.7K-OHM 1/8W 8EL RESIS. ARRAY 1.8K-OHM 1/8W 6EL RP RESISTOR EVN-D2A-10K DIGITAL TRANSISTOR FA1A4P TTL IC 74LS05FP*TL TTL IC 74LS05FP*EL CONNECTOR PHEC40P-R111 CONNECTOR 52065-6645 CONNECTOR 57RE40360-730BD29 BEADS INDUCTOR B01-RT – 92 – Q’TY 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 REMARKS RANK 11. Parallel Interface Board (Ver. 2) 11-1. Circuit Diagram – 93 – 11-2. Component Layout 11-3. Parts List Parallel Interface Board (Ver.2) DRWG.NO. REV. PARTS NO. BC1-2 05751045 C1 05751025 C2-3 C4 05051057 C5 05751045 R1-8 06753304 R9 06751021 R10 06751014 R11 06751031 R12 06751021 R13 06751031 R14 06751021 R15 06754721 VR1 06451033 RA1 RA2 06581826 RA3 06581039 DQ1 07603016 IC1-2 08210126 DSW1 *2 09090033 #2 09090069 CN1 09100611 CN2 09100421 CN3 09100482 L1 09990738 L2 09990705 L3-4 09990738 PARTS NAME CERA. CAPA. CHIP 0.1UF 50V CERA. CAPA. CHIP 1000PF 50V Q’TY 2 1 REMARKS NOT MOUNTED CHEM. CAPA. 1UF 50V CERA. CAPA. CHIP 0.1UF 50V CHIP RESISTOR 33 OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 100 OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 10 K-OHM 1/10W CHIP RESISTOR 1 K-OHM 1/10W CHIP RESISTOR 4.7 K-OHM 1/10W RP RESISTOR EVN-D2A-10K 1 1 8 1 1 1 1 1 1 1 1 RESIS. ARRAY 1.8K-OHM 1/8W 5EL RESIS. ARRAY 10 K-OHM 1/8W 4EL DIGITAL TRANSISTOR FA1A4P TTL IC 74LS05FP*EL DIP SWITCH KSS04-1 DIP SWITCH 210B004MS CONNECTOR PHEC40P-R111 CONNECTOR 52065-6645 CONNECTOR 57RE40360-730BD29 BEADS INDUCTOR SBK2125-601Y BEADS INDUCTOR B01-RT BEADS INDUCTOR SBK2125-601Y 1 1 1 2 1 1 1 1 1 1 1 2 NOT MOUNTED – 94 – RANK 12. Near-End Sensor Board 12-1. Circuit Diagram +5V +5V (CN2) 5483-04A R7 4.7K NEB 4 NEB PS6002 C2 0.022 R11 330 GND 3 NEA 2 +5V 1 TR2 C1740 +5V R13 330 R9 4.7K +5V +5V R6 4.7K CN1 53014-0910 ER 7 PO 6 OL 5 R10 330 R12 330 R8 4.7K +5V R4 8 HU C1 0.022 TR1 C1740 NEB 3 NEA 2 +5V 9 NEA PS6002 LED4 R3 +5V LED2 R2 LED3 (R5) (LED5) (R1) (LED1) GND 4 LED2~4 : LT-1D11A (GL3HS8) 330 × 5 SW-FEED 1 SW SKHHAL 12-2. Parts List DRWG.NO. REV. PARTS NO. C1-2 05152234 R1 R2-4 06053314 R5 R6-9 06054725 R10-13 06053314 TR1-2 07227853 LED1 LED2-4 08300081 LED5 NEA-B 08300082 SW 09010041 CN1 09100410 PARTS NAME CERA. CAPA. 0.022UF 50V Q’TY 2 RD RESISTOR 330 OHM 1/6W 3 RD RESISTOR 4.7 K-OHM 1/6W RD RESISTOR 330 OHM 1/6W TRANSISTOR 2SC1740SE 4 4 2 LED LT-1D11A 3 PHOTO-INTERRUPTER PS6002A-KS PUSH SWITCH SKHHAL CONNECTOR 53014-0910 2 1 1 REMARKS NOT MOUNTED MOT MOUNTED NOT MOUNTED NOT MOUNTED – 95 – RANK 13. Paper-End Sensor Board 13-1. Circuit Diagram CN1 VCC MARK PE GND 4 3 2 1 PS2 PS60002 (PE) PS1 PS60002 (MARK) (51015-0400) R1 220 R2 220 13-2. Parts List DRWG.NO. REV. PARTS NO. PARTS NAME R1-2 06052211 RD RESISTOR 220 OHM 1/6W PS1-2 08300082 PHOTO-INTERRUPTER PS6002A-KS 30721010 CABLE UNIT TMP4 – 96 – Q’TY 2 2 1 REMARKS RANK 14. Transit Board 14-1. Circuit Diagram CN4 CN1 5483-06A FEED MOTOR φ2 6 8 φ4 φ3 5 7 4 6 φ1 3 5 CMN 2 4 CMN 1 3 CN2 5483-02A HEAD-UP DETECTOR SW 2 2 GND 1 1 CN3 53014-0710 PAPER SENSOR R1 4.7K CN5 VLED 7 GND 6 6 LABEL 5 5 7 +5V 4 4 MARK 3 3 PE 2 2 GND 1 1 14-2. Parts List DRWG.NO. REV. PARTS NO. R1 06054725 CN1 09100267 CN2 09100270 CN3 09100370 PARTS NAME RD RESISTOR 4.7 K-OHM 1/6W CONNECTOR 5483-06A CONNECTOR 5483-02A CONNECTOR 53014-0710 – 97 – Q’TY 1 1 1 1 REMARKS RANK 15. Presenter Sensor Board 15-1. Circuit Diagram 51004-0500 +5V PR-sig S-GND 1 4 5 PS1 PS6002 R3 3.3K TR1 C1740 C1 223 R2 560 R1 12K SENSOR BOARD 2 M PRESENTER DC MOTOR 3 15-2. Parts List DRWG.NO. REV. PARTS NO. C1 05532234 R1 06051235 R2 06055614 R3 06053324 TR1 07227853 PS1 08300082 PARTS NAME CAPACITOR 0.022UF 25V RD RESISTOR 12 K-OHM 1/6W RD RESISTOR 560 OHM 1/6W RD RESISTOR 3.3 K-OHM 1/6W TRANSISTOR 2SC1740SE PHOTO-INTERRUPTER PS6002A-KS – 98 – Q’TY 1 1 1 1 1 1 REMARKS RANK ELECTRONIC PRODUCTS DIVISION STAR MICRONICS CO., LTD. 536 Nanatsushinya, Shimizu, Shizuoka, 424-0066 Japan Tel : 0543-47-0112 Fax: 0543-48-5013 OVERSEAS SUBSIDIARY COMPANIES STAR MICRONICS AMERICA, INC. 1150 King Georges Post Road, Edison, NJ 08837-3729 U.S.A. Tel : 732-623-5555 Fax: 732-623-5590 http://www.starmicronics.com STAR MICRONICS U.K. LTD. Star House, Peregrine Business Park, Gomm Road, High Wycombe, Bucks, HP13 7DL, U.K. Tel : 01494-471111 Fax: 01494-473333 http://www.starmicronics.co.uk Please access the following URL http://www.star-micronics.co.jp/service/frame_sp_spr_e.htm for the lastest revision of the manual. Distributed by 2001.09.30 Printed in Japan, 80873069