Components for air preparation and pressure adjustment / main line unit
Components for air preparation
and pressure adjustment
(Clean air components)
Automatic drain / Exhaust cleaner
Auto. drain
/ others
C O N T E N T S
Automatic drain
Automatic drain series variation
Automatic drain
DT Series
Automatic drain
DB Series
Drain sensor
DBS1006
Heavy duty drain / Tank drain
5100/5002 Series
Automatic drain with manual cock
B5102 Series
222
224
232
239
240
242
Exhaust cleaner
FA Series
244
221
221
Refrigerating
type dryer
Series
variation
Automatic drain
Automatic drain
Series variation
Refrigerating
type dryer
Desiccant
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Series
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Features
Dryer
reference
kW
F.R.L.
(Separate)
• Normally open
DT4000-W
• Normally closed
DT3100-W
• Normally closed
DT4100-W
Heavy
duty
B5102
• Normally
open F
DB1000
Lubrication type
compressor
• Normally
closed F1
DB3000
Oil-free compressor
(Rust proof coating
treatment)
DBS1006
Drain level sensor
(Without discharge
function)
5002
Automatic
discharge
type by
external pilot
High polymer
membrane
type dryer
Float type automatic drain DT3000-W, DT4000-W
"Normally open" / "Normally closed"
Air filter
Normally open:
If inside of automatic drain is not pressurized, drain cock (port)
of this type is open.
Normally closed:
If inside of automatic drain is not pressurized, drain cock (port)
of this type is closed.
3.7
䢇 Normally open type is generally used to discharge drainage in the
bowl with automatic drain with using free drop method when the
pneumatic line is not operated (not pressurized state).
䢇 In this case, if sufficient air is not supplied at start of operation, air
is released from drain cock (port) in open state, and pressure does
not increase.
䢇 When conditions above are expected, use a normally closed type
(where air compressor capacity is under 0.75kW, and air supply
rate is 0.09m3/min. or less).
For normally closed type, if not pressurized (0.15MPa or less), drain
is not discharged and remains in the bowl.
Note) This is list for selection guide.
Refer to the page for selection, and select a model after
checking installation and operating conditions.
5.5
Clean
F.R.
Electro
pneumatic
regulator
7.5
11
15
Air
booster
䢇
22
Speed
control valve
37
Silencer
55
Check valve
/ others
95
䢇
䢇
䢇
75
Joint
/ tube
120
150
Vacuum
filter
200
Vacuum
regulator
250
䢇
䢇
300
Suction
plate
960
䢇
䢇
2000
Medium pressure (1.6MPa)
Alarm output
Manual discharge
Flow sensor
for air
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Electronic
pressure SW
1450
Contact / close
contact conf.
SW
F.R.L.
(Separate)
Mechanical
pressure SW
710
Electronic
pressure SW
F.R.L.
(Module unit)
Magnetic
spring buffer
480
Mechanical
pressure SW
Auto. drain
/ others
Suction
plate
400
Magnetic
spring buffer
Small
flow controller
• Normally open
DT3000-W
5100
2.2
F.R.L.
(Related
products)
Small
flow sensor
DT4000-W
1.5
Precise
regulator
Pressure SW
for coolant
DT3000-W
Other
0.75
Compact
F.R.
Air sensor
Electronic
Float type
Contact / close
contact conf.
SW
䢇
⳯
⳯
⳯
⳯
䢇
Standard compliance
䢇
Standard compliance
䢇
Standard compliance
⳯
䢇
Standard equipment
䢇
Standard equipment
⳯
䢇
Standard equipment
⳯
⳯
⳯
⳯
⳯
⳯
䢇
Standard equipment
䢇
Standard equipment
䢇
Standard equipment
⳯
䢇
Standard equipment
䢇
Standard equipment
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
Total air
system
(Gamma)
Total air
system
(Gamma)
Ending
Ending
Main line unit
Flow sensor
for water
Appearance
Page
222
228
228
241
242
232
232
239
240
223
Automatic drain
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
Automatic drain DT Series
Lightweight compact new drain separator with a long life and high
reliability due to the newly incorporated mechanism.
DT Series
Read the precautions on page 226 before starting use.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Compact & light weight
Two connection ports
Either a top or side connection can be
selected based on the applications.
F.R.L.
(Module unit)
The hybrid material (body: aluminum
die cast, cover: resin) provides
strength and lightens weight compared
to the conventional.
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
F.R.L.
(Separate)
Compact
F.R.
Compact
F.R.
Precise
regulator
Precise
regulator
F.R.L.
(Related
products)
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Clean
F.R.
Electro
pneumatic
regulator
* Attach the enclosed blank plug to the
port not being used.
Air
booster
Air
booster
Speed
control valve
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
(Overview)
Silencer
1 The automatic drain DT3000/4000-W Series automatically and accurately drains drainage that forms in the
pneumatic circuit.
2 The newly incorporated snap mechanism increases
durability compared to the conventional (B5102).
3 In addition to automatic discharge, drainage can also
be freely drained manually.
Integrated mounting and
removal latch
Either N.O or N.C
Normally open and normally closed
are available according to applications.
Mechanical
pressure SW
The bowl and bowl guard can be integrally mounted and removed with
quick latch operations.
* Confirm that pressure has been released before mounting or removing
the bowl and bowl guard.
High corrosion-resistant
and safe bowl guard
A noncorrosive plastic bowl guard is
used for safety.
Electronic
pressure SW
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Contact / close
contact conf.
SW
Air sensor
Air sensor
Pressure SW
for coolant
Pressure SW
for coolant
Small
flow sensor
Small
flow sensor
Small
flow controller
Small
flow controller
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
224
SNAP DRAIN
DT3000-4000-W
SERIES
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Drain piping coupling
ø5.7 to ø6 nylon tube can be directly attached.
* Keep the piping length within 5m, and avoid
upward slope.
Standard manual cock
Drainage can be drained freely
manually.
This cock can also be used to release residual pressure.
Automatic drain
Main line unit
Flow sensor
for air
225
Main line component
Safety precautions
Refrigerating
type dryer
Always read this section before starting use.
Refer to page 67 for the general precautions, and to the “Precautions for Use” for detailed
precautions for each series.
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Automatic drain DT3000/DT4000 取付・据付・調整時
Series
Auto. drain
/ others
F.R.L.
(Module unit)
CAUTION
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
1
Installation & Adjustment
Piping screw in torque
2
Do not apply excessive torque to the body and piping when
connecting pipes.
Piping and load torque
Make sure that piping load or torque is not applied on the body
or piping.
3000/4000 Series
Max. torque N·m
3000/4000 Series
Max. torque N·m
30
50
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
CAUTION
使用・メンテナンス時
During
Use & Maintenance
䡵 Avoid installing this product where it will be subject
to direct sunlight or ultraviolet rays.
䡵 The bowl is made of polycarbonate, so avoid using
this product with the chemicals listed on page 227,
or in an atmosphere containing these chemicals. If
unavoidable, use the metal bowl.
䡵 Use a household neutral detergent to wash the bowl,
and then rinse with water.
(1) Open the pet cock slightly, and bleed the air.
(2) Remove the pet cock as shown below, and provide equalizer piping in the tank.
䡵 Use a bore size ø5.7 to ø6.0 tube for the drain discharge piping, and keep the length within 5m. Avoid
upward sloping piping.
䡵 The applicable compressor capacity is 0.75kW and
over (discharge flow rate 90/min. and over). (Only
when using a normally open automatic drain)
䡵 Make sure that large amounts of drainage, exceeding the performance, do not flow in. Do not flow drainage exceeding the capacity. Proper operation may
not take place if a large amount of drainage is poured
in temporarily.
䡵 The life may be extremely shorter if using in an environment where a large amount of foreign matter can
enter the bowl. Periodically service the product, and
replace the bowl assembly.
䡵 The bowl assembly is a consumable part. Periodically replace it according to the working environment
and frequency.
䡵 Mount and remove the bowl and bowl guard after
checking that pressure is not being applied.
䡵 Avoid hot air as the life of components will be shortened, and corrosion could occur.
226
䡵 If the drain discharger is installed at a place higher
than the tank’s drainage discharge port because of
installation restrictions, the drainage can be discharged in the following manner.
䡵 Repeating sudden increase and decrease of the pressure will cause the drainage discharger’s life to drop.
Gradually change the pressure in the circuit.
Precautions for mounting and removing bowl and bowl guard
CAUTION
䡵 Residual pressure discharge
䢇 Release residual pressure from the manual cock at the bottom.
When using the metal bowl, release pressure from the petcock
on the side.
Release the pressure applied in the bowl, and confirm that there
is no pressure.
䡵 Mounting and removing
䢇 After confirming that the residual pressure has been released,
press down the latch and turn it to lift up the bowl and bowl guard.
DT3000/DT4000-W Series
Chemical resistance of plastic bowl
Types of chemicals Category of chemicals
Organic
compound
Alkaline
Polycarbonate
bowl
Nylon
bowl
Hydrochloric acid, sulfuric acid, fluorine, phosphoric acid, chromic acid, etc. Acid washing of metals, acidic degreasing solution, film treatment liquid, etc.
Alkaline substances, such as caustic soda, caustic potash, calcium hydroxide, aqueous ammonia, sodium carbonate, etc. Alkaline degreasing of metals
Main products of chemicals
General usage examples
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Inorganic salt Sodium sulfide, nitric acid potash, potassium bichromate, sodium sulfide, etc.
Aromatic hydrocarbon Benzene, toluene, xylene, ethyl benzen, stylene, etc.
Contained in paint thinner (benzene, toluene, xylene)
Chlorinated aliphatic Methyl chloride, ethylene chloride, methylene chloride, acethlene Organic solvent-based washing solution for metals
hydrocarbons chloride, chloroform, trichlene, perchlene, carbon tetrachloride
(trichlene, perchlene, carbon tetrachloride, etc.)
Chlorinated aromatic hydrocarbons Chlorbenzene, dichloro benzene, benzene hexachloride (B/H/C), etc. Agricultural chemicals
Petroleum components Solvent naphtha, gasoline, kerosene
F.R.L.
(Separate)
Compact
F.R.
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Alcohol
Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl alcohol
Anti-freeze
Phenol
Carbolic acid, cresol, naphthol. etc.
Liquid disinfectant
Methyl ether, methyl, ethyl ether
Brake fluid additive
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Ether
Ketone
Carboxylic
acid
Ester
Oxyacid
Acetone, methyl ethyl keton, cyclohexanone, acetophenone, etc
Formic acid, acetic acid, butyl acid, acrylic acid, oxalic acid,
Dyes; oxalic acid for aluminum processing,
phthalic acid, etc.
phthalic acid for paint base
Dimethyl phthalate (DMP), diethyl phthalate (DEP),
Lubricant, synthetic hydraulic fluid, rust-preventing
dibutyl phthalate (DBP), dioctyl phthalate (DOP)
agent additive plasticizer for synthetic resin
Glycocholic acid, lactic acid, malic acid, citric acid, tartrate
Nitro compound Nitro methane, nitro ethane, nitro ethylene, nitro benzene, etc.
Amine
Methylamine, diethylamine, ethylamine, aniline, acetoanilide, etc. Brake fluid additive
Nitrile
Acetnitrile, achrylonitrile, benznitrile, acetoylidyne nitrile, etc.
Raw material for nitryl rubber
Precise
regulator
F.R.L.
(Related
products)
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Automatic drain
Main line unit
Inorganic
compound
Acid
Use a metal bowl in the atmosphere containing following chemicals.
227
Automatic drain
DT3000-W/DT4000-W Series
Light weight / compact automatic drain separator
Applicable compressor: 0.75kW to 75kW
Refrigerating
type dryer
Desiccant
type dryer
JIS symbol
High polymer
membrane
type dryer
Air filter
F.R.L.
(Module unit)
Specifications
Descriptions
F.R.L.
(Separate)
DT3000-W
Type
DT4000-W
Working fluid
Compact
F.R.
1.5
MPa
Working pressure range MPa
F.R.L.
(Related
products)
Ambient temperature range °C
Clean
F.R.
Electro
pneumatic
regulator
Drain port
Port size
0.1 to 1
0.15 to 1
5 to 60
3/8, 1/2
Rc, NPT or G
Barbed nipple (ø5.7 to ø6 bore soft nylon tube can be directly connected)
Product weight
0.3
kg
0.45
0.3
Air
booster
Note 1. Use a normally closed type if the compressor is under 0.75kW (discharge flow rate 0.09m3/min.).
Speed
control valve
How to order
DT3000 10
Silencer
Check valve
/ others
A
W
(White type)
Z
BW
Model no.
Suction
plate
B
B
Port size
C
Pressure SW
for coolant
Small
flow sensor
DT3000-W : B320
DT4000-W : B420
Note 3: One masking plug matching the bore size is
enclosed.
D
Option
Flow sensor
for air
E
Total air
system
Total air
system
(Gamma)
Ending
Normally open automatic drain
DT4010
Normally closed automatic drain
10
3/8
15
1/2
Blank
Small
flow controller
Flow sensor
for water
Normally closed automatic drain
DT4000
Attachment
Note 2
D
N
NPT thread
G
G thread
Option
Blank
Normally open
(Open at no pressure)
DT3000-W/DT4000-W
Applicable series
M Note 1
Metal bowl (with gauge) drain port Rc1/8
M2 Note 1
Metal bowl (with gauge) drain port Rc1/4
C Note 1
E
Blank
BW
Normally closed
(Closed at no pressure)
DT3010-W/DT4010-W
With manual cock
Metal
Without manual cock (M, M2) Without manual cock (M, M2)
Petcock attached (without pipe plug)
Not attached
C type bracket
Automatic drain performance diagram
100
50
DT4000-W
30
20
DT3000-W
10
5
3
2
1
Rc1/8(M)
Rc1/4(M2)
228
Pipe plug assembly
Attachment
DT3000-W
DT4000-W
Nylon bowl
Blank
Plastic
With manual cock
Polycarbonate bowl
Z
Type and shape of bowl
Type
Bowl material
Rc thread
Bowl material
Air sensor
DT3010
Port thread type
Note on model no. selection
Note 1: The petcock is included.
Note 2: C type bracket model no.
Normally open automatic drain
Petcock
attached
Contact / close
contact conf.
SW
C
Port thread type
DT3000
Port size
Magnetic
spring buffer
Mechanical
pressure SW
Descriptions
Model no.
Vacuum
filter
Vacuum
regulator
0.45
Symbol
A
Joint
/ tube
Electronic
pressure SW
DT4010-W
Normally closed
Drain in compressed air (water or oil)
Withstanding pressure
Precise
regulator
DT3010-W
Normally open (Note 1)
Drain discharge (cm3/cycle)
Auto. drain
/ others
Rc1/8(M)
Rc1/4(M2)
0
0.5
1.0
Primary pressure (MPa)
DT3000-W/DT4000-W Series
Internal structure and parts list
Internal structure and parts list
Refrigerating
type dryer
Normally open (open at no pressure)
DT3000-W/DT4000-W
When pressure is not applied in the bowl, valve !2 is pressed down
by spring !0, and is separated from stem packing !1. When a
pressure of 0.1 MPa or more is applied to the bowl, pressure on
valve !2 increases to more than the force of spring !0, valve !2 is
pressed up and is sealed by the stem packing !1.
When drainage accumulates in the bowl, float 7 rises, and orifice
spring !3 is pressed up by float level arm 9.
Orifice seat assembly 8 opens with a snap action by orifice spring
!3, and compressed air is led into the upper chamber of valve !2 to
pressurize it. When valve !2 is pressed downward and separated
from the stem packing !1, drainage is released into the atmosphere.
Once released, the float 7 drops and orifice seat assembly 8 is
closed by float level arm 9, and the compressed air pressurizing the
upper chamber of valve !2 is released into the atmosphere through
valve !2 orifice. The pressure applied to valve !2 from the bottom
exceeds the force of spring !0, causing valve !2 to rise and be
sealed by stem packing !1.
1
2
3
4
6
5
8
!3
9
7
!0
!2
!1
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Normally closed (closed at no pressure)
DT3010-W/DT4010-W
When pressure is not applied to the bowl, valve !6 is pressed up
by spring !5 and sealed by stem packing !1.
When a pressure of 0.15 MPa or more is applied to the bowl and
drainage accumulates, float 7 rises and orifice spring !3 is pressed
up by float level arm 9.
Orifice seat assembly 8 is opened with snap action by orifice spring
!3, and compressed air is led into the upper chamber of valve !6 to
pressurize it. When valve !6 is pressed downward and separated
from stem packing !1, drainage is released into the atmosphere.
Once released, float 7 lowers and orifice seat assembly 8 is closed
by float level arm 9, and the compressed air pressurizing the upper
chamber of valve !6 is released into the atmosphere through the
valve !6 orifice. Valve !6 is pressed up by the force of spring !5 from
below, and is sealed by stem packing !1.
1
2
3
4
5
6
8
!3
9
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
7
Flow sensor
for air
!6
!1
Flow sensor
for water
!5
Total air
system
(Gamma)
Total air
system
No.
Part name
Material
1
Plate cover
2
3
Model no.
DT3000-W
DT3010-W
DT4000-W
DT4010-W
ABS resin
–
–
–
–
Body
Aluminum alloy die-casting
–
–
–
–
O ring
Special nitrile rubber
F3000-ORING
F3000-ORING
F4000-ORING
F4000-ORING
4
Screen
Polyacetal resin, polyester
DT3000-SCREEN
DT3000-SCREEN
DT4000-SCREEN
DT4000-SCREEN
5
Bowl assembly (including O ring)
–
DT3000-W-BOWL
DT3010-W-BOWL
DT4000-W-BOWL
DT4010-W-BOWL
6
Bowl guard
Polyamide resin, steel
DT3000-W-BOWL-GUARD
DT3000-W-BOWL-GUARD
DT4000-W-BOWL-GUARD
DT4000-W-BOWL-GUARD
Automatic drain
Main line unit
Ending
229
DT3000-W/DT4000-W Series
Refrigerating
type dryer
Desiccant
type dryer
Dimensions
DT3000-W/DT3010-W
DT4000-W/DT4010-W
High polymer
membrane
type dryer
Auto. drain
/ others
30
30
63
80
Compact
F.R.
67
16.5
45
Rc1/8
Petcock
Installation port
148
Joint
/ tube
171
Check valve
/ others
Vacuum
filter
2-Rc3/8, 1/2
14
IN
Rc1/8
Petcock
Installation port
Silencer
55
2.3
C type
Bracket
22.5
IN
30
Speed
control valve
2-Rc3/8, 1/2
IN
7
IN
Air
booster
55
2.3
30
34.5
Clean
F.R.
Electro
pneumatic
regulator
84
45
45
53.5
F.R.L.
(Related
products)
22.5
Precise
regulator
53.5
F.R.L.
(Separate)
7
F.R.L.
(Module unit)
79
63
Air filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Note: Nylon tube with 5.7 to 6mm bore size can be connected to drain port.
Note: For maintenance, keep space of 60mm and over under the bowl.
Metal bowl specifications
Petcock specifications
Option (M, M2)
Option (C)
(16)
Small
flow controller
Petcock
(16)
Petcock
30
Flow sensor
for air
30
Flow sensor
for water
Total air
system
Ending
171 (148)
169 (146)
Total air
system
(Gamma)
Rc1/8 (M)
Rc1/4 (M2)
Note: Dimension in ( ) is for DT3000-W.
230
Note: Dimension in ( ) is for DT3000-W.
C type
Bracket
MEMO
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Automatic drain
Main line unit
Ending
231
Automatic drain (drain detection type with sensor)
Refrigerating
type dryer
Desiccant
type dryer
Automatic drain DB Series energy saving & high reliability
Two-sensor type prevents wasteful air consumption.
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
Control unit
Electronic circuit with self-diagnosis
Random discharge of drainage
The electronic circuit with self-diagnosis
constantly monitors the discharge state
and displays it with LEDs.
(DB3003 is excluded)
Drainage is randomly discharged by
pressing the TEST button such as when
checking operation.
Self-avoidance operation simultaneous with alarm mode output.
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Easy wiring work
Speed
control valve
Even if drainage discharge does not operate properly, self-avoidance operations
start when the alarm signal is output and
continue until the valve error is released.
(DB3003 is excluded)
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
The power supply section and control section are compactly stored. The
power supply section is removed separately to make piping easier.
(DB3003 is excluded)
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Level sensor
Tank
High reliable level sensor
Easily clean tank
Compatible with oil-free applications
The sensor is protected with a resin cover.
The sensor operates stably without being affected by drainage quality.
Just by removing four bolts, the inside of
the tank is cleaned out easily with inlet
piping intact. (DB1024/3024/1090D/
3090D)
The inside and outside of the housing are
treated for rust prevention. (DB3000 Series)
Compressed air not wasted
Select ports matching installation conditions
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Air
HIGHT level
LOW level
HIGH and LOW level sensors discharge,
and do not wastefully consume air.
(DB1090D/3090D/3700)
232
Drain
When using the lower inlet piping or when there are large amount of drainage, etc., the
upper piping in used as the air release port. (DB1024/3024/1090D/3090D/3700)
DB Series
Automatic drain series configuration
Automatic drain DB Series
Compressor
Nominal output (kW)
Outlet flow rate
m3/min. (ANR)
11
15
22
1
5
55
75
120 150
10
DB3006E
300
50
DB3024
450
100
DB3090D
Refrigerating
type dryer
Drain sensor
900
500
1000
DBS1006
Desiccant
type dryer
High polymer
membrane
type dryer
DB3700
Air filter
Applicable compressor
Oil free type
DB3003
37
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
DB1024
Compact
F.R.
DB1090D
Lubrication type
DB1006E
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
4
1
3
5
2
6
(DB1024)
4
1
3
5
2
6
(DB1090D)
1
2
3
DB Series 1 sensor type (DB3003, DB1006E/3006E, DB1024/3024)
Drainage passes through the inlet pipe (1) and accumulates in the
tank (2). The diaphragm valve (5) is closed by the air pressure in
the tank. The level sensor (3) constantly monitors the drain level.
When the tank (2) in filled with drainage, the level sensor (3) detects the state and starts the pilot valve (4). The diaphragm valve
(5) then opens, and drainage is discharged from the outlet (6).
The valve opening time is set by the timer, but the air leakage is
suppressed to a minimum under various conditions. If drainage is
not discharged, automatic drain enters the alarm mode after 60
seconds. Red LED blinks, and an alarm signal is output. During
this alarm mode, the valve opens once every four minutes to attempt to avoid this nondischarged state.
DB Series 2 sensor type (DB1090D/3090D, DB3700)
Drainage passes through the inlet pipe (1) and accumulates in the tank
(2). The diaphragm valve (5) is closed by the air pressure in the tank.
The level sensor (3) constantly monitors the drain level.
When the tank (2) is filled with drainage and reaches the level sensor
(3) high level (Hi), the level sensor (3) detects the state and starts the
pilot valve (4). The diaphragm valve (5) then opens, and drainage is
discharged from the outlet (6).
The automatic drain system calculates and determines accurate valve
opening time from the rate that the drain level drops. This operation
keeps the valve from completely closing before the compressed air leaks.
If drainage is not discharged, automatic drain enters the alarm mode
after 60 seconds. Red LED blinks, and an alarm signal is output. During this alarm mode, the valve opens once every four minutes to attempt to avoid this nondischarged state.
DBS1006
Drainage accumulates in the tank (1).
The level sensor (2) constantly monitors the drain level.
When the tank (1) is filled with drainage, the level sensor (2) detects the state and issues a warning sound. The red LED blinks
and an alarm signal is output (alarm mode). The drain cock (3) is
normally closed. During alarm mode, the accumulated drainage is
discharged manually from the drain cock (3). Then draining is completed, the alarm mode ends and the original state is recovered.
(This product is not an automatic drain, and does not discharge
automatically.
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Automatic drain
Main line unit
Operational explanation
233
Main line component
Safety precautions
Always read this section before starting use.
Refer to Intro 67 for general precautions.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Automatic drain DB Series
Air filter
Design & Selection
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
CAUTION
Compact
F.R.
Avoid direct sunlight and rain water. The resin parts,
etc., could deteriorate and break.
Precise
regulator
Avoid use in the area containing corrosive gas.
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Use this product within the range of working temperature.
Do not use the product where it could freeze.The
accumulated drainage could freeze and damage the
product.
Do not use in dangerous places (atmosphere with
risk of explosions, etc.).
Check valve
/ others
Installation & Adjustment
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Avoid using this product for a device that forcibly
cools working air to lower than ambient temperature, such as a refrigerating air dryer or water-cooling after-cool.
CAUTION
Do not step onto this product. Especially the upper
resin cover could break.
Install piping material based on working pressure. If
material is inappropriate, the pipe could break and
drainage or air, etc., could be released.
If the drain port piping slopes upward, the minimum
working pressure will increase by 0.01MPa per 1m.
Make sure that the upward sloping piping does not
exceed 5m.
Fix inlet piping with a wrench when piping. Fixing
other sections could damage that section.
Drainage flow-in section pipe must have a bore size
1/2" and over, and must have a continuous downward slope.
Never pipe with an upward slope. Failure to observe
this will keep drainage from flowing and being discharged.
When flowing drainage from the lower flow-in port,
provide a balance air pipe at the top of the product.
Otherwise, drainage does not flow and is not discharged.
Do not install a strainer or drainage flow-in pipe.
The strainer could clog and prevent drainage from
flowing.
Use a ball valve or gate valve for the stop valve. Do
not use other types of valves. Use a full bore ball
valve. Use of other types of valves could cause
drainage to clog the valve and prevent drainage from
flowing.
Drainage is discharged with pressure, so securely
fix the piping at the drain port so that drainage does
not splatter.
234
balance air pipe
DB Series
During use & Maintenance
CAUTION
Check the voltage indicated on the product nameplate, and use within ±10% of the rating.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Use this product within working pressure range.
Auto. drain
/ others
The drain outlet closes when the power is OFF, so
drainage will not be discharged. Drainage will be
discharged only when power is ON, so leave the
power ON at all times during use.
F.R.L.
(Module unit)
Check whether the Power indicator is ON.
Check whether the Alarm indicator is OFF.
Press the TEST button, and confirm that drainage
is discharged.
Maintenance and repairs must always be done in
nonpressurized state with power turned OFF.
Use only genuine repair parts.
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Automatic drain
Main line unit
Do not use the test button to continuously discharge
drainage. Alarm is output.
F.R.L.
(Separate)
235
Automatic drain
DB1000/DB3000 Series
Automatic drain using high reliable level sensor.
Port size: G1/2" to G1"
(For air compressor discharge flow rate 2.5 to 1000m3/min. (ANR))
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
Descriptions
F.R.L.
(Separate)
Port Drain inlet
size Drain port
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Treating air flow rate of applicable air compressor m3/min. (ANR)
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
2.5
DB1090D-20 DB3090D-20
-AC200V
-AC200V
DB3700-20
-AC200V
G1/2"
G3/4"
G3/4", G1"
13mm hose joint or G1/2"
13mm hose joint or G1/2"
G1/2"
20
90
1000
4.5
5
9
40
180
2000
22
55
240
900
7000
Working fluid
Working
Ambient temperature
°C
Conditions
Working pressure range MPa
Alarm contact capacity
Vacuum
regulator
G1/2"
DB3024-15
-AC200V
<Reference> capacity of air dryer (kW)
Treating air flow rate of applicable air dryer
Silencer
Vacuum
filter
G1/2"
DB1024-15
-AC200V
m3/min. (ANR)
Speed
control valve
Joint
/ tube
DB1006E-15 DB3006E-15
-AC200V
-AC200V
8mm hose joint or G1/4" 10mm hose joint or G3/8"
Electrical Power supply
Specifications Max. power consumption
Check valve
/ others
DB3003-15
-AC200V
Drainage in the compressed air
1 to 60
0.08 to 1.6
0.12 to 1.6
0.12 to 1.6
0.5VA
2.0VA
—
250 VAC and over/0.5 A and over, 12 VDC or less/50mA or less
0.8
IP54
kg
IP65
0.8
Lubrication type
Oil-free
Lubrication type
Note 1. G is parallel female thread, and can be connected to R thread.
Note 2. Use either hose joint or G1/4" for drain outlet of DB3003.
G1/4 " is parallel male thread.
Note 3. Use either hose joint or G3/8" for drain outlet of DB1006E/3006E.
G3/8 " is parallel male thread.
Note 4. "Use either hose joint or G1/2"" for drain outlet of DB1024/3024 and DB1090D/3090D.
G1/2 " is parallel male thread.
G1/2 " is parallel male thread.
Note 5. Use either G3/4" or G1 for drain inlet of DB3700.
Note 6. DB3000 Series can be used for lubrication type compressor.
How to order
DB
1
090
20
AC200V
Pressure SW
for coolant
Small
flow sensor
Symbol
Small
flow controller
Flow sensor
for air
A
A
Applications category
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
B
B
Capacity code
Ending
C
Note on model no. selection
Note 1: Capacity code shows capacity
of air dryer.
236
D
Voltage
1
Lubricated compressor
3
Oil-free compressor
Capacity code
003
22kW or less
006E
55kW or less
024
240kW or less
090D
900kW or less
700
7000kW or less
C
Inlet port size
Descriptions
Applications category
D
Inlet port size
15
G1/2"
20
G3/4"
Voltage
200 VAC
5.9
2.9
2.0
Oil-free
Applicable air compressor type
Air sensor
0.12 to 1.6
0.08 to 1.6
Single phase 200 VAC 50/60Hz
Protective structure
Weight
0.08 to 1.6
Oil-free
Lubrication type
Oil-free
Oil-free
DB1000/DB3000 Series
Dimensions
Dimensions
Refrigerating
type dryer
DB3003-15
Desiccant
type dryer
Drain inlet
G1/2
High polymer
membrane
type dryer
D4-197781
electronically level-controlled
condensate drain
Power lamp (green)
<Reference>
The inlet direction can be changed to an
upward orientation during installation.
(The standard direction is horizontal.)
65
27
149
Power cable lead-in port
PG9
164
134.5
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
F.R.L.
(Related
products)
115
118
Precise
regulator
8.5
86
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Drain port
(Hose joint)
Speed
control valve
Silencer
Drain port
G1/4 (when hose joint is removed)
Check valve
/ others
DB1006E-15/DB3006E-15
Joint
/ tube
65
Vacuum
filter
Vacuum
regulator
Suction
plate
(150)
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
141
G1/2
Drain inlet
Air sensor
61.5
G3/8
Hose joint for ø10
Drain port
ø13.5
10
Drain port
124
158
DB1024-15/DB3024-15
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
93
Total air
system
Total air
system
(Gamma)
162
IN: G1/2"
21
18
86
OUT: G1/2"
Automatic drain
Main line unit
Ending
(187)
175
OUT: ø13 hose joint
212
237
DB1000/DB3000 Series
Refrigerating
type dryer
Desiccant
type dryer
Dimensions
DB1090D-20/DB3090D-20
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
120
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
44
(222)
Precise
regulator
F.R.L.
(Related
products)
IN: G3/4"
Air
booster
OUT: G1/2"
21
Silencer
36
101
Speed
control valve
180
Clean
F.R.
Electro
pneumatic
regulator
215
Check valve
/ others
OUT: ø13 hose joint
Joint
/ tube
252
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
DB3700-20
Electronic
pressure SW
Contact / close
contact conf.
SW
43
Air sensor
IN: G3/4"
Pressure SW
for coolant
Small
flow sensor
OUT: G1/2"
280
Small
flow controller
Total air
system
(Gamma)
Ending
238
166
IN: G1"
30
Total air
system
49
Flow sensor
for water
180
Flow sensor
for air
145
135
Drain sensor
DBS1006 Series
Detecting drain entrained into the pneumatic circuit by high reliable level sensor.
Port size: G1/2"
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
Specifications
Descriptions
Port Drain inlet
size Drain outlet
G1/2 "
F.R.L.
(Separate)
G1/4 "
Compact
F.R.
Drainage in the compressed air
Working fluid
Working Ambient temperature °C
conditions
Working pressure range MPa
Precise
regulator
1 to 60
F.R.L.
(Related
products)
0 to 1.6
Electrical Power supply
specifications Max. power consumption
Single phase 200 VAC 50/60Hz
Clean
F.R.
Electro
pneumatic
regulator
2.0VA
250 VAC and over/0.5 A and over, 12 VDC or less/50mA or less
Alarm contact capacity
IP65
Protective structure
Weight
F.R.L.
(Module unit)
DBS1006-15-AC200V
Air
booster
0.65
kg
Speed
control valve
Silencer
Check valve
/ others
Applications
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Air
compressor
Pneumatic circuit
Pre-filter
Refrigerating
type dryer
Filter
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Drain sensor
(select per condition)
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Dimensions
Flow sensor
for air
DBS1006-15
Flow sensor
for water
65
Total air
system
Total air
system
(Gamma)
Ending
Drain sensor
Main line unit
(150)
61.5
141
IN: G1/2"
105
OUT: G1/4"
239
Tank drain
5002-2C Series
Refrigerating
type dryer
Automatic discharge type by external pilot signal
Port size: R1/4
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
Descriptions
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
䢇 Tank drain
5002-2C
Max. working pressure MPa
1.0
Withstanding pressure MPa
1.5
Fluid temperature (ambient temperature) °C
5 to 65
Minimum operating pressure MPa
0.206
Drain discharge
cm3
5002
A
2C
Model no.
B
R1/4
Product weight
Symbol
B
Port size
kg
Port size
—
䢇 5002-2C
7
Operational explanation of tank drain (5002-2C)
The diaphragm assembly is lifted up by the signal pressure, and the
valve assembly and upper valve are pressed up at the same time.
As a result, these two valves open, and the air and drainage are
discharged forcibly from the air storage tank.
The air which is pressing up the diaphragm assembly passes
through the orifice and gradually enters the air chamber.
Part of the air is released to the atmosphere from the adjusting
screw. The force of the spring starts to take effect as the air
chamber pressure reaches the level of the signal pressure. The two
valves are pressed down, and the discharge from the air storage
tank is stopped.
The signal air and air chamber air are released to the atmosphere
through the adjusting screw. The time that the valve assembly and
upper valve are opened is determined by the degree of adjusting
screw opening. This time increases when the adjusting screw is
turned right, and decreases when turned left.
Explanation fig.
Upper
valve
Contact / close
contact conf.
SW
Drain
entry
nk
Valve
assembly
Pressure SW
for coolant
Drain entry port
Drain discharge port
Small
flow sensor
6
1
4
2
5
No.
Main parts
Material
1
Body
Zinc die casting
2
Guard
Zinc die casting
No.
Part name
Material
Model no.
3
Upper valve assembly
—
5002-UPPER-VALVE-ASSY
4
Valve assembly
—
5002-VALVE-ASSY
—
5002-DIAPHRAGM-ASSY
5 Diaphragm assembly
Small
flow controller
Flow sensor
for air
6
O ring
Nitrile rubber
5002-ORING
7
Spring
Stainless steel
—
Drain
discharge
Flow sensor
for water
Dimensions
Air chamber
Total air
system
3
Parts list
ge ta
tora
Air s
Air sensor
R1/4
Internal structure and parts list
0.6
Bowl guard
Diaphragm
assembly
Total air
system
(Gamma)
䢇 5002-2C
ø66
Orifice
Adjusting screw
Ending
Descriptions
2C
150/cycle
Port size
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
How to order
Port size
2C: R1/4
Air signal port
Piping method of tank drain (5002-2C)
134
Tank
Compressor
tank
Drainage
Tank drain
Drain
Drainage
Timer
2 port solenoid valve
75
Pilot signal
Unloader
240
Drain port
Rc1/4
䢇 Method which retrieves
pilot signal from timer
Signal pressure outlet tube
䢇 Method which retrieves
pilot signal from unloader
59
Signal air
Pilot signal inlet
Rc1/8
Automatic drain
Heavy duty drain
5100-4C Series
Float-type drain (NC type: no exhaust without pressurized) incorporated.
Appropriate for large drain occurrence circuit
Port size: Rc1/2
JIS symbol
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Specifications
Descriptions
5100-4C
Max. working pressure MPa
1.0
Withstanding pressure MPa
1.5
Fluid temperature (ambient temperature) °C
5 to 65
Minimum operating pressure MPa
0.069
Drain discharge
Auto. drain
/ others
How to order
cm3
Port size
F.R.L.
(Module unit)
Heavy duty drain
5100
A
170/cycle
4C
Z
kg
Bowl guard
Compact
F.R.
Precise
regulator
Model no.
Symbol
Rc1/2
Product weight
F.R.L.
(Separate)
1.9
B
Port size
Standard equipment
C
Option
B
Clean
F.R.
Electro
pneumatic
regulator
Port size
Rc1/2
4C
C
F.R.L.
(Related
products)
Descriptions
Option
Air
booster
Blank Polycarbonate bowl
Bowl
Material
Z
Nylon bowl
Speed
control valve
M
Metal bowl
Silencer
MG
Metal bowl with gauge
Check valve
/ others
Note on model no. selection
Joint
/ tube
Note 1: If NPT port is required, do not indicate nominal size
C. (example) 5100-4
Vacuum
filter
Vacuum
regulator
Internal structure and parts list
Dimensions
5100-4C
5100-4C
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
1
ø118
Contact / close
contact conf.
SW
3
Port size
4C: Rc1/2
Air sensor
Pressure SW
for coolant
4
Small
flow sensor
5
Small
flow controller
6
Flow sensor
for air
217
2
7
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
No.
Drain port
Rc1/4
Main parts
Material
1
Guard
Zinc die casting
2
Clamp ring
Zinc die casting
No.
Part name
Material
Model no.
3
O ring
Special nitrile rubber
1138-ORING
—
1326-DRAIN-UNIT
5
Bowl assembly
Polycarbonate
5100-BOWL
6
Bowl guard
Steel
1138-BOWL-GUARD
7 Drain sheet assembly Aluminum alloy and nitrile rubber
Maintenance
dimension
120
Safety precautions
Parts list
4 Drain unit assembly
Heavy duty drain
Main line unit
Ending
A1338-DRAIN-SEAT
During Use & Maintenance
It may be difficult to remove the bowl in some cases.
If too much force is used, it may pop off. (Slightly
shake the lower part of the bowl to loosen it before
removing it.)
241
Automatic drain (automatic drain with manual cock)
B5102 Series
Refrigerating
type dryer
Easily discharging drainage from pneumatic circuit
Port size: Rc3/8, 1/2
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Specifications
NO automatic drain with manual cock
B5102-3C/4C-FJ
Descriptions
NO automatic drain with manual cock
B5102-3C/4C-F
Compact
F.R.
Precise
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Appearance
Working fluid
Compressed air
Working pressure range
(MPa)
Withstanding pressure
(MPa)
0.1 to 1.0
1.5
Fluid temperature (ambient temperature) (°C)
Drain discharge
5 to 65
(cm3/cycle)
Port size
(Rc)
Product weight
(kg)
3.5 (pressure 0.5MPa)
3/8, 1/2
0.55
Bowl guard
Standard equipment
How to order
B5102
Magnetic
spring buffer
Mechanical
pressure SW
A
Electronic
pressure SW
4C
A
FJ
Compact size Compact size
automatic drain automatic drain
Model no.
3C
Rc3/8 (10A)
4C
Rc1/2 (15A)
F
NO automatic drain with manual cock (exhaust without pressurized)
F1
NC automatic drain with manual cock (no exhaust without pressurized)
Contact / close
contact conf.
SW
Air sensor
Symbol
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
B
(How to order)
B
Port size
Note 1
B5102-4C-FJ
Model: Drain discharger
C
C
Option
A Model no. : Compact size automatic drain
B Port size : Rc1/2
C Option
: NO automatic drain with manual
cock, jumbo bowl
Note on model no. selection
Note 1: If NPT port is required, do not indicate nominal size C.
(example) B5102-4
Descriptions
Port size
Option
Drainage
Bowl
Bowl
material
Pressure SW
for coolant
Small
flow sensor
Model no.
B5102-J
Clean
F.R.
Electro
pneumatic
regulator
B5102
F.R.L.
(Related
products)
J
Blank
Standard
equipment
Jumbo bowl
Polycarbonate
Z
Nylon bowl
M
Metal bowl
Metal bowl with gauge
MG
Safety precautions
Design & Selection
Use automatic drain with following conditions, or may cause malfunctions.
Working pressure is to be 0.1MPa and over.
NC type "F1" automatic drain (no exhaust without pressurized)
NO type "F" automatic drain (exhaust without pressurized)
The compressor can be used if 0.75kW or less.
Working pressure is to be 0.15MPa and over.
Compressor is to be used where 0.75kW and over (discharge
rate 90 /min. (ANR)). Air is purged with initial drainage until pressure reaches 0.1 MPa just after compressor operated.
Tar and carbon, etc. could occur depending on used compressor
type, so use clean air.
242
During Use & Maintenance
B5102 Series
Internal structure and parts list / Dimensions
Internal structure and parts list
B5102-3/4C-FJ
Refrigerating
type dryer
B5102-3/4C-F
3
1
3
1
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
2
2
4
4
Auto. drain
/ others
F.R.L.
(Module unit)
6
5
F.R.L.
(Separate)
Compact
F.R.
7
6
Precise
regulator
F.R.L.
(Related
products)
7
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
No.
Part name
Material
Model no.
Remarks
Silencer
1
Guard
Zinc die casting
2
Clamp ring assembly
Zinc die casting
1144-CLAMP-RING
3
Petcock
Brass
DT3000-PETCOCK
Joint
/ tube
4
O ring
Special nitrile rubber
1144-ORING
5
Screen
Polyacetal
Vacuum
filter
6
Bowl assembly
7
Bowl guard
Polycarbonate, other
Steel
Check valve
/ others
B5102-SCREEN
Vacuum
regulator
B5102-BOWL-FJ
FJ type
B5102-BOWL-F
F type
Suction
plate
B5102-BOWL-GUARD-J
FJ type
B5102-BOWL-GUARD
F type
Magnetic
spring buffer
Mechanical
pressure SW
Note: Avoid direct sun lay.
Electronic
pressure SW
Contact / close
contact conf.
SW
Dimensions
B5102-3/4C-FJ
Air sensor
B5102-3/4C-F
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
41
41
ø73
Port size
3C: Rc3/8
4C: Rc1/2
Flow sensor
for air
ø73
Port size
3C: Rc3/8
4C: Rc1/2
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Drain port
Drain port
Note: Manual cock type drain port can be connected to nylon tube ø5.7 to 6.0 directly.
Note: Size of drain port of metal bowl is Rc1/4.
Automatic drain with manual cock
Main line unit
172
119
Ending
243
Exhaust cleaner
FA Series
Refrigerating
type dryer
Reducing exhaust noise and removing oil mist.
Port size: Rc3/8 to Rc2
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
Descriptions
Port size
Rc
Effective sectional area mm2
Maximum flow rate m3/min. (ANR)
Fluid temperature
Ambient temperature
Damping effect
Oil mist collection ratio
Oil capacity
cm3
kg
Product weight
Bracket No. (option)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
FA331-10A
FA431-15A
FA531-20A
FA631-25A
FA731-40A
3/8
1/2
16
33
0.3
0.6
3/4
1
11/2
2
55
165
330
550
1
3
6
10
5 to 65°C (no freezing)
0 to 65°C (no freezing)
35dB and over (for maximum flow rate in oil saturated state)
99.9% and over
80
130
150
250
350
550
0.2
0.3
0.4
0.6
1.1
1.5
B351-10A
B451-15A
B551-20A
B651-25A
—
—
Flow characteristics
Selection guide
For exhaust cleaner, select a model depending on air consumption in the used circuit.
(1) Calculate air consumption of the used actuator.
(2) Multiply the air consumption calculated by
1.4 .
(3) Select a model whose treating flow rate
exceeds air consumption multiplied by 1.4.
The following diagram shows air consumption
multiplied by 1.4 per air cylinder size. Use this
diagram to select a model.
Check valve
/ others
Back pressure (MPa)
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
FA331
0
Mechanical
pressure SW
0.1
0.2
0.5
FA431
FA531
FA631
2.0
5.0
1.0
FA731 FA831
10.0
Flow m3/min. (ANR)
Electronic
pressure SW
Air sensor
(Working pressure 0.5MPa)
10
How to order
Pressure SW
for coolant
FA
Small
flow sensor
3 31
10A
B
Exhaust
Cleaner
Small
flow controller
A
Flow sensor
for air
9
Symbol
A
Series code
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
B
Port size
Note 1
B
Note 1: If NPT port is required, do not
indicate nominal size A.
(example) FA431-15
Note 2: FA731, FA831 have no
bracket option.
244
C
Option
Note 2
Descriptions
Series code
3
Compact
4
Standard
5
Large
6
Large
7
Large bore size
8
Large bore size
Port size
Series
Note on model no. selection
C
Consumption air capacity m3/min (ANR)
Contact / close
contact conf.
SW
FA831-50A
10A
Rc3/8
15A
Rc1/2
20A
Rc3/4
25A
Rc1
40A
Rc1 1/2
50A
Rc2
3
4
5
6
7
8
B
7
250ø
230ø
200ø
180ø
160ø
6
150ø
140ø
5
4
125ø
3
100ø
2
80ø
75ø
63ø
50ø
40ø
1
0
Option
Blank
8
300ø
Not attached Bracket 100 200 300 400 500
Cylinder drive speed (mm/s)
FA Series
Internal structure and parts list
Refrigerating
type dryer
Desiccant
type dryer
1
High polymer
membrane
type dryer
2
Air filter
Auto. drain
/ others
3
5
No.
4
1
6
7
Part name
F.R.L.
(Module unit)
Material
FA331
FA431
FA531
FA631
FA731
FA831
Adaptor assembly Aluminum alloy die-casting, steel Aluminum alloy casting, steel
Nitrile rubber
2
O ring
3
Element assembly
4
Gasket
5
Nut
6
Case assembly
7
Drain cock assembly
Compact
F.R.
Precise
regulator
Aluminum alloy, steel, glass fiber
F.R.L.
(Related
products)
Polyacetal resin
Steel
Clean
F.R.
Electro
pneumatic
regulator
Polycarbonate resin, aluminum alloy
Nitrile rubber, polyamide resin
Air
booster
Dimensions
Speed
control valve
FA331 to FA631
FA731 to FA831
Bracket (option)
Silencer
30
20
øE
Joint
/ tube
øF
Port size
Rc *
C
5
Vacuum
regulator
7
Suction
plate
Note) 4 set screws for main body
mounting are attached.
D
Model no. A
B
C
D
E
F
G
H
B351-10A 55 50 30 24 ø18 R16.5 4-ø3.5 2.3t
B451-15A 60 60 40 32 ø23
Port size
Rc *
Vacuum
filter
B
C
D
H
A
E
Check valve
/ others
F
G
øD
R20 4-ø4.5 2.3t
B551-20A 70 70 40 40 ø29 R25.4 4-ø4.5 3.2t
C
B651-25A 80 70 40 48 ø37 R27.5 4-ø4.5 3.2t
B
When many valves used in a place, common piping
method is recommended.
Easy maintenance control
Low cost
G
øA
øA
Maintenance dimension
Port R
Port R
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Set piping method
B
G
F.R.L.
(Separate)
Port R
Port R
Port R
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
A
80
90
100
112
FA731
132
B
129
147
171
195
259
312
C
20
23
25
28
32
36
D
27
32
41
46
70
80
–
–
E
FA331
FA431
FA531
FA631
4-M3 (depth 7) 4-M4 (depth 8) 4-M4 (depth 8) 4-M4 (depth 10)
FA831
150
F
24
32
40
48
–
–
G
80
100
100
100
200
250
Port size
Rc3/8
Rc1/2
Rc3/4
Rc1
Rc1 1/2
Rc2
Safety precautions
¡ Oil remaining in the case must be discharged with opening the
drain cock before the oil reaching the element.
™ To connect a drain tube to the case, follow the following steps.
(1) Remove the drain cock.
(2) Screw half unions with R1/8 male screw into the resin tube to
connect.
(3) When piping, hold the adaptor assembly and screw in so that
a load is not applied on the case.
(4) If back pressure raises 0.1MPa and over,
replace the element assembly.
Total air
system
(Gamma)
Ending
Exhaust cleaner
Main line unit
Model no.
245
FA Series
Exhaust cleaner optional parts drawing
Refrigerating
type dryer
Desiccant
type dryer
Exhaust cleaner
Optional parts drawing
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
O ring
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Element assembly
Clean
F.R.
Electro
pneumatic
regulator
Washer
Nut
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
246
Element kit
(Set of element assembly, O ring, washer, nut)
Model
Element kit model no.
FA331-10A
FA331-ELEMENT
FA431-15A
FA431-ELEMENT
FA531-20A
FA531-ELEMENT
FA631-25A
FA631-ELEMENT
FA731-40A
FA731-ELEMENT
FA831-50A
FA831-ELEMENT
Flexible combination without piping or problems!
Air unit
CXU Series
AIR UNIT CXU SERIES
Additional solenoid valves and check
valve now available.
More flexibility and less space by
combining 2000 Series.
CC-901A 5
New-Generation Pneumatic Unit
Flexible combination without piping or problems!
NEW
A wide variety of function parts enhances versatile unit combinations. Customized specifications are also available.
2 port pilot solenoid valve
<Blow valve>
2 port direct acting solenoid valve
<Blow valve>
2 port direct acting solenoid valve
<Blow valve>
2 port pilot operated solenoid valve
<Main ON/OFF valve>
5 port pilot operated valve
<Actuator drive>
Four direction distributor
<Line branch>
Masking adapter
<Masking of connection section>
Module transform adapter
<Conversion to other series>
Turn adapter
<90° direction conversion>
NEW
NEW
NEW
2 port pilot kick solenoid valve
<Main ON/OFF valve>
Modular check valve
Modular F.R.L
Air unit
㩷
2000 Series
The air unit CXU series modularizes and joins the wide variety of air components indispensable
for pneumatic control and actuator drives between filters or regulators and valves.
This series dramatically reduces conventional design and piping labor hours.
Piping-versatile, space-saving
Bothersome
piping design and work have been eliminated. All work is completed by preparing a single unit.
Installation space is also reduced with the elimination of piping and tubes.
This also makes for a neater appearance.
Mounting positions for separate components are eliminated, and errors in mounting dimensions caused when pipes are tightened are solved.
Conventional circuit
(CKD comparison)
CXU Series
50% reduction
Improved quality
No threading sections, no external leaks!
This also prevents foreign materials from entering during piping work.
Vertical or horizontal
Vertical and horizontal pipes can be arranged versatilely.
Solenoid valves can also be connected directly.
The simple layout greatly reduces piping design labor hours.
(AIR UNIT custom order parts)
Easy change and expansion
(Patent pending)
‫ع‬Example of major applications
Module joining lets air components
be changed and expanded freely.
Components can be attached and removed from the front face.
This also facilitates maintenance.
Machine tool
Assembled delivery
Series
variation
Air unit
Valve air unit (model no. for manifold)
Model
Model no.
Series
2000
1000
3000
4000
Page
2 port direct acting solenoid valve
CXU10-GEXA
2
5 port pilot operated valve
CXU30-M4G2
6
Air unit (model no. for discrete part)
Model
Model no.
Series
2000
1000
3000
4000
Page
CXU10-EXA
14
CXU10-FAB3
16
CXU30-FAB4U
18
2 port pilot kick solenoid valve
CXU30-ADK
20
2 port pilot operated solenoid valve
CXU30-FAD
22
5 port pilot operated valve
CXU30-4G2
24
Contact confirmation switch
GPS2, MGPS2
30
Modular check valve
CXU10-CHV
34
CXU10-D4
36
CXU30-D4
36
CXU10-TA
38
CXU30-TA
38
Masking adapter
CXU10-MA
39
Module transform adaptor
CXU13-CA
40
2 port direct acting solenoid valve
4 directional distributor
Turn adapter
Intro 1
CXU Series
Series variation
Model no.
Page
CXU10 Series
CXU10-UN-
46 to 47
CXU13 Series
CXU13-UN-
52 to 53
CXU30 Series
CXU30-UN-
48 to 51
Order made air units
CXUZ-FL
Page
89
Custom air unit
Order made air units
Model no.
Handled as a custom order
Model
Series
2000
1000
3000
4000
Air unit component
Model
Series
2000
1000
3000
4000
Valve air unit
Custom air unit (Model no. for custom combinations)
Intro 2
Safety precautions
Always read this section before starting use.
When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that
device safety mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical
control that controls the devices is secured.
It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD product is used safely.
Be sure to observe the description given under DANGER, WARNING and CAUTION to assure safety of the equipment.
Check that device safety is ensured, and manufacture a safe device.
WARNING
This product is designed and manufactured as a general industrial machine part.
It must be handled by an operator having sufficient knowledge and experience in handling.
2 Use this product in accordance of specifications.
1
This product must be used within its stated specifications. It must not be modified or machined.
This product is intended for use as a general-purpose industrial device or part. It is not intended for use outdoors or
for use under the following conditions or environment.
(Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD product
specifications. The customer must provide safety measures to avoid risks in the event of problems.)
1 U
se for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical equipment, equipment or applications
coming into contact with beverage or food, amusement equipment, emergency shutoff circuits, press machine, brake circuits, or for safeguard.
2 Use for applications where life or assets could be adversely affected, and special safety measures are required.
3
Observe corporate standards, regulations, etc., related to the safety of device design and control, etc.
ISO4414, JIS B 8370 (pneumatic system rules)
Principles for pneumatic cylinder selection and use
Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rules, body
standards and regulations, etc.
4
Do not handle, pipe, or remove devices before confirming safety.
1
2
3
4
5
Inspect and service the machine and devices after confirming safety of the entire system related to this product.
Note that there may be hot or charged sections even after operation is stopped.
W
hen inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off power to the facility.
Discharge any compressed air from the system, and pay enough attention to possible water leakage and leakage of electricity.
When starting or restarting a machine or device that incorporates pneumatic components, make sure that the
system safety, such as pop-out prevention measures, is secured.
Observe warnings and cautions on the pages below to prevent accidents.
The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.
DANGER:
When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries, or when there is a high degree of emergency to a warning.
WARNING:
When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries.
When a dangerous situation may occur if handling is mistaken leading to minor
injuries or physical damage.
CAUTION:
Even items described under CAUTION may cause serious results.
In any case, important information that must be observed is explained.
Disclaimer
1
Term of warranty
"Warranty Period" is one (1) year from the first delivery to the customer.
2
Scope of warranty
In case any defect attributable to CKD is found during the Warranty Period, CKD shall, at its own discretion, repair the
defect or replace the relevant product in whole or in part, according to its own judgment.
This Limited Warranty will not apply to:
1 Product abuse/misuse contrary to conditions/environment recommended in its catalogs/specifications.
2 Failure due to other causes.
3 Use other than original design purposes.
4 Third-party repair/modification
5 Failure caused by reason that is unforeseeable with technology put into practical use at the time of delivery
6 Failure attributable to force majeure.
In no event shall CKD be liable for business interruptions, loss of profits, personal injury, costs of delay or for any
other special, indirect, incidental or consequential losses, costs or damages.
3
Compatibility confirmation
In no event shall CKD be liable for merchantability or fitness for a particular purpose, notwithstanding any disclosure to CKD of the use to which the product is to be put.
Intro 3
Safety precautions
Refer to the "General purpose valve (No. CB-03-1SA)" for precautions for general-purpose control components.
Always read this section before starting use.
Specific precautions 2 port direct acting solenoid valve CXU10-FAB3, CXU30-FAB4U/2 port pilot operated
solenoid valve CXU30-FAD, 2 port pilot kick type solenoid valve CXU30-ADK
Design & Selection
1. Design for Safety
WARNING
his product can not be used as an emergency shut
T
off valve.
Valves in this catalog are not designed to ensure safety such
as emergency shutoff. When using in such a system, provide
other measures to ensure safety.
ake measures to prevent harm to operators or
T
objects should this product fail.
CAUTION
Leakage current from other fluid control components
When using a programmable controller, etc., with CR circuits to
absorb the surge voltage generated by switching elements, leakage
current could pass and adversely affect the operation of the
solenoid valve. Keep leakage current to less than the value given in
precautions for products in this catalog or values given for products.
Minimum working pressure difference
The pilot valve must be used at the minimum working pressure
difference or higher listed in specifications in this catalog. (CXU30-FAD)
2. Working fluid
WARNING
Quality of fluid
Iron rust and dirt, etc., in fluid can cause operation faults or
leaks, and lowering product performance. Eliminate such
substances.
Temperature of fluid
o not use this product near heat-generating elements
D
or where it may be subject to radiated heat.
se the product within the specified ambient temperature range.
U
ake appropriate antifreeze measures when using
T
in a cold district.
When insulating the solenoid valve, etc., do not treat the coil.
ake appropriate safeguards for protective structures
T
listed in catalog specifications.
ake appropriate safeguards when using this product
T
in places where oil or spatter from welding, etc.,
could come in contact.
4. Securing space
CAUTION
Securing maintenance space
Secure sufficient space for maintenance and inspection.
5. Leakage current
Leakage current from other fluid control components
When operating the solenoid valve with a programmable
controller etc., confirm that the leak current output from the
programmable controller is within the following specifications.
CR circuit
Triode AC Switch
Do not use beyond specified temperature range.
3. Working conditions
nly
O
explosion-proof solenoid valves and air-driven
valves can be used in an explosion-proof atmosphere.
Explosion proof solenoid valves are not available for an air unit.
Select from "General purpose valve" (No.CB-03S-1)
Voltage
Leakage
current
R
Programmable
controller side
WARNING
C
Solenoid valve
AC100V
AC200V
CXU10-FAB3
CXU30-FAB4U
CXU30-FAD
6mA
or less
3mA
or less
1mA or less 2mA or less
CXU30-ADK
6mA
or less
3mA
or less
2mA or less 1mA or less
Model no.
DC12V
DC24V
hen using AC voltage, a large noise may be generated,
W
depending on working conditions.
Select DC specifications if humming could become an issue.
o not use this product in an environment in which corrosive
D
gases could impregnate configuration materials.
Intro 4
Cautions
Fluid control components: Warnings, cautions
CXU Series
Installation & Adjustment
1. Installation
3. Wiring
CAUTION
CAUTION
lways thoroughly read the Instruction Manual
A
before installing this product.
Do not apply external force to the coil section.
fter installing, check for leaks from pipes and wire
A
connections, and check that the product is correctly installed.
Use within the allowable volta ge range. Use
outside of the allowable voltage range may lead to
operation faults or coil damage.
rovide a circuit breaker, such as a fuse, on the
P
control circuit to protect electrical equipment.
I f electrical circuitry is susceptible to solenoid
surges, provide measures such as inserting a surge
absorber parallel to the solenoid.
2. Piping
CAUTION
I f the pipe vibrates when the solenoid valve is
opened and closed, secure piping.
he solenoid valve may chatter depending on the
T
circuit. Contact CKD if chattering occurs.
I f the piping cross-section area on the fluid inlet is
reduced, the operation may become unstable due to
a differential pressure fault during valve operation.
For fluid supply piping, the pipe size must match the
valve's bore side, and the piping diameter must have
no restricted sections. (CXU30-FAD, CXU30-ADK)
2
se a wire more than 0.5mm of nominal section
U
area as the reference. Check that no excessive
force is applied to leads.
se of a switching circuit that does not cause
U
contact chatter will lengthen the life of the solenoid
valve and motorized valve.
During Use & Maintenance
1. Maintenance Inspection
WARNING
o not tighten while pressure is applied.
D
The solenoid valve's coil and actuator will heat up when
electricity is passed through them. Depending on the
product, directly touching these sections could cause burns.
o not touch coils or actuators with hands while
D
power is on or immediately after turning power on.
There is a risk of electric shock.
Touching electrical wire connections while power is on could
lead to electrical shocks.
se within the maximum service pressure and
U
maximum working pressure difference range.
o ensure that the product is used optimally,
T
regularly inspect the product every six months. This
frequency varies with the frequency of use.
Intro 5
CAUTION
o not step the valve, nor put the heavy things on it.
D
hen using the product with continuous energizing
W
and low frequency, consult with CKD.
I f the product has not been used for more than a
month, carry out trial operation.
ead the instruction manual thoroughly before
R
starting maintenance to ensure correct operation.
urn power off and release fluids or pressure before
T
starting maintenance.
Check that the filter is not clogged.
CXU Series
Specific precautions
2. Assembling & Disassembling
Cautions
During Use & Maintenance
4. Instantaneous leakage phenomenon
Instantaneous leakage phenomenon
CAUTION
hen cleaning the product, use a low-polluting
W
cleaning agent such as a neutral detergent. (However,
rubber parts must be replaced since it may swell)
When using the 2 port pilot operated solenoid valve, sudden
application of pressure (e.g. starting up compressor) could
momentarily open a closed valve and cause fluid to leak.
Excercise caution.
(CXU30-FAD, CXU30-ADK)
onsult with CKD on questions about consumables,
C
etc.
he coil assembly mounting screw must be tightened
T
with the following torque for disassembly and assembly.
Model no.
Coil assembly mounting screw
CXU10-FAB3
CXU30-FAB4U
CXU30-FAD
CXU30-ADK
1.1 to 1.8Nm
3. How to connect terminal box
IN terminal box with indicator light (Pg11)
D
1
2
3
Use the following cabtire cable.
Cable outer diameter: ø6 to ø10
Nominal sectional area: 0.5 to 1.5mm2
Insert a bare crimp terminal for copper wire into the lead
wire of the cabtire cable and caulk the terminal. M3
terminal screws are used with the terminal box.
Tighten screws with the following tightening torque.
Setscrew tightening torque 0.5Nm
Terminal screw tightening torque 0.5Nm
Attach the case and tighten with the screw.
6
Setscrew
Case
Note: Can be rotated
in 90° intervals.
Gasket
Washer
Insert cap, washer
gasket and case.
Fix the cable with the cap.
Cap
2
7
4
Fix the crimping terminal
onto the terminal gland..
Terminal box
Terminal caulking
3
Bare crimp terminal for copper wire
Gasket
Ground cable
Cabtire cable
JIS C3306
Conductor 0.75 to 1.5mm2
Ground terminal
Voltage terminal
(Note) + - Identification not required
Coil assembly
5
Outer diameter ø6 to 10
1
Lead wire sheath pealing
Insert gasket and terminal gland into the coil terminal.
Wire the terminal box following steps
1
to
7
.
* The orientation of the cable lead out port can be changed by
removing the terminal box from the case, rotating it by 90°, then
returning the terminal box to the case.
Intro 6
Safety precautions
Fluid control components: Warnings, cautions
Always read this section before starting use.
Refer to the "General Purpose Valves (Catalog No. CB-03-1S)" for details on precautions for general purpose valves.
Specific precautions: 2 port pilot operated solenoid valve CXU-EXA Series
Design & Selection
PLC
1. Confirmation of specifications
WARNING
se within the product’s specific specification range.
U
Use with pressure or temperature exceeding the specification
range may result in damage or operation faults.
Refer to specifications.
Contact CKD when using for fluids other than
compressed air.
Working fluid
Active gases are not applicable.
Consult with our sales office when using it.
100VAC
2.0mA or less
24VAC
1.8mA or less
ollow the precautions below when using nylon
F
tubes or urethane tubes.
se flame resistant tubes where spatter could scatter.
U
W hen using the standard push-in joint on the spiral
tube, fix the base of the tube with a hose band. The
tube will rotate and holding force will drop if not fixed.
2. Safe design
WARNING
ake measures to prevent harm to operators and
T
product failure.
CAUTION
heck leakage current to prevent other fluid control
C
components from malfunctioning due to leakage current.
W
hen using a programmable controller, etc., the solenoid
valve could malfunction because of leakage current.
The value affected by leakage current differs with the
solenoid valve.
3. Working environment
se clean air.
U
he product could break or malfunction if used with
T
compressed air containing chemicals, synthetic oils
containing organic solvents, salt, or corrosive gases,
etc.
M aintain the ozone concentration in the compressed
air below 0.1ppm. Increase in ozone concentration will
result in deficiencies such as malfunctions and leaage.
DIN terminal box connection type protection property symbol (IPX5)
IP X5 (IEC 60529 (IEC 529: 1989-11)) standards are applied to the test. Avoid use in condition which
water or coolant could directly contact the valve.
Explanation of protection property symbols and examination method of IPX5
Protective structure
Note: IP-X5 is a test based on the following standard
IEC (International Electrotechnical Commission) Standards
IP
(IEC60529 [IEC529: 1989-11])
Protection property symbols (International Protection)
1st characteristic number (protective class against external solids) 2nd characteristic number (protective class against entry of water)
Grade
Degree of protection
Overview of test method (fresh water is used.)
5
Protection against powerful jets Water projected in
powerful jets shall
not enter products
in adverse amounts.
Using the following test equipment, the sample
will be sprayed from all direction on a
surface area of 1m2
12.5L/min
for 1 minute,total of 2.5 to 3m
3 minutes or longer
Spray nozzle inner diameter: ø6.3mm
Intro 7
CXU Series
4. Durability
WARNING
se in continuous energizing could deteriorate the solenoid
U
valve's performance. Contact CKD for such applications.
5. Pneumatic pressure source
CAUTION
l nstall the air filter just
before the circuit using the
pneumatic component.
Rated voltage
Reverse voltage value when power turned OFF
24VDC
Approx. 47V
hen using the NPN output unit, a surge voltage
W
equivalent to the voltage above plus the power voltage
surge could be applied. Provide contact protection circuit.
(example of output transistor protective circuit installation 1)
Air filter
(5μm or less)
o not supply other than compressed air.
D
se clean compressed air that does not contain
U
corrosive gases.
Programmable
controller side
se dry compressed air that does not cause
U
condensation in piping.
(example of output transistor protective circuit installation 2)
Programmable
controller side
Air filter
(5μm or less)
6. Surge supressor
CAUTION
he surge suppressor enclosed with the solenoid valve
T
is to protect the output contact for that solenoid valve's
drive. There is no significant protection for the other
peripheral devices, and devices could be damaged or
malfunction by the surge. Surge generated by other
devices could be absorbed, resulting in damage or
accidents such as burning. Note the following points.
Reverse voltage
Malfunction
OFF
Example of a countermeasure
ON-OFF
ON
ON
ON-OFF
OFF
ON
ON
Solenoid valve
Example of a trouble
Solenoid valve
olid foreign matter in compressed air could enter the air compressor
S
and cause wear, sticking. or leakage at the sliding section.
Solenoid valve
se compressed air that does not contain solid
U
foreign matter.
Solenoid valve
I f oxidized oil, tar, or carbon enter the air compressor
and solidifies, resistance at the sliding section will
increase, and could lead to operation faults.
valve, the inverse voltage surge generated when the valve is OFF would
apply to those devices. Even when using the solenoid valve for the surge
suppressor for 24 VDC, surge voltage may reach minus several ten V
depending on the model. This reverse polarity voltage could damage or
cause other devices connected in parallel to malfunction. Avoid parallel
connection with a device having weak reverse polarity voltage. (Example:
LED indicator.) When driving several solenoid valves in parallel, the
surge from other solenoid valves could enter the surge suppressor of one
solenoid valve with a surge suppressor. Depending on the current value,
that surge suppressor could burn. When driving several solenoid valves
with surge suppressors in parallel, surge current could concentrate at the
surge suppressor with the lowest limit voltage and cause similar burning.
Even if the solenoid valve is the same, surge suppressor limit voltage is
inconsistent and in the worst case could result in burning. Avoid driving
several solenoid valves in parallel.
Solenoid valve
se compressed air that does not contain oxidized
U
oil, tar, carbon, etc., from the air compressor.
Solenoid valve side
If another device or solenoid valve is connected in parallel to the solenoid
Solenoid valve
Dryer
rainage will remove lubricant, and cause lubrication
D
faults.
rain will inter the air path in pneumatic components to
D
block the flow path instantaneously, causing malfunction.
rainage could cause rust, causing the pneumatic
D
device to fail.
Solenoid valve side
Countermeasure diode
he surge suppressor incorporated in the solenoid valve will often
T
short-circuit if damaged by excessive voltage or current the other
solenoid valves. After such damage, large current flows when
output is turned on, and in the worst case, the output circuit or
solenoid valve is damaged or fires start. Do not leave the solenoid
valve energized in a faulty state. Provide an overcurrent protection
circuit on the power or drive circuit, or use a power supply with
overcurrent protection so that no large current flows continuously.
Intro 8
Cautions
Specific precautions
T he surge suppressor functions to limit a solenoid valve surge
voltage, which can reach several hundred V, to a low voltage level
that the output contact can withstand. This may be insufficient for the
output circuit, however, and could result in damage or malfunction.
Check that the surge suppressor is adequate for the surge voltage
limit of the solenoid valve used, the output device withstand voltage,
and circuit configuration, and the degree of return delay time.
Provide separate surge measures if necessary. Reverse voltage
surge generated at OFF is suppressed to the following levels by the
solenoid valve with surge suppressor of this product.
CXU Series
7. 100VAC specifications
CAUTION
or 100 VAC, all wave rectified circuit is incorporated.
F
When using an SSR to turn the solenoid valve
on and off, a solenoid valve reset fault may
occur depending on the SSR.
Select the SSR appropriately. Consult with the
relay or PLC manufacturer for details.)
Installation & Adjustment
1. Installation
WARNING
void washing with water or solvents or painting
A
after installation.
ecurely insert the tube to the tube end, and
S
make sure that the tube cannot be pulled off.
ut the tube at right angles using a dedicated
C
cutting tool.
Resin parts could be damaged.
ake sure that the joint and tube are not twisted
M
or pulled, and that moment load is not applied.
4. Lead wire wiring
Check that tubing is not worn or damaged.
ire in a suitable method for the lead wire.
W
Tubing could be crushed, ruptured, or dislocated.
CAUTION
The used lead wires are as follows.
Electric connection symbol
CAUTION
hen supplying compressed air for the first
W
time after connecting pipes, do not apply high
pressure suddenly.
Tube may come off and fly out, causing an accident.
hen supplying compressed air for the first time
W
after connecting piping, confirm that no air is
leaking from any pipe connections.
pply a leakage detection agent on pipe connections
A
with a brush, and check for air leaks.
3. Piping
Connect
piping so that connections are not dislocated
by system movement, vibration, or tension.
urn power OFF before disassembling or assembling
T
the terminal box. There is a risk of electric shock.
CAUTION
isassembly
D
L
oosen the screw 1 , and pull the cover 2 in the direction of
screw 1 . The connector will come off the coil assembly 12 .
Pull the screw 1 out of the cover 2 .
T here is a notch 9 (next to GDSN mark) on the bottom of the
terminal block 3 . Insert a small flat-tip screwdriver between the
housing 2 and terminal block 3 , and twist it. The terminal block
3 will come off the cover 2 . (Refer to Fig. 1.) Remove the terminal
box without applying excessive force. may result in damage
Remove the cable gland 4 , and remove the washer 5
and rubber packing 6 .
Notch
Applying undue force
may result in damage
[Fig. 1]
Intro 9
GDSN
3
1
M
ount an insert sleeve especially when using extremely
flexible urethane tubing.
-
WARNING
6/250
se the designated tube.
U
1.42
5. DIN terminal box
VDE
ake sure that the joint and tube are not twisted
M
or pulled, and that moment load is not applied.
Conductor size Conductor cross-section areas Isolator outer diameter Sheath outer diameter
2
hen using the push in joint, cut the tube at right
W
angles using a dedicated tool.
Confirm that the tube has been inserted properly, and
make sure that there is no tension during use. The
tube could be dislocated or damaged if there is any
tension.
Descriptions
Grommet lead wire AWG#24 0.22 equivalent
S
2. Confirmation before operation
Blank
Pg7
CXU Series
Wiring
P
ass the cable gland 4 , washer 5 and rubber packing
6 in order through the cable 7 , and insert into cover 2 .
C
onnect to terminal 1 and 2. There is no polarity.There is no polarity.
Recommended tightening torque is 0.2 to 0.25N m.
1
2
6
5
4
7
11
3
9
10
8
12
Wiring
iring preparation
W
A pplicable dimensions for cable 7 are VCTF2 (3)
core (ø3.5 to 7) specified in JISC3306.
Strip 10mm of the cable's lead sheath.
E
ither twisted wires or single conductors are connected.
When using twisted wires, avoid connecting soldered
wires.
W
hen using a crimping sleeve 10 on the end of the
twisted wire, use the Japan Weidmuller H0.5/6 (0.3 to
0.5 mm 2), H0.75/6 (0.75 mm 2) or another equivalent
product. The crimping sleeve must be prepared by
the user. The crimping sleeve must be prepared by
the user.
Assembly
Set the wired terminal gland 3 on cover 2
Press in until it clicks.)
* The terminal block can be set in four directions.
et the rubber packing 6 and washer 5 in order into
S
the cover 2 cable lead-in port, and then securely
tighten the cable gland 4 .
Remarks: R eference tightening torque of cable gland
is 1.0 to 1.5N m.
Check that the cable cannot be pulled out.
et the gasket 8 between the bottom of the terminal block
S
3 and the coil assembly 12 plug, and insert the connector.
Insert the screw 1 from the top of the cover 2 and tighten.
Remarks: Recommended tightening torque of a screw is 0.2 to 0.25 N m.
[Fig. 2]
During Use & Maintenance
1. Common
CAUTION
nergizing for a long time could impair solenoid
E
valve performance. Similar caution is required in
the following use.
D uring intermittent energizing, when the energized time is longer than the non-energized time.
uring intermittent energizing which one energizing session exceeds 30min.
D
ifferential pressure
D
Keep the differential pressure with the valve
open above 0.01MPa in the following situations.
I f a restriction, such as a nozzle is included to the secondary side.
hen valves are simultaneously opened in a state where multiple
W
solenoid valves are piped (modular connection) in parallel.
(differential pressure will become difficult to generate between
the primary and secondary, due to the drop in source pressure)
Consider heat dissipating measures at installation.
Consult with CKD when energizing this device continuously.
o not apply tension to the coil section lead wire
D
during installation.
I nstantaneous leakage phenomenon
When using the 2 port pilot operated solenoid
valve, sudden application of pressure (e.g.
starting up compressor) could momentarily open
a closed valve and cause fluid to leak.
old the product body when carrying the product.
H
(Do not hold onto the lead wire)
isassembly
D
Do not disassemble this valve.
Disassembling this valve may drop the valve
performance.
o not touch coils or actuators with hands or otherwise while power
D
is on or immediately after turning power on.The solenoid valve's coil
and actuator will heat up when electricity is passed through them.
hen the regulator and solenoid valve are directly
W
connected, the parts could mutually vibrate causing
resonance and chattering.
I f the piping cross-section area on the fluid inlet is
reduced, the operation may become unstable due to a
differential pressure fault during valve operation. Use
a pipe that matches the port size on the supply side.
epending on the working conditions, the operation of the solenoid
D
valve may become unstable if left unused for a long period.
Always have a trial run before using.
Intro 10
Cautions
Specific precautions
Exploded diagram
Pneumatic components
Safety precautions
Always read this section before starting use.
Refer to Pneumatic valves Catalog No. CB-023SA for the general valves.
Specific precautions: 5 port pilot operated valve CXU30-4G2 Series
Design & Selection
1. Surge supressor
CAUTION
he surge suppressor enclosed with the solenoid valve
T
is to protect the output contact for that solenoid valve's
drive. There is no significant protection for the other
peripheral devices, and devices could be damaged or
malfunction by the surge. Surge generated by other
devices could be absorbed, resulting in damage or
accidents such as burning. Note the following points.
T
he surge suppressor limits solenoid valve surge voltage, which
can reach several hundred volts, to a lower voltage level
withstandable by the output contact. This may be insufficient for the
output circuit, however, and could result in damage or malfunction.
Check that the surge suppressor is adequate for the surge voltage
limit of the solenoid valve used, the output device withstand voltage,
and circuit configuration, and the degree of return delay time.
Provide separate surge measures if necessary. The 4G Series
solenoid valve surge suppressor suppresses reverse voltage surge
generated at OFF as shown in the following table.
Rated voltage
24VDC
Reverse voltage value when power turned OFF
Approx. 47V
hen using the NPN output unit, a surge voltage
W
equivalent to the voltage above plus the power voltage
surge could be applied. Provide contact protection circuit.
(Example of output transistor protective circuit installation 1)
Programmable
controller side
Solenoid valve side
(Example of output transistor protective circuit installation 2)
Programmable
controller side
Intro 11
Solenoid valve side
If another device or solenoid valve is connected in parallel to the solenoid
valve, reverse voltage surge generated when the solenoid valve is off is
applied to these devices. Even when using the solenoid valve for the
surge suppressor for 24 VDC, surge voltage may reach minus several ten
V depending on the model. This reverse polarity voltage could damage or
cause other devices connected in parallel to malfunction. Avoid parallel
connection with a device having weak reverse polarity voltage. (Example:
LED indicator.) When driving several solenoid valves in parallel, the surge
from other solenoid valves could enter the surge suppressor of one
solenoid valve with a surge suppressor. Depending on the current value,
that surge suppressor could burn. When driving several solenoid valves
with surge suppressors in parallel, surge current could concentrate at the
surge suppressor with the lowest limit voltage and cause similar burning.
Even if the solenoid valve is the same, surge suppressor limit voltage is
inconsistent and in the worst case could result in burning. Avoid driving
several solenoid valves in parallel.
T
he surge suppressor incorporated in the solenoid valve often shortcircuits if damaged by overvoltage or overcurrent from a source
other than the solenoid valve. After such damage, large current flows
when output is turned on, and in the worst case, the output circuit or
solenoid valve is damaged or fires start. Do not leave the solenoid
valve energized in a faulty state. Provide an overcurrent protection
circuit on the power or drive circuit, or use a power supply with
overcurrent protection so that no large current flows continuously.
2. 100VAC specifications
CAUTION
or 100 VAC, all wave rectified circuit is incorporated.
F
When using an SSR to turn the solenoid valve on
and off, a solenoid valve reset fault may occur
depending on the SSR.
Select the SSR appropriately. Consult with the relay
or PLC manufacturer for details.)
CXU Series
Specific precautions
1. Lead wire wiring
3. DIN terminal box
CAUTION
WARNING
Lead
standards differ with the type of wire connection.
Connect wires appropriately.
Electric connection symbol
E
Descriptions
E-connector with lead wire
Cautions
Installation & Adjustment
Conductor size Conductor cross-section areas Isolator outer diameter
AWG#26
0.13 equivalent
1.35
When connecting wires, check that leads do not apply tension
to the solenoid valve coil.
2. How to use E-connector
CAUTION
The
E-connector is a top/side common connector to which
the sockets can be connected to either the top or side
directions. The socket assembly is enclosed with the valve.
Select the connection direction based on installation.
urn power OFF before disassembling or assembling
T
the terminal box. There is a risk of electric shock.
CAUTION
Disassembly
oosen the screw 1 , and pull the cover 2 in the direction of
L
screw 1 . The connector will come off the coil assembly 12 .
Pull the screw 1 out of the cover 2 .
There is a notch 9 (next to GDSN mark) on the bottom of the
terminal block 3 . Insert a small flat-tip screwdriver between the
housing 2 ) and terminal block 3 , and twist it. The terminal block
3 will come off the cover 2 . (Refer to Fig. 1.) Remove the terminal
box without applying excessive force. may result in damage
Remove the cable gland 4 , and remove the washer 5
and rubber packing 6 .
[Fig. 1]
S
GDSN
3
6/250
hen installing the socket, hold the lever and socket with your fingers
W
and insert straight into the square window on the connector. Align the
lever with the groove on the connector and lock. When installing from
the top, face the socket so that the lever is in front. When installing
from the side, face the socket so that the lever is on the top.
hen pulling the socket out, press down on the lever to
W
release jaws from the groove, then pull straight out.
2
ow to mount or dismount socket
H
Notch
Applying undue force
may result in damage
VDE
Pg7
Exploded diagram
1
2
6
5
4
Groove
Lever
7
11
Socket
3
ow to connect lead wire
H
trip 3 mm of the lead end, arrange the ends of the core
S
wires and insert them into the contact terminal. Crimp both
the sheath and wire, and check that 0 to 0.5 mm of the
core wire is visible.
fter crimping, turn the contact terminal as shown below,
A
and insert into the square window on the socket. The
terminal locks when it is inserted to the end. After insertion,
tug lightly on the terminal to check that it is locked.
Caulking tool (MITSUMI H4-M31)
Both sheath and
wire are held
Conductor can be seen.
Cable Size
0.08 to 0.16mm2
AWG26 to 28
0 to 0.5mm
9
10
8
12
Wiring
Wiring preparation
Applicable dimensions for cable 7 are VCTF2 (3) core
(ø3.5 to 7) specified in JISC3306.
Strip 10mm of the cable's lead sheath.
Either twisted wires or single conductors are connected.
W
hen using twisted wires, avoid connecting soldered wires.
W hen using a crimping sleeve 10 on the end of the
twisted wire, use the Japan Weidmuller H0.5/6 (0.3 to 0.5
mm2), H0.75/6 (0.75 mm2) or another equivalent product.
The crimping sleeve must be prepared by the user. The
crimping sleeve must be prepared by the user.
Wiring
Pass the cable gland 4 , washer 5 and rubber packing
6 in order through the cable 7 , and insert into cover 2 .
C
onnect to terminal 1 and 2. There is no polarity.There is no polarity.
Recommended tightening torque is 0.2 to 0.25N m.
Intro 12
CXU Series
Installation & Adjustment
Assembly
Remarks: Recommended tightening torque of a screw is 0.2 to 0.25 N m.
Set the wired terminal gland
on cover
(Press in until
it clicks.)
The terminal block can be set in four directions.
Set the rubber packing 6 and washer 5 in order into the cover 2
cable lead-in port, and then securely tighten the cable gland 4 .
Remarks: Reference tightening torque of cable gland is 1.0
to 1.5N m.
Check that the cable cannot be pulled out.
S
et the gasket 8 between the bottom of the terminal block
3 and the coil assembly 12 plug, and insert the connector.
Insert the screw 1 from the top of the cover 2 and tighten.
3
2
[Fig. 2]
4. Installation
ake sure that the joint and tube are not twisted or
M
pulled, and that moment load is not applied.
During Use & Maintenance
How to operate manual override
1. Common
CAUTION
nergizing for a long time could impair solenoid
E
valve performance. Similar caution is required in the
following use.
During intermittent energizing, when the energized time is longer than the non-energized time.
During intermittent energizing which one energizing session exceeds 30min.
Consider heat dissipating measures at installation.
Consult with CKD when energizing this device continuously.
2. Manual override
ush/non-locking operation
P
Push in the direction of the
arrow until it stops.
Manual override is unlocked when released.
ush/locking operation
P
Push manual override and turn 90° in the direction of the arrow.
Manual override is not unlocked even when released.
ON
PUSH　ON
90°
hen
W
conducting manual operations, make sure
that there are no people near the moving cylinder.
WARNING
XU30-4G2 series is an internal pilot operated solenoid
C
valve. If air is not supplied to the P port, the main valve
will not change even if the manual override is operated.
protective cover of manual override is provided as standard. The
A
manual override protective cover is closed when the valve is shipped
to protect manual override, which cannot be seen when delivered.
Open the protective cover and operate the manual override.
T he protective cover will not close unless the
manual override is unlocked.
anual override is used for both non-locking and
M
locking. The lock is applied by pressing down and
turning manual override. When locking, press down
and turn. If manual override is turned without being
pressed down, it could be damaged or air could leak.
How to open and close protective cover of manual override
3. How to replace coil
WARNING
E type connector coil assembly
Replace the coil by removing the set screw shown below.
Loosening the other screws could cause operation faults.
When installing, check that the gasket is installed on the coil
side, and note tightening torque. Improper installation could
result in air leaks or operation faults.
DIN terminal box coil assembly
Replace the coil assembly by removing the set screw shown
below. Loosening the other screws could cause operation
faults. When installing, check that the gasket is installed on
the coil assembly side, and note tightening torque. Improper
installation could result in air leaks or operation faults.
The grommet lead, E-connector specification and DIN
terminal box specification coil assembly cannot be replaced.
Do not excessively force the manual protective cover when opening
and closing it. Excessive force could cause faults. (less than 5N)
CXU30-4G2 Series
CXU30-4G2 Series
DIN terminal box
Set screw
Set screw
Coil assembly
Slide type
Intro 13
OFF
Turn type
Pneumatic components (F.R.L. unit (modular design))
Safety precautions
Cautions
Always read this section before starting use.
Refer to "Pneumatic, vacuum and auxiliary components CB-024SA".
Specific precautions: F.R.L. (modular design)
Design & Selection
CAUTION
1. Common
WARNING
his product is for industrial use only. Must not be
T
used in components or circuits for medical equipment
or components that involve human lives.
A ir
filter, lubricator plastic bowl, lubricator’ drip
window, and pressure gauge lens
Material is polycarbonate. Do not use in the atmosphere
with synthetic oil, organic solvent, chemical materials,
coolant, screw locking adhesive, liquid soap, hot water,
etc., or possible exposure to these substances.
Refer to page 16 for details on bowl chemical resistance.
iping load torque
P
Check that the piping load or torque is not applied
to the body or piping sections.
Series
1000
2000
3000
4000
Max. torque
N m
10
10
50
50
With the 1000-W Series, application
of a torque of 20N m or more on
piping could damage piping. Use
within the specified torque, even
when using the piping adapter.
Large drainage
Install the air dryer and drain separator before the
air filter.
If there is a large drainage from the compressor.
Hot and highly humid air could shorten the device
life or result in corrosion.
Ultra dry air
Rubber parts for the regulator could deteriorate
quickly, so use of a fluorine rubber valve assembly
is recommended. Consult with CKD for more
information.
Water lubricated compressor circuit
Take measures to prevent chlorine-based substances
from entering the compressed air.
se the automatic drain under the working conditions below.
U
Failure to observe these conditions could result in malfunction.
N.O. type automatic drain (exhaust without pressurized): F
Use a compressor with a capacity of 0.75 kW {90l/min
[ANR]} or more.
Set the working pressure to 0.1 MPa or more. (Initially
generated drainage and air are purged until pressure
reaches 0.1 MPa.)
N.C. type automatic drain (exhaust without pressurized): F1
Can be used with compressor with 0.75kw or less.
Set the working pressure to 0.15 MPa or more.
1000 Series NC automatic drain
he working flow must be less than the maximum
T
working flow.
I n places with high vibration, such as where the
compressor is installed, air could leak from the drain port
when the float vibrates. Avoid this use.
Do not let the drain overflow as it may lead to malfunctioning.
Intro 14
CXU Series
2. Regulator, filter with regulator
WARNING
I nstall a safety device where an output pressure
exceeding the regulator's set pressure value could
result in damage or faulty operation of secondary
side devices.
he regulator cannot process residual pressure (remove
T
secondary pressure) when primary pressure is released.
Use a regulator with a check valve when residual
pressure must be processed.
I n some cases, the regulator cannot be used for
secondary side sealing circuits or balance circuits.
Consult with CKD for these types of applications.
CAUTION
et the regulator's secondary pressure to 85% or
S
less that of the primary side. The pressure could
drop further.
hen using regulators in parallel as shown below,
W
do not use the OUT side as a closed circuit. If a
closed circuit is required, set a check valve at the
regulator's OUT side.
3. Lubricator
WARNING
Lubricator
Consult with CKD for using lubrication with an air motor
or bearings. Also consult with CKD when using this unit
at a high frequency such as in a press machine.
CAUTION
I f the working air rate is low for the lubricator, oil
may not drip.
Check the minimum air rate required for dripping oil.
4. Pressure switch
CAUTION
hen using a digital pressure sensor PPX or
W
compact pressure switch PPD, avoid using it as a
set with the lubricator. The switch is not a drip-proof
structure, so operation could be disabled if the
lubricating oil comes in contact with it.
Intro 15
5. Shut-off valve
WARNING
Precautions for shut-off valve
he EXH port is dedicated for installation of the silencer.
T
Tighten with a torque of 3 N m or less -- as far as is
tightened manually.
Avoid piping that applies piping load or torque, etc., to the
EXH port.
If exhaust is incomplete because of air quality, manually
discharge air by operating the knob (turn and raise).
6. Modular check valve
his valve can not be used as a stop valve that has
T
no leakage. Due to its structure, a few leakage will
occur.
CXU Series
Specific precautions
1. Common
CAUTION
void installing this product where it is subject to
A
direct sunlight.
Piping screw-in torque
Make sure that excessive torque is not applied on
the body and piping when piping.
Series
1000
2000
3000
4000
Max. torque
N m
15
30
30
30
lush and clean pipes before use.
F
Dirt or foreign materials in piping will lower product performance.
heck that foreign materials do not enter when
C
tightening pipes or joints.
When screwing in piping or joints, check that swarf from piping
threads or sealing agent does not get inside. Dirt or foreign
materials in piping will lower product performance.
How to use the F.R.L. correctly
1 Set the regulator pressure setting to increase. After
setting pressure, lock the handle. Check primary
pressure carefully before setting pressure.
2C
heck the arrow indicating the air inlet before connection.
Reverse connection causes malfunctions.
3 Install the air filter and lubricator vertically with the
bowl facing downward. Failure to do so could lead
to disconnection or malfunction.
4 U se of the automatic drain where vibration is
present could cause faults and malfunctions.
ipe the automatic drain in the following conditions.
P
Otherwise, malfunctioning may occur.
Use a drain discharge pipe with ø5.7 or larger size. Keep the
pipe length within 5 m, and avoid an upward slope.
Do not pipe in a manner which will apply lateral load to the
bowl.
Fix the hexagon side of the cock before screwing the joint,
etc., into the Rc1/8 female screw.
Drain piping
onfirm that the drain cock is closed before inserting the
C
tube. The drain piping for the plastic bowl has a barbed
nipple, and can be directly installed. However, confirm that
the drain cock is closed before inserting the tube.
Drain cock tightening torque
he max. tightening torque of the drain cock for the plastic
T
bowl is as follows.
1000 Series: 0.1N m
Others: 0.5N m
Drain piping of metal bowl with automatic drain
Fix the cock’s hexagonal face before screwing the
joint, etc., into the drain port’s female threads.
When using the metal bowl with automatic drain,
if the drain is piped with a tightening joint, manual
operation is not possible.
Cock
(hexagonal)
O
S
Drain port
Metal bowl
(automatic drain)
Intro 16
Cautions
Installation & Adjustment
CXU Series
2. Regulator, filter with regulator
4. Pressure switch
CAUTION
CAUTION
egulator, filter with regulator
R
L
ightly tighten (0.6 N m or less) mounting screws for embedded
pressure gauge G401-W-OP, G401-W, and gauge plug.
W
hen installing the pressure gauge with a safety mark on the
gauge plug, or when installing a general screw-in pressure
gauge, tighten with a torque of 10 to 15 N m or less.
Do not move or swing the product holding the adjustment
knob on the regulator.
Do not apply pressure exceeding the pressure gauge's full
scale, This will cause the pressure gauge to break. (Pay
extra caution when using 0.2 and 0.4 MPa pressure gauges)
ow to mount pressure switch (PPD)
H
Separate the body from the base.
Attach an O ring.
* Refer to the outline drawings for the direct installation
type (PPD-****-1F-1) (PPD-****-1F-2) on the left, and
attach the O ring to the O ring groove with a clean finger.
Install the base
Install the base with the two enclosed screws (M3).
* Carefully install at the designated position in the designated
direction while taking care not to dislocate the O ring.
* Do not tighten one screw completely at once, and instead tighten the
two screws so that they are balanced. (Tightening torque 0.5±0.1 N m)
The indication on the notched
part faces downward.
R1000 Tapping screw for resin
W1000
(P tight)
R2000
R3000
W3000 Enclosed screw with M3 thread.
R4000
W4000
3. Lubricator
CAUTION
Adjustment of lubricator drop down
djust the oil rate by turning the adjusting dome with bare
A
hands. When closing the dome, tighten with a torque of 0.5
N·m or less. The numbers (scale) on the dial are a guide
used after adjustment, and do not indicate the oil drip.
Adjusting dome
Install and fix the body.
Make sure no dirt or foreign matter is on the base, and then insert the
body. Make sure that the body does not catch on the base. Then,
insert the two keys. While pressing the body exterior against the base,
set the heads of the keys so that they face each other, then insert
them so that they are completely stored in the recesses on the base.
Oil dripping
adjustment
Key (important)
Note: Install both keys. Check that both keys are installed
before pressurizing.
Note: When changing the position or orientation of the
PPD which has been installed once, install using the
new keys, O rings and installing screws enclosed
with the option kit.
5. Pressure gauge
CAUTION
ressure gauge
P
Repeated and sudden increases and decreases in pressure and
pressure pulsation must be avoided because it could adversely
shorten pressure gauge life. Either ease pressure fluctuation in
the circuit or consult with CKD so that a pressure gauge with a
cushioning screw can be prepared. Applying pressure exceeding
the pressure range could damage the pressure gauge.
Intro 17
CXU Series
Specific precautions
Cautions
During Use & Maintenance
How to discharge drain
1. Common
WARNING
egularly, once or more in six months, check the air
R
filter and lubricator ’s plastic bowl for cracks,
damage, and other deterioration.
Cracks, damage or other deterioration could result
in breakage, so if found, replace with a new bowl or
with a metal bowl.
heck the air filter, lubricator plastic bowl, and
C
lubricator drip window periodically for contamination.
If parts are heavily contaminated or if transparency has
dropped, replace with a new bowl or drip window.
Use a diluted neutral household detergent to wash parts,
and then rinse well with clean water. Use of other agents
could result in breakage.
O
S
O
Plastic bowl
Metal bowl (M1)
S
Metal bowl
(manual cock)
O
S
Metal bowl
(automatic drain)
rainage is started when the cock is turned to the O side, and the
D
discharge is stopped when the cock is turned in the S direction.
Tighten in the S direction with your hands.
W
hen the automatic drain is provided, drainage is discharged
automatically when it accumulates. Drainage is also discharged manually.
Removing resin bowl
2000, 3000, 4000 Series
emoving filter, lubricator bowl
R
Before removing the bowl, the compressed air,
discharge pressure in the bowl completely, and
confirm that no residual pressure remains.
Latch
Bowl guard
CAUTION
1
2
Check the oil drip rate once a day.
If the oil drip is faulty, problems could occur in the
unit being lubricated.
3
1000 Series
Body
o not branch the air into lubricating air and oilless
D
air with a distributor. The lubricator oil could reverse
flow.
A
Bowl guard
ilter element clogging will decrease vacuum
F
source conductance. Regularly inspect, clean, and
replace the element.
1
2
3
o not disassemble or modify the product.
D
Removing metal bowl
2000, 3000, 4000 Series
ead instructions and precautions enclosed with
R
the product before starting use or maintenance.
Latch
1
2
3
Intro 18
CXU Series
2. Filter regulator
5. Lubricator
CAUTION
WARNING
Element of the W1000 to W4000 Series
Inspect the valve assembly when it is removed
during maintenance.
Do not lose internal parts when removing the coil.
Looper
Spring
Element
Use
Class 1 turbine oil (nonadditive) ISO VG32 for
the lubricator.
Use of other oil will result in damage or malfunction.
emoving the lubricator's filling plug
R
To prevent the filling plug from popping out, loosen the
filling plug by one turn, and then completely
depressurize the bowl before removing the filling plug.
Wipe away any dirt around the fill plug that could
scatter.
3000, 4000 Series
Filling plug
SHUT
1000 Series
Filling plug
OPEN
3. Filter
WARNING
rain so that air filter drainage does not accumulate
D
beyond the maximum.
Components could malfunction if drainage flows
into the secondary side.
Upper limit of drain
Metal bowl
Upper limit of drain
Metal bowl
T
he resin bowl must not be filled beyond the "MAX LEVEL"
stamped on the bowl guard.
CAUTION
ubmicron 0.3μm element
S
Washing cannot restore functions. When the
pressure drops to 0.07 MPa, replace the filter with a
new one. (Excluding 1000 Series)
il mist filter
O
The mantle (element) life ends after one year (6000
hours) or when pressure drops to 0.1 MPa (Except
for the X type,) Replace the mantle when life is
reached. (Do not touch the urethane foam layer
during replacement.)
4. Regulator, filter with regulator
CAUTION
Pull
the pressure adjustment knob and release the lock
before setting the regulator pressure. The regulator
could be damaged if the pressure is set without unlock.
Intro 19
With the 1000 Series, pressure in
the bowl is released by sliding the
filling plug 45° to the OPEN side.
Close the fill plug after lubricating.
Do not remove the bowl without removing the filling plug
while the bowl is pressurized. (L3000 to L4000)
With the 1000 Series, never remove the bowl with the
filling plug set to the SHUT side (while the bowl is
pressurized). (L1000)
CAUTION
Periodically
replenish oil in the lubricator bowl so
that it does not drop below the lower limit.
hen lubricating the L1000-W, pressure in the bowl
W
is released by turning the fill plug. Refer to the
above for the operation of the filling plug.
(Lubrication can be carried out while the pipes are
pressurized.)
Check that there is no pressure in the bowl, remove
the bowl and bowl guard, and then directly lubricate
to the bowl.
Refer to the previous page for details on removing the bowl.
hen lubricating L3000 to L4000, loosen the filling
W
plug slightly to release the pressure in the bowl, and
then remove the filling plug. Refer to the above for
the operation of the filling plug.
(By removing the filling plug, lubrication can be
carried out while the pipes are pressurized.)
Oil can also be supplied from the filling plug hole,
and the bowl can be directly lubricated by removing
the bowl and bowl guard.
Refer to the previous page for details on removing the bowl.
CXU Series
Specific precautions
Specific precautions: F.R.L. components
Cautions
Chemical resistance of plastic parts
WARNING
The chemical resistance of plastic parts is shown below.
void using products in an atmosphere where chemicals are contained in compressed air, the atmosphere, or where they could adhere to parts.
A
Use in this state could lead to bowl damage and accidents.
Avoid using these types of chemicals or in an atmosphere containing these chemicals.
A metal bowl is available if these chemicals must be used.
Chemical resistance of plastic bowl and body
Types of chemicals Categories of chemicals
Acid
Inorganic chemicals
Alkaline
Inorganic salts
Aromatic
Hydrocarbon
Chlorinated aliphatichydrocarbon
Hydrocarbon
Chlorinated aromatic
Hydrocarbon
Petroleum components
Main products containing the chemical
Example of general usage
Hydrochloride, sulfuric acid, fluorine, phosphoric
acid, chromic acid, etc.
Alkalies such as caustic soda, caustic potash, calcium
hydroxide, ammonium water, or sodium carbonate
Alkalies such as caustic soda, caustic potash, calcium
hydroxide, ammonium water, or sodium carbonate
Benzene, toluene, xylene, ethyl benzene, styrene,
etc.
Methyl chloride, ethylene chloride, methylene
chloride, acetylene chloride, chloroform, trichylene,
perchloro ethylene, carbon tetrachloride
Chlorobenzene, dichlorobenzene, benzene
hexachloride (B, H, C), etc.
Solvent naphtha, gasoline, kerosene
Acid washing of metals, acidic
degreasing solution, coating fluid, etc.
Alkaline degreasing of metals
Water-based coolant, leakage detection agent
Phenol
Carbolic acid, cresold, naphthol, etc.
Anti-freeze
Leakage detection agent
Antiseptic solution.
Methyl ether, methyl ethyl ether, ethyl ether
Brake oil additive
Acetone, methyl ethyl ketone, cyclohexanone,
acetophenone, etc.
Carboxylic acid
Formic acid, acetic acid, butyl acid, acrylic acid,
oxalic acid, phthalic acid, etc.
Ester
Dimethyl phthalate (DMP), diethyl phthalate (DEP),
dibutyl phthalale (DBP), dioctyl phthalate (DOP)
Oxo acid
Nitro compounds
compunds
Amine
Nitrile
Glycocholic acid, lactic acid, malic acid, citric acid, tartarate
Nitromethane, nitroethane, nitroethylene,
nitrobenzene, etc.
Methylamine, diethylamine, ethylamine, aniline,
acetoacetanilide, etc.
Acetonitrile, acrylonitrile, benznitrile, aceloylidyne
nitrile, etc.
Nylon
Body
Agricultural chemicals
Methanol, ethanol, cyclohexanol, benzyl alcohol
Ketone
Polycarbonate Nylon
bol
Bowl
Contained in paint thinner
(benzene, toluene, xylene)
Organic solvent based washing solution
for metals (Trichylene, perchloro
ethylene, carbon tetrachloride)
Alcohol
Ether
Organic chemicals
Use a metal bowl in an atmosphere containing the following chemicals.
Check whether the testing solutions, sealing agents and adhesives contain the following chemicals.
Dust/jet-proof Dyes; oxalic acid for aluminum processing,
Phthalic acid is used for paint base.
Used as leakage detection agent
Lubricant, synthetic oil, additive for
rust preventing agent
Used as plasticizer for synthetic resin.
Brake oil additive
Raw material for nitryl rubber
: Permissible
: Not permissible (plastic will be damaged)
Intro 20
Pneumatic component (Air unit (CXU Series))
Safety precautions
Always read this section before starting use.
Refer to the "Pneumatic, Vacuum and Auxiliary Components (No. CB-024SA)" for precautions
for general purpose pneumatic pressure components.
Specific precautions: Air unit CXU Series
Design & Selection
Use
the T-type bracket in regular intervals.
Single support joiners can be used for three or fewer
stations.
Use 3 stations or less
for single support.
W hen
using 2 port pilot operated solenoid valve
(CXU10-EXA) at maximum flow rate
As a reference, use only 1 station when 1000 Series
regulator is connected,
and use upto 4 stations when 3000 Series regulator
is connected.
Use 5 stations or less
for double support.
Use 4 stations or less.
When
using 5 port pilot operated valve (CXU30-4G2)
at maximum flow rate, use with 3 or less stations.
One station consists of two solenoid valves. Up to six
solenoid valves can be used.
Use 3 stations or less.
Installation & Adjustment
W ith
the 1000 Series unit, the bracket may twist
and rise on one side. Tighten and fix the bracket in
this case. The bracket can be mounted stably and
poses no problem for use.
Precautions
when selecting CXU-13-UN
If 1000 Series and 3000 Series are combined
together with single support, its load may destroy
the joiner.
Use double support.
Intro 21
Tighten
the fixing screw for the 1000 Series joiner
with a torque of 1 to 1.2 N m, tighten the fixing screw
for the 3000 Series with a torque of 3 to 4 N m.
Valve air unit
Valve air unit
Manifold model no.
General Description
The valve air unit is a unit component
that lets the solenoid valve be connected
to components such as regulators.
it can be used immediately without
piping.
Features
1
Simplified order form
2
Air unit component
The CXU can be ordered with only 1
form, making purchasing and delivery
management easy.
Reduce man-hours
The FR component and solenoid valve
are connected as modules, eliminating
work such as piping.
3
Low profile
Piping free, fitting free sleek design.
Ideal for use in limited space.
Description of icons
Easy
Manifold
C O N T E N T S
Easy to select models
2 port pilot operated solenoid valve
CXU10-GEXA Series
5 port pilot operated valve
CXU30-M4G2 Series
Eliminated complex options to
allow easier selection.
2
Custom air unit
1
6
Series Variation
F.R. component Electric connection
Port size
(OUT)
Regulator
ø8
1/4 R2000 W2000 W3000
Handled as a custom order
ø6
Filter
Regulator
DIN terminal box
DC
24
V
Port
E-connector
Series
Model no.
Connection
AC
Port size
100
(IN)
V
3/8 ø4
Grommet lead
Voltage
2 port pilot operated solenoid valve
CXU10-GEXA
Easy
Manifold
5 port pilot operated valve
CXU30-M4G2
Easy
Manifold
2 port pilot operated solenoid valve for compressed air
Manifold model no.
CXU10-GEXA Series
NC (normally closed)
Order as a manifold with a regulator connected
JIS symbol
Specifications
Descriptions
OUT
CXU10-GEXA
Working fluid
OUT
Compressed air
Working pressure differential range MPa
IN
0.01 to 0.7
Max. working pressure MPa
0.7
Withstanding pressure MPa
1.05
Fluid temperature
0 to 55
Ambient temperature
-5 to 55
Atmosphere
(e.g.) CXU10-GEXA-C6-R-3-2C-3
OUT
OUT
OUT
Does not contact water, corrosive or flammable gas.
Valve structure
Pilot operated diaphragm structure
Valve leakage cm3/min (ANR)
10 or less
Mounting
Flexible
Port size (IN)
IN: Rc3/8
Port size (OUT)
IN
Easy
Manifold
ø6 push-in fitting L type
ø6 push-in fitting
ø8 push-in fitting
ø8 push-in fitting L type
C [dm3/ (s bar)] Note 2
1.6
3
b
0.37
0.32
Electrical specifications
Rated voltage
100VAC, 24VDC
Rated voltage
VA
1.2
Power consumption W DC
0.6
Heat proof class
B
Protective structure
Lead wire type: IPX0, with DIN terminal box: IPX5
(IEC standards 529)
Note 1: Voltage fluctuation range is ±10%
Note 2: Effective sectional area S and sonic conductance C are converted as S
5.0 x C.
Regulator specifications
Set pressure rangeMPa
0.05 to 0.7
Relief
Note 3
With relief mechanism
Port size
Rc3/8
Filter specifications
Filtration rating
μm
5
Drain capacity
cm3
12
Port size
Rc3/8
Note 3: Set pressure range will be limited by the working pressure of CXU10-EXA.
Weight
(unit: kg)
Descriptions
Descriptions
F.R. components (includes T type brackets and joiners)
A: Piping adaptor
0.21
R: Regulator
0.58
RT8: Regulator (without pressure gauge)
0.57
W: Filter regulator
0.7
WT8: Filter regulator (without pressure gauge)
0.69
2 port solenoid valve
CXU10-EXA (discrete valve and joiner)
Note 4: Models with DIN terminal box weighs 20g more.
Note 4
0.11
Weight: FR device used + 2
port solenoid valves X number
of stations.
CXU10-GEXA Series
How to order
How to order
2C
3
Symbol
Port size (OUT)
C6
ø6 push-in fitting
CL6
ø6 push-in fitting L type
C8
ø8 push-in fitting
CL8
B
FR component options
ø8 push-in fitting L type
FR component options
Component options
B
A
Pipe adaptor (Rc3/8)
R
Regulator (R2000-10-W-X2 Note 2)
RT8
W
Note 1 WT8
Direction
C
Solenoid valve station no.
C
1
D
Without pressure gauge (port Rc1/4 open)
Filter Regulator (W2000-10-W-F1 Note 2)
Filter Regulator (W2000-10-W-F1 T8 Note 2)
Without pressure gauge (port Rc1/4 open)
X
IN side Right
Solenoid valve station no.
4
Coil option
Regulator (R2000-10-W-T8X2 Note 2)
Blank IN side Left
to
D
Descriptions
Port size (OUT)
1 station
to
4 stations
Coil option Note 3, 4
2C
Standard Lead wire (without indicator light and surge suppressor)
2H
2HS
E
Cautions for model No. selection
Note 1: Standard filter regulator is NC automatic drain
type.
Select "A" unless component option R, RT, W,
WT8 is selected.
Multiple FR device options cannot be selected.
Note 2: Model no. for IN side Left (FR device direction
option "Blankl").
Note 3: R efer to the table on the right for available
combinations of coil options and voltage.
Note 4: C ontact CKD for models with M12 connector
cable.
Rated voltage
E
DIN terminal box (Pg7). with indicator light inside terminal box
Option
DIN terminal box (Pg7). with indicator light
and surge suppressor inside terminal box
Custom air unit
A
A
Valve air unit
3
Air unit component
R
Rated voltage
1
100 VAC
3
24 VDC
Coil
Option
Voltage
1
3
2C
2H
2HS
Select a combination with a circle mark.
Handled as a custom order
CXU10-GEXA- C6
Internal structure drawing
Models
Listed catalog and page no.
CXU10-EXA
Page 15
CXU10-TA
Catalog No.CC-901A
CXU10-MA
Catalog No.CC-901A
R2000
Catalog No.CB-024A
W2000
Catalog No.CB-024A
CXU10-GEXA Series
Dimensions
Grommet lead wire type
CXU10-GEXA-*-A-*-2C-*
Cartridge fitting: Straight
21.5
(40×n) +28
11
53
300
(40×n) +20
40 n: Solenoid valve station no.
5.5
10
55
45
35
A
IN
Magnified drawing of bracket section
31
40
RC3/8
60
1
2
3
4
5
6
Configuration table
No.
Option dimensions
Option
A
C
D
1
Piping adaptor Note 1
Product name
(FR component options -A)
Model no.
C6
27
ø6 push-in fitting
-
-
-
2
T type bracket
B110-W
CL6
-
ø6 push-in fitting
31
37
18.5
3
Turn adapter
CXU10-TA-00
C8
27
ø8 push-in fitting
-
-
-
4
2 port pilot operated solenoid valve CXU10-EXA-
CL8
-
ø8 push-in fitting
32
39
21
5
Turn adapter
CXU10-TA-00
6
Masking adapter
CXU10-MA-00-B
B
Note 1: The final product may differ depending on FR component options.
C
D
Elbow type fitting
E
n: Solenoid valve station no.
With DIN terminal box (Pg7) CXU10-GEXA-*-A-*-2HS-*
65
30
75
67
7.5
7.5
45
10
31
E
CXU10-GEXA Series
Dimensions
Dimensions
F.R. component option: regulator type
CXU10-GEXA-*-RRT8 -*-*-*
3
(40×n) +28
(40×n) +20
n: Solenoid valve station no.
35
40
Pressure gauge dimensions
35
45
31.5
Y
52
45
55
88.5
Rc1/4
(-RT8)
IN
Rc3/8
X
Y
G49D
(73.5)
ø43.5
G59D
(76)
ø52
G40D
(75.5)
ø42.5
G50D
(75.5)
ø52.5
G41D
(74)
ø42
G52D
(79)
ø52.5
X
Air unit component
Pressure gauge
(sold separately)
Pressure gauge
(sold separately)
Valve air unit
66
F.R. component option: filter regulator type
CXU10-GEXA-*-WWT8 -*-*-*
(40×n) +28
(40×n) +20
n: Solenoid valve station no.
3
66
35.5
40
45
55
88.5
Rc1/4
(-WT8)
35
45
IN
Rc3/8
147
Pressure gauge
(sold separately)
Pressure gauge
(sold separately)
X
Y
G49D
(73.5)
ø43.5
G59D
(76)
ø52
G40D
(75.5)
ø42.5
G50D
(75.5)
ø52.5
G41D
(74)
ø42
G52D
(79)
ø52.5
Custom air unit
Y
Pressure gauge dimensions
Handled as a custom order
60
x
Maintenance dimensions
F.R. components option: reverse flow
R
CXU10-GEXA-*-RT8 X-*-*-*
(40×n) +28
66
(40×n) +20
n: Solenoid valve station no.
Note: W
hen reverse flow option X is selected,
the IN side and FR device are on the
right.
The drawing at left is for the regulator.
IN
Rc3/8
5 port pilot operated valve
CXU30-M4G2 Series
Order in manifolds with a regulator connected
Easy
Manifold
Common specifications
Descriptions
Type of valve/operation method
Working fluid
Max. working pressure MPa
Min. working pressure MPa
Withstanding pressure MPa
Fluid temperature
Ambient temperature
Electrical specifications
Descriptions
Pilot operated soft spool valve
Compressed air
0.7
0.2(2 position, 3 position)
1.05
5 to 55
-5 to 55 (to be unfrozen)
Area without corrosive or explosive gases
Working environment
and away from water.
A/B port
Push-in fitting ø4, ø6, ø8
Port size
R1, R2 port
Rc1/4
Manual override
Locking/non-locking common type
Pilot exhaust method
Main valve, pilot valve common exhaust type
Lubrication
Note 1
Not required
Protective structure Note 2
Dust proof
50 or less / 300 or less
Vibration/impact
m/s2
Descriptions
Descriptions
Rated voltage DC
V AC
Rated voltage fluctuation range
Holding current 24VDC
A
Note 3
100VAC
Power consumption 24VDC
W
Note 3
100VAC
Apparent power VA 100VAC
Heat proof class
Temperature increase
Surge suppressor
With indicator
24
100
10%
0.023 (0.025)
0.010 (0.012)
0.55 (0.6)
0.55 (0.6)
1.0 (1.2)
B
50
Standard
light (standard)
Note 3: Values in parentheses include light.
Note 1: Use the turbine oil Class 1 ISO VG32 if lubricated.
Excessive or intermittent lubrication results in unstable operation.
Note 2: Check that water drops or oil, etc., do not come into contact.
IP65 (jet-proof type) is used for DIN terminal box specifications.
Note that the box must be fixed using the specified adaptive cord outer diameter and tightening torque.
JIS symbol
Weight
2-position single solenoid
a
4 2
(A) (B)
5 1 3
(R1) (P) (R2)
2-position double solenoid
a
4 2
(A) (B)
b
5 1 3
(R1) (P) (R2)
3-position all ports closed
a
4 2
(A) (B)
b
5 1 3
(R1) (P) (R2)
3 position ARB connection
a
4 2
(A) (B)
b
5 1 3
(R1) (P) (R2)
3-position PAB connection
a
4 2
(A) (B)
b
5(R1)
3(R2)
b
(B) (A)
2 4 a
(B) (A)
2 4 a
(B) (A)
2 4 a
5(R1)
3(R2)
(e.g.) CXU30-M4G2-1130-C6-R-B-3
Descriptions
F.R. components (includes T type brackets and joiners)
A: Piping adaptor
0.54
R: Regulator
0.8
RT8: Regulator (without pressure gauge)
0.79
W: Filter regulator
1.06
WT8: Filter regulator (without pressure gauge)
1.05
5 port valve: solenoid position
Discrete valve Valve sub-base
Without solenoid valve: masking plate
0.02
E-connector
0.08
Single
DIN terminal
0.1
2-position
0.32
E-connector
0.1
Double
DIN terminal
0.14
E-connector
0.11
3-position
All ports closed
DIN terminal
0.15
Weight: FR device
used + solenoid
valve 1 to 4 + valve
sub-base.
Flow characteristics
Solenoid position
2-position
All ports closed
3-position
A/B/R connection
P/A/B connection
P→A/B
C [dm3/ (s bar)]
2.3
2.1
2.1
2.2
b
0.29
0.27
0.34
0.34
A/B→R1/R2
C [dm3/ (s bar)]
b
1.8
2.3
1.7
2.4
Note 1: Effective sectional area S and sonic conductance C are converted as S 5.0 x C.
Note 2: The value for 2 position and ABR connection is the value when a check valve is integrated.
Regulator specifications
5 1 3
(R1) (P) (R2)
(P)1
(unit: kg)
Descriptions
Set pressure range
Relief
Port size
MPa
Filter specifications
Filtration rating
Drain capacity
Port size
μm
cm3
0.2 to 0.7 Note 3
With relief mechanism
Rc3/8
5
45
Rc3/8
Note 3: Set pressure range will be limited by the working pressure of CXU30-4G2.
0.24
0.27
0.2
0.29
CXU30-M4G2 Series
How to order
How to order
Solenoid valve No.
2
3
4
1
R
C6
B
3
Symbol
Model no.
B
Solenoid valve
C
1
, solenoid position
Solenoid valve
D
3
Note 7, 8
2
, solenoid position
4
Note 7, 8
FR component options
Solenoid valve
Blank
0
1
2
3
4
5
F
Electric connection
G
Rated voltage
E
1
, solenoid position
2
Without solenoid valve: masking plate
2-position single solenoid
2-position double solenoid
3-position all ports closed
3-position ABR connection
3-position PAB connection
3
, solenoid position
4
Without sub-base
Without solenoid valve: masking plate
2-position single solenoid
2-position double solenoid
3-position all ports closed
3-position ABR connection
3-position PAB connection
Port size (OUT)
C4
C6
CL6
C8
Cautions for model No. selection
Note 1: The GWS*-8-S fitting can be mounted on the R1 port.
Note 2: Check valve is provided as standard.
The 3 position all ports closed and P/A/B
connection cannot be used with the check valve.
Note 3: I f port size, wire connection or voltage is
different for each solenoid valve, the product will
be processed as a customized order.
Note 4: Standard filter regulator is N.O. automatic drain
type. Multiple FR device options cannot be
selected.
Note 5: Model no. for IN side Left (FR device direction
option "No symbol").
Note 6: Two silencers (SLW-8S) are enclosed with one sub-base.
Note 7: Refer to dimensions drawings for positions of
solenoid valves 1 to 4 .
Note 8: When masking plates are used for all solenoid
valves, wire connection and rated voltage
options must be left blank.
C
Descriptions
Solenoid valve
0
1
2
3
4
5
D
Port size (OUT)
E
B
Valve air unit
3
Air unit component
2
ø4 push-in fitting
ø6 push-in fitting
ø6 push-in fitting L (rear)
ø8 push-in fitting
FR component options
A
R
Pipe adaptor (Rc3/8)
Regulator (R2000-10-W-X2 Note 5)
Regulator (R2000-10-W-T8X2 Note 5)
RT8
Without pressure gauge (port Rc1/4 open)
W Filter Regulator (W3000-10-W-F Note 5)
Filter Regulator (W3000-10-W-FT8 Note 5)
Note 4 WT8
Without pressure gauge (port Rc1/4 open)
Blank IN side Left
Direction
X IN side Right
F
Electric connection
B
E20
G
Custom air unit
1
DIN terminal box (Pg7)
With surge suppressor and light
E-connector Lead wire (500mm) with surge suppressor and light
Handled as a custom order
A
0
Component options
CXU30-M4G2
Rated voltage
1
3
100VAC (rectified bridge integrated)
24VDC
Internal structure drawing
Models
Listed catalog and page no.
CXU30-4G2
Page 26
CXU10-MA
Page 39
CXU13-CA
Page 40
R2000
Catalog No.CB-024A
W3000
Catalog No.CB-024A
CXU30-M4G2 Series
Dimensions
CXU30-M4G2 -A
24
52
(Masking plate)
E connector type (E)
Cartridge fitting: Straight
Rc1/4
m×5 (R1) port
n: Solenoid valve qty.
m: Modular sub-base qty.
Solenoid valve 1
Solenoid valve
4
27.5
2
3
4
5
52
6
14.6
Configuration table
No.
Push-in fitting ø4, ø6, ø8 (selection)
n×2 (B) port
Push-in fitting ø4, ø6, ø8 (selection)
n×4 (A) port
Solenoid valve and modular sub-base quantity
Product name
Model no.
Model no.
Solenoid valve qty. Modular sub-base qty.
1
Piping adaptor Note 1
(FR component options -A)
CXU30-M4G2- 1
2
2
1
2
T type bracket
B310-W
CXU30-M4G2- 1
2 3 4
4
2
3
5 port pilot operated valve
CXU30-4G2-*
4
T type bracket
B310-W
Note: Masking plate count as a solenoid valve quantity.
There will be 2 solenoid valves for each modular sub base.
5
Module transform adaptor
CXU13-CA-00
6
Masking adapter
CXU10-MA-00
Note 1: The final product may differ depending on FR component options.
16
(Pitch)
Magnified drawing of bracket section
24
6
7
1
Silencer (included)
SLW-8S
52
Note: Values in ( ) apply for 100 VAC.
Rc1/4
m 3 (R2) port
7
14
Solenoid valve
Solenoid valve 3
2
45
49
Push-in fitting ø4, ø6, ø8 common
IN
Rc3/8
73 (connector axial)
27.5
137 (144): Double 149 (156): 3 position (connector axial)
98 (101.5): single (connector radial)
103 (106.5): Single (connector lateral)
34
67.5 (manual override position)
70
60
73 (connector axial)
Lead wire length: 500mm
(AWG#26, outer diameter ø1.35)
66.9: Double 78.7: 3 position (manual override)
77.5 (connector radial)
55
45
77.5 (connector radial)
(56×m) +21.5
(56×m)
56
16
(Pitch)
128 (135): Double 140 (147): 3 position (connector radial)
20
CXU30-M4G2 Series
Dimensions
Dimensions
Air unit component
149.4: double 161.2: 3 position (DIN terminal box inner direction)
74.7
110.3
109
152.7: double 164.5: 3 position (DIN terminal box outer direction)
109
Valve air unit
Double, 3 position
MAX10
MAX10
DIN terminal box type B
Cartridge fitting: Straight
2-position single solenoid
Note: T
he DIN terminal box
assembly is shipped
facing inward.
47.5
Handled as a custom order
13
28
23.5
Custom air unit
ø6 push-in fitting L (rear)
F.R. component option: regulator type
R
CXU30-M4G2-**-*-RT8 -*-*
Dimension for knob operation
Pressure gauge dimensions
Pressure gauge
(sold separately)
IN
Rc3/8
32.5
Y
55
45
X
Rc1/4
(-RT8)
(56×m) +21.5
(56×m)
m: Modular sub-base qty.
88.5
3
50
Pressure gauge
(sold separately)
70
60
45
77.5
(connector radial)
73
(connector axial)
35.5
Solenoid valve
1
Solenoid valve
2
Solenoid valve
Solenoid valve
3
4
X
Y
ø43.5
G49D
(73)
G59D
(75.5)
ø52
G40D
(75)
ø42.5
G50D
(75)
ø52.5
G41D
(73.5)
ø42
G52D
(78.5)
ø52.5
Refer to catalog No. CB-024SA for the
discrete model no. of the pressure
gauge.
CXU30-M4G2 Series
Dimensions
F.R. component option: filter regulator type
CXU30-M4G2-**-*-WWT8 -*-*
Dimension for knob operation
63
3
45
77.5
(connector radial)
73
(connector axial)
34.5
(56×m) +21.5
(56×m)
Y
IN
Rc3/8
45
Pressure gauge dimensions
Rc1/4
(-RT8)
148
55
104
Pressure gauge
(sold separately)
60
70
m: Modular sub-base qty.
Pressure gauge
(sold separately)
X
Y
G49D
(69.5)
ø43.5
G59D
(72)
ø52
G40D
(71.5)
ø42.5
G50D
(71.5)
ø52.5
G41D
(70)
ø42
G52D
(75)
ø52.5
Inner diameter ø5.7 to 6 soft nylon tube
Inner diameter ø5 soft vinyl tube
Drain port
60
X
Maintenance dimensions
F.R. components option: reverse flow
R
CXU30-M4G2-**-*-RT8 X-*-*
(56×m) +21.5
(56×m)
m: Modular sub-base qty.
50
IN
Rc3/8
Solenoid valve
10
Solenoid valve
1
Solenoid valve
2
Solenoid valve
3
4
Note: W
hen reverse flow option X is selected,
the IN side and FR device are on the
right.
The solenoid valve is arranged in order
from the left.
The drawing at left is for the regulator.
Air unit component
Valve air unit
Discrete model no.
Overview
Air unit components are dasy to add
on to existing units. It is also easily
avaioable for maintenance as well.
General purpose components can be
purchased together and assembled
with air unit components.
1
Air unit component
Features
Modular connection of solenoid valves.
Connect 2 port, 5 port valves to
conventional F.R.L.s.
2
Connect easily with a joiner
Conventional piping materials and tubes
are not used, so there is no possibility
of foreign materials entry or pressure
loss.
Various modular components available
Description of icons
1
IN
Gasket
A gasket is required for connecting
module indents.
2
Thread free
open type
Can not be used at terminals
Since there is no connection
screw is provided, a masking
adapter or piping adapter is
required for use at the terminal.
3
Easy to expand stations
IN structures are used on both sides
of the module connection section,
making it easy to expand stations.
Expandable
4
In
line
Gasket connection on the IN side
Main inline
The component can be used as
main inline. This structure is the
opposite of the expandable type.
C O N T E N T S
2 port pilot operated solenoid valve
CXU10-EXA Series
2 port direct acting solenoid valve
CXU10-FAB3 Series
2 port direct acting solenoid valve
CXU30-FAB4U Series
2 port pilot kick solenoid valve
CXU30-ADK Series
2 port pilot operated solenoid valve
CXU30-FAD Series
5 port pilot operated valve
CXU30-4G2 Series
Contact confirmation switch
GPS2, MGPS2 Series
Modular check valve
CXU10-CHV Series
4 directional distributor
CXU10-D4 Series
CXU30-D4 Series
Turn adapter
CXU10-TA Series
CXU30-TA Series
Masking adapter
CXU10-MA Series
Module transform adaptor
CXU13-CA Series
Bracket, joiner, O-ring/gasket, pipe plug
B-W J-W ORING GASKET CXU-PP
14
Custom air unit
Modules can be split into four directions,
twisted 90°, and resized.
16
18
20
22
24
Handled as a custom order
3
30
34
36
38
39
40
41
11
Series
variation
Air unit component
<Solenoid valve>
Series
Major applications
JIS symbol
2 port pilot operated solenoid valve
IN
Expandable
Gasket
OUT
Air blow
CXU10-EXA
Screw free
open type
IN
2 port direct acting solenoid valve
IN
Expandable
Gasket
OUT
Air blow
CXU10-FAB3
Screw free
open type
IN
2 port direct acting solenoid valve
IN
Expandable
Gasket
OUT
Air blow
CXU30-FAB4U
Screw free
open type
IN
OUT
2 port pilot kick solenoid valve
ON/OFF of main
Screw free
open type
CXU30-ADK
In
line
IN
OUT
2 port pilot operated solenoid valve
ON/OFF of main
In
line
IN
(e.g.) CXU30-4G2-13-C6-B-1
Cylinder actuation
(P)1
1(P)
CXU30-4G2
b
Screw free
open type
(B)(A)
24 a
5(R1)
3(R2)
5 port pilot operated valve
IN
Expandable
Gasket
CXU30-FAD
(B)(A)
24 a
Screw free
open type
Model no.
Contact confirmation switch
(e.g.)
Workpiece contact confirmation
Clamp confirmation
GPS2
MGPS2
GPS2
<Distributor, adaptor>
Series
Major applications
Applications
Model no.
Modular check valve
IN
Gasket
Reverse flow prevention
CXU10-CHV
Screw free
open type
4 directional distributor
IN
Gasket
Screw free
open type
Note 2
Turn adapter
IN
Gasket
Screw free
open type
Branch to 4 directions
CXU10-D4
CXU30-D4
Convert module direction
by 90°
CXU10-TA
Masking the module
CXU10-MA
Connecting 1000 Series
and 3000 Series
CXU13-CA
CXU30-TA
Masking adapter
Module transform adaptor
IN
Gasket
Screw free
open type
12
CXU Series
Series variation
ø4
ø6
ø8 1/8 1/4 3/8 1/2
Flow characteristics
C [dm3/ (s bar)]
Note 1
Page
1.4 to 3.2
14
1.2
16
2.1
18
11
20
18
22
2.2 to 2.7
24
-
30
Valve air unit
Port size (OUT)
Air unit component
Module
2000
1000 Series 3000 Series
4000
5.0 x C.
Custom air unit
Note 1: Effective sectional area S and sonic conductance C are converted as S
Note 2: CXU has port size.
Port size
3/8
Page
Handled as a custom order
Module
2000
1000 Series 3000 Series
4000
34
36
38
39
41
13
2 port pilot operated solenoid valve for compressed air
CXU10-EXA Series
N.C. (normally closed) type, diaphragm structure type
Modular connection with 1000 Series
Ideal for modular component blow valves
Screw free
open type
JIS symbol
OUT
IN
IN
Gasket
Expandable
Specifications
Descriptions
CXU10-EXA
Working fluid
Compressed air
Working pressure differential range MPa
0.01 to 0.7
Max. working pressure MPa
0.7
Withstanding pressure MPa
1.05
Fluid temperature
0 to 55
Ambient temperature
-5 to 55
Atmosphere
Does not contact water, corrosive or flammable gas.
Valve structure
Pilot operated diaphragm structure
Valve leakage cm3/min
10 or less
Mounting
Flexible
Port size (IN)
None
Port size (OUT)
ø6 push-in fitting
C [dm3/ (s bar)] Note 2
ø6 push-in fitting L type
ø8 push-in fitting
1.6
b
0.37
Weight
g Note 3
ø8 push-in fitting L type
3
0.32
98
95
98
100
Electrical specifications
Rated voltage
100VAC (50/60Hz), 24VDC Note 1
Apparent power
VA
Power consumptionW
1.2
DC
0.6
Heat proof class
B
Protective structure
Lead wire type: IPX0, with DIN terminal box: IPX5
(IEC standards 529)
Note 1: Voltage fluctuation range is ±10%
Note 2: E
ffective sectional area S and sonic conductance C are converted as S
Note 3: Models with DIN terminal box weighs 20g more.
5.0 x C.
How to order
CXU10-EXA
C6 2C
1
Symbol
A
Port size (OUT)
A
C6
CL6
C8
CL8
B
Coil option
C
Coil
Option
Voltage
1
3
2C
2H
2HS
Select from the circle mark above.
14
ø6 push-in fitting
ø6 push-in fitting L type
ø8 push-in fitting
ø8 push-in fitting L type
Coil option Note 1, 2
2C
Standard Lead wire (without indicator light and surge suppressor)
2H
Voltage
Cautions for model No. selection
Note: Joiner set and a gasket included
B
Descriptions
Port size (OUT)
2HS
C
DIN terminal box (Pg7). with indicator light inside terminal box
Option
DIN terminal box (Pg7). with indicator light
and surge suppressor inside terminal box
Voltage Note 1
1
100VAC
3
24VDC
Note 1: R
efer to the table on the left for available combinations of coil
options and voltage.
Note 2:Contact CKD for models with M12 connector cable.
CXU10-EXA Series
Internal structure external dimensions
Internal structure and parts list
CXU10-EXA
1
2
7
5
8
6
9
10
11
Material
1
Cover (Note 1)
PBT
2
Bush
NBR
Nitrile rubber
3
Coil assembly
―
―
PPS
Valve air unit
No. Parts name
4
Polybutylene terephthalate
4
Stuffing
5
Diaphragm assembly H-NBR/PPS
Polyphenylene sulfide
6
Body
PA66
Polyamide resin
7
Spring
SUS
Stainless steel
8
Valve body
PBT
Polybutylene terephthalate
9
Gasket
H-NBR
Hydrogenated nitrile rubber
10
Pin
SUS
Stainless steel
11
Fitting
Hydrogenated nitrile rubber/polyphenylene sulfide
Air unit component
3
Note 1 P
A66, polyamide will be used if DIN terminal box is included.
Dimensions
With DIN terminal box type (Pg7) type
Grommet lead wire type
CXU10-EXA-*-2HS-*
CXU10-EXA-*-2C-*
Cartridge fitting: Straight
300
28
22
44.5
18
16
36
Custom air unit
IN
65
52
30
15
A
IN
OUT
18
27
40
Handled as a custom order
45.5
Elbow type fitting
D
C
52
Option dimensions
B
Option
A
B
C
D
C6
27
ø6 push-in fitting
-
-
E
-
CL6
-
ø6 push-in fitting
31
37
18.5
C8
27
ø8 push-in fitting
-
-
-
CL8
-
ø8 push-in fitting
32
39
21
E
15
2 port direct acting solenoid valve
CXU10-FAB3 Series
NC (normally closed)
Modular connection with 1000 Series
Ideal for modular component blow valves
JIS symbol
OUT
IN
Screw free
open type
IN
Gasket
Expandable
Specifications
Descriptions
CXU10-FAB3
Working fluid
Compressed air
Working pressure differential range MPa
AC: 0 to 1.0, DC: 0 to 0.6
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Fluid temperature
AC: 5 to 60, DC: 5 to 40
Ambient temperature
AC: 5 to 60, DC: 5 to 40
Atmosphere
Does not contact water, corrosive or flammable gas.
Valve structure
Direct acting poppet structure
Valve leakage cm3/min
10 or less
Mounting
Flexible
Port size (IN)
None
mm
Orifice
C [dm3/(s bar)]
3
Note 1
1.2
kg
0.25
b
0.56
Weight
Electrical specifications
Rated voltage
Rated voltage VA
100VAC, 24VDC
50Hz
At holding: 7.5, at starting 20
60Hz
At holding: 5.5, at starting 17
50Hz
4
Power consumption W 60Hz
3.4
DC
6.5
Heat proof class
B
Note 1: E
ffective sectional area S and sonic conductance C are converted as S
5.0 x C.
How to order
CXU10-FAB3 C6 2C
3
Symbol
A
Port size (OUT)
A
C6
CL6
C8
CL8
B
Coil option
B
Cautions for model No. selection
Note: Joiner set and a gasket included
16
Rated voltage
2C
C
ø6 push-in fitting
ø6 push-in fitting L type
ø8 push-in fitting
ø8 push-in fitting L type
Coil option
2HS
C
Descriptions
Port size (OUT)
Grommet lead wire
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100VAC 50/60Hz, 110VAC 60Hz
3
DC24V
CXU10-FAB3 Series
Internal structure external dimensions
Internal structure and parts list
CXU10-FAB3
1
Valve air unit
2
3
4
No. Part name
6
7
Material
1
Coil assembly
B class molded coil
2
Plunger assembly
SUS, NBR
Stainless, nitrile rubber
3
O-ring
NBR
Nitrile rubber
4
Spring
SUS
Stainless steel
5
Body
PA66
Polyamide resin
6
Pin
SUS
Stainless steel
7
Fitting
Air unit component
5
Dimensions
With DIN terminal box (Pg7) type
Grommet lead wire type
CXU10-FAB3-*-2HS-*
CXU10-FAB3-*-2C-*
Cartridge fitting: straight type
300
22.5
58.5
18.5
28
47
Custom air unit
IN
A
IN
42
40
57.5
28
18
B
21.5
40
40
Handled as a custom order
OUT
Elbow type fitting
C
D
57.5
Option dimensions
Option
A
B
C
D
C6
27
ø6 push-in fitting
-
-
E
-
CL6
-
ø6 push-in fitting
31
37
18.5
C8
27
ø8 push-in fitting
-
-
-
CL8
-
ø8 push-in fitting
32
39
21
B
E
17
2 port direct acting solenoid valve
CXU30-FAB4U Series
JIS symbol
NC (normally closed)
OUT
Modular connection with 3000 Series
Interchangeable with GFAB actuator assembly
IN
Screw free
open type
IN
Gasket
Expandable
Specifications
Descriptions
CXU30-FAB4U
Working fluid
Compressed air
Working pressure differential range MPa
AC: 0 to 1.0, DC: 0 to 0.9
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Fluid temperature
AC: 5 to 60, DC: 5 to 40
Ambient temperature
AC: 5 to 60, DC: 5 to 40
Atmosphere
Does not contact water, corrosive or flammable gas.
Valve structure
Direct acting poppet structure
Valve leakage cm3/min (ANR)
10 or less
Mounting
Port size
Flexible
IN
None
OUT
Rc1/4
mm
Orifice
C [dm3/(s bar)]
4
Note 1
2.1
kg
0.55
b
0.34
Weight
Electrical specifications
Rated voltage
Rated voltage VA
100VAC, 24VDC
50Hz
At holding: 15, at starting 40
60Hz
At holding: 11, at starting 35
50Hz
7.5
Power consumption W 60Hz
6.5
DC
8
Heat proof class
B
Note 1: Effective sectional area S and sonic conductance C are converted as S
5.0 x C.
How to order
CXU30-FAB4U-8L 2C
3
Symbol
A
Coil option
A
2C
2HS
B
Cautions for model No. selection
Note: Joiner set and a gasket included
18
Rated voltage
B
Descriptions
Coil option
Grommet lead wire
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100VAC 50/60Hz,110VAC 60Hz
3
24VDC
CXU30-FAB4U Series
Internal structure external dimensions
Internal structure and parts list
CXU30-FAB4U
Valve air unit
1
2
3
No. Part name
Material
Coil assembly
B class molded coil
2
Plunger assembly
SUS, NBR
Stainless, nitrile rubber
5
3
O-ring
NBR
Nitrile rubber
4
Spring
SUS
Stainless steel
5
Body
PPS
Polyphenylene Sulfide
6
Gasket
NBR
Nitrile rubber
7
Plate
SUS
Stainless steel
8
Body
ADC12
Aluminum alloy die-casting
9
O-ring
NBR
Nitrile rubber
10
Bottom plate
SPCC
Steel sheet
11
O-ring
NBR
Nitrile rubber
6
11
7
8
9
10
Air unit component
4
1
Grommet lead wire type
With DIN terminal box (Pg7)
CXU30-FAB4U-8L-2C-*
60
48.5
109
34
25
88.5
95
34
Handled as a custom order
24
CXU30-FAB4U-8L-2HS-*
42
24.5
Custom air unit
Dimensions
50
50
Rc1/4
19
2 port pilot kick solenoid valve
CXU30-ADK Series
NC (normally closed)
Diaphragm structure
Modular connection with 3000 Series
Suitable as modular component master valves
JIS symbol
OUT
IN
Module
dedicated
In
line
Specifications
Descriptions
CXU30-ADK
Working fluid
Compressed air
Working pressure differential range MPa
AC: 0 to 1.0, DC: 0 to 0.7
Max. working pressure MPa
2
Withstanding pressure (water) MPa
4
Fluid temperature (Note 1)
Nitrile rubber: -10 to 60, fluoro rubber: 5 to 60
Ambient temperature
-10 to 60
Atmosphere
Does not contact water, corrosive or flammable gas.
Valve structure
Pilot kick poppet structure Diaphragm operated
Valve leakage cm3/min
10 or less
Mounting
Flexible
Port size
None
mm
Orifice
C [dm3/(s bar)]
12
Note 2
10.4
b
0.46
kg
Weight
0.65
Electrical specifications
Rated voltage
Apparent power VA
100VAC, 24VDC
50Hz
24
60Hz
19
50Hz
10
Power consumption W 60Hz
8
DC
11
Heat proof class
B
Note 1: To be unfrozen
Note 2: E
ffective sectional area S and sonic conductance C are converted as S
5.0 x C.
How to order
CXU30-ADK-00
F 2C
3
Symbol
A
A
Selant
B
Coil option
B
Blank
Nitrile rubber
F
Fluoro rubber
Coil option
2C
2HS
C
Rated voltage
C
Descriptions
Selant
Grommet lead wire
Rated voltage
1
100VAC 50/60Hz, 110VAC 60Hz
3
24VDC
Note 1: C
oil option 2C is available for rated voltage【1】only.
Cautions for model No. selection
Note: Joiner set included
20
*11
DIN terminal box with light, surge suppressor (Pg11)
CXU30-ADK Series
Internal structure external dimensions
Internal structure and parts list
CXU30-ADK
1
Valve air unit
2
3
5
8
6
9
7
10
11
12
Material
1
Core assembly
SUS
2
Shading coil
Cu
Stainless steel
Copper
3
Coil
―
―
4
Plunger assembly
SUS
Stainless steel
5
Plunger spring
SUS
Stainless steel
6
Kick spring
SUS
Stainless steel
7
Stuffing
C
Bronze casting
8
Spring
NBR (FKM)
Nitrile rubber (fluoro rubber)
9
Diaphragm assembly SUS NBR (SUS FKM) Stainless steel nitrile rubber (stainless steel fluoro rubber)
10
O-ring
NBR (FKM)
11
Body
ADC
Aluminum alloy die-casting
12
Plate cover
ABS
ABS resin
Air unit component
No. Part name
4
Nitrile rubber (fluoro rubber)
Grommet lead wire type
Custom air unit
Dimensions
With DIN terminal box (Pg7) type
CXU30-ADK-00-*2C-*
CXU30-ADK-00-*2HS-*
300
34.5
65.5
38
23.5
54
94
Handled as a custom order
63
IN
63
OUT
63
22.5
OUT
22.5
116
IN
103
42
38
63
21
2 port pilot operated solenoid valve
CXU30-FAD Series
NC (normally closed)
Diaphragm structure
Modular connection with 3000 Series
Suitable as modular component master valves
JIS symbol
OUT
IN
Screw free
open type
In
line
Specifications
Descriptions
CXU30-FAD
Working fluid
Compressed air
Min. working pressure difference MPa
0.1
Max. working pressure difference MPa
0.7
Max. working pressure MPa
0.7
Withstanding pressure MPa
1.4
-10 to 60 (to be unfrozen)
Fluid temperature
-10 to 60
Ambient temperature
Atmosphere
Does not contact water, corrosive or flammable gas.
Valve structure
Pilot operated diaphragm structure
Valve leakage cm3/min (ANR)
10 or less
Mounting
Flexible
Port size
None
mm
15
Note 1
18
Orifice
C [dm3/(s bar)]
b
0.4
kg
Weight
0.5
Electrical specifications
Rated voltage
Apparent power VA
100VAC, 24VDC
50Hz
7.5
60Hz
5.5
50Hz
4
Power consumption W 60Hz
3.4
DC
6.5
Heat proof class
B
Note 1: E
ffective sectional area S and sonic conductance C are converted as S 5.0 x C.
Note 2: Depending on use, such as using with an extremely small flow rate or when the solenoid valve’s secondary side is
restricted, operation may be unstable at pressure differences less than 0.1 MPa.
How to order
CXU30-FAD-00
X1 2C
3
Symbol
A
Flow direction option
A
Blank
X1
B
Coil option
B
Cautions for model No. selection
Note: Joiner set included
22
Rated voltage
2C
C
Standard flow (left to right)
Reverse flow (right to left)
Coil option
2HS
C
Descriptions
Flow direction option
Grommet lead wire
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100VAC 50/60Hz, 110VAC 60Hz
3
24VDC
CXU30-FAD Series
Internal structure external dimensions
Internal structure and parts list
CXU30-FAD
1
Valve air unit
2
3
4
6
7
8
Material
1
Coil assembly
B class molded coil
2
Plunger assembly
SUS, NBR
Stainless, nitrile rubber
3
O-ring
NBR
Nitrile rubber
4
Spring
SUS
Stainless steel
5
Stuffing
ADC
Aluminum alloy die-casting
6
Diaphragm
U
Urethane rubber resin
7
Body
ADC
Aluminum alloy die-casting
8
Plate cover
ABS
ABS resin
Air unit component
No. Part name
5
Dimensions
Grommet lead wire type
With DIN terminal box (Pg7) type
CXU30-FAD-00-*-2C-*
CXU30-FAD-00-*-2HS-*
28
58.5
47
28
63
Custom air unit
22.5
OUT
IN
98
116
104
42
300 22.5 18.5
63
OUT
Handled as a custom order
CXU30-FAD-00-X1-2C-*
IN
23
5 port pilot operated valve
CXU30-4G2 Series
5 port solenoid valve for modular connection with 3000 Series
Screw free
open type
IN
Gasket
Expandable
JIS symbol
Common specifications
2-position single solenoid
4 2
(A) (B)
a
2-position double solenoid
4 2
(A) (B)
b
b
3-position PAB connection
4 2
(A) (B)
b
Port size
5(R1)
3(R2)
a
b
None (connectable with 3000 Series)
Rc1/4
Manual override
Locking/non-locking common type
Main valve, pilot valve common exhaust type
Note 1
Not required
Protective structure Note 2
Dust proof
Vibration / impact m/s2
50 or less / 300 or less
Note 1: Use the turbine oil Class 1 ISO VG32 if lubricated.
Excessive or intermittent lubrication results in instable operation.
Note 2: Make sure water drops or oil, etc., do not come into contact.
IP65 (jet-proof type) is used for DIN terminal box specifications.
Note that the box must be fixed using the specified adaptive cord outer diameter and tightening torque.
Electrical specifications
V
Descriptions
DC
24
AC
100
Rated voltage fluctuation range
A
Note 3
(B) (A)
2 4
Push-in fitting ø4, ø6, ø8
P port
Holding current
1(P)
a
Does not contact water, corrosive or flammable gas.
Rated voltage
(e.g.) CXU30-4G2-13-C6-B-1
(B) (A)
2 4
-5 to 55 (to be unfrozen)
Working environment
Descriptions
5 1 3
(R1) (P) (R2)
(P)1
1.05
5 to 55
Ambient temperature
Lubrication
5 1 3
(R1) (P) (R2)
a
Withstanding pressure MPa
Pilot exhaust method
3-position ABR connection
a
0.2 (2 position, 3 position)
R1, R2 port
b
5 1 3
(R1) (P) (R2)
4 2
(A) (B)
0.7
Min. working pressure MPa
A/B port
3-position all ports closed
4 2
(A) (B)
Compressed air
Max. working pressure MPa
Fluid temperature
5 1 3
(R1) (P) (R2)
a
Descriptions
Pilot operated soft spool valve
Working fluid
5 1 3
(R1) (P) (R2)
a
Descriptions
Type of valve / operation method
10%
24VDC
0.023 (0.025)
100VAC
0.010 (0.012)
24VDC
0.55 (0.6)
100VAC
0.55 (0.6)
Apparent power VA 100VAC
1.0 (1.2)
Power consumption
Note 3
W
Heat proof class
B
Temperature increase
50
Surge suppressor
Standard
With indicator
light (standard)
Note 3: Values in parentheses include light.
Weight
(unit: kg)
Descriptions
Solenoid position
Discrete valve
Without solenoid valve: masking plate
0.02
2-position Single
Double
3-position All ports
closed
24
E-connector
Valve sub-base
0.08
DIN terminal
0.1
E-connector
0.1
DIN terminal
0.14
E-connector
0.11
DIN terminal
0.15
0.32
Weight: Discrete valve
used 1 + discrete valve
2 + valve sub-base.
CXU30-4G2 Series
Flow characteristics, how to order
Flow characteristics
3
2-position
All ports closed
A/B→R1/R2
C [dm / (s bar)]
b
3
b
2.3
0.29
1.8
0.24
2.1
0.27
2.3
0.27
3-position A/B/R connection
2.1
0.34
1.7
0.2
P/A/B connection
2.2
0.34
2.4
0.29
Valve air unit
P→A/B
C [dm / (s bar)]
Solenoid position
Note 1 : Effective sectional area S and sonic conductance C are converted as S 5.0 x C.
Note 2 : The value for 2 position and ABR connection is the value when a check valve is integrated.
How to order
E20
S
3
Symbol
A
Model no.
B
Solenoid valve
C
1
, solenoid position Note 5, 6
Solenoid valve
D
2
, solenoid position Note 5, 6
B
C
D
Port size (OUT)
E
1
2-position single solenoid
2
2-position double solenoid
3
3-position all ports closed
4
3-position ABR connection
5
3-position PAB connection
Solenoid valve
Option
Without solenoid valve: masking plate
2-position single solenoid
2
2-position double solenoid
3
3-position all ports closed
4
3-position ABR connection
5
3-position PAB connection
Port size (OUT)
C4
ø4 push-in fitting
C6
ø6 push-in fitting
Cautions for model No. selection
Rated voltage
ø8 push-in fitting
DIN terminal box (Pg7)
E connector lead wire (500mm) with surge suppressor and light
Option
Blank
G
ø6 push-in fitting L (rear)
Electric connection
S
G
solenoid position
1
B
F
2
0
E20
F
solenoid position
Without solenoid valve: masking plate
C8
Electric connection
1
0
CL6
E
Descriptions
Solenoid valve
Air unit component
C6
Custom air unit
3
Handled as a custom order
CXU30-4G2- 3
None
2 silencers (SLW-8S) included
Rated voltage
1
100VAC (rectified bridge integrated)
3
24VDC
Refer to page 31 for solenoid valve model no. list.
Note 1: The GWS*-8-S fitting can be mounted on the R1
port.
Note 2: Check valve is provided as standard. The check
valve specifications are not available for the
3-position all ports closed or P/A/B connection.
Note 3: If port size, wire connection, option or voltage is
different for solenoid valve 1 2 , the product will
be processed as a customized order.
Note 4: Joiner set and a gasket included
Note 5: Refer to dimensions drawings for positions of
solenoid valves 1 , 2 .
Note 6: When masking plates are used for all solenoid
valves, indicated for wire connection and rated
voltage options must be left blank.
25
CXU30-4G2 Series
Internal structure and parts list
2-position single solenoid
E connector type E
1
2
3
4
5
6
7
8
9
10
11
13
14
15
12
No. Part name
Material
1
E connector socket assembly
―
2
Coil assembly
―
3
Pilot exhaust check valve
Nitrile rubber
4
Piston D assembly
―
5
Manual override
Resin
6
Piston room
Resin
7
Protective cover of manual override Resin
8
Spool assembly
―
9
Plate
Resin
10
Body
Aluminum alloy die-casting
11
Piston S assembly
―
12
Cap
Resin
13
Modular sub-base qty.
Aluminum alloy die-casting
14
Fitting adaptor
Resin
15
Cartridge type push-in fitting
―
16
DIN terminal box assembly
―
2-position double solenoid
E connector type E
1
2
3
4
5
6
7
9
8
10
11
13
14
15
3-position
E connector type E
1
2
3
4
DIN terminal box type B
5
6
7
9
8
10
11
13
14
15
26
2
16
CXU30-4G2 Series
Dimensions
Dimensions
CXU30-4G2- 01
Valve air unit
24
52 (Masking plate)
E connector type (E)
Cartridge fitting: Straight
Rc1/4
5 (R1) port
Note: Values in ( ) apply for 100 VAC.
77.5 (connector radial)
1
56
2
73 (connector axial)
Air unit component
25
52
27.5
34
27.5
52
41
49
Push-in fitting ø4, ø6, ø8 common
Solenoid valve
67.5 (manual override position)
103 (106.5): Single (connector lateral)
IN
45
66
Solenoid valve
IN
98 (101.5): single (connector radial)
Lead wire length: 500mm
(AWG#26, outer diameter ø1.35)
16
(Pitch)
Silencer (included): SLW-8S
Rc1/4
3 (R2) Port
16
(Pitch)
6
24
Push-in fitting ø4, ø6, ø8 (selection)
2×2 (B) port
Push-in fitting ø4, ø6, ø8 (selection)
2×4 (A) Port
ø6 push-in fitting L (rear)
23.5
109
47.5
13
Note: The DIN terminal
box assembly is
shipped facing
inward.
28
74.7
MAX10
DIN terminal box type (B)
Cartridge fitting: Straight
Handled as a custom order
14.6
110.3
Custom air unit
3000 Series Module only
2×1 (P) Port
27
CXU30-4G2 Series
Dimensions
CXU30-4G2- 23
4 5
24
E connector type (E)
Cartridge fitting: Straight
Rc1/4
5 (R1) port
Note: Values in ( ) apply for 100VAC.
77.5 (connector radial)
Solenoid valve
1
2
49
Push-in fitting
ø4, ø6, ø8 common
52
27.5
27.5
52
66.9: Double 78.7: 3 position (manual override position)
16
(Pitch)
6
24
ø6 push-in fitting L (rear)
47.5
Note: The DIN terminal
box assembly is
shipped facing
inward.
28
23.5
109
149.4: double 161.2: 3 position (DIN terminal box inner direction)
MAX10
3000 Series Module only
2×1 (P) Port
Push-in fitting ø4, ø6, ø8 (selection)
2×4 (A) Port
DIN terminal box type (B)
Cartridge fitting: straight type
152.7: double 164.5: 3 position (DIN terminal box outer direction)
25
Push-in fitting ø4, ø6, ø8 (selection)
2×2 (B) port
14.6
28
41
Silencer (included): SLW-8S
56
Rc1/4
3 (R2) Port
73 (connector axial)
13
Solenoid valve
128 (135): Double 140 (147): 3 position (connector radial)
66
45
16
(Pitch)
137 (144): Double 149 (156): 3 position (connector axial)
Lead wire length: 500mm
(AWG#26, outer diameter ø1.35)
CXU30-4G2 Series
Solenoid valve model no. table
Solenoid valve model no. table
Option
Solenoid valve switching position Electric connection Rated voltage
Solenoid valve no.
2
E20
B
3
E20
B
4
E20
B
5
E20
4GB219-00-BH-3
1
4GB219-00-E20H-1
3
4GB219-00-E20H-3
1
4GB229-00-BH-1
3
4GB229-00-BH-3
1
4GB229-00-E20H-1
3
4GB229-00-E20H-3
1
4GB239-00-B-1
3
4GB239-00-B-3
1
4GB239-00-E20-1
3
4GB239-00-E20-3
1
4GB249-00-BH-1
3
4GB249-00-BH-3
1
4GB249-00-E20H-1
3
4GB249-00-E20H-3
1
4GB259-00-B-1
3
4GB259-00-B-3
1
4GB259-00-E20-1
3
4GB259-00-E20-3
Air unit component
B
3
Custom air unit
E20
4GB219-00-BH-1
Handled as a custom order
B
1
1
Valve air unit
4G2-MP
0
29
Contact confirmation switch (gap switch) discrete
GPS2 Series
Port size: RC1/8
Nozzle size: ø1.5
Face to face
43mm
How to order
GPS2
Gap
switch
Symbol
A
7
15
N G TL S
B
G2
Descriptions
Orifice
5
ø0.5
7
ø0.7
B
Setting type
C
Output type
15
A
Orifice
B
Setting type
C
D
Output type
D
E
N
NPN open collector
P
PNP open collector
Light color
G
Green
Y
Yellow
Electric connection
F
Light color
Electric connection
E
Dial detection nozzle diameter
DIN terminal box (Pg11)
C0
Connector (without cable)
C1
Connector (1m cable included)
C3
Connector (3m cable included)
C5
Connector (5m cable included)
CTL
Connector type common terminal box Left
CTR
Connector type common terminal box Right
TL
Lead type common terminal box Left
TR
Lead type common terminal box Right
Lead wire for expanding terminal box type
F
Cautions for model No. selection
Note 1: S
elect L for automobie and procesing machine
related applications.
Note 2: T h e " D " l i g h t c o l o r i s Y ( y e l l o w ) f o r C E
conformed parts.
ISO compliance, etc.
Note 2
G Attachment and
others
H
Pressure gauge
R
Lead wire outlet detection right (for left end mounting)
L
Lead wire outlet detection left (for right end mounting)
W
Lead wire outlet detection both sides (for intermediate mounting)
F
ISO compliance, etc.
G
Attachment and others
S
CE marking
Blank
H
No bracket
B
With bracket
L (Note 1)
With dial cover lock
Pressure gauge
Blank
Without pressure gauge
G2
Pressure gauge with safety mark included (G40D-8-P02-S501)
GW2
Pressure gauge with safety mark assembled (G40D-8-P02-S501)
Dimensions
DIN terminal box type B
GPS2-*-*-**F
(L: With dial cover lock)
(L: With dial cover lock)
(67)
(53)
88
133
Cross recessed flat head screw
22.5
(45)
34
27.5
2-Rc1/4 supply port
20
43
30
56
38
Rc1/8
Detection port
18
23
Rc1/4
Gauge port
GPS2 Series
Dimensions
Dimensions
Connector type
Connector type common gland
C0
CTL
GPS2-**-** (CTR)
GPS2-*-*-** C1
C3
C5
Valve air unit
(94)
63
2-Rc1/4 supply port
14
6
Terminal box
20
14
Pressure gauge
Bracket
18
23
17
17
88
100
Rc1/4 gauge port
2-5.5×8
Oval hole (mounting hole)
Rc1/4
Supply port
38
106
Air unit component
55
43
55
18
M12Connector
Space for maintenance
(80)
(60)
88
63
20
ø2
Rc1/8 detection port
37
38
56
1
Lead wire type common terminal box
Custom air unit
Note) The shape of the dial cover is different for models with dial cover lock. Refer to DIN terminal type on page 30 for its shape.
Discrete model for expanding ead wire type common terminal box type
GPS2-*-*-** RL
TL
GPS2-*-*-**(TR)
W
(94)
63
63
43
55
2-Rc1/4 supply port
106
Terminal box
14
Bracket
38
18
Pressure gauge (R1/4)
2-5.5×8oval hole
(mounting hole)
17
23
17
18
88
88
Rc1/4 gauge port
Handled as a custom order
55
6
20
20
14
Rc1/4 supply port
37
Rc1/8 detection port
38
56
1
ø2
Rc1/8 detection port
Note) The shape of the dial cover is different for models with dial cover lock. Refer to DIN terminal type on page 30 for its shape.
31
Gap switch manifold
MGPS2 Series
Nozzle diameter: ø1.5 (Standard)
Station no.: 2 to 5 stations
How to order gap switch manifold
MGPS2
Gap switch
Manifold
7
15
2
N
Y TL S
B
G2
Symbol
A
A
Orifice
B
ø0.5
7
ø0.7
Setting type
C
Station no.
15
Station no.
D
5
B
Setting type
C
D
Output type
E
E
Light color
F
F
Electric connection
Protective structure
Electric connection Protective structure
2 stations
3
3 stations
4
4 stations
5
5 stations
Output type
N
NPN open collector
P
PNP open collector
Light color
G
Green
Y
Yellow
Electric connection
TL
Lead type common terminal box Left
TR
Lead type common terminal box Right
T1
Lead type common terminal box (1st from Left)
T2
Lead type common terminal box (2nd from Left)
T3
Lead type common terminal box (3rd from Left)
T4
Lead type common terminal box (4th from Left)
CTL
Connector type common terminal box Left
Connector type common terminal box Right
IP66 equivalent
CTR
CT*
IP67 equivalent
F
F*
IP64 equivalent
C*
IP67 equivalent
G
ISO compliance, etc.
Note 2
H
Attachment
and others
Note 1: S
elect L for automobie and procesing machine
related applications.
Note 2: The "D" light color is E (yellow) for CE conformed
parts.
I
Connector (without cable)
C1
Connector (1m cable included)
C3
Connector (3m cable included)
C5
Connector (5m cable included)
G
ISO compliance, etc.
H
Attachment and others
S
I
Pressure gauge
DIN terminal box (Pg11)
C0
Blank
Cautions for model No. selection
Dial detection nozzle diameter
2
T*
Note: This product must be used under the following conditions
1 Piping and wiring completed and pressure applied.
2 A waterproof bushing must be used on the
wires to the terminal box.
3 A dial cover lock must be provided and the
cover screw must be tightened.
Descriptions
Orifice
CE marking
No bracket
B
With bracket
L (Note 1)
With dial cover lock
Pressure gauge
Blank
Without pressure gauge
G2
Pressure gauge with safety mark included (G40D-8-P02-S501)
GW2
Pressure gauge with safety mark assembled (G40D-8-P02-S501)
Terminal position mounting position diagram
Left end
Right end
CTL
TL
CTR
GPS-1
GPS-2
T1
32
GPS-3
T2
GPS-4
T3
GPS-5
T4
TR
MGPS2 Series
Dimensions
Dimensions
Manifold type (Lead wire type common terminal box: TL, TR)
Manifold type (Lead wire type common terminal box: TL, TR)
CTL
MGPS2-*-*-*** (CTR)
TL
MGPS2-*-*-*** (TR)
63
(94)
63
55
63
43
Bracket (2 positions)
Rc1/8 detection port
2-5.5×8 oval hole
Mounting hole
14
38
20
Rc1/4
gauge port
Terminal box
43
2-M4 set screw
A
17 23
25
Terminal box
18
17 23
88
88
Rc1/4 supply port
14
Pressure gauge
Bracket (2 positions)
Rc1/4 supply port
A
14
14
2-5.5×8 oval hole
Mounting hole
Station no.
n
A
2 stations
2
29
3 stations
3
72
4 stations
4
115
5 stations
5
158
38 20
2-M4
set screw
Air unit component
43
63
55
Maintenance
space
18
Pressure gauge
Other components
63+43×n
(80)
63+43×n
Valve air unit
(94)
Manifold type (DIN terminal box: F)
Custom air unit
Note) The shape of the dial cover is different for models with dial cover lock. Refer to DIN terminal type on page 30 for its shape.
Manifold type (connector: c*)
C0
MGPS2-*-*-***F
MGPS2-*-*-*** C1
C3
C5
(94)
(94)
63
43×n
27.5
63
55
55
43
14
Pressure gauge
A
14
Pressure gauge
Bracket
(2 positions)
38 20
2-M4 set screw
43
14
2-5.5×8 oval fixing hole
Rc 1/4
Supply port
A
14
Rc 1/8
Detection port
18
88
18
Rc 1/8
Detection port
17 23
Bracket
(2 positions)
17 23
88
Rc 1/4
Supply port
Handled as a custom order
45.2
43×n
38 20
2-M4 set screw
2-5.5×8 oval fixing hole
Station no.
n
A
Station no.
n
A
2 stations
2
29
2 stations
2
29
3 stations
3
72
3 stations
3
72
4 stations
4
115
4 stations
4
115
5 stations
5
158
5 stations
5
158
Note) The shape of the dial cover is different for models with dial cover lock. Refer to DIN terminal type on page 30 for its shape.
33
Modular check valve
CXU10-CHV Series
Completely blocks reverse flow of fluid such as compressed air
Modular connection with F.R.L. 1000 Series
Intermediate takeout of air possible with branch port
JIS symbol
Specifications
Descriptions
Descriptions
Working fluid
Compressed air
Max. working pressure MPa
1
Min. working pressureMPa
0.03
Withstanding pressureMPa
1.5
Port size
None
5 to 60
Working temperature
Product weight
Effective sectional area
kg
0.08
(IN⇒branching port) mm2
28
mm2
28
(IN⇒OUT)
How to order
CXU10-CHV
0
6
A
Symbol
A
Port size
A
Port size
Blank
6
B
Option
B
Note 1: A joiner set (joiner/bolt/O-ring) and a gasket are
included as standard.
Note 2: A joiner set (joiner/bolt/O-ring) and 2 gaskets are
included as standard.
Note 3: A masking adaptor and a joiner set (joiner/bolt/
O-ring) and 1 gaskets are included as standard.
How to use
34
Without piping adaptor
Note 1
Piping adaptor (Rc1/8") included
Note 2
8
Piping adaptor (Rc1/4") included
Note 2
10
Piping adaptor (Rc3/8") included
Note 2
MA
Masking adapter included
Note 3
Option
Blank
A
Cautions for model No. selection
Descriptions
No options
Fluoro rubber specification
CXU10-CHV Series
Internal structure external dimensions
Internal structure and parts list
2
3
6
No.
Material
Body
Polyamide
2
Valving element
Nitrile rubber (fluoro rubber)
3
Valve guide
Polyacetal
4
Coil spring
Stainless steel
5
Cover
Aluminum alloy
6
Stop pin
Stainless steel
7
O-ring
Nitrile rubber (fluoro rubber)
* The materials in ( ) apply when option "A" is selected.
5
4
Parts name
1
Valve air unit
Branching port
1
7
Air unit component
Masking adapter (included)
Piping adaptor (included)
Port size
Rc1/8 (6)
Rc1/4 (8)
Rc3/8 (10)
23
Custom air unit
2×ø5.4
6.2
64.5
Piping adaptor Rc1/8, Rc1/4, Rc3/8 common
48.5
Masking adapter
43
Dimensions
28
Handled as a custom order
56
40
Safety precautions
CAUTION
Pipe after confirming the JIS symbol of the product.
Free flow
shutout
35
4 directional distributor
CXU10-D4 CXU30-D4 Series
Branches the joint section of a module in 4 directions.
Joint section can be mounted and removed from 1 position.
With pressure gauge mounting port.
Specifications
Screw free
open type
IN
Gasket
How to use
Descriptions
CXU10-D4
Working fluid
CXU30-D4
Compressed air
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Branching joint quantity
4
Port size
None
Product weight Rc3/8, Rc1/2
5 to 60
Working temperature
kg
0.1
0.3
How to order
CXU10-D4
00
T6
JIS symbol
Symbol
A
Option
A
Descriptions
Option
Blank
Without pressure gauge port (blanking plug assembled)
T6
Pressure gauge port Rc1/8
T8
Pressure gauge port Rc1/4
G401
R1
With pressure gauge (G401)
Pressure switch with display PPD assembed
How to order
CXU30-D4
15
T6
JIS symbol
Rc3/8
Rc1/2
Symbol
A
Option
Rc1/2
Rc3/8
A
Option
Blank
Pressure gauge port Rc1/8
T8
Pressure gauge port Rc1/4
R1
Note 1: T h e C X U 3 0 - D 4 c a n b e c o n n e c t e d t o t h e
2000/3000/4000 Series.
Note 2: There are four connections so the joiner set and
gasket must be purchased and assembled
separately.
Note 3: A joiner set (joiner/bolt/O-ring) and a gasket are
included as standard.
36
Without pressure gauge port (blanking plug assembled)
T6
G401
Cautions for model No. selection
Descriptions
With pressure gauge (G401)
Pressure switch with display PPD assembed
CXU10-D4 CXU30-D4 Series
Internal structure external dimensions
Internal structure and parts list
CXU10-D4
CXU30-D4
1
Valve air unit
1
3
3
2
Air unit component
2
Material
No. Part name
CXU10-D4
CXU30-D4
Polyamide resin
Aluminum alloy die-casting
1
Body
2
Blanking plug assembly
PBT resin, nitrile rubber, steel
3
Gauge plug assembly
Polyamide resin, nitrile rubber, copper
Pressure gauge (G401) PBT resin, nitrile rubber, polyacetal resin, polycarbonate resin, brass, steel
CXU10-D4
Custom air unit
Dimensions
CXU30-D4
X
X
Rc3/8
Rc1/2
40
56
56
Option dimensions
Rc3/8
Handled as a custom order
67
50
Rc1/2
50
Option dimensions
Option
X
Option
X
T6
25.5
T6
30.5
T8
25.5
T8
30.5
G401
25.5
G401
30.5
R1
40
R1
45
37
Turn adapter
CXU10-TA CXU30-TA Series
Changes the joint section of a module in 90 directions.
Changes the direction of modular component.
Screw free
open type
IN
Gasket
Specifications
How to use
Descriptions
CXU10-TA
Working fluid
CXU30-TA
Compressed air
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Port size
None
5 to 60
Working temperature
Product weight kg
0.03
0.12
How to order
CXU10
TA
00
Symbol
A
A
Model no.
Cautions for model No. selection
Descriptions
Model no.
CXU10
1000 Series
CXU30
3000 Series
Note 1: T h e C X U 3 0 - TA c a n b e c o n n e c t e d t o t h e
2000/3000/4000 Series.
Note 2: A joiner set (joiner/bolt/O-ring) and a gasket are
included as standard.
Internal structure and parts list
A
Top
A
A
Cross section A-A
45
36
22.5
Front
1
38
Body
Cross section A-A
Top
10
No. Part name
45
A
CXU30-TA
36
CXU10-TA
Side
Front
Material
CXU10-TA
CXU30-TA
Polyamide resin
Aluminum alloy die-casting
Side
Masking adapter
CXU10-MA Series
Specifications
Valve air unit
Used for masking on the joint section of 1000 Series.
How to use
Descriptions
CXU10-MA
Working fluid
Compressed air
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Port size
None
5 to 60
Working temperature
kg
0.02
Air unit component
Product weight How to order
CXU10-MA
B
00
Symbol
A
A
Option
Blank
B
BH
Cautions for model No. selection
Descriptions
Option
Joiner
T type bracket (B110-W)
T type bracket (B110-H-W)
Custom air unit
Note 1: 1 O ring included.
Note 2: H exagon nut for fixing the T type bracket is
included with the T type bracket.
Internal structure and parts list
CXU10-MA
Option: Blank
40
(af
ter
16
as
se
11
mb
ly)
5.5
A
B
7.5
7.5
D
45
5.5
10
35
36
5.5
Handled as a custom order
10
Option: B, BH
C
D
Bracket section details
Cross section DD
Option dimensions
Option
A
B
B
40
60
C
-
BH
45
65
I.D. "H"
39
Module transform adaptor
CXU13-CA Series
Connectable with 1000, 2000, 3000, 4000 Series
Screw free
open type
IN
Gasket
Specifications
How to use
Descriptions
CXU13-CA
Working fluid
Compressed air
Max. working pressure MPa
1
Withstanding pressure MPa
1.5
Port size
None
5 to 60
Working temperature
Product weight kg
0.04
How to order
CXU13-CA
00
Note: The CXU13-CA can be connected to the 2000/3000/4000 Series.
A C1000-J100, C4000-J400 joiner set and gasket included.
Internal structure and parts list
A
A
45
CXU13-CA
Cross section A-A
45
Top
16
No. Part name
Front
40
Side
1
Body
Material
Aluminum alloy die-casting
Bracket, joiner
B-W J-W Series
ORING, GASKET, CXU-PP Series
Valve air unit
O ring, gasket, pipe plug
Dimensions and applications
T type bracket set
Model no.: B110-W B110-H-W B310-W B410-W
C
B
J
Model no. Applicable model A
B110-W
D
A
Note: B
y using B110-H-W, 1000 Series can be adjusted
to the same height as 3000 Series.
B110-H-W
H
F
K
B310-W
G
B410-W
Fitting set
A
B
C
F
G
H
I
J
K
1000 Series
45
35
10
100 5.5
2
16
25
7
JAS0-2013
40
1000 Series
45
35
10
100 5.5
2
16
30
7
JAS0-2013
45
60
45
10
125
7
7
22
27
7
JISB2401-P21 45
60
45
10
125
7
7
22
37
7
JISB2401-P21 55
D
2000 Series
3000 Series
4000 Series
D
E
Air unit component
I
Center of
port
E
Applications
Model no.: C1000-J100-W
C4000-J400-W
E
Applications
D
Model no. Applicable model A
C1000-J100-W 1000 Series
B
C
10
36
26 M3.5 JAS0-2013
21
44
32
2000 Series
C
C4000-J400-W 3000 Series
4000 Series
M5
E
Custom air unit
B
JIS
B2401-P21
O ring, gasket
Material: NBR
Model no. Applicable model Standards
Gasket
C1000-GASKET
1000 Series
JASO-2013
Handled as a custom order
C1000-ORING
O-ring
CKD only
C4000-ORING 2000 Series JIS B2401-P21
3000 Series
C4000-GASKET 4000 Series
CKD only
Sold in sets of 5 pieces.
Pipe plug
Material: steel
Model no. Thread standards
CXU-PP-6
R1/8
CXU-PP-8
R1/4
CXU-PP-10
R3/8
CXU-PP-15
R1/2
Note: Banana plugs are sold in sets of 5.
41
42
Custom unit
Valve air unit
Model no. for custom combinations
General Description
Complicated pneumatic components can be
constructed by purchasing customized units.
This eliminates bothersome piping,
and enables immediate use.
Features
1
Versatile combinations
2
Air unit component
Versatile layouts reduce the labor hours
required for design.
Simplified order form
The CXU can be ordered with only 1
form, making purchasing and delivery
management easy.
3
Reduce man-hours
The FR component and solenoid valve
are connected as modules, eliminating
work such as piping.
Low profile
5
Front access
Easy to expand, mount and remove from
the front. Great for maintenance as well.
Description of icons
1
Custom
order only
Model no. that includes -UN is
for custom combinations only.
Can not be purchased individually.
2
Face to face
56mm
Screw free
open type
Model no. for custom order only.
Face to face dimensions
Face to face dimensions are
shown in the icon.
3
Can not be used at terminals
Since there is no connection
screw is provided, a masking
adapter or piping adapter is
required for use at the terminal.
C O N T E N T S
<F.R.L components, solenoid valve>
Filter regulator
Reverse filter regulator
Air filter
Oil mist filter
High performance oil mist filter
Regulator
Reverse regulator
Lubricator
Mechanical pressure switch
Shut-off valve
2 port direct acting solenoid valve
2 port pilot kick solenoid valve
2 port pilot operated solenoid valve
5 port pilot operated valve
<Distributor, adaptor>
Modular check valve
Distributor
Piping adaptor
L type piping adapter
Masking adapter
<Bracket, joiner>
Joiner
T type bracket
Custom air unit
Piping free, fitting free sleek design.
Ideal for use in limited space.
Handled as a custom order
4
43
Series
variation
Custom unit
<F.R.L. components, solenoid valve>
Series
Filter regulator
Reverse filter regulator
Air filter
Oil mist filter
High performance oil mist filter
Model no.
W1000
W2000
W3000
W4000
W1100
W2100
W3100
W4100
F1000
F2000
F3000
F4000
M1000
M2000
M3000
M4000
Module
Port size (OUT)
1000 Series 3000 Series ø4 ø6 ø8 1/8 1/4 3/8 1/2
Page
54
56
58
60
MX1000
MX3000
62
MX4000
Regulator
Reverse regulator
Lubricator
R1000
R2000
R3000
R4000
R1100
R2100
R3100
R4100
64
66
L1000
L3000
68
L4000
Mechanical pressure switch
P1100
P4000
70
P4100-UN
Shut-off valve
V1000
V3000
V3010
72
73
2 port pilot operated solenoid valve
CXU10-EXA-UN
2 port direct acting solenoid valve
2 port pilot operated solenoid valve
74
CXU10-FAB3-UN
75
CXU30-FAB4U-UN
76
CXU30-ADK-UN
77
CXU30-FAD-UN
78
CXU30-4G2-UN
79
5 port pilot operated valve
44
CXU Series
Series variation
<Distributor, adaptor>
Series
Model no.
Module
Port size (OUT)
1000 Series 3000 Series ø6 ø8 1/8 1/4 3/8 1/2
Page
Modular check valve
Distributor
Valve air unit
82
CXU10-CHV-UN
D101-UN
83
D401-UN
D300
CXU10-D4-UN
Piping adaptor
A100-UN
85
A400-UN
L type piping adapter
A101-UN
85
A401-UN
Masking adapter
Air unit component
84
CXU30-D4-UN
CXU10-MA-UN
86
CXU30-MA-UN
Custom air unit
4 directional distributor
Module transform adaptor
87
CXU13-CA-UN
<Bracket, joiner>
T type bracket set
Model no.
B310-UN
Joiner
Height to pipe center
1000 Series 3000 Series 40 45 55
Page
B110-UN
B110-UN-H
Note: T bracket sets of different height can not be combined.
Module
Handled as a custom order
Series
88
B410-UN
C1000-J100-UN
88
C4000-J400-UN
45
Example of CXU10 Series custom combination specifications
General Description
Filter regulator
Lubricator
Customized combinations are customer-oriented combinations that
meet user needs for diverse combinations. Place orders by filling out
the specifications below.
More solenoid valve types, etc., are available than the conventional
customized combinations.
2
3
T type bracket
Check valve
IN
Preparing custom combination specifications
1
1000 Series base
Indicate the full model in the model field for the required model.
Indicate the installation position of the indicated model with a " ".
Indicate "UP" or "DOWN" for the orientation.
Indicate a " " in the bracket and joiner fields.
See individual pages for component ordering and details, etc.
Dimensions are calculated by totaling the face to face dimensions of each component.
The bracket mounting position is also calculated.
CXU10 Series custom combination specifications
Contact
Slip no.
Quantity
Request date
Model no.
CXU10
sets
Leave it blank.
CKD control no.
UN
Flow direction
Blank
Left→Right
X1
Right→Left
Designate the direction of compressed air flow
as seen from the front.
Leave blank when no symbol is selected.
For products with an asterisk (*), indicate up/down.
Indicate up/down for the regulator’s knob direction, and the port up/down
direction for other components.
Part name:
Face to face dimensions
40
Air filter
40
F1000-
Oil mist filter
40
M1000-
High performance oil mist filter
40
MX1000-
40
R1000-
40
40
L1000-8-W
28
P1100-UN-
Shut-off valve
40
V1000-
2 port pilot operated solenoid valve
40
CXU10-EXA-UNCXU10-FAB3-UN-CL82HS-3
CXU10-FAB3-UN-
Modular check valve*
56
CXU10-CHV-UN-00MA
Distributor*
28
D101-UN-00
Pipe adaptor
●
Mounting position
Field for Engineers
R1100-
Lubricator
40
Direction
W1100-
Pressure switch
2 port direct acting solenoid valve
1 piping adaptor included.
It is not a set of 2pcs. so
fill in required fields.
Model no.
Indicate the installation position in order from the left as seen from the front.
W1000-8-W
Filter regulator
Regulator*
1000 Series base
Issue
Your company name
Contact
Order no.
21.5
A100-UN-
L type piping adapter*
28
A101-UN-
Masking adapter
10
CXU10-MA-UN-00
*2
*2
*2
*2
*2:
*2
*2
*2
*2
*2
*2
*2
Use this field when using
products with different
options and port sizes,
etc.
T type bracket set
*1 B110-UN-W
T type bracket set
*2 B110-H-UN-W
Fitting set
C1000-J100-UN-W
●
*1: The distance from the pipe center to the mounting surface is 40mm.
*2: The distance from the pipe center to the mounting surface is 45mm.
*3: When using the products at the end of the combination, a piping adapter (A100-UN, A101-UN) or masking adapter
(CXU30-MA) must be used at the end. (The horizontal direction port does not have threads)
Engineer Comment Field
Approval
Inspector
●
46
Contact
Use the T-bracket at a set spacing.
Single support joiners can be used
for three or fewer stations, and
double support joiners can be
used for five or fewer stations.
Leave it blank.
CKD approval stamp field.
CXU10 Series custom combination specifications
Quantity
Request date
Model no.
CXU10
sets
Issue
Your company name
Contact
Order no.
Valve air unit
Contact
Slip no.
1000 Series base
UN
Flow direction
Left→Right
X1
Right→Left
For products with an asterisk (*), indicate up/down.
Indicate up/down for the regulator’s knob direction, and the port up/down direction
for other components.
Face to face dimensions
Model no.
Filter regulator
40
Air filter
40
F1000-
Oil mist filter
40
M1000-
High performance oil mist filter
40
MX1000-
40
R1000-
40
R1100-
Lubricator
40
L1000-
Pressure switch
28
P1100-UN-
Shut-off valve
40
V1000-
2 port pilot operated solenoid valve
40
Modular check valve*
Distributor*
Pipe adaptor
40
56
28
CXU10-EXA-UN-
CXU10-FAB3-UNCXU10-CHV-UN-00
D101-UN-00
21.5
A100-UN-
L type piping adapter*
28
A101-UN-
Masking adapter
10
CXU10-MA-UN-00
T type bracket set
*1 B110-UN-W
T type bracket set
*2 B110-H-UN-W
Fitting set
Field for Engineers
W1100-
CXU10-FAB3-UN2 port direct acting solenoid valve
Mounting position
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
Custom air unit
Regulator*
Direction
W1000-
Handled as a custom order
Part name:
Indicate the installation position in order from the left as seen from the front.
Air unit component
Blank
C1000-J100-UN-W
*1: The distance from the pipe center to the mounting surface is 40mm.
*2: The distance from the pipe center to the mounting surface is 45mm.
*3: When using the products at the end of the combination, a piping adapter (A100-UN, A101-UN) or masking adapter
(CXU30-MA) must be used at the end. (The horizontal direction port does not have threads)
Engineer Comment Field
Approval
Inspector
Contact
47
Example of CXU30 Series custom combination specifications
2000, 3000 Series base
General Description
Filter regulator
Pressure switch
Customized combinations are customer-oriented combinations that
meet user needs for diverse combinations. Place orders by filling out
the specifications below.
More solenoid valve types, etc., are available than the conventional
customized combinations.
5 port pilot operated valve
T type bracket
IN
Preparing custom combination specifications
1
2
3
Indicate the full model in the model field for the required model.
Indicate the installation position of the indicated model with a " ".
Indicate "UP" or "DOWN" for the orientation.
Indicate a " " in the bracket and joiner fields.
See individual pages for component ordering and details, etc.
Dimensions are calculated by totaling the face to face dimensions of each component.
The bracket mounting position is also calculated.
CXU30 Series custom combination specifications
Contact
Slip no.
Quantity
Request date
Model no.
CXU30
UN
sets
Blank
Left→Right
X1
Right→Left
Designate the direction of compressed air flow as
seen from the front.
Leave blank when no symbol is selected.
or products with an asterisk (*), indicate up/down.
F
Indicate up/down for the regulator’s knob direction, and the port up/down
direction for other components.
Face to face dimensions
50
Filter regulator
63
50
Air filter
Oil mist filter
High performance oil mist filter
Pressure switch
Use the 5 port pilot operated
valve with three or fewer
stations.
F3000-
63
MX3000-
63
2 port direct acting solenoid valve
50
Pilot kick type
2 port solenoid valve
63
2 port pilot operated solenoid valve
63
●
1 piping adaptor included.
It is not a set of 2pcs. so
fill in required fields.
31.5
Shut-off valve
5 port pilot operated valve
Distributor*
Distributor
Pipe adaptor
56
31.5
●
F2000-
M3000-
80
Field for Engineers
W3100-
M2000--
63
Mounting position
W3000-
63
63
Direction
W2100-
50
Regulator*
Lubricator
Model no.
Indicate the installation position in order from the left as seen from the front.
W2000-10-W-
63
50
Leave it blank.
CKD control no.
●
●
Flow direction
Part name:
2000, 3000 Series base
Issue
Your company name
Contact
Order no.
R2000R2100R3000R3100L3000P4000P4100-UN-10-W
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
V3000-10-W-S
V3010CXU30-FAB4U-UN-8LCXU30-ADK-UN-00CXU30-FAD-UN-00CXU30-4G2-UN-33-C8BS-3
CXU30-4G2-UND401-UN-00-
42
D300-
*3
A400-UN-
L type piping adapter*
31.5
A401-UN-
Masking adapter
21.5
CXU30-MA-UN-00
●
Use this field when using
products with different
options and port sizes,
etc.
T type bracket set
Fitting set
*1 B310-UN-W
C4000-J400-UN-W
●
*1: The distance from the pipe center to the mounting surface is 45mm.
*2: When using the products at the end of the combination, a piping adapter (A400-UN, A401-UN) or masking adapter
(CXU30-MA) must be used at the end. (The horizontal direction port does not have threads)
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
Contact
●
Leave it blank.
CKD approval stamp field.
48
Use the T-bracket at a set spacing.
Single support joiners can be used
for three or fewer stations, and
double support joiners can be
used for five or fewer stations.
CXU30 Series custom combination specifications
Quantity
Request date
Model no.
CXU30
sets
Issue
Your company name
Contact
Order no.
Valve air unit
Contact
Slip no.
2000, 3000 Series base
UN
Flow direction
Left→Right
X1
Right→Left
or products with an asterisk (*), indicate up/down.
F
Indicate up/down for the regulator’s knob direction, and the port up/down direction for
other components.
Face to face dimensions
50
Filter regulator
63
Air filter
Oil mist filter
High performance oil mist filter
F3000-
50
M2000-
63
M3000-
63
MX3000-
Pressure switch
63
80
31.5
Shut-off valve
63
2 port direct acting solenoid valve
50
2 port pilot operated solenoid valve
63
2 port pilot kick solenoid
valve
63
Field for Engineers
W3100-
63
63
Mounting position
W3000F2000-
Regulator*
Direction
W2100-
50
50
Lubricator
Model no.
W2000-
R2000R2100R3000R3100L3000-
Custom air unit
Part name:
Indicate the installation position in order from the left as seen from the front.
Air unit component
Blank
P4000P4100-UN-
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
V3000V3010CXU30-FAB4U-UN-8LCXU30-FAD-UN-00CXU30-ADK-UN-00-
5 port pilot operated valve
56
CXU30-4G2-UN-
Distributor*
31.5
Distributor
42
D300-
Pipe adaptor
D401-UN-00-
*3
A400-UN-
L type piping adapter*
31.5
A401-UN-
Masking adapter
21.5
CXU30-MA-UN-00
T type bracket set
Joiner set
Handled as a custom order
CXU30-4G2-UN-
*1 B310-UN-W
C4000-J400-UN-W
*1: The distance from the pipe center to the mounting surface is 45mm.
*2: When using the products at the end of the combination, a piping adapter (A400-UN, A401-UN) or masking adapter (CXU30-MA)
must be used at the end. (The horizontal direction port does not have threads )
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
Contact
49
Example of CXU30 Series custom combination specifications
4000 Series base
General Description
2 port direct acting solenoid valve
Customized combinations are customer-oriented combinations that
meet user needs for diverse combinations. Place orders by filling out
the specifications below.
More solenoid valve types, etc., are available than the conventional
customized combinations.
2 port pilot operated valve
2
3
Regulator
T type bracket
Preparing custom combination specifications
1
2 port direct acting solenoid valve
T type bracket
Filter
Indicate the full model in the model field for the required model.
Indicate the installation position of the indicated model with a " ".
Indicate "UP" or "DOWN" for the orientation.
Indicate a " " in the bracket and joiner fields.
See individual pages for component ordering and details, etc.
Dimensions are calculated by totaling the face to face dimensions of each component.
The bracket mounting position is also calculated.
CXU30 Series custom combination specifications
Contact
Slip no.
Quantity
Request date
Model no.
CXU30
UN
sets
Blank
Left→Right
X1
Right→Left
Designate the direction of compressed air flow
as seen from the front.
Leave blank when no symbol is selected.
or products with an asterisk (*), indicate up/down.
F
Indicate up/down for the regulator’s knob direction, and the port up/down
direction for other components.
Face to face dimensions
63
Filter regulator
80
63
Air filter
Oil mist filter
High performance oil mist filter
Pressure switch
Use the 5 port pilot operated
valve with three or fewer
stations.
80
M4000MX3000-
R3100R4000-15-W
L3000-
80
L4000-
31.5
Down
R4100-
P4000P4100-UN-
*2
*2
V3000-
Shut-off valve
63
2 port direct acting solenoid valve
50
CXU30-FAB4U-UN-8L2HS-3
*2
*2
2 port pilot kick solenoid valve
63
CXU30-ADK-UN-002HS-3
*2
*2
2 port pilot operated solenoid valve
63
*2
*2
*2
*2
*2
*2
Distributor*
Distributor
Pipe adaptor
V3010-
CXU30-FAD-UN-00CXU30-4G2-UN-
5 port pilot operated valve
Use this field when using
products with different
options and port sizes, etc.
MX4000R3000--
63
●
1 piping adaptor included.
It is not a set of 2pcs. so
fill in required fields..
F3000-
63
80
Field for Engineers
W4100F4000-15-W
80
Mounting position
W4000-
M3000-
Regulator*
Direction
W3100-
63
63
Lubricator
Model no.
Indicate the installation position in order from the left as seen from the front.
W3000-
80
80
Leave it blank.
CKD control no.
●
●
Flow direction
Part name:
4000 Series base
Issue
Your company name
Contact
Order no.
56
31.5
●
CXU30-4G2-UND401-UN-00-
42
D300-
*3
A400-UN-
L type piping adapter*
31.5
A401-UN-
Masking adapter
21.5
CXU30-MA-UN-00
●
T type bracket set Fitting set
*1 B410-UN-W
C4000-J400-UN-W
●
*1: The distance from the pipe center to the mounting surface is 55 mm.
*2: When using the products at the end of the combination, a piping adapter (A400-UN, A401-UN) or masking adapter
(CXU30-MA) must be used at the end. (The horizontal direction port does not have threads)
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
●
50
Contact
Use the T-bracket at a set spacing.
Single support joiners can be used
for three or fewer stations, and
double support joiners can be
used for five or fewer stations.
Leave it blank.
CKD approval stamp field.
CXU30 Series custom combination specifications
Contact
Slip no.
Quantity
Request date
Model no.
Issue
Your company name
Contact
Order no.
UN
Valve air unit
CXU30
sets
4000 Series base
Flow direction
Blank
Left→Right
X1
Right→Left
For products with an asterisk (*), indicate up/down.
Indicate up/down for the regulator’s knob direction, and the port up/down direction
for other components.
Face to face dimensions
80
Air filter
Oil mist filter
High performance oil mist filter
F4000-
63
M3000-
80
M4000-
63
MX3000-
80
Lubricator
Pressure switch
W4100-
80
63
MX4000R3000R3100R4000R4100-
63
L3000-
80
L4000-
80
31.5
Shut-off valve
63
2 port direct acting solenoid valve
50
2 port pilot kick solenoid valve
63
2 port pilot operated solenoid valve
63
Field for Engineers
W4000F3000-
Regulator*
Mounting position
W3100-
63
80
Direction
Air unit component
63
Filter regulator
Model no.
W3000-
P4000P4100-UN-
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
Custom air unit
Part name:
Indicate the installation position in order from the left as seen from the front.
V3000V3010CXU30-FAB4U-UN-8LCXU30-ADK-UN-00CXU30-FAD-UN-00-
5 port pilot operated valve
56
CXU30-4G2-UN-
Distributor*
31.5
Distributor
42
D300-
*3
A400-UN-
Pipe adaptor
D401-UN-00-
L type piping adapter*
31.5
A401-UN-
Masking adapter
21.5
CXU30-MA-UN-00
T type bracket set Fitting set
Handled as a custom order
CXU30-4G2-UN-
*1 B410-UN-W
C4000-J400-UN-W
*1: The distance from the pipe center to the mounting surface is 55 mm.
*2: When using the products at the end of the combination, a piping adapter (A400-UN, A401-UN) or masking adapter
(CXU30-MA) must be used at the end. (The horizontal direction port does not have threads)
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
Contact
51
Example of CXU13 Series custom combination specifications
1000, 2000, 3000 Series mix
General Description
Filter regulator
Pressure switch
Customized combinations are customer-oriented combinations that
meet user needs for diverse combinations. Place orders by filling out
the specifications below.
More solenoid valve types, etc., are available than the conventional
customized combinations.
T type bracket
Preparing custom combination specifications
1
2
3
Indicate the full model in the model field for the required model.
Indicate the installation position of the indicated model with a " ".
Indicate "UP" or "DOWN" for the orientation.
Indicate a " " in the bracket and joiner fields.
See individual pages for component ordering and details, etc.
Dimensions are calculated by totaling the face to face dimensions of each component.
The bracket mounting position is also calculated.
CXU13 Series custom combination specifications
Contact
Slip no.
Quantity
Request date
Model no.
CXU13
UN
sets
Blank
Left→Right
X1
Right→Left
Designate the direction of compressed air flow as seen
from the front.
Leave blank when no symbol is selected.
For products with an asterisk (*), indicate up/down.
Indicate up/down for the regulator’s knob direction, and the port up/down direction for other
components.
Part name:
4000 Series not available
since the height
of B410-W and B110-H-W is
different.
Face to face dimensions
●
40:1000
50:2000
63:3000
40:1000
50:2000
63:3000
F 000-
40:1000
50:2000
63:3000
M 000-
High performance oil mist filter
40
63
40:1000
50:2000
63:3000
Shut-off valve
2 port pilot operated solenoid valve
Field for Engineers
MX1000MX3000R 100-
40
L1000L3000P4000-
28
P1100-UN-
*2
*2
31.5
P4100-UN-
*2
*2
*2
*2
40
V1000-
63
V30 0-
40
2 port direct acting solenoid valve
40
2 port direct acting solenoid valve
50
Pilot kick type
2 port solenoid valve
63
2 port pilot operated solenoid valve
63
CXU10-EXA-UNCXU10-FAB3-UNCXU30-FAB4U-UN-8LCXU30-FAD-UN-00CXU30-FAD-UN-00-
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
CXU30-4G2-UN-
●
5 port pilot operated valve
1 piping adaptor included. It is
not a set of 2pcs. so fill in
required fields.
Mounting position
R 000-
63
80
Pressure switch
Direction
W3000-10-W
Air filter
Lubricator
Use the 5 port pilot operated
valve with three or fewer
stations.
Model no.
Indicate the installation position in order from the left as seen from the front.
W 100-
Oil mist filter
Regulator
Leave it blank.
CKD control no.
●
●
Flow direction
Filter regulator
1000, 3000 Series mix
Issue
Your company name
Contact
Order no.
56
CXU30-4G2-UN-
Modular check valve*
56
CXU10-CHV-UN-00-
*2
Module transform adaptor
16
CXU13-CA-00
*2
*2
*2
*2
Distributor*
D101-UN-00D401-UN-00-
42
Distributor
Pipe adaptor
28
31.5
●
L type piping adapter*
Masking adapter
D300-
21.5
A100-UN-
*3
A400-UN-
28
31.5
A101-UNA401-UN-
10
CXU10-MA-UN-00
21.5
CXU30-MA-UN-00
T type bracket set *1 B110-H-UN-W
T type bracket set *1 B310-UN-W
Fitting set
C1000-J100-UN-W
Fitting set
C4000-J400-UN-W
●
Use the T-type bracket in
regular intervals. Single
support joiners can be used
for three or fewer stations.
*1: The distance from the pipe center to the mounting surface is 45mm.
*2: When using the products at the end of the combination, a piping adapter (A*00-UN, A*01-UN) or masking adapter (CXU*0-MA) must be
used at the end. (The horizontal direction port does not have threads)
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
●
52
Contact
Leave it blank.
CKD approval stamp field.
CXU13 Series custom combination specifications
Quantity
Request date
Model no.
CXU13
sets
Issue
Your company name
Contact
Order no.
Valve air unit
Contact
Slip no.
1000, 2000, 3000 Series mix
UN
Flow direction
Blank
Left→Right
X1
Right→Left
or products with an asterisk (*), indicate up/down.
F
Indicate up/down for the regulator’s knob direction, and the port up/down direction for other
components.
Face to face dimensions
Model no.
40:1000
50:2000
63:3000
Air filter
40:1000
50:2000
63:3000
F 000-
Oil mist filter
40:1000
50:2000
63:3000
M 000-
Regulator
Lubricator
Pressure switch
Shut-off valve
2 port pilot operated solenoid valve
2 port direct acting solenoid valve
2 port direct acting solenoid valve
2 port pilot kick solenoid valve
2 port pilot operated solenoid valve
63
MX1000MX3000R 000-
40
L1000-
63
L3000-
80
P4000-
28
P1100-UN-
31.5
P4100-UN-
63
40
40
50
63
63
Field for Engineers
W 100-
40:1000
50:2000
63:3000
40
Mounting position
Air unit component
High performance oil mist filter
40
Direction
W 000-
Filter regulator
R 100-
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
V1000V3000CXU10-EXA-UNCXU10-FAB3-UNCXU30-FAB4U-UN-8LCXU30-ADK-UN-00CXU30-FAD-UN-00-
Custom air unit
Part name:
Indicate the installation position in order from the left as seen from the front.
5 port pilot operated valve
56
Modular check valve*
56
Module transform adaptor
16
CXU13-CA-00
28
D101-UN-00-
31.5
D401-UN-00-
Distributor*
Distributor
Pipe adaptor
L type piping adapter*
Masking adapter
42
CXU30-4G2-UNCXU10-CHV-UN-00
D300-
21.5
A100-UN-
*3
A400-UN-
28
A101-UN-
31.5
Handled as a custom order
CXU30-4G2-UN-
A401-UN-
10
CXU10-MA-UN-00
21.5
CXU30-MA-UN-00
T type bracket set *1 B110-H-UN-W
T type bracket set *1 B310-UN-W
Joiner set
C1000-J100-UN-W
Joiner set
C4000-J400-UN-W
*1: The distance from the pipe center to the mounting surface is 45mm.
*2: When using the products at the end of the combination, a piping adapter (A*00-UN, A*01-UN) or masking adapter (CXU*0-MA) must be used at the end.
(The horizontal direction port does not have threads)
*3: Port size 8, 10, 15 are 20mm, 20 is 25mm.
Engineer Comment Field
Approval
Inspector
Contact
53
Filter regulator Standard white series
W1000 W2000 W3000 W4000-W Series
Introducing the 5μm dust removing element and 0.3μm tar removing element
Port size: Rc1/8 to Rc1/2
JIS symbol
W1000
W2000
Face to face
40mm
Face to face
50mm
W3000
W4000
Face to face
63mm
Face to face
80mm
How to order
W3000
8
A
W
Symbol
(White type)
A
Model no.
B
W
1
0
0
0
Z
B
Port size
C
Option
W
2
0
0
0
W
3
0
0
0
W
4
0
0
0
Port size
6
C
Descriptions
Model no.
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option Note 2
Blank With manual drain cock
Drainage
F
Note 3
F1
Automatic drain with manual override
(NO type: exhausts without pressurization)
Automatic drain with manual override
(NC type: no exhaust without pressurization)
Blank Polycarbonate bowl
D
Attachment
Bowl
Z
Nylon bowl
material
M
Metal bowl
M1
With metal bowl, manual drain cock Note 4
Element
Blank 5μm
Y
0.3μm (submicron)
Note 5
Pressure Blank 0.05 to 0.85MPa
range
Relief
L
0.05 to 0.35MPa
Blank With relief mechanism
N
Non-relief type
Blank With standard pressure gauge (G401)
Pressure
Cautions for model No. selection
Note 1: The pressure switch with R1 indicator is black.
Note 2: S elect options for drainage, bowl material,
element, and regulator sections.
When selecting options for several items, list
options in order from the top.
Note 3: R efer to "Pneumatic, Vacuum and Auxiliary
Components (catalog No. CB-024SA" for
working conditions of the automatic drain.
Note 4: A manual drain cock is provided on all drain discharges
Note 5: R efer to "Pneumatic, Vacuum and Auxiliary
Components (No.CV-024SA)" for max flow rate
for option "Y".
Note 6: When option "T6" is selected, only "Blank" or
"R2" can be selected for the D attachment
(included).
The digital pressure sensor PPX mounting port
(Rc1/8) is assembled open.
gauge
T
Without pressure gauge (gauge port assembled sealed)
T8
Port for mounting pressure gauge assembled open
T6 Note 6 Compatibility with digital pressure sensor PPX
R1 Note 1 Pressure switch with display PPD assembly
Flow
direction
D
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Attachment
Blank
Not included
G49P
G49D-8-P10 (L: G49D-8-P04)
G59P
G59D-8-P10 (L: G59D-8-P04)
G40P
G40D-8-P10 (L: G40D-8-P04)
G50P
G50D-8-P10 (L: G50D-8-P04)
G41P
G41D-8-P10 (L: G41D-8-P04)
G52P
R2 Note 6
G52D-8-P10 (L: G52D-8-P10)
Digital pressure sensor: PPX-R10N-6M
Refer to "Modular type F.R.L. (No. CC-962)" and "Modular type F.R.L. 2000 Series (No.
CC-982)" for details on specifications and internal structure.
54
Filter Regulator Series
Dimensions
Dimensions
(28)
Y
3
Dimension for knob operation
88.5
X
Valve air unit
IN
50
Y
68.5
40
W2000
X
50.5
36
Dimension for knob operation
2.5
W1000
OUT
Port size
60
Air unit component
2.5
31.5
Maintenance dimensions
The dimensions of plastic bowl is the same
even if it has manual cock or automatic drain.
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
With PPD
Option
Attachment
(Pressure gauge)
Drain port
39.5
Maintenance dimensions
Custom air unit
148
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Attachment
(Pressure gauge)
Drain port
OUT
171
2.5
Port size
Rc1/4 (8)
Rc3/8 (10)
With PPD
Option
X
51.5
(42.5)
Y
110
IN
OUT
Inner diameter ø5.7 to ø6
Soft nylon tube
Inner diameter ø5
Soft vinyl tube
3
80
Y
3
104
IN
26.5
W4000
X
46.5
(34.5)
Dimension for knob operation
63
60
Maintenance dimensions
Inner diameter ø4
soft nylon tube
Drain port
60
40
Inner diameter ø5.7 to ø6
Soft nylon tube
Inner diameter ø5
Soft vinyl tube
Drain port
26.5
Maintenance dimensions
Port size
Rc1/4 (8)
Rc3/8 (10)
Attachment
(Pressure gauge)
147
Rc1/8 (6)
Rc1/4 (8)
Attachment
(Pressure gauge)
Dimension for knob operation
96
With PPD
Option
W3000
1.5
OUT
IN
The dimensions of plastic bowl is the same
even if it has manual cock or automatic drain.
Option dimensions with pressure gauge included
G49P
X
Y
W1000
W2000
W3000
W4000
W1000
W2000
(73.5)
(73)
(69.5)
(74.5)
ø43.5
ø43.5
W3000
W4000
ø43.5
G59P
(76)
-
(72)
(77)
ø52
-
ø52
G40P
(75.5)
(75)
(71.5)
(76.5)
ø42.5
ø42.5
ø42.5
ø52.5
G50P
(75.5)
-
(71.5)
(76.5)
ø52.5
-
G41P
(74)
(73.5)
(70)
(75)
ø42
ø42
ø42
G52P
(86)
(85.5)
(82)
(86)
ø52.5
ø52.5
ø52.5
R2
(74)
(73)
(69.5)
(75)
30
30
30
Handled as a custom order
Attached pressure gauge
Option dimensions
Metal bowl (option)
Automatic drain cock
(M)
Standard manual drain cock
(M1)
Pipe center
Pipe center
Piping center
A
C
B
with automatic drain
(FM, F1M)
Dimensions table
F1M
M
A
B
C
W2000
-
-
147
W3000
163.5
143.5
154
W4000
187
166.5
177
Model no.
T
Drain port
Drain port
M1
55
Reverse filter regulator Standard white series
W1100 W2100 W3100 W4100-W Series
Introducing the 5μm dust removing element and 0.3μm tar removing element, with back
flow function, to the lineup. Ionizer purge gas flow control Port size: Rc1/8 to Rc1/2
JIS symbol
W1100
W2100
Face to face
40mm
Face to face
50mm
W3100
W4100
Face to face
63mm
Face to face
80mm
How to order
W3100
8
A
W
Symbol
(White type)
A
Model no.
B
W
1
1
0
0
Z
B
Port size
C
Option
W
2
1
0
0
W
3
1
0
0
W
4
1
0
0
Port size
6
C
Descriptions
Model no.
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Note 2, Note 3
Blank With manual drain cock
Drainage
F
Note 4
F1
Automatic drain with manual override
(NO type: exhausts without pressurization)
Automatic drain with manual override
(NC type: no exhaust without pressurization)
Blank Polycarbonate bowl
D
Attachment
Bowl
Z
Nylon bowl
material
M
Metal bowl
M1
With metal bowl, manual drain cock Note 5
Element
Blank 5μm
Y
0.3μm(submicron)
Note 6
Pressure Blank 0.05 to 0.85MPa
range
Relief
L
0.05 to 0.35MPa
Blank With relief mechanism
N
Non-relief type
Blank With standard pressure gauge (G401)
Cautions for model No. selection
Note 1: The pressure switch with R1 indicator is black.
Note 2: S elect options for drainage, bowl material,
element, and regulator sections.
When selecting options for several items, list
options in order from the top.
Note 3: Position of the check valve and pressure gauge
can not be changed.
If the reverse direction of IN and OUT are
required, indicate "X1" in the end of optional
section.
Note 4: R efer to "Pneumatic, Vacuum and Auxiliary
Components (catalog No. CB-024SA" for
working conditions of the automatic drain.
Note 5: A ll drainage type will have an manual drain
cock.
Note 6: R efer to "Pneumatic, Vacuum and Auxiliary
Components (No.CV-024SA)" for max flow rate
for option "Y".
Note 7: When option "T6" is selected, only "Blank" or "R2"
can be selected for the pressure gauge (included).
The digital pressure sensor PPX mounting port
(Rc1/8) is assembled open.
Pressure
gauge
T
Without pressure gauge (gauge port assembled sealed)
T8
Port for mounting pressure gauge assembled open
T6 Note 7 Compatibility with digital pressure sensor PPX
R1 Note 1 Pressure switch with display PPD assembly
Flow
direction
D
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Attachment
Blank
Not included
G49P
G49D-8-P10 (L: G49D-8-P04)
G59P
G59D-8-P10 (L: G59D-8-P04)
G40P
G40D-8-P10 (L: G40D-8-P04)
G50P
G50D-8-P10 (L: G50D-8-P04)
G41P
G41D-8-P10 (L: G41D-8-P04)
G52P
R2 Note 7
G52D-8-P10 (L: G52D-8-P10)
Digital pressure sensor: PPX-R10N-6M
Refer to "Modular type F.R.L. (No. CC-962)" and "Modular type F.R.L. 2000 Series (No.
CC-982)" for details on specifications and internal structure.
56
Filter Regulator Series
Dimensions
Dimensions
Inner diameter ø4
soft nylon tube
Drain port
40
Attachment
(Pressure gauge)
OUT
Port size
Rc1/8 (6)
Rc1/4 (8)
Attachment
(Pressure gauge)
147
96
With PPD
Option
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
35.5
Maintenance dimensions
Port size
Rc1/4 (8)
Rc3/8 (10)
35.5
Y
110
80
OUT
IN
OUT
2.5
With PPD
Option
31.5
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Maintenance dimensions
Regarding the plastic bowl, the same dimensions
apply for the type with manual cock or automatic drain.
Attachment
(Pressure gauge)
With PPD
Option
Port size
Maintenance dimensions
39.5
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
Custom air unit
Rc1/4 (8)
Rc3/8 (10)
171
Port size
Attachment
(Pressure gauge)
60
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
60
148
2.5
IN
X
51.5
(42.5)
Y
(34.5)
3
104
3
Dimension for knob operation
63
Air unit component
W4100
X
46.5
Dimension for knob operation
W3100
Valve air unit
IN
1.5
OUT
(28)
Y
50
60
IN
X
88.5
3
Dimension for knob operation
Dimension for knob operation
Y
2.5
68.5
40
W2100
X
50.5
36
Maintenance dimensions
W1100
Regarding the plastic bowl, the same dimensions
apply for the type with manual cock or automatic drain.
Option dimensions with pressure gauge included
G49P
X
Y
W1000
W2000
W3000
W4000
W1000
W2000
(73.5)
(73)
(69.5)
(74.5)
ø43.5
ø43.5
W3000
W4000
ø43.5
G59P
(76)
-
(72)
(77)
ø52
-
ø52
G40P
(75.5)
(75)
(71.5)
(76.5)
ø42.5
ø42.5
ø42.5
ø52.5
G50P
(75.5)
-
(71.5)
(76.5)
ø52.5
-
G41P
(74)
(73.5)
(70)
(75)
ø42
ø42
ø42
G52P
(86)
(85.5)
(82)
(86)
ø52.5
ø52.5
ø52.5
R2
(74)
(73)
(69.5)
(75)
30
30
30
Handled as a custom order
Attached pressure gauge
Option dimensions
Metal bowl (option)
Automatic drain cock
(M)
Standard manual drain cock
(M1)
Pipe center
Pipe center
Piping center
A
C
B
With automatic drain
(FM, F1M)
Dimensions table
F1M
M
A
B
C
W2100
-
-
147
W3100
163.5
143.5
154
W4000
187
166.5
177
Model no.
Rc1/4
Drain port
Drain port
M1
57
Air filter Standard white series
F1000 F2000 F3000 F4000-W Series
Introducing the 5μm element for dust removal and
0.3μm element for tar removal
Port size: 1/8 to 1/2
JIS symbol
F1000
F2000
Face to face
40mm
Face to face
50mm
F3000
F4000
Face to face
63mm
Face to face
80mm
How to order
F3000
8
W
Z
Symbol
(White type)
A
Model no.
B
B
Port size
C
Option
Model no.
F
1
0
0
0
F F F
2 3 4
0 0 0
0 0 0
0 0 0
Port size
6
C
Descriptions
A
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Note 1
Blank With manual drain cock
Drainage
F
Note 2
Cautions for model No. selection
F1
Note 1: Select options for drainage, bowl material and
element and flow direction.
When selecting options for several items, list
options in order from the top.
Note 2: R efer to "Pneumatic, Vacuum and Auxiliary
Components (catalog No. CB-024SA" for
working conditions of the automatic drain.
Note 3: A ll drainage type will have an manual drain
cock.
Automatic drain with manual override
(NO type: exhausts without pressurization)
Automatic drain with manual override
(NC type: no exhaust without pressurization)
Blank Polycarbonate bowl
Bowl
Z
Nylon bowl
material
M
Metal bowl
M1
With metal bowl, manual drain cock Note 3
Element
Flow
direction
Blank 5μm
Y
0.3μm (submicron)
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Dimensions
F1000
F2000
(28)
43
40
IN
OUT
22.5
OUT
18
IN
50
50
Port size
Rc1/4 (8)
Rc3/8 (10)
Option dimensions
With automatic drain (F1)
92
Pipe center
M5
Drain port
58
147
Drain port
Maintenance dimensions
60
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
40
Inner diameter ø4
soft nylon tube
Drain port
Maintenance dimensions
96
Port size
Rc1/8 (6)
Rc1/4 (8)
Air Filter Series
Dimensions
Dimensions
F3000
F4000
(34.5)
80
OUT
IN
IN
79
Valve air unit
63
OUT
Port size
60
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Maintenance dimensions
Port size
Rc1/4(8)
Rc3/8 (10)
Rc1/2 (15)
171
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
60
148
Rc1/4 (8)
Rc3/8 (10)
Drain port
Air unit component
63
(42.5)
Maintenance dimensions
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
Metal bowl (option)
With petcock (M)
Standard manual drain cock (M1)
Pipe center
Pipe center
Piping center
Rc1/4
Drain port
Handled as a custom order
A
C
B
Custom air unit
Metal manual cock
With automatic drain (F1M)
Drain port
Dimensions table
Model no.
F1M
M
M1
A
B
C
F2000
-
-
147
F3000
164
143.5
154
F4000
187
166.5
177
Refer to "Modular type F.R.L. (No. CC-962)" and "Modular type F.R.L. 2000 Series (No.
CC-982)" for details on specifications and internal structure.
59
Oil mist filter Standard white Series
M1000 M2000 M3000 M4000-W Series
Ideal for circuits susceptible to oil, including measuring, and instrumentation circuits
Port size: 1/8 to 1/2
JIS symbol
M1000
M2000
Face to face
40mm
Face to face
50mm
M3000
M4000
Face to face
63mm
Face to face
80mm
How to order
M3000
A
8
W
Symbol
(White type)
A
Model no.
B
B
Port size
C
M
1
0
0
0
S
Option
C
Note 1: Select the option for drainage, bowl material and
mantle and flow direction.
When selecting options for several items, list
options in order from the top.
Note 2: N.O. automatic drain cannot be selected.
Note 3: R efer to "Pneumatic, Vacuum and Auxiliary
Components (catalog No. CB-024SA" for
working conditions of the automatic drain.
Note 4: A ll drainage type will have an manual drain
cock.
Note 5: Combination with option F1 is not possible.
Note 6: Not selectable with "M" and "X". Replace the
element before the differential pressure indicator
becomes red.
The differential pressure indicator functions only
when compressed air is flowing. Please be
warned that only pressurizing it will not operate it.
M
2
0
0
0
M
3
0
0
0
M
4
0
0
0
Port size
6
Cautions for model No. selection
Descriptions
Model no.
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Drain
Discharge
Note 2, Note 3
Note 1
Blank With manual drain cock
F1
Automatic drain with manual override
(NC type: no exhaust without pressurization)
Blank Polycarbonate bowl
Bowl
Z
Nylon bowl
material
M
Metal bowl
M1
With metal bowl, manual drain cock Note 4
Mantle
(element)
Blank M type (nominal 0.01 m; remaining oil 0.01 mg/m3 or less)
S
S type (0.3 m; remaining oil 0.5 mg/m3 or less)
X Note 5 X type (deodorization; remaining oil 0.03 mg/m3)
Dif erential pressure indicator Q1 Note 6 With differential pressure indicator
Flow
direction
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Dimensions
M1000
M2000
(28)
43
40
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Maintenance dimensions
Option dimensions
With automatic drain (F1)
92
Tube center
M5
Drain port
60
147
Port size
Rc1/8 (6)
Rc1/4 (8)
60
Maintenance dimensions
60
Inner diameter ø4
soft nylon tube
Drain port
OUT
22.5
18
IN
50
OUT
96
IN
50
Port size
Rc1/4 (8)
Rc3/8 (10)
OiI Mist FiIter Series
Dimensions
Dimensions
M4000
(34.5)
(42.5)
80
63
63
OUT
IN
Port size
Rc1/8 (8)
Rc3/8 (10)
Rc1/2 (15)
171
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Maintenance dimensions
60
60
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
OUT
Port size
Rc1/8 (8)
Rc3/8 (10)
148
IN
Valve air unit
79
Maintenance dimensions
Air unit component
M3000
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
With differential pressure indicator (option) Q1
Custom air unit
24
44
54
Metal bowl (option)
With petcock (M)
Pipe center
Pipe center
Standard manual drain cock (M1)
Piping center
Rc1/4
Drain port
Handled as a custom order
C
A
B
Metal manual cock
With automatic drain (F1M)
Drain port
Dimensions table
F1M
M
A
B
C
M2000
-
-
147
M3000
164
143.5
154
M4000
187
166.5
177
Model no.
M1
Refer to "Modular type F.R.L. (No. CC-962)" and "Modular type F.R.L. 2000 Series (No.
CC-982)" for details on specifications and internal structure.
61
MX1000
High performance oil mist filter Standard white Series
MX1000 MX3000 MX4000-W Series
Face to face
40mm
MX3000
Face to face
63mm
3
Secondary side oil concentration 0.001 mg/m
Suitable for optical equipment such as optical positioning units and laser processing machines
Port size: 1/8 to 1/2
MX4000
Face to face
80mm
JIS symbol
How to order
MX3000
A
8
W
Z
Symbol
(White type)
A
Model no.
B
M
X
1
0
0
0
B
Port size
C
Option
M
X
3
0
0
0
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Drain
Discharge
Note 2, Note 3
Note 1
Blank With manual drain cock
F1
Automatic drain with manual override
(NC type: no exhaust without pressurization)
Blank Polycarbonate bowl
Bowl
Cautions for model No. selection
material
Note 1: S
elect options for drainage discharge, bowl
material and differential pressure direction.
When selecting options for several items, list
options in order from the top.
Note 2: N.O. automatic drain cannot be selected.
Note 3: R efer to "Pneumatic, Vacuum and Auxiliary
Components (catalog No. CB-024SA" for
working conditions of the automatic drain.
Note 4: A ll drainage type will have an manual drain
cock.
Flow
direction
Z
Nylon bowl
M
Metal bowl
M1
With metal bowl, manual drain cock Note 4
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Dimensions
MX1000
43
18
40
OUT
Port size
Rc1/8 (6)
Rc1/4 (8)
96
IN
Option dimensions
With automatic drain (F1)
Pipe center
60
Drain port
92
Inner diameter ø4
soft nylon tube
Maintenance dimensions
M5
Drain port
62
M
X
4
0
0
0
Port size
6
C
Descriptions
Model no.
OiI Mist FiIter Series
Dimensions
Dimensions
MX4000
MX3000
(34.5)
(42.5)
80
79
OUT
IN
IN
Valve air unit
63
OUT
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Maintenance dimensions
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
60
60
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Drain port
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
171
148
Port size
Rc1/4 (8)
Rc3/8 (10)
Air unit component
63
Maintenance dimensions
egarding the plastic bowl, the same dimensions apply for
R
the type with manual cock or automatic drain.
Metal bowl (option)
With petcock (M)
Standard manual drain cock (M1)
Pipe center
Pipe center
Piping center
Rc1/4
Drain port
Handled as a custom order
C
A
B
Custom air unit
Metal manual cock
With automatic drain (F1M)
Drain port
Dimensions table
F1M
M
A
B
C
MX3000
164
143.5
154
MX4000
187
166.5
177
Model no.
M1
Refer to "Modular type F.R.L. (No. CC-962)" for details on specifications and internal structure.
63
Regulator Standard white series
R1000/R2000/R3000/R4000-W Series
Compact pressure gauge embedded.
Port size: Rc1/8 to Rc1/2
JIS symbol
R1000
R2000
Face to face
40mm
Face to face
50mm
R3000
R4000
Face to face
63mm
Face to face
80mm
How to order
R3000
8
A
W
L
G49P
Symbol
(White type)
A
Model no.
B
B
Port size
C
Option
R
2
0
0
0
R
3
0
0
0
R
4
0
0
0
Port size
6
C
Descriptions
R
1
0
0
0
Model no.
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option Note 1
Pressure Blank 0.05 to 0.85MPa
range
Relief
L
0.05 to 0.35MPa
Blank With relief mechanism
N
Non-relief type
Blank With standard pressure gauge (G401)
T
Pressure
gauge
T8
Without pressure gauge (gauge port assembled sealed)
Compatibility with round shaped pressure gauge option
(pressure gauge mounting port assembled open)
T6 Note 2 Compatibility with digital pressure sensor PPX
R1 Note 3 Pressure switch with display PPD assembly
Flow
direction
D
Attachment
D
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Attachment
Cautions for model No. selection
Blank
Not included
Note 1: When selecting options for several items, list
options in order from the top.
Note 2: When option "T6" is selected, only "Blank" or "R2"
can be selected for the pressure gauge (included).
The digital pressure sensor PPX mounting port
(Rc1/8) is assembled ventilated.
Note 3: The pressure switch with R1 indicator is black.
G49P
G49D-8-P10 (L: G49D-8-P04)
G59P
G59D-8-P10 (L: G59D-8-P04)
G40P
G40D-8-P10 (L: G40D-8-P04)
G50P
G50D-8-P10 (L: G50D-8-P04)
G41P
G41D-8-P10 (L: G41D-8-P04)
G52P
R2 Note 2
G52D-8-P10 (L: G52D-8-P10)
Digital pressure sensor: PPX-R10N-6M
Refer to "Modular type F.R.L. (No. CC-962)" for details on specifications and internal structure.
64
Regulator Series
Dimensions
Dimensions
R1000
R2000
X
62
Attachment (pressure gauge)
36
35.5
50
26.5
31.5
27
88.5
50.5
Air unit component
With PPD
Option
Rc1/4
(-T, -T8) Port size
Rc1/4 (8)
Rc3/8 (10)
54.5
Rc1/8 (6)
Rc1/4 (8)
Attachment
(pressure gauge)
Y
120
OUT
Port size
2.5
Dimension for knob operation
IN
65.5
Pipe center
68.5
OUT
3
IN
24.5
Y
40
Valve air unit
50.5
X
R3000
R4000
X
X
52
47
36.5
32
80
2.5
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
Attachment
(Pressure gauge) With PPD
Option
39.5
3
3
31.5
Dimension for knob operation
Custom air unit
110
Port size
Rc1/4 (8)
Rc3/8 (10)
Attachment
(Pressure gauge) With PPD
Option
Y
OUT
35
IN
Y
OUT
104
IN
32.5
2.5
63
Dimension for knob operation
Attached pressure gauge
G49P
X
Handled as a custom order
Option dimensions with pressure gauge included
Y
R1000
R2000
R3000
R4000
R1000
R2000
(73.5)
(73)
(69.5)
(74.5)
ø43.5
ø43.5
R3000
R4000
ø43.5
G59P
(76)
-
(72)
(77)
ø52
-
ø52
G40P
(75.5)
(75)
(71.5)
(76.5)
ø42.5
ø42.5
ø42.5
ø52.5
G50P
(75.5)
-
(71.5)
(76.5)
ø52.5
-
G41P
(74)
(73.5)
(70)
(75)
ø42
ø42
ø42
G52P
(86)
(85.5)
(82)
(86)
ø52.5
ø52.5
ø52.5
R2
(74)
(73)
(69.5)
(75)
30
30
30
65
Reverse regulator Standard white series
R1100/R2100/R3100/R4100-W Series
From secondary pressure to primary pressure with back flow function.
Port size: Rc1/8 to Rc1/2
JIS symbol
R1100
R2100
Face to face
40mm
Face to face
50mm
R3100
R4100
Face to face
63mm
Face to face
80mm
How to order
R3100
8
A
W
L
Symbol
(White type)
A
Model no.
B
B
Port size
C
Option
Descriptions
R
2
1
0
0
R
3
1
0
0
R
4
1
0
0
Port size
6
C
R
1
1
0
0
G49P
Model no.
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Note 1, Note 2
Pressure Blank 0.05 to 0.85MPa
range
Relief
L
0.05 to 0.35MPa
Blank With relief mechanism
N
Non-relief type
Blank With standard pressure gauge (G401)
T
Pressure
gauge
T8
Without pressure gauge (gauge port assembled sealed)
Compatibility with round shaped pressure gauge option
(pressure gauge mounting port assembled open)
T6 Note 3 Compatibility with digital pressure sensor PPX
R1 Note 4 Pressure switch with display PPD assembly
Flow
direction
D
Attachment
Cautions for model No. selection
Note 1: When selecting options for several items, list
options in order from the top.
Note 2: P osition of the check valve and pressure
gauge can not be changed. If the reverse
direction of IN and OUT are required, indicate
"X1" in the end of optional section.
Note 3: When option "T6" is selected, only "Blank" or
"R2" can be selected for the pressure gauge
(included). The digital pressure sensor PPX
mounting port (Rc1/8) is assembled ventilated.
Note 4: The pressure switch with R1 indicator is black.
D
Blank Standard flow (left to right)
X1
Reverse flow (right to left)
Attachment
Blank
Not included
G49P
G49D-8-P10 (L: G49D-8-P04)
G59P
G59D-8-P10 (L: G59D-8-P04)
G40P
G40D-8-P10 (L: G40D-8-P04)
G50P
G50D-8-P10 (L: G50D-8-P04)
G41P
G41D-8-P10 (L: G41D-8-P04)
G52P
R2 Note 3
G52D-8-P10 (L: G52D-8-P10)
Digital pressure sensor: PPX-R10N-6M
Refer to "Modular type F.R.L. (No. CC-962)" for details on specifications and internal structure.
66
Regulator Series
Dimensions
Dimensions
R1100
R2100
X
50.5
35.5
35.5
31.5
Y
65.5
36
3
50.5
Air unit component
With PPD
Option
Rc1/4
(-T, -T8) Port size
Rc1/4 (8)
Rc3/8 (10)
88.5
Port size
Rc1/8 (6)
Rc1/4 (8)
Attachment
(pressure gauge)
2.5
Dimension for knob operation
OUT
120
68.5
IN
54.5
OUT
24.5
Y
40
IN
71
Attachment (pressure gauge)
50
Valve air unit
36
X
R3100
R4100
X
X
47
Attachment
(Pressure gauge)
32
80
36.5
2.5
110
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
With PPD
Option
Dimension for knob operation
31.5
3
104
With PPD
Option
3
Dimension for knob operation
Port size
Rc1/4 (8)
Rc3/8 (10)
Custom air unit
OUT
35
IN
2.5
OUT
32.5
IN
Y
Y
63
52
Attachment
(Pressure gauge)
39.5
Attached pressure gauge
G49P
X
Handled as a custom order
Option dimensions with pressure gauge included
Y
R1000
R2000
R3000
R4000
R1000
R2000
(73.5)
(73)
(69.5)
(74.5)
ø43.5
ø43.5
R3000
R4000
ø43.5
G59P
(76)
-
(72)
(77)
ø52
-
ø52
G40P
(75.5)
(75)
(71.5)
(76.5)
ø42.5
ø42.5
ø42.5
ø52.5
G50P
(75.5)
-
(71.5)
(76.5)
ø52.5
-
G41P
(74)
(73.5)
(70)
(75)
ø42
ø42
ø42
G52P
(86)
(85.5)
(82)
(86)
ø52.5
ø52.5
ø52.5
R2
(74)
(73)
(69.5)
(75)
30
30
30
67
L1000
Lubricator Standard white series
Face to face
40mm
L1000/L3000/L4000-W Series
L3000
Face to face
63mm
Supply fine mist oil.
Port size: Rc1/8 to Rc1/2
L4000
JIS symbol
Face to face
80mm
How to order
L3000
AA
8
W
Symbol
(White type)
A
Model no.
B
B
Port size
B
C
6
Option
Note 1: When selecting options for several items, list
options in order from the top.
Note 2: The adjusting dome is made of polycarbonate
for a nylon bowl or metal bowl. Consult with
CKD if a different material is required.
C
C
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Blank No manual cock
Option With float switch
3000, 4000 Series
C
With manual cock
LL
With float switch
Blank Polycarbonate bowl
Bowl
material
Flow
Z
Nylon bowl
M
Metal bowl
Blank Standard flow (left to right)
direction
Shape
X1
Reverse flow (right to left)
Metal bowl
Polycarbonate
Nylon
Aluminum
LL
LLZ
LLM
Lubricator L* 000
L
4
0
0
0
Rc1/8
8
Drainage
Drain discharge and bowl material combination ("C" in How to order)
Plastic bowl
Descriptions
L
3
0
0
0
Port size
Cautions for model No. selection
Material
L
1
0
0
0
C
Model no.
Dimensions
L4000
(46)
OUT
Port size
Rc1/4 (8)
Rc3/8 (10)
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Maintenance dimensions
148
96
88
65
Maintenance dimensions
Inner diameter ø4
soft nylon tube
With manual cock option
63
123.5
IN
OUT
Port size
Rc1/8 (6)
Rc1/4 (8)
(34.5)
63
90
IN
With manual cock option
(42.5)
80
(47)
79
115
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
Inner diameter ø5.7 to ø6
soft nylon tube
Inner diameter ø5
soft vinyl tube
Maintenance dimensions
171
OUT
149
IN
L3000
43
40
(45)
L1000
With manual cock option
Refer to "Modular type F.R.L. (No. CC-962)" for details on specifications and internal structure.
68
Mechanical pressure switch Standard white series
P4000-W Series
Wide pressure setting range covers 0.1 to 0.8 MPa.
Port size: Rc1/4 to Rc1/2
JIS symbol
Face to face
80mm
Valve air unit
Custom
order only
How to order
8
W
1N
Symbol
(White type)
A
BA
A
Port size
B
BB
Option
Descriptions
Port size
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Blank
* Model no. for custom order only.
Can not be purchased individually.
Without indicator light
1N
100/200 VAC with indicator light
3N
24 VDC with indicator light
Without pressure gauge
Custom air unit
T
Air unit component
P4000
Handled as a custom order
26.5
51
Dimensions
80
(OUT)
IN
(IN)
OUT
28
2-Rc1/4 (8)
2-Rc3/8 (10)
2-Rc1/2 (15)
95
7
G1/2
(Lead wire outlet)
Refer to F.R.L. unit section on "Pneumatic, Vacuum and Auxiliary Components (No. CB-024S)"
for specifications, internal structure and safety precautions.
69
Reed switch type compact mechanical pressure switch
P1100 P4100-UN- Series
Modular design with F.R.L.
P1100
Face to face
28mm
P4100
Face to face
31.5mm
Custom
order only
JIS symbol
How to order (modular connection compatible)
4100
P
UN
6
W
L
3
Symbol
(White type)
A
A
Series model no/
B
B
Port size
Descriptions
Series model no/
1100
For CXU10 Series
4100
For CXU30, CXU40 Series
Port size
1100
*M
odel no. for custom order only.
Can not be purchased individually.
C
C
Branching direction
Cautions for model No. selection
D
Note 1: T
his is used for intermediate connection of the
module series so the module connection section
is not threaded.
Note 2: A
masking plug matching the port size is enclosed.
6
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Branching direction Note 1
Blank Note 2
D
Lead wire length
4100
L
R
Lead wire length
Blank
1m
3
3m
5
5m
Dimensions
P1100
P4100
7.5
31.5
B310: 45
B410: 55
50
Cross section A-A (S=2)
16
Weight 126g
70
7
45
55
5.5
10
60
70
37.5
35
45
Port size
8: Rc1/4
10: Rc3/8
15: 1/2
55
45
Port size
6: Rc1/8
8: Rc1/4
Atmospheric pressure
installation port fitting
7
M3
M3
18
67
7.5
6.8
7
69
11
21
40
39.5
(16)
6.8 Atmospheric pressure
installation port fitting
A
A
(16)
21
28
22
Weight 190g
Handled as a custom order
Custom air unit
Air unit component
Valve air unit
MEMO
71
Shut-off valve Standard white series
V1000 V3000-W Series
1 action exhaust operation, prevent accidents caused by residual pressure.
Port size: Rc1/8 to Rc1/2
JIS symbol
V1000
V3000
Face to face
40mm
Face to face
63mm
How to order
V3000
8
W
X1
S
Symbol
(White type)
A
B
A
A
Model no.
B
B
B
Port size
Descriptions
Model no.
V1000
For CXU10 Series
V3000
For CXU30, CXU40 Series
Port size
V1000
6
C
C
Option
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Option
Blank
X1
D
Attachment
D
V3000
None
IN/OUT reverse flow (right to left)
Attachment
Blank
S
Not included
Silencer
Dimensions
V3000
50
53
V1000
63
OUT
IN
OUT
32.5
2-Rc1/8 (6)
2-Rc1/4 (8)
2-Rc1/4 (8)
2-Rc3/8 (10)
2-Rc1/2 (15)
50.5
IN
67
63
40
Rc1/8
EXH*
* The EXH port is dedicated for installation of the silencer.
Rc3/8
EXH*
* The EXH port is dedicated for installation of the silencer.
Refer to "Modular type F.R.L. (No. CC-962)" for details on specifications and internal structure.
72
Lockout valve (OSHA compliant)
V3010-W Series
Prevent accidents caused by residual pressure.
Port size: 1/4 to 1/2
JIS symbol
OSHA (Occupational Safety and Health Administration)
How to use
OSHA established US Safety Standards related to
related to worker safety.
Regular use
Maintenance work
Locks can be applied where residual pressure is discharged.
Knob
<Regulations for lockout / tagout >
When servicing or maintaining machinery, the air
source shall be closed with a shut-off valve (lockout
valve), and residual pressure shall be discharged.
If a third party inadvertently operates the valve
during such operation and compressed air is
applied, the cylinder, etc., could move suddenly
and injure personnel. This standard states that, "All
valves used for such purposes shall have a key or
a structure which can be locked with a key."
Suction
×
Dimensions
Symbol
Option
8
Rc1/4
10
Rc3/8
15
Rc1/2
X1
C
Attachment
Note 2
C
ø10
Option
Blank
Standard flow (left to right)
IN/out reverse flow (right to left)
Attachment
Blank
S
Custom air unit
B
B
Port size
No attachments
2-C
Silencer
OUT
IN
Cautions for model No. selection
Handled as a custom order
A
Port size
63
Descriptions
56
(White type)
A
V3010
S
50
X1
11
W
117.5
8
Air unit component
Exhaust
How to order
V3010
Valve air unit
Face to face
63mm
Note 1: Consult with CKD for applying the lock at the
air supply position.
Note 2: Silencer element is not flame resistant.
EXH Rc3/8
* The EXH port is dedicated for installation of the silencer.
Descriptions
C
V3010-8-W
Rc1/4
V3010-10-W
Rc3/8
V3010-15-W
Rc1/2
73
2 port pilot operated solenoid valve for compressed air
CXU10-EXA-UN Series
N.C. (normally closed) type, diaphragm structure type
Modular connection with 1000 Series
Ideal for modular component blow valves
Screw free
open type
JIS symbol
IN
Gasket
OUT
Expandable
IN
How to order
CXU10-EXA
UN C6 2C
1
Symbol
A
Port size (OUT)
A
C6
ø6 push-in fitting L type
C8
ø8 push-in fitting
CL8
B
Coil option
B
ø8 push-in fitting L type
Coil option Note 1
2C
Cautions for model No. selection
Standard Lead wire (without indicator light and surge suppressor)
2H
DIN terminal box (Pg7). with indicator light inside terminal box
Option
2HS
Voltage
1
ø6 push-in fitting
CL6
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 14 for the model no.
of your order.
Coil
Option
Descriptions
Port size (OUT)
3
C
2C
Voltage
C
and surge suppressor inside terminal box
Voltage Note 1
2H
2HS
DIN terminal box (Pg7). with indicator light
1
100VAC
3
24 VDC
Note 1: R
efer to the table on the left for available combinations of coil
options and voltage.
Select from the circle mark above.
Dimensions
With DIN terminal box type (Pg7) type
Grommet lead wire type
CXU10-EXA-UN-* -2HS-*
CXU10-EXA-UN-* -2C-*
Cartridge fitting: straight type
28
300
22
18
44.5
36
16
IN
65
52
30
15
A
IN
OUT
18
27
40
45.5
52
Elbow type fitting
D
C
Option dimensions
B
74
E
Option
A
B
C
D
C6
27
ø6 push-in fitting
-
-
E
-
CL6
-
ø6 push-in fitting
31
37
18.5
C8
27
ø8 push-in fitting
-
-
-
CL8
-
ø8 push-in fitting
32
39
21
2 port direct acting solenoid valve
CXU10-FAB3-UN Series
JIS symbol
NC (normally closed)
Modular connection with 1000 Series
Ideal for modular component blow valves
Screw free
open type
Both sides
40mm
OUT
Custom
order only
Valve air unit
IN
How to order
UN C6 2C
3
Symbol
A
A
Port size (OUT)
Descriptions
Port size (OUT)
C6
ø6 push-in fitting
CL6
ø6 push-in fitting L type
C8
ø8 push-in fitting
CL8
* Model no. for custom order only.
Can not be purchased individually.
Refer to page 16 for the model no.
of your order.
B
B
Coil option
ø8 push-in fitting L type
Coil option
2C
Grommet lead wire
2HS
C
C
Rated voltage
Air unit component
CXU10-FAB3
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100 VAC 50/60Hz, 110 VAC 60Hz
3
24 VDC
Dimensions
With DIN terminal box (Pg7) type
Grommet lead wire type
CXU10-FAB3-UN-* -2HS-*
Cartridge fitting: straight type
300
22.5
58.5
18.5
28
47
IN
OUT
Handled as a custom order
A
IN
42
40
57.5
28
Custom air unit
CXU10-FAB3-UN-* -2C-*
18
B
21.5
40
40
Elbow type fitting
C
D
57.5
Option dimensions
Option
A
B
C
D
C6
27
ø6 push-in fitting
-
-
E
-
CL6
-
ø6 push-in fitting
31
37
18.5
C8
27
ø8 push-in fitting
-
-
-
CL8
-
ø8 push-in fitting
32
39
21
B
E
75
2 port direct acting solenoid valve
CXU30-FAB4U-UN Series
JIS symbol
NC (normally closed)
Modular connection with 3000 Series
OUT
IN
Face to face
50mm
No screw
Open type
Custom
only
How to order
CXU30-FAB4U-UN-8L
2C
3
Symbol
A
A
Coil option
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 18 for the model no.
of your order.
2C
2HS
B
Rated voltage
B
Descriptions
Coil option
Grommet lead wire
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100 VAC 50/60Hz, 110 VAC 60Hz
3
24 VDC
Dimensions
Grommet lead wire type
With DIN terminal box (Pg7) type
CXU30-FAB4U-UN-8L-2HS-*
CXU30-FAB4U-UN-8L-2C-*
24
60
48.5
34
25
88.5
109
95
34
42
24.5
50
50
Rc1/4
Refer to air unit components page 18 for specifications and internal structure dimensions.
76
2 port pilot kick solenoid valve
CXU30-ADK-UN Series
JIS symbol
Face to face
63mm
OUT
Custom
order only
IN
Valve air unit
NC (normally closed)
Diaphragm structure
Modular connection with 3000 Series
Suitable as modular component master valves
How to order
F 2C
3
Symbol
A
A
Selant
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 20 for the model no.
of your order.
B
B
Coil option
Blank
Nitrile rubber
F
Fluoro rubber
Coil option
2C
2HS
C
C
Rated voltage
Descriptions
Selant
Grommet lead wire
*1
DIN terminal box with light, surge suppressor (Pg11)
Air unit component
CXU30-ADK-UN-00
Rated voltage
1
100 VAC 50/60Hz, 110 VAC 60Hz
3
24 VDC
* 1: C
oil option 2C is available for rated voltage【1】only.
Dimensions
Grommet lead wire type
With DIN terminal box (Pg7) type
38
CXU30-ADK-UN-00-* 2HS-*
34.5
65.5
54
38
23.5
63
OUT
63
Handled as a custom order
63
IN
22.5
OUT
22.5
IN
94
116
103
42
300
Custom air unit
CXU30-ADK-UN-00-* 2C-*
63
77
2 port pilot operated solenoid valve
CXU30-FAD-UN Series
NC (normally closed)
Diaphragm structure
Modular connection with 3000 Series
Suitable as modular component master valves
JIS symbol
Face to face
63mm
OUT
Custom
order only
IN
No screw
Open type
How to order
2C
CXU30-FAD-UN-00
3
Symbol
A
Flow direction option
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 22 for the model no.
of your order.
A
Blank
X1
B
Coil option
B
Rated voltage
Coil option
2C
C
Standard flow (left to right)
Reverse flow (right to left)
Grommet lead wire
2HS
C
Descriptions
Flow direction option
DIN terminal box with light, surge suppressor (Pg11)
Rated voltage
1
100 VAC 50/60Hz, 110 VAC 60Hz
3
24 VDC
Note 1: D
epending on use, such as using with an extremely small flow rate
or when the solenoid valve’s secondary side is restricted, operation
may be unstable at pressure differences less than 0.1 MPa.
Dimensions
Grommet lead wire type
With DIN terminal box (Pg7) type
CXU30-FAD-UN-00-2C-*
CXU30-FAD-UN-00-2HS-*
28
22.5
18.5
58.5
28
47
98
116
104
42
300
OUT
22.5
IN
63
63
Refer to FAD Series on "General Purpose Valves (No. CB-03-1S)" for specifications and
internal structure.
78
5 port pilot operated valve
CXU30-4G2-UN Series
5 port solenoid valve for modular connection
with 3000 Series
Face to face
56mm
No screw
Open type
Valve air unit
Custom
order only
How to order
C6 E20 S
3
Symbol
A
Model no.
B
Solenoid valve
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 24 for the model no.
of your order.
C
1
, solenoid position Note 4, 5
Solenoid valve
D
2
, solenoid position Note 4, 5
B
C
D
Port size (OUT)
E
Electric connection
E
Without solenoid valve: masking plate
2-position single solenoid
2
2-position double solenoid
3
3-position all ports closed
4
3-position ABR connection
5
3-position PAB connection
Solenoid valve
1
2-position single solenoid
2
2-position double solenoid
3
3-position all ports closed
4
3-position ABR connection
5
3-position PAB connection
Port size (OUT)
C4
ø4 push-in fitting
C6
ø6 push-in fitting
G
ø8 push-in fitting
DIN terminal box (Pg7)
E connector lead wire (500mm) with surge suppressor and light
Option
Blank
Rated voltage
ø6 push-in fitting L (rear)
Electric connection
S
G
solenoid position
Without solenoid valve: masking plate
B
F
Option
2
0
E20
F
solenoid position
1
C8
Note 1: GWS*-8-S fittings can be mounted on the R1
port.
Note 2: Check valve is provided as standard.
T he 3 position all ports closed and P/A/B
connection cannot be used with the check valve.
Note 3: If port size, wire connection, option or voltage is
different for solenoid valve 1 2 , the product will
be processed as a customized order.
Note 4: Refer to dimensions drawings for positions of
solenoid valves 1 , 2 .
Note 5: When masking plates are used for all solenoid
valves, indicated for wire connection and rated
voltage options must be left blank.
1
0
CL6
Cautions for model No. selection
Descriptions
Solenoid valve
Air unit component
3
Custom air unit
3
None
2 silencers (SLW-8S) included
Rated voltage
1
100 VAC (rectified bridge integrated)
3
24 VDC
Handled as a custom order
CXU30-4G2-UN
Refer to page 29 for solenoid valve model no. list.
JIS symbol
2-position single solenoid
a
4 2
(A) (B)
5 1 3
(R1) (P) (R2)
2-position double solenoid
a
4 2
(A) (B)
5 1 3
(R1) (P) (R2)
b
3-position all ports closed
a
4 2
(A) (B)
5 1 3
(R1) (P) (R2)
b
3-position ABR connection
a
4 2
(A) (B)
5 1 3
(R1) (P) (R2)
b
3-position PAB connection
a
4 2
(A) (B)
b
5 1 3
(R1) (P) (R2)
Refer to 4G Series on "Pneumatic Valves (No. CB-23SA)" for specifications and internal structure.
79
CXU30-4G2-UN Series
Dimensions
CXU30-4G2- 01
24
52 (Masking plate)
E connector type (E)
Cartridge fitting: straight type
Rc1/4
5 (R1) port
Note: Values in ( ) apply for 100 VAC.
77.5 (connector radial)
1
56
Solenoid valve
2
73 (connector axial)
25
49
Push-in fitting
ø4, ø6, ø8 common
52
27.5
27.5
52
41
34
67.5 (manual override position)
98 (101.5): single (connector radial)
45
66
Solenoid valve
103 (106.5): single (connector axial)
Lead wire length: 500mm
(AWG#26, outer diameter ø1.35)
16
(Pitch)
Silencer (included): SLW-8S
3000 Series Module only
2×1 (P) Port
Rc1/4
3 (R2) Port
14.6
16
(Pitch)
6
24
Push-in fitting ø4, ø6, ø8 (selection)
2×2 (B) port
Push-in fitting ø4, ø6, ø8 (selection)
2×4 (A) Port
ø6 push-in fitting L (rear)
109
47.5
28
Note: The DIN terminal
box assembly is
shipped facing
inward.
13
110.3
74.7
23.5
MAX10
DIN terminal box type (B)
Cartridge fitting: straight type
80
CXU30-4G2-UN Series
Dimensions
Dimensions
CXU30-4G2- 23
4 5
24
Valve air unit
E connector type (E)
Cartridge fitting: straight type
Rc1/4
5 (R1) port
Note: Values in ( ) apply for 100 VAC.
77.5 (connector radial)
Solenoid valve
2
Air unit component
49
Push-in fitting
ø4, ø6, ø8 common
52
27.5
27.5
52
66.9: Double 78.7: 3 position (manual override position)
25
3000 Series Module only
2×1 (P) Port
6
Push-in fitting ø4, ø6, ø8 (selection)
2×4 (A) Port
DIN terminal box type B
Cartridge fitting: straight type
ø6 push-in fitting L (rear)
Handled as a custom order
24
14.6
16
(Pitch)
Push-in fitting ø4, ø6, ø8 (selection)
2×2 (B) port
Rc1/4
3 (R2) Port
47.5
13
Note: The DIN terminal
box assembly is
shipped facing
inward.
28
23.5
109
149.4: double 161.2: 3 position (DIN terminal box inner direction)
MAX10
41
Silencer (included): SLW-8S
56
152.7: double 164.5: 3 position (DIN terminal box outer direction)
73 (connector axial)
Custom air unit
1
128(135): Double 140 (147): 3 position (connector radial)
45
66
Solenoid valve
137 (144): Double 149 (156): 3 position (connector axial)
Lead wire length: 500mm
(AWG#26, outer diameter ø1.35)
16
(Pitch)
81
Modular check valve
CXU10-CHV-UN Series
Completely blocks reverse flow of fluid such as compressed air
Modular connection with F.R.L. 1000 Series
Intermediate takeout of air possible with branch port
JIS symbol
Face to face
56mm
Custom
order only
How to order
CXU10-CHV
UN
00
6
A
X1
Symbol
A
A
Port size
*1M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 34 for the model
no. of your order.
*2P
iping adaptor and masking
adaptor assembly is assembled
on the top of the product.
B
B
Option
6
Piping adaptor (Rc1/8") assembled
8
Piping adaptor (Rc1/4") assembled
10
Piping adaptor (Rc3/8") assembled
MA
Masking adapter assembled
Option
Blank
A
C
C
Flow direction
Descriptions
Port size
No options
Fluoro rubber specification
Flow direction
Blank
Standard flow (left to right)
X1
Reverse flow (right to left)
Masking adapter (assembled)
Piping adaptor (assembled)
Port size
Rc1/8 (6)
Rc1/4 (8)
Rc3/8 (10)
23
2×ø5.4
6.2
64.5
Piping adaptor Rc1/8, Rc1/4, Rc3/8 common
48.5
Masking adapter
43
Dimensions
28
40
82
56
Distributor Standard white series
D401-UN-W D300-W Series
Applicable for pipe branching.
Port size: Rc1/4 to Rc1/2
D401
Face to face
31.5mm
D300
Valve air unit
Face to face
42mm
How to order
6
(White type)
Model no.
B
Port size
Symbol
A
B
Descriptions
Model no.
D101
For 1000 Series
D401
For 2000, 3000, 4000 Series
8
Distributor
W
(White type)
A
Port size
Port size
D101
6
1/8
8
1/4
10
3/8
15
1/2
Dimensions
Q
B
D401
Option
Symbol
Descriptions
Port size
A
8
Rc1/4
10
Rc3/8
B
Option
Blank None
Includes 2 each of the
Q
following; Rc1/4 blanking
plug, Rc3/8 blanking plug
Dimensions
A
A
Top
31.5
30
36
15
Port size
Rc1/8 (6)
Rc1/4 (8)
Front
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
Cross section A-A
Dimensions
Front
Cross section A-A
Handled as a custom order
Top
28
Custom air unit
A
60
A
50
D401-UN-00
40
D101-UN-00
37.5
A
D300
W
Air unit component
D101 UN 00
Applications (D401-00-W)
D300
42
A
50
A
2-Rc1/4
Cross section A-A
Top
45
2-Rc3/8
OUT
2-Rc1/4, 3/8
(Port size)
IN
Front
83
4 directional distributor
CXU10-D4-UN CXU30-D4-UN Series
Branches the fitting section of a module upto 4 directions.
Fitting section can be mounted and removed from 1 position.
With pressure gauge mounting port.
Face to face
56mm
Custom
order only
Screw free
open type
How to order
CXU10-D4
UN
00
T6
JIS symbol
Symbol
A
A
Option
Descriptions
Option
Blank
Without pressure gauge port (blanking plug assembled)
T6
Pressure gauge port Rc1/8
T8
Pressure gauge port Rc1/4
G401
With pressure gauge (G401)
R1
Pressure switch with display PPD assembed
How to order
CXU30-D4
UN
15
T6
JIS symbol
Symbol
Rc3/8
Rc1/2
A
A
Option
Descriptions
Option
Blank
Rc1/2
Rc3/8
Without pressure gauge port (blanking plug assembled)
T6
Pressure gauge port Rc1/8
T8
Pressure gauge port Rc1/4
G401
*M
odel no. for custom order only.
Can not be purchased individually.
Refer to page 36 for the model no.
of your order.
With pressure gauge (G401)
R1
Pressure switch with display PPD assembed
Dimensions
CXU10-D4-UN
CXU30-D4-UN
X
Rc3/8
Rc1/2
67
50
Rc1/2
X
40
56
56
Option dimensions
84
Rc3/8
Option dimensions
Option
Ｘ
Option
Ｘ
T6
25.5
T6
30.5
T8
25.5
T8
30.5
G401
25.5
G401
30.5
R1
40
R1
45
50
Piping adaptor, L type piping adaptor Standard white series
A100 A400-UN-W Series
A101 A401-UN-W Series
Port size: Rc1/4 to Rc3/4, Rc1/4 to Rc1/2
Valve air unit
Dimensions and applications
Custom
dedicated
* Model no. for custom order only. Can not be purchased individually.
Pipe adaptor
Applications
Model no.: A100-UN-6, 8, 10-W
A400-UN-8, 10, 15, 20-W
A
Model no. Port size Applicable model A
D
Port size
B
C
D
Other
1000 Series 21.5 13.5 40
36
-
A100-UN-6-W
1/8
A100-UN-8-W
1/4
A100-UN-10-W
3/8
A400-UN-8-W
Rc1/4
A400-UN-10-W
Rc3/8
3000 4000
A400-UN-15-W
Rc1/2
Series Series (25) (11)
A400-UN-20-W
Rc3/4
Air unit component
C
B
2000,
20
6
50
45
Number withing the
parenthesis is Rc3/4
L type piping adapter
A101
UN
6
Symbol
W
A
(White type)
A
Model no.
B
B
Port size
Descriptions
Model no.
A101
L type piping adapter
A401
L type piping adapter
Custom air unit
How to order
Port size
A101
6
A401
1/8
8
1/4
10
3/8
15
1/2
Dimensions
Applications
A
Top
Top
Port size
Rc1/8 (6)
Rc1/4 (8)
31.5
30
Port size
Rc1/4 (8)
Rc3/8 (10)
Rc1/2 (15)
37.5
36
Front
60
15
28
A
50
A
A401-UN
40
A101-UN
A
Handled as a custom order
Applicable models: A101-UN-6, 8-W 1000-W Series
A401-UN-8, 10, 15-W 2000, 3000, 4000-W Series
Cross section A-A
Front
Cross section A-A
85
Masking adapter
CXU10-MA-UN
CXU30-MA-UN Series
Used for masking on the fitting section.
CXU10-MA
CXU30-MA
Face to face
10.5mm
Face to face
21.5mm
How to order
CXU10-MA-UN-00
CXU30-MA-UN-00
* Model no. for custom order only.
Can not be purchased individually.
Internal structure and parts list
CXU10-MA-UN-00
CXU30-MA-UN-00
A
A
A
10.5
Front
No. Part name
86
1
A
2
3
45
36
3
21.5
Cross section A-A
Model no.
1
Module transform adaptor
CXU13-CA-00
2
O-ring
JASO-2013
3
Masking adapter
CXU10-MA-00
Front
Cross section A-A
Custom
order only
Module transform adaptor
CXU13-CA-UN Series
Connectable with 1000, 2000, 3000, 4000 Series
Custom
order only
Screw free
open type
Valve air unit
Face to face
16mm
How to order
CXU13-CA
UN
00
* Model no. for custom order only.
Can not be purchased individually.
Refer to page 40 for the model no. of your order.
Air unit component
Dimensions
A
A
Top
45
CXU13-CA-UN-00
45
Custom air unit
Cross section A-A
Front
Handled as a custom order
16
Side
87
Bracket, joiner
B-UN-W, J-UN-W Series
Custom
order only
Dimensions and applications
T type bracket set
* Model no. for custom order only. Can not be purchased individually. Refer to page 41 for the model no. of your order.
Model no: B110-UN-W B310-UN-W B410-UN-W
Applications
E
I
Note 1: B
310-UN-W and B410-UN-W cannot be combined.
Note 2: B
y using B110-UN-W, 1000 Series can be adjusted
to the same height as 3000 Series.
A
D
B C
Center of
port
H
K
B
C
F
G
H
I
K
1000 Series
45
35
10 100 5.5
2
16
25
7
40
B110-UN-H-W 1000 Series
45
35
10 100 5.5
2
16
30
7
45
60
45
10 125
7
7
22
27
7
45
60
45
10 125
7
7
22
37
7
55
Model no. Applicable model A
B110-UN-W
F
G
B310-UN-W
B410-UN-W
Fitting set
A
B
2000 Series
3000 Series
4000 Series
Model no.: C1000-J100-UN-W
C4000-J400-UN-W
Applications
D
Model no. Applicable model A
C1000-J100-UN-W 1000 Series
C
B
C
10
36
26 M3.5
D
21
44
32
2000 Series
C4000-J400-UN-W 3000 Series
4000 Series
88
D
M5
E
Valve air unit
Order made air units
Overview
All air unit combinations are available
as customized combinations from
CKD.
Module connections in the vertical
direction which is not available with
customized units, are now available.
Features
Horizontal or vertical
Air unit component
1
Vertical and horizontal pipes can be
arranged versatility. Solenoid valves
can also be connected freely.
2
Unlimited flexibility
Module components not listed in this
catalog are also available.
Reduce man-hours
C O N T E N T S
Order made air units
CXUZ Series
90
Custom air unit
All components are connected as
modules, eliminating work such as
piping.
Handled as a custom order
3
89
Order made air units
CXUZ Series
How to order
CXUZ-FL
Dedicated model no.
Each product is assigned a 6-digit number.
Air unit components can be combined depending on applications and space.
Contact your sales office for combinations.
Related products (compatible modular combination products)
CXU10 (applicable model: 1000 Series)
Model
Shut-off valve
Precision regulator Electro-pneumatic regulator
Reed switch type
High performance oil mist filter
Compact mechanical pressure switch
V1000-W
RP1000
EVD-1000
P1100-W
MX1000-W
CC-962
CB-024S
CB-024S
CC-962
CB-024S
Model no.
Catalog No.
CXU30 (applicable model: 3000, 4000 Series)
Model
Slow start valve
Precision regulator Electro-pneumatic regulator
Reed switch type
High performance oil mist filter
Compact mechanical pressure switch
V3301-W
V3321-W
RP2000
EVD-3000
P4100-W
MX3000-W
MX4000-W
CC-962
CB-024S
CB-024S
CC-962
CB-024S
Model no.
Catalog No.
90
MEMO
91
2010.6.ACC
CKD refrigerating type dryer
GT9000
Applicable air compressor: 90, 120, 150, 190, 240, 300, 380, 450, 710, 960kW
䡵 Components for air preparation and pressure adjustment / main line unit / refrigerating type air dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Overview
Compact
F.R.
Large to extra-large
refrigerating type air dryer
supporting energy saving and
environmental problems with
new equipment.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Features
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
C O N T E N T S
Product Introduction
Option and accessory
Applicable circuit
System selection
Safety precautions
䢇 Air cooling type/Standard inlet air (40°C) type (GT9000)
䢇 Water cooling type/Standard inlet air (40°C) type (GT9000W)
䢇 Water cooling type/Standard inlet air (40°C) type (GT9000WV)
82
101
84
85
86
90
94
98
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
CKD refrigerating type dryer GT
Main line unit
(1) New incorporated
refrigerant R-407C
New refrigerant without
destroying ozone layer is
installed to all GT Series.
(2) Incorporated energy saving
operation system
For 300kW to 450kW units,
energy consumption is
reduced by 50% through
multi-unit control. For 710kW
and 960kW units, 60%
energy conservation is
realized with inverter control.
(3) SUS heat exchanger vessel
Oil-free stainless steel
vessel is used for all models.
(4) Easy maintenance
The safe design allows the
operation state to be
confirmed in a glance.
Central control in the factory
is possible by signal
exchanges.
(5) Free installation in any area
The 90 to 190kW units
support various
environments as the back,
left or right faces of the 90 to
190kW units can be flush
against a wall.
The 250kW to 450kW save
space with top face
ventilation.
Refrigerating
type dryer
81
Advanced energy saving, ease-of-use,
and environment performance.
(air-cooled)
(water-cooled)
(water-cooled inverter)
Refrigerating
Type Dryer
Refrigerating type air dryer
Large model series / 90 to 960kW
The large refrigerating air dryer GT Series with
directly connected air compressor has been reborn
into three different series with various features.
Promising high quality and hifh reliability
Environment-friendly refrigerant
Environment-friendly
refrigerant R407C
Stainless steel heat exchanger for oil free compressed air
A heat exchanger incorporating the newly developed stainless steel vessel has been
incorporated. This prevents dust generation from the heat exchanger.
Outstanding weather resistance
The refrigerating piping (copper pipes) in the heat exchanger are nickel-plated to
improve corrosion resistance.
Stainless steel piping specifications are also available. Contact CKD for information.
The new refrigerant R407C has a zero
ozone depletion potential. This type
surpasses conventional models in
terms of global warning.
Easy maintenance
Easy-to-read operation status
Standard air pressure gauge
Inverter control for 60% power reductions (GT9000WV Series)
Power consumption rate (%)
Relation of GT9000WV Series
load rate and power consumption
Drain
Top
Front
Wall
Wall
New service port
(GT9120 to GT9450, GT9120W to GT9450W, GT9000WV Series)
A service port (with check joint) has been added on the inlet and outlet pipes.
Use this port when monitoring the pressure and dew point, etc.
Rated conditions
Series
Pressure
dew point
(˚C)
Inlet air
pressure
(MPa)
Space-saving with top face
exhaust (GT9240 to 9450)
Floor space is saved as the exhaust
duct is installed on the top of the wall.
Applicable air compressor (kW)
Ambient
Inlet air
Cooling water
temperature temperature inlet temperature
(˚C)
(˚C)
(˚C)
Aircooled
Load rate (%)
Conventional system
When dew point
10°C is selected
GT9000WV
18°C is selected
Watercooled
Performance control
82
Wall
Series variation
A function to link the pressure dew point to the ambient temperature and automatically
control the link is provided. The dew point temperature is automatically adjusted to a
temperature at which condensation does not occur. This eliminates the need to
manually change the dew point setting, and realizes ideal energy saving operation.
The compressor inverter control allows the same performance to be attained in 50
and 60Hz districts.
Front
Drain
A dust filter has been mounted for the
capacitor. Easily mount and remove the filter
without tools.
Multi-unit control for 50% power reductions (GT9300 to 9450, GT9300W to 9450W)
Same performance at 50 and 60Hz (GT9000WV Series)
Top
Dust filter (GT9240 to GT9450)
The 2-stage selection refrigerant system automatically switches to 1-stage energy-saving operation during low loads. Power
consumption can be reduced by up to 50%.
Linking dew point temperature to ambient temperature (GT9000WV Series)
Wall
Central control in the factory
Energy saving
Configurable dew point (GT9000WV Series)
The drain trap and cooling water pipe
can be attached to either the left or right
side, allowing the unit back, left or right
side to be installed flush against the
wall.
Realize central control in the factory with
remote operation, and output of run and
abnormal signals.
The self-protection control activated during high load operation to drop the compressor’s
speed. This allows operation to be continued without abnormal stopping.
Configurable pressure dew point in the range of 10 to 18°C. Power consumption
can be reduced drastically by setting above 10°C when dew condensation is
unlikely to occur such as during the summer.
Freely install flush against
the wall (GT9090 to 9190,
GT9090W to 9190W)
The electronic operation panel lets you read
the dryer’s operation state, dew point and
fault state in a glance.
An air pressure gauge has been mounted on
the operation panel of all models.
No abnormal stop under high loads (GT9000WV Series)
The compressor’s inverter control realizes optimum energy-saving operation which
corresponds to the load.
Power consumption can be reduced by up to 60%.
Freely install at any place
1/1 operation
Multi-unit control
(Automatic 1/2 operation)
Inverter control
83
GT Series
■T
y p ic a l w o r k in g c ir c u it
Lubricated
compressor
a
Refrigerating
type air dryer
Lubrication type
screw
air compressor
Main line
After cooler
Filter P
Lubrication type
reciprocating
air compressor
GX/GK series
End of line
b
Filter P
Tank
Note
c
Filter X
Filter P
Filter M
Note: Install the X type shown in parentheses when the inlet oil vapor is 0.005mg/m3 (at 21˚C).
The oil grade is "Class 2" when not installed.
Oil-free
compressor
Main line
Turbo type
air compressor
Filter P
GX/GK series
Compact
heatless dryer
End of line
Refrigerating
type air dryer
d
Filter X
HD series
Filter P
Filter M
e
High polymer
membrane air dryer
Oil-free
screw
air compressor
Filter X
After cooler
Filter P
Oil-free
reciprocating
air compressor
Filter M
SDM Series
Large heatless
air dryer
Tank
Filter P
Filter M
Filter X
Filter P
Filter X
Filter M
SHD Series
Compressed air quality grade JIS B 8392-1: 2003
Solid particles
Particle diameter d m
d
0
1
2
3
4
5
6
7
8
9
Temperature and moisture
Max. number of particles per 1m3
Grade
0.10
0.10 d 0.5 0.5 d 1.0 1.0 d 5.0
Particle
diameter
µm
Concentration Pressure
dew point
mg/m3
˚C
Oil
Water
Total oil
concentration concentration
Cw g/m3
mg/m3
Conditions stricter than Class 1 to be determined by user or supplier.
–
–
–
–
–
–
–
–
–
100
100,000
–
–
–
–
–
–
–
1
1,000
10,000
–
–
–
–
–
–
0
10
500
1,000
20,000
–
–
–
–
–
–
–
–
–
5
40
–
–
–
–
–
–
–
5
10
–
–
-70
-40
-20
+3
+7
+10
–
–
–
–
–
–
–
–
–
Cw 0.5
0.5 Cw 5
5 Cw 10
0.01
0.1
1
5
–
–
–
–
–
Details have changed due to revision of JIS B 8392-1:2000 to JIS B 8392-1: 2003.
84
F o r
"G ra
●S
●P
●O
e ax
d e
o lid
r e su
i l co
m p le ,
3. 6 . 3" sh o w
p a r t i cl e s 0
re d e w p o
n ce n t r a t i o n
s th e g ra d e
.1 to 0 .5 µ m
i n t + 1 0 ° C
1 m g /m 3o
th a t
a r e 1 0 , 0 0 0 p a r t i cl e s
o r l e s.
r le s
f
To the list
on the right
GT
Series
W o r k in g c ir c u it
E x a m p le s y s te m s e le c tio n lis t
A ir q u a lity
a
b
A p p l i ca
tio n s
W a te r d r ip r e m o v a l a ir
C o a r se d u st r e m o va l a i r
C o n ts r u tc i o n , C i vi l e n g i n e e r i n g m a hc i n e
A i r b l o w f o r cl e a n i n g ( d r y a i r n o t r e q u i r e d )
G e n e r a l d r y a ir
G e n e r a l- p u r p o s e p n e u m a tic d e v ic e s , G e n e r a l- p u r p o s e
m e ch a n i ms ,s P n e u m a t i c j i g s a n d t o o l s,
A i r ch u ck,
A i r vi ec , P r e ic si o n p a r t lc e a n i n g a i r b l o w
G ra d e
4.−.−
p n e u m a tic to o l, L a b o r s a v in g
3. 6 . 3
3. 5 . 3
2. 6 . 1
c
I n ts r u m e n t a t i o n , M e a su r e m e n t ,
L o g i c co n t r o l , L u xu r y p a i n t i n g
D r y a ir ( o il fr e e )
2. 5 . 1
2. 6 . 1
d
F o o d p r o ec si n g i n d u ts r y ( W h e r e a i r i s n o t d i r e ct l y b l o w n o n t o f o o d )
P h a r m a ce u t i ca l i n d u st r y , A g i t a t i o n , T r a n ps o r t a t i o n , D r y , P a cka
g e , A ir fo r b r e w in g
D r y a i r ( o d o r l e s)
2. 5 . 1
2. 3. 1
e
O oz n e g e n e r a t o r , P o w d e r t r a n sf e r , F u r n a ec g a s d r y
D r y in g h ig h te n s io n g e n e r a to r in s u la tio n g a s , D r y in g
in s tr u m e n ta tio n
U ltr a d r y a ir ( o il fr e e )
c o m p u te r ro o m , C e n tra l c o n tro l
2. 2. 1
2. 2. 1
2. 3. 1
f
F o o d p r o ec si n g i n d u ts r y ( W h e r e a i r i s n o t d i r e ct l y b l o w n o n t o f o o d )
P h a r m a ce u t i ca l i n d u st r y , A g i t a t i o n , T r a n ps o r t a t i o n , D r y , P a cka
g e , A ir fo r b r e w in g
U l t r a d r y a i r ( o d o r l e s)
2. 2. 1
2. 2. 1
■ T a b le o f s y s te m
s e le c tio n s
A ir c o m p r e s s o r
S ta n d a r d tr e a tin g flo w r a te
O u tp u t
m 3/ m i n . ( A N R )
k W
R a t e d ( A m b i e n t t e m p e r a t u r e : 32° C , i n l e t t e m p e r a t u r e : 4 0 ° C , p r e s s u r e d e w
R e fr ig e r a tin g ty p e a ir d r y e r
A ir c o o lin g ty p e
W a te r c o o lin g ty p e
G T 9 0 9 0 W
9 0
1 4 . 8/ 1 7 . 5
G T 9 0 9 0
1 20
1 5 0
1 9 0
24 0
30 0
380
4 5 0
7 1 0
9 6 0
1 8.
23.
27 .
36 .
4 4 .
5 5 .
7 0 .
1
1
G T
G T
G T
G T
G T
G T
G T
7 /
8/
5 /
5 /
2/
2/
3/
39
84
22.
28.
32.
4 3.
5 2.
6 5 .
82.
.1
.2
0
0
4
0
0
0
8
—
—
9 1 20
9 1 5 0
9 1 9 0
9 24 0
9 30 0
9 380
9 4 5 0
G T
G T
G T
G T
G T
G T
G T
G T 9
G T 9
9 1 20
9 1 5 0
9 1 9 0
9 24 0
9 30 0
9 380
9 4 5 0
7 1 0 W
9 6 0 W
W
W
W
W
W
W
W
V
V
M a in lin e filte r
P ty p e
( 1 µ m o r 3µ m )
A F 20 20 P - 5 0
A F 4 0 20 S - 5 0
A F 20 26 P - 6 5
A F 5 0 32P - 80
A F 5 0 4 8P - 1 0 0
A F 5 0 4 8P - 1 0 0
A F 5 0 6 4 P -1 0 0
A F 5 0 80 P - 1 5 0
A F 5 0 9 6 P -1 5 0
A F 5 1 6 0 P - 20 0
A F 5 1 9 2P - 20 0
M a in lin e filte r
M ty p e
(0 .0 1 µ m )
A F 20 20 M - 5 0
A F 4 0 20 M - 5 0
A F 20 26 M - 6 5
A F 5 0 32M - 80
A F 5 0 4 8M - 1 0 0
A F 5 0 4 8M - 1 0 0
A F 5 0 6 4 M -1 0 0
A F 5 0 80 M - 1 5 0
A F 5 0 9 6 M -1 5 0
A F 5 1 6 0 M - 20 0
A F 5 1 9 2M - 20 0
p o in t: 1 0 ° C )
M a in lin e filte r
X ty p e
( d e o d o r iz in g )
A F 20 20 X - 5 0
A F 4 0 20 X - 5 0
A F 20 26 X - 6 5
A F 5 0 32X - 80
A F 5 0 4 8X - 1 0 0
A F 5 0 4 8X - 1 0 0
A F 5 0 6 4 X -1 0 0
A F 5 0 80 X - 1 5 0
A F 5 0 9 6 X -1 5 0
A F 5 1 6 0 X - 20 0
A F 5 1 9 2X - 20 0
85
S a fe ty p r e c a u tio n s
A lw a y s r e a d th is s e c tio n b e fo r e s ta r tin g u s e .
R e fe r to In tr o 6 7 fo r g e n e r a l p r e c a u tio n s .
R e fr ig e r a tin g ty p e d r y e r G T S e r ie s
M a n u f a c t u rer' s L ia b il it y
D A N G E R
T h e m a n u fa c tu r e r c a n n o t b e h e ld lia b le in th e fo llo w in g c a s e s :
● S e r io u s e r r o r s in u s e o c c u r d u e to th e o p e r a to r.
● Ille g a l m o d ific a tio n s o r r e p a ir s u s in g n o n s ta n d a r d p a r ts
b y u s e r.
Gen era l m a t t ers
C A U T IO N
D A N G E R
U s e fo r a p p lic a tio n s o th e r th a n d e h u m id ify in g
co m p r e se
d a ir is p r o h ib ite d .
T h i s p r o d u tc m u st n o t b e u se d f o r m e d i ca
f o r ac i so
n hs i e l d s o r b r e a t h i n g d e vi ce .s
T h e r e i s a r i sk
o f p e r so
l d e vi ce
s
n a l in ju r y .
D o n o t m o u n t a n d u s e th is d e v ic e o n to
tr a n s p o r ta tio n e q u ip m e n t s u c h a s v e h ic le s o r s h ip s .
T h e in te r n a l d e v ic e s c o u ld b e d a m a g e d b y v ib r a tio n , e tc .
Tra n sp o rt a t io n
W A R N IN G
4
. (G T 9 9 6 0 W V
h a s 1 2k g o r m o r e , o t h e r m o d e l s h a v e l e s s t h a n 1 2k g . )
A lw a y s fo llo w r e s p e c tiv e la w s a n d o r d in a n c e s w h e n
tr a n s p o r tin g th is p r o d u c t ( b y la n d , s e a o r a ir ) .
Tra n sp o rt a t io n
W A R N IN G
T ilt
tra n
U se
W h
h o o
in g , o r a p p ly
sp o r t a t i o n i s p
a f o r k l i f t o r su
e n s u s p e n d in
ks a n d r o p e , e
in g
ro h
sp
g t
t c.
v ib r a tio n o r im p a c t d u r in g
ib ite d .
e n d t h e u n i t w h e n m o iv n g .
h e p r o d u c t, u s e s u s p e n s io n
4
4
4
4
G T 9 7 1 0 W V , G T 9 9 6 0 W V
6 0 ° o r m o re
S u p p o r tin g p la te
T a r g e t m o d e l s: G T 9 0 9 0 t o 9 1 9 0
G T 9 0 9 0 W to 9 1 9 0 W
(A )
6 0 ° o r m o re
S u p p o
T h e s u
d ry e r w
P r o v id
d ry e r t
86
r tin g
p p o r
id th
e p ro
o p re
p la te
tin g p la te m u s t b e 1 0 0 m m lo n g e r th a n th e
(A ).
te c tio n b e tw e e n th e s u p p o r tin g p la te a n d
v e n t d a m a g e to th e p a n e l.
GT9 0 0 0
Series
I n st a l l a t io n
A m b ie n t te m p e r a tu r e
F lo o r
C A U T IO N
C A U T IO N
D o n o t u se t h i s p r o d u tc i n a p l a ce
m a xi m u m w o r ik n g t e m p e r a t u r e .
D o n o t i n st a l l t h i s p r o d u ct
r a d ia te d h e a t.
e xce
e d in g th e
w h e r e i t w i l l b e su
b j e ct
.
.
to
If th e m a x im u m w o r k in g te m p e r a tu r e m a y b e
e xce
e d e d , i n st a l l ve n t i l a t i o n f a n s o r p r o iv d e a n a i r
i n l e t , e t c.
D o n o t u s e th is p r o d u c t w h e r e th e te m p e r a tu r e is
l o w e r t h a n t h e m i n i m u m w o r ki n g t e m p e r a t u r e .
P r o vi d e f o u n d a t i o n w o r k i f t h e g r o u n d i s so
ft.
R e fe r to d im e n s io n s fo r a n c h o r b o lt p o s itio n s a n d
h o l e d i m e n si o n s.
V ib r a tio n
C A U T IO N
L o c a tio n
W h e n u s in g a r e c ip r o c a tin g c o m p r e s s o r, u s e a
C A U T IO N
I n st a l l t h i s p r o d u ct
p i p i n g w i t h t h e a i r d r ye
i n d o o r s.
r t o a b so
r b vi b r a t i o n .
M a in te n a n c e s p a c e
d i r t a n d d u st .
D o n o t i n st a l l t o a sp
l a sh
e d l o ca
C A U T IO N
tio n o f r a in w a te r.
D o n o t in s ta ll th e p r o d u c t w h e r e h ig h le v e ls o f
h u m i d i t y o r d e w oc u l d co n d e n es .
A v o id u s in g th is p r o d u c t w h e r e it m a y b e s u b je c te d
to d ir e c t s u n lig h t, o r w h e r e h e a t c o u ld b e g e n e r a te d .
A v o id u s e in th e a r e a c o n ta in in g c o r r o s iv e g a s .
(R e fe r to p a g e 1 9 )
a n d i n sp
e ct i o n ca
n b e p e r f o r m e d e a si l y .
T a r g e t m o d e l s: G T 9 0 9 0 t o
A p p ro x . 1 0 0 0 m m o r m
4
G T 9 7 1 0 W
6 0 0 m m o r m o re e a
9 1 9 0 , G T 9
o re to fro n t a
4
V , 9 9 6 0 W
c h a t fro n t,
V
0 9 0 W to 9 1 9 0 W
n d o n le ft o r r ig h t s id e
4
4
b a c k a n d le ft s id e
P ip in g
A ir p ip e m e th o d
In te r m itte n t o p e r a tio n :
C A U T IO N
F o r th e G T 9 9 6 0 W
V , a tta c h th e tw o e n c lo s e d
F ro m
co
m p r e so
.
T o e n d lin e
r
e n c lo s e d g a s k e ts , b o lts a n d n u ts .
P ip e
4
A p a
o m m
U s e
a s a
t h e a i r d r ye
r a lle
e n d e
a u n
s p a r
r a s sh
o w n b e lo w .
l in s ta lla tio n fo r e m e r g e n c ie s is r e c
d .
it fo r n o r m a l o p e r a tio n a n d th e o th e r
e .
F ro m
G a t e va
co
m p r e so
r
T o e n d lin e
l ve
G a t e va
l ve
D r ye
S ta in le s s s te e l o r g a lv a n iz e d s te e l p ip e s ( w h ite
p i p e )s a r e r e co m m e n d e d f o r p i p e m a t e r i a l .s
F l u sh p i p e s b e f o r e co n n e ct i n g .
W h e n p i p i n g i s a l r e a d y l a i d , w h e n u si n g b l a c k p i p e s
a m o u n t o f d ir t, e tc ., fo r m
D r ye
r
D r ye
r
in p ip e s , in s ta ll a m a in lin e
.
r
87
GT9 0 0 0
If th e
to th
s u d d
u p w a
so t h
Series
a i r p i p i n g sl o p
e a ir d r y e r, th
e n ly flo w in a
r d sl o p e i s r e q
a t th e d r a in a g e
e s u p w
e a c c u
n d p a
u ir e d ,
d o e s
a rd fro
m u la te
s s o u t
p r o vi d e
n o t a cu
m
t h e co
d d r a in
o f th e
a d r a in
m u la te
m
a g
e n
tr
.
p r e so
r
e c o u ld
d . If a n
a p , e t .c ,
D e is g n p i p i n g s o w e i g h t o f p i p e s i s n o t a p p l i e d t o
t h e d r ye r .
U s e p ip in g th a t w ith s ta n d s w o r k in g p r e s s u r e a n d
te m p e r a tu r e . C h e c k th a t n o a ir le a k s fr o m c o n n e c tio n s .
D r a in p ip in g m e th o d
p is a tta c h e d e x te r n a lly to th e d r y e r.
i n g a t u b e t o t h e d r a i n t r a p , oc n n e ct a
in n e r d ia m e te r tu b e a n d k e e p th e le n g th
e d i sch
a r g e e n d t o t h e a t m o sp
4
.
.
A d ju s t th e in te r v a l tim e w ith th e d r a in tr a p n e e d le
.
R e l e a se t h e d i s ch a r g e e n d t o t h e a t m o sp h e r e .
4
4
( T a r g e t m o d e l s:
a y d u r i n g d r a i n d i sch
a rg e .
C o o lin g w a te r p ip in g m e th o d
C A U T IO N
C h e c k th e c o o lin g w a te r in le t a n d o u tle t w h e n p ip in g .
D e is g n p i p i n g so
t h e p r o d u tc .
th a t p ip e w e ig h t is n o t a p p lie d o n
U s e p ip in g th a t w ith s ta n d s w o r k in g p r e s s u r e
a n d te m p e r a tu r e . C h e c k th a t n o w a te r le a k s fr o m
co n n e ct i o n .s
h e re .
4
T h e d r a in tr a p is a tta c h e d e x te r n a lly to th e d r y e r.
T h e d r a in a g e in th
fr o m th e s o le n o id
t o t h e p o r t si ze o f
If th e d r a in p ip in g
a b a ck p r e su
re w
b e d i sch
a r g e d . P ip
d o e s n o t sw
.
P r o v id e a w a te r d is c h a r g e o u tle t o r s to p v a lv e s o
m a i n t e n a n ce ac n b e d o n e .
C A U T IO N
T h e d r a in tr a
W h e n oc n n e ct
6 m m o r la r g e r
.
a n d r e l e a se t h
If o il e n te r s d r a in a g e , it m u s t b e d r a in e d a n d tr e a te d .
C o n ta c t a n in d u s tr ia l w a s te s p e c ia lis t fo r tr e a tm e n t.
e d r ye r
v a lv e .
th e d ra
sl o p e s
ill b e a
e w ith
i s p e r i o d i ca l l y d i sch
a rg e d
P ip e th e d r a in a c c o r d in g
i n a g e o u t l e t o n t h e d r ye r .
u p w a r d o r if it is to o lo n g ,
p p lie d a n d d r a in a g e m a y
a d o w n w a r d sl o p e so t h a t
.
G T 9 7 1 0 W V , 9 9 6 0 W V )
U es g a l va n i ze d ts e e l p i p e s , e t c.
F l u sh p i p e s b e f o r e oc n n e ct i n g .
f o r p i p e m a t e r i a l s.
P r o vi d e i n us l a t i o n i f t h e a m b i e n t t e m p e r a t u r e d r o p s
b e l o w 2° C w h e n st o p p e d d u r i n g t h e w i n t e r .
T h e c o o lin g w a
q u a l i t y m u st oc m
C o n d i t i o n i n g D e vi
f o r t h b y t h e Ja p a
te r
p ly
ce
n S
a n d r
w ith th
W a te r
o ci e t y
e p
e
Q
o f
le
“R
u a
R
1 9 f o r d e t a i l s.
I n ts a l l a n a p p r o x.
w a te r in le t.
C l e a n t h e co
n d e n se
20 m e sh
r a t l e a st
n is h m e n
e fr ig e r a tin
lity G u id e
e fr ig e r a tin
.
t w
g
lin
g
a te r
a n d A
e s” es
a n d A
st r a i n e r o n t h e co
o n ce
o r t w i ce
a ye
’s
ir
o lin g
a r.
W irin g
C A U T IO N
U se
t h i s p r o d u c t w i t h i n t h e p o w e r vo
.
lta g e r a n g e o n
In s ta ll a n o v e r lo a d p r o te c tio n a n d e a r th le a k a g e
b r e a ke r o n t o t h e m a i n p o w e r su p p l y .
A
c r a n k c a s e h e a te r is b u ilt in to p r o te c t th e
c o n d e n s e r. A lw a y s tu r n th e p o w e r O N a t le a s t 1 2
h o u r s b e fo r e s ta r tin g o p e r a tio n .
88
C o r r e tc l y a n d es cu r e l y oc n n e tc p o w e r , is g n a l ,
o p e r a t i o n , a n d g r o u n d ca b l e s. D o n o t co n n e c t t h e
g r o u n d ca b l e t o w a t e r p i p e , g a s p i p e , o r l i g h t n i n g r o d .
S e l e ct
w i r e s w i t h su
i t a b l e ca
p a ci t i e s .
ir
t
GT9 0 0 0
Series
A ir c irc u it
Q u a lity o f a ir
A ir te m p e r a tu r e
C A U T IO N
C A U T IO N
D o n o t u es w h e r e t h e m a xi m u m i n t a ke p r e su
m a xi m u m w o r ik n g p r e su
r e a r e e cex
e d e d .
D o n o t u s e th is p r o d u c t if in le t a ir c o n ta in s c o r r o s iv e
g a se ,s hc e m i ca l s, o r g a n i c so l ve n t s, o r oc m b u st i b l e
g a se .s ( R e f e r t o p a g e 1 9 )
If th
c o o
te m
a fte
D ra
re m
F ilte r
C A U T IO N
.
e in le t te m
le r, e tc ., a n
p e ra tu re o r
r co o l e r m u st
in a g e g e n e
o ve d b e f o r e
p e r
d lo
le s
b e
ra te
th e
a tu r
w e r
s . D
re m
d in
d r ye
e is
a ir
r a in
o ve d
th e
r.
h ig h ,
to th e
a g e g
b e fo r
a fte r
in s
m a
e n e
e th
c o o
ta ll
x im
ra te
e d r
le r
re o r
a n a fte
u m in le
d in th
ye r .
m u s t b
r
e
t
e
M a in t en a n c e
C A U T IO N
4
4
u m cl e a n e r o r co m p r e se
d a ir.
F a i l u r e t o p r o p e r l y cl e a n oc u l d r e us l t i n co
o r f a n m o t o r d a m a g e , e t c.
va
cu
R e m o v e
a n d c le
if e a c h
p a se
d
th e d
a n it.
s e c tio
to th e
r a in
T h e
n is
se co
tra p o
tra p w
d ir ty ,
n d a ry
C h e c k t h e d r a in t r a p s o le n o id v a lv e ’s o p e r a t io n
o n ce a d a y b y p r e si n g t h e t e ts b u t t o n .
( T a r g e t m o d e l s: G T 9 7 1 0 W V , G T 9 9 6 0 W V )
m p r e so
.
r
n c e a w e e k , d is a s s e m b le
ill n o t fu n c tio n c o r r e c tly
a n d th e d r a in a g e w ill b e
si d e .
4
4
c o o le d
n e c e s s
w h e n c
F a ilu r e
c o n d e n
c o n
a ry.
o n n
to c
s e r
d e n s e r o n c e e v e ry tw o y e
C o n n e c tin g p ip in g fo r w a s h
e c tin g th e c o o lin g w a te r p ip
le a n th e c o n s id e r w ill m a k e
la te r o n , a n d c o u ld d a m a g e
.
a rs , a n d
in g is r e c
in g .
it h a r d e r
th e c o n d
w a s h it a s
o m m e n d e d
to c le a n th e
e n s e r, e tc .
R ep a ir p a rt s
C A U T IO N
T o e n
i n sp e
to th e
fo r d e
su
r e u se f o r a l o n g t i m e , a l w a ys p e r i o d i ca l l y
t h e w e a r st a t e , a n d r e p l a ec t h e p a r t s. R e f e r
I n st r u tc i o n M a n u a l e n c l o es d w i t h t h e p r o d u tc
t a i l s.
ct
P erio d ic a l m a in t en a n c e p a rt
C A U T IO N
T o e n
p a rts
r e p l a ce
R e fe r
p ro d u
su
r e l o n g u s e , r e g u l a r l y i n sp e ct m a i n t e n a n ce
a n d r e p la c e th e m b a s e d o n th e s ta n d a r d
m e n t cyl
e .
to th e In s tr u c tio n M a n u a l e n c lo s e d w ith th e
ct f o r d e t a i l s.
O t h ers
W A R N IN G
C A U T IO N
T h is p r o d u c t is s u b je c t to th e " L a w s R e la te d to
P ro
A lw
d i sp
C o
d u ct
a y s
o si n
n su l t
s (F re o
c o lle c
g o f th
w ith C
n C o
t th e
e p ro
K D fo
l l e tc
F re
d u ct
r F r
i o n a n d D e st r u tc i o n L a w )s " .
o n g a s w h e n r e p a ir in g o r
.
e o n g a s co l l e tc i o n .
T h is u n it a tta c h e s N o . 2 c la s s p r e s s u r e v e s s e l
w ith s ta n d in g p r e s s u r e c e r tific a tio n . K e e p th is
ca t a l o g d u r i n g u se t h e co m p o n e n t s.
4
4
4
4
.
89
R e fr ig e r a tin g ty p e d r y e r
GT9 0 0 0
a ir c o o lin g ty p e
Series
D ir e c t c o n n e c tio n to a ir c o m p r e s s o r, s ta n d a r d in le t a ir ty p e
A p p l i c a b l e a i r c o m p r e s s o r : 9 0 , 1 20 , 1 5 0 , 1 9 0 , 24 0 , 30 0 , 380 , 4 5 0
W
J IS s y m b o l
S p e c ific a tio n s
M o d e l n o .
A p p lic a b le a ir c o m p r e s s o r
G T 9 0 9 0
G T 9 1 20
G T 9 1 5 0
G T 9 1 9 0
G T 9 24 0
G T 9 30 0
G T 9 380
G T 9 4 5 0
9 0
1 20
1 5 0
1 9 0
24 0
30 0
380
4 5 0
k W
W o r k in g flu id
C o m p r e s s e d a ir
5 to 6 0
S p e c ifie d I n l e t a i r t e m p e r a t u r e
ra n g e I n l e t a i r p r e s s u r e
M p a
0 .1 to 0 .9 8
0 . 29 t o 0 . 9 3
2to 4 0
A m b ie n t te m p e r a tu r e
T re a te
5 0 /6 0
T re a t
(C o m
R a te d 5 0 / 6 0
d flo w
H z (N
e d flo
p re s s
H z (N
ra te
o te
w ra
o r s
o te
m 3/ m i n . ( A N R )
2)
te
m 3/ m i n .
u c tio n s ta te )
3)
1 4 . 8/ 1 7 . 5
1 8. 7 / 22. 0
23. 8/ 28. 0
27 . 5 / 32. 4
36 . 5 / 4 3. 0
4 4 . 2/ 5 2. 0
5 5 . 2/ 6 5 . 0
7 0 . 3/ 82. 8
1 5 . 5 / 1 8. 4
1 9 . 6 / 23. 1
25 . 0 / 29 . 4
28. 9 / 34 . 0
38. 3/ 4 5 . 2
4 6 .4 /5 4 .6
5 8. 0 / 6 8. 3
7 3. 8/ 87 . 0
8. 6 / 1 0 . 1 , 1 0 . 0
9 . 3/ 1 1 . 2, 1 1 . 9
In le t a ir te m p e r a tu r e
4 0
In le t a ir p r e s s u r e
M P
0 .7
A m b ie n t te m p e r a tu r e
32
P e rfo rm a n c e O u t l e t a i r p r e s s u r e d e w p o i n t
1 0 (N o te 4 )
E le c tr ic
s p e c ific a tio n s
P o w e r s u p p ly
T h r e e p h a s e 20 0 / 20 0 - 220 V A C
P o w e r c o n s u m p tio n k W 5 0 /6 0 H z ( N o te 5 )
3. 0 / 3. 7 , 3. 7
2. 9 / 3. 8, 3. 6
3. 7 / 4 . 8, 4 . 7
4 . 8/ 6 . 0 , 5 . 8 4 . 6 / 5 . 7 , 5 . 6
5 . 9 / 6 . 8, 6 . 8
O p e r a t i n g c u r r e n t A 5 0 / 6 0 H z ( N o t e 5 ) 1 1 . 0 / 1 2. 0 , 1 2. 0 1 1 . 6 / 1 3. 1 , 1 2. 6 1 4 . 7 / 1 6 . 3, 1 5 . 9 1 8. 6 / 20 . 1 , 1 8. 8 1 7 . 9 / 1 9 . 2, 1 9 . 1 1 9 . 9 / 22. 3, 21 . 2 26 . 4 / 29 . 4 , 28. 9 36 . 3/ 38. 3, 38. 2
S ta r tin g c u r r e n t A
5 0 /6 0 H z
83/ 7 7
83/ 7 7
9 8/ 9 1
1 35 / 1 35
R e fr ig e r a n t
P r o d u c t w e ig h t
k g
E x h a u s t h e a t
N o te 1 : O
B
N o t e 2: A
N o t e 3: V
N o te 4 : C
N o te 5 : T
N o te 6 : F
u te r p a n
a s e
N R s h o w
a lu e c o n
o n ta c t C
h e e n e rg
la n g e is
1 35 / 1 35
83/ 7 7
9 8/ 9 1
1 35 / 1 35
R -4 0 7 C
A ir in le t/o u tle t p o r t s iz e ( N o te 6 )
9 0
5 0 /6 0 H z
k W
e l :
:
s c
v e r
K D
y c
1 0 K
Q u
m u
o n d
te d
fo r
o n s
fla
5 0 /6 0 H z
E l b o w u n i o n R c 2 F l a n g e 21 / 2B
F l a n g e 3B
F l a n g e 4 B
F l a n g e 5 B
F l a n g e 6 B
237
25 8
37 2
37 4
5 5 5
7 9 0
87 0
9 7 0
9 . 8/ 1 1 . 6
1 0 . 8/ 1 2. 8
1 4 .1 /1 6 .5
1 7 . 8/ 21 . 0
1 8. 8/ 22. 1
20 . 8/ 24 . 5
26 . 7 / 31 . 3
33. 0 / 39 . 0
a lity c o o l w h ite
n s e l l N o . N 3. 0
i t i o n s w h e r e 20
in to a ir c o m p r e
in fo r m a tio n o n
u m p tio n a n d o p
n g e .
( m u n s e ll N o . 5 G Y 7 .5 /0 .5 )
° C a tm
s s o r in
th e d e
e r a tio n
o s p
ta k e
w p o
c u r
h e
s
in
re
r ic
ta t
t p
n t
p re
e a t
e rfo
a re
s s u
32°
rm a
b o th
re a n d
C a tm
n c e g
re fe r
r e la
o s p h
u a ra
e n c e
tiv e
e r ic
n te e
s v a
h u m id ity 6 5 % .
p r e s s u r e a n d r e la tiv e h u m id ity 7 5 % .
.
lu e s u n d e r th e r a te d c o n d itio n s , a n d a r e n o t g u a r a n te e d .
GT9 0 0 0
H o w
to o r d e r ( a ir c o o lin g ty p e )
GT9
0 9 0
A
G
Series
H o w to o rd e r
S e le c tio n g u id e
A C 3 8 0 V
S y m b o l
C a p a c ity c o d e
B
D e s c r ip tio n s
C a p a c ity c o d e
A
0 9 0
1 2 0
1 5 0
1 9 0
2 4 0
3 0 0
3 8 0
4 5 0
B
O p tio n
N o te 1
9 0 k
1 20
1 5 0
1 9 0
24 0
30 0
380
4 5 0
C
V o lta g e
N o te 2
20 0
220
230
24 0
380
4 0 0
4 1 5
4 4 0
4 80
N o te o n m o d e l n o . s e le c tio n
N o te 1 : In d ic a te o p tio n s in a lp h a b e tic a l o r d e r.
N o t e 2: A l w a y s i n d i c a t e t h e i t e m C v o l t a g e e v e n f o
E x a m p l e ) G T 9 0 9 0 - A C 20 0 V
N o t e 3: O p t i o n H 3 i s p a c k a g e d i n p l y w o o d .
N o te 4 : T h e in s tr u c tio n m a n u a l a n d n a m e p la te s a r e
J a p a n e s e a n d E n g lis h . N o te th a t th e P r o o f
R e s i s t a n c e ( G T 9 24 0 a n d h i g h e r ) i s a v a i l a b
C o n ta c t C K D w h e n a n E n g lis h v e r s io n is r e
N o te 5 : C o n ta c t C K D if a p h o to o f th e c o m p le te d p r
N o te 6 : C o n s u lt w ith C K D to d e s ig n a te th e c o lo r o f
r s ta n d a rd p a rts .
p r o v id e d in
o f P re s s u re
le o n ly in J a p a n e s e .
q u ir e d .
o d u c t is r e q u ir e d .
th e m a in p a n e l.
k W
k W
k W
k W
k W
k W
k W
O p tio n
B la n k
G
H 2
H 3
N 1
C
W
S ta
O p
S U
S im
C o
n d a rd
tio n a l
S n a m
p le e
p p e r t
p
v o
e
x p
u b
ro d u c ts
lta g e
p la te
o r t p a c k a g in g
e r u s t p r o o f c o a tin g
V o lta g e
V A
V A
V A
V A
V A
V A
V A
V A
V A
C
C
( s ta n d a r d o n ly fo r 6 0 H z )
C
C
C
C
C
C
C
S e le c tio n g u id e
( 1 ) T e m p e r a tu r e c o m p e n s a tio n c o e ffic ie n t
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
25
30
32
35
4 0
A m b ie n t te m p e r a tu r e
(° C )
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
25
30
32
35
4 0
A m b ie n t te m p e r a tu r e
(° C )
35
4 0
1 0
1 5
1 . 29
1 . 25
1 . 20
1 .1 3
1 .0 1
1 0
1 . 29
1 . 29
1 . 29
1 . 23
1 .1 0
1 .1 4
1 .0 4
1 .0 0
0 .9 4
0 . 84
1 . 24
1 .1 3
1 .0 9
1 .0 2
0 .9 2
5 0
1 0
1 5
9
1 0
0 .7
0 .6
0 .6
0 .6
0 .5
2
0
6
0
5
8
5
1
5
1 5
0 .9 1
0 . 83
0 . 80
0 .7 5
0 .6 7
5 5
1 0
0 .6
0 .6
0 .6
0 .5
0 .5
4 5
1 5
0 .9 9
0 .9 1
0 . 87
0 . 82
0 .7 3
6 0
1 5
1 0
1 5
0 .4 6
0 .4 2
0 .4 0
0 . 38
0 . 34
0 .5 0
0 .4 5
0 .4 4
0 .4 1
0 . 37
0 . 23
0 . 21
0 . 20
0 .1 9
0 .1 7
0 . 25
0 . 23
0 . 22
0 . 20
0 .1 8
( 2) I n l e t a i r p r e s s u r e c o e f f i c i e n t
In le t a ir p r e s s u r e ( M P a )
0 .1 0
0 . 20
0 . 29
0 . 30
0 .4 0
0 .5 0
0 .6 0
0 .7 0
0 . 80
0 .9 0
0 .9 3
0 .9 8
C o e ffic ie n t
0 .6 0
0 .6 6
0 .7 2
0 .7 3
0 . 80
0 . 87
0 .9 3
1 .0 0
1 .0 7
1 .1 3
1 .1 5
1 .1 9
.
C o n d itio n s
In le t a ir te m p e
P re s s u re d e w
A m b ie n t te m p e
In le t a ir p r e s
F re q u e n c
S u b s
If th e
N o te
N o te
titu te
.
w o rk
1 : S e
2: C o
ra tu re
p o in t
ra tu re
s u re
y
th e a b o v
. 4 .
in g a ir v o
le c t w ith
n ta c t C K
W o r k in g c o n d itio n s
30 t o
1 0
25 t o
0 .5 5 to 0
5 0 H
e c o n d it
.4
lu m e is
c o n d itio
D fo r d e
38
C o e ffic ie n t
4 0
33
.7 5 M P a
z
io n s in to
3
/m in ( A N
le s s th a
n s u n d e
ta ils o n
S e le c tin g c o n d itio n s
th e
R )
n th
r w h
m o d
1 0
35
0 .5 M P a
5 0 H z
0 .9 4
0 . 87
5 0 H z
e q u a tio n a b o v e to o b ta in th e tr e a tin g a ir flo w
r a te w h e n u s in g th e G T 9 1 5 0 .
is v a lu e , s e le c t th a t m o d e l.
i c h t h e t o t a l o f e a c h c o e f f i c i e n t d o e s n o t e x c e e d 1 . 3.
e ls s u p p o r tin g a p r e s s u r e d e w p o in t le s s th a n 1 0 ° C .
9 1
GT9 0 0 0
Series
D im e n s io n s
G T 9 0 9 0 to G T 9 1 9 0
L
M
( 20 )
P o w e r su p p l y l i g h t
O p e r a tio n lig h t
re
4 - ø 20
O p e r a tio n s w itc h
S t o p ws i t ch
K
J
P n e u m a t i c p r e su
g a u g e
lig h t
P
A la r m
P o w e r h o l e ( f o r p o w e r co n d u i t ) w i t h g r o m m e t
G T 9 0 9 0 , 9 1 20 : ø 26
G T 9 1 5 0 , 9 1 9 0 : ø 32. 5
20
S te a m p re s s u re g a u g e
C o n d e n se d p r e su r e g a u g e
D e ta ils o f c o n tr o l s e c tio n
B
A ir in le t
N
A ir o u tle t
C
D
F
N
E
P o w e r h o le w ith g r o m m e t
2- ø 30
E xh
a u st
a u st
4 0
E xh
( 1 23)
I
A
G
D r a in tr a p
I n t a ke
I n t a ke
R
I n t a ke
H
D r a in p o r t
R c1 / 4
Q
N o te 1 : S e le c t th e le ft o r r ig h t s id e o f th e e x h a u s t o u tle t.
N o t e 2: S e l e c t w h e t h e r t o a t t a c h t h e d r a i n t r a p t o t h e l e f t o r r i g h t s i d e . T h e i n s t a l l a t i o n p o s i t i o n s a r e s y m m e t r i c a l .
N o t e 3: A d u s t f i l t e r i s n o t m o u n t e d .
M o d e l n o .
G T 9
G T 9
G T 9
G T 9
0 9 0
1 20
1 5 0
1 9 0
M o d e l n o .
G T
G T
G T
G T
9 0
9 1
9 1
9 1
9 0
20
5 0
9 0
A
B
1 27 6
1 27 6
1 332
1 332
6 7
6 7
9 5
9 5
2
2
0
0
L
M
1 30
21 4
24 5
24 5
7 0 0
9 35
9 35
9 35
C
D
1 1 20
1 26 0
1 29 0
1 29 0
336
336
4 7 5
4 7 5
E
N
E lb o
F la
F
F
w
u n
n g e
la n g
la n g
io n R c 2
2 1 / 2B
e 3B
e 3B
F
29 0
4 0 3
29 6
226
G
4 6 0
6 5 5
7 20
86 0
1 4 1 1
1 37 5
1 4 32
1 4 32
O
P
Q
R
87 0
1 0 1 0
9 9 0
9 9 0
1 20
1 20
1 1 6
1 1 6
1 0 9 5
1 235
1 26 5
1 26 5
84
84
89
89
H
I
J
K
( 30 3)
( 221 )
( 221 )
( 221 )
7 80
29 5
26 0
26 0
7 1 2
7 1 2
9 9 0
9 9 0
7 5 2
7 5 2
1 0 30
1 0 30
0
0
6
6
G T 9 24 0
35
386
1 0 20
9 5 0
P n e u m a tic p r e s s u r e g a u g e
1 20 0
4 - ø 20
S te a m p re s s u re g a u g e
C o n d e n s e d p re s s u re g a u g e
P o w e r s u p p ly lig h t
O p e r a tio n lig h t
lig h t
D e ta ils o f c o n tr o l s e c tio n
( 35 )
A la r m
O p e r a tio n s w itc h
S t o p ws i t ch
A ir in le t
F la n g e 4 B
4 25
9 0 5
I n t a ke
( 1 39 )
D r a in tr a p
( 26 1 )
1 4 5
5 0
9 2
P o w e r h o le w ith g r o m m e t
2- ø 5 2
D r a in p o r t
R c 1 /4
a u st
27 2
I n t a ke
1 5 83
1 6 9 5
I n t a ke
80
1 4 89
E xh
A ir o u tle t
F la n g e 4 B
1 9 6 9
9 0 0
4 - ø 35
fo r s u s p e n s io n
GT9 0 0 0
Series
D im e n s io n s
D im e n s io n s
G T 9 30 0 , G T 9 380
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
P n e u m a tic p r e s s u r e g a u g e
4 - ø 20
280
1 31 0
30
O p e r a tio n lig h t
O p e r a tio n s w itc h
S t o p sw i t hc
1 20 5
1 1 4 5
A la r m
lig h t
( 30 )
D e ta ils o f c o n tr o l s e c tio n
A ir in le t
F la n g e 5 B
5 4 3
1 1 0 0
E xh
I n t a ke
D r a in
D r a in tr a p
20 20
7 0 0
a u st
330
I n t a ke
1 6 5 0
1 825
I n t a ke
A ir o u tle t
F la n g e 5 B
( 235 )
5 0
P o w e r h o le w ith g r o m m e t
2- ø 5 2
D r a in p o r t
ø 21 . 7
( 284 )
1 7 0
1 0 0
1 35 0
4 - ø 35
f o r su sp e n si o n
N o te 1 : T h e d e w p o in t in d ic a to r v a lu e is a g u id e , a n d is n o t th e a c tu a l d e w p o in t.
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
G T 9 4 5 0
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
O p e r a tio n lig h t
P n e u m a tic p r e s s u r e g a u g e
4 - ø 20
S t o p sw
29 3
30
O p e r a tio n s w itc h
1 326
i t ch
1 25 0
1 1 9 0
A la r m
lig h t
( 30 )
D e ta ils o f c o n tr o l s e c tio n
5 6 5
1 1 4 5
I n t a ke
7 0 8
I n t a ke
a u st
20 7 7
7 0 0
35 9
I n t a ke
( 235 )
1 7 0
( 37 3)
1 0 0
6 83
E xh
A ir o u tle t
F la n g e 6 B
1 7 0 3
1 825
D r a in tr a p
A ir in le t
F la n g e 6 B
5 0
P o w e r h o le w ith g r o m m e t
2- ø 5 2
D r a in p o r t
ø 21 . 7
4 - ø 35
f o r su sp e n si o n
N o te 1 : T h e d e w p o in t in d ic a to r v a lu e is a g u id e , a n d is n o t th e a c tu a l d e w p o in t.
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
9 3
R e fr ig e r a tin g ty p e d r y e r
w a te r c o o lin g ty p e
GT9 0 0 0 W
Series
D ir e c t c o n n e c tio n to a ir c o m p r e s s o r, s ta n d a r d in le t a ir ty p e
A p p l i c a b l e a i r c o m p r e s s o r : 9 0 , 1 20 , 1 5 0 , 1 9 0 , 24 0 , 30 0 , 380 , 4 5 0
W
J IS s y m b o l
S p e c ific a tio n s
M o d e l n o .
G T 9 0 9 0 W
G T 9 1 20 W
G T 9 1 5 0 W
G T 9 1 9 0 W
G T 9 24 0 W
G T 9 30 0 W
G T 9 380 W
G T 9 4 5 0 W
9 0
1 20
1 5 0
1 9 0
24 0
30 0
380
4 5 0
A p p lic a b le a ir c o m p r e s s o r
W o r k in g flu id
C o m p r e s s e d a ir
5 to 6 0
In le t a ir te m p e r a tu r e
S p e c ifie d
In le t a ir p r e s s u r e
M P
ra n g e
C o o lin g w a te r in le t p r e s s u r e M P
0 .1 to 0 .9 8
0 . 29 t o 0 . 9 3
0 .2to 0 .7 4
2to 4 5
A m b ie n t te m p e r a tu r e
T re a te
5 0 /6 0
T re a t
(C o m
5 0 /6 0
d flo w
H z (N
e d flo
p re s s
H z (N
ra te
o te
w ra
o r s
o te
m 3/ m i n . ( A N R )
2)
te
m 3/ m i n .
u c tio n s ta te )
3)
1 5 . 5 / 1 8. 3
20 . 4 / 24 . 0
25 . 5 / 30 . 0
29 . 8/ 35 . 1
39 . 9 / 4 7 . 0
4 8. 4 / 5 7 . 0
6 0 . 3/ 7 1 . 0
7 9 . 0 / 9 3. 0
1 6 . 3/ 1 9 . 2
21 . 4 / 25 . 2
26 . 8/ 31 . 5
31 . 3/ 36 . 9
4 1 .9 /4 9 .4
5 0 . 8/ 5 9 . 9
6 3. 3/ 7 4 . 6
83. 0 / 9 7 . 7
3. 6 / 3. 8
3. 4 / 4 . 0
4 . 3/ 5 . 0
6 .0 /7 .1
6 .5 /7 .6 , 7 .5
8. 5 / 9 . 0 , 8. 9
4 0
R a te d I n le t a ir t e m p e r a t u r e
In le t a ir p r e s s u r e
M P
0 .7
C o o lin g w a te r in le t te m p e r a tu r e
C o o lin g w a te r v o lu m e m
3/
32
h 5 0 /6 0 H z
2. 4 / 2. 8
2. 5 / 2. 9
2. 7 / 3. 0
3. 0 / 3. 2
A m b ie n t te m p e r a tu r e 32
P e rfo rm a n c e O u t l e t a i r p r e s s u r e d e w p o i n t
1 0 (N o te 4 )
E le c tr ic
s p e c ific a tio n s
P o w e r s u p p ly
P o w e r c o n s u m p tio n
T h r e e p h a s e 20 0 / 20 0 - 220 V A C
k W 5 0 / 6 0 H z ( N o t e 5 ) 2. 4 / 2. 9 , 2. 8 2. 1 / 2. 6 , 2. 5
O p e r a tin g c u r r e n t A 5 0 /6 0 H z ( N o te 5 ) 9 . 0 / 9 . 6 , 9 . 1
S ta r tin g c u r r e n t
A 5 0 /6 0 H z
83/ 7 7
8. 6 / 9 . 4 , 8. 9
3. 1 / 3. 8, 3. 7
4 . 2/ 5 . 3, 5 . 5
1 1 . 9 / 1 2. 8, 1 2. 1 1 5 . 8/ 1 6 . 8, 1 6 . 5 1 4 . 8/ 1 5 . 0 , 1 4 . 9 1 7 . 6 / 1 8. 9 , 1 8. 4 22. 5 / 25 . 0 , 24 . 5 29 . 6 / 32. 0 , 31 . 4
83/ 7 7
9 8/ 9 1
1 35 / 1 35
R e fr ig e r a n t
P r o d u c t w e ig h t
9 4
u te r p a n
a s e
N R s h o w
a lu e c o n
o n ta c t C
h e e n e rg
la n g e is
1 35 / 1 35
83/ 7 7
9 8/ 9 1
1 35 / 1 35
R -4 0 7 C
E l b o w u n i o n R c 2 F l a n g e 2 1 / 2B
A ir in le t/o u tle t p o r t s iz e ( N o te 6 )
N o te 1 : O
B
N o t e 2: A
N o t e 3: V
N o te 4 : C
N o te 5 : T
N o te 6 : F
5 0 /6 0 H z
3. 5 / 4 . 4 , 4 . 3 5 . 1 / 5 . 7 , 5 . 7
k g
e l : Q u a lity c o o
: m u n s e ll N o
s c o n d itio n s w
v e r te d in to a ir
K D fo r in fo r m a
y c o n s u m p tio n
1 0 K fla n g e .
21 5
l w h ite
. N 3. 0
h e r e 20
c o m p re
tio n o n
a n d o p
F l a n g e 3B
238
34 6
F l a n g e 4 B
34 6
5 32
F l a n g e 5 B
7 9 0
87 0
F l a n g e 6 B
9 4 0
( m u n s e ll N o . 5 G Y 7 .5 /0 .5 )
° C a tm
s s o r in
th e d e
e r a tio n
o s p h e r ic
ta k e s ta te
w p o in t p e
c u rre n t a
p re s s u
a t 32°
rfo rm a
re b o th
C
re a n d
a tm o
n c e g u
re fe re
re
s p
a r
n c
la tiv e
h e r ic
a n te e
e s v a
h u m id ity 6 5 % .
p r e s s u r e a n d r e la tiv e h u m id ity 7 5 % .
.
lu e s u n d e r th e r a te d c o n d itio n s , a n d a r e n o t g u a r a n te e d .
GT9 0 0 0 W
H o w
to o r d e r ( w a te r c o o lin g ty p e )
GT9
0 9 0
W
G
Series
H o w to o rd e r
S e le c tio n g u id e
A C 3 8 0 V
S y m b o l
A
C a p a c ity c o d e
D e s c r ip tio n s
C a p a c it y c o d e
A
0 9 0
1 2 0
1 5 0
1 9 0
2 4 0
3 0 0
3 8 0
4 5 0
B
B
O p tio n
N o te 1
9 0 k
1 20
1 5 0
1 9 0
24 0
30 0
380
4 5 0
C
V o lta g e
N o te 2
20 0
220
230
24 0
380
4 0 0
4 1 5
4 4 0
4 80
N o te o n m o d e l n o . s e le c tio n
N o te 1 : In d ic a te o p tio n s in a lp h a b e tic a l o r d e r.
N o t e 2: A l w a y s i n d i c a t e t h e i t e m C
( E x a m p l e ) G T 9 0 9 0 W - A C 20
N o t e 3: O p t i o n H 3 i s p a c k a g e d i n p
N o te 4 : T h e in s tr u c tio n m a n u a l a n d
a n d E n g lis h . N o te th a t th e
( G T 9 24 0 W a n d h i g h e r ) i s a
C K D w h e n a n E n g lis h v e r s
N o te 5 : C o n ta c t C K D if a p h o to o f t
N o te 6 : C o n s u lt w ith C K D to d e s ig n
v o lta g e e v e n fo r s t
0 V
ly w o o d .
n a m e p la te s a r e p r o
P ro o f o f P re s s u re R
v a ila b le o n ly in J a p
io n is r e q u ir e d .
h e c o m p le te d p r o d u
a te th e c o lo r o f th e
a n d a rd p a rts .
v id e d in J a p a n e s e
e s is ta n c e
a n e s e . C o n ta c t
k W
k W
k W
k W
k W
k W
k W
O p t io n
B la n k
G
H 2
H 3
N 1
C
W
S ta
O p
S U
S im
C o
n d a rd
tio n a l
S n a m
p le e
p p e r t
p
v o
e
x p
u b
ro d u c ts
lta g e
p la te
o r t p a c k a g in g
e r u s t p r o o f c o a tin g
V o lta g e
V A
V A
V A
V A
V A
V A
V A
V A
V A
C
C
( s ta n d a r d o n ly fo r 6 0 H z )
C
C
C
C
C
C
C
c t is r e q u ir e d .
m a in p a n e l.
S e le c tio n g u id e
( 1 ) T e m p e r a tu r e c o m p e n s a tio n c o e ffic ie n t
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
1 0
1 5
1 0
1 5
1 0
1 5
C o e ffic ie n t
1 . 20
1 . 29
1 .0 0
1 .0 9
0 . 80
0 . 87
1 0
1 5
1 0
1 5
1 0
C o e ffic ie n t
0 .6 0
0 .6 5
0 .4 0
0 .4 4
0 . 20
0 . 22
I n l e t a i r p r e s s u r e ( M P a )
0 .1 0
0 . 20
0 . 29
0 . 30
0 .4 0
0 .5 0
0 .6 0
0 .7 0
0 . 80
0 .9 0
0 .9 3
0 .9 8
C o e ffic ie n t
0 .6 0
0 .6 6
0 .7 2
0 .7 3
0 . 80
0 . 87
0 .9 3
1 .0 0
1 .0 7
1 .1 3
1 .1 5
1 .1 9
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
35
4 0
5 0
4 5
5 5
6 0
1 5
.
C o n d itio n s
In le t a
P re s s
In le t
F
S u b s
If th e
N o te
N o te
ir te
u re
a ir
re q
titu te
.
w o rk
1 : S e
2: C o
m p
d e
p re
u e n
w
W o r k in g c o n d itio n s
e ra tu re
p o in t
s s u re
c y
th e a b o v
.
in g a ir v o
le c t w ith
n ta c t C K
S e le c tin g c o n d itio n s
30 t o 33
1 0
0 .5 5 to 0 .7 5 M P a
5 0 H z
e c o
.
lu m
c o n
D fo
n d itio n s
. 3/
e is le s s
d itio n s u
r d e ta ils
in to
m in ( A
th a n
n d e r
o n m
th e e q
N R )
th is v
w h ic h
o d e ls
35
1 0
0 .5 M P a
5 0 H z
C o e ffic ie n t
1 . 20
0 . 87
5 0 H z
u a tio n a b o v e to o b ta in th e tr e a tin g a ir flo w
r a te w h e n u s in g th e G T 9 1 5 0 W .
a lu e , s e le c t th a t m o d e l.
t h e t o t a l o f e a c h c o e f f i c i e n t d o e s n o t e x c e e d 1 . 3.
s u p p o r tin g a p r e s s u r e d e w p o in t le s s th a n 1 0 ° C .
9 5
GT9 0 0 0 W
Series
D im e n s io n s
to G T 9 1 9 0 W
4 - ø 20
J
lig h t
L
O
P
A la r m
M
( 20 )
P o w e r s u p p ly lig h t
O p e r a tio n lig h t
O p e r a tio n s w itc h
S t o p sw i t ch
P n e u m a tic p r e s s u r e g a u g e
K
G T 9 0 9 0 W
S te a m p re s s u re g a u g e
P o w e r h o le ( fo r p o w e r c o n d u it) w ith
g r o m m e t G T 9 0 9 0 W , 9 1 20 W : ø 26
G T 9 1 5 0 W , 9 1 9 0 W : ø 32. 5
20
C o n d e n se d p r e su r e g a u g e
D e ta ils o f c o n tr o l s e c tio n
A ir in le t
B
N
C
D
P o w e r so u r ce
2- ø 30
A ir o u tle t
F
N
E
in le t g r o m m e t
4 0
C o o l i n g w a t e r i n l e t R p 3/ 4
( L e ft o r r ig h t m o u n tin g p o s s ib le )
C o o l i n g w a t e r o u t l e t R p 3/ 4
( L e ft o r r ig h t m o u n tin g p o s s ib le )
( 1 23)
D r a in tr a p
A
G
I
R
7 0
S
H
382
1 27
D r a in p o r t
R c 1 /4
( 20 )
( 20 )
C o o lin g w a te r d r a in o u tle t R p 1 /4
( W ith p lu g )
T
Q
N o te 1 : S e le c t w h e th e r to a tta c h th e c o o lin g w a te r p ip e to th e le ft o r r ig h t s id e .
N o t e 2: S e l e c t w h e t h e r t o a t t a c h t h e d r a i n t r a p t o t h e l e f t o r r i g h t s i d e . T h e i n s t a l l a t i o n p o s i t i o n s a r e s y m m e t r i c a l .
M o d e l n o .
G T 9
G T 9
G T 9
G T 9
0 9 0
1 20
1 5 0
1 9 0
W
W
W
W
M o d e l n o .
G T
G T
G T
G T
9 0
9 1
9 1
9 1
9 0
20
5 0
9 0
A
B
1 27 6
1 27 6
1 332
1 332
W
W
W
W
6 7 2
6 7 2
9 5 0
9 5 0
L
M
1 30
21 4
24 5
24 5
7 0 0
9 35
9 35
9 35
C
D
1 1 20
1 26 0
1 29 0
1 29 0
336
336
4 7 5
4 7 5
N
E lb o
F la
F
F
w
u n
n g e
la n g
la n g
io n R c 2
2 1 / 2B
e 3B
e 3B
E
F
29 0
4 0 3
29 6
226
G
4 6 0
6 5 5
7 20
86 0
1 4 1 1
1 37 5
1 4 32
1 4 32
O
P
Q
R
87 0
1 0 1 0
9 9 0
9 9 0
1 20
1 20
1 1 6
1 1 6
1 0 9 5
1 235
1 26 5
1 26 5
84
84
89
89
H
I
J
K
( 30 3)
( 221 )
( 221 )
( 221 )
7 80
29 5
26 0
26 0
7 1 2
7 1 2
9 9 0
9 9 0
7 5 2
7 5 2
1 0 30
1 0 30
0
0
6
6
G T 9 24 0 W
T
31 0
4 4 5
4 7 5
4 7 5
4 - ø 20
1 20 0
386
1 0 20
9 5 0
35
S te a m p re s s u re g a u g e
C o n d e n s e d p re s s u re g a u g e
P n e u m a tic p r e s s u r e g a u g e
S
1 0 7
1 0 7
9 5
9 5
P o w e r s u p p ly lig h t
O p e r a tio n lig h t
O p e r a tio n s w itc h
S t o p ws i t ch
lig h t
( 35 )
A la r m
D e ta ils o f c o n tr o l s e c tio n
A ir in le t
F l a n g e 4 B
4 25
9 0 5
A ir o u tle t
F l a n g e 4 B
1 9 6 9
9 0 0
27 2
C o o lin g w a te r in le t
R p 1
1 4 89
P o w e r h o le w ith g r o m m e t
2- ø 5 2
C o o lin g w a te r d r a in o u tle t
R p 1 /4 ( w ith p lu g )
( 26 1 )
236
5 0
1 4 2
1 4 5
9 6
( 1 39 )
D r a in tr a p
225
80
39
1 5 83
1 6 9 5
C o o lin g w a te r o u tle t
R p 1
D r a in p o r t
R c1 / 4
4 - ø 35 f o r s u s p e n s i o n
GT9 0 0 0 W
Series
D im e n s io n s
D im e n s io n s
G T 9 30 0 W , G T 9 380 W
4 - ø 20
P n e u m a tic p r e s s u r e g a u g e
280
1 31 0
30
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
O p e r a tio n lig h t
O p e r a tio n s w itc h
i t ch
1 20 5
1 1 4 5
S t o p sw
A la r m
lig h t
( 30 )
D e ta ils o f c o n tr o l s e c tio n
A ir in le t
F la n g e 5 B
1 1 0 0
20 20
5 4 3
7 0 0
330
a te r o u tle t
/2
w a te r in le t
1 /2
1 6 5 0
1 825
C o o lin g w
R c1 1
C o o lin g
R c1
A ir o u tle t
F la n g e 5 B
D r a in tr a p
1 35 0
( 235 )
C o o lin g w a te r d r a in o u tle t
R p 1 /4 ( w ith p lu g )
P o w e r h o le w ith g r o m m e t
2- ø 5 2
5 0
( 284 )
D r a in p o r t
ø 21 . 7
1 5 2
1 7 0
21 0 1 7 0
1 0 0
4 9
7 8
4 - ø 35
fo r s u s p e n s io n
N o te 1 : T h e d e w p o in t in d ic a to r v a lu e is a g u id e , a n d is n o t th e a c tu a l d e w p o in t.
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
G T 9 4 5 0 W
4 - ø 20
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
P n e u m a tic p r e s s u r e g a u g e
S t o p sw
29 3
i t ch
1 25 0
1 1 9 0
A la r m
lig h t
( 30 )
D e ta ils o f c o n tr o l s e c tio n
1 326
30
O p e r a tio n lig h t
O p e r a tio n s w itc h
1 1 4 5
5 6 5
A ir in le t
F la n g e 6 B
A ir o u tle t
F la n g e 6 B
20 7 7
7 0 0
35 9
C o o lin g w a te r o u tle t
R c1 1 / 2
1 7 0 3
1 825
C o o lin g w a te r in le t
R c1 1 / 2
D r a in tr a p
P o w e r h o le w ith g r o m m e t
2- ø 5 2
7 8
( 235 )
( 37 3)
232
237 . 5
C o o lin g w a te r d r a in o u tle t
R p 1 /4 ( w ith p lu g )
1 5 2
1 7 0
5 0
4 9
7 0 7
1 0 0
6 83
D r a in p o r t
ø 21 . 7
4 - ø 35
fo r s u s p e n s io n
N o te 1 : T h e d e w p o in t in d ic a to r v a lu e is a g u id e , a n d is n o t th e a c tu a l d e w p o in t.
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
9 7
R e fr ig e r a tin g ty p e d r y e r
in v e r te r c o n tr o l w a te r c o o lin g ty p e
GT9 0 0 0 W V
Series
D ir e c t c o n n e c tio n to a ir c o m p r e s s o r, s ta n d a r d in le t a ir ty p e
A p p lic a b le a ir c o m p r e s s o r : 7 1 0 ,9 6 0 k W
J IS s y m b o l
S p e c ific a tio n s
M o d e l n o .
G T 9 7 1 0 W V
A p p lic a b le a ir c o m p r e s s o r
k W
G T 9 9 6 0 W V
7 1 0
9 6 0
W o r k in g flu id
C o m p r e s s e d a ir
5 to 6 0
In le t a ir te m p e r a tu r e
S p e c ifie d
In le t a ir p r e s s u r e
M P
ra n g e
C o o lin g w a te r in le t p r e s s u r e M P
0 .2to 0 .7 4
A m b ie n t te m p e r a tu r e
2to 4 5
T re a te
5 0 /6 0
T re a t
(C o m
5 0 /6 0
R a te d
d flo w
H z (N
e d flo
p re s s
H z (N
ra te
o te
w ra
o r s
o te
0 .1 to 0 .9 3
m 3/ m i n . ( A N R )
2)
te
m 3/ m i n .
u c tio n s ta te )
3)
1 39 . 1
1 84 . 2
1 4 6 .1
1 9 3. 4
4 0
In le t a ir te m p e r a tu r e
In le t a ir p r e s s u r e
M P
0 .7
C o o lin g w a te r in le t te m p e r a tu r e
C o o lin g w a te r v o lu m e m
3/
32
h 5 0 /6 0 H z
1 0 .7
1 4 .2
32
A m b ie n t te m p e r a tu r e
O u tle t a ir p r e s s u r e d e w p o in t
1 0 (N o te 4 )
O u tle t a ir p r e s s u r e d e w p o in t c h a n g e o v e r r a n g e
1 0 to 1 8 ( w ith m a n u a l s e ttin g /e x te r n a l a ir in te r lo c k c h a n g e o v e r fu n c tio n )
E le c tr ic
s p e c ific a tio n s
P o w e r s u p p ly
T h r e e p h a s e 20 0 / 20 0 - 220 V A C
P o w e r c o n s u m p tio n
k W 5 0 /6 0 H z (N o te 6 )
1 4 .8
O p e r a tin g c u r r e n t A 5 0 /6 0 H z ( N o te 6 )
1 9 .6
4 9 .0
6 8. 6
R e fr ig e r a n t
R -4 0 7 C
F l a n g e 8B
A ir in le t/o u tle t p o r t s iz e ( N o te 7 )
P r o d u c t w e ig h t
N o te 1 : O u
B a
N o t e 2: A N
N o t e 3: V a
N o te 4 : C o
N o te 5 : K e
N o te 6 : T h
N o te 7 : F la
9 8
te r p a n
s e
R s h o w
lu e c o n
n ta c t C
e p th e
e e n e rg
n g e is
5 0 /6 0 H z (N o te 5 )
k g
e l:
:
s c
v e r
K D
u n b
y c
1 0 K
Q u a lity c o o l w h ite ( m u
m u n s e l l N o . N 3. 0
o n d i t i o n s w h e r e 20 ° C
te d in to a ir c o m p r e s s o
fo r in fo r m a tio n o n th e
a la n c e b e tw e e n th e p
o n s u m p tio n a n d o p e r a
fla n g e .
1 330
220 0
n s e ll N o . 5 G Y 7 .5 /0 .5 )
a tm
r in
d e
o w e
tio n
o s p h e r ic
ta k e s ta te
w p o in t p e
r v o lta g e
c u rre n t a
p re s s u r
a t 32° C
rfo rm a n
p h a s e s
re b o th
e a n d re
a tm o s p
c e g u a r
to w ith in
re fe re n c
la tiv e
h e r ic
a n te e
± 2%
e s v a
.
h u m id ity 6 5 % .
p r e s s u r e a n d r e la tiv e h u m id ity 7 5 % .
.
lu e s u n d e r th e r a te d c o n d itio n s , a n d a r e n o t g u a r a n te e d .
GT9 0 0 0 W V
H o w
to o r d e r ( in v e r te r c o n tr o l w a te r c o o lin g ty p e )
GT9
7 1 0
W V
G
Series
H o w to o rd e r
S e le c tio n g u id e
A C 3 8 0 V
S y m b o l
A
C a p a c ity c o d e
D e s c r ip tio n s
C a p a c ity c o d e
A
B
7 1 0
9 6 0
B
O p tio n
N o te 1
7 1 0 k W
9 6 0 k W
O p tio n
B la n k
G
H 2
H 3
N 1
C
C
V o lta g e
N o te 2
20 0
220
230
24 0
380
4 0 0
4 1 5
4 4 0
4 80
N o te o n m o d e l n o . s e le c tio n
N o te 1 : In d ic a te o p tio n s in a lp h a b e tic a l o r d e r.
N o t e 2: A l w a y s i n d i c a t e t h e i t e m C v o l t a g e e
( E x a m p l e ) G T 9 7 1 0 W V - A C 20 0 V
N o t e 3: O p t i o n H 3 i s p a c k a g e d i n p l y w o o d .
N o te 4 : T h e in s tr u c tio n m a n u a l a n d n a m e p la t
J a p a n e s e a n d E n g lis h . N o te th a t th e
R e s is ta n c e is a v a ila b le o n ly in J a p a n
E n g lis h v e r s io n is r e q u ir e d .
N o te 5 : C o n ta c t C K D if a p h o to o f th e c o m p le
N o te 6 : C o n s u lt w ith C K D to d e s ig n a te th e c o
v e n fo r s ta n d a rd p a rts .
e s a r e p r o v id e d in
P ro o f o f P re s s u re
e s e . C o n ta c t C K D
S ta
O p
S U
S im
C o
n d a rd
tio n a l
S n a m
p le e
p p e r t
p
v o
e
x p
u b
ro d u c ts
lta g e
p la te
o r t p a c k a g in g
e r u s t p r o o f c o a tin g
V o lta g e
V A
V A
V A
V A
V A
V A
V A
V A
V A
C
C
( s ta n d a r d o n ly fo r 6 0 H z )
C
C
C
C
C
C
C
w h e n a n
te d p r o d u c t is r e q u ir e d .
lo r o f th e m a in p a n e l.
S e le c tio n g u id e
( 1 ) T e m p e r a tu r e c o m p e n s a tio n c o e ffic ie n t
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
1 0
1 8
1 0
1 8
1 0
1 8
C o e ffic ie n t
1 . 20
1 . 20
1 .0 0
1 . 20
0 . 80
0 .9 6
1 0
1 8
1 0
1 8
1 0
1 8
0 .6 0
0 .7 2
0 .4 0
0 .4 8
0 . 20
0 . 24
I n l e t a i r t e m p e r a t u r e ( ° C )
P r e s s u r e d e w p o i n t ( ° C )
C o e ffic ie n t
35
4 0
5 0
4 5
5 5
6 0
( 2) I n l e t a i r p r e s s u r e c o e f f i c i e n t
I n l e t a i r p r e s s u r e ( M P a )
0 .1 0
0 . 20
0 . 30
0 .4 0
0 .5 0
0 .6 0
0 .7 0
0 . 80
0 .9 0
0 .9 3
C o e ffic ie n t
0 .6 0
0 .6 6
0 .7 3
0 . 80
0 . 87
0 .9 3
1 .0 0
1 .0 7
1 .1 3
1 .1 5
.
C o n d itio n s
In le t a
P re s s
In le t
F
S u b s tit
If th e w
N o te : S
ir te
u re
a ir
re q
m p
d e
p re
u e n
w
u te th e
.
o r k in g
e le c t w
e ra tu re
p o in t
s s u re
c y
W o r k in g c o n d itio n s
38 t o 4 3
1 5
0 .5 5 to 0 .7 5 M P a
5 0 H z
a b o v e c o n d itio n s in to
.
.
. 3/ m i n
a ir v o lu m e is le s s th a n
ith c o n d itio n s u n d e r w
th e
(A N
th
h ic
S e le c tin g c o n d itio n s
4 5
1 0
0 .5 M P a
5 0 H z
C o e ffic ie n t
0 . 80
0 . 87
5 0 H z
e q u a tio n a b o v e to o b ta in th e tr e a tin g a ir flo w r a te w h e n u s in g th e G T 9 7 1 0 W V .
R )
is v a lu e , s e le c t th a t m o d e l.
h t h e t o t a l o f e a c h c o e f f i c i e n t d o e s n o t e x c e e d 1 . 3.
9 9
GT9 0 0 0 W V
Series
D im e n s io n s
G T 9 7 1 0 W V
4 - ø 20
C o m p r e s s o r o p e r a tio n o u tp u t d is p la y
P n e u m a tic p r e s s u r e g a u g e
30
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
O p e r a tio n lig h t
D e w p o in t in s ta lla tio n c h a n g e o v e r s w itc h
37 4
1 4 0 7
O p e r a tio n / S to p s w itc h
t sw
i t ch
1 25 6
1 1 9 6
R e se
S e ttin g s w itc h
( 30 )
D e ta ils o f c o n tr o l s e c tio n
5 23
4 9
4 28
237 34 0
24 0
D r a in p a n d r a in o u tle t
R 3/ 8
6 0
C o o lin g w a te r d r a in o u tle t
R p 1 /4 ( w ith p lu g ) 1 4 5
5 0
4 - ø 35
f o r su sp e n si o n
6 0
1 4 0
4 0
1 0 0
20 9 0
80 0
g w a te r o u tle t
1 /2
g w a te r in le t
1 /2
5 0
1 5 2
1 1 5 1
A ir o u tle t
F l a n g e 8B
1 85 0
20 0 0
P o w e r h o le w ith g r o m m e t
2- ø 5 2
C o o lin
R 1c
C o o lin
R c1
A ir in le t
F l a n g e 8B
D ra
R c1
M a n
R c1
in p o r t
/2
u a l d r a in p o r t
/ 4 ( w i t h av l ve )
N o te 1 : T h e d e w p o in t in d ic a to r v a lu e is a g u id e , a n d is n o t th e a c tu a l d e w p o in t.
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
G T 9 9 6 0 W V
O p e r a tio n lig h t
M a n u a l o p e r a tio n s w itc h
P n e u m a tic p r e s s u r e g a u g e
SUB CONTROLLER (REF.CIRCUIT 2)
ＰＯＷＥＲ １００
７５
n tr o lle r
▼ ▲ ＳＥＴ
MAIN CONTROLLER
７５
１
1.5
O p e r a t i o n / ts o p
R e m o t e hc a n g e o ve r sw i t ch
ＭＰａ
ＭＯＤＥ
ＲＵＮ
ＳＹＮＣ
ＳＴＡＲＴ
ＳＴＯＰ
ＭＡＮＵＡＬ
ＳＴＯＰ
REMOTE
ＲＵＮ
℃
５０
０
0.5．
０
ＡＬＡＲＭ
ＲＥＳＥＴ
(REF.CIRCUIT 1)
ＰＯＷＥＲ １００
D e w p o in t in s ta lla tio n c h a n g e o v e r s w itc h
ＡＩＲ ＰＲＥＳＳＵＲＥ
ＳＴＡＲＴ
ＳＴＯＰ
２５
( 35 )
２５
▼ ▲ ＳＥＴ
1 5 0 0
M a i n co
ＲＵＮ
℃
５０
０
21 26
20 5 6
35
29 6
D ig ita l in d ic a to r ( d e w p o in t te m p e r a tu r e , e tc .)
C o m p r e s s o r o p e r a tio n o u tp u t d is p la y
S u b - co n t r o l l e r
ＡＬＡＲＭ
ＲＥＳＥＴ
R e se
S e ttin g s w itc h
t sw
i t ch
D e ta ils o f c o n tr o l s e c tio n
4 - ø 25
A ir in le t
F l a n g e 8B
N o te 1 : T h e s a m e d e ta ils a r e d is p la y e d o n th e m a in c o n tr o lle r a n d s u b - c o n tr o lle r.
H e a d e r
20 0 0
27 7
5 0
D r a in p o r t
R c3 / 4
D r a in p a n d r a in p o r t
R 3/ 8
1 0 0
1 9 0
5 0
2- c o o l i n g w a t e r d r a i n o u t l e t 1
2- R p 1 / 4 ( w i t h p l u g )
4 5
6 0
85
4 - ø 35
f o r su sp e n si o n
2- M a n u a l d r a in p o r t
2- R c1 / 4 ( w i t h av l ve )
N o t e 2: T h e h e a d e r , g a s k e t a n d m o u n t i n g b o l t s a n d n u t s a r e e n c l o s e d .
N o t e 3: T h e d e w p o i n t i n d i c a t o r v a l u e i s a g u i d e , a n d i s n o t t h e a c t u a l d e w p o i n t .
T o m e a s u r e th e a c tu a l d e w p o in t, m e a s u r e th e s e c o n d a r y a ir w ith a d e w p o in t g a u g e .
1 0 0
35 9
1 7 6 3
1 9 85
C o o lin g w a te r o u tle t
R c2
C o o lin g w a te r in le t
R c2
1 6 6
5 5
1 9 2
31 2 1 20
6 0
P o w e r h o le w ith g r o m m e t
ø 4 0
P o w e r h o le w ith g r o m m e t
ø 7 7
20 7 7
7 0 0
27 28
9 25
A ir o u tle t
F l a n g e 8B
GT9 0 0 0
Series
A c c e s s o r ie s
A c c e s s o r ie s ( o p tio n a l)
■A n c h o r b o l t
A n c h o r b o lt: 4 S U S
N o .
S iz e
A p p lic a b le m o d e l
G T 9 0 9 0
b o lts p e r s e t
R D - Q F L - 4 36 4 6 5
R D - Q F L - 4 36 4 6 6
M 1 6 x L 1 0 0
M 20 x L 1 30
G T 9 0 9 0 W
G T 9 1 20
G T 9 1 20 W
G T 9 1 5 0
G T 9 1 5 0 W
G T 9 1 9 0
G T 9 1 9 0 W
G T 9 24 0
G T 9 24 0 W
G T 9 30 0
G T 9 30 0 W
G T 9 380
G T 9 380 W
G T 9 4 5 0
G T 9 4 5 0 W
G T 9 7 1 0 W V
G T 9 9 6 0 W V
■C o m p a n i o n f l a n g e
In s e r te d w e ld e d fla n g e , h e x a g o n b o lt, n u t a n d g a s k e t s e t
A p p lic a b le m o d e l
G T 9 1 20
G T 9 1 20 W
G T 9 1 5 0
G T 9 1 5 0 W
G T 9 1 9 0
G T 9 1 9 0 W
G T 9 24 0
G T 9 24 0 W
G T 9 30 0
G T 9 30 0 W
G T 9 380
G T 9 380 W
G T 9 4 5 0
G T 9 4 5 0 W
N o .
R D - K F L - 4 36 4 6 7
S iz e
F l a n g e 2 1 / 2B
R D - K F L - 4 36 4 6 8
F l a n g e 3B
R D - K F L - 4 36 4 6 9
R D - K F L - 4 36 4 7 0
R D - K F L - 4 36 4 7 1
F la n g e 4 B
F la n g e 5 B
F la n g e 6 B
R D - K F L - 4 36 4 7 2
F l a n g e 8B
G T 9 7 1 0 W V
G T 9 9 6 0 W V
1 0 1
Components for air preparation
and pressure adjustment
(Clean air components)
Desiccant type air dryer
Desiccant
type dryer
(Heatless dryer)
Components for air preparation and pressure adjustment / main line unit
C O N T E N T S
Function explanation of desiccant type air dryer
System
Series variation
Features and handling of desiccant
Safety precautions
Compact heatless air dryer
HD Series
Medium to large heatless dryer
SHD Series
Manual air dryer
4001/4002 Series
104
105
106
107
108
112
118
123
A 103
Desiccant type (heatless type) air dryer functional explanation
Suction type principle and circuit diagram
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
The heatless air dryer uses a desiccant, which constantly balances moisture content of ambient air. One cylinder
containing desiccant is used in absorption to absorb moisture in wet air, while another cylinder is used in regeneration to extract moisture in wet desiccant to dry air. These processes are repeated so wet air entering the unit is
constantly supplied from the unit as dry air.
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Outlet
Outlet (dry air)
Precise
regulator
F.R.L.
(Related
products)
Orifice
Clean
F.R.
Electro
pneumatic
regulator
Dry absorbent
Air
booster
Speed
control valve
Cylinder
A
Orifice
Cylinder
B
Absorbent in
absorbing
process
Silencer
Check valve
/ others
Saturated
absorbent
Joint
/ tube
Discharge to atmosphere
Dry (regenerated)
absorbent
Cylinder
A
Cylinder
B
Regeneration line
Adaptor nut
Discharge to atmosphere
Saturated
absorbent
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Inlet
(wet air 0.7MPa)
Mechanical
pressure SW
Inlet
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Wet air enters from the inlet to the cylinder A, where moisture is removed with dry adsorbent. Then, dry air is
discharged from the outlet. Part of the dry air discharged from cylinder A passes through the orifice and is depressurized to atmospheric pressure. The air is supplied to cylinder B, where moisture is removed with desiccant before
being discharged into the atmosphere.
By depressurizing part of the air, drain in a pressurized state, to the atmospheric level, dryness increases and
sufficiency in regeneration is increased.
For example, when 0.7MPa dry air is depressurized to the atmospheric level, air volume becomes 8-fold and
relative humidity per unit volume 1/8-fold. Thus, absorbent removes more moisture than when balanced with air.
After a set time, the air flow is reversed by the timing motor, and air is absorbed with cylinder B and regenerated
with cylinder A. This operation is repeated.
Ending
104
Desiccant type air dryer
System of heatless dryer
Refrigerating
type dryer
Desiccant
type dryer
1. Purge flow rate
The heatless air dryer uses dry air from the dryer to regenerate desiccant that has absorbed water. The air used for this regeneration is called
purged air, and the minimum flow rate is determined in principle.
Theoretic purge rate=
Air filter
Auto. drain
/ others
1
Air pressure during absorption (absolute pressure) For example, the theoretic purge rate is 12.9% (at 100% load) for 0.7MPa.
F.R.L.
(Module unit)
In actual use, the theoretic purge rate is set to 15 to 23% based on desiccant absorption and removal rate and unit efficiency.
Thus, if operation conditions differ, the purge rate, processed air rate and purge rate differ.
Refer to the catalog and confirm that applicable operation conditions and required outlet dew point are satisfied.
The purge rate can be set at the factory (special order) to match customer specifications. Contact CKD when conditions change, such as
when the unit is moved, as the rate must be reset.
2. Oil removing
When using the desiccant air dryer, water absorption is prevented if desiccant absorbs oil. This can cause outlet dew point performance and
desiccant life to drop.
When using the desiccant air dryer in an air line containing a lubricated air compressor, install an oil removing filter (M filter) on the primary
side of the dryer.
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
3. Installation of filter on secondary side of dryer
When using the desiccant air dryer, desiccant power is discharged to the secondary side of the dryer. Thus, install a filter (P, S or M filter or
their combination) on the secondary side of the dryer based on the air application (required air quality).
4. Silencer replacement
When changing the desiccant cylinder to the absorption side, the pressurized cylinder absorbing moisture is suddenly depressurized to
atmospheric level, and large exhaust noise is occurred each time the state changes. A silencer is mounted to suppress this exhaust noise,
but when used for a long time, desiccant power will accumulate and clog the silencer. If left as is, desiccant regeneration could be affected
and the required dew point performance not achieved. If the silencer is heavily clogged, it could be damaged because of pressure when
exhausting.
The silencer should be replaced once a year, or when the regeneration cylinder side pressure exceeds 0.05MPa.
5. Pressure fluctuation on dryer's secondary side
Just before and after the desiccant cylinder's changeover (absorption/regeneration), the air flow rate may fluctuate since the purge air is
temporarily stopped and atmospheric pressure (regeneration pressure) is pressurized and filled. This may cause pressure to fluctuate,
depending on pipes connected to the dryer. This may cause pressure to fluctuate, depending on pipes connected to the dryer. when large, it
could extend to 0.1MPa. If this pressure fluctuation affects factory operations, increase the main pressure setting, or install an air tank on the
secondary side, etc.
6. By-pass circuit
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Many dryers have a bypass circuit to detour the dryer and supply air in an emergency, The valve is opened when air is supplied even during
dryer failure or when the dryer must be repaired while following air for remedial measure, etc. In this case, however, wet, nondehumidified air
is supplied to the factory.
Often when the heatless air dryer is selected, very dry air must be supplied. If the bypass circuit is opened inadvertently, moisture enters all
air pipes following the dryer, which requires many hours to correct. Installation of a spare unit is recommended in this case.
7. Dew point display
High polymer
membrane
type dryer
Conventionally, the refrigerating dryer’s performance was indicated with the pressure dew point, and the heatless dryer and membrane dryer
were indicated with the atmospheric dew point (refer to page 10 for the terminology). However, with the enactment of JISB8392-1, this has
been unified to the pressure dew point display. CKD has also started indicating the performance with the pressure dew point from the super
heat-less air dryer SHD3000 Series. Note that depending on the model or maker, both indications may still be in use.
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Heatless dryer
Main line unit
Ending
105
Refrigerating
type dryer
Series
variation
Desiccant type air dryer
(Heatless dryer)
Desiccant
type dryer
High polymer
membrane
type dryer
Small type
Large type
Series
HD Series
Super heatless SHD Series
Installation applications
Terminal installation in plant, device integrated type
Air filter
Auto. drain
/ others
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Inlet air temperature 21°C
Features
F.R.L.
(Module unit)
Inlet air temperature 35°C
Atmospheric dew point Atmospheric dew point Atmospheric dew point Pressure dew point Pressure dew point Pressure dew point
kW
– 17.5°C
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
22
37
55
75
95
120
150
200
250
300
400
480
710
960
1450
– 40°C
(HD-0.5)
(HD-0.5)
(HD-1)
(HD-1)
(HD-1.5) (HD-1.5, -2)
(HD-2)
(HD-4)
(HD-4)
(HD-6)
(HD-6)
(HD-9)
(HD-9)
– 72°C
(HD-0.5)
(HD-1)
(HD-1.5)
(HD-2)
(HD-4)
(HD-6)
(HD-9)
(HD-9)
Dew point monitor
X
X
X
With energy saving device
X
X
X
Optional voltage
Paint color specification
Remote control and external signal
Outdoors specifications
Anchor bolt
SUS name plate
Export specifications
Export packing
Product photo
–20°C (–40°C) Note 2 –40°C (–57°C) Note 2 –60°C (–74°C) Note 2
(SHD3025-G/M)
(SHD3045-G/M)
(SHD3075-G/M)
(SHD3100-G/M)
(SHD3125, SHD3150-G/M)
(SHD3200-G/M)
(SHD3240-G/M)
(SHD3025-G/M)
(SHD3045-G/M)
(SHD3075-G/M)
(SHD3100-G/M)
(SHD3125, SHD3150-G/M)
(SHD3200-G/M)
(SHD3240-G/M)
(SHD3025-M)
(SHD3045-M)
(SHD3075-M)
(SHD3100-M)
(SHD3125, SHD3150-M)
(SHD3200-M)
(SHD3240-M)
Standard equipment Standard equipment Standard equipment
Standard equipment Standard equipment Standard equipment
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Custom order
X
Custom order
X
Custom order
X
X
X
X
Option
Option
Option
Option
Option
Option
Custom order
Custom order
Custom order
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Option
Custom order
Custom order
Custom order
Total air
system
(Gamma)
Ending
Appearance
106
Standard equipment Standard equipment Standard equipment
X
X
X
Total air
system
Page
Option
112
118
Note 1: This table is prepared
based on the following
conditions. If the
conditions differ, the
model must be corrected
with multiplication.
Inlet air pressure:
0.7MPa
Inlet air temperature:
Follows each series
rating.
Note 2: Values in parentheses
indicate the atmospheric
dew point conversion
value.
Desiccant type air dryer
Features and handling of desiccant
Refrigerating
type dryer
Desiccant
type dryer
1. Disposing of desiccant
Desiccant is an absorbent and, in addition to moisture, may absorb other materials in compressed air. Spent desiccant must be disposed
properly as industrial waste.
2. Inlet air temperature and absorption performance
Absorption performance of desiccant depends on temperature. Absorption performance drops if the temperature exceeds 55°C. (The inlet
temperature range of the heatless air dryer is limited to 50°C for this reason.) Generally absorption performance is higher when temperature
is low. Efficient operation is ensured by installing the heatless air dryer where the inlet temperature is low.
3. Oil removal
As opposed to a heat dryer, a heatless dryer does not absorb moisture until desiccant is full. Instead, a process of absorbing a small amount
on the surface and immediately regenerating the desiccant is repeated. Thus, it is necessary to keep the desiccant surface clean so the
desiccant absorbs moisture easily.
If compressed air contains oil, desiccant absorbs oil, which cannot be removed as easily as moisture, and instead permeates desiccant and
prevents the absorption of moisture.
When using this product in a lubricated air line, install an oil removing filter on the primary side of the heatless air dryer.
Desiccant replacement timing differs with the working conditions and required dew points.
Refer to the dew point meter, and replace desiccant performance starts to drop.
When the required dew point (atmospheric dew point) is between -30 to -50°C, desiccant is normally replaced every 3 to 5 years.
When the required dew point is -70°C or less, desiccant is replaced every 2 years.
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Heatless dryer
Main line unit
4. Desiccant replacement timing
High polymer
membrane
type dryer
107
Pneumatic components (main line component)
Safety precautions
Always read this section before starting use.
Refer to Intro 67 for general precautions.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Heatless dryer
Air filter
Manufacturer's Liability
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
WARNING
The manufacturer cannot be held liable in the following cases:
Serious errors in use occur due to the operator.
Precise
regulator
Design & Selection
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
WARNING
Avoid direct sunlight and rain water. The resin parts,
etc., could deteriorate and break.
Do not use this product where corrosive gasses are
present.
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Use this product within the range of working temperature.
Do not use where there is a risk of freezing.
The condensed water accumulated inside could freeze and
cause product damage.
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Do not use in dangerous places (atmosphere with
risk of explosions, etc.).
Mechanical
pressure SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Keep the intake temperature as low as possible.
The desiccant absorption performance will drop if
the temperature is high.
Do not use this product if inlet air contains corrosive
gases, chemicals, organic solvents, or combustible
gases.
Do not use where water drops, etc., could enter.
The SHD Series G type dew point display value is a
reference accuracy. The accuracy will drop in low
dew point areas.
The M type is recommended when using dew point
control.
Installation & Adjustment
Electronic
pressure SW
Contact / close
contact conf.
SW
Illegal modifications or repairs using nonstandard parts by
user.
CAUTION
"Class 2 pressure vessel" according to "safety regulation of boiler and pressure vessel" in Occupational
Safety Sanitation Laws is applied in model no.
SHD3075 to SHD3240.
Model SHD3075 to SHD3240 have a Class 2 pressure vessel withstand pressure proof certificate. This
certificate must be kept in safe-keeping while using
this product. (Applications to the Labor Standards
Supervision Office are no longer required in Japan.)
This product may be used only in Japan.
(Consult with CKD for use overseas.)
Install this product on a stable, flat surface not subject to vibration.
Do not step onto this product.
Secure enough space for maintenance and inspection. (600mm or more on front, both sides and back.)
Stainless steel or galvanized steel pipes (white
pipes) are recommended for pipe materials. Flush
pipes before connecting.
108
Always use a fork lift to move the product. Set the
fork lift’s claws into the fork lift holes.
(Excluding compact HD Series)
Do not plug the fork lift holes as recycled air is discharged. (Only SHD Series)
Ground the GND.
The SHD Series has a filter.
Always install the enclosed oil removal filter (M type)
on the primary side (inlet side) and the enclosed
dust filter (P type) on the secondary side.
If the quality of the air flowing in is poor, install a
separate filter in front of the M type filter. If the user
requires a high air quality, install separate filters.
A filter is not provided with the series (HD Series)
other than the SHD Series.
Purchase and install an appropriate filter for the system.
Install the filter as close to the dryer as possible.
Heatless dryer
During Use & Maintenance
Refrigerating
type dryer
Desiccant
type dryer
Inspection / Maintenance
Operation
CAUTION
High polymer
membrane
type dryer
CAUTION
Use this product within working pressure range.
Use this product within the power voltage range in
specifications.
Energy-saving operation can be set randomly with
the “ECO MODE” ON/OFF button. (Only SHD Series)
It is not possible to attain a stable dew point in applications where the working flow rate varies greatly.
In rare cases, the water drops may be discharged
from the silencer section because of the air intake
conditions and ambient temperature, etc. The user
should prepare a drain pan in these cases.
Air filter
Desiccant replacement timing differs with the working conditions and required dew points. Refer to the
dew point meter, and replace desiccant performance
starts to drop.
When the required dew point (atmospheric dew
point) is between -20 to -30°C, desiccant is normally
replaced every 3 to 5 years. When the required dew
point is -60°C or less, desiccant is replaced every 2
years.
Desiccant is an absorbent and, in addition to moisture, may absorb other materials in compressed air.
Spent desiccant must be disposed properly as industrial waste.
Always replace the silencer when the regeneration
tube pressure exceeds 0.05MPa, or when one year
has passed.
The SHD Series G type temperature and humidity
sensor should be replaced once a year. (Can not
calibrate)
The M type dew point gauge should be calibrated
once a year.
Repair parts
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
CAUTION
To ensure use for a long time, always periodically
inspect the wear state, and replace the parts. Refer
to the Instruction Manual enclosed with the product
for details.
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
CAUTION
To ensure long use, regularly inspect maintenance
parts and replace them based on the standard replacement cycle.
Refer to the Instruction Manual enclosed with the
product for details.
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Heatless dryer
Main line unit
Periodical maintenance part
109
110
Heatless dryer
HD/SHD
Components for air preparation and pressure adjustment / main line unit / desiccant type air dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Overview
Compact
F.R.
Heatless dryer with pressure
reducing self regeneration
method to regenerate desiccant
without using heat.
Stable ultra dry air can be
easily supplied.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Features
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
C O N T E N T S
Safety precautions
108
Compact (HD)
112
Medium/large (SHD)
118
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Heatless dryer
Main line unit
(1) Ultra dry air can be easily
supplied
Ultra low dew point -60 to
–72°C (at atmospheric
pressure)
(2) Easy maintenance
(3) With indicator for dew point
monitor
Pressure dew point digital
display (only SHD)
(4) High durability
Refrigerating
type dryer
111
Desiccant type air dryer (compact heatless dryer)
HD Series
Stably supplying ultra dry air with atmospheric dew point -72°C.
Treating air flow rate: 75 to 1235 /min. (ANR) (atmospheric dew
point -72°C at 0.7MPa)
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
HD-0.5
Descriptions
F.R.L.
(Separate)
Port size
Compact
F.R.
Inlet air pressure range MPa
Precise
regulator
F.R.L.
(Related
products)
HD-1.5
HD-2
5 to 52
°C
Regeneration method
Desiccant
Self regeneration heatless type
1 minute (0.5 minute switchover)
Power supply
V
Power consumption
W
4 minutes (2 minutes switchover)
Single phase 100 VAC, 200 VAC 50/60Hz
26
52
Synthetic zeolite
Product weight
kg
Desiccant tube No.
6.5
7.0
7.5
9.5
11.5
21.5
42.5
15-8771
15-8772
15-8773
15-8774
15-8775
505026
505026
15-8771-D
15-8772-D
15-8773-D
15-8774-D
15-8775-D
505026D
505026D
Silencer
Desiccant charged number
Check valve
/ others
Indicator for dew point monitor
Standard equipment
Silencer
Standard equipment
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
HD-9
3/4
-1 to 52
Air
booster
HD-6
0.2 to 1.0
Ambient temperature
Regeneration cycle
HD-4
3/8
Inlet air temperature range °C
Clean
F.R.
Electro
pneumatic
regulator
Speed
control valve
HD-1
Rc
Note 1. If oil is contained in the fluid, install a decreasing filter (oil mist type filter) to the inlet side, while install a filter with proper filtration rating (5 μm, 0.3 μm, oil
mist filter) to OUT side.
Note 2. IN and OUT ports are provided at two points both left and right, so a port not used should be plugged with a blanking plug.
Note 3. Standard paint color is quality cool white (munsell No. 5GY7.5/0.5).
Note 4. If used in clean room, please consult with CKD.
How to order
Mechanical
pressure SW
Electronic
pressure SW
When placing an order
AC100V
HD
Contact / close
contact conf.
SW
Symbol
Air sensor
Pressure SW
for coolant
A
Flow rate code
A
Flow rate code
0.5
1
Small
flow sensor
1.5
Small
flow controller
2
Flow sensor
for air
4
Flow sensor
for water
6
Total air
system
Total air
system
(Gamma)
Descriptions
Note on model no. selection
9
B
B
Option
Option
Blank Standard
Note 4
F
Optional color
G
Voltage assignment
H
English documentation
H1
Export packing
H2
SUS name plate
Y2
Product photo
Ending
C
Voltage
C
Voltage
100 VAC
200 VAC
112
Heatless dryer is adjusted to the required atmospheric dew point, flow rate, etc. at shipment.
Always indicate following descriptions when placing an order.
Model no.
/min (ANR)
Required outlet flow rate
°C
Required atmospheric dew point
MPa
Inlet air pressure
°C
Inlet air temperature
Note 1. If oil is contained in the fluid, install a
decreasing filter (oil mist type filter) to the
inlet side, while install a filter with proper
filtration rating to OUT side.
Note 2. The heatless air dryer is equipped with a dew
point monitor (moisture indicator), allowing
the drying state to be confirmed.
Note 3. The unit’s performance may not be attained if
used at less than the selected pressure.
Always select the model with the working
pressure.
Note 4. When ordering several options, indicate the
required options in alphabetical order.
HD Series
Selection guide
Selection guide
Reading maximum flow rate table
Two kind of numbers are listed in each box in the maximum flow rate table. The upper numbers show the required inlet air flow rate to dry in lower
flow rate. The lower numbers show maximum outlet flow rates in dry air. The differential between upper and lower numbers shows the required
purge flow rate to regenerate and re-dry.
Unit: /min. (ANR)
Atmospheric dew point -17.5 °C
Atmospheric dew point -40 °C
Atmospheric dew point -72 °C
Model
no.
HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9 HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9 HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9
Inlet air pressure (MPa)
0.8
0.7
0.6
F.R.L.
(Module unit)
325
445
665 1,225 1,870 3,000
130
255
335
500
935 1,405 2,150
105
210
290
435
735 1,105 1,685
145
280
380
570 1,085 1,645 2,605
110
210
270
405
795 1,180 1,830
85
165
225
340
595
150
300
405
615 1,120 1,710 2,740
115
235
310
460
855 1,285 1,970
95
195
265
400
670 1,010 1,540
130
255
340
520
980 1,485 2,345
95
190
245
365
715 1,060 1,650
75
150
200
305
530
785 1,200
135
270
370
555 1,015 1,545 2,475
105
215
280
415
775 1,160 1,780
85
175
240
360
610
910 1,390
115
225
305
460
875 1,320 2,080
85
170
215
320
635
935 1,460
65
130
175
265
470
685 1,050
120
240
325
490
890 1,370 2,195
95
190
245
370
685 1,030 1,575
75
155
215
320
540
810 1,235
100
195
260
395
750 1,145 1,800
75
145
180
275
545
805 1,255
55
110
150
225
400
585
105
210
285
430
785 1,195 1,915
80
165
215
320
600
900 1,375
65
135
185
280
470
705 1,075
85
165
220
335
645
970 1,520
60
120
150
225
460
675 1,055
45
90
120
185
330
480
90
180
245
370
675 1,030 1,650
70
140
185
280
515
775 1,185
55
115
160
240
405
70
135
180
275
535
805 1,255
50
95
120
185
375
550
865
35
70
95
145
265
75
150
205
305
560
855 1,370
60
120
155
230
430
640
985
45
95
135
200
335
505
770
55
105
140
210
420
630
975
40
75
90
135
290
415
665
25
50
70
105
195
280
430
Check valve
/ others
60
120
165
245
450
690 1,105
45
95
125
185
345
520
795
40
80
105
160
270
405
620
40
75
100
150
310
465
710
25
50
60
90
205
295
475
20
35
40
65
130
180
280
Joint
/ tube
45
90
125
185
340
515
825
35
70
95
140
260
385
595
30
60
80
120
205
305
465
Vacuum
filter
25
45
60
90
200
290
430
15
25
30
45
120
160
275
10
15
15
25
65
80
125
Vacuum
regulator
0.5
0.3
0.2
Selection method
Above flow rate table applies where inlet air temperature 21°C, and
atmospheric dew point -17.5°C, -40°C and -72°C.
If conditions differ, use the multiplier table below.
Inlet air flow rate = (inlet air flow rate at atmospheric dew point -40°C
in max. flow rate table) x multiplier
Purge flow rate = (inlet air flow rate at atmospheric dew point -40°C in
max. flow rate table) - (outlet air flow at atmospheric dew point -40°C
in max. flow rate table)
Outlet air flow rate = (inlet air flow rate) - (purge flow)
Time chart
22 seconds
30 seconds
SV1
SV2
1 min. 40 seconds
1 min. 40 seconds
2 minutes
1 min. 40 seconds
2 minutes
1 min. 40 seconds
SV1
SV2
SV3
SV4
40 seconds
20 seconds
1 min. 40 seconds
2 minutes
21°C inlet air
1.2
20 seconds
1 minute
2 minutes
* Number of second indicates at 60Hz.
Multiply approx. 1.2 for 50Hz.
1.1
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
735
Air
booster
610
930
385
590
Speed
control valve
Silencer
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for water
When heatless dryer is installed
0.9
40°C inlet air
With 10 to 20% of usage rate, perform a trial
operation for the following time at the first trial
run after this machine is installed.
52°C inlet air
0.7
0.6
Atmospheric dew point (°C)
-20
Precise
regulator
Flow sensor
for air
32°C inlet air
-10
Compact
F.R.
Mechanical
pressure SW
22 seconds
30 seconds
Multiplier
1.3
895
F.R.L.
(Separate)
Magnetic
spring buffer
SV2
HD-6
880 1,345
Suction
plate
HD-0.5 to 4 SV1
HD-9
0.8
Auto. drain
/ others
165
0.4
1.0
High polymer
membrane
type dryer
-30
-40
-50
-60
-70
-80
Atmospheric dew point °C (D.P)
(Example)
When pressure 0.9MPa, atmospheric dew point -50°C
and inlet air temperature 32°C, inlet air flow rate, purge
flow rate and outlet air flow rate of HD-4 are followings.
Inlet air flow rate =855 x 0.8≈684 /min
Purge flow rate
=855 – 715=140 /min
Outlet air flow rate =684 – 140=544 /min
Hour
(h)
-17.5
-40
-72
2
6
72
Total air
system
Total air
system
(Gamma)
Ending
Compact heatless dryer
Main line unit
0.9
Desiccant
type dryer
Air filter
Maximum flow rate table
1.0
Refrigerating
type dryer
113
HD Series
Refrigerating
type dryer
Functional explanation
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Desiccant cylinder T2
Desiccant cylinder T1
F.R.L.
(Module unit)
Humid compressed air
OUT
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Dry compressed air
Joint
/ tube
IN
SV2
Vacuum
filter
Humid compressed air entered from IN passes through the shuttle valve,
and enters into desiccant cylinder T1. Viper in humid compressed air is
absorbed with desiccant cylinder during flowing equally in the inside of
desiccant, and finally ultra dry air goes out from OUT through the shuttle
valve.
Some ultra dry air depressurized passing through the orifice, enters into
desiccant cylinder T2, and used to dry and regenerate the dry agent in
desiccant cylinder T2, and release to the atmosphere. This drying and
regeneration process is switched by the timing motor in control box.
This allows to continue to supply constant ultra dry air to the OUT side.
Orifice
SV1
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Dimensions
HD-0.5 to 4
Air inlet 2-Rc3/8
3-ø7
Contact / close
contact conf.
SW
Air outlet 2-Rc3/8
Air sensor
Pressure SW
for coolant
Small
flow sensor
Moisture
indicator
Small
flow controller
72
Flow sensor
for air
A
Flow sensor
for water
22
Total air
system
OUTLET
INLET
11
Ending
116
145
Total air
system
(Gamma)
171
187
200
48
15
11
140
Model no.
114
Silencer
(SL-10A)
Dimension A
HD-0.5
325
HD-1
440
HD-1.5
485
HD-2
467
HD-4
689
HD Series
Functional explanation / Dimensions
Dimensions
Refrigerating
type dryer
HD-6
Desiccant
type dryer
High polymer
membrane
type dryer
228
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Moisture
indicator
618
Compact
F.R.
Precise
regulator
Air outlet
2-Rc3/8
F.R.L.
(Related
products)
849
Air inlet
2-Rc3/8
Clean
F.R.
Electro
pneumatic
regulator
4-ø10
Air
booster
22
Speed
control valve
Check valve
/ others
179
206
Silencer
Joint
/ tube
48 44
11
187
228
250
Vacuum
filter
Silencer
(SL-10A x 2 pcs.)
165
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Dimensions
Mechanical
pressure SW
HD-9
33.3
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Humidity
indicator
849
4-ø10
22
179
206
11
Ending
Silencer
(SL-10A x 2 pcs. X 2 sets)
R3/8
508
Total air
system
(Gamma)
Air inlet
2-Rc3/8
Rc3/4
484
Total air
system
Air outlet
2-Rc3/8
48 44
Note 1. Push-in plug is provided to 100 VAC (2.3m)
Note 2. Push-in plug is not provided to 200 VAC (with
code length 2.3m)
Note 3. To connect to IN or OUT port of HD-9, use an
attached reducing socket or nipple to adjust
port size to 3/4B.
Note 4. Contact CKD for option G (specified voltage)
as the outline dimensions are different.
Compact heatless dryer
Main line unit
618
Flow sensor
for water
165
115
Heatless - the eco-friendly model
SHD Series
Refrigerating
type dryer
The purge flow is reduced (max. approx. 96%) with the energy-saving dew point
monitor.
At the same time, noise is reduced with our original exhaust method.
The super heatless dryer SHD Series offers ultimate reliability, performance and
ease-of-use.
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Eliminate unnecessary purging with dew point monitoring
The absorption
regeneration
changeover time can be variably
controlled by directly monitoring
the outlet air dew point.
This suppresses purging and
enables optimum energy-saving
operation.
During normal operation
Regardless of the outlet dew point, the
cycle changes between absorption
and regeneration at a two-minute
interval.
During normal operation
Switch-over time
Approx. 13% reduction even
during normal operation
Regeneration
2 minute 4 minute 6 minute 8 minute 10 minute 12 minute 14 minute 16 minute 18 minute
R
Desiccant cylinder
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Direct control of pressure dew
point with values
Easy maintenance
A dew point sensor is equipped as a
standard. The pressure dew point is
displayed digitally, enabling accuracy
confirmation of the performance.
The desiccant tube can be removed easily
by turning it 45°.
Safety is ensured by the latch mechanism
which locks the tube.
Stainless steel tower
Direct connection to air
compressor
A non-corrosive stainless steel vessel is
incorporated for the desiccant tube, thus
improving the quality of supplied air and the
unit's reliability.
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
A refrigerating type dryer is no longer
required on the inlet side.
This single unit accurately maintains the
performance.
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Standard filter on inlet and outlet
Desiccant cylinder
Energy saving operation
Switch-over time
R
Air
booster
A filter is mounted on the inlet to maintain the
heatless dryer's performance, and on the outlet
to maintain the quality of supplied air. An
AF2000 Series filter is mounted on both sides.
(Enclosed)
The stainless steel type AF4000 and AF5000
series can also be selected as an option.
L
Energy saving operation
If the set dew point is cleared when the
mode is switched, the state can be
maintained without changing the
desiccant tube. When the set dew point
is reached, the cylinder is changed and
operation is returned to normal
operation to keep the dew point.
The maximum changeover item is 60
minutes (purge flow rate is reduced by
approx. 96% in this case).
Absorption
Series
Max. 60 minutes
Ample 16 model lineup
A total of 16 models are available with eight
types of air flows (2.5 to 24m3/minANR) and
two types of dew point sensors (G: thermohumidity sensor, M: dew point gauge).
Desiccant cylinder
L
Speed
control valve
Silencer
Check valve
/ others
Applicable
compressor kW 15
Inlet air flow rate 2.5
m3/min. (ANR)
22
37
55
4.5
7.5
10
75
12.5
15
95
125
20
24
G type
M type
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Desiccant cylinder
Desiccant cylinder changeover time and
purge reduction rate
Purge reduction ratio
Switch-over time
Joint
/ tube
2 minutes 0%
4 minutes
10 minutes
20 minutes
60 minutes
50%
Improved operability with electronic
control system
Reduce power consumption
by one-third
Digital display of pressure dew point
The dew point faults and sensor faults, etc., are also
displayed.
The electronic control system allows the
power consumption to be reduced by
one-third.
(CKD comparison)
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Energy-saving/normal operation selection
Small
flow sensor
The mode can be easily and manually switched
between the energy-saving mode and normal
operation mode.
Small
flow controller
Flow sensor
for water
Selective energy-saving setting dew point
Flow sensor
for water
Total air
system
The G type has three stages, -10, -20, -40°C, and the
M type has three stages -20, -40 and -60°C.
The setting can be made according to the required
dew point, enabling optimum energy-saving.
Total air
system
Small
flow controller
Flow sensor
for air
Total air
system
(Gamma)
Ending
The optimum desiccant tube design
allows the purging rate to be reduced by
13% even during normal operation.
(CKD comparison)
Low noise level
Greatly reducing noise
at changeover
The two-stage exhaust method
(PAT.P) greatly reduces the noise
by approx. 35dB (A) compared to
the conventional parts.
Noise reduction
The human ear perceives as 10db
reduction in noise as a reduction of
"noise by half".
80%
90%
96%
dB (A)
200
180
160
140
120
100
Rocket blast off
ISO14001 compliant
Freon-less type
Jet plane take off
110
dB(A)
Near airplane engine
40
Bustling office
75
dB(A)
Sound of tree
leaves brushing
against each other
20
0
116
1/3 to 1/2 (CKD comparison)
Automobile horn
80
60
Greatly reducing foot print
Conventional SHD3045
products
Central control in control room, etc.
A remote operation, dew point sensor fault output
terminal, dew point fault output terminal and dew point
analog output terminal are provided as a standard.
The system's operation status can be centrally
controlled.
HEATLESS AIR DRYER
ECO display
SHD 3000
Indicator turns on to indicate that the energy-saving
mode is activated.
Energy-saving rate display
The energy-saving rate for 24 hours can be displayed.
Use this for daily control.
Flow sensor
for air
Total air
system
(Gamma)
Ending
Medium to large heatless dryer
Main line unit
Small
flow sensor
Energy saving
for improving environment performance SHD
117
Desiccant type air dryer (heatless dryer)
SHD Series
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Specifications
Descriptions
SHD3025
0.4 to 1.0
5 to 50
Ambient temperature °C
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Ambient temperature °C
25
Inlet air pressure MPa
0.7
Inlet air flow rate m3/min. (ANR)
2.5
4.5
7.5
10
Outlet pressure dew point °C
SHD3240
15
20
24
6
8
10
12.5
-20, -40, -60
Average purge ratio %
–20°C : 14 /–40°C : 16.5 /–60°C : 23
1
2
3
4
Regeneration method
5
Self regeneration heatless type
Activated alumina, synthetic zeolite
Dew point sensor
G type: Capacitance type thermo-humidity sensor M type: Dew point gauge (capacitance type sensor)
Power supply
Single phase 100/200 VAC 50/60Hz
Power consumption
15W
Port size
Rc
1
1
Product weight
kg
120
Enclosed filter (outlet side) standard
1 1/2
300
2
2
180
1 1/2
240
370
430
2 1/2
550
2 1/2
670
AF2004M-25
AF2004P-25
AF2007M-40
AF2007P-40
AF2010M-40
AF2010P-40
AF2013M-50
AF2013P-50
AF2013M-50
AF2013P-50
AF2020M-50
AF2020P-50
AF2026M-65
AF2026P-65
AF2026M-65
AF2026P-65
Enclosed filter (inlet side) option E2
AF4004M-25
AF4007M-40
AF4010M-40
AF4010M-40
AF4013M-50
AF4020M-50
AF5032M-80
AF5032M-80
Enclosed filter (outlet side) option E2
AF4004P-25
AF4007P-40
AF4010P-40
AF4010P-40
AF4013P-50
AF4020S-50
AF5032P-50
AF5032P-80
Enclosed filter (inlet side) standard
Note 1: Standard paint color is quality cool white (munsell No. 5GY7.5/0.5).
Note 2: Install the enclosed filters on the inlet side and outlet side. Additional filters may be required depending on this system. Prepare such filters separately if
required.
Note 3: ANR indicates the state at 20°C atmospheric pressure and relative humidity 65%.
Note 4: S type is applied only for the outlet of SHD3150 option E2.
Note 5: AF5032 is used only for the SHD3200 and SHD3240 option E2.
Note 6: Refer to page 163 and 173 in the catalog for details on the enclosed filter.
Functional explanation
Small
flow controller
Flow sensor
for air
Total air
system
SHD3200
35 (no water drip)
Small
flow sensor
Flow sensor
for water
SHD3150
0 to 40
Inlet air temperature °C
Desiccant
Vacuum
regulator
SHD3125
Inlet air temperature range °C
Silencer
Vacuum
filter
SHD3100
Inlet air pressure range MPa
Desiccant tube module number
Joint
/ tube
SHD3075
Compressed air
Speed
control valve
Check valve
/ others
SHD3045
Working fluid
Rated conditions
Auto. drain
/ others
YV1
CUL-L
CUL-R
PG-L
PG-R
YV3
YV4
Total air
system
(Gamma)
Ending
CV-L
MF
CV-R
EV-L
EV-R
F
AF
DP
IN
118
OUT
CUL-L/R
: Desiccant tube
PG-L/R
: Pressure gauge
CV-L/R
: Inlet switching valve
EV-L/R
: Exhaust switching valve
(L/R indicate left and right.)
The wet compressed air which enters from INV
passes through the valve CV and into the
desiccant tube CUL-L. The wet compressed air
flows evenly through the desiccant, which
absorbs the moisture in the compressed air.
The ultra dry air then passes through the check
valve and is discharged from OUT.
Some of the ultra dry air which is
depressurized by the orifice enters the
desiccant tube CUR-L and is used to
regenerate and dry the CURL-R desiccant. It is
then discharged to the atmosphere.
Part of the air discharged from OUT is led to
the dew point sensor DP where the dew point
is measured. This dew point determines
whether to activate the energy-saving mode
which extends the changeover time.
(The changeover time is extended after the
absorption process ends and the pressure of
both tubes rises.)
MF
AF
DP
YV1
YV3/4
: Noise reduction device
: Dew point sensor protection filter
: Dew point sensor D
: Valve for inlet switching valve
: Valve for exhaust switching valve
SHD Series
How to order
How to order
Refrigerating
type dryer
G 07
40
Desiccant
type dryer
AC100V
E
High polymer
membrane
type dryer
Model no.
Symbol
A
A
Flow rate code
B
B
Sensor type
Note 1
C
C
Inlet air pressure
D
D
Outlet pressure dew point
E
Note on model no. selection
Note 1: The outlet pressure dew point "-60°C"
specifications cannot be selected for the
sensor type "G".
The "G" type dew point display value is a
reference accuracy. The accuracy will drop
especially at low dew point areas. Use of the
"M" type is recommended if importance is to
be laid on dew point control.
Note 2: The required performance may not be
attained if using at a level less than the
selected pressure. Always select the model
with the working pressure.
Note 3: When ordering several options, indicate the
required options in alphabetical order.
E
Option
Note 3
F
F
Voltage
Air filter
Descriptions
Flow rate code
Auto. drain
/ others
025
2.5m3/min. (ANR)
045
4.5m3/min. (ANR)
075
7.5m3/min. (ANR)
F.R.L.
(Separate)
100
10m /min. (ANR)
125
12.5m3/min. (ANR)
Compact
F.R.
150
15m3/min. (ANR)
200
20m3/min. (ANR)
240
24m3/min. (ANR)
F.R.L.
(Module unit)
3
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Sensor type
G
Thermo-humidity sensor
M
Dew point hygrometer
Air
booster
Inlet air pressure
Speed
control valve
04
0.4MPa
Silencer
05
0.5MPa
06
0.6MPa
07
0.7MPa
Joint
/ tube
08
0.8MPa
09
0.9MPa
Vacuum
filter
10
1MPa
Check valve
/ others
Vacuum
regulator
Suction
plate
Outlet pressure dew point
20
-20°C
Magnetic
spring buffer
40
-40°C
60
-60°C
Mechanical
pressure SW
Electronic
pressure SW
Option
E
Standard (AF2000 enclosed)
Contact / close
contact conf.
SW
E1
Without enclosed filter
Air sensor
E2
AF4000 Series enclosed
Pressure SW
for coolant
F
Optional color
G
Voltage assignment
Small
flow sensor
H
English
Small
flow controller
H1
Export packing
L
Anchor bolt nut (SS400)
L1
Anchor bolt nut (SUS304)
Flow sensor
for air
Flow sensor
for water
Total air
system
Voltage
Total air
system
(Gamma)
100 VAC
200 VAC
Ending
<Example of model number>
SHD3045-G07-40-EL-AC100V
Model: Heatless dryer
A
B
C
D
E
F
Flow rate code
: 4.5m3/min. (ANR)
Sensor type
: Thermo-humidity sensor
Inlet air pressure : 0.7MPa
SHD3000
Outlet pressure dew point : –40°C
Option
: Anchor bolt nut
Series
Voltage
: 100 VAC
Dew point sensor Rated dew point Energy-saving/setting dew point
type
°C (Note 1)
°C (Note 2)
-G
-20
-10
-40
-20
-40
-M
-20
-20
-40
-40
-60
-60
Note 1: Default
(Setting purge rate)
Note 2: Set by user
Select randomly from three
stages according to the
3 stage switching
application and usage state.
3 stage switching
If the load is smaller than
the rating, the energysaving operation mode will
be activated at this set
temperature.
Medium to large heatless dryer
Main line unit
SHD3 045
119
SHD Series
Desiccant
type dryer
Selection guide
Maximum flow rate table
Model no.
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
SHD3125
SHD3150
SHD3200
SHD3240
10
12.5
15
20
24
Unit: m3/min. (ANR)
Note 2: Value shown above, which is
determined by model.
Note 3: Indicates average value.
Note 4: 14% for -20°C specifications,
16.5% for -40°C specifications
and 23% for -60°C specifications.
Note 5: Abbreviation for PDP (pressure
dew point).
Pressure coefficient table (Always select with the working pressure)
Input air pressure (MPa)
0.4
0.5
0.6
0.7
0.8
0.9
1
Coefficient
0.63
0.75
0.88
1.00
1.13
1.25
1.38
Dew point performance curve
1.1
1
Coefficient
Suction
plate
Magnetic
spring buffer
PDP-20°C specifications
PDP-40°C specifications
1.1
PDP-60°C specifications
0.9
0.8
Inlet air temperature - flow compensation curve
1
0.9
0.7
0.8
0.6
0.7
30
Mechanical
pressure SW
0.5
-10
Electronic
pressure SW
35
40
45
50
55
Inlet air temperature (°C)
-20
-30
-40
-50
-60
-70
Pressure dew point (°C)
Contact / close
contact conf.
SW
(Example)
SHD3045 air flow rate at pressure 0.6MPa,
pressure dew point -40°C and inlet air
temperature 50°C.
Air sensor
Small
flow sensor
SHD3100
7.5
Inlet air flow rate = (Inlet flow rate in max. flow rate table (Note 2)) x (pressure coefficient) x (temperature coefficient)
Purge flow rate (Note 3) = (Inlet flow rate in max. flow rate table (Note 2)) x (purge rate for each dew point (Note 4))
Outlet air flow rate = (inlet air flow rate) - (purge flow rate)
Check valve
/ others
Pressure SW
for coolant
SHD3075
4.5
Selection method
The above flow rate table shows the values for the inlet pressure 0.7MPa and
inlet air temperature 35°C.
If the conditions are different, obtain the values with the following coefficient
table and curves.
Silencer
Vacuum
regulator
SHD3045
2.5
Note 1: The same air flow rate is applied at the -20, -40 and -60°C specifications.
Speed
control valve
Vacuum
filter
SHD3025
Inlet air flow rate
Air
booster
Joint
/ tube
Values at inlet temperature 35°C.
Coefficient
Refrigerating
type dryer
Inlet air flow rate = 4.5 x 0.88 x 0.8 = 3.168m3/min.
Purge flow = 4.5 x 0.165 = 0.743m3/min.
Outlet air flow = 3.168 - 0.743 = 2.425m3/min.
Time chart
Small
flow controller
Suction R
Flow sensor
for air
Suction L
Flow sensor
for water
The normal process is shown
on the left.
During energy-saving, the
state (C.F) after absorption
ends is held. If the dew point
worsens after that, the
changeover resumes, and the
normal process is returned to.
ON
OFF
ON
OFF
ON
Total air
system
Mounting
OFF
and removal R
Total air
system
(Gamma)
Mounting
OFF
and removal L
ON
Ending
100 seconds
(B)
1 second
(A)
19 seconds 1 second
(C)
(D)
When heatless air dryer is installed
100 seconds
(E)
19 seconds
(F)
B, E indicate the absorption
(regeneration) time
C, F indicate the pressure rise
time
The SHD3075 to SHD3240 models are equipped with a Class 2 Pressure Vessel Withstand Certificate.
This certificate must be kept in safekeeping while this system is in used. (Application of the Labor Standards Bureau is no
longer required.)
When starting test operation after installing this system, flow air at 10 to 20% of the working flow rate for the following
operation time.
Pressure dew point (°C) (Note 6)
-20
-30
-40
-60
(References) atmospheric dew point (°C)
-40
-48
-57
-74
6
12
24
72
Time (h)
120
Note 6: The pressure dew point is for 0.7MPa.
SHD Series
Dimensions
Dimensions
Refrigerating
type dryer
Operation panel
Desiccant
type dryer
Piping system
Energy saving setting
dew point indicator light
Primary side
pre-filter
Dew point display
Energy saving mode
Indicator light
Energy saving
operation light
AF2000P or
AF2000M
Operation light
Remote operation
indicator light
AF2000M
SHD body
AF2000P
High polymer
membrane
type dryer
Secondary side
Precise filter
Air filter
Auto. drain
/ others
Energy saving
mode switch
Failure light
SHD3000 Series
(Attachment)
F.R.L.
(Module unit)
(Attachment) AF2000M
F.R.L.
(Separate)
For possible use in an oiled air compressor line, the SHD3000 Series is equipped with an
AF2000M type for the heatless dryer's primary side and the AF2000P type for the secondary
side. If necessary, provide a preFilter performance
filter on the primary side or a
AF4000M
precision filter on the secondary side.
AF2000P AF2000M AF4000P
AF5000P AF4000S AF5000M
When selecting the AF4000 or 5000
Filtration rating (μm) 1
0.01
5
1
0.01
Series as an option, also select the
1
Secondary side oil content 0.6 0.01
AF4000 and 5000 Series for the
–
–
0.01
concentration (mg/m3)
separately installed filter.
-
Start switch
Stop switch
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Air outlet
(P type)
Vacuum
filter
Vacuum
regulator
Air inlet
(M type)
Suction
plate
Body air outlet
B
Magnetic
spring buffer
Mechanical
pressure SW
E
Electronic
pressure SW
(L)
I
Contact / close
contact conf.
SW
Air sensor
Body air inlet
J
M and over
Pressure SW
for coolant
K
Small
flow sensor
Small
flow controller
D
G
F
C
A
Flow sensor
for air
4-H
Flow sensor
for water
Total air
system
* The drawing shows the AF2000.
L
M
Total air
system
(Gamma)
70
570
126
Ending
70
730
212
591
100
940
314
683
100
940
314
153.5
683
100
1100
387
296.5
153.5
683
100
1420
550
213
296.5
153.5
810
120
1255
–
213
296.5
153.5
810
120
1255
–
A
B
C
D
E
F
G
H
I
J
K
L
M
SHD3025
Rc1
545
1559
360
20
1163
285
320
ø12
213
266.5
153.5
410
SHD3045
Rc1
545
1559
360
20
1163
285
320
ø12
213
266.5
153.5
500
SHD3075
Rc1 1/2
695
1559
360
20
1163
435
320
ø12
213
266.5
153.5
SHD3100
Rc1 1/2
845
1559
360
20
1163
585
320
ø12
213
266.5
153.5
SHD3125
Rc2
995
1589
360
20
1193
590
330
ø15
213
296.5
SHD3150
Rc2
1145
1589
360
20
1193
700
330
ø15
213
SHD3200
Rc2 1/2
1445
1589
360
20
1193
780
330
ø15
SHD3240
Rc2 1/2
1745
1589
360
20
1193
780
330
ø15
(Option E2) (Option E2)
The piping shown with dotted lines in the drawing is not enclosed, and must be prepared by the user.
The filter is enclosed.
Install an M type filter on the inlet side and a P type on the outlet side. Prepare such filters separately if required.
The M dimensions show the minimum dimensions required to remove the element. Allow for the auto drain piping dimensions when actually laying the pipe.
Medium to large heatless dryer
Main line unit
Port size
Model no.
121
Components for air preparation
and pressure adjustment
(Clean air components)
High polymer membrane air dryer
High polymer
membrane
type dryer
(Dryer)
Components for air preparation and pressure adjustment / main line unit
C O N T E N T S
Overview
This dryer is a high polymer
membrane used high-tech
dryer. Without using electricity,
moisture is removed from
humid air by using membrane
to supply dry air. Realized
convenience and high reliability
never achieved before.
Features
(1) Freon-free dryer
Freon-free dryer without
destroying ozone layer.
(2) Electricity-free
No electricity is used.
(3) Noise-free
Electrivity is not used, so no
noise occures to influence.
Series variation
Product introduction
Safety precautions
Dryer
SU300E/SU400E/SD300E/SD400E-W
Dryer
SU300D/SU400D/SD300D/SD400D-W
Dryer
SU3000/SU4000-W
Dryer
SD3000/SD4000
Dryer module unit Series
SDM4000
Technical data
128
130
132
134
138
142
145
148
151
(4) No movable section
No movale part enables
supplying dry clean air over long
time.
(5) Space saving / simple
installation
Achieving downsizing, and
easily installed into device.
(6) Low dew point as equal as
desiccant
Ultra low dew point up to -60°C
(7) Only one in the industry,
available up to 75kW
Compatible with large flow rate
air compressor, 75kW grade.
A 127
Refrigerating
type dryer
Series
variation
High polymer membrane air dryer
(Dryer)
High polymer membrane air dryer
Series variation
Refrigerating
type dryer
Desiccant
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Standard dew point type
Series
Features
Applicable
Air compressor
kW
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
22
37
55
75
95
120
150
200
250
300
400
480
710
960
1450
SD300E/400E-W
SD300D/400D-W
SU3000-A-W
SU300D/400D-W
SU4000-A-W
SU4000-B-W
SD3000-A/4000-A
Large flow rate type
Standard dew point unit type
Low dew point unit type
Discrete standard dew point type
Purge ratio 10%
Purge ratio 20%
Atmospheric dew point -15°C Atmospheric dew point -20°C Atmospheric dew point -20°C Atmospheric dew point -40°C Atmospheric dew point -20°C
䢇 (SD/SU401E)
䢇 (SD/SU402E)
䢇 (SD/SU301D)
䢇 (SD/SU302D)
䢇 (SD/SU401D)
䢇 (SD/SU402D)
䢇 (SU3015-A)
䢇 (SU3025-A)
䢇 (SU3035-A)
䢇 (SU3050-A)
䢇 (SU3075-A)
䢇 (SU4100-A)
䢇 (SU3015-B)
䢇 (SU3025-B)
䢇 (SU3050-B)
䢇 (SD3015-A)
䢇 (SD3025-A)
䢇 (SD3035/4050-A)
䢇 (SD3050-A)
䢇 (SD3075/4075-A)
䢇 (SD4100-A)
SD3000-B/4000-B
SD3000-C/4000-C
SDM4000
Auto. drain
/ others
Low discrete dew point type Ultra low dew point type
F.R.L.
(Module unit)
Atmospheric dew point -40°C Atmospheric dew point -60°C Atmospheric dew point -20°C Atmospheric dew point -40°C Atmospheric dew point -60°C
䢇 (SD3015-B)
䢇 (SD3035-B)
䢇 (SD3050-B)
䢇 (SD3075/4050-B)
䢇 (SD4075-B)
䢇 (SD4100-B)
F.R.L.
(Separate)
Compact
F.R.
䢇 (SD3015-C)
䢇 (SD3025-C)
䢇 (SD3050-C)
Precise
regulator
䢇 (SD3075/4050-C)
䢇 (SD4075-C)
䢇 (SD4100-C)
䢇 (SDM4050-2-A)
䢇 (SDM4075-2-A)
䢇 (SDM4075-3-A)
䢇 (SDM4050-6-A)
䢇 (SDM4075-6-A)
䢇 (SDM4100-6-A)
䢇 (SDM4100-8-A)
䢇(SDM4050-2-B)
䢇 (SDM4075-2-B)
䢇 (SDM4075-3-B)
䢇 (SDM4100-3-B)
䢇 (SDM4075-6-B)
䢇 (SDM4075-10-B)
䢇 (SDM4050-2-C)
䢇 (SDM4075-2-C)
䢇 (SDM4075-3-C)
䢇 (SDM4100-3-C)
䢇 (SDM4075-8-C)
䢇 (SDM4075-10-C)
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
䢇
䢇
䢇
With common exhaust port
Mechanical
pressure SW
Medium pressure
Electronic
pressure SW
CE
Standard equipment
Standard equipment
Standard equipment
Contact / close
contact conf.
SW
Freon-free
Standard equipment
Standard equipment
Air sensor
Power supply not required
Standard equipment
Standard equipment
Drain treatment not required
Air filter
Low purge type
Magnetic
spring buffer
Pressure SW
for coolant
SU3000-B-W
SU300E/400E-W
䢇 (SD/SU301E)
䢇 (SD/SU302E)
High polymer
membrane
type dryer
Large flow rate, manifold type
Low dew point type
䢇
Option
Custom order
Custom order
Custom order
Magnetic
spring buffer
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Mechanical
pressure SW
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Electronic
pressure SW
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Contact / close
contact conf.
SW
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Air sensor
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Standard equipment
Pressure SW
for coolant
Option
X
Option
X
䢇
䢇
䢇
䢇
䢇
䢇
䊱
Option
Option
X
䢇
䢇
䊱
Option
Option
X
䢇
䢇
Suction
plate
䊱
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
Small
flow sensor
Small
flow sensor
Small
flow controller
Small
flow controller
Flow sensor
for air
Flow sensor
for air
Flow sensor
for water
Flow sensor
for water
Total air
system
Total air
system
Total air
system
(Gamma)
Total air
system
(Gamma)
Ending
Appearance
Dryer
Main line unit
Ending
Page
134
138
142
142
145
145
145
148
148
148
Note) This is list for selection guide. Refer to the page for selection, and select a model after checking installation and operating conditions.
128
129
7 Series and 65 Models
Refrigerating
type dryer
Desiccant
type dryer
Select the perfect model for your application.
High polymer
membrane
type dryer
M o d e l
Air filter
S e l e c t i o n
Inlet air temperature :
25°C
Ambient temperature :
25°C
Inlet air pressure
: 0.7MPa
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Compressor
nominal output (kW)
Output flow rate
/min. (ANR)
75
10000
55
37
5000
22
15
11
7.5
SDM4000
Supports up to medium-size
compressor 75kW
5.5
3.7
500
SU400E-W SD400E-W
1.5
0.75
Contact / close
contact conf.
SW
Low dew point type
SU300E-W SD300E-W
Supports up to atmospheric
dew point -60°C
SU400D-W/SD400D-W
Mechanical
pressure SW
Electronic
pressure SW
Large flow rate type
1000
Suction
plate
Magnetic
spring buffer
M a p
SU300D-W/SD300D-W
100
SU3000-W/SD4000-W
SD3000/SD4000
Compact general-purpose type
Air sensor
Purge rate 20% (dew point -20°C)
Initial cost priority
50
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Compact low-purge type
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Purge rate 10% (dew point -15°C)
Running cost priority
10
Atmospheric dew point (°C)
-15 -20
-40
-60
Ending
Compact low-purge type
E Series (purge rate 10%)
SU300E-W/SU400E-W
130
SD300E-W/SD400E-W
Compact general-purpose type
D Series (purge rate 20%)
SU300D-W/SU400D-W
SD300D-W/SD400D-W
Low dew point type
SU3000-W/SU4000-W
SD3000/SD4000
Large flow rate type
SDM4000
The innovative dryer series is a high-tech dryer that incorporates a high
polymer membrane.
Unprecedented ease of use, long life, and high reliability are realized.
Air filter
Easy-to-use unit
Auto. drain
/ others
F.R.L.
(Module unit)
A dryer with an integrated prefilter, etc., is available.
Use is started by connecting the dryer to the air pressure source.
F.R.L.
(Separate)
Modular design
Our original modular concept allows easy connections with CKD clean air units, reduces
design and piping hours and enables systems to be upgraded easily
Amenity
Unpleasant factors of conventional air dryers, such as vibration, heat discharge power
source noise impact noise, and dust generation, have been removed.
Powerless
Electricity is not required, so expertise in electricity is not required when installing the
dryer. The dryer can be installed anywhere including explosive areas with different voltages.
No more problems
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Check valve
/ others
Joint
/ tube
Vacuum
regulator
Running costs are reduced with energy saving dehumidification with an atmospheric
dew point of -15°C and purge rate of 10%. (E Series)
Low dew point Atmospheric dew point -60°C
Clean ultra dry air can be supplied easily and stably. (3000/4000 Series)
Large flow rate Compatible with 75kW compressor
Large flow rate is achieved with high polymer membrane.
The size is compact and slim with an installation area 1/3 and occupied volume 1/6
compared to the absorption type air dryer (CKD comparison). (SDM Series)
Medium pressure compatible Max. working pressure 1.5MPa
This dryer's maximum working pressure is 1.5MPa and can be used for a variety of
applications. (SD3000/4000 Series, SDM Series)
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Dehumidification principle
Dry air
Precise
regulator
Vacuum
filter
Diverse series to match applications
Low purge Purge rate 10%
Flow sensor
for water
The gaseous molecules can freely pass through the high polymer material, but the ease of
passage greatly differs according to the mutual properties of the gas and the high polymer
Nitrogen, oxygen
material being used.
Discharged to
With this dryer, a high polymer material with which “nitrogen and oxygen cannot pass through
atmosphere
easily but water vapors can pass through easily” is used so that only water vapor are removed. Since the concentration of each gas in the wet air is high inside the hollow fibers
made of this material, when wet air is fed, gases try to move toward the outside of hollow
fibers where concentration is lower.
Hollow fibers are made of material that allow on water vapor to pass through easily, so only
water vapor moves toward the outside of hollow fibers. Wet air supplied from the inlet becomes dry and leaves the outlet.
By flowing part of the outlet's dry all toward the outside of hollow fibers as purge air, water
vapor moved to the outer side is quickly discharged into the atmosphere. This keeps the
concentration of water vapor on the outer side of hollow fibers low, enabling continuous
dehumidification.
Steam
Total air
system
Total air
system
(Gamma)
Ending
Dryer
Main line unit
Hollow
series
Compact
F.R.
Silencer
There are no mechanical moving parts, so there are no worries of problems occurring
suddenly. Clean dry air is stably supplied for a long time.
Humid air
Desiccant
type dryer
High polymer
membrane
type dryer
Pursuing ease of use
Hollow series
Refrigerating
type dryer
Read the precautions on pages 132 to 133 before starting use.
131
Pneumatic components (high polymer membrane air dryer)
Safety precautions
Always read this section before starting use.
Refer to Intro 67 for general precautions, and to " Safety Precautions" in this section for
details on each series.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Dryer SD/SU Series
Air filter
Design & Selection
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
CAUTION
Inlet air temperature
High
Working environment
Avoid using in a state where the inlet air temperature is
higher than the ambient temperature. (Water drops may
form and accumulate inside if the dryer cools)
Avoid installing this product where it will be subject to direct sunlight or rain.
The bowl is made of polycarbonate, so avoid using this
product with the following chemicals or in an atmosphere
containing these chemicals.
(SU Series)
Avoid using this product where ozone is generated.
Avoid using this product where vibration and impact are
present.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Low
Ambient temperature
51°C
Silencer
Check valve
/ others
Types of chemicals Category of chemicals
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Inorganic compound
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Main products of chemicals
General usage examples
Polycarbonate
Acid
Hydrochloric acid, sulfuric acid, fluorine, phosphoric acid,
chromic acid, etc.
Acid washing of metals, acidic
degreasing solution, film treatment liquid
X
Alkaline
Caustic soda, caustic potash, calcium hydroxide, aqueous
ammonia, sodium carbonate, etc.
Alkaline degreasing of metals
X
Inorganic salt
Sodium sulfide, nitric acid potash, potassium bichromate,
sodium sulfide, etc.
X
Aromatic hydrocarbon
Benzene, toluene, xylene, ethyl benzen, stylene, etc.
Contained in paint thinner
(benzene, toluene, xylene)
X
Chlorinated aliphatic
hydrocarbons
Methyl chloride, ethylene chloride, methylene chloride,
acethlene chloride, chloroform, trichlene, perchlene,
carbon tetrachloride
Organic solvent-based washing solution
for metals
(trichlene, perchlene, carbon
tetrachloride, etc.)
X
Chlorinated aromatic
hydrocarbons
Chlorobenzene, dichlorobenzene, benzene hexachloride
(B/H/C), etc.
Agricultural chemicals
X
Petroleum components
Solvent, naphtha, gasoline
X
Alcohol
Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl alcohol
Anti-freeze
X
Phenol
Carbolic acid, cresol, naphthol, etc.
Liquid disinfectant
X
Methyl ether, methyl ethyl ether, ethyl ether
Brake fluid additive
X
Ether
Organic compound
Acetone, methyl ethyl keton, cyclohexanone,
acetophenone, etc.
Total air
system
Ketone
Total air
system
(Gamma)
Carboxylic acid
Formic acid, acetic acid, butyl acid, acrylic acid, oxalic
acid, phthalic acid, etc.
Dyes; oxalic acid for aluminum
processing, phthalic acid for paint base
X
Phosphate ester
Dimethyl phthalate (DMP), diethyl phthalate (DEP),
dibutyl phthalate (DBP), dioctyl phthalate (DOP)
Lubricant, synthetic hydraulic fluid, rust-preventing
agent additive plasticizer for synthetic resin
X
Ending
132
X
Oxyacid
Glycocholic acid, lactic acid, malic acid, citric acid, tartrate
X
Nitro compound
Nitro methane, nitro ethane, nitro ethylene, nitro benzene,
etc.
X
Amine
Methylamine, diethylamine, ethylamine, aniline,
acetoanilide, etc.
Brake fluid additive
X
Nitrile
Acetnitrile, achrylonitrile, benznitrile, acetoylidyne nitrile,
etc.
Raw material for nitryl rubber
X
SD/SU Series
Installation & Adjustment
Refrigerating
type dryer
Install so that the drain faces directly downward.
Use a bore size 5.7 to 6 dia. tube for drain discharge
piping, and keep the length within 5m. Avoid upward sloping piping. (SU Series)
CAUTION
Do not step onto this product.
Install an oil removing filter (M) near the dryer inlet
to remove all water drops and oil.
If oil adheres on the membrane module, dew point
performance could drop.
Install a regulator on the outlet of the dryer.
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
When installing an SDM (2-row, 3-row), fix the inlet
and outlet piping or fix the body with a bracket.
When piping, remove cutting oil, rust proof oil or
contaminant, etc.
Desiccant
type dryer
When installing an SDM (6-rows or more), select a
rigid and flat surface that does not vibrate, and fix
the base with anchor bolts.
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
During Use & Maintenance
Vacuum
regulator
CAUTION
Suction
plate
Do not flow air in reverse.
Do not pressurize suddenly as, the differential pressure gauge and mantle could be damaged. (SU
Series)
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Sudden pressurization
Small
flow controller
Flow sensor
for air
The life of the super dryer’s membrane module differs according to the working conditions. As a guide,
replace the membrane every 3 to 5 years.
Mount and remove the bowl and bowl guard after
checking that pressure is not being applied. (SU
Series)
Magnetic
spring buffer
Flow sensor
for water
Total air
system
0.07MPa
Total air
system
(Gamma)
Ending
Dryer
Main line unit
The oil mist filter is spent when the pressure drops
to 0.07MPa. When product life is ended, replace
the mantel with a new part. (Check the pressure
drop with the differential pressure gauge.)
(Do not touch the urethane rubber foam layer when
replacing the mantel)
(SU Series C2, C3)
Reverse
133
Dryer unit
SU300E/SU400E/SD300E/SD400E-W Series
Small air loss, and filter like E Series
Refrigerating
type dryer
Reduce operation cost due to energy saving moisture removal with purge ratio 10%.
Desiccant
type dryer
3 types units are available. Appropriate system is available according to applications.
High polymer
membrane
type dryer
Treating air flow rate: 75 to 450 /min. (ANR) (0.7MPa, atmospheric dew point -15°C)
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
SU301E SU302E SU401E SU402E SU301E SU302E SU401E SU402E SU301E SU302E SU401E SU402E SD301E SD302E SD401E SD402E
-*-W-C1 -*-W-C1 -*-W-C1 -*-W-C1 -*-W-C2 -*-W-C2 -*-W-C2 -*-W-C2 -*-W-C3 -*-W-C3 -*-W-C3 -*-W-C3 -*-W
-*-W
-*-W
-*-W
Descriptions
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Appearance
Air
booster
Speed
control valve
Simple & space saving structure
unit removing moisture in the air
whose solid impurities were
already removed. (Note 1)
Silencer
Check valve
/ others
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Standard rating
Electronic
pressure SW
Contact / close
contact conf.
SW
Oil mist filter
Configuration
Working conditions
Joint
/ tube
Air filter
Oil mist filter (with differential pressure gauge)
Dryer
Regulator
Dryer
Discrete dryer enabling easy
system configuration with
peripheral devices due to
modular design.
Dryer
Compressed air
Inlet air pressure
MPa
0.4 to 1.0
Withstanding pressure MPa
1.5
Inlet air temperature °C
5 to 50
Ambient temperature °C
5 to 50
Outlet air atmospheric dew point °C
–15
/min. (ANR)
75
150
300
450
75
150
300
450
75
150
300
450
75
150
300
450
Outlet air flow /min. (ANR)
67
135
270
405
67
135
270
405
67
135
270
405
67
135
270
405
/min. (ANR)
8
15
30
45
8
15
30
45
8
15
30
45
8
15
30
45
Inlet air flow rate
Purge flow
Inlet pressure dew point °C
25
MPa
0.7
Inlet air temperature °C
25
Inlet air pressure
Ambient temperature °C
Air filter
Set pressure range MPa
Regulator
25
Filtration rating μm
Flow sensor
for water
Ending
Air filter
Working fluid
Oil mist filter Oil removing mg/m3
Total air
system
(Gamma)
Unit supplying pressure
adjusted clean dry air only by
supplying compressed air.
Oil mist filter (with differential pressure gauge)
Dryer
Flow sensor
for air
Total air
system
Unit supplying clean dry air in
pressure adjustment not
required line.
–
Relief starting MPa
Standard accessories
–
5
0.1 {approx. 0.1PPM} (inlet air 30°C )
–
–
Setting pressure plus 0.05
–
Differential pressure gauge, bracket Pressure gauge, differential pressure gauge, bracket
–
–
Bracket
–
0.05 to 0.85
Note 1: An oil mist filter can not be controlled with a differential pressure gauge for C1 type. Replace a mantle of oil mist filter every one year.
Note 2: Purge flow rate in standard rating section is also the same value at 0.5MPa.
JIS symbol
SD301E to 402E-*
134
SU301E to 402E-*-C1
SU301E to 402E-*-C2
SU301E to 402E-*-C3
SU 34 00E/SD 34 00E-W Series
Dew point performance
Dew point performance
Refer to page 151 for selection guide and compensation method.
Refrigerating
type dryer
Outlet air atmospheric dew point (°C)
Dew point performance curve
Desiccant
type dryer
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
SU301E-W
SD301E-W
-10
SU302E-W
SD302E-W
SU401E-W
SD401E-W
High polymer
membrane
type dryer
SU402E-W
SD402E-W
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
-15
F.R.L.
(Separate)
-20
-25
Compact
F.R.
Precise
regulator
10
20
30
40
50
100
Outlet air flow /min. (ANR)
200
300
400
500
1000
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
0.9
0.8
0.7
0.6
0.5
0.4
0.3
X 0.4 X 0.6 X 0.8
X 1.0
X 1.2 X 1.4
Outlet air flow rate compensation value
Speed
control valve
45
Silencer
35
Check valve
/ others
25
Joint
/ tube
15
5
X 0.7 X 0.8 X 0.9 X 1.0 X 1.1 X 1.2 X 1.3
Outlet air flow rate compensation value
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Dryer
Main line unit
1.0
Inlet temperature - outlet air flow rate correction curve
Inlet air temperature (°C)
Inlet air pressure (MPa)
Inlet pressure - outlet air flow rate correction curve
135
SU 34 00E/SD 34 00E-W Series
Refrigerating
type dryer
Desiccant
type dryer
How to order
Dryer
Dryer unit
High polymer
membrane
type dryer
SU301E
05 W C1
Air filter
Auto. drain
/ others
A
F.R.L.
(Module unit)
Symbol
Descriptions
A Model no.
SU301E
SU302E
SU401E
SU402E
Model no.
F.R.L.
(Separate)
Compact
F.R.
B
Precise
regulator
F.R.L.
(Related
products)
Air
booster
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
W
B
Symbol
Descriptions
A Model no.
SD301E
SD302E
SD401E
SD402E
Model no.
B
Inlet air pressure
0.5MPa (Note 1)
05
0.7MPa (Note 1)
07
B
Inlet air pressure
C
C Option
Blank None
B
C type bracket (Note 2)
Common exhaust (Note 4)
E
IN-OUT reverse (Note 3)
X1
Option
Note 5
D Option
Blank None
Common exhaust (Note 4)
E
IN-OUT reverse (Note 3)
X1
Option
Note 5
Silencer
Check valve
/ others
A
05
C Unit type
C1
C2
C3
Unit type
D
Speed
control valve
Inlet air pressure
0.5MPa (Note 1)
05
0.7MPa (Note 1)
07
B
Inlet air pressure
C
Clean
F.R.
Electro
pneumatic
regulator
SD402E
X1
Note on model no. selection
Note 1. If inlet air pressure is less than 0.7MPa, indicate 05, while
0.7MPa and over, indicate 07.
Note 2. If fixed by C type bracket, a modular unit can not be connected
to peripheral devices.
Note 3. Viewed from the front, a standard product has air inlet on the left
port, while air outlet on the right port. For “X1”, air inlet is
provided on the right port, while air outlet is provided on the left
port.
Note 4. Purge air of standard products is released to the atmosphere. If
"E" is indicated, common exhaust of purge air is enabled. In size
of exhaust port, Rc1/8 is provided for 300 Series, while Rc1/4 for
400 Series.
Note 5. When ordering several options, indicate the required options in
alphabetical order.
Components
Components
Model no.
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
(1) Air filter
(3) Dryer
(4) Regulator
(5) Differential pressure gauge
SU301E-*-W-C1
–
M3000-10-W-F1
SD301E-*-W
–
–
SU302E-*-W-C1
–
M4000-10-W-F1
SD302E-*-W
–
–
SU401E-*-W-C1
–
M4000-10-W-F1
SD401E-*-W
–
–
SU402E-*-W-C1
–
SM4100-W
SD402E-*-W
–
–
SU301E-*-W-C2
F3000-10-W-F
M3000-10-W-F1
SD301E-*-W
–
GA400-8-P02
SU302E-*-W-C2
F4000-10-W-F
M4000-10-W-F1
SD302E-*-W
–
GA400-8-P02
SU401E-*-W-C2
F4000-10-W-F
M4000-10-W-F1
SD401E-*-W
–
GA400-8-P02
SU402E-*-W-C2
F4000-10-W-F
SM4100-W
SD402E-*-W
–
GA400-8-P02
SU301E-*-W-C3
F3000-10-W-F
M3000-10-W-F1
SD301E-*-W
R3000-10-W
GA400-8-P02
SU302E-*-W-C3
F4000-10-W-F
M4000-10-W-F1
SD302E-*-W
R4000-10-W
GA400-8-P02
SU401E-*-W-C3
F4000-10-W-F
M4000-10-W-F1
SD401E-*-W
R4000-10-W
GA400-8-P02
SU402E-*-W-C3
F4000-10-W-F
SM4100-W
SD402E-*-W
R4000-10-W
GA400-8-P02
Note 1: An oil mist filter (SM4100-W) is custom order.
136
(2) Oil mist filter
SU 34 00E/SD 34 00E-W Series
Dimensions
Dimensions
Unit C1 type
Refrigerating
type dryer
Unit C2 type
Desiccant
type dryer
Air filter
G
F
F
E
High polymer
membrane
type dryer
Auto. drain
/ others
A
2
3
7
5
7
1
2
7
OUT
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
60
(C)
IN
60
2-Rc3/8
45
OUT
45
Precise
regulator
7
2-Rc3/8
Compact
F.R.
3
Air
booster
B
B
C
F.R.L.
(Separate)
E
D
IN
F.R.L.
(Module unit)
A
D
Speed
control valve
Silencer
Maintenance space
50mm and over
Maintenance space
50mm and over
A
B
C
D
E
F
Weight (kg)
SU301E-*-W-C1
126
153
208
63
45
79
1.0
SU302E-*-W-C1
143
223
278
80
55
97
SU401E-*-W-C1
160
223
278
80
55
97
SU402E-*-W-C1
160
328
383
80
55
95
Check valve
/ others
A
B
C
D
E
F
G
Weight (kg)
SU301E-*-W-C2
252
153
273
63
126
45
79
2.0
1.6
SU302E-*-W-C2
286
223
343
80
143
55
97
2.8
2.1
SU401E-*-W-C2
303
223
343
80
143
55
97
3.3
3.5
SU402E-*-W-C2
303
328
448
80
143
55
97
4.7
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Unit C3 type
Electronic
pressure SW
SD300E/SD400E
Contact / close
contact conf.
SW
G
F
Air sensor
B
Pressure SW
for coolant
1
E
D
2
C type bracket
4
3
7
Small
flow sensor
Small
flow controller
F
(Option)
t2.3
Flow sensor
for water
7
7
2-Rc3/8
IN
Total air
system
Total air
system
(Gamma)
OUT
Ending
C
Dryer
Main line unit
60
22.5
45
OUT
B
(C)
IN
Flow sensor
for air
E
2-Rc3/8
G
53.5
5
A
45
D
A
Maintenance space
50mm and over
A
B
C
D
E
F
G
Weight (kg)
A
B
C
D
E
F
G
Weight (kg)
SU301E-*-W-C3
315
153
273
63
189
45
79
2.5
SD301E-*-W
63
63
175
67
45
34.5
16.5
0.6
SU302E-*-W-C3
366
223
343
80
206
55
97
3.5
SD302E-*-W
63
63
245
67
45
34.5
16.5
0.9
SU401E-*-W-C3
383
223
343
80
223
55
97
4.0
SD401E-*-W
80
80
245
84
55
55
14
1.4
SU402E-*-W-C3
383
328
448
80
223
55
97
5.4
SD402E-*-W
80
80
315
84
55
55
14
1.8
137
Dryer unit dryer
SU300D/SU400D/SD300D/SD400D-W Series
Slim body and high performance D series
Refrigerating
type dryer
Small and powerful removal performance. Appropriate for integrating in devices.
Desiccant
type dryer
3 types units are available. Appropriate system is available according to applications.
High polymer
membrane
type dryer
Treating air flow rate: 125 to 750 /min. (ANR) (0.7MPa, atmospheric dew point -20°C)
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
SU301D SU302D SU401D SU402D SU301D SU302D SU401D SU402D SU301D SU302D SU401D SU402D SD301D SD302D SD401D SD402D
-*-W-C1 -*-W-C1 -*-W-C1 -*-W-C1 -*-W-C2 -*-W-C2 -*-W-C2 -*-W-C2 -*-W-C3 -*-W-C3 -*-W-C3 -*-W-C3 -*-W
-*-W
-*-W
-*-W
Descriptions
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Appearance
Air
booster
Speed
control valve
Simple & space saving structure
unit removing moisture in the air
whose solid impurities were
already removed. (Note 1)
Silencer
Check valve
/ others
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Standard rating
Electronic
pressure SW
Contact / close
contact conf.
SW
Oil mist filter
Configuration
Working conditions
Joint
/ tube
Unit supplying clean dry air in
pressure adjustment not
required line.
Unit supplying pressure
adjusted clean dry air only by
supplying compressed air.
Air filter
Air filter
Oil mist filter (with differential pressure gauge)
Dryer
Regulator
Oil mist filter (with differential pressure gauge)
Dryer
Dryer
Working fluid
Discrete dryer enabling easy
system configuration with
peripheral devices due to
modular design.
Dryer
Compressed air
Inlet air pressure
MPa
0.4 to 1.0
Withstanding pressure MPa
1.5
Inlet air temperature °C
5 to 50
Ambient temperature °C
5 to 50
Outlet air atmospheric dew point °C
–20
/min. (ANR)
125
250
500
750
125
250
500
750
125
250
500
750
125
250
500
750
Outlet air flow /min. (ANR)
100
200
400
600
100
200
400
600
100
200
400
600
100
200
400
600
/min. (ANR)
25
50
100
150
25
50
100
150
25
50
100
150
25
50
100
150
Inlet air flow rate
Purge flow
Inlet pressure dew point °C
25
MPa
0.7
Inlet air temperature °C
25
Inlet air pressure
Ambient temperature °C
Air filter
Filtration rating μm
25
–
Oil mist filter Oil removing mg/m3
Regulator
Set pressure range MPa
Relief starting MPa
Standard accessories
–
5
0.1 {approx. 0.1PPM} (inlet air 30°C )
–
–
Setting pressure plus 0.05
–
Differential pressure gauge, bracket Pressure gauge, differential pressure gauge, bracket
–
–
Bracket
–
0.05 to 0.85
Note 1: An oil mist filter can not be controlled with a differential pressure gauge for C1 type. Replace a mantle of oil mist filter every one year.
Note 2: Purge flow rate in standard rating section is also the same value at 0.5MPa.
JIS symbol
SD301D to 402D-*
138
SU301D to 402D-*-C1
SU301D to 402D-*-C2
SU302D to 402D-*-C3
SU 34 00D/SD 34 00D-W Series
Dew point performance
Dew point performance
Refer to page 151 for selection guide and compensation method.
Refrigerating
type dryer
Dew point performance curve
Desiccant
type dryer
High polymer
membrane
type dryer
Outlet air atmospheric dew point (°C)
Dew point performance curve
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
SU301D-W
SD301D-W
-15
SU302D-W
SD302D-W
SU401D-W
SD401D-W
SU402D-W
SD402D-W
Air filter
Auto. drain
/ others
-20
F.R.L.
(Module unit)
-25
F.R.L.
(Separate)
-30
Compact
F.R.
-35
Precise
regulator
-40
-45
10
20
30
40
50
100
200
300
400
500
1000
Outlet air flow /min. (ANR)
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Inlet pressure - outlet air flow rate correction curve
Inlet air temperature (°C)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
X 0.4 X 0.6 X 0.8
45
Vacuum
regulator
25
5
Joint
/ tube
Vacuum
filter
35
15
Check valve
/ others
Dew point
Suction
plate
-20°C
Magnetic
spring buffer
Dew point
Mechanical
pressure SW
-40°C
X 1.2 X 1.4
X 0.7 X 0.8 X 0.9 X 1.0 X 1.1 X 1.2 X 1.3
Electronic
pressure SW
Outlet air flow rate compensation value
Outlet air flow rate compensation value
Contact / close
contact conf.
SW
X 1.0
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Dryer
Main line unit
Inlet air pressure (MPa)
1.0
Inlet temperature - outlet air flow rate correction curve
139
SU 34 00D/SD 34 00D-W Series
Refrigerating
type dryer
Desiccant
type dryer
How to order
Dryer
Dryer unit
High polymer
membrane
type dryer
SU301D
05
W C1
SD402D
X1
Air filter
Auto. drain
/ others
A
F.R.L.
(Module unit)
Symbol
Descriptions
A Model no.
SU301D
SU302D
SU401D
SU402D
Model no.
F.R.L.
(Separate)
Compact
F.R.
B
Precise
regulator
F.R.L.
(Related
products)
Air
booster
D
Speed
control valve
Option
Note 5
Silencer
Joint
/ tube
Symbol
Descriptions
A Model no.
SD301D
SD302D
SD401D
SD402D
B
Unit type
Inlet air pressure
C
C1
C2
C3
Inlet air pressure
0.5MPa (Note 1)
05
0.7MPa (Note 1)
07
B
Option
Blank None
C type bracket (Note 2)
B
Common exhaust (Note 4)
E
IN-OUT reverse (Note 3)
X1
C
Option
Note 5
D Option
Blank None
Common exhaust (Note 4)
E
X1 IN-OUT reverse (Note 3)
Note 1. If inlet air pressure is less than 0.7MPa, indicate 05, while
0.7MPa and over, indicate 07.
Note 2. If fixed by C type bracket, a modular unit can not be connected
to peripheral devices.
Note 3. Viewed from the front, a standard product has air inlet on the left
port, while air outlet on the right port. For “X1”, air inlet is
provided on the right port, while air outlet is provided on the left
port.
Note 4. Purge air of standard products is released to the atmosphere. If
"E" is indicated, common exhaust of purge air is enabled. In size
of exhaust port, Rc1/8 is provided for 300 Series, while Rc1/4 for
400 Series.
Note 5. When ordering several options, indicate the required options in
alphabetical order.
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Air sensor
C
B
Note on model no. selection
Check valve
/ others
Contact / close
contact conf.
SW
Inlet air pressure
05 0.5MPa (Note 1)
07 0.7MPa (Note 1)
Unit type
W
Model no.
B
Inlet air pressure
C
Clean
F.R.
Electro
pneumatic
regulator
A
05
Components
Components
Model no.
Pressure SW
for coolant
(1) Air filter
(2) Oil mist filter
(3) Dryer
(4) Regulator
(5) Differential pressure gauge
Small
flow sensor
SU301D-*-W-C1
–
M4000-10-W-F1
SD301D-*-W
–
–
Small
flow controller
SU302D-*-W-C1
–
M4000-10-W-F1
SD302D-*-W
–
–
SU401D-*-W-C1
–
SM4100-W
SD401D-*-W
–
–
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
SU402D-*-W-C1
–
SM4100-W
SD402D-*-W
–
–
SU301D-*-W-C2
F4000-10-W-F
M4000-10-W-F1
SD301D-*-W
–
GA400-8-P02
SU302D-*-W-C2
F4000-10-W-F
M4000-10-W-F1
SD302D-*-W
–
GA400-8-P02
SU401D-*-W-C2
F4000-10-W-F
SM4100-W
SD401D-*-W
–
GA400-8-P02
SU402D-*-W-C2
F4000-10-W-F
SM4100-W
SD402D-*-W
–
GA400-8-P02
SU301D-*-W-C3
F4000-10-W-F
M4000-10-W-F1
SD301D-*-W
R4000-10-W
GA400-8-P02
SU302D-*-W-C3
F4000-10-W-F
M4000-10-W-F1
SD302D-*-W
R4000-10-W
GA400-8-P02
SU401D-*-W-C3
F4000-10-W-F
SM4100-W
SD401D-*-W
R4000-10-W
GA400-8-P02
SU402D-*-W-C3
F4000-10-W-F
SM4100-W
SD402D-*-W
R4000-10-W
GA400-8-P02
Note 1: An oil mist filter (SM4100-W) is custom order.
140
SU 34 00D/SD 34 00D-W Series
Dimensions
Dimensions
Unit C1 type
Refrigerating
type dryer
Unit C2 type
Desiccant
type dryer
F
G
E
F
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
A
D
D
7
3
F.R.L.
(Module unit)
E
F.R.L.
(Separate)
5
1
2
3
7
Compact
F.R.
7
2-Rc3/8
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
B
B
C
60
(C)
IN
F.R.L.
(Related
products)
OUT
45
45
OUT
60
IN
Precise
regulator
2-Rc3/8
7
2
A
Speed
control valve
Silencer
Maintenance space
50mm and over
Maintenance space
50mm and over
A
B
C
D
E
F
Weight (kg)
SU301D-*-W-C1
143
169
224
80
55
97
1.3
SU302D-*-W-C1
143
223
278
80
55
97
SU401D-*-W-C1
160
328
383
80
55
95
SU402D-*-W-C1
160
328
383
80
55
95
Check valve
/ others
A
B
C
D
E
F
G
Weight (kg)
SU301D-*-W-C2
286
169
289
80
143
55
97
2.5
1.6
SU302D-*-W-C2
286
223
343
80
143
55
97
2.8
3.1
SU401D-*-W-C2
303
328
448
80
143
55
97
4.3
3.5
SU402D-*-W-C2
303
328
448
80
143
55
97
4.7
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
SD300D/SD400D
Unit C3 type
Contact / close
contact conf.
SW
G
B
F
Air sensor
Pressure SW
for coolant
Small
flow sensor
A
A
1
2
4
3
7
F
2-Rc3/8
7
IN
OUT
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
22.5
45
OUT
Flow sensor
for air
t2.3
Ending
B
Dryer
Main line unit
C
60
(C)
IN
E
2-Rc3/8
G
7
5
53.5
E
45
D
Small
flow controller
D
C type bracket
(Option)
Maintenance space
50mm and over
A
B
C
D
E
F
G
Weight (kg)
A
B
C
D
E
F
G
Weight (kg)
SU301D-*-W-C3
366
169
289
80
206
55
97
3.2
SD301D-*-W
63
63
175
67
45
34.5
16.5
0.6
SU302D-*-W-C3
366
223
343
80
206
55
97
3.5
SD302D-*-W
63
63
245
67
45
34.5
16.5
0.9
SU401D-*-W-C3
383
328
448
80
223
55
97
5.0
SD401D-*-W
80
80
245
84
55
55
14
1.4
SU402D-*-W-C3
383
328
448
80
223
55
97
5.4
SD402D-*-W
80
80
315
84
55
55
14
1.8
141
Dryer unit
SU3000/SU4000-W Series
Easily and stably supplying ultra dry air
Refrigerating
type dryer
Ultra dry air with atmospheric dew point -60°C is obtained only with connecting to pneumatics sources.
Desiccant
type dryer
All in one unit with superior installation performance
High polymer
membrane
type dryer
Treating air flow rate: 35 to 890 /min. (ANR) (0.7MPa, atmospheric dew point -40°C)
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Working conditions
Precise
regulator
Working fluid
Compressed air
MPa
Inlet air pressure
Check valve
/ others
1.5
Inlet air temperature °C
5 to 50
Ambient temperature °C
125
300
Outlet air flow /min. (ANR)
100
240
390
/min. (ANR)
25
60
100
Purge flow
490
–40
760
1200
1500
610
960
1260
150
240
240
Inlet pressure dew point °C
25
MPa
0.7
Inlet air temperature °C
25
Ambient temperature °C
25
Inlet air pressure
Air filter
Vacuum
filter
Oil mist filter Oil removing mg/m3
Vacuum
regulator
Regulator
Suction
plate
Standard accessories
Mechanical
pressure SW
5 to 50
–20
/min. (ANR)
Inlet air flow rate
Joint
/ tube
Magnetic
spring buffer
0.4 to 1.0
Withstanding pressure MPa
Outlet air atmospheric dew point °C
Standard rating
Compact
F.R.
SU
SU
SU
SU
SU
SU
SU
SU
SU
SU
SU
3015-A-W 3025-A-W 3035-A-W 3050-A-W 3075-A-W 4100-A-W 3015-B-W 3025-B-W 3050-B-W 4050-B-W 4100-B-W
Descriptions
F.R.L.
(Separate)
Filtration rating μm
35
90
230
410
890
25
65
10
25
170
300
650
60
110
240
5
0.1 {approx. 0.1PPM} (inlet air 30°C )
Set pressure range MPa
0.05 to 0.85
Relief starting MPa
Setting pressure plus 0.05
Pressure gauge, differential pressure gauge, bracket
JIS symbol
Electronic
pressure SW
Contact / close
contact conf.
SW
Pressure SW
for coolant
Small
flow sensor
Dew point performance
Refer to page 151 for selection guide and compensation method.
Dew point performance curve (-20°C specifications)
Outlet air atmospheric dew point (°C)
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-10
5
5
302
301
SU
SU
5
0
305
303
SU
SU
Inlet pressure - outlet air flow rate correction
curve
5
307
SU
0
410
SU
-15
-20
-25
-30
-35
30
50
100
200
300
500
1000
2000
3000
Outlet air flow /min. (ANR)
Ending
Dew point performance curve (-40, 60°C specifications)
-30
5
01
SU
SU
0
05
4
SU
0
10
4
SU
-35
-40
-45
-50
-55
-60
-65
10
20
30
50
100
200
Outlet air flow /min. (ANR)
142
0
05
3
3
3
SU
5
02
0.9
0.8
0.7
0.6
0.5
0.4
0.3
X 0.4 X 0.6 X 0.8
300
500
1000
X 1.0
X 1.2 X 1.4
Outlet air flow rate compensation value
Inlet temperature - outlet air flow rate correction curve
Dew Dew
Dew
point point point
-20°C -40°C -60°C
Inlet air pressure (°C)
Outlet air atmospheric dew point (°C)
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
1.0
Inlet air pressure (MPa)
Air sensor
45
35
25
15
5
X 0.7
X 0.8 X 0.9
X 1.0
X 1.1 X 1.2
X 1.3
Outlet air flow rate compensation value
SU3000/SU4000-W Series
How to order
How to order
Refrigerating
type dryer
Dryer unit
SU3015
A
A 05
W
Desiccant
type dryer
E
High polymer
membrane
type dryer
Air filter
Symbol
Descriptions
A Model no.
SU3015
SU3025
SU3035
SU3050
SU3075
SU4050
SU4100
Model no.
B
Outlet air atmospheric
dew point
C
Inlet air pressure
D
Option
Note 6
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Outlet air atmospheric dew point
-20°C
A
-40°C,-60°C (Note 5)
B
B
Clean
F.R.
Electro
pneumatic
regulator
Inlet air pressure
0.5MPa (Note 1)
05
0.7MPa (Note 1)
07
C
Air
booster
Speed
control valve
Option
Blank None
Common exhaust (Note 3)
E
IN-OUT reverse (Note 2)
X1
D
Silencer
Check valve
/ others
Joint
/ tube
Note on model no. selection
Vacuum
filter
Note 1. If inlet air pressure is less than 0.7MPa, indicate 05, while
0.7MPa and over, indicate 07.
Note 2. Viewed from the front, a standard product has air inlet on the left
port, while air outlet on the right port. For "X1", air inlet is
provided on the right port, while air outlet is provided on the left
port.
Note 3. Purge air of standard products is released to the atmosphere. If
"E" is indicated, common exhaust of purge air is enabled. Size of
exhaust port is Rc1/2.
Note 4. Purge flow rate in standard rating section is also the same value
at 0.5MPa.
Note 5. If outlet atmospheric dew point is -60°C, model No. is "B" as
when -40°C.
Note 6. When ordering several options, indicate the required options in
alphabetical order.
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Components
Small
flow sensor
Components
Model no.
(1) Air filter
SU3015-A-W
F3000-10-W-F
M3000-10-W-F1
SU3025-A-W
F4000-10-W-F
SU3035-A-W
SU3050-A-W
(3) Dryer
Small
flow controller
(4) Regulator
(5) Differential pressure gauge
SD3015-A-W
R3000-10-W
GA400-8-P02
M4000-10-W-F1
SD3025-A-W
R4000-10-W
GA400-8-P02
Flow sensor
for water
F4000-10-W-F
M4000-10-W-F1
SD3035-A-W
R4000-10-W
GA400-8-P02
F4000-10-W-F
SM4000
SD3050-A-W
R4000-10-W
GA400-8-P02
Total air
system
SU3075-A-W
F4000-10-W-F
SM4000
SD3075-A-W
R4000-10-W
GA400-8-P02
Total air
system
(Gamma)
SU4100-A-W
F4000-15-W-F
SM4000
SD4100-A-W
R4000-15-W
GA400-8-P02
SU3015-B-W
F3000-10-W-F
M3000-10-W-F1
SD3015-B-W
R3000-10-W
GA400-8-P02
Ending
SU3025-B-W
F3000-10-W-F
M3000-10-W-F1
SD3025-B-W
R3000-10-W
GA400-8-P02
SU3050-B-W
F4000-10-W-F
M4000-10-W-F1
SD3050-B-W
R4000-10-W
GA400-8-P02
SU4050-B-W
F4000-15-W-F
SM4000
SD4050-B-W
R4000-15-W
GA400-8-P02
SU4100-B-W
F4000-15-W-F
SM4000
SD4100-B-W
R4000-15-W
GA400-8-P02
Flow sensor
for air
Dryer
Main line unit
(2) Oil mist filter
Note 1: An oil mist filter (SM4000) is custom order.
143
SU3000/SU4000-W Series
Refrigerating
type dryer
Desiccant
type dryer
Dimensions
SU-3015-A/B-W
SU3035-A-W
SU-3050-B-W
F
High polymer
membrane
type dryer
SU3025-A/B-W
G
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
A
F.R.L.
(Separate)
D
E
Compact
F.R.
5
Precise
regulator
2
3
4
1
1
7
7
F.R.L.
(Related
products)
(C)
Air
booster
Speed
control valve
OUT
IN
60
45
Clean
F.R.
Electro
pneumatic
regulator
2-Rc3/8
B
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Maintenance space
20mm and over
Vacuum
regulator
Magnetic
spring buffer
SU3050-A-W
SU4050-B-W
SU4100-A/B-W
C
D
E
F
G
Weight (kg)
193
313
63
211
45
85
3.3
SU3025-A-W
388
293
413
80
228
55
97
4.4
SU3025-B-W
337
293
413
63
211
45
85
3.7
SU3035-A-W
388
393
513
80
228
55
97
4.8
SU3050-B-W
388
543
663
80
228
55
97
5.3
F
Mechanical
pressure SW
SU3075-A-W
B
337
G
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
D
Pressure SW
for coolant
A
E
5
Small
flow sensor
1
45
Small
flow controller
Flow sensor
for air
60
Flow sensor
for water
IN
Total air
system
2
3
7
4
7
Suction
plate
A
SU3015-A, B-W
OUT
Port size
2-Rc3/8
(2-Rc1/2)
Total air
system
(Gamma)
(C)
Ending
) is for SU4000.
B
Dimension in (
Maintenance space
20mm and over
144
A
B
C
D
E
F
G
Weight (kg)
SU3050-A-W
345
543
649
80
185
55
97
7.7
SU3075-A-W
345
793
899
80
185
55
97
8.6
SU4050-B-W
360
543
649
80
200
55
106
9.0
SU4100-A, B-W
360
1043
1149
80
200
55
106
11.8
Dryer
SD3000/SD4000 Series
Easy system up-grading between peripheral devices due to modular
design
Ultra dry air with atmospheric dew point -60°C is obtained easily.
1.5MPa maximum working pressure allows use in a variety of applications.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Treating air flow rate: 35 to 890 /min. (ANR) (0.7MPa, atmospheric dew point -40°C)
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
Outlet air atmospheric dew point
Standard rating Working conditions
Descriptions
SD3015
SD3025
SD3035
SD3050
Working fluid
SD3075
SD4050
SD4075
SD4100
Compressed air
F.R.L.
(Separate)
Compact
F.R.
Inlet air pressure
MPa
0.4 to 1.5
Withstanding pressure
MPa
2.25
Precise
regulator
F.R.L.
(Related
products)
Inlet air temperature
°C
5 to 50
Ambient temperature
°C
5 to 50
Inlet pressure dew point
°C
25
Inlet air pressure
MPa
0.7
Inlet air temperature
°C
25
Ambient temperature
°C
25
Inlet air flow rate
–20°C Outlet air flow
Purge flow
Inlet air flow rate
–40°C Outlet air flow
Purge flow
Inlet air flow rate
–60°C Outlet air flow
Purge flow
490
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
1100
1500
Speed
control valve
570
930
1260
Silencer
110
170
240
410
650
890
270
300
480
650
Joint
/ tube
60
100
110
170
240
140
220
240
380
520
Vacuum
filter
80
120
130
210
280
Vacuum
regulator
60
100
110
170
240
Suction
plate
/min. (ANR)
125
300
760
1200
/min. (ANR)
100
240
390
610
960
/min. (ANR)
25
60
100
150
240
/min. (ANR)
35
90
150
230
370
/min. (ANR)
25
65
110
170
/min. (ANR)
10
25
40
/min. (ANR)
20
55
90
/min. (ANR)
10
30
50
/min. (ANR)
10
25
40
680
Check valve
/ others
Magnetic
spring buffer
Mechanical
pressure SW
JIS symbol
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Dew point performance
Flow sensor
for water
Refer to page 151 for selection guide and compensation method.
Total air
system
Total air
system
(Gamma)
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-10
15
30
SD
25
30
SD
35
30
SD
50
50
30 D40
SD
S
00
75 75
41
30 40
SD
SD SD
Ending
Dryer
Main line unit
Outlet air atmospheric dew point (°C)
Dew point performance curve (-20°C specifications)
-15
-20
-25
-30
-35
30
50
100
200
300
Outlet air flow
500
1000
2000
3000
/min. (ANR)
145
SD3000/SD4000 Series
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
Refer to page 151 for selection guide and compensation method.
Dew point performance curve (-40°C specifications)
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-30
15
30
SD
Inlet pressure - outlet air flow rate
correction curve
35
30
SD
25
30
SD
50
30
SD
75 050
30
4
SD SD
00
41
SD
75
40
SD
Inlet air pressure (MPa)
Desiccant
type dryer
Dew point performance
Outlet air atmospheric dew point (°C)
Refrigerating
type dryer
-35
-40
-45
-50
-55
10
20
30
50
100
Outlet air flow
200
300
500
1000
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
-40
50
30
SD
75 50
30 40
SD SD
75
40
SD
-50
-55
-60
10
20
30
50
100
Outlet air flow
/min. (ANR)
SD3015
Contact / close
contact conf.
SW
200
300
500
A 05
X 1.4 X 1.6 X 1.8 X 2.0
45
35
25
15
5
X 0.7 X 0.8
1000
X 0.9 X 1.0
X 1.1 X 1.2
X 1.3
Outlet air flow rate compensation value
B
Symbol
Air sensor
Pressure SW
for coolant
A
A
Model no.
Descriptions
Model no.
SD3015
Small
flow sensor
SD3025
SD3035
Small
flow controller
SD3050
Flow sensor
for air
SD3075
Note on model no. selection
Flow sensor
for water
Ending
X 0.6 X 0.8 X 1.0 X 1.2
Dryer
Electronic
pressure SW
Total air
system
(Gamma)
0.3
How to order
Mechanical
pressure SW
Total air
system
0.5
point point point
-20°C -40°C -60°C
00
41
SD
-45
-65
0.7
Inlet temperature - outlet air flow rate
correction curve
35
30
SD
25
30
SD
0.9
Inlet air temperature (°C)
Outlet air atmospheric dew point (°C)
Speed
control valve
Inlet air pressure 0.7MPa
5
Inlet air temperature 25°C (saturated) 301
SD
1.1
Outlet air flow rate compensation value
Dew point performance curve (-60°C specifications)
Air
booster
1.3
X 0.4
/min. (ANR)
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
1.5
Note 1. If inlet air pressure is less than 0.7MPa,
indicate 05, while 0.7MPa to 1.4MPa, indicate
07.
Note 2. Outlet atmospheric dew point -20°C type
setting is not available for inlet air pressure
1.4MPa specifications.
Use of dryer is almost meaningless, because
atmospheric dew point reaches -14°C in the
state that inlet air temperature is 25°C and
pressure is 1.4MPa.
Select -40°C type or -60°C.
Note 3. Viewed from the front, a standard product has
air inlet on the left port, while air outlet on the
right port. For “X1”, air inlet is provided on the
right port, while air outlet is provided on the
left port.
Note 4. Purge air of standard products is released to
the atmosphere. If "E" is indicated, common
exhaust of purge air is enabled. Size of
exhaust port is Rc1/2.
Note 5. When ordering several options, indicate the
required options in alphabetical order.
146
SD4050
SD4075
SD4100
B
Outlet air atmospheric dew point
C
Inlet air pressure
Note 1
Note 2
D
Option
Note 3
Note 4
Note 5
B
C
D
Outlet air atmospheric dew point
A
-20°C
B
-40°C
C
-60°C
Inlet air pressure
05
0.5MPa
07
0.7MPa
14
(not selected for outlet air atmosphere dew point "A" -20°C .)
Option
Blank
None
B
With bracket
E
Common exhaust (Note 4)
X1
IN-OUT reverse (Note 3)
SD3000/SD4000 Series
Dimensions
Dimensions
Refrigerating
type dryer
High polymer
membrane
type dryer
D
C
Desiccant
type dryer
Air filter
Auto. drain
/ others
K
B
ø
2-
G
F.R.L.
(Module unit)
L
F.R.L.
(Separate)
M
Bracket
(Option)
I
Compact
F.R.
Precise
regulator
OUT
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
22.5
H
IN
2-E
Air
booster
J
F
A
Speed
control valve
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Bracket dimensions
A
B
C
D
E
Weight
(kg)
F
G
H
I
J
K
L
M
SD3015
215
85
71
63
Rc3/8
1.4
245
55
30
7.5
230
7
40
8
SD3025
315
85
71
63
Rc3/8
1.8
345
55
30
7.5
330
7
40
8
SD3035
415
85
71
63
Rc3/8
2.2
445
55
30
7.5
430
7
40
8
SD3050
565
85
71
63
Rc3/8
2.7
595
55
30
7.5
580
7
40
8
Air sensor
SD3075
815
85
71
63
Rc3/8
3.6
845
55
30
7.5
830
7
40
8
SD4050
565
100
90
79
Rc1/2
4.0
605
70
32.5
10
585
9
50
10
Pressure SW
for coolant
SD4075
815
100
90
79
Rc1/2
5.4
855
70
32.5
10
835
9
50
10
Small
flow sensor
SD4100
1065
100
90
79
Rc1/2
6.8
1105
70
32.5
10
1085
9
50
10
Small
flow controller
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Dryer
Main line unit
Model no.
147
Dryer module unit Series
SDM4000 Series
Large flow rate is achieved with high polymer membrane.
Refrigerating
type dryer
A unit treating compressor up to 75kW.
Connection header system to meet wide working conditions.
Optimum for explosion proof district.
Desiccant
type dryer
High polymer
membrane
type dryer
Treating air flow rate: 1.36 to 12.4m3/min. (ANR) (0.7MPa, atmospheric dew point -20°C)
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
Specifications
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Working conditions
Precise
regulator
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Compressed air
Working fluid
Inlet air pressure
0.4 to 1.5
MPa
Withstanding pressure MPa
2.25
Inlet air temperature °C
5 to 50
Ambient temperature °C
5 to 50
-20
Outlet air atmospheric dew point °C
Standard rating
Compact
F.R.
SDM SDM
SDM SDM SDM SDM SDM SDM SDM
SDM SDM SDM
SDM SDM
4050-2 4050-3 4075-2 4075-3 4100-2 4100-3 4050-6 4050-8 4050-10 4075-6 4075-8 4075-10 4100-6 4100-8
Descriptions
F.R.L.
(Separate)
Inlet air flow rate m3/min. (ANR)
1.36
2.04
2.20
3.30
3.00
4.50
4.08
5.44
6.80
6.60
8.80
11.00
9.20
12.40
Outlet air flow m3/min. (ANR)
1.14
1.71
1.86
2.79
2.52
3.78
3.42
4.56
5.70
5.58
7.44
9.30
7.76
10.48
m /min. (ANR)
0.22
0.33
0.34
0.51
0.48
0.72
0.66
0.88
1.10
1.02
1.36
1.70
1.44
1.92
Purge flow
3
Inlet pressure dew point
Inlet air pressure
°C
25
MPa
0.7
Inlet air temperature °C
25
Ambient temperature °C
25
CAUTION: Floor installation type is provided for 6 stations and over.
JIS symbol
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
How to order
Dryer
Electronic
pressure SW
Contact / close
contact conf.
SW
SDM4050
2
A 05
B
Air sensor
Symbol
Pressure SW
for coolant
A
Small
flow sensor
A
Model no.
Descriptions
Model no.
SDM4050
SDM4075
Small
flow controller
SDM4100
Flow sensor
for air
B
Flow sensor
for water
B
Station number
Total air
system
Total air
system
(Gamma)
Ending
Note on model no. selection
Note 1: If inlet air pressure is less than 0.7MPa,
indicate 05, while 0.7MPa and over,
indicate 07.
Note 2: Outlet atmospheric dew point -20°C type
setting is not available for inlet air pressure
1.4MPa specifications.
Use of dryer is almost meaningless,
because atmospheric dew point reaches
-14°C in the state that inlet air temperature
is 25°C and pressure is 1.4MPa. Select
-40°C type or -60°C.
Note 3: If 6 stations and over, floor installation type
is provided, so no bracket is provided.
148
C
Outlet air atmospheric dew point
D
Inlet air pressure
Note 1
Note 2
E
Option
Note 3
C
D
E
Station number
2
2 stations
3
3 stations
6
6 stations
8
8 stations
10
10 stations (Not available for SDM4100. )
Outlet air atmospheric dew point
A
-20°C
B
-40°C
C
-60°C
Inlet air pressure
05
0.5MPa
07
0.7MPa
14
(not selected for outlet air atmosphere dew point "A" -20°C . )
Option
Blank
B
None
With bracket
SDM4000 Series
Dew point performance
Dew point performance
Refer to page 151 for selection guide and compensation method.
Refrigerating
type dryer
Outlet air atmospheric dew point (°C)
Dew point performance curve (-20°C specifications)
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-2
50
40
-10
-3 -2
50 75
40 40
Desiccant
type dryer
High polymer
membrane
type dryer
0
-2 -3
-6 -3 -8 -6 -8 -6 -1 -8
00 75 50 00 50 75 50 75 00 75 00
41 40 40 41 40 40 40 40 41 40 41
10
Air filter
-15
Auto. drain
/ others
-20
F.R.L.
(Module unit)
-25
F.R.L.
(Separate)
-30
Compact
F.R.
-35
0.3
0.5
1
2
3
5
10
20
Precise
regulator
30
F.R.L.
(Related
products)
Outlet air flow m3/min. (ANR)
Clean
F.R.
Electro
pneumatic
regulator
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-3 -2
50 75
40 40
-2
50
40
-30
0 8 6 10 8
-6 -3 -8 -6 -1
-2 -3
- - - 00 75 050 100 050 075 050 075 100 075 100
4 4
4 4
41 40
4 4 4 4
4
-35
-40
-45
-50
-55
0.2
0.3
0.5
1
2
3
5
Air
booster
Inlet pressure - outlet air flow
rate correction curve
10
Speed
control valve
1.5
Inlet air pressure (MPa)
Outlet air atmospheric dew point (°C)
Dew point performance curve (-40°C specifications)
Silencer
1.3
Check valve
/ others
1.1
Joint
/ tube
0.9
0.7
20
0.5
Vacuum
filter
0.3
Vacuum
regulator
X 0.4 X 0.6 X 0.8 X 1.0 X 1.2 X 1.4 X 1.6 X 1.8 X 2.0
Suction
plate
Outlet air flow rate compensation value
Outlet air flow m3/min. (ANR)
Magnetic
spring buffer
Mechanical
pressure SW
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
-2
0
05
4
-40
Inlet temperature - outlet air
flow rate correction curve
0 8 6 10 8
- - - -3 -2
-8 -6 -1
-6 -3
-2 -3
50 75
00 75 050 100 050 075 050 075 100 075 100
4 4
4 4 4 4
40 40
4
4 4
41 40
Dew point
-20°C
Inlet air temperature (°C)
Outlet air atmospheric dew point (°C)
Dew point performance curve (-60°C specifications)
-45
-50
-55
-60
-65
0.1
0.2
0.3
0.5
1
2
3
5
Contact / close
contact conf.
SW
Dew point Dew point
-40°C
-60°C
Air sensor
45
35
Pressure SW
for coolant
25
Small
flow sensor
15
Small
flow controller
5
X 0.7
10
Electronic
pressure SW
X 0.8
X 0.9
X 1.0
X 1.1 X 1.2
Flow sensor
for air
X 1.3
Outlet air flow rate compensation value
Outlet air flow m3/min. (ANR)
Flow sensor
for water
Total air
system
Applicable compressor kw
Atmospheric dew point
3.7
5.5
Model no.
-20°C
15
22
37
55
75
SDM4050-2-A07 SDM4075-2-A07 SDM4075-3-A07 SDM4050-6-A07 SDM4075-6-A07 SDM4100-6-A07 SDM4100-8-A07
1.36
2.20
3.30
4.08
6.60
9.20
12.40
Outlet air flow
1.14
1.86
2.79
3.42
5.58
7.76
10.48
Ending
SDM4050-2-B07 SDM4075-2-B07 SDM4075-3-B07 SDM4100-3-B07 SDM4075-6-B07 SDM4075-10-B07
Inlet air flow rate
0.82
1.30
1.95
2.67
3.90
6.50
Outlet air flow
0.60
0.96
1.44
1.95
2.88
4.80
Model no.
-60°C
11
m3/min. (ANR)
Inlet air flow rate
Model no.
-40°C
7.5
Inlet air pressure 0.7MPa
Inlet air temperature 25°C (saturated)
Dryer
Main line unit
Example of model selection according to compressor capacity
Total air
system
(Gamma)
SDM4050-2-C07 SDM4075-2-C07 SDM4075-3-C07 SDM4100-3-C07 SDM4075-8-C07 SDM4075-10-C07
Inlet air flow rate
0.50
0.76
1.14
1.65
3.04
3.80
Outlet air flow
0.28
0.42
0.63
0.93
1.68
2.10
If flow rate and conditions differ, select the model according to the dew point performance curve above based on the required outlet air flow rate.
149
SDM4000 Series
Refrigerating
type dryer
Desiccant
type dryer
Dimensions
2, 3 stations
B
80
High polymer
membrane
type dryer
SDM4000
140
Air filter
Auto. drain
/ others
Rc3/4
C
32
F.R.L.
(Module unit)
Bracket
(Option)
40 70
F.R.L.
(Separate)
Compact
F.R.
20
Precise
regulator
10
A
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Model no.
A
B
C
Weight (kg)
Joint
/ tube
SDM4050-2
577
280
240
12
SDM4050-3
577
360
320
17
SDM4075-2
827
280
240
15
SDM4075-3
827
360
320
21
SDM4100-2
1077
280
240
18
SDM4100-3
1077
360
320
25
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
6, 8, 10 stations
Electronic
pressure SW
SDM4000
220
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
50
Small
flow controller
32
Small
flow sensor
B
50
IN
2-E
OUT
Flow sensor
for water
A
Flow sensor
for air
Total air
system
Ending
80
Total air
system
(Gamma)
D
C
240
270
4-ø10 hole
150
Model no.
A
B
C
D
E
Weight (kg)
SDM4050-6
680
440
460
260
Rc1
41
SDM4050-8
680
520
540
340
Rc1
50
SDM4050-10
680
600
620
420
Rc1
59
SDM4075-6
930
440
460
260
Rc1 1/2
52
SDM4075-8
930
520
540
340
Rc1 1/2
64
SDM4075-10
930
600
620
420
Rc1 1/2
76
SDM4100-6
1180
440
460
260
Rc1 1/2
63
SDM4100-8
1180
520
540
340
Rc1 1/2
78
SU/SD Series
Technical data
Selection guide
(Selection guide)
Each performance curve shows the relation of the outlet air flow and
the outlet air atmospheric dew point of each model at an inlet pressure of 0.7MPa and inlet air temperature of 25°C (saturate). Select
the model shown on the right with the intersection of the required dew
point and required flow rate.
(Flow compensation method)
If the inlet pressure and inlet temperature differ from the rated values,
the outlet air flow rate that can be supplied changes. Use each compensation curve and compensate in this case.
(Rated outlet air flow rate) x (Compensation value) = (Conditional outlet air flow rate)
If inlet air presses through the refrigerating air dryer, select the inlet
air temperature as 10°C regardless of actual temperature.
(Example)
When required dew point -15°C, required
flow rate is 100R/min. (ANR), the model
(1) shown on the right of the intersection
can be selected.
(Example)
When Inlet pressure 0.85MPa required dew
point -20°C required flow 120R/min. (ANR),
1. Obtain compensation (in this case 1.2)
from the pressure flow rate compensation curve.
2. With model (2) having an outlet atmospheric dew point of -20°C and outlet air
flow rate of 100R/min, a 1.2-fold rate of
120R/min (ANR) can be flowed, so
model (2) can be selected.
Refrigerating
type dryer
Model 1
-15°C
Auto. drain
/ others
1
F.R.L.
(Module unit)
F.R.L.
(Separate)
0.85MPa
Compact
F.R.
X 1.2
Precise
regulator
2
F.R.L.
(Related
products)
Model 2
Clean
F.R.
Electro
pneumatic
regulator
-20°C
100 /min. (ANR)
Air
booster
Speed
control valve
Silencer
Inlet pressure - purge flow compensation curve
1.4
Check valve
/ others
1.2
Joint
/ tube
1.0
0.9
Vacuum
filter
0.7
Vacuum
regulator
0.5
X 0.8
X 1.0
X 1.2
X 1.4
X 1.6
X 1.8
Suction
plate
X 2.0
Magnetic
spring buffer
Purge flow compensation
Pressure dew point - atmospheric dew point conversion table
1.2
1 0.9 0.8 0.7 0.6
0.5
0.4 0.3 0.2 0.1
40
a
MP
20
This table is used to convert the pressure dew point at each pressure
into an atmospheric dew point, or vice versa.
Example: Obtain the atmospheric dew point when the pressure is
0.7MPa and the pressure dew point is 5°C.
Pressure dew point (°C)
Pressure dew point (°C)
0
Pressure dew point - reading atmospheric dew
point conversion table
0
-20
0
20
Atmospheric dew point (°C)
40
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Flow sensor
for air
Flow sensor
for water
5°C
Total air
system
Total air
system
(Gamma)
-20°C Atmospheric dew point (°C)
According to the above table, when the pressure is 0.7MPa, the 5°C
pressure dew point is converted into a -20°C atmospheric dew point.
Measuring the working air flow rate
If the working flow rate is not clear when selecting the dryer model,
measure the flow rate.
The compressor air flow sensor "FLULEX Tester Kit" with functions
such as the cumulative display, peak display, peak value hold, and
analog output is handy for measuring the flow rate.
Electronic
pressure SW
Small
flow controller
0.
7M
Pa
1.5MPa
Mechanical
pressure SW
FLULEX Tester Kit
FLUEREX PFK SERIES
Ending
Dryer
Main line unit
Inlet air pressure (MPa)
The purge flow rate is shown in the specifications.
The flow rate obtained by adding the outlet's working air rate to the
purge flow rate can be supplied from the inlet.
If the inlet air pressure differs from the rated valve, the purge flow rate
will be obtained by multiplying the rated purge flow rate with the compensation value shown on the right.
-20
High polymer
membrane
type dryer
Air filter
100 /min.(ANR)
Purge flow rate
-40
Desiccant
type dryer
151
Manual air dryer
4001/4002
Components for air preparation and pressure adjustment / main line unit / desiccant type air dryer
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Overview
Compact
F.R.
Desiccant is used for this air
dryer.
Self regeneration function of
desiccant is available for low
pressure below 0.1MPa.
However, capacity in moisture
absorption is limited, so use this
with small flow rate (280 /min.
or less).
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
Features
Joint
/ tube
(1) Atmospheric dew point up to
-72˚C
(2) Easy desiccant replacement
(3) Installation without power
source
Vacuum
filter
Vacuum
regulator
Suction
plate
Safety precautions
4001/4002
125
124
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Manual air dryer
Main line unit
C O N T E N T S
123
Manual air dryer (desiccant type)
4001/4002 Series
Refrigerating
type dryer
Stably supplying ultra dry air with atmospheric dew point -72°C.
Desiccant
type dryer
Treating air flow rate: 280 /min. (ANR) or less
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Specifications
Descriptions
4001-2C
4002-2C
1.0 Note 1
Max. working pressure MPa
Withstanding pressure MPa
1.5
Inlet air temperature range °C
5 to 32
°C
5 to 65
Ambient temperature
Atmospheric dew point °C
-43
Maximum flow rate /min. (ANR)
280 (0.7MPa) Note 2, Note 3
Silica gel
Desiccant
Port size
Rc
1/4
1/4
Product weight
kg
4.6
10
Note 1: For the 4002-2C only, the working pressure range is 0.2MPa to 1.0MPa.
Note 2: Maximum flow rate is the atmospheric pressure conversion value at inlet air pressure 0.7MPa.
Note 3: For the 4002-2C only, a minimum flow rate of 30 /min. (ANR) is required.
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Functional explanation
How to order
Magnetic
spring buffer
4001
2C
Mechanical
pressure SW
Symbol
Descriptions
A Model no.
4001 1 station
4002 2 stations
Electronic
pressure SW
Contact / close
contact conf.
SW
A
Model no.
Air sensor
3
1
Port size
2C
Rc1/4 (8A)
B
B
Pressure SW
for coolant
Port size
C
Small
flow sensor
C
Accessory symbol
Small
flow controller
U
X
Accessory symbol
Low dew point
Oil removing
2
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
(1) Clamp ring
Push-in type clamp ring is used to easily replace desiccant.
(2) Desiccant
Ending
Molecular sheaves (atmospheric dew point -72°C) are also available as
desiccant other than silica gel (atmospheric dew point -43°C). These
desiccant allows to dry compressed air, during vapor in compressed air
passing through, by absorbing vapor with fine hole in desiccant as capillary
action.
(3) Screen
Prevent desiccant from entraining by air flow.
Performance list
Atmospheric dew point
Maximum inlet air temperature
Maximum flow rate
Desiccant
Desiccant number
Remarks
4001-2C 4002-2C
Model no.
–43°C
32°C
280 /min. (ANR)
Silica gel
85-5108
No regeneration
4001-2C-U 4002-2C-U
–72°C
W
4001-2C-X 4002-2C-X Oil removing 24PPM W
Note: M.S. represents molecular sheaves.
124
32°C
280 /min. (ANR)
4AM.S.
85-060
No regeneration
32°C
280 /min. (ANR)
13XM.S.
85-061
No regeneration
4001/4002 Series
Dimensions
Dimensions
Refrigerating
type dryer
4001-2C
Desiccant
type dryer
High polymer
membrane
type dryer
118
Air filter
25
Port size
Auto. drain
/ others
2C: Rc1/4
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
341
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Check valve
/ others
4002-2C
Air outlet (bottom)
Rc1/4
Joint
/ tube
Vacuum
filter
(167)
(139)
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Manual switching valve
HMVC2-8-4H
Mechanical
pressure SW
(378)
Electronic
pressure SW
IN
Rc1/4
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
350
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Safety precautions
Supply desiccant in the bowl until reaching the screen (approx. 0.8kg). In this case, note that desiccant must not be entered in the tube.
Do not flow more than 280 /min. If desiccant (silica gel) is turned to pink from blue, replace the desiccant.The desiccant absorbs moisture
approx. 100g (Desiccant weight 0.8kg.)
Use 4001-2C-U if atmospheric dew point -72°C is required. Since the color does not change after moisture is absorbed, install a moisture
indicator 6119-2C after 4001-2C-U or 4002-2C-U. So, service life of desiccant can be checked.
Use 4001-2C-X or 4002-2C-X to remove oil in compressed air. If oil content is absorbed, the color turns to black brown from yellow brown. If the
color is turned, replace the desiccant. 113g of oil content is absorbed before replacement.
Avoid direct sun lay.
Recommended to install an air filter to obtain more clean air.
Manual air dryer
Main line unit
Ending
125
Vacuum filter
VFA
Vacuum component
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Overview
Compact
F.R.
VFA 1000/3000/4000 Series are
vacuum filters to remove dust
and moisture absorbed with air
by vacuum pump and ejector.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Feature
Speed
control valve
(1) Long service life
Removing dust by two steps,
by louver centrifugal
separation effect, then by
element filtration, if the
product is used for long
time, pressure loss does not
increase.
(2) Moisture can be removed
Moisture removal more than
80% is enalbed with
centrifugal separation effect
by louver. (at recommended
flow rate)
(3) Element can be re-used
For standard element, mesh
is used at filtration section,
so if dust contaminates, the
element is simply washed to
re-use.
Silencer
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Safety precautions
VFA1000/3000/4000
1020
1022
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Vacuum filter
Vacuum component
C O N T E N T S
1019
Vacuum component
Safety precautions
Always read this section before starting use.
'Refer to Intro 67 for general precautions, and to "
series.
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Safety precautions" for details on each
Vacuum filter VFA Series
Air filter
Design & Selection
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Speed
control valve
Silencer
Avoid installation where vibration or impact is applied.
WARNING
Use the product within specifications range.
The product is a vacuum filter. Do not apply the pressure to the product except instantaneous pressurization by vacuum breaking.
(Do not use the product for pressurization purpose.)
Piping load torque
Do not apply bending moment of piping load to the
body and piping part.
Allowable bending moment (N·m)
VFA1000 Series
VFA3000/4000 Series
15
50
Install the product avoiding direct sun lay.
Do not use this product under the following conditions: corrosive gas, flammable gas, explosive gas,
chemicals, sea water, or moisture.
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
If the polyamide bowl is used, do not use the product where acid, alcohol, carboxylic acid, other organic compound, or screw locking adhesive is
present or contaminates on the product, nor in the
vacuum circuit to absorb these substances. The
bowl may be damaged.
Refer to "Chemical resistant of plastic bowl" on page
283 for polyamide bowl. Use optional aluminum alloy bowl when polyamide bowl can not be used.
(Only VFA3000/4000 Series)
Air sensor
Installation
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Ending
Avoid piping fixed with a single support, as this can result in
excessive force and lead to damage.
CAUTION
Install the body vertically facing the bowl downward.
Also, secure enough room to mount or dismount
the bowl and bowl guard.
Before connecting to devices, flush piping with air
to remove foreign matter.
When screwing in piping or joints, check that swarf
from piping threads or sealing agent does not get
inside.
For piping, check no leakage from seal section of
port. After piping, check if required degree of
vacuum is reached.
Piping screw-in torque
When piping, do not apply excessive torque to the
body and piping section.
Allowable torque (N·m)
VFA1000 Series
VFA3000/4000 Series
15
30
Check IN and OUT side direction before piping.
(Connection)
OUT
IN ← Air flow direction
Vacuum filter
Vacuum
souce
1020
Pad
Also, refer to Intro 70 for precautions for installation
and adjustment.
VFA Series
During Use & Maintenance
WARNING
Use a polyamide bowl and bowl guard together.
Check crack, scratch, and other deterioration on the
polyamide bowl periodically. If these damages are
found, replace the bowl with new one or the aluminum alloy one, or causing a breakage.
Clogged filter element may cause degradation of
vacuum source, so perform periodical inspection
and cleaning of the element.
Refrigerating
type dryer
Rinse the bowl with water after washing with household neutral detergent.
Desiccant
type dryer
To regenerate the element, flash or wash with household neutral detergent.
Air filter
Do not push the mesh section of filter element by a
hand, or mesh may peel out.
High polymer
membrane
type dryer
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
CAUTION
Refer to the instruction manual attached to the product for maintenance of filter element.
Precise
regulator
F.R.L.
(Related
products)
Dust and drain accumulated in the bowl must be
discharged periodically before reaching the upper
limit of bowl guard. If the upper limit is overflowed,
these dust and drain will entrain into OUT side of
pipe, causing troubles in components.
Clean
F.R.
Electro
pneumatic
regulator
When the bowl and bowl guard are dismounted to
remove dust, or to clean or replace the filter element, the pressure in bowl must be reduced to atmospheric pressure before starting work. When the
bowl and bowl guard are remounted, check if they
are securely inserted into the body and fixed, and if
the required degree of vacuum is reached.
Silencer
Air
booster
Speed
control valve
Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)
Vacuum filter
Vacuum component
Ending
1021
Vacuum filter
VFA1000/3000/4000 Series
Refrigerating
type dryer
Removing dust & moisture from air when absorbing air by vacuum pump or ejector.
Port size: Rc1/8 to Rc1/2
Desiccant
type dryer
High polymer
membrane
type dryer
JIS symbol
Air filter
Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R.
Electro
pneumatic
regulator
Air
booster
Specifications
Model no.
VFA1000
VFA3000
-100 to 0
Working pressure range kPa
Withstanding pressure MPa
0.5
Ambient temperature range ˚C
5 to 50
Bowl capacity
cm3
Port size
Rc
Product weight
kg
45
10
1/8
1/4
60
80
1/4
3/8
3/8
0.3
0.1
Recommended flow rate Note 1 R/min. (ANR)
VFA4000
80
100
200
250
Silencer
Joint
/ tube
How to order
VFA3000
8
M
B
A
Model no.
A
Model no.
Magnetic
spring buffer
Symbol
B
Mechanical
pressure SW
B
Port size
Electronic
pressure SW
Contact / close
contact conf.
SW
Air sensor
C
Pressure SW
for coolant
C
Option
Small
flow controller
6
Rc1/8
8
Rc1/4
10
Rc3/8
15
Rc1/2
Flow sensor
for air
D
D
Attachment
Y5
None
C type bracket
5μm Polypropylene
Attachment
Blank
Total air
system
(Gamma)
Note on model no. selection
Ending
Note1: Indicate options in turn of bowl material
and element.
Discrete bracket model no.
1022
Blank 40μm Polyamide
B
Total air
system
Option
Element
Flow sensor
for water
Descriptions
Port size
Bowl Blank Polyamide (nylon)
material
M
Aluminum alloy (metal)
Small
flow sensor
VFA4000
Vacuum
regulator
VFA3000
VFA1000
Vacuum
filter
Suction
plate
400
Note 1: Flow rate applies where initial pressure loss is 3 kPa or less (at standard element used).
Note 2: For standard element, 40μm of mesh (average) is used in filtration section (Material: Polyamide), while for an option, filtration rating 5μm fiber is used (Material: polyamide).
Speed
control valve
Check valve
/ others
1/2
0.5
Model no.
Bracket model no.
VFA1000
B120
VFA3000
B320
VFA4000
B420
VFA Series
Flow characteristics / Internal structure
Flow characteristics
Refrigerating
type dryer
VFA1000
VFA3000
20
25
20
VFA1000-6
15
10
VFA1000-8
5
0
15
VFA3000-8
10
VFA3000-10
5
50
100
150
200
High polymer
membrane
type dryer
40μmElement
4
Air filter
3
Auto. drain
/ others
VFA4000-10
2
VFA4000-15
F.R.L.
(Module unit)
1
F.R.L.
(Separate)
0
0
0
Desiccant
type dryer
5
40μmElement
Pressure loss (kPa)
40μmElement
Pressure loss (kPa)
Pressure loss (kPa)
30
VFA4000
250
0
50
Air flow rate (R/min. (ANR))
100 150 200 250 300 350
0
100
Air flow rate (R/min. (ANR))
200
300
400
500
600
Air flow rate (R/min. (ANR))
Compact
F.R.
Precise
regulator
Note 1: For 5 μm element, 80% of flow rate of 40 μm element is applied.
F.R.L.
(Related
products)
Internal structure and parts list
Clean
F.R.
Electro
pneumatic
regulator
VFA1000
VFA3000
VFA4000
Air
booster
1
1
2
2
Speed
control valve
Silencer
OUT
OUT
IN
Check valve
/ others
IN
Joint
/ tube
3
3
(Pump side)
Vacuum
filter
(Pump side)
4
Vacuum
regulator
4
Suction
plate
5
Magnetic
spring buffer
5
Mechanical
pressure SW
6
6
Electronic
pressure SW
7
Contact / close
contact conf.
SW
Air sensor
8
Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Parts name
Material
No.
Parts name
Material
1
Plate cover
ABS resin
1
Plate cover
ABS resin
2
Body assembly
Polyamide resin, steel
2
Body
Aluminum alloy die-casting
3
Packing seal
Special nitrile rubber
3
O ring
Special nitrile rubber
Polyamide resin
4
Louver
Polypropylene resin
Total air
system
(Gamma)
4
Element assembly
Polyacetal resin
5
Element
5
Polyamide resin
Ending
Bowl
Polyamide resin
6
Baffle
Polyacetal resin
6
Bowl guard
Polyamide resin
7
Bowl
Polyamide resin
8
Bowl guard
Polyamide resin
Flow sensor
for water
Total air
system
Repair parts list
No./Parts name
Model no.
VFA1000
4
4
40μm Polyamide Element assembly 5μm Polypropylene Element assembly
VFA1000-ELEMENT-ASSY
VFA1000-ELEMENT-ASSY-Y5
No./Parts name
Model no.
5
5
40μm Polyamide Element 5μm Polypropylene Element
VFA3000
VFA3000-ELEMENT
VFA3000-ELEMENT-Y5
VFA4000
VFA4000-ELEMENT
VFA4000-ELEMENT-Y5
Vacuum filter
Vacuum component
No.
1023
VFA Series
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer
Dimensions
VFA1000
VFA3000
VFA4000
Air filter
Auto. drain
/ others
OUT
F.R.L.
(Module unit)
IN
OUT
IN
F.R.L.
(Separate)
F
H
F
Precise
regulator
H
I
B
I
B
C
C
J
G
J
G
Clean
F.R.
Electro
pneumatic
regulator
K
F.R.L.
(Related
products)
K
Compact
F.R.
Air
booster
D
Speed
control valve
Silencer
2-A
D
2-A
Check valve
/ others
E
Joint
/ tube
Vacuum
filter
Vacuum
regulator
E
Suction
plate
Aluminum alloy bowl (option)
(Only VFA3000/VFA4000)
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW
C type bracket (attachment)
Model no. B120 (VFA1000)
C type bracket (attachment)
Model no. B320 (VFA3000)
Model no. B420 (VFA4000)
Air sensor
Small
flow sensor
L
L
Small
flow controller
M
M
N
Flow sensor
for air
D
Pressure SW
for coolant
N
O
Total air
system
(Gamma)
K
J
J
K
Total air
system
O
Flow sensor
for water
P
D
Model no.
Ending
A
Model no.
VFA1000
VFA3000
VFA4000
1024
–6
Rc1/8
–8
Rc1/4
–8
Rc1/4
–10
Rc3/8
–10
Rc3/8
–15
Rc1/2
B
C
D
E
F
G
40
18
88
40
21.5
63
22.5
123.5
60
80
22.5
149
60
P
VFA3000
129
VFA4000
152
Rc1/8
C type bracket dimension
H
I
J
K
L
M
N
O
21.5
40
2
35
43.5
68
44
10
6.5
-34.5
63
45
2.3
45
53.5
67
34.5
16.5
7
-42.5
79
55
2.3
45
53.5
84
55
14
7