Application Guide CP-PC-2250E-003 Prevention of detection errors due to a drop in light level Digital fiber-optic sensor HPX-AG02 alarm output model Special function: Light-level drop alarm output In addition to the regular detection output, the HPX-AG02 has a separate alarm output that warns the user if the incoming light level drops. ■ Conditions for light-level drop alarm output An alarm signal is output when the incoming light level falls below a reference level by a preset amount. Incoming light level Reference light level ■ Various causes for light level drop Improves equipment reliability Setting of light-level drop amount 1 to 10%: 1% intervals 10 to 50%: 5% intervals Change in the target object Change in its surroundings Dirt on detecting surface of fiber unit Promotes preventive maintenance Set value 300ms Bent or broken fiber unit Fiber unit mounting position displacement Readjustment or cleaning required Light-level drop alarm output Detection output (DO) Drop in light level of emitter LED Use of light-level drop alarm output is recommended for thru scan fiber units, where a reference light level is easily determined. For diffuse scan fiber units, stability safety margin alarm output is recommended. The HPXAG02 offers a selection of either light-level drop alarm output or stability safety margin alarm output. APC (auto power control) is made for this problem. ■ Setting method for light- After the light-level drop amount (%) has been set, the reference light level is taken from the incoming light level, either the greater of two levels in 2-point auto tuning, or the incoming light level during level drop alarm output % tuning. The threshold for light-level drop output is determined based on the incoming light level. ■ Setting when the light-level drop amount is 10% and percent tuning is 70%. When re-tuning is done after light-level drop alarm output. Tuning under these conditions Incoming light level Threshold for lightlevel drop output Without a target object Tuning under these conditions Change to reference light level 30% 10% Incoming light level Incoming light level Without a target object Incoming light level Threshold for lightlevel drop output Detection output set value Light-level drop amount is also set at re-tuning. Change to new reference light level Incoming light level 30% 10% Incoming light level Detection output set value Target object present Target object present Note: Assumes that sensor is set for DO (Dark-ON) operation with a thru-scan fiber unit. ■ Related function Remote tuning Long term reliability The HPX-AG02 Series allows auto tuning remotely by an external device. Light-level drop alarm output can be also set up by remote tuning at the same time. ON Environment has worsened due to paper powder. Flexibility for tooling changes Key lock prevents accidental setting errors Even if the amplifier keys are locked, remote tuning by an external device is possible. Application Guide ■ External dimensions ■ Selection guide Catalog listing NPN Features HPX-AG02-1S Remote tuning input Alarm output (light-level drop and stability safety margin) (Unit: mm) 0° 14 95.5 10 5° Note: To use light-level drop alarm output or stability safety margin alarm output in a reduced wiring installation, select an HPX-AG04 Series sensor. 10 15.9 (3.3 dia. hole) 12 to 24Vdc 3.7 1 70.2 Mounting bracket *1 Blue External input 1 (35.2) 1 (3-3.3) 50mA (4.2) Load 3.4 50mA Output 2 Main circuit 6.2 Load Black 5.5 Output 1 *3 11.2 Brown 30.2 33.9 ■ I/O circuit and connections (NPN type) (3-2.2) Pink (25.2) Note: In addition to light-level drop and stability safety margin alarm outputs, output 2 produces an APC signal, allowing the user to know if APC (auto power control) ends. The APC signal is output regardless of whether one of the above two alarm outputs is selected. (16) Notes: *1. Mounting bracket sold separately (catalog listing: HPX-PA04). 2. Materials Case: PC resin, black Control panel cover: PC resin, transparent gray Mounting bracket: Stainless steel plate *3. Oil-resistant cable. Outer diameter 4.2, insulator diameter 1.2, and nominal cross-section 0.2mm2. Sheath color is gray. ■ Related products HPX-AG03 Improves equipment reliability Remote tuning error output model If a tuning error occurs during tuning, HPX-AG04 Advanced timer model ■ Output latch an alarm signal is output. The HPX-AG03 Used for interlock When an object is detected (or is not detected), latched output is Series allows full auto-tuning remotely. turned ON, and remains ON no matter what the detection status is. During operation, the amplifier display blinks. Detection status Remote tuning input Tuning error output Insufficient light level, insufficient light level difference, etc. Output status If a highly volatile liquid such as IPA has leaked, latched output will stay ON even after the liquid has evaporated. (Used in combination with the HPF-D040 liquid leak fiber-optic detector.) OFF by latch cancellation Please read the "Terms and Conditions" from the following URL before ordering or use: http://www.azbil.com/products/bi/order.html Other product names, model numbers and company names may be trademarks of the respective company. [Notice] Specifications are subject to change without notice. No part of this publication may be reproduced or duplicated without the prior written permission of Azbil Corporation. Yamatake Corporation changed its name to Azbil Corporation on April 1, 2012. 1-12-2 Kawana, Fujisawa Kanagawa 251-8522 Japan URL: http://www.azbil.com 1st Edition : Issued in Mar. 2006-ST 3rd Edition: Issued in Apr. 2013-AZ (10) CP-PC-2250E-003