Prototype of an original Single Inductor Double Output Buck-Boost with Bipolar outputs (SIDO BBB) DC/DC converter. Xavier BRANCA STEricsson Laboratoire Ampère – UMR 5005 CNRS 20, avenue Albert Einstein 69621 Villeurbanne cedex Abstract – This paper presents an original monolithic DC/DC converter with analogue control. This circuit is identified to be a good candidate for supplying capacitor-less audio amplifiers with symmetrical positive and negative outputs in mobile devices because of its low number of external components and IOs and low silicon area. The fabricated prototype works in PWM mode and achieves 80% peak efficiency at 350mW output power. I – Introduction Mobile phones lead to integrate more and more features for low-cost and to upgrade also their autonomy, their weight and their size. The audio amplifiers, as they are used in quite all the functions like music, games, video, etc… are key parts of such smart phones. Today such amplifiers need to achieve very good audio performances (THD, SNR …) for providing High-Fidelity sounds. The most classical AB-class amplifiers are used to achieve sufficient audio performances but they suffer of a poor efficiency. For moderating their impact on the overall phone autonomy, the point is to minimize their power voltage supply level as much as possible. Amplifiers operate in G or H class. Audio signal transmitted to the speakers must be ground centered. In the past, external high-pass filters were used to cut-off the common mode at the output of audio amplifiers. Such filters, made of external capacitors of a few hundred of micro farads, were huge and expensive. Then capacitor-less AB-class amplifiers have been developed to get rid of these capacitors. These amplifiers avoid the use of any output common-mode filter as they are supplied by a positive/negative symmetrical voltage. We will present here an original Single Inductor Double Outputs Buck-Boost with Bipolar outputs (SIDO BBB) Switch Mode Power Supply (SMPS) that is a good candidate for a cheap and efficient bipolar power supply. II – Benefits of the proposed architecture A classical solution for supplying audio amplifiers is to chain a step-down DC/DC converter for generating the positive voltage and a charge-pump to inverse this positive voltage [1]. Such a solution has a lot of drawbacks as many external components (5 capacitors and 1 inductor), lots of I/Os (9), large silicon area (1mm2 in a 130 nm process), the impossibility to work with a low battery level and to generate symmetrical outputs due to the drop-out across the charge pump. Another solution is the bipolar charge pump [2]. Such a converter has an efficiency proportional to the difference between Vin and Vout what is not compliant with the input voltage (4.8 V to 2.3 V) and the output voltage level needed by the amplifier (+/- 1.8 V or +/- 0.5 V). Such a power supply does not need any power inductor, just 5 external capacitors, but it uses 8 Power switches and 7 I/Os what lead to large silicon area (1 mm2 in a 130 nm Process). Figure 1 – Footprint of possible solutions A novel solution for generating efficiently bipolar outputs is a so-called Single-Inductor-Double-Output Buck-Boost with Bipolar outputs DC/DC (SIDO BBB) [3]. This converter is a mix of a buck and a negative buck-boost DC/DC converter. The power stage is made of 5 power switches and requires one power inductor and 3 external capacitors including the input decoupling device (Fig. 1). Furthermore this architecture only needs 6 IOs and can handle low input and/or output voltage as it doesn’t suffer from any drop-out problem. It is a very promising candidate for supplying AB-class audio amplifier with a voltage scaling feature. III - Presentation of the converter For the first silicon implementation of such a DC/DC converter, it has been decided for a Pulse Width Modulation (PWM) operation and to verify the full-load efficiency. Surely the same efficiency is then possible at low output power with operation in Discontinuous Conduction Mode (DCM) or Pulse Skipping Mode (PSK). The power stage, made of two half bridge parts, can be used in 6 different topologies because A, B and E cannot be closed together in order to avoid crossconduction (Fig. 2). It is the same for C and D. The way of combining these 6 topologies during a clock cycle were chosen for efficient control of each output voltage level with the less RMS current value across the stage and the minimal switchings. No more than 3 topologies are chained during a cycle. Four different ways of chaining topologies have been established for covering every case of load repartition between the two outputs. Figure 4 – Duty cycle generation These error signals are generated by two PID error amplifiers. The error amplifier controlling the A-B-E half bridge power stage is configured to minimize the error between the sum of the two output voltages and a first voltage reference. The second error amplifier controlling the duty cycle of the C-D power stage is configured to minimize the error between the difference of the two outputs’ voltages and an other voltage reference (Fig. 5). Figure 2 – SIDO BBB’s Power Stage If one output does not need energy, then keeping switches C or D closed chains only two phases. This way the system supplies only one of its outputs exactly like a Buck converter or a Negative Buck-Boost converter. When the two outputs require energy, the system serve both of them starting by the positive one and finishing the cycle by discharging the coil across the negative output with an intermediate phase which can be a “buck-like” or “boost-like”, depending on the output power (Fig. 3). Figure 5 – Synoptic of the feedback control The compensation networks of these two error amplifiers have been designed from an average-model of the power stage [6] obtained from a state-space matrix representation and using the H-infinity criterion to optimize the global bandwidth of the system [4]. V - Test-chip measurements A prototype of the proposed SIDO DC/DC converter has been fabricated in a 130nm CMOS process. The system provides output voltages from +/-0.8V to +/-1.8V with an input voltage ranging from 4.8V to 2.7V. The system has been designed for PWM operation. All the power switches are integrated on a monolithic chip of 0.5 mm2. Figure 3 – Phases topologies chaining IV - Feedback control The combination of topologies to be chained is determined by the comparison of two error signals with respect to a voltage ramp and reference voltages (Fig. 4). The choice of topology chaining comes from the order in which the two error signals are exceeding the ramp signal. Figure 6 – Efficiency measurement. Vin = 3.6 Volts, Vout = +/- 1.8 Volts. Efficiency and load-transient response have been measured and offer very promising results with a peak efficiency of 80%. This is less than predicted by simulation due to high metal access between pads and power MOSFETs (around 200 mOhms on each IO). It has been estimated to gain between 5 and 10% on the peak efficiency with less resistive metal access and an optimization of the power stage’s MOSFET size. The low-current efficiency can be optimized with Discontinuous conductions mode [5]. Figure 7 – Output response to a 20 kHz full scale stereo output. The circuit has been produced on the same silicon die as an AB-class audio amplifier. Then it has been possible to make the AB-class Amplifier work when supplied by the SIDO BBB converter. Also it has been possible to monitor the output voltage of the SIDO BBB during a song played by the amplifier. The feedback control is stable and offers around 150 mV of output ripple when the two AB-class amplifiers provide both a 20 kHz sinusoidal output of 1 Vrms peak on a 16 Ohms load (Fig. 7). There is no impact on the amplifier’s THD. The reference response has also been measured for a reference step from 0.8 to 1.8 V in 100us and was found to be in line with the application requirement (Fig. 8). PSRR measured on the board is around -55 dB at 20 kHz on each outputs for full load on both outputs (worst case) and reach -72 dB at 20 kHz with both outputs loaded with 1mA (Fig. 10). Conclusions [2] [3] [4] [5] [6] “WM9010 Low power class G Stereo Headphone driver”, 2010, http://www.wolfsonmicro.com/products/audio_amplifiers/WM90 10 D. Ma, W.-H. Ki, C. Y. Tsui, and P. K. T. Mok, “Single-Inductor Multiple-Output Switching Converters with Bipolar Outputs,” in Proc. IEEE Int. Symp. Circuits and Systems, vol. 3, May 2001, pp.301–304. S. Skogerstad, “Multivariable Feedback Control” Wyley D. Ma, W.-H. Ki, C. Y. Tsui, and P. K. T. Mok, “Single-inductor multiple-output switching converters with time-multiplexing control in discontinuous conduction mode,” IEEE J. Solid-State Circuits, vol. 38, pp.89–100, Jan. 2003. R. D. Middlebrook, “Small-signal modelling of pulse-width modulated switched-mode power converters,” Proc. IEEE, vol. 76, no. 4, pp.343–354, Apr. 1988. Figure 8 – Output response to a 1V reference voltage step. Figure 9 – Test board. This prototype gives very promising results in terms of high current efficiency with a peak efficiency that can be improved to 85-90%. Also the implemented control has proven to be in line with class-H or G requirements, and provide a very PSRR. The low output power efficiency will be ensured by DCM operation but a way to switch smoothly between PWM and DCM is still to be defined. References [1] “AS3561 Class-H Stereo Headphone Amplifier”, 2009, http://www.austriamicrosystems.com/eng/Products/Audio/Headp hone-Amplifiers/AS3561 Figure 10 – PSRR measurement on Vpos with Ipos = Ineg = 1mA