Computer /Uumerical Control Products AC Spindle (Serial Motor Series Interface) Descriptions Manual (Volume I of4) GFZ-65042EJO5 January 1994 GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. ©Copyright 1994 GE Fanuc Automation North America, Inc. All Rights Reserved. CONSTITUTION OF THIS MANUAL Thismanual (B-65042E) is composed of thefollowing 4 volumes. Vol, 1 I. AC SPINDLE MOTOR S series GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT ANDTORQUE CHARACTERISTICS/ CONFIGURATION ANDORDER DRAWING NUMBER/ CONNECTIONS/ ALLOWABLE RADIAL LOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS II.AC SPINDLE MOTOR P series GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT ANDTORQUE CHARACTERISTICS/ ORDER DRAWING NUMBER/ CONNECTIONS/ ALLOWABLE RADIAL LOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS llI. AC S P I NDLE MOTOR VH s e r i e s (LIQUID-COOLED) GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT ANDTORQUE CHARACTERISTICS/ ORDERSPECIFICATIONS/ CAUTIONS INUSE/ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS IV.AC S P I NDLE MOTOR HV s e r i e s (380/415 VACINPUT) GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT ANDTORQUECHARACTERISTICS/ CONFIGURATION ANDORDERSPECIFICATIONS/ CONNECTION/ ALLOWABLE RADIALLOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS V. LIQUID-COOLED AC SPINDLE MOTOR NONHOLLOW SHAFTANDWITHOUT SPEEDRANGESWITCHING TYPE/ OUTLINE/ FEATURES/ SPECIFICATIONS/ series CONFIGURATION ANDORDER DRAWING NUMBER/ CONNECTIONS/ CAUTIONS INUSE/ OUTLINE DRAWING OF MOTOR/ HOLLOW SHAFT ANDWITHSPEED RANGESWITCHING TYPE/ OUTLINE/ FEATURES/ SPECIFICATION/ CONFIGURATION ANDORDER SPECIFICATION DRAWING NUMBER/ CONNECTIONS/ CAUTIONS INUSE/OUTLINE DRAWING OFMOTOR/ VI. series IP65 DIMENS I ONS/ FEATURES/ SPEC I FTCATI ONS/ CHARACTER I STI C/ EXTERNAL LOADMETER/ORGERSPEClFICATlON DWGKO. Vol, 2 VII. AC SPINDLE INTERFACE SERVO S UNIT SERIAL series GENERAL/FEATURES/ CONFIGURATION ANDDRAWING NUMBER/ SPECIFICATIONS ANDFUNCTIONS/ INSTALLATION/ UNITCALORIFIC VALUE/ COOLING/ EXTERNAL DIMENSIONS ANDMAINTENANCE AREA/CONNECTION/ INTERFACE SIGNALS WI.AC SPINDLE SERVO UNIT HV series GENERAL,' FEATURES/ SPECIFICATIONS/ CONFIGURATION ANDORDERSPECIFICATIONS/ INSTALLATION/ OLING/ EXTERNAL DIMENSIONS ANDSERVICE CLEARANCE/ CONNECTION/ CAUTION INUSE IXIPOSETION CODER METHOD SPINDLE ORIENTATION GENERAL/ FEATURES/ CONFIGURATION ANDORDER DRAWING NUMBER/ SPECIFICATIONS/ CONNECTION/ SIGNAL EXPLANATION/ POSITION CODER X.MAGNETIC SENSOR METHOD SPINDLE ORIENTATION GENERAL/ FEATURES/ CONFIGURATION ANDQRDERDRAh!ING NUMBER/ SPECIFICATIONS/ CONNECTION/ SIGNAL EXPLANATION/ MAGtNETIC. SENSOR/ TWO-MAGNETIG SENSORORIENThTlU~ Vol, 3 XI. SPINDLE ORIENTATlON WITH I-REVOLUTION SIGNAL SWITCH GENERAL/ SYSTEM CONFIGURATION/ SPECIFICATIONS/ CONTROL SEQUENCE/ FMCSIGNAL(DI,DO SIGNAL)/ PARAMETERS/ CABLECONNECTION/ SPECIFICATIONS OF REFERENCE SWITCH/ SETTING PINS (St!8 to lo)/ MOUNT1 NC DIAGRAM OF SETT INC PINS,ClH3JKPINS ANDVARIABLERESISTORS/NOTES XlI.BUILT-IN SENSOR SIGNAL CONVERSION CIRCUIT GENERAL/ FEATURES/ CONFIGURATION/ SPECIFICATIONS/ EXTERNAL DIMENSIONS/ CABLE ROUTING DIAGRAM/ EXAMPLE OF INSTALLATION/ CONNECTION/ CABLES/ CAUTIONS INUSE XKHIGH RESOLUTION MAGNETIC PULSE CODER GENERAL/ SYSTEM CONFIGURATION/ SPECIFICATION METHOD/ SPECIFICATION/ CONNECTIONS/ DIMENSIONS/ CHECKING OUTPUT WAVEFORM ANDADJUSTING THEPREAMPLIFIER SENSORANDPREAMPLIFIER F1TTINGDIAGRAMS/ SENSOR FITTING PROCEDURE XIV:HIGH-RESOLUTION POSITION CODER GENERAL/ FEATURES/ SYSTEM CONFIGURATION/ SPECI FICATIONWCONNECTION/ SHAPE/INSTALLATION CONDITION ANDCAUTIONS XV. SPEED RANGE SWITHING CONTROL GENERAL/ CONFIGURATION ANDDRAWING NUMBER/ SPECIFICATIONS/ CONNECTIONS/ INTERFACE SIGNALS/ SEQUENCE/ ALARMS RELATED TO SPEED RANGESWITCHING CONTROL/ CAUTIONS INUSE XKSPINDEL SWITCHING CONTROL GENERAL/ FUNCTIONS/ RESTRICTIONS/ CONFIGURATION ANDORDERING DRAWING NUMBERS/ EXTERNAL DIMENSIONS OF SPINDLE SWITCHING CONTROL CIRCUIT/ CONNECTION/ PARAMETERS/ SPINDLE CONTROL SIGNALS/ SEQUENCE/ ALARMS RELATED TO SPINDLE SELECTOR CONTROL/ CAUTIONS INUSE XVKSWITCHING UNIT GENERAL/ CONFIGURATION/ ORDERDRAWING NUMBER/ SPECIFICATIONS/ EXTERNAL DIMENSIONS ANDDIMENSIONS FORMOUNTING/ CONNECTION/ CAUTIONS INUSE XVKDIFFERENTIAL SPEED CONTROL FUNCTION DESCRIPTION OUTLINE/ CHARCTERISTlC/ CONFIGURATION ANDORDER DRAWING NUMBER/ SPECIFICATION OFPOSITION CODERSIGNAL INPUT CIRCUIT/ INPUT ANDOUTPUT SIGNAL EXPLANATION/ POSITION CODER SIGNAL INPUT CIRCLJIT(OPTION) EXTERNAL DRAWING/ CONNECTION/ CONNECTION DETAIL DRAWING/ JUMPER EXPLANATION Vole4 APPENDIX CABLESPECIFICATIONS,' TECHNICAL DATA/ SERIAL SPINDLE START-UP PROCEDURE/ METHOD FOROPERATIING THESPINDLE MOTOR USING A SERIAL SPINDLE AMPLIFIER INSTEAD OF THECNC,' MONITORING INTERNAL DATAOF THESERIAL SPINDLE/ GROUNDING/ CUSTOMER RECORDS PREFACE The models covered by this manual, and their abbreviations are: Series name Model name WWUC AC SPINDLE MOTOR OSS, IS, I.%, ZS, 3S, 6S, BS, 12% S series 155, 18S, 22s, 3os, 40s FANUC AC SPINDLE MOTOR 8P, IOP, IZP, 15P, l6P, Power up series 4OP, 5OP, 60P FANUC AC SPINDLE MOTOR 6VH, WH, l8P, 22P. 3OP, 12VH High-speed series FANUC AC SPINDLE MOTOR 30HV, 40HV, 60HV 380/415V series FANUC AC SPINDLE MOTOR LTQUID-COOLED Non hollow shaft/without speed range l switching type series L6/12000, Ll2I6000, LlW6000, Ll W6000, l22I6000 LI~~~~~~~~~~~~1)~~~~~~~~~~~~~~~~~~~ l FANUC AC SPINDLE MOTOR lP65 series Hollow shaft/with speed range switching L12/10000, L1Y10000, L26/10000, L40/8000, ts, l.SS, zs, 3s L2z10000, L5OI8000 CONTENTS I. AC SPINDLE MOTOR S series 1. GENERAL 2. FEATURES 3. SPECIFICATIONS 4. OUTPUT/TORQUE 5. CONFIGURATION 5.1 5.2 6. 1-l . . . . . . ..o.............................................. . .. .. .. ... . .. . .. . .. ... . . . .. . . . . .. . . . . .. . . . . . . .. .. . . . . . . . ... .. . . .. . . . .. .. . . . .. . .. .. .. . . . .. . .. . . . . .. . . . . . CHARACTERISTICS AND ORDER DRAWING NUMBER Configuration ....................... ................................................ Order Drawing Number CONNECTIONS .. . . .. . . . .. . . . . . . .. . . . . .. . . .. . . . . Model0.5S 6:2 ModelslS-40s l-16 ALLOWABLE RADIALLOAD . .. . .. . .. . .. . . .. . . .. . . . .. . . . .. . .. .. . .. . . . 8. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading 9. EXTERNAL DIMENSIONS . . ..................... AC Spindle Motor Model IS 9 1 - 15 7. AC Spindle Motor Model 0.5s 1- 9 1-15 ............................................ 9.1 4 I- I- ................................................ 9.2 1- 2 1- 9 ......................................... .................................................. 61 1-l .............. ..I.............. l-18 l-19 .................... l-20 . .................... l-20 .................... l-21 ............... 9.3 AC Spindle Motor Model 1.5s 9.4 AC Spindle Motor Model 2S .................................... ................................... l-22 l-23 9.5 AC Spindle Motor Model 3S .................................... 1-24 9.6 AC Spindle Motor Model 6S .................................... l-25 9.7 AC Spindle Motor Model 85 .................................... l-26 9.8 AC Spindle Motor Models 12S, 15s ................................ 1-27 9.9 AC Spindle Motor Models 18S, 22s ............................... l-28 9.10 AC Spindle Motor Models 3OS, 40s (3OS/6000, 4OS/SOOO) ............... 1 - 29 9.11 AC Spindle Motor Model IS/l5000 ................................ l-30 9.12 AC Spindle Motor Model 2S/l5000 ................................ l-30 9.13 AC Spindle Motor Model 3S/l2000 ................................ l-31 9.14 AC Spindle Motor Model 6% 2000 ................................ I- 9.15 AC Spindle Motor Model 8S/8000 9.16 AC Spindle Motor Models 12S/8000, 15S/8000 ....................... 1-32 9.17 AC Spindle Motor Models 18S/8000, 22SI8000 ....................... I- ................................. 31 l-32 33 9.18 II. AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder AC SPINDLE MOTOR 1. GENERAL 2. FEATURES 3. SPECIFICATIONS 4. OUTPUT/TORQUE . . . . . P series . .. .. . . .. . .. .. . .. . . . . .. . .. .. . .. . . . . . . . . . .. ... . . . .. . . . . . 2-1 . . . . .. .. ... .. . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .. . .. . . . 2-1 . .. . .. .. . . .. . .. .. . . . . . . . . . .. . . . .. . . . . . .. . . . . .. . . . CHARACTERISTICS ................................. 4.1 Without Speed Range Swithing Type 4.2 With Speed Range Swithing Type ............................... 2 -5 ................................. 2- 8 ORDER DRAWING NUMBER 6. CONNECTIONS 7. ALLOWABLE RADIAL LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading III. . . . . . .. . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . c. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c. . EXTERNAL DIMENSIONS .. 2- 2 2- 5 5. 9. 1 - 33 2-11 2- 17 2- 18 2-19 ..r.............. 2-20 .......................................... 9.1 AC Spindle Motor Model 8P, 8P/8000 9.2 AC Spindle Motor Model lOP, lOP/8000 9.3 AC Spindle Motor Models 12P, 15P, 12P/8000, 15P/8000 9.4 AC Spindle Motor Models 18P, 22P, 22PI8000 9.5 AC Spindle Motor Models 3OP, 4OP, 3OP/6000, 4OP/6000 9.6 AC Spindle Motor Model 5OP .................................... 2-25 9.7 AC Spindle Motor Model 16P, 16P/8000 2 - 26 9.8 AC Spindle Motor Model 60P .................................... 9.9 AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder AC SPINDLE MOTOR VH series 1. GENERAL 2. FEATURES 3. SPECIFICATIONS 4. OUTPUT/TORQUE 5. ORDER SPECIFICATIONS 6. CAUTIONS IN USE .............................. 2-20 2-21 ............................ ................ 2 - 22 ....................... 2-23 ................ 2 - 24 ............................ 2-27 ..... 2 - 28 (LIQUID-COOLED) . . .. . . . . .. .. .. . . .. . . .. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . .. . . rr.rrr.rr...rrrrrrr...........~....................... . ..-.............-............................... CHARACTERISTICS . . . . . . . . .. . .. . . . . . . . . . .. .. . . . . . . . 3-l 3-l 3-2 3- 4 ... . . . .. . . . . . . . . . .. .. . . . . . . . . . . . .. . . . . . . . .. 3-5 .. . . ... .. . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . .. . . . . . .. 3-6 6.1 Piping of Cooling Oil Factory-set piping 6.1 .l 3-6 ....................................... ................................ Piping block (for reference) 6.1.2 3-6 ........................................... 3-7 Piping (for reference) ..................................... Motor Cooling Conditions ....................................... Oil-Air Lubrication Conditions ..................................... 3-8 6.1.3 6.2 6.3 7. ASSEMBLING 8. IV. EXTERNAL ACCURACY DIMENSIONS 3-9 3-9 . . .. . . . . . .. . .. . .. . . (T.1.R: Total Indicator Reading) 3-10 3-11 .......................................... 8.1 AC Spindle Motor Model 6VH ................................... 8.2 AC Spindle Motor Model 8VH ... 8.3 AC Spindle Motor Model 12VH 3-11 3-11 ................................. .................................. 39 12 AC SPINDLE MOTOR HV series (380/415 VAC INPUT) 4-1 ....................................................... 1. GENERAL 2. FEATURES 3. SPECIFICATIONS 4. OUTPUTflORQUE 5. CONFIGURATION 4-1 ...................................................... 4-2 .. . . .. . .. . . .. . . .. . . . . . . . .. .. . . . . . CHARACTERISTICS AND ORDER SPECIFICATIONS ......................... Configuration 5.2 Order Specifications 4-4 4-4 ................................................ 5.1 4- 3 4-5 ........................................... 6. CONNECTION . .. . .. .. .. .. . . .. . . . . . . ... . .. . . .. . . .. . . . . . . . . . .. .. . . . 4-6 7. ALLOWABLE RADIAL LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 8. ASSEMBLING ACCURACY (T-1-R: Total Indicator Reading) . . . . . .. . . . . . . .. .. . . . 4-8 9. EXTERNAL DIMENSIONS 4-9 ........................................... 9.1 AC Spindle Motor Model 30HVI40HV (Flange Mounting) 9.2 AC Spindle Motor Model 30HVI40HV (Foot Mounting) 9.3 AC Spindle Motor Model 30HVI40HV .................. 4-9 ................... 4-9 (Footed-Flange/Output Shaft Conforming to DIN Standard) v. ................ 9.4 AC Spindle Motor Model 60HV (Flange Mounting) 9.5 AC Spindle Motor Model 60HV 9.6 AC Spindle Motor Model 6OHV (Foot Mounting) ....................... LIQUID-COOLED ..................... .................................. 4- 10 4-10 4-11 4-11 AC SPINDLE MOTOR series 1. NON HOLLOW SHAFT/WITHOUT SPEED RANGE SWITCHING -TYPE . . . . . . . . . . . . 5-1 Outline .................................................... 1.2 Feature .................................................... 1.3 Specifications 1.1 1.4 1.5 1.6 Non hollow 1.3.2 Outputs and torque 2. speed range switching .............. type . _. . . . . . . _. . . . . . . . characteristics 5- 2 ........ 5-3 Model L61’12000 (without speed range switching type ....... 5-3 1.3.2.2 Model L12/6000 (without speed range switching type ....... 5-4 1.3.2.3 Model Ll56000 (without speed range switching type ....... 5-5 1.3.2.4 Model Ll8/6000 (without speed range switching type ....... 5-6 1.3.2.5 Model L22/6000 (without speed ....... 5-7 and Order Drawing Number 1.4.1 Configuration 1.4.2 Order drawing Connections range switching type ............................ 5-8 .......................................... 5-8 .................................... number 5-8 5-8 ................................................. 1.5.1 Power 1.5.2 Connection ........................................ cable size 5-8 ................................. of signal cable 5-9 ............................................. in Use Piping of cooling 1.6.1-l 1.7 shaftiwithout 1.3.2.1 Configuration 1.6.1 5-1 5- 2 ................................................ 1.3.1 Cautions 5-l oil ..................................... 1.6.1.2 Example 1.6.1.3 Piping example Motor Allowable cooling radial load 1.6.4 Assembly accuracy 1.6.5 Utilization Outline Drawing 5-12 ................................. 5-13 .................................. condition limitation 5-17 ........................... of piping block 1.6.2 5-11 ................................ State in shipment I .6.3 5-11 5-14 .................................... 5-14 ..................................... 5-15 ............................. of eye bolt ....................................... of Motor .......................... 5- 15 5- 16 1.7.1 Model L6112000 (Non hollow 1.7.2 Model Ll2/6000, L15/6000 (Non hollow shaft) .................. 5- 1.7.3 Model Ll8/6000, L22/6000 (Non hollow shaft) .................. 5-17 RANGE SWITCHING TYPE .................. HOLLOW SHAFTIVVlTH SPEED shaft) 5-16 16 5- 2.1 Outline ................................................... 5-18 2.2 Feature ................................................... 5-18 2.3 Specification 2.3.1 2.3.2 2.4 2.5 5 - 19 ............................................... List of specification Output and torque 2.3.2.1 Model (Hollow shaft/with character 18 speed range switching type) ............................... ... 5 - 19 5-21 L12/10000 (with speed range switching type ....... 5-21 2.3.2.2 Model L15110000 (with speed range switching type ....... 5-22 2.3.2.3 Model L22/10000 (with speed range switching type ....... 5-23 2.3.2.4 Model L2600000 (with speed range switching type ....... 5-24 2.3.2-5 Model L40i8000 (with speed range switching type) ........ 5-25 2.3.2.6 Model L5018000 (with speed range switching type) ........ 5-26 Configuration and Order Specification Configuration 2.4.2 Order specification Connections Drawing Number ................. ......................................... 2.4.1 drawing number ................................................ ......................... 5 - 27 5 - 27 5-27 5 - 28 2.5.1 2.6 Connection diagram 2.52 Power cable size ....................................... 5-29 Magnetic-contactor for switching ............................ 5 - 29 2.5.4 Connection of signal cable 5-30 Cautions in Use 2.6.2 VI. 1. 2. ................................ 5-31 ............................................. Piping of cooling oil ..................................... 5-31 2.6.1.1 State in shipment ................................ 5-31 2.6.1.2 Example of piping block 5 - 32 2.6.1.3 Piping example ........................... ................................. Motor cooling condition .................................. 2.6.3 Connection with machine 2.6.4 Assembly accuracy ................................. 2.6.5 Utilization limitation of eye bolt Connection with through hole Ll5/10000 5 - 34 5-36 ............................. .............................. Outline Drawing of Motor ....................................... LWlOOOO, 5-33 5 - 34 ..................................... 2.6.6 5 - 36 5 - 37 5-38 2.7.1 Model 2.7.2 Model L2200000 (Hollow shaft) ............................ 5-38 2.7.3 Model L26/10000 (Hollow shaft) ............................ 5-39 2.7.4 Model L40/8000 (Hollow shaft) ............................. 5-39 2.7.5 Model L50/8000 (Hollow shaft) ............................. 5-40 (Hollow shaft) .................... 5-38 IP65 series FEATURES . . . . . .. .. . . .... . .. . . . . ... . . . .. . . .. . . . . . . .. . . . . . .. .. . .. SPECIFICATIONS .................... o ............................ 2.1 AC Spindle Motor (IP65) 2.2 AC Spindle Servo Unit (Serial Spindle) 3. CHARACTERISTIC 4. EXTERNAL DIMENSIONS ........................................ .............................. .. . .. .. .. . .. . . . . .. .. . . .. . . .. . . . . . . . .. . . . . .. .. . .. 6-2 6-3 6-4 6-6 ........................................... IP65 lS/8000 IP65 1,5S/8000B100, 4.3 IP65 2S/8000 BlOO, B190 ....................................... 6-7 4.4 IP65 35/6000 BlOO, 8190 ....................................... 6-7 6. ORDER B190 6- 2 4.2 LOADMETER BlOO, 6-1 4.1 5. VII. 5 - 28 2.5.3 2.6.1 2.7 .................................... ....................................... B190 GENERAL 2. FEATURES 6-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATION DWG NO. . . . . . ... .. . . . .. . . . . . . . . ... . . .. .. . . .. AC SPINDLE SERVO UNIT SERIAL INTERFACE 1. 6-6 ...................................... 6-8 6- S series . . . . . . ..r.............................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-2 9 3. 4. CONFIGURATION Models IS - 40s 3.2 Order Drawing Number SPECIFICATIONS 4.2 4.2.2 Fuse 4.2.3 Power transformer (optional) ......................... 79 12 ............................................... .............................. .......... 7- 19 7-22 7-23 . . . . . . . . . ..r...................................... ..................................... Conditions 12 7-22 Unit adapter Fan unit (This unit is an option for models 30s and 40s.) Environemental 7- 79 19 .......................................... 4.2.4 7 - 23 .................................... 7 - 23 5.1-l Ambient temperature 5.1.2 Humidity ............................................. 7-23 5.1.3 Vibration ............................................. 7-23 5.1.4 Atmosphere .......................................... 5.3 Protection against Overcurrent UNIT CALORIFIC 7. COOLING VALUE 7-23 ..................................... Input Power and Grounding 7-23 ................................... . . . . . . . - - . . . . . . . _. _. . _. . . . . . . . . . . . . . . . . . . . . ...................................................... 7-25 7- 26 7-27 Cooling the AC Spindle Servo Unit ................................ ............................. 7-27 7.1.1 ModelslS3S,smalltype6S 7.1.2 Models 6s - 22s ....................................... 7-27 7.1.3 Small model 15s ....................................... 7-27 7.1.4 Model 26S, small type 30s 7.15 Models 30s and 40s EXTERNAL 8.1 7-9 4.2.5 6. 8. 7-9 ..................................... 5.2 7.1 .................................... Functions and Application Spindle control unit INSTALLATION 5.1 7- 5 ................................................ Major Component 4.2.1 7-4 ......................................... AND FUNCTIONS Specifications 7-4 ....................... ............................................. 3.1 4.1 5. AND ORDER DRAWING NUMBER DIMENSIONS External Dimensions ............................... .................................... AND MAINTENANCE AREA . .. . . .. . .. . . . . .. .. . . . . .. . . . .. . . .. . . . . . . ... .. . . . . . . . . . . . . . . . . .. . . 8.1.1 AC spindle servo unit models 1 S - 3s. small type model 6s 8.1.2 AC spindle servo unit models 6s - 12S, small type model 15s 8.1.3 AC spindle servo unit models 6s - 1ZS, small type model 15s (with an option) . . - -. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (with unit adaptor) - . . . . . . . . _. . . . . . . . . . . . . . . . . . . . . . . . . . . . (without unit adaptor) 8.1.4 7-28 7-33 7-34 7 - 34 7-s 7-35 7-36 AC spindle servo unit models 15s - 22S, 26S, small type model 30s (with unit adaptor) 8.15 . . . . . . . . . . . . . . . . . . . . _. . . . . . . . . . . . . . 7-27 . . . . . . . . . . _. . . . . _. . . . . . . . . . . . . . . . . . . . . 7-37 AC spindle servo unit models 15s - 26S, small type model 30s (without unit adaptor) . -. . .. . . . . . .. . .. . .. . . . . . . . . . . . . . . . . . 7-38 8.1.6 AC spindle servo unit model 30s . ... . -. . . . . . . . . . . . . . . . . . . . . 7-39 8.1.7 AC spindle servo unit model 40s . . . . . . . . . . _. . . . . . . . . . . . . . . . 7-39 8.1.8 Unit adapter models 6s - 12s (Order Spec. DWG No.: A06B-6059.K031) 8.1.9 7-40 . . .. .. .. . . .. .. . . . . .. 7 - 41 .. .. .. . .. .. . . . .. . . . . 7 - 42 Unit adapter small type model 1% (Order Spec. DWG No.: A06B-6059-K033) 8.1.10 . . . . . . . . . . ... .. . .. .. Unit adapter models 15s - 22s (Order Spec. DWG No.: A06B-6059.K032) 8.1.11 Unit adapter model 26S, small type model 30s 8.1.12 Power transformer for models IS - 3s 8.1.13 Power transformer for models 6s. 8S, small type model 6s 8.1.14 Power transformer for models 12s. 15s. small type model 15s . . .. . . . . .. .. . . .. . . .. (Order Spec. DWG No.: A06B-6059.K038) (Order Spec. DWG No.: A066-6052.JOOl) . . . . . . . .. . .. . . . .. . . . . (Order Spec. DWG No.: AO66-6044.J006) . . . . .. . . .. .. . .. . . . . . . (Order Spec. DWG No.: A06B-6044.J007) 8.1.15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . .. .. Maintenance Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50 8.2.2 AC spindle servo unit models 1s - 3s. small type model 63 8.2.3 . . . .. .. . .. . . . . . . . . . . . . . . .. .. . . . . .. . . .. . .. . . .. .. . .. . . .. . . . . . . . .. .. . . . . .. . . 8.2.6 ...................................... 7-53 AC spindle servo unit models 15s - 26S, small type model‘ 30s (without unit adapter) .................................... 7-54 AC spindle servo unit models 3OS, 40s 7-55 Panel Hole Machining Diagram and Mounting ....................... ........................ 7-56 8.3.1 AC spindle servo unit models 1 S . 3S, small type model 6s 7 - 56 ........ 8.3.2 AC spindle servo unit models 6s - 12S, small type model 15s 8.3.3 AC spindle servo unit models 1 SS - 26S, small type model 30s 8.3.4 AC spindle servo unit model 30s (with fan unit) ................. 7 - 59 8.3.5 AC spindle servo unit model 40s (with fan unit) ................. 7 - 60 7 - 57 ...... 7 - 58 ..... 7 - 61 Cautions for Mounting ......................................... 8.4.1 8.6 7-52 AC spindle servo unit models 15s - 22S, 26S, small type model 30s (with unit adapter) 8.2.5 7-51 AC spindle servo unit models 6s - 12s. small type model 15s (without unit adapter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.4 7-50 AC spindle servo unit models 6s - 12S, small type model 15s (with unit adapter) 8.5 7-48 7-49 (with an optional PCB) 8.4 7 - 47 . . . . . . . . . .. . . .. .. . .. 8.2. I 8.3 7 - 46 Fan unit for models 3OS, 40s (Order Spec. DWG No.: A06B-6044.K040) 8.2 7-45 Power transformer for small type mod81 3OS, models 3OS, 40s (Order Spec. DWG No.: AO6B-6044-JO15) . . . . . . . . . . . . . . . . . . . . . 8.1.17 7-44 Power transformer for models 18S, 22S, 26s (Order Spec. DWG No.: A06B-6044.JOlO) 8.1.16 7 - 43 Sealing Cautions for mounting a unit for models 30s and 40s 7-61 8.5.1 AC spindle servo unit models 1S - 3S, small type model 6s 8.5.2 AC spindle servo unit models 6s - 26S, small type models 15S, 305 8.53 AC spindle servo unit models 3OS, 405 Consideration to Inlet and Outlet Ports 8.6.1 7 - 61 ............. ................................................... ....................... . . 7 - 61 7-61 7 - 63 ............................. AC spindle servo unit models 1S . 3S, small type model 6s 7 - 61 ........ ........ 7 - 63 9. ................................................... CONNECTION 9.1 Connection 9.1.1 7 - 64 ....................... 9.1.2 Motor models 1s - 3S, small type model 6s Motor models 6s - 26S, small type model I%, 9.1.4 9.3 .......................................... Diagram Motor model 0.5s (Amplifier model 1s) 9.1.3 . 9.1.5 9.2 7-64 Motor models30S, Connection Cable Routing 40s 7-64 ................... 7-64 .................................. 7 - 66 7 - 67 .............................................. 9.2.1 Cable routing diagram of models 1 S - 3S, small type model 6s Cable routing diagram of models 6s - 12S, small type model 1% 9.2.3 Cable routing diagram of models 1% 9.2.4 Cable routing diagram of models 3OS, 40s Detailed Connection Diagram ...... - 26S, small type model 30s 7 - 69 7 - 71 Connection 9.3.2 Connection of AC spindle servo unit and magnetics 9.3.3 Connecting AC spindle servo unit with unit adapter 7- 71 cabinet ........ 7 - 73 ..... 7 - 74 diagram of AC spindle servo unit and fan unit Connection 40s) ..................................... 7-75 of AC spindle servo unit and AC spindle motor ......... 9.3.5 Connection Cable .................................................... 7-79 9.4.1 Details of cable K4 7-79 9.4.2 Cable length 10. INTERFACE ..................................... .......................................... ............................................. SIGNALS Stop Signals (ESPI ,ESP2) 7-82 Emergency 10.2 Signals for Checking the Contact of the Magnetic Contactor in the Spindle Amplifier (VIN, PC24V, Spindle Control Signals -Contact input Signal- 7-82 ...... ........................................ First spindle control 01 signal (PMC to CNC) 10.3.2 Second spindle 01 signal (PMC to CNC) ................... ...................... 10.3.3 First spindle control DO signals (CNC to PMC) 10.3.4 Second spindle control DO signals (CNC to PMC) Torque restriction command Forward rotation command signal (SFRA) 10.4.3 Reverse rotation command signal (SRVA) Machine ready signal (MRDYA) 10.4.5 Alarm reset signal (ARSTA) 10.4.6 Emergency 10.4.7 Spindle alarm signal (ALMA) 10.4.8 Zero-speed 10.4.9 Speed detecting signal (SDTA) 7-94 7-95 ............................... ......................... ............................ .............................. 10.4.12 Soft start stop cancel signal (SOCAN) 7-94 ............. 7-95 ............................ 10.4.11 Load detection signal (LOT1 A, LDT2A) 7-91 ..................... ............................ detecting signal (SSTA) 7-90 ..................... ............................... stop signal (*ESPA) 10.4.10 Speed arrival signal (SARA) ............... ........................ 10.4.2 7-85 7-86 ................. signal (TLMLA, TLMHA) 10.4.4 7-83 7-84 10.3.1 10.4.1 ........... and PCOV) for models 1s to 26s Detailed Explanation of Spindle Control Signal 7 - 76 7-81 10.1 10.4 7 - 68 7 - 70 ............................... 9.3.1 (Modeis30S, 10.3 ... .................... (models 6s - 26S, small type model 15S, small type model 30s) 9.4 7 - 67 .... .................................... of power source 7 - 65 7-65 .......... between the CNC and AC spindle servo unit 9.2.2 9.3.4 . small type model 30s ...................... ....................... 7-96 7-97 7-98 7-98 7-99 7- 100 7-101 7- 103 7- 104 10.4.13Signal for controlling velocity integration (INTGA) 10.4.14 Spindle override command 10.4.15Motor 7- 107 ............................ 10.5 Speed Indication Voltage Signal (SM, OM) Load Indication Voltage (LM, OM) 7 - 108 ......................... 7- 109 ............................... AC SPINDLE SERVO UNIT HV series . . . . .. . . ... .. . . . .. . .. . .. . . . .. . .. . . . . . . .. . . . .. . . .. . .. .. . 8-1 . .. . . . . ... ... .. . . . . . . .. . . . .. . .. . . . . . . . . . .. . . . .. . . .. .. . 8-1 1. GENERAL 2. FEATURES 3. SPECIFICATIONS 4. CONFIGURATION 4.1 7 - 105 (function) with analog input voltage (OVRA) power off signal (MPOF) 10.6 VIII. 7 - 105 ............... . . . .. . .. . .. . .. . . .. . . . . .. .. . . . . . . . .. . . . .. .. .. .. . . . AND ORDER ......................... SPECIFICATIONS 8- 2 8-3 Configuration 8-5 6. 7. Ambient Temperature 5.2 Humidity ................................................... 8-5 5.3 Vibration ................................................... 8-5 5.4 Atmosphere ................................................. 8- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXTERNAL DIMENSIONS 7.2 External Dimensions AND SERVICE AC spindle servo unit model 30HW40HV 7.1.2 AC spindle servo unit model 60HV Fan Unit For model 30HW40HV 7.2.2 For model 60HV (specification 7.3 7.4 Panel Holes 8- 9 ....................... 8-9 ........................... 8-9 8-10 (specification number: number: A06B-6044.K040) A06B-6065K301) ..... 8 - 10 ......... 8 - 11 ............................................ 8-12 ................................................ 89 13 ................................................... 8 - 14 Connection Diagram (without High-Resolution Magnetic Sensor Pulse Coder) 8.1.1 AC spindle servo unit model 30HW40HV 8.1.2 AC spindle servo unit model 60HV 8.2 Detailed Connection 8.3 Cables CAUTION 8-6 8-9 .................................................. 7.2.1 CONNECTION ...................... CLEARANCE ........................................... 7.1.1 Maintenance Area 8.1 9. 8- 5 COOLING 7.1 8. .......................................... 5.1 Diagram ................................................ ............................................... 9.1 Unit Structure 9.2 Installing the Unit .......................... .................................... .................................................... IN USE ...................... ............................................ . 8 - 14 8- 14 8-14 8 - 15 8-17 8-18 8- 18 8- 18 9.3 IX. Sealing POSITION ................................................... 8-18 CODER METHOD SPINDLE ORIENTATION 1. GENERAL 2. FEATURES 3. CONFIGURATION ....................................................... 9-l ...................................................... AND ORDER 9-1 DRAWING ....................... NUMBER 9-2 3.1 Orientation Using Position Coder .................................. 9-2 3.2 Orientation Using Built-in Sensor .................................. 9-2 3.3 Order Drawing Number ......................................... 9-3 3.3-l Position coder ......................................... 9- 3 3.3.2 Spindle orientation function software (optional CNC software) 4. SPECIFICATIONS 5. CONNECTION 6. SIGNAL 6.1 6.2 9- 4 .................................................... 9- 5 ............................................. EXPLANATION Spindle Control Signals 9- 6 ......................................... 9-6 .................................. 6.1.1 DI signals (PMC to CNC) 6.1.2 DO signals (CNC to PMC) 9-6 .............. Orientation (fixed position stop) command 6.2.2 Orientation (fixed position stop) completion 6.2.3 Gear/clutch 6.2.4 Command for changing the stop position in spindle orientation (INDXA) 6.25 Direction command for the shorter route when the stop position 6.2.7 signal (CTHl A, CTH2A) Command (ORCMA) Spindle orientation command Sequences signal (ORARA) 9-6 ......... 9-7 .......................... 9-8 ....................... . 9-8 9-9 specifying the direction of rotation when the stop position ....................... 9-9 in which the stop position is specified externally (SHA11 to SHAOO) ............................... 9-9 ................................................ 9-10 ......................... 6.3.1 Orientation command while stopping 6.3.2 Orientation command during high-speed rotation 9-10 ................ 9-10 When Stop Position External Setting Type Spindle Orientation Function is Used 6.5 9-6 ............................................. Details of Signals changes in spindle orientation (ROTAA) 6.4 9-6 ................................. 6.2.1 6.2.6 9- 3 ................................................. changes in spindle orientation (NRROA) 6.3 ........ 9-11 .............................. Using the Spindle Orientation Function with the Incremental Command Set Externally (Spindle Speed Control) ............................................. 6.51 General 6.52 System configurations 65.3 Control sequence ................................... ...................................... 6.54 PMC signals (DVDO signals) 6.5.5 Parameters .............................. ........................................... ...... 9-12 9-12 9-13 9-14 9-16 9-18 Quickest Spindle Orientation Control by a Position Coder 6.6 7. x. System configurations 6.6.3 Quickest orientation action 6.6.4 PMC signals (DVDO signals) 6.6.5 Parameters .......................................... 9- 25 6.6.6 Precautions .......................................... 9-34 POSITION .................................. 7.1 Electrical Specifications 7.2 Mechanical 7.3 Storage 7.4 Caution in Use 7.5 External Dimensions Specifications 9 - 20 ............................... 9 - 21 .............................. 9 - 24 ................................................ CODER 9-35 ........................................ 9 - 35 ...................................... 9 - 35 9-36 ................................................... 9-36 .............................................. .......................................... 9 - 37 MAGNETIC SENSOR METHOD SPlNDLE ORIENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-l 2. FEATURES 3. CONFIGURATION 3.1 3.2 AND ORDER DRAWING Order Drawing Numbers Magnetic sensor signal input circuit 10-2 ....................................... Magnetic sensor Spindle orientation function software (CNC optional software) CONNECTION SIGNAL 10-3 ....... 10 - 3 Setting parameters for the spindle orientation function address) ..................... . .. .. .. . . ... . . . . . . . .. ... . . . . . . . .. . . . . . .. .. . .. . . . 10-3 10 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IO-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Interface 5.1.1 Connection when magnetic sensor EXPLANATION .. . . . .. . .. . . . . . .. .. . . . . . . . ........................................ 6.1.1 DI signals (PMC to CNC) 6.1.2 DO signals (CNC to PMC) 10-7 ................................ 10-7 10-7 (ORCMA) ............. 6.2.1 Orientation (fixed position stop) command 6.2.2 Orientation (fixed position stop) completion signal (ORARA) 6.2.3 Gear/clutch Sequences 10 - 7 ................................. ............................................ Details of Signals 10 - 6 10-7 ............................................ Spindle Control Signals (ORARB: 6.3 10-2 .......................... 3.2.3 SPECIFICATIONS 6.2 10 - 2 ....................................... with magnetic sensor (parameter 6.1 10-2 3.2.2 3.2.4 5.1 ...................... NUMBER ................................................ Configuration 3.2.1 6. 9-19 6.6.2 GENERAL 5. 9 - 19 6.6.1 1. 4. ............... ............................................. General Second spindle side) ............................. signal (CTHl A, CTH2A) ............................................... ......................... 10 - 7 lo- 8 10-9 lo- 10 6.4 6.5 7. 8. Orientation command during high-speed Parameter Setting for the MS Signal Constant Electrical Specifications External View .... ...................... Magnetic Sensor Mounting Method Cautions on Installation SENSOR 10-14 10-20 .............................. lo-23 ....................................... lo-27 ............................. ORIENTATION Change-over lo-27 Selection 8.2.2 Signal change-over Fine Adjustment signal of magnetic sensor (SB signal) GENERAL 2. SYSTEM 3. SPECIFICATIONS 4. CONTROL 5. PMC SIGNAL 6. PARAMETERS 7. CABLE CONNECTION ............... relay ................................ lo-28 ................................ 10-30 WITH I-REVOLUTION SIGNAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-l .. . .. . . . . ... . . . . . .. . .. . . . . . . . . . . . .. . .. . . . 11-2 . . . . . . . . . . . . a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 CONFIGURATION . . . . . . . . . a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEQUENCE 11-5 . . . . . . . . . . . . _. . . . . . . . . . . _. . . . . . . . . . . . . . 11-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 (DIIDO SIGNAL) Connection 7.2 Pin Assignment 7.3 Details of TBl (For External Reference Diagram SPECIFICATIONS 9. SETTING PINS (Ski8 TO 10) OF REFERENCE 9.1 SH8 (Selection 9.2 SH9, 10 (Selection RESISTORS .................................. SWITCH Switch . . . . ...................... ....................... . . . . . . . . . . . . . . . . ....................... of Reference Signal) of Reference OF SETTING ............................. Signal Edge) PINS, CHECK 10 11-10 ......................................... of Each Cable 8. DIAGRAM ll- ............................................ 7.1 10. MOUNTING lo-28 of Stop Position SPINDLE ORIENTATION 1. lo-28 ......................................... Circuit 8.2.1 12 10-13 .............................................. Configuration 10-W lo- IO-13 ....................................... 7.4 VARIABLE Element 1040 .............................................. 7.3 TWO-MAGNETIC 70-10 ............... ............................................. SENSOR 7.1 8.3 rotation Setting for the MS Signal Gain through Magnetizing Parameter 7.2 8.2 XI. Orientation command while stopping 6.3.2 MAGNETIC 8.1 ........................ 6.3.1 ...................... 11-11 11-12 11 - 13 ll- 14 11 - 14 11-14 PINS AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , 11 - 19 ll.NOTES . . . . . .. . ... .. ... .. . . .. . . . .. . . .. . .. . . . . . . . . . . .. . . . .. .. . . XII. BUILT-IN SENSOR SIGNAL CONVERSION 12-l . . . . . .. .... . .. . . .. . . .. . . . .. . .. . .. . . . . . . . . .. . . . ... . . . . 12-2 GENERAL 2. FEATURES 3. CONFIGURATION 3.2 4. ................................................ 12-3 Example of Configuration ....................................... 12 - 3 3.1.1 Separate signal conversion circuit ........................... 3.1.2 Signal conversion circuit mounted in the unit Order Drawing Numbers ................... ....................................... 3.2.2 Amplifiers for which the built-in signal conversion circuit can be used . . 12 - 5 ................................................ 12 - 6 Compatibility with Conventional Specifications 7. 8. .................. Position Coder Output Signal .................................... 12 - 6 12 - 6 Number of detector pulses and number of position coder signal output pulses 6. 12-4 12 - 4 4.2.1 5. 12 - 3 Signal conversion circuits ................................. (Compatibility Provided by Setting Pins SH6 and SH7) 4.2 12 - 3 3.2.1 SPECIFICATIONS 4.1 CIRCUIT .. . . . . ... ... .. .. . . . . .. . .. . . .. . .. . . . . . . . . . . .. .. . . .. .. . . 1. 3.1 11-20 .......................... 12 - 6 4.2.2 Output signal specifications of position coder (connector CN2 signal) . at constant speed of 1500 min - 1 ......... 12 - 7 4.2.3 Output circuit configuration ................................ 12-7 4.3 Input Power Supply ........................................... 12-7 4.4 Maximum Speed ............................................. 12-8 4.5 Ambient Temperature EXTERNAL DIMENSIONS 5.1 Separate Type 5.2 Unit Mounting Type ......................................... .......................................... .............................................. .......................................... CABLE ROUTING DIAGRAM 6.1 SeparateType 6.2 Unit Mounting Type ....................................... ............................................. ......................................... EXAMPLE OF INSTALLATION 7.1 SeparateType 7.2 Unit Mounting Type CONNECTION 8.1 8.2 ...................................... ............................................. ......................................... .................................................. Block Diagram ............................................. 8.1.1 Separatetype ........................................ 8.1.2 Unit mounting type .................................... Details of Connections between Units ............................. 12-8 12-9 12-9 12-9 120 10 12-10 12-10 12-11 12-11 12-11 120 12 12-12 120 12 120 13 120 14 Motor and built-in sensor signal conversion circuit 8.2.3 Motor model 0.5s and built-in sensor signal conversion circuit .. . . .. .. . . . . . . . . . . . . . . . . .. .. . . . . .. . . (cable symbol: Kll) (cable symbol: CABLES .. . . . . . .. . . . . .. . . . . . . . . . . . . .. . . . . .. . . Details of the Cable (KlO) 9.2 Cable (Kll) 10. CAUTIONS 1. 2. 3. GENERAL 2.2 Built-in Spindle Motor SPECIFICATION METHOD 3.1 3.2 Detection Circuit 13-2 13-3 13-3 ............................................. 13-3 .. .. .. . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . .. . . .................................................. 13-4 13-5 .......................................... 5.1 Connection Diagram 5.2 Connection Diagram of the AC Spindle Servo Unit and AC Spindle Motor 5.3 Cable Details 5.4 Cable Routing Diagrams DIMENSIONS 13-l 13-Z .......................................... ................................................... CONNECTIONS 12-28 13-2 ...................... ......................................... Sensor 5. 12-21 12-26 ......................................... CONFIGURATION Motor and Spindle Linked Belt or Similar Device 6.2 12-19 MAGNETIC PULSE CODER 2.1 6.1 15 12-25 .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATION 7. ..................................... .. .. . .. . . .. . . . . .. .. . .. . . . . . . . . . . . . .. . . .. . .. . . . IN USE 4. 6. Length HIGH RESOLUTION SYSTEM 12- 12-24 ...................................................... 9.1 XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K4) 12 - 14 Built-in sensor signal conversion circuit and serial interface series spindle servo unit 9. . . . . . . . . Built-in sensor and connector 8.2.2 8.2.4 (motor) (cable symbol: Kl 0) 8.2.1 13 - 5 .... ............................................... 13 - 7 13-8 ....................................... 13-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _. . . . . . . . . . . 13-14 . . . . . .. . . . . . .. .. . . . . . . . . .. . . . . . . . . . 13-14 External Sensor Dimensions 6.1-l Dimensions of sensors A860-0382.T121, Tl4l . . _. . . . . . . . . . . . . 13-14 6.1.2 Dimensions of sensors A860-0382.Tl23, Tl43 . . . .. . . . . . . . . . . . 13-15 6.1.3 Dimensions of sensors A860-0382.Tl24, Tl44 . . . . . . . . . . . . . . . . 130 17 6.1.4 External preamplifier dimensions . . .. . . . . . . . . . . . . . . . . . . . . . . . 130 19 Sensor Circuit Dimensions CHECKING OUTPUT WAVEFORM . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . 13-20 AND ADJUSTING 13-21 7.1 Spindle Sensor Preamplit’ier Adjustment 7.2 Spindle Motor Built-in Sensor Method THE PREAMPLIFIER ..................... ................................... ...... 13-22 13-26 8. SENSOR AND PREAMPLlFlER 9. SENSOR FITTING XIV. GENERAL 2. FEATURES 3. SYSTEM 4. 5. 6. 7. PROCEDURE HIGH-RESOLUTION 1. FITTING . . _. . . . . . . _. . . . . . . _. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration 3.2 Order Drawing Number ............................................... 3.2.1 High-resolution Detection circuit for the high-resolution Electrical Specifications 4.2 Mechanical 4.3 Environmental Conditions .......... Position Coder System of High-resolution Position Coder .............. ...................................... Connection Details of Cable K9 Diagram 5.3 Cable Routing Diagram ........................................... ................................ .i ......... External Dimensions of High-resolution External Dimensions of Detection Circuit Position Coder AND CAUTIONS Position Coder How to connect the position coder 7.1.2 Impact 7.1.3 Atmosphere ........................... 140 11 7.3 Checking and Adjusting the Waveform ......................... 2, CONFIGURATION 14-11 14-12 140 12 ............................................ 140 12 of the High-resolution Pulse Coder Which is Built in the AC Spindle Motor GENERAL 14-11 ......................................... Detection Circuit Magnetic ................... 2.1 Configuration 2.2 Order Specifications 140 12 CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AND ORDER 14 - 9 140 10 ............................................. 7.2 1, .................. ........................... .................................. 7.1.1 XV. SPEED RANGE SWITCHING 14-7 14-9 6.2 High-resolution 14-6 140 8 ........................................ 6.1 CONDITION 14 - 5 14 - 6 ........................................................ INSTALLATION 14 - 4 14 - 5 . .. .. ... . .. . . ... . .. .. . . ... . . . . . . . . . . .. . . . . . .. . . . .. . 5.1 14 - 3 14 - 4 of High-resolution Specifications 5.2 7.1 14 - 3 ............ position coder ................................................ 4.1 140 1 14-3 .............................. position coder 14-l 14 - 2 ........................................ 3.2.2 CONNECTION 13-28 14-2 ......................................... CONFIGURATION SPECIFICATIONS 13 - 27 POSITION CODER 3.1 SHAPE . . .. . . . .. .. . . .. . .. . .. . DIAGRAMS DRAWING NUMBER ............................................... .......................................... ...................... 150 1 15 - 2 15-2 15 - 2 3. SPECIFICATIONS 4. CONNECTIONS 5. . .. .. ... .. . . .. . . . .. .. . .. . .. .. .. . . .. . . .. . .. . .. .. . 15-3 15-4 .................................................. 4.1 Type A ................................................... 15-4 4.2 Type B ................................................... 15-4 4.3 Details of Connection between PMC and Switching Unit ................. INTERFACE SIGNALS 5.1 ............................................. 6. Spindle Control Signals ........................................ 15 - 6 ....................... Input signals (DI signals) PMC to CNC 5.1.2 Change request signal (RSlA, RSLB) 5.1.3 Power-line status check signal (RCHA, RCHB) 5.1.4 High-speed characteristic side electromagnetic 5.1.5 Additional information about the Gear/Clutch signal (CTHl, 2) 15-6 15 - 6 ........................ 15 - 7 ................. contactor status signal ................................... Output Signal (DO signal) CNC + PMC 15-8 ....... ........................... 15 - 8 15-13 5.2.1 Power-line change signal (RCHPA, RCHPB) .................. 15 - 13 52.2 Change completion signal (RCFNA, RCFNB) .................. 15 - 14 5.2.3 Speed detecting signal (SDTA, SDTB) SEQUENCE 6.1 150 6 5.1.1 (RCHHGA,_ RCHHGB) 5.2 15 - 5 15-14 ...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-15 When the Status of both Electromagnetic Contactors for a Low-speed Characteristic (RCHA) and for a High-speed Characteristic (RCHHGA) is Confirmed and the Speed Range Switching Control Works 6.1.1 ... . . . . . . . . .. . . . . .. .. .. . . . . . . . . . . . . .. ... .. . .. . . . . . . . . . . . .. ... . . . . . .. . . . .. . . . .. .. 6.2.1 .. . .. . . . . . . .. . . . . .. . .. . . . . . . . . . . .. .. .. .. . ... . . .. . . . .. . . . . .. .. . . . . . . . . . . . .. .. .. .. ALARMS RELATED TO SPEED RANGE SWITCHING CONTROL 7.1 Speed Range Switching Control Sequence Alarm 7.2 Power-line Status Abnormal Alarm CAUTIONS IN USE GENERAL 2. FUNCTIONS ............. .................... ............................... . . . .... .. . . . . .. . .. . . . . . ... . . . . . . . . . . . . . . . . ... . SPlNDLE SWITCHING 1. 15 - 17 150 17 Change operation of a high speed characteristic -_) a low-speed characteristic XVI. .. . . . . . .. . .. . . . . ... . Change-operation of a low-speed characteristic + a high-speed characteristic 6.22 8. 15-16 When the Speed Range Switching Control Works by Confirming Only the Power-line Status Cheek Signal (RCHA) 7. 159 15 Change-operation of a high-speed characteristic + a low-speed characteristic 6.2 15 - 15 Change-operation of a low-speed characteristic + a high-speed characteristic 6.1.2 . . . . . .. . . . .. .. 159 18 150 19 15 - 19 15-19 15-21 CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-l 16-2 3. RESTRICTlONS . . 4. CONFIGURATION AND ORDERING DRAWING NUMBERS 5. 6. 8. . . . ... . .. . . .. . ... .. .. .. . . .. . . .. . .. . . . . .. . .. . . . Configuration 4.2 Motor Assembly, Unit 4.3 Order Drawing Number 16 - 5 16-5 16 - 6 ........................................ Models 6S-22s 5.2 External Figure of Spindle Switching Control Circuit ............................................. .................... Connecting Diagram 16-8 .......................................... 16 - 8 6.1.2 Velocity feedback signal and position coder signal 6.1.3 Switching for velocity feedback signal and magnetic sensor signal ... Details of Connections for the PMC and Switching Unit 6.3 Connector PARAMETERS .............. ................ ................................................ Automatic Setting Method of 1 Spindle Parameter 7.2 Parameters Related to the Spindle Switching Control Function 7.3 Changing Parameters 16-17 ........... 16-22 ........................... 8.1 .l Change request signal (SPSLA, SPSLB) 8.1.2 Power -line status check signal (MCFNA, MCFNB) .............. 8.1.3 Main spindle side electromagnetic contactor status signal Power-line change signal (CHPA, CHPB) 8.2.2 Change completion signal (CFINA, CFINB) 8.2.3 Speed zero signal (SSTA, SSTB) 16-22 16 - 22 16-23 160 23 .......................... 8.2.1 SEQUENCE ..................... ................................. CNC + PMC 16-18 160 19 ...................................... (MFNHGA, MFNHGB) 9.1 .................... ........................................ output Signal (DO signal) 16-12 160 14 160 17 7.1 Input Signals (DI Signals) PMC to CNC 160 10 160 16 ................................................. SPINDLE CONTROL SIGNALS 16 - 7 16 - 7 ................................................... 6.2 8.2 ........ 16-7 5.1 CONNECTION 16 - 3 16 - 5 ......................................... EXTERNAL DIMENSIONS OF SPINDLE SWITCHING CONTROL CIRCUIT 8.1 9. .................. ............................................... 4.1 6.1 7. l ..................... ................... .......................... ................................................... 16-24 16-24 16 - 25 16-25 16-26 When the Status of Both Electromagnetic Contactors for the Sub Spindle (MCFNA) and for the Main Spindle (MFNHGA) is Confirmed on the Spindle Side and the Spindle Selector Control Works 9.2 . . .. . . . . . .. .. . . . . . .. .. . 160 26 When the Spindle Selector Control Works by Confirming Only the Power-line Status Check Signal (MCFNA) . . . . .. . .. . .. . .. . . .. . .. . . . . . .. .. . . . 10. ALARM RELATED TO SPINDLE SELECTOR CONTROL .................... 10.1 Spindle Selector Control Sequence Alarm .......................... 10.2 Power-line Status Abnormal Alarm 11. CAUTIONS IN USE ............................... .. . .... .. . . . .. .. .. .. . . .. . .. . . .. . . .. . . . . . .. .. . . 16-27 16-28 16-28 16-28 16-30 XVII. SWITCHING UNIT 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. CONFIGURATION ................................................ 2.1 Spindle Switching Control 2.2 Output Switching Control 3. ORDER 4. SPECIFICATIONS 5. EXTERNAL 5.1 DRAWING 17-1 17-2 ...................................... 17 - 2 ....................................... 17 - 3 . . . . .. . ... . .. . . . .. . .. . . . . . .. . . . .. . . .. . . . 17-4 . .. .. .. . . .. . .. . . .. .. . . . .. . . . .. . . . . . .. . . . . . . . .. .. 17-5 NUMBER DIMENSIONS AND DIMENSIONS . ... . . . . . . . . . .. FOR MOUNTING 17 - 6 External Dimensions and Dimensions for Mounting the Switching Unit for the Spindle Switching Control and Output Switching Control (Type B: A - A Connection) 5.2 . . . . .. .. . .. .. . .. .. . . . . ... . . . . . . . . . . . for Mounting the Switching Unit for Outside Dimensions and Dimensions Output Switching Control (Type A: A - A Connection) 6. 6.1 Complete Schematic Drawing . 17 - 10 Schematic drawing of the switching unit for spindle switching control 6.1.2 Schematic drawing of the switching unit for output switching control Schematic ... . . .. . . . . . .. . . . . .. .. . . . . . . .. . Detailed Diagram of Connections CAUTION XVIII. IN USE . .. . . . . .. . . . . . . . . . .. . . . .. . . . . . OUTLINE 2. CHARACTERISTIC 3. CONFIGURATION . . .. .. . ... . . .. . . . . .. .. . . . .. . . . .. . . . . .. .. . . . . . . .. . 17 - 12 17-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1 . . .. .. .. . .. . . . . .. . .. . . . .. . . .. . . . . . ... . . . . . . .. . . 18-1 AND ORDER DRAWING NUMBER 3.1 Configuration 3.2 Order Specification SPECIFICATION 4.1 4.2 between the PMC and the Switching Unit 17-11 DIFFERENTIAL SPEED CONTROL FUNCTION DESCRIPTION 1. 4. 17-10 drawing of the switching unit for output switching control (type B: A- A connection) 7. 17-10 17 - 10 6.1 .l 6.1.3 17 - 8 . . . .. .. . . . .. . . . .. .. . . .. . .. . . . . . .. . (type A: A- A connection) 6.2 . . . . . .. . . . . . . . . . .. . ... . .. .. .. . . . .. . . . ... . . . .. . .. . . . . . . . . .. . . . . . . . . . . CONNECTION 17-6 ...................... ............................................... of the Option 18 -2 18 - 2 ................................. 18 - 2 OF POSITION CODER SIGNAL INPUT CIRCUIT .............. 18 - 3 ............................................... 4.1.1 Position coder (Connector CNC input signal) 4.1.2 Connector CNB output signal Range of Operating Temperature ................... .............................. ................................. 18-3 18-3 18-3 5. INPUT/OUTPUT SIGNAL EXPLANATION 5.1 Signal DI (PMC + CNC) 5.2 The Remarks Concerning Differential Speed Control 5.3 Serial Spindle 5.4 Example of Sequence of Differential Speed Rigid Tap 6. POSlTlON CODER 7. CONNECTION 8. Parameter SIGNAL 18 -4 ....................................... Related to Differential INPUT CIRCUIT 18-4 (OPTION) 18 - 4 ............. Function Speed Control Function ..... EXTERNAL DRAWING Cable Withdrawing Figure 7.2 Connection Chart CONNECTlON . .. . 18 - 8 18-9 ...................................... 18 - 9 180 10 ........................................... . . . . .. .. .. . . . .. . . . . . . . . . . .. . . . . . .. . DETAIL DRAWING 18 - 5 18 - 7 .................. ................................................... 7.1 18 - 11 Cable Sign K14 8.1 8.2 9. ................................ : Spindle 1 Position Coder to Position : Spindle 2 Position Coder to AC Spindle Servo Unit Coder Signal Input Circuit . . . . . . . . . .. . . . .. . . Cable Sign K15 : Output of Position Coder Signal Input Circuit JUMPER 9.1 9.2 EXPlANATlON . .. . . . .. . . . .......................................... 18-12 ............................................ Jumper Position 9.1.1 P.C.B edition 9.1.2 P.C.B edition No.02A and later ............................ 18-12 ................................... No.OlA 18-12 180 12 Setting ................................................... APPENDIX 1 CABLE APPENDIX 2 2.1 TECHNlCAL How to Obtain DATA 18-12 . . . . . ... .. . . . . . . . . . .. . . .. . . . . .. . . . . SPEClFlCATlONS to Motor Al - 1 A2- ........................................ Load Inertia Reflected 18-11 18 - 11 Shaft .................... 1 A2 - 1 2.2 LoadTorque ................................................ A2-4 2.3 Spindle Change A2 - 4 Speed 2.4 Determining 2.5 Cutting Gear Stages the Acceleration Amount of Machine Speed Time ................................. 2.6 Constant Surface Tapping ................................................... 2.8 How to Find Allowable The Calculating APPENDIX 1. 3 SERIAL Control SPINDLE ................................ Time Start - up Procedure Parameters A2-23 ...................... START - UP PROCEDURE ..................... FOR NORMAL OPERATION START - UP PROCEDURE 1.2 A2 - 12 A2-17 of the Orientation 1 .l A2-7 ................................. Duty Cycle Method A2 - 5 ...................................... 2.7 2.9 ............................... ................. for Normal Operation (Flowchart) for Normal Start of the Serial Spindle 1.2.1 Parameters for the serial spindle 1.2.2 Parameters for automatic system parameter setting ............... .................. .................... .................. A2 - 25 A3- 1 A3 - 1 A3 - 1 A3 - 2 A3 - 2 A3 - 2 1.2.3 2. ............. Parameters related to the spindle speed command A3 - 4 ........................ 1.2.4 Parameters related to the detector 1.2.5 Outline of serial spindle speed command processing Cs CONTOUR CONTROL FUNCTION START- ........... Start - up Procedure of the Cs Contour Control Function (Flowchart) 2.2 01 and DO Signals for Cs Contour Control DI signal (PMC+CNC) 2.2.2 DO signal (CNC+PMC) A3 - 5 ......... UP PROCEDURE 2.1 2.2.1 A3 - 3 A3 - 11 .... A3 - 11 ....................... A3 - 12 ................................ A3-12 A3- 12 ............................... 2.3 Sample Sequence in the Cs Contour Control Mode 2.4 Cs Contour Control Parameters A3 - 13 ................ .............................. A3 - 14 .............................................. A3-15 2.5 Diagnosis 2.6 Adjustment Procedure in the Cs Contour Control Mode ............. A3 - 16 2.6.1 Adjustment in reference position return operation ............. A3 - 16 2.6.2 Direction of spindle rotation in the Cs contour control mode (parameter No.650Wl) ............................... Setting the position gain in the Cs contour control mode 2.6.4 Rapid traverse time constant for the Cs contour control axis 2.6.5 Gear ratio of the spindle and motor (No.6556 to 6559) (No.0524) 2.6.6 2.6.7 2.8 ........ A3 - 16 ......................................... A3......... A3- 17 .......................... Excessive error in Cs contour control mode switching .......... Additional Description of Series OC in the Cs Contour Control Mode A3 - 18 .... A3 - lb 2.7.1 Axis arrangement in the Cs contour control mode ............. A3 - 18 2.7.2 Gear selection signals (CTHl A, CTH2A) A3 - 18 2.7.3 Position gain in the Cs contour control mode ................... ................ 2.7.4 Return to the reference position in the Cs contour control mode 2.7.5 Others 2.7.6 Alarm ............................................ A3 - 19 . . ........................................... Additional Description of Series 15 A3-22 ............................ 2.8.1 Axis arrangement in the Cs contour control mode ............. 2.8.2 Gear selection signals and position gain 2.8.3 A3 - 23 A3 - 23 2.8.4 Return to the reference position in the Cs contour control mode 2.8.5 Others Outline . . . .. . .. . . .. .. . . . . . .. . . . .. . .. .. . . . . . . . . . . .. . . . . . Method of Calculating a Cutting Load Variation in Cs Contour Control 2.9.2 A3-23 Automatic position gain setting when switching between the spindle rotation control mode and Cs contour control mode 2.9.1 A3 - 20 A3-22 in the Cs contour control mode .......................... 2.9 17 A3 - 17 Improving the rigidity during cutting operation in the Cs contour control mode 2.7 A3-16 2.6.3 . . . ... . . . . .. . . . . . . . . .. . . . .. . . . . . . . . . . .. . .. . . . . A3 - 25 A3 - 25 A3-27 A3 - 28 A3-28 Block diagram indicating the method of calculating a cutting variation ................................... ...................... 2.9.3 Example of calculating a load torque 2.9.4 Example of calculating a cutting variation ................................. 2.10 Velocity Loop Control Gain 2.10.1 Outline 2.10.2Control ........ ;. ................................. block diagram A3-29 ................................ ................... A3 - 30 A3 - 31 A3 - 33 A3-33 A3-33 2.10.3Notes 3. START- A3-35 . . . . . . . . . . . . . . . . . . . . . . . . .._................. UP PROCEDURE FOR SPINDLE SYNCHRONIZATION CONTROL ............ 3.1 Start - up Procedure for Spindle Synchronization Control 3.2 DI/DO Signals Used for Spindle Synchronization Control ............. 3.2.1 DO signals (CNC to PMC) 3.2.4 Sample sequence in spindle synchronization control ........... A3-42 ........... A3-45 Used for Spindle Synchronization Control Parameters 3.4 Diagnosis .............................................. 3.5 Additional Explanations of the Parameters Used (Upper Row: First Spindle, Lower Row: Second Spindle) for Spindle Synchronization Control A3-46 A3-47 ........................... 3.5.1 Error pulse in spindle synchronization control ................ 3.5.2 Automatic detection of the signal indicating a rotation when spindle synchronization control mode is changed ........................... A3-48 A3-49 ...................................... Alarm ............................................ A3-50 Additional Explanations of the Function of Spindle Synchronization 3.7.1 A3-51 ..................................... Control, Series OlTC A3-52 Alarm ............................................ Additional Explanations of the Function of Spindle Synchronization Control, Series 157-r 3.8.1 A3-53 .................... Sequence state in spindle synchronization control ............ A3-54 SPINDLE ORIENTATION FUNCTION IN SPINDLE SYNCHRONIZATION CONTROL 5. A3-48 Additional Explanations of the Function of Spindle Synchronization 3.6.1 4. A3-47 Function for detecting an abnormal position coder signal Control, Series OTC 3.8 ......... ............................... and for issuing alarm AL-47 3.7 A3-47 Determining the shift (parameter) in synchronous control of spindle phase 3.6 A3-37 A3-39 ............................. 3.3 3.5.4 A3-36 A3-38 .............................. DI signals (PMC to CNC) 3.2.3 A3-36 A3-37 ............... Explanation of spindle synchronization control 3.2.2 3.53 . A3-55 .................................................. 4.1 Outline ................................................ A3-55 4.2 Example of System Configuration ............................. A3-56 4.3 Example of Control Sequence A3-56 4.4 PMC Signals (DI/DO Signals) 4.5 Setting Parameters ............................... ................................ A3-61 ....................................... A3-63 SERIAL SPINDLE RIGID TAPPING TECHNICAL MANUAL 5.1 Outlines 5.2 System Configuration 5.3 ................ .. . ... . .. . .. . . . . . . .. . . .. . . . . . . . .. . . . .. .. . . . . . . . ..................................... Classification by the detector 5.2.2 Classification by the CNC Series ......................... ........................... Rigid Tapping Sequence (PMC Ladder Program) .................. ........................................... Outline 5.3.2 Sequence 5.3.3 DVDO signals relating to rigid tapping 53.4 Gear signal of Series OC/l6/18 A3-66 A3-66 5.2.7 5.3.1 A3-66 A3-66 A3-67 A3-69 A3-69 ......................................... A3-69 ..................... .......................... A3-70 A3-72 5.35 Rigid tapping by the second spindle of Turning system of Series X/l 5.4 6118. (The multi - spindle control option is needed.) - - l A3-73 ........................................ Parameter Setting A3-73 5.4-f Parameter setting procedure ............................ 5.4.2 Set the parameter r Position coder signal is used J ( = 1) 5.4.3 Set the parameter r Rotation direction of the motor and the spindle J A3-74 ...... A3-74 ........... 5.4.4 Set the parameter p Attached direction of the position coder 54.5 Parameter setting relating to the system ... J A3-75 A3-77 in which the position coder is used. ....................... 5.4.6 Parameter setting relating to the system in which the motor ... with the built - in sensor (including the built - in motor) is used. 5.4.7 ............ .................... Parameter setting of P Position gain J 5.4.9 Parameter setting of r Acceleration/Deceleration time constant and r Spindle maximum speed at rigid tapping J 5.4.11 r Spindle backlash J A3-83 J ............. A3-86 .............. A3-92 ................................ A3793 A3-94 .............................. 5.5 Rigid Tapping Parameter Table 5.6 Operation Check ......................................... A3-97 5.6.1 Check of the position error value of the spindle at rigid tapping. ... A3-97 5.6.2 check the spindle motor velocity error during the rigid tapping. ... A3-97 5.7 Diagnosis .............................................. 5.8 Alarm ................................................ 5.8.1 Program error (P/S alarm) 5.8.2 Servo alarm A3-99 A3-100 ............................ A3- 100 A3-101 ...................................... SERIAL SPINDLE RIGID TAPPlNG TECHNICAL MANUAL (N0.2) The Outline of the Rigid Tapping 6.2 Rigid Tapping Adjusting Method of the Spindle Side. ITEMS CONCERNING ......... A3-103 ............................ 6.1 7.1 A3-82 5.4.8 5.4-l 0 Parameter setting relating to the motor voltage. 7. A3-77 Parameter setting of r Gear ratio between the spindle and the motor J 6. A3-72 A3-103 A3-105 .............. SPINDLE ORlENTATlON WITH A POSITION CODER Di and DO Signals ...................................... 7.1.1 DI signals (PMC + CNC) 7.1.2 DO signals (CNC + PMC) A3-109 A3- 109 ............................. A3-109 ............................ 7.2 Spindle Orientation Parameters (Number following #: Bit number) 7.3 Adjusting the Serial Spindle Orientation 7.4 Adjusting the Parameter Which Indicates the Amount of Shift of Orientation Stop Position . A3-109 ..... ........................ .................................. A3-110 A3-111 A3-116 APPENDIX 4 METHOD FOR OPERATING THE SPINDLE MOTOR USING A SERIAL SPINDLE AMPLIFIER INSTEAD OF THE CNC .................... A4- 1 4.1 Outline ................................................. A4-1 4.2 Configuration A4- 1 4.3 Use ............................................ ................................................... A4-1 4.3.1 Preparation ......................................... A4-1 4.3.2 Operation A4-2 .......................................... 4.3.3 Operation in the SI mode 4.3.4 Changing motor model parameters (mode of operation with a serial spindle amplifier) 5 Operation 4.3.6 Parameter table Overview 5.2 Major Properties A4-7 DATA OF THE SERIAL SPINDLE A&1 A5 - 1 .............................................. A5 - 1 ............................................ 5.3.1 Outline 5.3.2 Specifying data to be monitored A5-1 .......................... 5.5 Principles in Outputting the Internal Data of the Serial Spindle A5 - 3 .......... A5 - 4 ......................... 5.5.1 Example of output to the indicator 5.52 Example of output to the LM terminal ...................... 5.5.3 Example of output to the SM terminal ...................... DataNumbers A5 - 2 .................................... 5.4 5.7 A5 - 1 .......................................... Description of Addresses 5.6 ........... ............................................... Monitoring 5.3 A4-6 ...................................... INTERNAL 5.1 A4-5 .......................................... 4.35 MONITORING A4 - 3 ....................... for which no motor code is prepared APPENDIX .............. A5-4 A5 - 6 A5 - 7 A5-8 ........................................... .......................................... 5.6.1 Maindata 5.6.2 Data to be transmitted between the serial spindle and the CNC 5.6.3 Others A5-8 .... ............................................ Example of Monitoring Data A5-9 .................................. A5 - 9 5.7.1 Example of monitoring a positioning error using the LM terminal 5.7.2 Example of monitoring a motor speed using the SM terminal APPENDIX 6 GROUNDING APPENDIX 7 CUSTOMER 1. Spindle Motor 2. Spindle Amplifier ............................................ RECORDS .................................... ................................................ .............................................. 3. Installation Condition and Cooling Amplifier 4. CAxis Detector ............................ ............................................... .......................................... 5. Spindle Configurations 6. Function 7. Cs Contour Cutting Conditions .................................................... ..................................... A5 - 8 ...... ... A5 - 9 A5 - 9 A6 - I A7- 1 A7- 1 A7- 1 A7 - 1 A7-1 A7 - 2 A7-2 A7-2 I. FANUC AC SPINDLE MOTOR series 1 FEATURES l TheFANUC AC Spindle Motor series, which is a spindle motor series for CNC machine tools, has been used in many machine tool applications and provides the following outstanding features based on technology FANUC has accumulated over the years: (1) From among a wide variety of motor series, the user can choose the motor ideal for his or her specific requirements. Also, the motors of each series are compatible; that is, they can be freely interchanged. (2) By employing a unique stator cooling system that directly air-cools the electromagnetic steel sheet (for the S, P, and HV series), the series has easily achieved high power output and highspeed revolution in a compact enclosure. (3) The series has achieved a vibration within V5 (VI0 for some models) at high-speed revolution by accurate rotor balance adjustment. (4) By reducing the rotor inertia, a shorter acceleration/deceleration time has been achieved. (5) The user can easily select the air flow direction (either front or rear) of the fan motor to minimize the thermal deformation of the machine. (6) Motors are available which have a built-in position coder required for synchronizing spindle feed with motion along the Z-axis and for rigid tapping. In addition, some motors have a built-in, high-resolution magnetic pulse coder to allow spindle synchronization control and C-axis contouring. 2. CONFIGURATION OF THE FANUC AC SPINDLE MOTOR series The FANUC AC Spindle Motor series consists of the series listed below with their features. S series: This series is the standard series. It has been used in the field successfully for a long time. P series: This series has a wide constant output range of 1:8. As a result, some of the mechanisms, such as the gear change mechanism, has been eliminated. This has greatly simplified the mechanical structure. VH series: This series has achieved high-speed revolution by using oil-mist lubrication for the bearings. This series also minimizes the temperature rise by using liquid cooling. HV series: This series can be connected with a 380/415 VAC power supply directly without using a power transformer. (5) LIQUID-COOLED series: This series uses liquid cooling to minimize the temperature rise, and has achieved a low-speed large torque with speed range switching. In addition, some models are directly linked with the spindle, and have a shaft with a through-hole to enable the flow of coolant. (6) IP65 series: This series has a protection structure grade of IP65. A motor of this series is therefore ideal as the motor for the second spindle or as a motor for tool rotation exposed to spattered coolant. 3. NOTES ON INSTALLATION (1) Install all motors shaft of each except motor the oriented is 45” above in the range the horizontal the installing horizontal, and so the your FANUC sales office serving (2) Use the eyebolt (3) To maintain (4) Place a cover Consider drain outside hole the long-term reliability of vibration an air-cooled so that the output the horizontal (figure below). faces downward ranges (see below). When mentioned above, contact your locality. of each at the motor must also be satisfied over below motors in the range from the horizontal to 90” the installation of the motor to lift only a single motor, acceleration/deceleration This requirement oil-mist in an orientation a motor VH series to 90” shaft is oriented Install the VH series so that the output below from motor (gear and pulley may be attached). motor installation component, location ensure that the is 5 G (49 m/s2) or fess. in cutting. to prevent the use of the lP65 series when exposure the motor to coolant from being is unavoidable. exposed to coolant. (5) When using a motor that has an oil seal attached to the output shaft, ensure that the surface of the lubricant is below the lip of the oil seal. (6) When the oil seal is not exposed to lubricant, remove the coil spring of the oil seal to decrease the friction between the lip and shaft. This operation does not adversely affect the dust- proofness of the motor. Oil seal \ _ v ’ n r Coil spring CI -- pi Oil seal section (7) The seal for the output shaft of a flange mounting type motor designed for high-speed use is a simplified labyrinth seal. Be careful not to expose the flange surface to lubricant. (8) Set the radial load specified for each series. (9) Dynamic balance The rotor of each motor whose thickness is balanced is one-half with a balancing machine in the state in which the half key the key size indicated in the outside dimensions is mounted Consequently, even a slight unbalance onto the shaft. The AC spindle cause motors a large vibration. attached to the motor For a high-speed rotate at very high speeds. Pay particular attention shaft, and other high-speed application, balance to the dynamic rotation axes. use a motor with no key attached. Half key * Motor Pulley ------I\ balancing state Full key M2 Motor I shaft Hl rr(DlWHl -pXRl=MlXrl p;Den&y n(D2/2)2 H2 - p x R2 = M2 x r2 * Adjusting the motor balance can of the gear and pulley (10) Terminal box (a ) Run the cable through the conduit, then insert the connector into a hole of the terminal box and secure the connector by tightening the nut. accessory, Insert a rubber bushing, provided as an to plug the unused hole. (This applies only to models I S to 1SS, 1S/15000 to 1!5S/8000, 8P to 5OP, and 8P/8000 to 4OP/6000.) Nut Connector I Rubber bushing / (b) Run the cable through the conduit, assemble the connector to a side plate with a hole by tightening the nut, then attach the side plate to the terminal box. Mount a solid side plate to plug the unused hole. (This applies to the models other than those listed in (a) above.) Connector Side plate with hole \ Solid side plate 4. NOTES ON OPERATION (1) Sound and vibration Check that there is no abnormal sound or vibration. (2) Cooling (a) When using an air-cooled motor, provide a clearance of 50 mm or more between the finger guard of the fan motor and the machine, and periodically clean dust from the air inlet and outlet to allow sufficient air flow. Check also that the air flow direction is correct. (b) For a liquid-cooled motor, the user is to prepare coolant and equipment for each (3) Breaking in a motor For the S, P, and HV series, ball bearings lubricated with grease are used. To increase the operating lifetime of a motor of these series, break in the motor. As a guideline, increase the speed of the motor from 1000 min - 1 to its maximum speed in 1000 min - 1 increments, and operate the motor at each speed for about 5 minutes. I. AC SPINDLE MOTOR S series 1. GENERAL 2. FEATURES 1. GENERAL The FANUC AC SPINDLE MOTOR S series have been specially developed as highly reliable and high-performance variable-speed AC spindle motors for the most By using the new stator cooling system which compact FANUC AC spindle 2. advanced CNC machine tools. directly cools the electromagnetic steel sheet, the motor allows high power output and high-speed revolution. FEATURES Based on the long-time accumulated field experience technologies, as the spindle motors for CNC machine the FANUC AC spindle motor S series have a tools and variety of excellent features as shown below. (1) The motor is compact, light-weight and furnished with digital control for much higher performance. (2) The rotor inertia of the AC spindle motor is made smaller to shorten the deceleration speed. Further, optimum control enables highly acceleration / efficient cutting. (3) The motor incorporating the position coder required for synchronous feed of the spindle and 2 axis and machining rigid tapping can be used. (4) Improvement in machining of the motor housing enhances the accuracy of the mounting part. And improvement of the cooling fan motor and that of the enhance the reliability and environment-proof characteristics. 1-1 sealing structure of the housing 3. SPECIFICATIONS 3. SPEClFtCATlONS (1) AC spindle motor S Series series 1.5s 2s 3s 6s 8s 12s 15s 18s 22s 30s 40s 3.7 (5.0) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4) 7.5 (10) 7.5 (10) 11 (14.7) 15 (20.1) 18.5 (24.8) 18.5 (24.8) 18.5 (24.8) 22 (29.5) 22 (29.5) 22 (29.5) 26 (34.9) 26 (34.9) 30 (40.2) 37 (49.6) 37 (49.6) 37 (49.6) 45 (60-3) (1.5) 2.2 (3.0) 3.7 (5.0) 3.7 (5.0) 7.5 (& 2.2 (3.0) 1.1 (1.5) 3.7 (5.0) 3.7 (5.0) 3000 3000 1500 1500 1500 1500 1500 1500 1500 1500 1500 1150 1150 6000 23.5 (240) 4500 6000 ’ 6000 35.0 47.7 (357) (487) 4500 6000 70 (714) 4500 6000 95.4 (974) 4500 6000 117.7 (1201) 4500 6000 140 (1428) 4500 249 (2540) 4500 307 (3133) Continuous Rated kW 0.65 (HP) (0.87) ($1) 30min Rated (*l) kW 1.1 (10, 15min Rated)(+3) (HP) (1.5) ?z- 50% ED Rated [30% (+I, +2)kW ED Rated] (+4) lota- BasesP=d ’ (HP) min-1 1.5 (2.0) 1.1 tion Maximum Speed min -1 Output Torque N .m (kg - cm) GD2 kg - m2 Rotor Inertia N 8000 2.07 8000 4.77 8000 7.00 (71.4) 8000 14.0 (143) (JO) (1:7) (2& 15 (1k17) (20.1) 45 (60.3) (21) (49) 0.0019 0.012 0.017 0.031 0.059 0.086 0.11 0.36 0.36 0.51 0.51 1.18 1 1.18 - m - s* o.ooos0.003 0.004 (0.04) 0.008 (0.08) 0.015 (0.15) 0.022 (0.22) 0.027 (0.28) 0.091 (0.93) 0.091 (0.93) 0.126 (1.29) 0.126 (1.29) 0.29 (3.0) 0.29 (3.0) 24 27 46 60 80 110 110 143 143 250 250 (kg - cm - $1 Weight kg (0.~) (0.03) 7 18 Vibration v5 75 d8 (A) less Noise TERJV(*~) Cooling System Installation TotaJtyendosed fan aded Theoutputshaftmustbeorientedintherangefrom 45O above the horizontal to 90” below the horizontal. c- Cooling Fan (WI Allowable Overload Capacity (1 min) ($7) Nom 17 I I 20 + 56 I 68 I 84 120% of 30 minute-rating Insulation CIassF Ambient Temperature 0 Painting Color - 40°C Munsdl system N2.5 Accessories Pulse generator and thermostart Number of pulses for Buitt-in Sensor (optional) P&V 512(*5) 512 1024 + Bearing Lubrication Glease 69 Applicable Spindle Amplifier 1s 2s 3s 1SSI 12s S’l 10s 22s 30s 40s 15s (*l ) The rated output is guaranteed voltage fluctuates, at the rated input voltage (200W220W230VAC). If the input it is possible that the rated output cannot be obtained even when such fluctuations are within the allowable fluctuation range. (*2) The cycle time is 10 minutes, 50% ED: ON 5 min, OFF 5 min. The cycle time is 10 minutes, 30% ED: ON 3 min, OFF 7 min. (*3) The output for 0.5S, 1 S, and 2s is 15.min rated. (*4) 30% ED for models 0.5s and 1.5s (*5) It is necessary That for 1.5s is lO-min rated. to change the jumper in the signal conversion (*6) Cooling without enclosure (*7) This is not a guaranteed circuit. value but a guideline for the maximum motor output at a rated power supply voltage. 120% of 15min rating for 0.55, 1 S, and 2s; 120% 1-2 of lO-min rating for 1.5s. 3. SPECIFICATIONS (2) AC spindle motor (high speed type) Series S Series / High-speed Model Model Continuous Rated kW 1s 50% ED Rated Rotatron Base Speed 15Si 8000 8000 11 (14.7) 15 (20.1) 22S/ 8000 30S/ 6000 4Os! 22 (29.5) 30 (40.2) 37 (49.6) 15 (11417) (20.1) 18.5 22 26 37 45 (24.8) (29.5) (34.9) (49.6) (60.3) (3.0) 3.7 (5.0) 5.5 (7.4) 7.5 (10) 15 (11417) (20.1) 18.5 (24.8) 22 (29.5) 26 (34.9) 37 (49.6) 45 (60.3) 3000 3000 1500 1500 1500 1500 1500 1500 1500 1150 1150 15000 12000 12000 8000 8000 8000 8000 8000 6000 6000 23.5 (71.4) (240) 35.0 (357) 47.7 (487) 70 95.4 (714) (974) 117.7 (1201) 140 (1428) 0.031 0.059 0.086 0.11 0.36 0.36 0.51 0.51 1.18 1.18 0.008 0.015 0.022 0.027 (0.08) (0.15) (0.22) (0.28) 0.091 (0.93) 0.091 (0.93) 0.126 (1.29) 0.126 (1.29) 0.29 (3.0) 0.29 (3.0) 46 60 110 110 143 143 250 250 2.2 7 kg 18 27 8000 7.5 (10) 80 Vibration 18.5 1 (24.8) 6000 249 (2540) 307 (3133) v5 Noise 75 dB Cooling System Totally enclosed fan cooled The output shaft must be oriented in the range from 45O above the horizontal to 90” below the horizontal. Installation Coolrng Fan (W) 17 1 I 20 I 56 Allowable Overload Capacity (1 min) ($4) 120% Class F Painting Color Munsell system N2.5 Accessories Pulse Number of pulses for Built-in Sensor (optional) P/rev generator and thermostart 512 1024 Lubrication Grease 15Sl 6S/ Applicable Spindle Amplifier 1s 3s Smal’ type The rated output fluctuates, fluctuations is guaranteed it is possible fluctuation (*2) The cycle time is 10 minutes, 50% ED: The output (*4) This is not a guaranteed and 2S15000 18s 22s 30s 40s (2OOW22OW23OVAC). cannot be obtained If the input even when such range. ON 5 min, OFF 5 min. is 15.min rated. value but a guideline for the maximum motor output at a rated power supply voltage. of 15min Small type 15s that the rated output (*3) 120% 12s 8s at the rated input voltage are within the allowable for 1 S/15000 8s 6s I voltage 84 o- 4o"c Ambient Temperature Bearing I 68 of 30 minute-rating Insulation (*I) 18S/ 8000 7.5 (10) l Weight 12S/ 5.5 (7.4) - cm) (49) kg - m* 0.012 N - m - s* 0.003 (kg cm - $9 (0.03) Rotor Inertia 1 3.7 (5.0) 2.2 (3.0) (kg GD2 8s (3.0) 2.2 . m 4.77 N I 6s 5.5 (7.4) 1 Speed Maximum Speed min- 1 15000 Output Torque / 3.7 (5.0) (2.0) min-l 3s 12000 1.5 (HP) / 12000 15000 kW output(* 1) $2) 2s I 15000 (HP) (*l) 30min Rated (*l) kW (1 Smin Rated)(*3) (HP) z- / rating for 1 S/l5000 and 2S15000. 1-3 4. OUTPUT/TORQUE CHARACTERISTICS OUTPUT/TORQUE CHARACTERISTICS 4. (1) Model 0.5s output Torque Nom 4 kW I.2 I 1.1kW 1Smin, 30%ED operating zone lSmin, 30%ED operating zone 0.9 0.6 0.3 0 -0 moo 4ooo 6ooo 8ooomi n-’ -0 4000 2000 Motorspeed 6000 8000 ml a-’ Motor speed (2) Model lS, W15000 -IS -is/ output kW r 2.5 f 2.0 -c-- \ \\ 1‘ 1 2.2kW 15min, SO%ED operating zone / I LL I.5 - I 1 SkW Continuous operating zone I I5000 Torque Nom 8 .5kW t. Ikw .o 0.5 n “0 3ooo 6ooo I2000 9000 -0 15000min” 3000 Motorspeed 6000 9000 12ooo l500@ mi a-’ Motorspeed (3) Model MS output Torque Nom 25 kW 7 . 20 2. I5 2kw 1Omin, 30%Ed opera1 ingZofw IO 5 “0 0 2000 4000 6ooO 8000 min-’ Motorspeed 2 0 2000 4ooo Motor speed l-4 6ooo 8000 m i n-’ 4. OUTPUT/TORQUE CHARACTERISTICS Model 2s Torque Nom 25 Output kW operatingzone 2SkW 1.8kW IO 5 J -0 4O0O 6000 Mow speed 2000 OJ 0 8000 mi II-’ 2000 4000 6000 Motorspeed 800Omi n-’ Model 2W5000 output Torque kW N=m 20 I5 - 2.2kW Continuous IO 5 -0 3ooo 6OoO 9000 Motorspeed n “0 12OOO15000min-t 3000 6000 9000 12000 EOOOmi0” Motorspeed Model 3S, 3W2000 output -3s kW - . 8t Torque -3S/ I2000 N - rn 40 . 4- 5SkW 30min, 50%ED operating zone 30 20 2.2kW 30min. 50”hED IO operaling zone “0 3000 600O 9000 Motor speed 0 12000mi n-’ -0 1-5 I 3000 6O0O 9OO0 Motorspeed 12000ml n” 4. (7) Model 6S, OUTPUT~ORQUE 6S/12000 6s - - 6s/12000 output kW Torque N-m 60 30min. SO%ED -vr8ting 8 CHARACTERISTICS 40 30minl SO%Ed 3.7kW operating zone 20 2.2kW ~ n “0 _I 0 1n-’ 2000 4000 6000 8000 10000120OOm Motor 2000 4000 - 6000 8000 1OoQOQQOOm i n” (4500 Spec.) 8s (6000Spec.)Torque N-m 80 8s - OuttnJt -kW -1 I -- Motor speed speed Model 8S, 8S/8000 (8) Continuous operuting zone 1 11kW 3Omin. 50°r6E0 \ \ I 60 \, 30min. SO%EO 7.5kW Continuous opetat ing zone \ . 40 5.5kW 20 0 2000 4000 6000 0 8000 mi 0 2ooo Motor speed 4000 6000 8000mi n-’ Motor speed (9) Model 12S, 12S/8000 - aw 12s (4500 12s (6000SF-) Torque 12S/8000 N-ill IO0 e- output kW c . 15kW 30min. SOOAEO I6 80 operating zone 60 8 30mtn. SO%ED operating zone 7.5kW 5.5kW -0 2000 4OOQ 6000 8000Inlo-' 0 200Q 4m Motorspeed Motor speed l-6 4000 8000 IIIi II-’ 4. OUTPUTA-ORQUE CHARACTERISTICS (10) Model 15S, lGY8000 - 15s (4500 Spec.) - 1% (6000 sf=.) - - Torque N-m lSS/SOOO 150 L 100 I 30min. SO%ED I5 operating zoom 1lkW IO 50 7SkW 5 )I 0 0 2000 4000 Motorspeed 6000 - output 18s -18s kW - 1 1 22kW 30min. 50%ED operating 2000 4oiN 6000 8000 mio” 8000 mio-’ Motorspeed (11) Model 18S, 18S/8OOO 251-- n “0 8000 m1 II” zone (4500 SF.) ~6~ Spec.) Torque -18s/8ooo N-m I 20 18SkW I5 IO 5 0 0 2000 4000 6000 8000 mi n” Motorspeed (12) Model 22S, 22S/8000 output kW 30 - 22s (4500 - 22s (6000 - - 22S18000 200 26kW 30min. Sb%ED operating zone 22kW 1 I50 20 too 18.5kW IO 50 0 0 2000 4OOO 6000 8000 m 1II-’ mi a-’ Motorspeed 1-7 OUTPUT~ORQUE 4. (13) CHARACTERISTICS Model 3OS, 3OS/6000 output -30s kW 4o operoling zone 37kW 30min. 5O%ED Torque N=m -3OS/6000 400 1 30 300 22kW 20 200 18.5kW IO 100 0 0 1000 2000 3000 4000 5000 6OOOmW' Motorspeed Model 4OS, 4OS/6000 (14) output -40s kW 50 I 1 45kW I ~Omin. I I I SO%ED operating zone I ’ Torque -4ow 6000 1 1 Nwrn 400 40 300 30 26kW 200 22kW 20 100 IO 0 0 1000 2000 3000 h000 5000 0 -0 6000mW rOOfI 2000 3000 4000 Motorspeed Motorspeed l-8 5000 6OOOmir~-' 5. CONFIGURATION AND ORDER DRAWING NUMBER 5. CONFIGURATION AND ORDER 5.1 Configuration The AC spindle motor comprises the motor and accessones. (1) AC spindle motor (basic) (2) Key (accessory) (3) Signal connector (housing, contactor) (accessory) The accessories are stored in the terminal box. The specifications of the connection cables between the motor and the AC spindle servo unit are described in the Appendix 1 of this manual. The cables should be prepared by the MTB. 5.2 Order Drawing Number (1) S series Name Model 0.5s Drawing With a flange for mounting L With a mounting base , Foot mounting (Note 1) The A06B-0766-B300 Remarks 8000 end of the specification min - 1, no key min AOQiB-07664400 Flange mounting Model IS number A06B-0750-8100 8000 min - A06B-0750-BlOl 8000 min - 1, no key A06B-0750-B301 1, has key, exhaust rear 1, has key, exhaust front 8000 min - l, no key, exhaust rear 8000 min - 1, no key, exhaust front A06B-0750-8300 A06B-0750-B200 8000 min - 1, has key, exhaust rear A06B-0750-8201 8000 min - A06B-0750-B400 8000 min-1, no key, exhaust rear A06B-075043401 8000 min - 1, no key, exhaust front number for the flange 1, has key, exhaust front mounting model with a built-in sensor is Ba3D. (Example: The built-in sensor type for Bl 00 is B190.) (Note 2) (Note 3) magnetic The 6000 min- 1 specification for models 8s to 22s is specified with Brp-~-~lOO. The last four characters pulse coders are BmpO. of the codes of models 2s to 40s with built-in high-resolution For example, a model with a built-in high-resolution magnetic pulse coder which corresponds to a model having a code number of ITJ-]ru-]-BlOO code number of m]-nV]-B130. 1-9 has a 5. CONFIGURATION AND ORDER DRAWING NUMBER (Continu8d fromthe previc?lJspage) Name Drawing number 8000 min - l, has key, exhaust rear 8000 min - A06B-0751-8300 8000 min - A06B-0751-8301 8000 min - I, has key, exhaust front l, no key, exhaust rear I, no key, exhaust front 1, has key, exhaust rear A06B-0751-0100 Flange Model AO6B-0751 mounting 1.5s Foot mounting f Lange mounting Model 2s Foot mounting : Remarks -Blot A06B-0751 -B200 8000 min - A06B-0751 -B201 8000 min- 1, has key, exhaust front A06B-0751-8400 8000 min - A06B-0751 -B401 8000 min - 1, no key, exhaust rear I, no key, exhaust front A06B-0752-8100 8000 min - 1, has key, exhaust rear A06B-0752-8101 8000 min- 1, has key, exhaust front A068007520B300 8000 min-1, no key, exhaust rear A06B-0752-8301 8000 min - l, no key, exhaust front A06B-0752-B200 8000 min - 1, has key, exhaust rear A06B-0752-B201 8000 min-1, has key, exhaust ~CWN A06800752-8400 8000 min - A06B-0752-8401 8000 A06B-0753-Bl OO Model 3s Foot mounting Flange mounting 6000 key, exhaust no exhaust min ‘, key, rear ‘, key, front 6000 mounting l, - - l, no key, exhaust rear A06B-0753-B301 6000 min - A06B-0753-8200 6000 A06B-0753-B201 6000 min - A06B-O753-B400 6000 min - A06B-0753-8401 6000 l, no key, exhaust front min - 1, has key, exhaust rear 1, has key, exhaust front 1, no key, exhaust rear min - l, no key, exhaust front A06B-0754-B100 6000 min- 1, has key, exhaust rear A06B-0754-8101 6000 min- I, has key, exhaust front A06B-0754-B300 6000 A06B-0754-B301 6000 min - mln - l, no key, exhaust rear l, no key, exhaust front Model 6s Foot mounting A06B-0754-8200 6000 A06B-Oi54-B201 6000 min - A06B-0754-B400 6000 min - 1, no key, exhaust rear A06B-0754-8401 6000 min - I, no key, exhaust front A06B-0755-B Flange mounting 4500 l, has key, exhaust front min - I, has key, exhaust rear A06B-0755-8101 4500 min - l, has key, exhaust front A06B-0755B300 4500 min - A06B-0755-8301 4500 min - A06B-0755-8200 4500 min - ‘, has key, exhaust rear A06B-0755-B201 4500 min - ‘, has key, A06B-0755-6400 4500 min - 1, no key, exhaust rear A06B-07553401 4500 min - f , no key, exhaust front Model 8s Foot mounting 100 min-1, has key, exhaust rear l-10 1, no key, exhaust rear 1, no key, exhaust front exhaust front 5. CONFIGURATION AND ORDER DRAWING NUMBER (Continued from the previous page) Name Remarks Drawing number Flange mounting Model 12s Foot mounting Flange mounting Model 15s Foot mounting Flange mounting A06B-0756-8100 4500 min- I, has key, exhaust rear A06B-0756-8101 4500 min - 1, has key, exhaust front A06B-07560B300 4500 min - A06B-0756-B301 4500 min - A06B-0756-B200 4500 min- 1, has key, exhaust rear A06B-0756-B201 4500 min - l, has key, exhaust front A06800756-B400 4500 min - A06800756-8401 4500 min - Flange mounting Model 22s . Foot mounting Flange mounting Model 30s A06B-0757-8100 4500 min- l, has key, exhaust rear 4500 min- l, has key, exhaust front A068007570B300 4500 min - I, no key, exhaust rear A06B-07570B301 4500 min -1, no key, exhaust AO6B-0757-B200 4500 min- 1, has key, exhaust rear 4500 min- 1, has key, A06800757-8400 4500 min - A06800757-B401 4500 exhaustfront 1, no key, exhaust rear min - 1, no key, exhaust front A06B-0758-Bl OO 4500 min- I, has key, exhaust rear A06B-0758-Bl Ol 4500 min- 1, has key, exhaust front A06B-0758-B300 4500 min - 1, no key, exhaust rear A06B-0758-B301 4500 min - 1, no key, exhaust front 1, has key, exhaust rear A06B-0758-8200 4500 min - A06B-0758-8201 4500 min- 1, has key, exhaust front A06B-0758~B400 4500 A06B-0758-B401 4500 min - 1, no key, exhaust rear 1,no key, exhaust front 1, has key, exhaust rear min - A06B-0759-BlOO 4500 min - A06B-0759-8101 4500 min-1, has key, exhaust front A06B-0759-B300 4500 min - 1, no key, exhaust rear A06B-0759-8301 4500 min - l, no key, exhaust front 1, has key, exhaust rear A06B-0759-B200 4500 min - A06B-0759-8201 4500 min - 1, has key, exhaust front A06B-0759-B400 4500 min - A06B-0759-8401 4500 mu7- A06B-0760-Bl OO 4500 min - A06B-0760-8101 4500 AO6B-0760-B300 A06B-0760-B20 A06B-0760-B400 A06B-0760-B401 l-11 1, no key, exhaust rear 1, no key, exhaust front 1, has key, exhaust rear 1, has key, exhaust front 4500 min - 1, no key, exhaust rear 4500 min - I, no key, exhaust front min - 4500 min- I, has key, exhaust rear A06B-0760-B200 Foot mounting front AO6B-0757-B201 A06B-0760-B301 I 1, no key, exhaust rear I, no key, exhaust front AO6B-0757-Bl Ol Model 18s Foot mounting l, no exhaust rear I, no key, exhaust front 1 l, has key, exhaust front 1, no key, exhaust rear 4500 min - I, no key, exhaust front 4500 min- 4500 min - 5. CONFIGURATION AND ORDER DRAWING NUMBER (Continued from the previous page) Remarks Drawing number Flange mounting 4500 min - A06B-0761 -B101 4500 min - 1, has key, exhaust front A06B-0761 -B300 4500 min - A06B-0761 -B301 4500 min - l, no key, exhaust rear 1, no key, exhaust front A06B-0761-8200 4500 min - 1, has key, exhaust fear A06B-0761-8201 4500 min- 1, has key, exhaust front Model 40s Foot mounting (2) S series high-speed Model 2S/15000 Model 3SI12000 Model 6Sil2000 Model 8S/8000 4500 min - A06B-0761 -B401 4500 min - *, no key, exhaust front r Flange mounting Flange mounting Flange mounting Flange mounting Flange mounting (Note 1) The Flange mounting end of the specification Remarks Drawing number 1, has key, exhaust rear 1, has key, exhaust front A06B-0750-B104 15000 min - A06B-0750-B105 15000 min - A06B-0750-6304 15000 min-1, no key, exhaust rear A06B-0750-8305 15000 min - 1, no key, exhaust front A06B-0752-0104 15000 min - 1, has key, exhaust rear A06B-0752-BlO5 15000 min - 1, has key, exhaust front A06B-0752-B304 15000 min-1, no key, exhaust rear A06B-0752-B305 15000 min-1, no key, exhaust front A06B-0753-B104 12000 min - A06B-0753-6105 12000 min - 1, has key, exhaust front A06B-0753-B304 12000 min-1, no key, exhaust rear A06B-0753-B305 12000 min-1, no key, exhaust front A06B-0754-B104 12000 min - A06B-0754-6105 12000 min - 1, has key, exhaust front A06B-0754-B304 12000 min-1, no key, exhaust rear A06B-0754-B305 12000 min-1, no key, exhaust front A06B-0755-B104 8000 min - 1, has key, exhaust rear A06B-0755-6105 8000 min - A06B-0755B304 8000 min - A06B-0755-B305 Model 12Sl8000 1, no key, exhaust rear A06B-0761 -B400 model Name Model 1 S/l 5000 1, has key, exhaust rear A06B-0761 -B100 1, has key, exhaust rear 1, has key, exhaust rear 1, has key, exhaust front l, no key, exhaust rear 8000 min - l, no key, exhaust front A06B-0756-B104 8000 min -1, has key, exhaust rear A06B-0756-BlO5 8000 min -1, has key, exhaust front A06B-0756-6304 8000 min - A06B-0756-B305 8000 min - number for the flange 1, no key, exhaust rear 1, no key, exhaust front mounting model with a built-in sensor is B090. (Example: (Note 2) The built-in sensor type for 6104 is B194.) As the output shaft seal for S series hi-speed models is a simple labyrinth type, take care so that the surface of the flange may not be splashed directly with lubricating oil or the like. (Note 3) For the high-speed models, the no-key type is recommended. 1-12 5 . CONFIGURATION AND ORDER DRAWING NUMBER (Continued from the previous page) I Name Model 15S/8000 Model 18SIBOOO Model 22Sf8000 Remarks Drawing number Flange mounting Flange mounting Flange mounting Fiange mounting 1, has key, exhaust fear A06B-0757-BlO4 8000 min - A06B-0757-B105 8000 min-1, has key, exhaust front A06B-0757-8304 8000 min - A06B-0757-0305 8000 min - 1, no key, exhaust front 1, no key, exhaust rear A06B-0758-B104 8000 min -1, has key, exhaust rear A06B-07580B105 8000 min- 1, has key, exhaust front A06B-0758-B304 8000 min - 1, no key, exhaust fear A06B-0758-B305 8000 min - A06B-0759-B104 8000 min - 1, has key, exhaust rear A06B-0759-B105 8000 min - 1, has key, exhaust front A06B-0759-B304 8000 min - A06B-07590B305 8000 min -1, no key, exhaust front 1, no key, exhaust front 1, no key, exhaust rear A06B-07600B104 6000 min - 1, has key, exhaust rear A06B-0760-B105 6000 min - A06800760-B304 6000 min - A06B-07600B305 1, has key, exhaust front I, no key, exhaust rear 6000 min - 1, no key, exhaust front A06800760-8204 6000 min -1, has key, exhaust rear A06B-0760-8205 6000 min -1, has key, exhaust front A06B-0760~B404 6000 min - A06B-07600B405 6000 min - A06B-0761 -BlO4 6000 min -1, has key, exhaust rear A06B-0761 -B105 6000 min - A06B-0761-8304 6000 min - A06B-0761-8305 6000 min - 1, no key, exhaust front A06B-0761 -B204 6000 min - 1, has key, exhaust rear A06B-0761 -B205 6000 min - A06B-0761 -B404 6000 min - Model 3OS16000 Foot mounting Flange mounting I, no key, exhaust rear l, no key, exhaust front 1, has key, exhaust front 1, no key, exhaust rear Model 4OS/6000 Foot mounting A06B-0761-8405 1-13 1, has key, exhaust front 1, no key, exhaust rear 6000 min - 1, no key, exhaust front 5. CONFIGURATION AND ORDER DRAWING NUMBER (3) Assembly of a terminal box and fan Model ts, Drawing number for Drawing number for assembling a terminal box assembling a fan 1.5s A290-0753-T410 . 2s, 3s 6S, 8s , A290-0754-T400 . 125,15s 18S, 22s 3os, 40s (Note) A290-1018-T400 A290-1040-T420 A29000750-T500 Exhaust rear A29000750-T501 Exhaust front A290-0753-T510 Exhaust rear A290-0753-T511 Exhaust front A290-0754-T500 Exhaust rear A290-0754-T501 Exhaust front A290-0756-T500 Exhaust rear A290-0756-T501 Exhaust front A290-0756-T500 Exhaust rear A290-0756-T501 Exhaust front A290-0731 -T510 Exhaust rear A290-0731 -T511 Exhaust front This applies also to the high-speed models. l-14 Remarks 6. CONNECTIONS 6 l 61 . CONNECTIONS Model 0.5s This model is connected to a power line and pulse generator using shielded cables with a connector. Connection to the power line The following connector manufactured l Primary winding by AMP is attached to the cable. Mounting screws are type M3. Connector: A63L-0001-0428/C A63L-OOOl -0456/AS Contact: Pin assignment in the connector OH1 OH signals OH2 +5 V’ ov PA PB RA Connection to the pulse generator ’ Pulse generator The following connector manufactured by Hirose Electric Co., Ltd. is attached to the cable. RB, Mounting screws are type M4. Connector: A63L-000%0434#BB25SNO (Hirose code: HDBB-25s) Connector cover: A63L-0001-0442 (Hirose code: HDBW-250CW) Pin assignment in the connector - 14 15 16 17 I18 19 20 121 ov . , 1 6 PA f-15 f 2 RA 2131415 OH2 22 A 7 8 9 RB PB 10 11 12 , 13 / OH1 6. CONNECTIONS When a built-in sensor is provided X-1 Itlrl} OH signals + Built-in sensor Pin assignment in the connector 14 1 OH1 & A - 2 16 15 18 17 19 20 ov 3 21 22 23 24 25 . +5v *VZ 4 5 6 7 8 VZ *VI3 VB *VA OV 9 10 VA 11 12 4 13 OH2 +5V 6.2 Models 1s - 40s These models are connected to OH signals and a pulse generator with AMP connectors. signals are connected to the terminal block. Connector housings and contactors The other are attached to each motor. Type of screws used in the terminal block U - Primary winding 1-16 U, V, W, G FMU - FMW 1s - 15s M5 M4 18S, 22s M8 M4 3os, 40s Ml0 M3.5 6. CONNECTIONS Pin assignment in the connector +5v ov PA PB 1 l RA RB ss 1 ----x @ Pulse generator Yellow @ I I ov 0 CD OH2 ss OH1 Connector: Universal maintenance-lock type manufactured by AMP 1 Motor 1 Housing 1 3507824 1 Contactor I 350706-7 1 Cable 1 1 3507204 [ I 350689-6 I FANUC purchase code A63L-OOOl -0219/09-COO A63L-OOOl -022O/SP706-7 A63L-0001-021 g/09-PO0 A63L-OOOl -0220/UN689-6 : 3507824 : 350706-7 : 3507204 : 350689-6 When a built-in sensor is provided Pin assignment in the connector 0 t (I)----. I /. I I I I, VA VB - - -M-B- 1 @ White- Black 0 VA @ Green +5v @ orange Built-in sensor Red Whiteyellow *VB VB ov *VA 1 . @ *VA 0 +5v ov I Blue 0 0 8 *VB vz *VZ ss FANUC purchase code A63L-000 l-021 9/l 2-COO A63L-000 l -022O/SP706-7 A63L-OOOl -0219/12-PO0 A63L-000%0220/UN689-6 @ White- 0 Gray brown *vz vz Connector: Universal maintenance-lock type manufactured by AMP : 3507834 : 350706-7 : 350735-l : 350689-6 1-17 1 Motor 1 Housing I 350783-l 1 Contactor I 350706-7 1 Cable 1 350735-l I I 1 350689-6 1 7. 7. ALLOWABLE Use the motor output 1) side to maintain (Note allowable (Note I Allowable radial load at output 30 kg 1s 40 kg 1.5s 90 kg 2s 90 kg 3s 150 kg 6s 200 kg 8s 300 kg 12s, 15s 300 kg 18S, 22s 450 kg 3os, 550 kg 40s 1 S/l 5000 40 kg 2s/15000 50 kg 3s/12000 100 kg SSJl2000 150 kg 8S/8000 200 kg 250 kg 185!'8000,22SJ8000 300 kg 3OS1’6000, 4OS6000 550 kg using a belt, adjust the belt the tension load is applied, the long-term 2) When reliability tension consider so the allowable loads the use of a support shaft end indicated bearing loads are less than those at the output So, as a general above are not on the machine of the motor. is maximized at a point outside the output rule, never shaft end, the shaft end. 3) If a thrust load is applied when a helical gear is used, the shaft moves of the thrust. LOAD in the table below. 0.5s If an excessive exceeded. radial loads shown shaft below the allowable 12SJ8000, 15SJ8000 When RADIAL RADIAL LOAD Model (Note ALLOWABLE apply a thrust load. l-18 in the direction 8. ASSEMBLING ACCURACY (T.I.R: Total Indicator Reading) 8. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading) Conforming to JEW401 22s or lower Vibration at the end of the output shaft Vibration of the faucet joint mounting the flange against the core of the shaft for Measuring method 3os,4os 20pm or less 0 40pm or less 60pm or less c Vibration of the flange mounting surface against the core of the shaft 80pm or less 1OOpm or less 1-19 9. EXTERNAL DIMENSIONS 9. EXTERNAL DIMENSIONS AC Spindle Motor Model 0.5s (a) Flange mounting type Pin assignment of the power line Pin assignmentof the pulse genefator amnector manufactured by Hirose connector manufactured by AMP 4-07 (Note 1) placethemdar~that~~tputarrisis~thehorizontalpbne~~thatitis orient8dWtiCMydammrard. (Note 2) Use hexagon-socket-head M6 bdts to mount the motor. (b) Foot mounting type Pin~tofthe~tine axmctwmanufaduedbyAMP Ilh 1 II4 i 246 I (Note (Note l-20 9. EXTERNAL DIMENSIONS 9.2 AC Spindle Motor Model 1s (a) Flange mounting type TtWUUUSfU suew (4) / MS (FMU. (b) Foot mounting type Model l-21 1s (foot mounting type) 9. EXTERNAL DIMENSIONS 9.3 AC Spindle Motor Model 1.5s (a) Flange mounting type MS screw (4) Temvnalsfutenmolor (FMU, FMV. FMW) 1.5s (flange mounting Model ’ type) (Note) (b) Foot mounting type MS-(41 Tem*nals lu lzmt-notu (FMU. FMW) ’ Model 1.5s(footmounting 140 219 l-22 , 9. EXTERNAL DIMENSIONS 9.4 AC Spindle Motor Model 2s (a) Flange mounting type TermW Ia (FMU. i%V, Model 2s (flange mounting type) (b) Foot mounting type lmmotcs FMW) Model 2s (foot mounting (Note) I. mautpu~stuasharldtmt~~~~~~~a--mum. l-23 9. EXTERNAL DIMENSIONS . 9.5 AC Spindle Motor Model 3s (a) Flange mounting type (FMU. FMV, FMW Model 3s (flange mounting type) (b) Foot mounting type (FMU, / mta Temvralsl~bn FMV. MS screw (4) F:MW) t 3s (foot mounting type) PB 1 PA 1 45Vj r . I t, n 1 1 14 =l (Note) I. The output shatt shod be -tat or macd ciowrwmd in MB. + l-24 153.4 9. EXTERNAL DIMENSIONS 9.6 AC Spindle Motor Model 6s (a) Flange mounting type 300 I (Note) 73 268 ! 396 4 I 182 0 , I. 2 3. (b) Foot mounting type AAA /220 (In case 1-25 ut strstt without key, I 1( 9. EXTERNAL DIMENSIONS 9.7 AC Spindle Motor Model 8s (a ) Flarlge mounting type fwblublJsrlroraYvenng Pdsa ganwaw (Note) I. 2 \ 3. 1om610 OS 34&Qp (In awe #mh mthoul key. lhmeisnoliplap.) (w Foot mounting type fh-dushbr~ 01 (Note) ’ ‘- T I. 2. 3. l-26 6 \ to 3-M clep. (In aw ol shh al 040 mtnout ICIVY. Oitmal /.’ 9. EXTERNAL DIMENSIONS 9.8 AC Spindle Motor Models 12S, 1% (a) Flange mounting type Rlhbwkuhbrawfq uleJwinwhdrss Termurdsktrlanmoloc\ (FMU. FMV. FMW) ia 1; i 8 ‘e (W Foot mounting type , 26A , i I -015 (Note) I. 2. 3. l-27 _ 291 420 ;73 9. EXTERNAL DIMENSIONS 9.9 AC Spindle Motor Models 18S, 22s (a) Flange mounting type 264 r (Note) 229 d 4 I 1 I. 2. 3. (b) Foot mounting type , 1 (Note) 36C I. 2. 3. l-28 210 I 514 i -4 9. EXl-ERNAL DIMENSIONS 9.10 AC Spindle Motor Models 3OS, 40s (3OSl6000, 4OSI6000) (a) Flange mounting type TermuuhkIqlanm 1 299 28C (Note) ;I lil 22c 452 ! 1 70 326 4 I 1 I. 2. 3. (b) Foot mounting type TamMsfalanIvNobx(FMU, FMV, ’ I~ (Note) I. 139.5 I60 L 139.5 160 ) \4-015j 11 _I TheCUtpctSfdtShDUldbe~WW vertrcddownWard#IUSB. UseAexagonboltsM16.ku~th~0~ortess as mount bolts 3. Themotorinwhichcoohgairfbwwec~ isreversed0alsoav~. 2. l-29 78 I A0 I 1121’1 -60 1 I I 326 254 362 I 4 1 9. EXTERNAL DIMENSIONS 9.13 AC Spindle Motor Model 3Sll2000 MS - (4) (FMU, FMV. FMW) -/_ / 7’ 4 Model 3s/l2000 I t- 134.0 IOH (flangemounting type) SS1 OHI] 1 635 I L \ (Note) I. 2. 3. 4. 9.14 AC Spindle Motor Model 6Sl12000 338 (Note) , I L I. 2. 3. 4. l-31 I 73 268 396 [ 9. EXTERNAL DIMENSIONS 9.15 AC Spindle Motor Model 8SI8000 (FMU. FMV, FMW) 208 182 L II 1( I' A90 \ 9.16 AC Spindle Motor Models 12SI8000, 15SI8000 nIrmiNwbrtan~ line (FMU, FMV;FMW) 391 264 1 , + I I82 4 I 7I I. f 1 I I- (Note) i-73 A?0 The outgu shalt shouldbe horuontal or ueMat downward n use. 2. 3. 4. l-32 I ~ 9. EXTERNAL DIMENSIONS 9.17 AC Spindle Motor Models 18S/8000, 22Sl8000 310 9.18 AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder Preampki for the high-mutim Cabbkgth: 70cm \ Models 2s and 3s (Poseibleto mountat four positions 8s shown with dotted fgures) Model L r 1 Dimension A (87) (Note 1) Dimension B 1 2s 3s 310.5 410.5 350 450 For dimensions not specified in this figure, refer to the outline drawings of . motors. (Note 2) \ l-33 A motor without a key is only available for the flange type. 9. EXTERNAL DIMENSIONS Models 6s to 40s Cable length: 70 em \ Cofuwclor for the high-resofutjon Holes for mounting cOnneclors (with tubber bllshiw) as shown with dotted figures) Model Dimension A 6S,8S 123 12S,lSS Dimension B (Note 1) For dimensions 60 151 60 146 55 195 90 not specified 30% 40s I of motors. (Note 2) Flange type motors and motors without keys are also available. 18S,22S in this figure, refer to the outline drawings l-34 II. AC SPINDLE MOTOR P series 1. GENERAL 2. FEATURES 1. GENERAL The AC spindle motor series is suitable for structural rationalization by eliminating the machine spindle gear box. 2 l (1) As the rated output range is wide at 1:8, a gear box structure for speed change is not required, thereby allowing the structure of the machine to be simplified. Accordingly, vibration and noise caused by the gear box structure is also eliminated. (2) Improvement in efficiency of construction equipment In the conventional motor, it was necessary to stop the sipindle when switching the gear to change the speed. However, the power-up series AC spindle motor reduces unnecessary use of time, other than that needed for machining, to a minimum by eliminating gear switching. (3) Despite (4 a compact configuration, a large low-speed torque can be obtained. Similar to the standard series, the method of fan exhaust can be selected from either a exhaust front type or exhaust rear type, thus preventing heat deformation of the machine. 2-1 3. 3. SPECIFICATIONS SPECIFICATIONS (1) Without speed range switching model Series P series (without speed range switching model) Item I htnJt Continuous rating (*2) kW (HP) 3.7 (5-O) 7.5 (10) 5.5 (7.4) 7.5 (10) 9 (12) 11 (14.7) 15 (20.1) 18.5 (24.8) 22 (29.5) 30-min. rating (*2, *4) kW U-w 5.5 (7.4) 11 (14.7) 7.5 (10) 9 (12) 11 (14.7) 15 (20.1) 18.5 (24.8) 22 (29.5) 30 (40.2) 50% ED ($2, *3, *4) kW (HP) 5.5 (7-4) 11 (14.7) 7.5 (10) 9 (12) 11 (14.7) 15 (20.1) 18.5 (24.8) 22 (29.5) 30 (40.2) Basal speed min-1 750 1300 750 750 750 750 575 575 575 min-1 6000 8000 6000 8000 6000 8000 1 6000 8000 1 6000 8000 6000 8000 4500 6000 4500 6000 1 4500 47.1 (480) 55.1 (562) 70 (714) 95.5 (974) 114.6 (1169) 140 (1428) 249 (2540) I I 3Ota- ion Max. speed speed ($5) L N-m >utput torque Continuous ratedtorque withina specified (kg - cm) ange) SD2 kg -d .m-9 (kg - cm - 9) 3otor inertia N 1 307 (3133) 365 (3726) 0.11 0.15 0.36 0.36 0.51 0.51 1.18 1.18 1.96 0.027 0.037 (0.38) 0.09 1 (0.93) 0.091 (0.93) 0.126 (1.29) 0.126 (1.29) 0.29 (3.0) 0.29 (3.0) 0.49 (5.0) 103 110 110 143 143 250 1 250 460 (O-28) I Neight kg -6 I V5 I VlO dB (A)1 75 I Jibration Jo&x? 80 2ooling system Totally enclosed external fan type I 56 W ;ooling fan 80 68 84 90 The output shaft must be oriented in the range from 45” above the horizontal to 90” below the horizontal. dounting I I MMoad tolerance (1min.) ($6) 1 120 of 30-min. rating % 3 nsulation ww I 0 lmbient temperature 0 cl - I 40 ‘ainting color I Munsell N2. 5 Spare parts I Pulse generator, Thermostat Jo. of pulses lor built-in sensor Opt ion) 1024 p/rev 3earing lubrication I 4ppIicable spindle amplifier 6*7. *8) I 30-min. rated capacity (* 1) The high-speed kVA models designed for high-speed (* 2) 6s I 12s 9 whose However, I 22 6s 12 names I 8s I 15 are suffixed 1 l 15s/ 12s Small type 15s 18s 17 22 26 with 18000 I 22s 32 and 16000 have I 26s 44 bearings use. The rated outputs are guaranteed applied. 1 Grease when a rated power suppty voltage (200/220/230 VAC) is even whel, an applied power supply voltage fluctuates within the allowable fluctuation range, the rated output may not be obtained. (* 3) With a cycle time of 10 minutes and 50% period is 5 minutes. 2-2 ED, the ON period is 5 minutes, and the OFF 3. SPECIFICATIONS (* 4) Guaranteed when the thermal restrictions and cooling conditions (forced air-cooling from the outside) separately specified for the servo unit are satisfied. (* 5) The values in the lower row are for the high-speed models whose names are suffixed with 18000 and /6000. (* 6) This is not a guaranteed value but a guideline for the maximum motor output at a rated power supply voltage. (* 7) The AC spindle sen/o unit requires forced air-cooling. (* 8) For the specifications including the order drawing numbers, outline drawings, connection diagrams of the AC spindle servo unit, see Part W. (2) With speed range switching model P series (with speed range swiching model) Model 16P 60P 16P/8000 @2 output _ow-speed winding . Rotation sP=d (14.7) 22 (29.5) 300min. rating ($3) kW (*5) (HP) 15 (20.1) 30 (40.2) 50% ED (*3, *4, *5) kW (HP) 15 (20.1) 30 (40.2) Basal speed min-1 750 400 min-1 2500 1500 N-m 140 525 - cm) (1428) (5356) kW (HP) 15 (20.1) 22 (29.5) 30-min. rating (*3) kW ($5) (HP) 18.5 (24.8) 30 (40.2) kW 18.5 (24.8) 30 (40.2) , Maxspeed output torque (Continuous rated torque within a specified range) *2 output High-speed winding (kg Continuous rating ($3) 50°h ED r Rotation speed 11 ICW (HP) Continuous rating(13) ($3, a, Jc5) (HP) Basal speed min-1 1500 750 Max. speed (86) min-1 6000 8000 4500 N-m 95.5 280 , output torque (Continuous fated torque within a specified range) (974) (2856) 0.42 1.96 0.106 (1.08) 0.49 (5-O) 125 468 Vibration w5 VlO Noise 75 80 GD2 Rotor inertia Weight (kg - cm) kg -d Nom-s* (kg - cm - 9) kg dB (A) Totally enclosed externalfan type Cooling system Cooling fan Mounting W 68 90 The output shaft must be oriented in the range from 45O above the horizontal to 90” below the horizontal. Overload tolerance ( 1 min.) (*7) 120 % of 30-min. rating 2-3 3. P series (with speed range swiching model) Senes Item 1GP/8000 Insulation wpe “C Ambient temperature 0 - 40 Spare parts Pulse generator, Thermostat No. of pukes for built-in sensor (Option) , 1024 p/rev Bearing lubrication 1 Grease Applicable spindle amplifier (Serial interface) (*& $9) 1 !3malltype15s WA 30-min. rated capacity 26s 44 26 b The bearing used with model 16P is different from that used with model 16P/8000. The optional speed range switching function ()\ - A switching) about switching speed, see the output characteristics (* 3) 1 Munsell N2. 5 Painting color (* 1) (* 2) SPECIFICATIONS The rated outputs are guaranteed applied. However, is required. For information curves. when a rated power supply voltage (200/220/230 even when an applied power supply voltage fluctuates VAC) is within the allowable fluctuation range, the rated output may not be obtained. (* 4) With a cycle time of 10 minutes and 50% ED, the ON period is 5 minutes, and the OFF period is 5 minutes. (* 5) Guaranteed when the thermal restrictions and cooling conditions outside) separately (* 6) (* 7) (forced air-cooling from the specified for the servo unit are satisfied. The value in the lower row is for 16P/8000. This is not a guaranteed value but a guideline for the maximum motor output at a rated power supply voftage. (* 8) (* 9) The AC spindle servo unit requires forced air-tooting. For the specifications including the order drawing diagrams of the AC spindle servo unit, see Part W. 2-4 numbers, outline drawings, connection 4. OUTPUT/TORQUE 4. OUTPUT/TORQUE CHARACTERISTICS CHARACTERISTICS 4.1 Without Speed Range Swithing Type Model (1) 8P, 8P/8000 output -8P - kW Torque N-m 80 -8P/8000 60 40 22kW 20 1_SkW ‘750 0 ] I 2000 4000 6000 8000md -0 2000 Motor speed (2) Model output kW 12 4000 6000 8000 m in-’ 6ooo 8000 mio-’ 6000 8000 ml n-' Motor speed lOP, lOP/8000 I 1 11kW 30min, 50%ED operating - I OP I OP/8000 Torque N-m 100 1 m@m 80 8 60 5.5kW 40 3.7kW 20 4000 0 6000 8000 n -0 m i n” 2ooo Motor speed (3) Model do00 Motorspeed 12P, 12P/8000 -I2P oulput kW - Torque N-m 100 --12P/8000 80 5.5kW 60 operating zone 3.7kW 40 20 -0 2000 4m 6000 8000 0 m i n-’ 0 Motorspeed 2ooo 4ooo Motofspeed 2-5 4. OUTPUT~ORQUE (4) Model 15P, 15P/8000 -i5P output - lJW; operaling Torque --r5P/8000 f+m zone 8 I00 50 3.7kW 2000 -0 4000 8000 6000 n mI II-’ (5) Model 18P, 4000 2000 -0 6000 8000 m I n+ 8000 mi n-’ Motorspeed Motorspeed 18P/8000 - output I 8P - kW Torque N.m 1501 -_)8P/8000 12 I I, operatingzone I ', \ 8 \ \ 7SkW 5.5kW operating zone opera1ingzone 1 0 0 4000 6000 8000 mi n-’ 0 2OOO 4000 6000 Motorspeed Motorspeed (6) CHARACTERISTICS Model 22P, 22P/8000 -22P output kW - Torque N lm -22P/8000 200 I50 8 100 7.5kW 5.5kW 50 A 2000 4ooo 6000 8000 min-’ "0 2000 4ooo Motor speed Motor speed 2-6 6000 8000 m I a-’ 4. (7) OUTPUT/TORQUE CHARACTERISTICS Model 3OP, 3OP/6000 OutplJt -3OP kW - -3OP/6000 25 Torque N-m 400 20 300 I5 200 30min. SOOTED IO operating 9kW zone 7SkW 100 5 n 0 -0 1000 2000 “0 6000md 3000 4000 WOO Motorspeed rOOO 2000 3000 4000 5000 6000ml n-’ Motorspeed (8) Model 4OP, 4OP/6000 output -a kW 25 I I I 22kW 30min, SO%ED 4OP 4OW6000 400 I operating Torque Nom zone 1 20 18SkW Continuous operating 300 zone I5 200 IO 5 I I I I 1 I I 3Omin. SOOTED \ too n 1 "0 1000 2000 3000 0 40OO 5000 6000min-' I 1 1000 2000 Motorspeed 3000 I 1 1 4000 5000 6000mio-' Motor speed (9) Model 50P Output Torque Nom 600 kW 4ol-TT171 30 I 30kW 30min. 50%ED operating zone 1 500 1 400 300 20 200 10 100 n "0 1000 2000 3000 4000 4500 0 -0 m i n-’ 1000 2ooo 3000 Motor speed Motor speed 2-7 4000 4500mi n-' 4. CHARACTERISTICS OUTPUT~ORQUE 4.2 With Speed Range Swithing Type (1) Model 16P, 16P/8000 output of low speed wtnding (A wtnding) Torque of low speed winding Nem 200 ) kw 20 ' (A winding) 1 I 1 30min. SO%ED 15kW 30min. SO%ED operating zone operating zone 4 I50 1kW I00 IO Continuous 50 5 0 0 1000 2000 2500 n E vO ml11 -I windlng (A winding) 18SkW 30min. SO%ED mi II-’ operating 8ooo mi II-’ 1220min-1 -16P kw 20 2500 Motor speed Switching speed: Output of high speed 2000 IO00 Motor speed Torque - 16W8000 zone of high speed winding (A winding) N-m I50 1 /I\, I r5 2 I00 \ \ 3Omin. 1lkW IO SO%ED operating zone 50 5 “0 2000 NO0 6000 0 8000mi n-’ -0 Motorspeed (Note) Fora 2ooo 4ooo Motor model, an optional speed range switching (A - A) is required. For detail, refer to the speed range switching control. 2-8 sped 6000 4. (2) Model Output CHARACTERISTICS OUTPUTnORQUE 60P of low speed windmg (A winding) Torque of low speed winding (A winding) 80:: 47i7--l 30kW 30 30min. 50%EO Operating zone 600 20 400 17kW 13kW IO 200 0 1000 Motor speed 0 500 1500m I n-’ 500 Switching speed: Output of high speed winding 750min-1 (A winding) Torque kw 400 1 30 300 20 200 IO IO0 0 0 1000 2000 3000 40004500m i 0 a-’ 0 Motor speed (Note) of high speed winding (A winding) N*m , 40 15OOm1 II-’ moo Motor speed 1000 2000 3000 Motor speed For a model, an optional speed range switching (A- For detail, refer to the speed range switching control. 2-9 A) is required. 4000 4500 m i n-’ 4. OUTPUT/TORQUE (Note 1) CHARACTERISTICS When the ambient temperature of the spindle amplifier for Model 22P (Small type Model 15s) and for Model 40P (Model 22s) are high, the time of continuous use at the motor’s 30.min. rated output is shown in the figure below in terms of spindle amplifier thermal limitation. Time of continuous use (min.) Time of continuous use (min.) 30 30 20 20 10 10 IO 20 30 40 50 60 - IO Ambient temperature (“C) 2) 20 30 40 50 60 Ambient temperature (“C) Spindle amplifier for Model 4OP (Model 22s) Spindle amplifier for Model 22P (small type Model 1%) (Note _ See Chapter 7 of Part III for cooling spindle amplifier model 22s used for motor models 4OP. 2-10 5. ORDER DRAWING NUMBER 5. ORDER DRAWING NUMBER (1) P series/without speed range switching (a) Standard-speed model Name Order drawing number R3tlWkS . A06B-0725-B102 Flange mounting 6000 min - I, has key, exhaust rear A06B-0725B103 6000 min- I, has key, exhaust A06B-0725-B302 6000 min - A06B-0725-8303 6000 min - I, no key, exhaust front A06B-0725-B202 6000 min- I, has key, exhaust rear A06800725-B203 6000 min- l, has key, exhaust front A0680072543402 6000 min - A06B-07254403 6000 min - A06B-0717-8102 6000 min - 1, has key, exhaust rear front l, no key, exhaust rear Model 8P Foot mounting Flange mounting Model 1OP Foot mounting Flange mounting A06B-071 7-B103 6000 min - 1, has key, exhaust front AO6B-07170B302 6000 min - A0680071 6000 min - A06B-07170B202 6000 min - 1, has key, exhaust rear A0600071 6000 min - A06B-07174402 6000 min - I, no key, exhaust rear A06B-0717-8403 6000 min - 7-B303 7-B203 Model 15P Foot mounting (Note 1) (Note (Example: l, no key, exhaust front 6000 min -1, has key, exhaust rear 6000 min - A06B-0726-8302 6000 min - l, has key, exhaust front l, no key, exhaust rear 6000 min - I9 no key, exhaust front A06800726-B202 6000 A06B-0726-8203 6000 min - A06B-0726-B402 6000 min - 1, has key, exhaust rear A06B-0726-B403 1,has key, exhaust front ‘, no key, exhaust rear 6000 min - l, no key, exhaust front A06B-0727-B102 6000 min - 1, has key, exhaust A06B-072%B103 6000 min - min - rear A06B-07270B303 1, has key, exhaust front 6000 min - I, no key, exhaust rear 6000 min - I, no key, exhaust front A06B-0727-B202 6000 A06B-0727-8203 6000 min - 1, has key, exhaust front AO6B-072%B402 6000 min - A06B-0727-B403 6000 min - A06B-0727-B302 The end of the order drawing number for the flange sensor is BD90. 1, has key, exhaust front AO6B-0726-B102 A06B-0726-B303 Flange mounting I, no key, exhaust rear l, no key, exhaust front A06B-0726-8103 Model 12P Foot mounting l, no key, exhaust rear l, no key, exhaust front min - 1, has key, exhaust rear mounting 1, no key, exhaust rear l, no key, exhaust front model with a built-in The built-in sensor type for B102 is BI 92.) 2) The last four characters of the codes of models with built-in high-resolution magnetic pulse coders are BX3X. which corresponds XXXX-XXXX-BI For example, a model with a built-in high-resolution to a model having a code number of XXXX-xXxX-B102 32. 2-11 magnetic pulse coder has a code number of 5. ORDER DRAWING NUMBER (Continued from the pwious page) Name Order drawing number Flange mounting RWTWkS A06B-0728-6102 6000 min- 1, has key, exhaust rear A06B-0728-B103 6000 min - 1, has key, exhaust front A06B-0728-B302 6000 min-‘, no key, exhaust rear AO6B-0728-B303 6000 min - l, no key, exhaust front A06B-0728-B202 6000 min -‘, has key, exhaust rear A06B-0728-B203 6000 min- 1, has key, exhaust A06B-0728-B402 6000 min - AO6B-072%B403 6000 min - ‘, no key, exhaust front Model 18P Foot mounting Flange mounting Model 22P I Foot mounting Flange mounting Model 30P 1 Foot mounting Flange mounting front l, no key, exhaust rear A06800729-B102 6000 min- ‘, has key, exhaust rear A06B-0729-B103 6000 min - A06B-0729-8302 6000 min - ‘, no key, exhaust rear A06B-0729-8303 6000 min-l, 1, has key, exhaust front no key, exhaust front A06B-0729-8202 6000 min- 1, has key, exhaust rear A068-0729-8203 6000 min - A06B-0729-8402 6000 AO6B-0729-8403 6000 min-‘, A06B-0730-B 100 4500 min - 1, has key, exhaust rear A06B-0730-B101 4500 min-1, has key, exhaust front A06B-0730-8300 4500 min-‘, A06B-0730-8301 4500 min-1, no key, exhaust front A06B-0730-8200 4500 min- I, has key, exhaust rear min - 1, has key, exhaust front l, no key, exhaust rear no key, exhaust front no key, exhaust rear A06B-0730-8201 4500 min - l, has key, exhaust front A06B-0730~B400 4500 min - A06B-0730-B40l 4500 min - A06B-0731-8100 4500 min- l, has key, exhaust rear l, no key, exhaust rear 1,no key, exhaust front A06B-0731 -BlOl 4500 min - l, has key, exhaust front A06B-0731-8300 4500 min-‘, A06B-0731-8301 4500 min- *, no key, exhaust front no key, exhaust rear Model 40P Foot mounting Flange mounting A06B-073 1 -BZOO 4500 min - ‘, has key, exhaust rear A06800731 -8201 4500 min - A06B-0731 -B400 4500 min - ‘, no key, exhaust rear A06B-0731 -B401 4500 min - l, has key, exhaust front 1, no key, exhaust front A06B-0732-B100 4500 mln- 1, has key, exhaust rear A06B-0732-Bl Ol 4500 min - ‘, has key, exhaust front A06B-0732-B300 4500 min - A06B-C732-8301 4500 min-1, no key, exhaust front A06B-0732-8200 4500 min - ‘, has key, exhaust rear 1, no key, exhaust rear Model SOP Foot mounting 1 A06B-0732-B20l 4500 min - I, has key, exhaust front A06B-0732-8400 4500 min - l, no key, exhaust rear A06B-0732-8401 4500 min - 2-12 1, no key, exhaust front 5. (b) High-speed ORDER Model 8P/8000 1 Foot mounting Flange mounting Model lOP/8000 Remarks Order drawing number Flange type ’ Foot mounting Flange type Model 12P/8000 Foot mounting A06B-0725-BlO4 8000 min - A06B-0725-B105 8000 min - A06B-0725-8304 1, has key, exhaust in rear 1, has key, exhaust in front 8000 mm - l, no key, exhaust in rear A068007258305 8000 min - I, no key, exhaust in front A06B-0725-B204 8000 min - 1, has key, exhaust in rear A06B-O725-B205 8000 min - 8000 min - A06B-07254405 1,has key, exhaust in front I, no key, exhaust in rear 8000 min - l, no key, exhaust in front A06B-0717-8104 8000 min - A06B-0717-8105 8000 min - 1, has key, exhaust in front A06B-0717-8304 8000 min - A06B-0717-B305 8000 min - l, no key, exhaust in rear l, no key, exhaust in front A06B-0717-8204 8000 min - has key, exhaust in rear A06B-0717-8205 8000 min - A06B-0725~0404 A06B-0717~B405 A06B-O726-BlO4 8000 min - in rear 8000 min - in front A06B-O717-B404 Model 15P/8000 ’ Foot mounting Bn9D. has key, exhaust in front no key, exhaust in rear no key, exhaust in front A06B-0726-B305 1, has key, exhaust l, has key, exhaust 8000 min - l, no key, exhaust 8000 min - l, no key, exhaust A06800726-8204 8000 min - A06B-07260B205 8000 min - 8000 mm - has key, exhaust in rear 8000 min - has key, exhaust in front A06B-0726-B105 A06B-0726-B304 in rear in front l, has key, exhaust in rear 1, has key, exhaust in front 8000 min - l, no key, exhaust in rear 8000 min - l, no key, exhaust in front A068007264404 A06B-0727-B Flange type l, has key, exhaust in rear l, l, 8000 min - l, 8000 min - l, A06B-07264405 1) NUMBER models Name (Note DRAWING 104 A06B-0727-B305 I, l, 8000 mm - I, 8000 mm - I, A06B-0727-8204 8000 mm - A06B-0727-8205 8000 min - 1, has key, exhaust in front A06B-0727-B404 8000 mm - A06B-072743405 8000 mm - l, no key, exhaust A06B-0727-8105 A06B-0727-8304 I no key, exhaust in rear no key, exhaust in front l, has key, exhaust in rear l, no key, exhaust in rear in front The order drawing number of a flange mounting model with a built-in sensor ends with (Example: When a built-in sensor is incorporated into the model (A36B-0717.B104), its ordering drawing number is AO6B-0717-8194.) (Note 2) The seal for the output shaft of a high-speed model (with 8000 min - 1 specified) is a simplified labyrinth seal. (Note Be careful not to expose the flange surface to lubricant. 3) For the high-speed models, the no-key type is recommended_ 2-13 5. ORDER DRAWING NUMBER (Continued from the previous page) Name Flange mounting Model 18P/8000 Remarks Order drawing number I Foot mounting Flange mounting has key, exhaust rear A06B-0728-B104 8000 min -1, A06B-0728-B105 8000 min -1, has key, exhaust front A06B-0728-B304 8000 min - A06B-0728-8305 8000 min - A06B-0728-8204 8000 min - 1, has key, exhaust mar A06B-07284204 8000 min - 1, has key, exhaust tint’ A06B-0728-B405 8000 min - A06B-07284405 8000 min - A06B-0729-B104 8000 min - A06B-0729-B105 8000 min - A06B-0729-9304 8000 A06B-0729-B305 8000 A06B-0729-6204 8000 min -1, has key, exhaust rear A06B-0729-8205 8000 A06B-0729-B404 8000 min - A06B-07290B405 8000 min - A06B-07300Bl 1, no key, exhaust rear 1, no key, exttaust front l, no key, exhaust rear I, no key, exhaust front l, has key, exhaust rear 1,has key, exhaust front min - I, no key, exhaust rear min - 1, no key, exhaust front Model 22P/8000 Foot mounting Flange mounting Model 3OP/6000 min - 6000 min - OQ Flange mounting A06B-0730-B3CM 6000 A06B-0730-8305 6000 AO6B-0730-B204 6000 min - AOfiB-0730-B205 6000 min - A06B-073043405 1, has key, exhaust rear 1, has key, exhaust front 6000 min - 1, no key, exhaust rear 6000 min - 1, no key, exhaust front A06B-0731 -BlOa 6000 min - A06B-0731 -B105 6000 min -1, has key, exhaust front A06B-0731 -B304 6000 min - 6000 min- 1, key, exhaust front A06B-0730~BUM A06B-0731-8305 Model 4OP/6000 ’ Foot mounting 1, no key, exhaust rear 1, no key, exhaust front 1, has key, exhaust rear 1, has key, exhaust front min - 1, no key, exhaust rear min - 1, no key, exhaust front 6000 A06B-07300B105 ’ Foot mounting min- 1, has key, exhaust front 1, has key, exhaust rear 1, no key, exhaust rear A06B-0731 -B204 6000 min- l, has key, exhaust rear A06B-0731 -B205 6000 min- 1, has key, exhaust front A06B-0731 -B404 6000 min - A06B-0731 -B405 2-14 6000 min - 1, no key, exhaust rear 1, no key, exhaust front 5. ORDER DRAWING NUMBER (2) P series/with speed range switching (a) Standard-speed model Name Flange mounting Model 16P Remarks Order drawing number r Foot mounting Flange mounting A06B-0714-8106 6000 min - 1, has key, exhaust in rear A06B-0714-B107 6000 min - A06B-0714-8306 6000 min - 1, no key, exhaust in rear A06B-0714-B307 6000 min - A06B-071bB206 6000 min - 1, has key, exhaust in rear A06B-0714-8207 6000 min - A06B-0714-B406 6000 min - 1, has key, exhaust in front l, no key, exhaust in front A06B-0714B407 1, has key, exhaust in front 1, no key, exhaust in rear 6000 min - l, no key, exhaust in front A06B-0733-B106 4500 min -1, has key, exhaust in rear A06B-07330B107 4500 min-1, has key, exhaust in front A06800733-B306 4500 min - A06B-0733-B307 4500 min - 1, no key, exhaust in front 1, no key, exhaust in rear Model 60P Foot mounting (Note Bn9n. A06B-0733-B206 4500 min - 1, has key, exhaust in rear A06B-0733-B207 4500 min - 1, has key, exhaust in front A06B-0733~B406 4500 min - A06B-0733~B407 4500 min - 1, no key, exhaust in rear l, no key, exhaust in front 1) The order drawing number of a flange mounting model with a built-in sensor ends with (Example: When a built-in sensor is incorporated into the model (AO68-0733.BlO6), its ordering drawing number is A06B-07330B196.) (Note 2) The order drawing number of a model with a built-in high-resolution coder ends with BIRO. (Example: When a built-in high-resolution magnetic pulse magnetic pulse coder is in corporated into the model (A06B-07330B106), its ordering drawing number is A06B-0733-B136.) 2-15 5. ORDER DRAWING NUMBER (b) t-iigh-speed model Order Name Flange mounting 1) Remarks A06B-0714-8108 8000 min - A06B-0714-8109 8000 min - A06B-07 Foot mounting (Note number 14-B308 l, has key, exhaust in rear 1, has key, exhaust in front 8000 min-1, A06B-0714-8309 8000 min - no key, exhaust in rear A06B-0714-8208 8000 min - 1, has key, exhaust in rear A068-0714-B209 8000 min - 1, has key, exhaust in front A06B-0714~B408 8000 min - I, no key, exhaust in mar A06B-0714~B409 8000 min - I, no key, exhaust in front ’ Model 16P/8000 Bu90. drawing I, no key, exhaust in front The order drawing number of a flange mounting model with a built-in sensor ends with (Example: When a built-in sensor is incorporated into the model (A06B-07140B108), its ordering drawing number is A06B-0714-8198.) (Note 2) The seal for the output shaft of a high-speed simplified labyrinth seal. (Note 3) model (with 8000 min - 1 specified) is a Be careful not to expose the flange surface to lubricant. For the high-speed models, the no-key type is recommended. Model 8P, Drawing number for Drawing number for assembling a terminal box assembling a fan 1OP A290-0754-T400 . Remarks A290-075bT500 Exhaustrear A290-0754-T501 Exhaust front 12P, 15P A290-0756-T500 Exhaust rear 18P, 22P A290-0X6-T501 Exhaust front A290-0756-TSOO Exhaust rear A290-0756-T501 Exhaust front 16P I A290-0731 -T471 Exhaust rear Exhaust front “T,‘-/ A290-0731-T451 9 Exhaust rear Exhaust front 60P A290- A290-0733-T420 1 @aO-T500 A290-1040-T501 (No1 2) This applies also to the high-speed models. 2-16 Exhaust rear Exhaust front 6. 6. CONNECTIONS Models I 8P - 60P Coil v OQ w w i -G 77[T 4 r----I I I I I La,--- CONNECTIONS 1 Lss +5V ov PA RA PB Connector connections 1 \ @Blue t + Pulse generator @Black @Red PA PB +5v @White @Green RB RB @Yellow RA OV J CD , OH2 @ @ ss I OH1 Connector specifications AMP unipulser model/maten-lock The pulse generator connected and overheat signals are connected connector to the AMP connector. to the terminal block. Terminal block screw dimensions BP - 22P 3OP - SOP I 60P I I 2-17 MB Ml0 M4 I M3.5 The others are 7. 7. ALLOWABLE ALLOWABLE RADIAL LOAD RADIAL LOAD Use the motor output shaft beiow the allowable radial loads shown in the table below. Model I Allowable radial loads 8P 300 kg 12P, 15P, 16P 300 kg 18P, 22P 450 kg 3OP, 4OP 550 kg 5OP 1100 kg 60P 2000 kg (Note) 8P/8000 200 kg 10P/8000 12Pl8000 15Pi8000 250 kg 16P/8000 18P/8000 300 kg 22Pl8000 3OP/6000 550 kg 4OP/6000 (Note 1) The allowable radial load for 60P is calculated the center of the output shaft. The allowable assuming that the load is supported radial loads for the other models assume at that the load is supported at the output shaft end. (Note 2) When using a belt, adjust the tension so allowable loads indicated above are not exceeded. if an excessive load is applied, consider the use of a support bearing on the machine side to maintain the long-term reliability of the motor. (Note 3) When the belt tension is maximized at a point outside the output shaft end, the allowable loads are less than those at the output shaft end. (Note 4) If a thrust load is applied when a helical gear is used, the shaft moves in the direction of the thrust. So, as a general rule, never apply a thrust load. 2-18 8. ASSEMBLING ACCURACY (T.I.R: Total Indicator Reading) 8. ASSEMBLING ACCURACY (T.I.R: Total Indicator Reading) Conforming to JEW401 22P or lower 30P or more 40pm or less 60pm or less Measuring method Vibration at the end of the output shaft Vibration of the faucet joint for mounting the flange against the core of the shaft 0 cc - Vibration of the flange mounting surface against the coreof the shaft 80pm or less IOOpm or less T t I 2-19 9. EXTERNAL DIMENSIONS 9. EXTERNAL DIMENSIONS 9.1 AC Splndle Motor Model 8P, (a) Flange mounting type RIlbtrrkrshkxccwwlg lhe~hoks (FMU. FMV, I 0 : .CL (Note) 1. I 2 3. (b) Foot mounting type Rubbrb&bahbr~ (Note) I. 2. 3. 238 I 82 CI I 9. EXTERNAL DIMENSIONS 9.2 AC Spindle Motor Model lOP, lOP18000 (a) Flange mounting type I73 --a I 1 (Note) I. 2 3. (b) Foot mounting type 2-21 1 , I 9. EXTERNAL DIMENSIONS 93. AC Spindle Motor Models 12P, 15P, 12Pi8000, 15Pi8000 (a 1 .Flange mounting type RubberbUshkranMq I I I d 1 I -4-J 41 I b (Note) 73 291 264 Ii0 i , 466 _* I. 2. 3. (b) Foot mounting type b- 29 I , I _ 420 I I :73 I -015 I (Note) I. IO _I_ Thooutputshaltshoutdbohomontator velllddawrmardinwa. 2. Usehex~~onbabM12.Lerrgth4Smmafkss as mountmg botts 3. ThernotorinwtuchaWngaufbwdimcwn (tncmdjlaOIwiuwtkey, lhasi8nOtiptrp) amveHsedaabolJMabkL 2-22 466 -I 9. EXTERNAL DIMENSIONS 9.4 AC Spindle Motor Models 18P, 22P, 22P/8000 (a) Range mounting type 364 I 493 1 Ii rqll I 4-J y-i- , J Al I il0 (Note) L 536 I 4 I. 2 3. (b) Foot mounting type alewdlgholes T-forlur (FMU, FMV, FMW) I ! t 264 361 \ I I- 4 182 *_ 490 302 178 _5_ (Note) I’0 I. 2. 3. 2-23 : 50 I 399 j -I 173 1 9. EXTERNAL DIMENSIONS 9.5 AC Spindle Motor Models 3OP, 4OP, 3OP/6000, (a) Flange mounting ty‘Pe MSsuews (4) (FMU. WV. -WI I , 648 i 78 326 170, I, -i I c cu 0350 \4-0i9 (Note) I. 2. 3. (b) Foot mountir ‘9 type 448 326 ! 1 I L (Note) i39.5 160 I ! 139.5 160 1. 2. 3. 2-24 , 170: i 9. EXTERNAL DIMENSIONS 9.6 AC Spindle Motor Model 50P (a) Flange mounting type I I (Note) \ 370*1- i i 4-0i9 on04OO I. 2. 3. (b) Foot mounting type Model SOP (footmounfine type) L 421 mn-e (Note) 2-25 779 9. EXTERNAL DIMENSIONS 97. AC Spindle Motor Model 16P, 16Pl8000 (a) Flange mounting type RdJ&wblJshkxcwumg PulseQaneralu c \TsnrrindstUbnmolor IFMU. FMV. FMW) (Note) I. 2. 3. (b) Foot mounting type (FMU. FMV. FMW) 4-t (Note) I. 2. 3. 2-26 - i ii 9. EXTERNAL DIMENSIONS 9.8 AC Spindle Motor Model 60P (a) Flange mounting type I , LL ( 7c5.5 222 575 ,.A _ 0 397 I ’ i I 808 (Note) t. 2. 3. (b) Foot mounting type TemndskrIsnmoCor Model 60P (Note) I. TM 2. use 3. The 2-27 (footmounting type) ! I , 9. EXTERNAL DIMENSIONS 9.9 AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder Modets 8P - 60P (87) Model~~ -----Tension I A 1 Dimension B 8P, 1OP 123 60 12P, 15P, 18P, 22P 151 60 16P 153 72 3OP, 4OP 180 72 SOP 240 72 60P 230 90 (Note 1) For dimensions not specified in this figure, refer to the outline drawings of motors. (Note 2) Flange type motors and motors without a key are also available. 2-28 III. AC SPINDLE MOTOR VHseries (LIQUID-COOLED) 1. GENERAL 2. FEATURES 1 l GENERAL This part describes the AC Spindle Motor VI-i series (Model 6VH/8VH/12VH). For the topics other than those described below, see Part I. The AC Spindle Motor VH series employs oil-air lubrication, thus allowing high-speed rotation not achievable with grease lubrication. In addition, oil-cooling is employed for a minimum rise in temperature. 2 l (1) With bearings using oil-air lubrication, a maximum motor speed of 20,000 min -1 is achieved for 6VH/8VH, (2) By and a maximum motor speed of 15,000 min - 1 is achieved for 12VH. employing an oil-cooling system based on a proprietary cooling tube structure (patent pending), a minimum rise in temperature is achieved. (3) The dimensions of the VH series are the same as those of the S series. So the VH series can be installed without any structural modification of machine tools. (4) With a precise rotor balance adjustment, a vibration not exceeding V5 can be achieved even at high-speed operation. 3-l 3. SPECIFICATIONS 3 SPECIFICATIONS l Item output ~~_ Rotation speea I 8VH 12VH Continuous rating{+1 ) kw 5.5 7.5 11 30-min rating{+1) kw 7.5 11 15 I~ 50%ED(d I I kw ,+2) Base speed (min - 1) Maximum speed (min - 1) I 7.5 I 5,000 I 15 I 5,000 I 20, 000 I 11 I I I 20,000 2,500 15,000 10.5 14.3 42.0 (107) (14.3) (426) 0.84 1.08 3.53 (0.086) (0.11) (0.36) N-m-set* 0.022 0.027 0.091 (kg - cm - se@ (0.22) (0.28) (0.93) N-m Output torque (Continuous rated torque with a specified raw) - cm) (kg N l m* GD2 (kg - m*) Rotor inertia Weight kg Vibration 60 I I 110 v5 I 75 dB or less Noise Cooling system Cooler capacity(+6) 80 I Oil cooling I W (kcalIh) Cooling oil flow rate(+3,+4) Vmin 1163-1745 (1000-1500 I 5to I Mounting direction k&/h) or more 10 The output shaft must be horizontal (with the oil air drain placed at the bottom) or vertically downward_ Allowable overload capacity (1 min) 120% of 30-min rating Insulation Class F Ambient temperature 0°C to 4o”c I Painting color Munsell system N2.5 Accessories Pulse generator and thermostat Number of pulses for built-in sensor (optional) 512 p/rev Bearing lubrication Allowable radial load Applicable amplifier (serial interface) Oil air N (kg) 0 (Make a direct connection to the motor.) I I 8s 3-2 I 12s I 15s 3. SPECIFICATIONS (*I ) The rated output is guaranteed at the rated power supply voltage (200/220/230 VAC). If the input power supply voltage fluctuates even within the allowable fluctuation range, the rated output may not be obtained. (*2) The cycle time is 10 minutes, 50%ED: ON 5 minutes, OFF 5 minutes. (*3) The maximum cooling oil pressure is 4.9 X 105 Pa (5 kgf/cm2). (+4) Use cooling oil with a viscosity not exceeding 1.OX 10 - 5 mVsec (10 cSt). (*5) The structure protection grade is IP54. (*6) Motor temperature increase depends on the cooler capacity. 3-3 4. 4 l OUTPUT/TORQUE (1) Model OUTPUTA-ORQUE CHARACTERISTICS CHARACTERISTICS 6VH Torque N-m output kW 30min. 50%ED Continuous operating zone I I 0 5000 10000 Motor (2) Model 15000 20000min - l 5000 Motor speed I 10000 I 15000 20OOOmin - 1 15000 20000mrn sped 8VH output Torque N-m kW 30’ 0 5000 10000 15000 20000min - 0 ’ 5000 Motorspeed (3) Model 10000 - 1 Motor speed 12VH output kW Torque N-m 80- 60 0 2500 5000 7500 Motor 10000 12500 15000min - ’ 2500 5000 7500 10000 Motor speed speed 3-4 12500 15000min- ’ 5. ORDER SPECIFICATIONS 5. ORDER SPECIFICATIONS Specification Name Model 6VH Flange Remarks number A06B-1056-8308 20,000 min-1, no key A06B-1056-8398 20,000 min-1, no key, with built-in mounting sensor (512 p/rev) Model 8VH Flange A06B-1058-8308 20,000 min-1, no key A06B-10580B398 20,000 min-1, no key, with built-in mounting sensor (512 p/rev) Model l2VH Flange mounting t A06B-1062-8308 15,000 min-1, no key A0684 15,000 min-1, no key, with built-in 0620B398 sensor (512 p/rev) (Note) For a model with a built-in sensor, an optional signal conversion circuit is required. For order specification of AC spindle servo unit S series (Serial interface) and each optional circuit, see chapter V and after. 3-5 6. CAUTIONS IN USE 6. CAUTIONS IN USE 6.1 Piping of Cooling Oil These motors require to be cooled by the cooling oil. 6.1.1 Factory-set piping Detail of A , part protection rubber block (2 sets) \Piplng The rubber block is attached for the piping part protection. When you use the motor, please manufacture the piping block with the customer. (Refer to 6.1.2.) 3-6 6. CAUTIONS IN USE 6.1.3 Pipin g (for reference) 4-M5X35 \ 3-8 6. CAUTIONS IN USE Motor Cooling Conditions 62. Setting Item I Cooler 1163-1745 capacity Type of cooling Turbine oil W(lOOO-1500 kcal/h) oil or spindle oil with viscosity not exceeding 1.0X10-5 m2/sec (10 cSt) Maximum * 490 kPa (5.0 kgficm2) or less pressure Flow rate 5-10 I /min Oiltemperature 30 OC (no condensation) Oil-Air Lubrication Conditions 63. Setting Item Oil supply 0.03 cc at intervals amount Turbine Type of oil of 16 minutes oil or spindle oil with viscosity 3.2 X 10d5 m2isec (32 cSt) Air supply amount 20 NUmin/bearing (dry air) Air pressure 340-440 Drain piping Internal diameter of 6 mm or more, piping length not L t . kPa (3.5-4.5 exceeding 300 mm 3-9 kgficm*) 7. 7. ASSEMBLING ASSEMBLING ACCURACY ACCURACY (T.1.R: Total Indicator Reading) (T.I.R: Total Indicator Reading) Conforming to JEM1401 6VH, 8VH, 12VH Measuring method . Vibration at the end of the output shaft 20pm or less Vibration of the faucet joint for mounting the flange against the core of the shaft 40pm or less 1 C I Vibration of the flange mounting surface against the core of the shaft I 80pm or less 3-10 8. 8. EXTERNAL DIMENSIONS 8.1 AC Spindle Motor Model 6VH Model 6VH (liquid-cooled) 8.2 AC Spindle Motor Model 8VH Model 8VH (liquidaoled) 3-11 EXTERNAL DIMENSIONS 8. EXTERNAL DIMENSIONS 8.3 AC Spindle Motor Model 12VH Model 12VH (Iquld-cooled) 3-12 1. GENERAL FEATURES 2. 1. GENERAL This part describes the AC. Spindle Motor HV series (Model 30HV/40HV/60HV). For the topics other than those described below, see Part I . The AC spindle motor HV series does not require a power transformer to be connected to a 380/415 VAC input power supply. The AC spindle motor HV series can be directly connected to a 3801415 VAC power supply. 2 l FEATURES (1) With the state-of-the-art connected (2) The power electronics not via a power transformer technology, a 380/415 VAC power supply can be but directly to the AC spindle servo unit fordriving. dimensions of the HV series are the same as those of the S series. So the HV series can be installed without any structural modification of machine tools. (3) Models 30HV and 40HV are installed on a commercially available directly-connected gear box. So an output shaft of footed-flange type is available; the output shaft and flange dimensions conform to the DIN standard. 4-1 3. 3 l SPECIFICATIONS 40HV Item output Continuous rating(d) kw 30 (HP) 30-min rating(+1) (40.2) kw (W 50%ED(+1,+2) kw WV Rotation 60HV 37 60 (49.6) (80.4) 37 45 (49.6) (60.3) 75 (100.5) 37 45 75 (49.6) (60.3) (100.5) Base speed (mm - I) 1,150 1,150 1,150 Maximum speed (min - l) 4,500 4,500 4,500 speed Output torque N . m (kg - cm) (Continuous rated torque with a specified range) GD2 Rotor inertia (kg * m2) - sec2) Weight kg Vibration 249 307 498 (2540) (3130) (5081) 1.18 1 N - m . set* (kg - cm I 2.48 0.29 0.62 (3-O) (3.0) (6.34) 250 I 1.18 I 0.29 I Noise Cooling system 250 I I v5 I 75dB(A) I 468 VlO 80dB(A) Totally enclosed fan cooled W Cooler fan capacity 84 I I 90 I The output shaft must be horizontal or vertically downward. (+3) Allowable overload capacity (1 min) I 120% Insulation I Class F Ambient temperature I o”c Painting color Pulse generator and thermostat Number of pulses for built-in sensor (optional) to 4o”c Munseli system N2.5 Accessories 1024 pulse/rev Applicable amplifier (serial interface) (*I) SPECIFICATIONS The rated output is guaranteed 30HV I I 40HV I at the rated power supply voltage (200/220/230 input power supply voltage fluctuates even within the allowable fluctuation may not be obtained. (*2) The cycle time is 10 minutes, 50”/0ED: ON 5 minutes, OFF 5 minutes. (*3) It is possible to install upward within 45O_ 4-2 60HV VAC). If the range, the rated output 4. 4. OUTPUT/TORQUE OUTPUT/TORQUE CHARACTERISTICS CHARACTERISTICS (1) Model 30HV Torque N-m output kW - 37kW 30min. SO%ED operating zone - , 400 L 30kW 30min. SO”AED operamg zone L 26kW c 2000 1000 Motor (2) 3000 4000 Cl 4500 min - l 1000 2000 Motor speed 3000 4000 4500 min - l 4000 4500 min - l 4000 4500 min - l sped Model 40HV Torque N-m output kW soy 4SkW 30min. SO%ED operating zone 1 30kW 26kW 1000 0 2000 Motor (3) Model 3000 4000 4500 min - 1 0 speed 1000 2000 3000 Motorspeed 60HV Torque N-m output kW 800 75kW 30min. I Continuous operaling zone 1150 u I 1000 600 55kW I I I I I I I i I I I . 400 200 1 2000 3000 4000 cl 4500 min- _ Conlinuous operating zone 1000 . 2000 3000 Motor speed Motor speed 4-3 5. CONFIGURATION AND ORDER SPECIFICATIONS 5. CONFIGURATION AND ORDER SPECIFICATIONS 5.1 Configuration The AC spindle motor HV series consists of the following motor and accessories: (1) AC spindle motor (basic) (2) Key (accessory) (3) Signal connector (housing, contact) (accessory) The accessories are contained in the terminal box. For the specifications of the cables used for connection between the motor and spindle servo unit, see APPENDIX 1 CABLE SPECIFICATIONS. Prepare then by the machine tool fuilder. 4-4 5. 5.2 Order CONFIGURATION AND ORDER SPECIFICATIONS Specifications Name Mounting Model 30HV Flange mounting Foot mounting Footed-flange Rwnarks Specification number A06B-0780-Bl OO 4500 mln - 1, has key, exhaust rear A06B-0780-Bl Ol 4500 min- 1, has key, exhaust front A06B-0780-8300 4500 min - A06B-0780-B301 4500 min - A066-0780-B200 4500 min- l, has key, exhaust rear A06B-0780-8201 4SOO min - 1, has key, exhaust front I, no key, exhaust rear 1,no key. exhaust front A06B-0780-B400 4500 min-1, no key, exhaust fear A06B-0780-B401 4500 min-1, no key, exhaust front A068007800B908 4500 min- 1, has key, exhaust rear. Output shaft conforming to DIN standad (Wm6) Model 40HV Flange mounting Foot mounting Footed-flange AO6B-0781 -BlOO 4500 min - 1, has key, exhaust rear A06B-0781 -BlOl 4500 min- 1, has key, exhaust front A06B-0781 -B300 4500 min-1, no key, exhaust rear A06B-0781-8301 4500 min - 1, no key, exhaust front A06B-0781-8200 4500 min- l, has key, exhaust rear A06B-07810B201 4500 min - 1, has key, exhaust front A06B-0781 -B400 4500 min - 1, no key, exhaust rear A06B-0781 -B401 4500 min-1, 4500 min- ‘, has key, exhaust rear. AO6B-0781-8908 no key, exhaust front Output shaft conforming to DIN standad W5m6) Model 60HV Flange mounting Foot mounting Footed-flange (Note) The specification BCI 90. (Example: A06B-0783-8100 4500 min - ‘,haskey,exhaustrear A06B-0783-B101 4500 min- 1, has key, exhaust front A06B-0783-B300 4500 min - A06B-0783-8301 4500 min - A06B-0783-B200 4500 min- l, has key, exhaust rear A06B-0783-8201 4500 min- A06B-0783-8400 4500 min - 1, no key, exhaust rear A06B-0783-B401 4500 min - 1, no key, exhaust front A06B-0783-8907 4500 min - l, has key, exhaust rear 1,no key, exhaust fear 1, no key, exhaust front l, has key, exhaust front number for the flange mounting model with a built-in sensor ends with The specification number for the built-in sensor type for BlOO ends with BlSO. 4-5 6. CONNECTION 6. CONNECTION Models 30HV to 60HV U Primary winding v W ; G Connector connections +5v ov @ Black c3 Blue PA RA PB PA @ White @Green @Yellow RB RA OV b Pulse generator PB RB ss OH1 @ Overheat signal @ OH2 OH2 @ ss OH1 Connector specifications FMU FMV Universal maintenance-lock type connector Fan motor manufactured by AMP FMW The pulse generator and overheat signals are connected to the AMP connector. The other signals are connected to the terminal block. The AMP connector and contact tire provided with the motor. Terminal block screw dimensions Mi( u, v, 30HV to 60HV w,G Ml0 4-b ) FMUtoFMW M3.5 ALLOWABLE RADIAL LOAD 7. 7. ALLOWABLE RADIAL LOAD Use the motor output shaft below the allowable radial loads shown in the table below. Model I 30HV, 40HV I I I (Note 1) I Allowable radial loads I Foot mounting Footed-flange I I 550 kg I 2000 kg Foot mounting Footed-flange I 1100 kg Flange mounting, The allowable Outputshaft 450 kg Flange mounting, I 60HV Mounting I I (Note) ~~~~~~ DIN standard I radial load for the flange mounting and foot mounting types of 60HV is calculated assuming that the load is supported at the center of the output shaft. The allowable radial loads for the other models assume that the load is supported at the output shaft end. (Note 2) when using a belt, adjust the tension so allowable loads indicated above are not exceeded. If an excessive load is applied, consider the use of a support bearing on the machine side to maintain the long-term reliability of the motor. (Note 3) When the belt tension is maximized at a point outside the output shaft end, the allowable loads are less than those at the output shaft end. (Note 4) If a thrust load is applied when a helical gear is used, the shaft moves in the direction of the thrust. So, as a general rule, never apply a thrust load. 4-7 8. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading) 8. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading) Conforming to JEM1401 30HV, 40HV, 60HV Vibration at the end of the output shaft 20pm or less Vibration of the faucet joint for mounting the flange against the axe of the shaft 60pm or less Measuring method 0 c - Vibration of the flange mounting surface against the core of the shaft 1OOpm or less 1 I 4-8 9. EXTERNAL DIMENSIONS 9. EXTERNAL DIMENSIONS 9.1 AC Sp lindle Motor Model 30HVl40HV I Flame T-IOrbmolW fWU. FMV. FMW) Mountinal I-MS smww - 299 I cl 280 ItII I’ ‘I * {B/F=\ - I !! II c, I -4 I I- -I- I 1 I I AA I IIV d-019,ons350/ 9.2 AC Spindle Motor Model 30HVl4OHV(Foot Mounting) rFMU FMV FMWl Y I Trmrrrkr oorrm - m.u.v.w1 r7-x IW I Cd/ 3nn cuw II -70 I40 L (Not. (Not. (Not. 160 I_ hcmronwa-1) ~uthma~@~~r)ullhBu 2) FamanLng.usohmgoMM16bdr~bq@‘)unW~ 3) ~moorwah~mowomwcmihgumWu~~a~~. 4-9 . I I 2 I_:_ 60; 160 J 453 a P_P__ P- I lOHz(j SS 1 OHIJ 326 256 362 I J L 9. EXTERNAL DIMENSIONS 93. AC Spindle Motor Model 30HV/40HV (Footed-Flange/Output Conforming to DIN Standard) Shaft O-MS- 621.5 L 5 f‘ 4-0 280 I *7s 326 I I9 (Not.3) (Note 4) 9.4 AC Spindle Motor Model 60HV (Flange Mounting) I h (Note 1) (Note 2) (Note 3) 4- 10 d 452 . 4 220 4 9. EXTERNAL DIMENSIONS 9.5 AC Spindle Motor Model CiOHV 744.5 L, --- c-c I it- 280 I L-4I , I68 /-I _I_ 406 520 102 .I I I u-8 1) W-2) (Not.3) 9.6 AC Spindle Motor Model 60HV (Foot Mounting) 716.5 546 c 4-11 &I . I 397 -I I V. LIQUID-COOLED AC SPINDLE MOTOR series 1. 1. NON HOLLOW NON HOLLOW SHAFT/WITHOUT TYPE SHAFT/WITHOUT SPEED RANGE SWICHING TYPE SPEED RANGE SWITCHING 1.l Outline Oil-cooled AC spindle speed rotation Connecting motor 1 range switching type) achieves a high- ri se and low vibration. with the spindle directly shaft/without (non low temperature of the machining-center, it is to eliminate the gear and to get high accuracy. 1.2 Feature (1) The front pending), flange and the motor and the heat conduction side column (2) The vibration case are cooled to the spindle by the specially component) by strict rotor balance. 5-l system (patent head and the heat radiation to the machine shall be decreased. class is V3 (rotation cooling 1. NON HOLLOW SHAFVWITHOUT SPEED RANGE SWICHING TYPE 1.3 Specifications 1.3.1 Non hollow shaft/without speed range switching type Continuous rated output 30 min., 50%ED rated output (ml) kw W) (+2) kw L6/12000 Lt U6000 Lt 516000 Lt8f6000 5.5 11 15 18.5 22 7.5 I 15 I KU6000 I 18.5 I 22 26 Base speed min-1 I 1500 I 1500 ~ __I 1500 I 1500 1500 Maximum speed mln-1 I 12000 I 6000 I 6000 I 6000 6000 30 min., 5O%ED rated torque GW (+2) (*3) N-m 165.4 (kgf-cm) (1688) kgf-rn2 Rotor inertia 0.086 N-m-s2 (kgf-cm-$) Weight kg I 0.36 0.36 0.51 0.51 0.022 0.09 1 0.091 0.126 0.126 (0.22) (0.93) (0.93) (0.29) (1.29) 145 145 60 I 110 I ~~110 Vibration I V3 (rotation component) Noise dB (A) Cooling system 1 75 I (+4) Oil coofed Installation The output shaft be horizontal or vertically downward or less than 45O upward. Allowableoverload capacity (+5) (1 min.) Insulation 120% for rated 30 min. I Class F I 0 Ambient temperature 0 4 Painting color 40 Munsell system N2.5 Accessories Pulse-generator and thermostat Builtin sensor pulse p/rev 1(option/512) 1 (option/t 024) Bearing lubrication Allowable radial load kgf Grease l 200 I Amplifier model (serial interface) (~1) to 8s The rated output is guaranteed at the rated voltage. 300 12s 15s 18s 22s (AC200/220/230Y) If the input voltage fluctuates, it is possible that the rated output cannot be obtain even when such functions are within the allowable fluctuation range. : ON 5.0 min., OFF 5.0 min. (*2) The cycle time is 10 minutes, 50%ED (*3) Short time rated torque at constant range. (*4) Please prepare the cooling unit and cooling oil which is recommend (*s) The allowable over load capacity is a typical value of the motor maximum output at AC 200V and not a guaranteed value. 5-2 at 6.2. 1. NON HOLLOW SHAFl-/WITHOUT SPEED RANGE SWICHING TYPE 1.3.2 Outputs and torque characteristics 1.3.2.1 Model L6l12000 (without speed range switching type) "0 2 4 Motor IO 12 (XiOOOmi a 6 speed (N-m) 50 40 W 3 CT k F 30min,50%ED Operating Zone 30 20 IO 2 4 Motor 6 speed a IO 12 (XlOOOmi II-’ ) Yellow band Red band Load Meter Scale White band Color division 4 Correspondance to voltage OV 6.lV 8.3V 1ov High speed winding 30min.,50%ED 5-3 operating zone 1. NON HOLLOW 1.3.2.2 Model L12l6000 (without speed I range I 15kW 30min,50%ED SHAFT/WITHOUT switching I SPEED RANGE SWICHING TYPE type) I Optrat ing Zone I IkW IIkW Continuous Operating 0 0 I 3 2 Motor speed Motor speed 7.5kw Zone 5 (XlOOOm 4 6 i n-’ ) (N-m) (XlOOOm i II-‘) Load Meter Scale Yellow band White band Red band Color division q Correspondance to voltage OV 6.1V 8,3V IOV High speed winding 30min.,SO%ED operating zone 5-4 1. NON HOLLOW SHAFIVWITHOUT SPEED RANGE SWICHING TYPE 1.3.2.3 Model L15/6000 (without speed range switching type) I 18.5kW30min,5OXED I 2 Motor aa Zone-..., Operating 3 4 speed 5 6 (X I OOOm i n” > 80 7 er k 60 0 6 Motor speed (XlOOOm i II-‘) Load Meter Scale White band Yellow band Red band Color division 4 Correspondance to voltage OV 6.8V 8.3V rev High speed winding 30min.,50%ED 5-5 operating zone 1. 1.3.2.4 NON HOLLOW Model L18/6000 (without SHAFT/WITHOUT speed range switching SPEED RANGE SWICHING TYPE type) Mu 25 1 I 22kW30min,50%ED k 1 Operating iTone 18.5kWContinnous Q) Operating 8 Zone- ;; 0 0 I 2 3 Motor 4 5 (XiOOOm speed 6 i II-‘) (N-m) 30min,50%ED 0 I 2 Motor Operating 3 4 speed Zone 6 5 (XlOOOm i n-I) Load Meter Scale Yellow Red band band White band Color division 4 Correspondance to voltage 0~ 7V 8.3V 1ov High speed winding t 30min.,50%ED 5-6 operating zone 1. NON HOLLOW SHAFVWITHOUT 1.3.2.5 SPEED RANGE SWICHING TYPE Model L22/6000 (without speed range switching type) Motor speed (X I OOOmi 0 2 Motor 3 4 speed 6 5 (XlOOOm i n-l) (N-m) 0 0 I Load Meter Scale White band Yellow Red Color division 4 7,lV Correspondance to voltage 0~ 8.3V 1ov High speed winding 30min.,50%ED 5-7 operating zone 1 . NON HOLLOW SHAFTMIITHOUT 1.4 Configuration SPEED RANGE SWICHING TYPE and Order Drawing Number 1.4.1 Configuration Oil-cooled AC spindle motor is composed of the following. (1) Oil-cooled AC spindle motor (2) Connector for pulse-generator (housing and contact) The connector is stored as accessories in the terminal box. 1.4.2 Order drawing number Amplifier mod81 Motor specification drawing number Name (* 1) Note , Model 16/l 2000 A06B-1304-B301#0141 Model l_12/6000 A06801 3060B300#0142 Model 12s Model Ll5/6000 A06B-1307~8300#0142 Model 15s Model L18/6000 AO6B-1308~B30WO Model l-22/6000 AO6B-I 309-B30WO142 Model 8s Non hollow shaft no k8y without speed range switching Flange mounting Oil seal (L6112000 is labyrinth seal) Model 18s 142 Model 22s (* 1) An applied amplifier is a serial interface series. (*2) The end of specification number for Built-in sensor type is B/-J9Q. 1.5 Connections 1.5.1 Power cable size Please use equivalent goods in the table below for the crimp terminal between amplifier, magnetic-contactor and motor. Crimp terminal size Model Applied cable size (mm2) r Motor L642000 L12/6000 side Amplifier side M5 M5 L15/6000 L18/6000 L22/6000 and the power cable used MB I 1) LMFC cable 2) BEAMEX-ERSOO 3) FLUONLEX 5.5 5.5 3.5 8.0 8.0 5.5 14.0 14.0 8.0 22.0 14.0 8.0 22.0 14.0 8.0 5-8 1. NON HOLLOW SHAFT/WITHOUT (Note 1) LMFC cable : lmcombustibie poii-fiex cable. (Maximum temperature (Note 2) BEAMEX-ERSOO : FURUKAWA FLUONLEX cable : HITACHI of ELECTRIC (Maximum temperature (Note 3) SPEED RANGE SWICHING TYPE conductor: 150” C) CO. LTD. made of conductor: 150” C) Cable Ltd. made (Maximum temperature of conductor: 200 “C) 1.5.2 Connection of signal cable Please connect the pulse-generator signal and overheat signal with the connector made of AMP (motor accessory). OH1I Overhear )I’ 0 OH2 I Connector connections signal @ White @ Green ov RB PA PB Puisek generator signal RA 8 @ Blue /transparent ss OH2 @ OH1 RA i RB’ Connector specification: AMP universal MATE-N-LOK connector l 1 0 Housing Contact - I I Motor side Cable side 3507824 3507204 3507824 350706-7 350689-6 350706-7 I A63L-000 l-02 19/09-COO I 350720- 1 350689-6 5-9 FANUC order specification A63L-OOOl -022O/SP706-7 A63L-OOOl -0219/094’00 I A63L-OOOl -0220/UN689-6 1. NON HOLLOW SHAFT/WITHOUT SPEED RANGE SWICHING TYPE In case of built-in sensor type. Connector connections 0 Blue *VA I-+ 1 +5V I @ White /orange *VB OV VA Vf3 *VA Connector Vz - *Viz specification: 63 Green VB I @I White /brown *VZ 0 OH2 *VB I VA I 8 Built-in + sensor signal AMP universal MATE-N-LOK connector @ Red 0 Black I a Blue /transparent ss +5v I @I White /yellow ov I @ Gray VZ I @ OH1 f k FANUC order specification Motor side Cable side Housing 3507834 3507354 Contact 350706-7 350689-6 s-10 350783- 1 A63L-000%0219/12-COO 350706-7 A63L-OOOl -022O/SP706-7 350735- 1 A63L-0001-02 350689-6 A63L-OOOl -0220/UN689-6 19/l 2-PO0 1. NON HOLLOW SHAFT/WITHOUT SPEED RANGE SWICHING TYPE 1.6 Cautions in Use 1.6.1 Piping of cooling oil These motors require to b8 cooled by the cooling oil. 1.6.1.1 State in shipment Detail art of A protecti lock (2 sets The rubber block is attached for the piping part protection. When you use the motor, please manufacture the piping block with the customer. (Refer to 1.6.1.2.) 5-11 1. NON HOLLOW SHAFTNVITHOUT SPEED RANGE SWICHING TYPE 1.6.1.2 Example of piping block 2-05.5 through-hole O-ring (PM)\ 5-12 1. NON HOLLOW SHAFVWITHOUT 1.6.1.3 SPEED RANGE SWICHING TYPE Piping example 4-M5X35 \ 5-13 Piping hose /.j’ 1. NON HOLLOW SHAFT/WITHOUT SPEED RANGE SWICHING TYPE 1.6.2 Motor cooling condition I Model Cooling machine capacity L6/12000, L12/6000 L15/6000, L18/6000 lXY6000 More than 1745 W More than 1163 W (*l) I (more than 1000 kcal/h) (more than 1500 kcal/h) Turbine oil or spindle oil Type of cooling oil (Viscosity: I less than 1 .O X 10 - SmVsec. (10 cSt) The maximum inlet pressure 490 kPa (5.0 kgfIcm2) Oil flow 5-l 00min I Cooling oil temperature Within (*2) + 10°C in room temperature at inlet (*l) It is at least necessary capacity for cooling machine to meet the output specification. (*2) Please set temperature than room temperature at cooler strictly, because when cooling oil temperature lowers less at inlet, it might be dewy in motor. 1.6.3 Allowable radial load The allowable radial load at top of the shaft should be less than the values which are shown in the table below. Model Allowable radial load (kgf) L6/12000 200 L12/6000 LW6000 300 l L18/6000 W2/8000 (Note) If the radial load point is outside of shaft end, the allowable radial load is less than above value. 5-14 1. NON HOLLOW SHAFl-AMTHOUT SPEED RANGE SWICHING TYPE 1.6.4 Assembly accuracy L-r aouuu, Item Measurrng rn8Inoa L I t3/ouuu, l22/6000 1ntheOUtpul sbnlength ’ I, I _+-q Shaft Run-Out at the end of output shaft 1Opm or less The faucet Run-Out against the output shaft 30pm or less II I - \ I , 0 ?? The mounting surface Run-Out against the output shaft 40pm or less 1.6.5 Utilization limitation of eye bolt Please use the eye bolt of the motor only to hang the motor unit (It is acceptable due to the strength of the eye bolt. 5-15 with a coupling) 1. NON HOLLOW SHAFT/WITHOUT 1.7 Outline Drawing of Motor 1.7-l Model L6/12000 (Non hollow shaft) I 362 153 1.7.2 Model L12/6000, LlW6000 (Non hollow shaft) (Note) sane as 5-16 Deb a-id OUNI SPEED RANGE SWICHING TYPE 1. NON HOLLOW SHAFVWITHOUT 1.7.3 Model L18/6000, L22/6000 (Non hollow shaft) ??I I I jA$ 20 51-7 570 I IO I 4 368 A03 (Note) svrw u 5-17 on 0100 & *t rd dt SPEED RANGE SWICHING TYPE 2. 2. HOLLOW HOLLOW SHAFT/WITH SHAFT/WITH SPEED RANGE SWICHING SPEED RANGE SWITCHING TYPE TYPE 2.1 Outline Oil-cooled in low AC spindle speed temperature area motor (The (hollow speed shaft/with range speed switching range switching control type) achieves is used), a large torque a high-speed rotation, low rise and low vibration. Connecting directly with the spindle of the machining-center, it is possible to eliminate the gear and to get high accuracy. Spindle 2.2 (1) through coolant because the through hole is cut to the motor shaft. Feature The front flange pending), The highly torque and the case are cooled to the spindle by the specially cooling system head and the heat radiation (patent to the machine shall be decreased. efficient in low speed (3) High-speed (4) The vibration (5) The through (6) In case of connecting because motor and the heat conduction side column (2) is available oil cooling system and speed range switching control enable to get big area. by the grease lubrication. class is V3 (rotation hole for spindle directly the incorporated component) through coolant with spindle, built-in sensor by strict rotor balance. is cut in the motor shaft. you need not set the detector can be used for the orientation 5-18 on the machine and rigid-tap. side 2. HOLLOW SHAFT/WITH SPEED RANGE SWICHING TYPE 2.3 Specification 2.3.1 List of specification (Hollow shaft/with speed range switching type) L12 Model L15 Item L40 L50 18000 I8000 kw 7.5 9 11 15 18.5 22 (+2) (*3) kw 9 11 15 18.5 25 30 I 40%ED rated output L26 /10000 (+2) Continuous rated output Low speed L22 /10000 winding (+l ) Base speed min-1 500 500 500 500 450 300 Maximum speed min-’ 2000 2000 2000 2000 1500 1200 40%ED torque (+3) (4) N-m (kg-cm) Continuous rated output High speed winding (al) 210 286 353 530 954 (2142) (2921) (3603) (5410) (9738) (+2) kw 7.5 9 15 18-5 22 26 (+2) (*3) kw 9 11 18.5 22 30 30 I 30 min., SO%ED rated output 172 (1753) Base speed min-1 2000 2000 2000 2000 2000 1200 Maximum speed min-1 10000 10000 10000 10000 8000 8000 I 30 min., SO%ED rated torque (+3) (44) N-m GO* Rotor inertia 42.9 52.5 88 105 143 239 (kg-cm) (438) (536) (901) (1071) (1461) (2435) kg-m* 0.36 0.36 0.51 0.67 1.18 1.96 N-m-s* O-09 1 0.091 0.126 0.167 0.29 0.49 (kg-cm-S) (0.93) (0.93) (1.29) (1.70) (3-Q (5.0) 110 110 145 180 255 390 Weight kg Vi bration V3 (rotation component) Noise 75 dB (A) Cooling system (+5) Oil cooled Installation The output shaft be horizontal or vertically downward or less than 45" upward. Allowable overload capacity (+7) (7 min.) High speed winding : 120% for rated 40%ED Low speed winding : Insulation Ambient temperature OC 0 to40 Munsell system N2.5 Accessories Built-in sensor and thermostat p/rev (+6) 1024 Bearing lubrication Allowable radial load Grease Direct connection kg Amplifier model (serial interface) (* ‘1 forrated 30 min. Class f= Painting color Builtin sensor pulse 120% Optional speed range switching control 8s ( I\- power curve about switching speed. 5-19 12s I\ switching) 15s 22s is necessary. 26s Please 30s refer to 2. (*2) HOLLOW SHAFVWITH SPEED RANGE SWICHING TYPE The rated output is guaranteed at the rated voltage. If the input voltage fluctuates, (AC200/220/230V) it is possible that the rated output cannot be obtain even when such functions are within the allowable fluctuation range. 50%ED : ON 5.0 min., OFF 5.0 min. 40%ED : ON 4.0 min., OFF 6.0 min. (*3) The cycle time is 10 minutes, (*4) Short time rated torque at constant range. (*s) Please prepare the cooling unit and cooling oil which is recommend (*6) Optional signal conversion circuit is necessary. (*7) The allowable over load capacity is a typical value of the motor maximum output at AC 200V and not a guaranteed value. S-20 at 6.2. 2. 2.3.2 2.3.2.1 Output HOLLOW SHAf=VWiTH and torque Model SPEED RANGE SWICHING character L12/10000 (with speed range switching type) I 9kW 40%ED Operating Zone 1 9kW 3Omin,50~ 2 4 I 1 i Opefrt i,u Zolc j I ICJ ( x I OOOm i n” > 8 6 Motor I speed IN-m> 200 1 1 4O%ED 2 I 1 Operrt 1 I ing 4 ‘i!onc 6 speed Motor 8 IO (x1000 mi II-‘) Load Meter Scale White band Color division Conespondance Yellow band Red band +1-o++-+ 6.9V to voltage 0~ 8.3V 1ov High speed winding Low speed wind~q:40%ED operating zone High speed winding:30mln..50%ED operating zone 5-21 TYPE 2. HOLLOW SHAFVWITH SPEED RANGE SWICHING TYPE 2.3.2.2 Model Ll5/10000 (with speed range switching type) Owl I 5i k I I I Cootianoor 2 I I L I ! 1 6 8 Operatin@ 4 Motor speed 4 Motor 6 speed I Zone IO i n-l) (x1000 lrn (N-m) 250 W s 150 CT k z 100 n 2 8 IO ( x I OOOm i n” > Load Meter Scale cormpondanc8tovoltage High speed winding ov b 6.8V Countinuous 8.3V 1ov operatingzone Low speed wlnding:40%ED operating zone High speed winding:30mm..SO%ED operating zone 5-22 2. HOLLOW SHAFT-/WITH SPEED RANGE SWICHING TYPE 2.3.2.3 Model L22llOOOO (wlth speed range switching type) (kw > 25 I I 15tW40%ED 20 k15 0) I/ Operating 1 I Zone zone 15kWContinooor Zone Opcrtting 3 LO 5 -0 2 4 Motor 6 speed 8 6 speed 8 IO ( x I OOOm in-l> (N-m) 300 W 200 ‘f obu F 100 O_ 0 4 2 Motor IO (xl000mi 0 Load Meter Scale Yellow Red bandband White band JOmin.,SO%ED operating zone con‘espondanceto voltage High speed winding 6.1V \ 8.3v WED 1ov operath Colordivision I_b+-++ Note ) If the scale is not divided between high speed winding and low speed winding, @ease use the scale Of low winding. White band 5-23 Yellow band Red band ?gzone 2. 2.3.2.4 HOLLOW SHAFUWITH RANGE SWICHING TYPE SPEED Model L26llOOOO (with speed range switching type) VW (l8.5kW4 OXED Operatiny 22kW / Zone $Min,SE!ED Opcrrt I 18.5kW i 1 ing Zone I Coat inuoas Operrt Ing Zoa c! I I I L i I 0 ,1682(Suitcklr~ 0 4 2 Motor 1 Sbsed) 6 8 speed IO (xlOOOmin-'1 (N-m) 400 I 40%ED Operating I Zone 300 200 100 0’ ’ 0 I ! I I 2 4 6 Motor I 8 speed IO bl000mi n-V Load Meter Scale Yellow band White band Color division 4 Red band C-w ,30mln..SO%ED operating zone High speed winding Low speed winding Conespondance to voltage Color division Note ) If the scale OV 6.W e )I-White band is not divided between high speed winding and low speed winding, please use the scale of low winding 5 - 24 \ 0.3V h%ED Yellow band 1ov operatmg zone Red band 2. HOLLOW SHAFT/WITH SPEED RANGE SWICHING TYPE 2.3.2.5 Model L4Ol8000 (with speed range switching type) (kW1 40 3Omi&O%ED 30 Operttiq Zone 26kW k g 20 I8.5kW L IO 0 0 (N-m) 600 r I I 2 I 3 Motor 1 4 5 6 I I 7 8 (XlOOOmi n-9 Speed II I 1 I i I I I I I Q, a 400 I 40%ED Operating Zone r 300 0 30mWSOXED I- “0 I 2 3 Motor Owntint 5 4 Zone I 6 7 Speed 8 (Xl000 mi n-l) Load Meter Scale White band ()v correspondance tovoltage Yellow band 6.1V R& band 0.3V 1ov High speed winding Low speed windlng:40%ED operating zone Hugh speed wtndtng :30mln. .50%ED operating zone 5-25 2. HOLLOW SHAFVWITH 2.3.2.6 SPEED RANGE SWICHING TYPE Model L5Ol8000 (with speed range switching type) (kw) 50 40 30kW40XED Operating Zone 1 k 30 : 20 a, a 26kWContinoons Operrtirg Zone 18. 5kw l5W IO 0 0 I 2 3 5 4 Motor 6 7 8 (xl000mi Speed n-9 (N-m) I 40%ED Operating Zone I I I 5 6 7 8 m i n-‘) (xl000 I 800 600 0 1 3 2 Motor 4 Speed Load Meter Scale Yellow band White band Red band Color division (_k_1__1_ ,3Omin..50%ED Correspondance 7.2V#8.3V to voltage ov operating zone 1ov High speed winding Low speed winding Conespondance to vohage 0V 6.1V \ 8.W ‘4O%ED 1ov operating zone Color division Lb+-++ . Whiie band Note ) If the scale is not divided between high speed winding and low sped winding, please use the scale of low winding. 5-26 Yellow band Red band 2. HOLLOW SHAFUWITH SPEED RANGE SWICHING TYPE 2.4 Configuration and Order Specification 2.4.1 Configuration Oil-cooled AC spindle motor is composed (1) Drawing Number of the following. Oil-cooled AC spindle motor (2) Connector for built-in sensor (housing and contact) The connector is stored as accessories 2.4.2 Order specification drawing number Motor specification drawing number Name Model 112/l in the terminal box. Amplifier model (* 1) AO6B-13260B394#3041 0000 Model 8s Model L15/10000 A06B-13270B394#3041 Model 12s Model L22/10000 A06B- 13290B394#3041 Model 1% Model L26/10000 A06B-1339-B394#3041 Model 22s I I Model L40/8000 Model 15018000 I Note Hollow shaft no key with speed range switching Flange mounting Built-in sensor type (*2) Labyrinth seal AO6B-1331 -B394#3041 I I A06B-13320B394#3041 I (l*) An applied amplifier is a serial interface series. (2*) The signal conversion circuit is necessary. 5-27 Model 26s Model 30s I I 2. HOLLOW SHAf=UWlTH SPEED RANGE SWICHING TYPE 2.5 Connections 2.51 Connection diagram I Relay arcult -4+- Electromagnetic contactor swltchlng Clrcult sew0 Single phase AC2OOV +t L unit Etectromagnetvz contactor for swltchtng power No fuse breaker AC power supply 3phase 200 - 230v I (Note 1) CNl3 I I CN2 1 1 Items such as units and cables other than the AC spindle servo unit, and AC spindle motor, which are surrounded by the unbroken line, must be provided by the machine tool builder. (Note 2) (Note The switching type of the power-line is ), - ,( type. 3) The relation between the operation of the magnetic-contactor and the state of the winding is the following. State I Low speed winding High speed winding (Note 4) sequence Please refer to Chapter XV. SPEED MCCl MCC2 -z-j-+ RANGE of a low speed winding/high speed winding. 5-28 I SWITCHING CONTROL for the switching 2. 2.5.2 HOLLOW SHAFMMTH SPEED RANGE SWICHING TYPE Power cable size Please use equivalent goods in the table below for the crimp terminal and the power cable used between amplifier, magnetic-contactor and motor. Crimp terminal size Applied cable size (mm2) Model Motor side Amplifier side 1) LMFC cable LI 2/l 0000 2) BEAMEX-ER500 3) FLUONLEX 5.5 5.5 3.5 8.0 8.0 5.5 14.0 14.0 8.0 22.0 14.0 8.0 22.0 22.0 14.0 30.0 22.0 14.0 M5 Cl 5/l 0000 M5 L22/10000 L26/10000 M8 L40/8000 , M8 L50/8000 (Note 1) Ml0 LMFC cable : lmcombustible poli-flex cable. (Maximum temperature (Note 2) BEAMEX-ER500 : FURUKAWA ELECTRIC (Maximum temperature (Note 3) FLUONLEX. cable : HITACHl of conductor: 150” C) CO. LTD. made of conductor: Cable Ltd. made( Maximum 150” C) m temperature of conductor: 200 “C) 2.5.3 Magnetic-contactor for switching Please use equivalent goods in the tabl below for magnetic-contactor (MCCl, MCC2) for the power cable switching of 5.1. Motor model Applied amplifier model Magnetic-contactor model 8s 12s 15s 22s 26s 30s SC-2N SC-2SN SC-3N SC-5N SC-6N SC-7N (made by Fuji Electric Co., Ltd.) 5-29 2. 2.5.4 Connection HOLLOW SHAFUWITH SPEED RANGE SWICHING TYPE of signal cable Please connect the built-in sensor signal and the overheat signal with the connector made of AMP (motor accessory). OH1 OH2 Connector connections Overheat signal 8 a Blue > . Black @ Red VA *VA +5v +5v 8 White /orange *VB ov VA VB *VA @ Green VB 8 8uilt-in . sensor signal @ OH2 *VB @I White /yellow ov @ White /brown *VZ @ Gray @ Blue /transparent ss @ Vz OH1 VZ *vz, Connector specification: AMP universal MATE-N-LOK connector 1 . FANUC order specification Motor side Cable side Housing 3507834 350735- 1 Contact 350706-7 350689-6 5-30 350783- 1 A63L-0001-0219/l Z-COO 350706-7 A63L-OOOl -022O/SP706-7 350735- 1 A63L-0001-0219/l 350689-6 A63L-OOOl-0220/lJN689-6 Z-PO0 2. HOLLOW SHAFVWITH SPEED RANGE SWICHING TYPE 2.6 Cautions in Use 2.6.1 Piping of cooling oil These motors require to be cooled by the cooling oil. 2.6.1.1 State in shipment \ piping part protection rubberblock (2 sets) The rubber block is attached for the piping part protection. manufacture the piping block with the customer. When you use the motor, please (Refer to 2.6.1.2.) 5-31 2. HOLLOW SHAFT/WITH SPEED RANGE SWICHING TYPE 2.6.1.2 Example of piping block 2-05.5 l-=-l I--- \ through-hole PT3/8 42 5-32 / &% 118 2. HOLLOW SHAf=VWlTH SPEED RANGE SWICHING TYPE 2.6.1-3 Piping example l Detail 4-M5X35 of A . \ \ 5-33 Piping hose /’/. 2. HOLLOW SHAFVWITH 2.6.2 SPEED RANGE SWICHING TYPE Motor cooling condition I Model (* 1) Cooling machine capacity I l26/10000 L4Of8000, L50/8000 More than 1745 W More than 2908 W (more than 1500 kcaVh) (more than 2500 kcal/h) Type of cooling oil Turbine oil or spindle oil (Viscosity: The maximum L22/10000, Ll 2/l 0000, L15/10000 inlet pressure less than 1 .O X 10 - sm%ec. 490 kPa (5.0 kgWcm2) I Oil flow 5-l OUmin I Cooling oil temperature ($2) I (10 cst) Within + 1 O°C in room temperature at inlet (* 1) It is at least necessary capacity for cooling machine to meet the output specification. (*2) Ptease set temperature at cooler strictly, because than room temperature at inlet, it might be dewy in motor. 2.6.3 Connection with machine Please adopt the method when cooling oil temperature of connection as a radial load and the thrust load do not load on the motor shaft because the bearing life is secured. Connection example Coup1 lowers less ing \Spindle,Gear shaft,pnlley 5-34 shaft etc. 2. Please select SPANNRING*) HOLLOW SHAFVWITH SPEED RANGE SWICHING that can transmit the torque of 3.6 multiple 40%ED TYPE ratings torques. Please secure 20 millimenters or more from the motor shaft point for the position of SPANNRING as shown in the drawing below. (*) LOCKING-ASSEMBLY by RINGFEDERQ LOCKING ASSENMBLY b RINGFEDER@ i Motor More than 2ornrn 5-35 shaft 2. 2.6.4 HOLLOW SHAf=T/VVITH SPEED RANGE SWICHING TYPE Assembly accuracy L40’8000 L5018000 Measuring method ! Shaft Run-Out at the end of output shaft The faucet Run-Out against the output shaft 1Opm or less ,” 30pm or less 40pm or less - F - . 1 The mounting surface Run-Out against the output shaft 2.6.5 Please I 40pm or less I 50;lrn or less 1 Utilization limitation of eye bolt use the eye bolt of the motor due to the strength only to hang the motor of the eye bolt. 5-36 unit (It IS acceptable with a coupling) 2. HOLLOW SHAf=TM/ITH SPEED RANGE SWICHING -TYPE 2.6.6 Connection with through I hole Please use the through hole only to flow spindle through coolant. GE FANUC in case of other usages. 1Shaft Please separately consult with The figure below shows the connection example. front end) O-ring r \ Spindle Motor shaft/ Ml6XPI.5,LeftHand. I I’ / I Rotary joint Please refer to the specifications of each rotary joint conserning the method to stop turn of joint. 5-37 2. HOLLOW SHAFUWTH SPEED RANGE SWICHING 2.7 Outline Drawing of Motor 2.7.1 Model LWl 0000, L15/10000 (Hollow shaft) (Note) 2.7.2 samea~inletandotibt Model L22/10000 (Hollow shaft) T-fapowucable(h45) ) (Q.Ul. Vl. Wl,u2. v2. w2) -II Lmw=f w&s$=d wirding 300 I I 0 II I A03 1 (Note 5-38 1/ h B MlGXP1.5,W (left-hand thread) TYPE 2. 2.7.3 Model HOLLOW L26/10000 8-W SHAf=T/WITH (Hollow SPEED RANGE SWICHING shaft) Tap d2 TUlllWS!Or$3OWW~ (G.Ul. Vl. Wl.u2. 445. on 0265 , TYPE M16XPl.S. RH VZ IaDlEaw lo v2. w2) 18’ 643 ! Ml6xP1.5. LH wthrrdthaa (Note) I. 2 3. 2.7.4 Model L4018000 (Hollow 4419. on 0360 P / Ml6 x PM, RH L shaft) -. 633 ‘95 ! M16XPl.S. LH [(kdt-harut thread) I A31 I1155 2. 2.7.5 Model HOLLOW SHAFVWITH L5018000 (Hollow SPEED RANGE SWICHING TYPE shaft) I 0-O _ _ _ 8. $:“E x (Note) I. 2 3. 5-40 VI. IP65 series 1. FEATURES 1. (I) FEATURES This motor conforms to IP65 in IEC standard, and has perfect dustproof and waterproof for every direction. (2) This motor is most suited for a sub-spindle and a spindle motor for tool rotation. (3) Model IS to 3s are provided, and are available for continuous output torque 0.29 kgm to 1 A3 kgm. Meaning of IP65 IP 6 5 [ T : (Protected against water jets: The distance is 3m, the volume is 12_5#/min., the pressure is 30kpa. time is 3 min.) (Dust-tight: No ingress of dust) The limit of water-proof The limit of water-proof is that ----- shows the range in the fig. L I .. The range is at the rear of the flange’s face. r.--r.rrr.........r.~ I. The limit of water-proof 6-1 SPECIFICATIONS 2. SPECIFICATIONS 2. 2.1 AC Spindle Motor (IP65) Model Item , output 1s 1.5s 2s 3s Continuous fated +l kW 0.9 0.9 1.5 2.2 15 min rated +I +3 kW 2.2 3.7 3.7 5.5 +2 +4 kW 2.2 3.7 3.7 5.5 I 50% ED rated Rotation Base speed min-1 3000 1500 1500 1500 speed Maximum speed min-1 8000 8000 8000 6000 Output torque Nm 2.64 5.73 9.55 14.0 (Continuous rated torque) (kg - m) (0.29) (0.58) (0.97) (1.43) GD* kg 0m* 0.012 0.017 0.031 0.059 Rotor inertia N.m.sec* (kg l Weight cm - se@) kg 0.003 0.004 0.0082 0.015 (0.03) (0.0s) (0.08) (0.15) 18 24 27 46 Cooling system TENV Installation The output shaft should be horizontal or vertically downward Allowable overload capacity 120% of 15 minurate-rating for one minute Insulation CtassF Ambient temperature 0 to 4o”c Vibration v5 75 df3 (A) Noise Munsell system N2.5 Painting color Number of pulses for built-in sensor (option) 512 p/rev Pulse generator and thermostat Accessories (*I) * If the input voltage fluctuates, it is possible that the rated output cannot be obtained even when such fluctuations are within the allowable fluctuation range. (+2) The cycle time is 10 minutes. For 50% ED, 5 minutes for ON and 5 minutes for OFF. (+3) For model I .5S data is in 1O-minute rated output. For model 3S data is in 30.minute rated output. (*4) For model 1.5s: 30% ED, ON 3 min, OFF 7 min. (*5) The indication of load meter of IP65 series is different form that of standard series. 6-2 2. SPECIFICATIONS 2.2 AC Spindle Servo Unit (Serial Spindle) Item Applicable spindle amplifier 1s 2s 2s 3s Power supply capacity at 15minute rating +1 4 7 7 9 200/220/23OV Power supply +2 + lo%, - 150/o 50160 Hz 2 1 Hz Main circuit system Transister PWM invertor Feed back system Speed feed back by pulse generator Braking system Regenerative braking (Regenerative energy processing system) (Power regeneration) Speed control range 80 to 80000 Speed variation 60 to 6000 Less than 0.1% of maximum speed (ioad variation 10 to 100%) Ambient temperature 0 to SSOC Cooling system External radiation type +3 13 Weight (*l ) For model 1ASS data is in 1O-minute rating. For model 3s data is in 30.minute rating. (*2) When a power supply voltage other than specification above is used, a transformer is required. (* 3) The cooling fan motor of the radiator is built in. 6-3 3. CHARACTERISTIC CHARACTERISTIC Model 1S (IP65) output (kW) 3 Torque (kg ml POWER CURVE TORQUE CURVE l I I 1 I I I I ’ 2.5 1Smin. Rated, 50%ED 2.2kW .6 - 0 1000 2000 3000 4000 5000 6000 7000 8000 l) Motor Speed (min - Motor Speed (min- l) Model 1.5s (IP65) output Torque POWER CURVE (W 4’ o%J- m) TORQUE CURVE 1Omin. Rated. 30”hED 3.7kW 2.2 kW 0.27 0.11 2000 3000 4000 5000 6000 7000 8000 2000 Motor Speed (min - 1) Motor 3000 400050006000 8000 Speed (min - l) Model 2s (IP65) Torque POWER CURVE I I 1 ISmtn. I Rated. SO%EO 1 NJ 1 I - ml TORQUE CURVE ’ 3.7kW .. 2.5 kW 1.1 ltw 1 0 1000 I 2000 I 3000 I 4000 I 5000 I 6QOO I 7000 . 8000 0 Motor Speed (min - l) __ 2000 3000 4000 5000 6000 Motor Speed (min- 1) 6-4 8000 3. (4) CHARACTERISTIC Model 3s (IP65) output (Jw Torque (kg - ml POWER CURVE TORQUE CURVE 77 30min. Rated. SO%ED 5.5kW 3.7 kW 0.6 0 1000 2000 3000 4000 5000 6000 0 Motor Speed (min - 1) __ 0.24 ‘SO0 2000 3000 4000 Motor Speed (min - 1) 6-5 4500 6000 4. EXTERNAL 4. DIMENSIONS EXTERNAL DIMENSIONS 4.1 IP65 W8000 8100, B190 8100, B190: 22-22 Bl 00: 20-29 Primary winding Ijrs connector 22-22 \ Pulse generator ‘Y MS connector 20-29 B190: 20-29 Wil (Note) 4.2 seal 1. The output shaft should be horizontal or vertical downward. 2. Use hexagon bolts M8, length 30 mm or less as mountiny bolts. IP65 1.5Sl8000 BlOO, 8190 8100, 8190: 22-22 Bl 00: 20-29 - \ Pulse generator MS connector 20-29 onsl 6190: 20-29 (Note) 1. The output shaft should be horizontal or vertical downward. 2. Use hexagon bolts M8, length 30 mm or less as mounting bolts. 6-6 4. 4.3 lP65 2Sl8000 8100, EXTERNAL DIMENSIONS B190 8100, 8190: 22-22 i8i J 4-011 on 01 PdS8 MS Q8fl8ratOr conn8ct0r \ 20-29 B190: 20-29 (Note) I. Theoutput shaft should be ttodmtal 01 verticrl dowrr~ard. 2.UM)hexQgOnbdtsMtO,kngth3smmorlusu~~. 4.4 IP65 396000 BlOO, 8190 8100: 20-29 B10O,B190: 22-22 8190: 20-29 (Note) 1. The output 2. lJ~e hex- shaft be horizontal 01 wrtkal downward. MlO, length 35 mm or less as mounting ~houkJ bob 6-7 bolts. 5. LOAD METER 5. LOAD METER The ioad meter for lP65 spindle motor is different from one for standard S series spindle motor. Please refer to the following load meter. @ The load meter for IS, 2s. 3s Yellow VVhite Color Red , a Display 0 100 250 300 % Voltage 0 3.3 8.3 10 v The load meter for 1.5s White Yellow Color Red e Display 0 100 415 500 % Voltage 0 3.3 8.3 10 v 6-8 6. ORDER SPECIFICATION DWG NO. 6. ORDER SPECIFICATION NatTIe Motor spec. DWG No. Flange mounting Model 1s DWG NO. Amplifier spec. DWG No. 8000 min-1, with key 8000 min - ‘, with key, with 6.S A06B-0790-B300 8000 min-‘, A06B-0790-B390 8000 min - AO6B-0790-Bl OO A06B-6064-H301 AO6B-07904190 Model 1.5s Flange mounting #HSSO A06B-0791-6100 AO6B-6064-H302 AO6B-0791-6190 A06B-0791 #HSSO -B300 AO6B-0791-8390 Model 2s Flange mounting A06B-0792-8100 A068-606bH302 A068-0792-B190 Model 3s Flange mounting nHS50 (* 1) 6-S: type Load on type with key, with 6.S 8000 min -1, without key 8000 min - l, without key, with B.S 8000 min-1, with key 8000 mW1, with key, with B.S 8000 min -1, without key 8000 AO6B-0793-8100 A06B-606bH303 #HSSO min-‘, without key, with B.S 6000 min -1, with key 6000 min - *, with key, with B.S AO6B-0793-8300 6000 min- ‘,withoutkey A06B-0793-8390 6000 min - 1, without key, with B.S The motor with built-in sensor needs signal conversion circuit. Separate 8000 min - 1, with key 8000 min-‘, AO6B-0792-B390 Built-in Sensor The specification without key 1, without key, with BS A06B-0792-B300 AO6B-0793-B190 (Note) Remarks of signal conversion circuit is following. : A06B-6063.H731 (For IP65) : A068060640J706 (For IP65) 6-9 · No part of this manual may be reproduced in any form. · All specifications and designs are subject to change without notice.