Product & System Overview of Knauf Products And Systems 11/2013 Contents Knauf Group was founded in 1932 by the brothers Karl and Dr. Alfons N. Knauf in Iphofen Germany. Knauf nowadays operates more than 150 production plants in over 40 countries with over 23,000 employees. For the last few years, Knauf is spreading the market to East Europe and Asia. Knauf Gypsum Indonesia is the 48th Knauf plasterboard manufacturing in the world, which is located at Cikampek, West Java. Our professional sale, technical assistance and marketing team guarantee that our customers have access to the benefits of a number of systems in the best possible manner that we offer in commercial performance and in the technical aspect. Knauf’s products and systems made in Indonesia maintain high quality and enjoy outstanding reputation. We are sure that when it comes to good products and good services, we give the best to the market. I. Gypsum Plasterboard a. Standard b. Moistureshield c. Denseshield d. Fireshield e. Soundshield f. Fireboard 1 1 1 2 2 2 II. Acoustic and Aesthetic a. Perforated Expressive Gypsum Plasterboard i. Apertura (Cleaneo) 1. Random 8/15/20 3 2. Circular 8/12/50 3 3. Square 8/18 3 4. Square 12/25 3 ii. Danoline 1. Tile 4 2. Designpanel 1200 4 3. Belgravia 5 4. Plaza 5 b. Heradesign Magnesite Bonded Wood Wool Panel 1. Superfine 6 2. Fine 6 3. Micro 6 4. Plano 6 5. Superfine A2 6 6. Fine A2 6 III. System a. Fire Rated Partition b. Impact Resistance Partition c. Ceiling d. Structural Steel Protection 7 7 8 8 IV. Accessories a. Ready Mix b. Joint Tape c. Mastic d. Putty Pad e. Screws f. Steel Channel/Connector/Hanger 9 9 9 9 9 9 GYPSUM PLASTERBOARD Standard Board A skin for the wall Gypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Gypsum is made up of minerals, and is free of any materials that could negatively influence a sense of well-being. Gypsum is not harmful to human skin : modern medicine uses gypsum directly on the skin to set broken bones; dental technology uses gypsum for molds. Product Specifications Appearance Ivory face and grey back paper Weight 9mm : nominal 6.3 kg/m2 12mm : nominal 8.4 kg/m2 15mm : nominal 10.5 kg/m2 Edge detail Square edge (SE) and tapered edge (TE) Standards ASTM C1396, ASTM E119 BS 1230 : Part 1, Non Combustible BS 476 : Part 4 Thickness 9mm,12mm and 15mm Width 1200mm and 1220mm Length 2400mm and 2440mm 041 - 017 Moistureshield Plasterboard for high humidity areas Knauf Moistureshield is a plasterboard manufactured specifically for use in areas of high humidity and exposure to moisture. The core formulation and treated paper liners ensure the boards resistance to the ingress of moisture. Features • The paper surface liner is treated to inhibit mould growth. • The special core formulation results in very low moisture absorption rate. • High resistance to deformation. Product Specifications Appearance : Green liner paper Weight : 9mm : nominal 6.3 kg/m2 12.5mm : nominal 8.75 kg/m2 15mm : nominal 10.9 kg/m2 Edge Profile : Tapered Edge Thickness : 9mm, 12.5mm and 15mm Width : 1200mm and 1220mm Length : 2400mm and 2440mm 041 - 017 Standards ASTM C1396 BS 1230 : Part 1, 1985 Non Combustible to BS 476 : Part 4 Denseshield Exceptional impact resistance performance Knauf Denseshield is a plasterboard specially developed to provide exceptional impact resistance. A combination of a high density and high strength core coupled with a purpose designed liner paper offers a significant improvement in impact performance in comparison to standard plasterboard. Features • A High density, reinforced core ensures the plasterboard can withstand significant impacts without deformation or damage. • Both the surface paper, which is scuff resistant and back paper are designed to contribute and further enhance the overall strength and integrity of the board. • High fire resistance compared to standard plasterboard. Product Specifications Appearance : Beige, scuff resistant front paper, grey back paper Weight 12mm : nominal 11.3 kg/m2 15mm : nominal 14.12 kg/m2 Edge profile : Tapered edge Thickness : 12mm and 15mm Width :1200mm and 1220mm Length : 2400mm and 2440mm Standards ASTM C1396 BS 5234 : Part 2 : 1992 BS 1230 : Part 1, 1985; Non Combustible to BS 476 : Part 4 041 - 017 1 GYPSUM PLASTERBOARD Fireshield A high fire resistance performance plasterboard Knauf Fireshield is a plasterboard specifically developed to offer superior fire resistance performance when used in Knauf partition, ceiling and lining systems and also for encasement and shaftwall system. Designed to protect your investment and family. Feature • Ideal boards for area where superior fire resistance is required. • Suitable for forming walls and ceilings to fire components & means of escape. 041 - 017 Product Specifications Appearance : Pink face and grey back paper Board Density : 885kg/m3 Weight : 12.5 mm : 10.5 kg/m2 15 mm : 13 kg/m2 Edge Profile : Tapered Edge Standards ASTM C1396, ASTM E119 BS 1230 : Part 1 Non Combustible to BS 476 : Part 4 K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft Soundshield Sound reduction performance Knauf Soundshield is designed for use in areas where sound reduction is of particular importance. Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to Knauf Drywall systems. Feature Ideal board for area where superior sound reduction is required. Product Specifications Appearance : grey paper Board Density : 885kg/m3 Weight : 12.5mm = 12kg/m2 15mm = 13.8kg/m2 Edge Profile : Tapered Edge 041 - 017 K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft Standards ASTM BS 1230 : Part 1 Non Combustible to BS 476 : Part 4 Fireboard Description A glass reinforced gypsum (GRC) with impregnated fleece liners for high fire performance. It’s hygroexpansivity shall not exceed 0.02% according to BS 6712 : Part 2; 1991. Feature Provide up to 2 hours protection to structural steel columns and beam, specially developed to accept direct edge fixings, providing a frameless system. Product Specifications Density : 800 kg/m3 Size Thickness : 15, 20, 25, 30 mm Width : 1250 mm Length : 2000mm Colour : White Standards Non combustible to BS476 : Part 4 Class ‘O’ material under Building Regulations 1991 Water Absorption (24 hour %) : < 20 Water Vapour Transmission (MN. sg) : 8 Alkalinity (pH value) : 6 - 8 Thermal Conductivity K : 0.16 W / mk Working Temp Range 0C : 0 to 40 Perforated Expressive Gypsum Plasterboard APERTURA (CLEANEO) Knauf Acoustic And Aesthetic Ceilings Knauf Apertura (Cleaneo) ceilings give you the freedom to carefully control the acoustic properties of a room whlist creating stunning, seamless jointed aesthetics and improving air quality with the Cleaneo Effect. Apertura (Cleaneo) Aesthetic Sound Absorption Solutions Accurate and effective sound absorption is crucial to the effectiveness of many rooms including learning environments, communal areas and atriums. Knauf Apertura (Cleaneo) perforated and patterned sound absorption boards provide effective control over reverberation whilst offering the designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles. Controlling Pollutants - the ‘Cleaneo Effect’ Knauf Apertura (Cleaneo) boards incorporate volcanic Zeolite to act as a molecular sieve, cleaning the air that passes through it by removing a range of impurities. With regulations making buildings increasingly air tight the accumulation of pollutants in indoor air is a new challenge. Especially critical are volatile organic compounds that not only have an unpleasant odour but can, depending on the concentration, be damaging to health. Knauf Apertura (Cleaneo) is able to reduce the concentration of these pollutants in indoor air. Void Depth Hz Board Size Board Size Width = 1200 mm Length = 1875mm Weight = 9.09 kg/m2 Width = 1200mm Length = 2000mm Weight = 8.73 kg/m2 ² Area Perforation 9.9% Area Perforation 13.1% 125 250 500 1000 2000 4000 Perform. Class Void Depth 0.56 0.83 0.53 0.49 0.33 0.35 Class D Circular 8/12/50, 400 mm Random 8/15/20, 400mm with Mineral Wool 0.64 0.85 0.69 0.62 0.37 0.48 Random 8/15/20, 60mm 0.19 0.29 0.78 0.64 0.32 Random 8/15/20, 60mm with Mineral Wool 0.31 0.68 1.02 0.60 0.25 Random 8/15/20, 400mm Perforated CIRCULAR 8/12/50 RANDOM 8/15/20 125 250 500 1000 2000 4000 Perform. Class 0.62 0.84 0.54 0.54 0.38 0.42 Class D Class D Circular 8/12/50, 400 mm with Mineral Wool 0.65 0.89 0.73 0.77 0.49 0.61 Class D 0.57 Class D Circular 8/12/50, 60mm 0.18 0.25 0.70 0.77 0.40 0.60 Class D 0.40 Class D Circular 8/12/50, 60mm with Mineral Wool 0.30 0.61 1.11 0.75 0.36 0.47 Class D SQUARE 8/18 Hz - Circular Straight Line Perforation (5 Design) - Circular Double Perforation (2 Design) - Circular Random Perforation (2 Design) - Square Straight Line Perforation (2 Design) SQUARE 12/25 Patterned Void Depth Hz Board Size Board Size Width = 1188mm Length = 1998mm Weight = 8.19 kg/m2 ² Width = 1200 mm Length = 2000mm Weight = 7.69 kg/m2 ² Area Perforation 19.8% Area Perforation 23.0% 125 250 500 1000 2000 4000 Perform. Class Void Depth 125 250 500 1000 2000 4000 Perform. Class Square 8/18, 400mm 0.57 0.86 0.52 0.59 0.47 0.52 Class D Square 12/25, 400 mm Hz 0.60 0.82 0.48 0.54 0.48 0.51 Class D Square 8/18, 400mm with Mineral Wool 0.66 0.95 0.77 0.90 0.67 0.75 Class C Square 12/25, 400mm with Mineral Wool 0.65 0.96 0.76 0.88 0.70 0.79 Class C Square 8/18, 60mm 0.17 0.18 0.66 0.81 0.50 0.69 Class D Square 12/25, 60mm 0.16 0.20 0.55 0.83 0.52 0.69 Class D Square 8/18, 60mm with Mineral Wool 0.27 0.53 1.09 0.90 0.52 0.68 Class C Square 12/25, 60mm with Mineral Wool 0.28 0.47 1.06 0.89 0.54 0.67 Class C - Squared Pattern (3 Design) - Slotted Pattern (3 Design) 2_3 2_ 3 DANOLINE Perforated Expressive Gypsum Plasterboard Danoline Laminated Ceiling Tiles Danotile Danoline Tiles are mounted with a visible Lay-in grid system. The ceiling tiles look like a smooth, white faced surface, which is environmentally friendly and ensures great usability in rooms with relatively high humidity. The surface is easy to maintain and will therefore withstand tough cleaning and disinfection agents with PH levels 2.5 - 13, as it has a good mechanical resistance. Apart from Danoline Tile’s fine qualities, it is also an economically advantageous solution. Acoustic The graph shows the acoustic performance of 600x600mm plain Danoline Tile, 200mm suspension. Edge A (Square) Deflection and load bearing capacity: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load Regula Surface: Laminated,White or Metallic Suspension system: S15 / S24 Size & Perforation : 600 x 600 x 6.5 mm 600 x 1200 x 6.5 mm 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm New clean room standard: Danoline tiles fulfil the requirements of zones 4 in particle control according to the norm NF S 90- 351 (Kinetic of decontamination class) Fire Classification: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) 3. Clean Room Certificate (Cera Labo Report) Danoline Perforated Ceiling Tiles Plaza The setting of a Danoline Plaza ceiling is maybe best highlighted by using a narrow grid system. Danoline Plaza 600 is fast and easy to mount and adapt, as all edges remain hidden above the grid system. It is often used as a frieze/margin panel for Markant and Linear. Danoline Plaza 600 combines the qualities of gypsum with favourable pricing. Acoustic The graphs shows the acoustic performance of Danoline Plaza, 200mm suspension Edge A (Square) Globe Quadrill Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24 Micro Tangent Size & Perforation : 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm 600 x 600 x 12.5 mm 600 x 1200 x 12.5 mm Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1 Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) Perforated Expressive Gypsum Plasterboard DANOLINE Danoline Perforated Ceiling Tiles Belgravia Danoline Belgravia is the ceiling with a grid system that is semi-recessed. Supplied with tegular and bevelled edges, the tiles guarantee a very directionally stable ceiling and are less sensitive to damaging the edges. As they are being installed, they fall into place in the suspension system with distinct ease and simplicity. Acoustic The graph shows the acoustic performance of Belgravia, 200mm suspension. Edge E (Tegular) Globe Quadrill Micro Tangent Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24 Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1 Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N Size & Perforation : 600 x 600 x 12.5 mm Other sizes on request Danoline Perforated Ceiling Panels & Wall Lining Designpanel 1200 The Danoline Designpanel products offer scope for a ceiling design with large, seamless continuous surfaces. Combined with acoustic control, perforations are used, taking the shape of patterns embossed almost plastically into the surface. Designpanel are fitted with tapered edges on all four edges, giving an even and smooth intermediate joint filling between panels and reducing cracking. Edge Surface: Untreated Globe Quadrill Micro Tangent Suspension System: Furring, suspended on steel Fire Classification: Fullperforated Part : A2-s1, d0 (C1) and non-perforated : A2-s1, d0 (C1) N: K1-A, In 1 DK: Kalsse 1 beklædning Deflection and load bearing capacity: EN 13964:600/1200x2400 Class2/B/30N Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) Size & Perforation : Globe: (1200) G2F Quadril: (1200) Q2F Micro: (1200) M2F Tangent: (900) T3L4 Regula: R Other sizes on request 4_5 4_ 5 HERADESIGN Magnesite Bonded Wood Wool Panel Heradesign Ceiling & Wall Panels Heradesign Heradesign®’s innovative ceiling systems combine versatile design possibilities with an excellent acoustic functionality at the same time. With this they thrill architects, planners and building owners around the world and are used in the most extraordinary applications: lofts, event locations, galleries and wellness areas, to name a few. The magnesite bonded wood wool acoustic panels are convincing in every field with their outstanding properties with regard to sound absorption, ecology and sustainability. Fascinating Acoustic Solutions Heradesign Superfine • SGL • BA Heradesign Micro Heradesign Superfine A2 • BA • BA 035 - 091 1-Layer magnesite bonded wood wool 1-layer magnesite bonded wood wool acoustic panel (fibre width 1mm). Exquisite acoustic panel with fine pored surface, surface structure, building biologically building biologically recommended. recommended Heradesign Ceiling Nominal Dimensions mm 600 x 600, 1200 x 600 Other Sizes on Request Nominal Dimensions mm Nominal Dimensions mm 600 x 600, 1200 x 600 Thickness mm 15 25 35 Thickness mm 25 35 Thickness mm 25 Weight kg/m2 7,8 11,3 15,0 Weight kg/m2 14.1 18.5 Weight kg/m2 18,5 Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Sound absorption value aw to 0,95 Sound absorption value aw to 0,50 Sound absorption value aw to 0.7 Reaction to fire acc. to BS EN 13501-1 : B-s1, d0 Reaction to fire acc. to BS EN 13501-1 : B-s1, d0 Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3 EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562 Heradesign Fine • SGL • BA Heradesign Ceiling (Island Design) 600 x 600, 1200 x 600 1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 1 mm). Exquisite surface structure, building biologically recommended. ABZ general building inspection registration permit : Z-23.15-1562 ABZ general building inspection registration permit : Z-23.15-1562 Heradesign Plano Heradesign Fine A2 • BA • BA 1-layer magnesite bonded wood wool acoustic panel with closed surface, building biologically recommended. 1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 2 mm).Characteristic surface structure,building biologically recommended. 035 - 091 1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building biologically recommended Nominal Dimensions mm EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 600 x 600, 1200 x 600 Nominal Dimensions mm 600 x 600, 1200 x 600 Nominal Dimensions mm 600 x 600, 1200 x 600 Thickness mm 15 25 35 Thickness mm 25 Thickness mm 25 Weight kg/m2 8 12 16 Weight kg/m2 14.1 Weight kg/m2 17.5 Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Standard colours: White, smililar to RAL 9010, natural tone 13 (beige) Sound absorption value aw to 0,80 Sound absorption value aw to 0,30 Sound absorption value aw to 0,70 Reaction to fire acc. to BS EN 13501-1 : B-s1, d0 Reaction to fire acc. to BS EN 13501-1 : B-s1, d0 Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10) 200-Cl3 Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3 EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562 Certificate: Institut Fur Baubiologie Rosenheim GmbH Fraunhofer - Institut Fur Bauphysik IBP Blue Angel (BA) Singapore Green Label (SGL) EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562 EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562 SYSTEM Fire Rated Partition 80mm thick Knauf 1 hour Fire Rated drywall partition consisting of one layer of 15mm thick Knauf Fireshield gypsum plasterboard on each side of Knauf galvanized steel track and stud sections size 50 x 0.55 mm thick, studs at 610 mm c/c. Dimensions Head track Knauf ‘U’ Channel forms head plate Board Thickness (mm) Knauf deep flange ‘U’ Channel for deflection head details. Studs Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks. Plasterboard lining The full range of acoustic, fire resistant, moisture resistant, impact resistance and carbon neutral boards to provide performance and design solutions. Floor track Knauf ‘U’ Channel secured to floor. Number Stud Size & of Layers Gauge (mm) Fire Resistance Overall Wallboard, Partition Moistureshield, Width Soundshield (mm) (hrs) Maximum Heights (mm) - Medium Duty Sound Reduction All Types except soundshield Fireshield, Fire & Soundshield Moistureshield, Clear 25mm Clear Denseshield Cavity Glasswool Cavity (hrs) dB mat 12-16 dB (Rw) kg/cu. m. (Rw) 25mm 305 405 610 Glasswool mat 12-16kg/cu.m. 12.5 1 75 0.5 0.5 37 42 37 43 4300 3600 3200 12.5 2 100 1 2 45 50 46 51 4900 4300 3800 15 1 80 0.5 1 37 42 40 45 4700 3700 3200 15 2 110 1.5 2 46 52 49 55 5400 4700 4000 12.5 1 100 0.5 0.5 37 44 40 45 5300 4400 4000 12.5 2 125 1 2 46 52 49 54 5800 5000 4400 15 1 105 0.5 1 42 44 42 50 5800 4900 4400 15 2 135 1.5 2 47 55 51 57 6300 5500 4800 12.5 1 125 0.5 0.5 37 44 40 45 6500 5600 4800 12.5 2 150 1 2 46 52 49 54 7100 6200 5300 15 1 130 0.5 1 42 44 42 50 7100 6000 5200 15 2 160 1.5 2 48 55 51 57 7100 6900 5800 12.5 1 175 0.5 0.5 40 46 41 47 8300 6900 6000 12.5 2 200 1 2 49 54 53 56 9100 7900 7000 15 1 180 0.5 1 42 47 43 51 9100 7400 6600 15 2 210 1.5 2 49 55 55 57 10000 8900 7700 50(0.55) 75(0.55) 100(0.7) 150(0.55) TUV-SUD-PSB Certificate of Conformity 011059, 010969, 011060 Impact Resistance Partition Acoustic Performance 105mm thick 1 hour Fire Rated Impact Resistance (Severe Duty) Knauf drywall partition consisting of one layer of 15mm thick Knauf Denseshield gypsum plasterboard on each side of Knauf galvanized track and stud sections size 75 x 0.55 mm thick, studs at 405mm. Optional System Approx. Sound Reduction Without Mineral wool infill RW 42 dB With 50mm x 40 kg/m3 Mineral wool infill RW 49-50 dB Summary of strength and robustness test to BS 5234 : Part 2 : 1992 (Details of partition specimen available upon request) Head track Tests for grade compliance Knauf ‘U’ Channel secure to soffit. Requirements Tested Grade performance achieved Pass / Fail Taped & jointed Seamless finish. Door head Knauf ‘U’ Channel snipped, bent back and screwed to the studs. Timber ground (full height) to door frame. Studs Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks. Plasterboard lining Fixed to metal framework with Knauf Drywall screw. LD MD HD SD - - - Passed straight partition - - - Tested* right angle partition - - - Tested* straight partition - - - Passed right angle partition - - - Passed straight partition - - - Passed right angle partition - - - Passed Resistance to structural damage by large soft body impact - - - Passed Door Slamming - - - Passed Stiffness Surface danage by small hard body impact : 1 Surface danage by large soft body impact Perforation by small hard body impact : 1 1 See test report if surface damage is acceptable *Show „tested“ under grade tested Summary of other test on partition specimen Requirements Tested Performance achieved Crowd pressure 3 kN/M Floor track Knauf ‘U’ Channel secured to floor. Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details. TUV-SUD-PSB Certificate of Conformity 011485 6_7 6_ 7 SYSTEM Ceiling Knauf 1 hour Fire Rated Suspended Ceiling consisting of two layers of 12.5mm thick Knauf Fireshield gypsum plasterboard with staggered joints fixed below Knauf upper channel size 60mm x 27 x 0.6mm at 800mm centres, lower Knauf channel at 406 mm centres connected by Knauf channel intersection connector and suspended by Knauf suspension hanger at 800mm centres together with perimeter channel size 30 x27 x 20 x 0.5 mm fixed to perimeter with expansion bolts at 610mm centres. 10 5 6 5 2 4 6 7 9 3 8 8 1 VIEW A 3 VIEW B LEGENDS 1. Knauf Fireshield Plasterboard 2 x 12.5mm thick with board joints staggered 2. Lower Knauf ‘C’ Channel @ 406mm c/c - Knauf ‘C’ Channel size 60 x 27 x 0.6 mm 3. Upper Knauf ‘C’ Channel @ 816 mm c/c - Knauf ‘C’ Channel size 60x27x0.6 mm 4. Knauf Channel Intersection Connector 5. Knauf Adjustable channel hanger & suspension rod of 4mm dia.@ 800mm c/c 6. Knauf ‘U’ Channel size 30x27x20x0.5mm perimeter support 7. Knauf intumescent mastic FR sealant along perimeter 8. No. 6 steel screw @ 150mm c/c length of screw, 1st layer: 25 mm; 2nd layer: 42mm 9. M6 expansion bolts @ 610mm c/c 10. wood screw of length 60mm or Hitti x-cc ceiling clip or HA8RI anchor for Steel & Concrete or equivalent 11. Knauf C Channel Connector for connecting straight lengths of C Channel. DETAIL - A Max. 20mm expansion at end of channel 2 X 12.5mm Fireshield Plasterboard with staggered board joints TUV-SUD-PSB Certificate of Conformity 010907, 010908, 010909, CLS1A 13 03 80539 003 Structural Steel Protection Abutment angles Light gauge steel angles provide support at soffit and wall junctions. DESIGNATION SECTION SIZE mm 356 x 406 Fixed to soffit or section flange. 356 x 368 Butt joints Adjacent board joints staggered a minimum 300 mm. Backing strips only behind joints in beam casing. 305 x 305 Fireboard casing Direct edge-fixing with either staples or screws. 254 x 254 Skirting Timber profiles screw-fixed, or membrane skirting bonded direct to FIreboard casing. Establishing Board Thickness COLUMNS & BEAMS 203 x 203 152 x 152 To establish the board thickness required for steel column and beam encasement, proceed as follows: • Refer to tables to Locate the appropriate size of beam or column on the table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required. • Establish the period of fire resistance required. • Refer to the adjoining table to determine the board thickness required. • For castellated sections, adopt the above procedure, then add 20% to the indicated thickness and specify the next highest available board thickness. Example Requirement: One hour fire protection to 254 x 254mm x 167 Kg/m steel beam with three sided encasement. Solution Section Factor = 40 Hp/A m1 (from Table) Use single layer of fireboard. MASS PER METRE kg 3SIDES Hp/AM-1 4 SIDES Hp/Am-1 634 15 20 551 20 25 467 20 30 393 25 35 340 30 35 287 30 45 235 40 50 202 45 60 177 50 65 153 55 75 129 65 90 283 30 40 240 35 45 198 40 50 260 158 50 65 137 55 70 240 118 60 85 97 75 100 167 40 50 132 50 65 107 60 75 89 70 90 73 80 110 86 60 80 71 70 95 60 80 110 52 95 125 46 105 140 60 40 20 37 100 135 0 30 120 160 23 155 205 FIREBOARD: FIRE RESISTANCE 30 mm 220 Section Factor Hp/A Up to 2 hour protection of steel beam or column consisting of 20 to 25mm thick Fireboard glass reinforced gypsum (single or multiple layers) depending on the size of steel section to be protected fixed onto supporting soffit or wall with steel angle size 25 x 25mm x 0.7mm thick at 600mm centres. 200 180 160 140 25 mm 15 mm 100 80 40 mm 35 mm 15 mm 120 45 mm 20 mm 30 mm 15 mm 25 mm 30 60 90 120 Protection Required (hours) critical temperature 550o C Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details. SETSCO Certificate of FSP-2013-0133 Conformity Ready Mix, Joint Tape, Mastic, Putty Pad, Screws Knauf Ready Mix ACCESSORIES Knauf C Channel Galvanised steel stud sections size 50mm, 75mm & 100mm are used in non-load bearing partition systems and fire resistance partition. Knauf roll formed C Channels are used to engage in head and floor tracks. Knauf DC 60 ceiling channel forms the upper and lower supports of Knauf C-Form I. Formulated for a professional quality finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for filling and finishing coats in interior plasterboards applications. Also suitable for covering corner beads, fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures. Knauf Joint Tape Knauf U Channel Galvanised steel track sections size 50mm, 75mm & 100mm are used as the standard head and floor track for partitions. Perimeter channel providing support at the junction of ceiling to wall. Knauf Joint Tape provides strong, optimal seamless joints if used together with Knauf Jointing Compound or Knauf Ready Mix Joint Cement. Knauf Joint Tape is 50mm wide with micro perforations for joints reinforcement, suitable for manual or machine application. Knauf Joint Tape is one of the main components in Knauf Partition System and ceiling. Knauf Intumescent & Acoustic Mastic Knauf C Channel Connector Knauf Intumescent and Acoustic Mastic is a rapid curing, water based acrylic expanding fire resistant mastic. It is used for sealing individual or grouped services or for linear joint seal in fire separating walls and floors to prevent the spread of fire and smoke from one compartment to another. Knauf Putty Pad For connecting straight lengths of DC60 channel. Knauf Channel Intersection Connector Locates and connects DC60 channels (C-Form I). Knauf Putty Pads are sheets of intumescent, mouldable putty designed for use inside and outside plastic electrical socket boxes. They offer not only fire protection but also ensure that the acoustic integrity of a system is maintained, without the need for baffle boxes. Knauf Screw Knauf Adjustable Hanger Black phosphated screws with drill bit tips for heavier gauge metal profiles from 0.7mm to 1.2mm thick. Each box includes one screwdriver tip. Engages onto suspension rod and can be slid up and down by compressing the wing flanges. When the flanges are released, the suspension rod is held fixed in position. Enables adjustment of ceiling void depth and easy levelling. 8_9 All the information contain within Overview of Knauf Products And Systems is available online at our website, www.knauf.com Knauf Singapore Pte Ltd 80 Marine Parade Rd #14 - 06 Parkway Parade Singapore 449269 Tel. : (+65) 6345 9233 Fax. : (+65) 6345 5465 E-mail : email@example.com Website: www.knauf.com.sg PT. Knauf Gypsum Indonesia Cilandak Commercial Estate Garden Centre 5th Floor, Suite 16 (B) Jl. Raya Cilandak KKO Jakarta 12560, Indonesia Phone : (+62 21) 789 1661 Fax : (+62 21) 789 1662 Website: www.knauf.co.id e-mail : firstname.lastname@example.org Knauf Gypsum Thailand Limited 598 Q House Ploenjit Building, 19th Floor, Room 18BC & 19B, Ploenjit Rd., Lumpini, Pathumwan, Bangkok 10330 - Thailand Tel no.: +66(0) 2689-6077 Fax no.: +66(0) 2689-6001 e-mail : email@example.com Disclaimer: The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in this leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this leaflet. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all regulations, including health and safety regulations.