Grace Construction Products Hobbs Court, New York, New York The Hobbs Court development on East 102nd Street in New York City provides a quality, affordable housing option for moderate- and low-income families. With durability and longevity in mind, the development utilizes air barrier and waterproofing solutions from Grace Construction Products. The Project The Challenge A nine-story, two-tower, 259 unit affordable housing building comprising a variety of studio to threebedroom apartments, Hobbs Court is designed to have an important, long-term positive impact for residents in the area. With new, quality construction replacing 12 deteriorated walk-up buildings on the site, the building is being developed by Phipps Houses on land owned by the New York City Housing Authority. With the building’s wall design well-insulated on both the outside and inside, it required a permeable or “breathable” air barrier that would protect against the damaging effects of air and water ingress, and be impermeable to liquid water. The building also includes community facility space and a below-grade garage. Developed to be a longterm affordable housing resource, Hobbs Court is designed with durability in mind and energy saving construction to help make the development a sound investment in the city’s future. Grace System Solutions Used Perm-A-Barrier ® VPS Perm-A-Barrier ® VP Preprufe ® 300 R Bituthene ® System 4000 Improper air barrier selection and installation can cause building moisture problems, wasted energy and potential efflorescence on the outside of buildings. So choosing the proper high-performance products and getting the job done right the first time was critical. In addition, it was vital that the air barrier be properly installed – especially in areas prone to water ingress, such as the transition from below-grade waterproofing to the above-grade air barrier, detailing around the windows, and around electrical conduits. Below grade, with the building being built in an area with a high water table and environmental concerns, it was essential to have quality waterproofing in place to ensure the long-term durability of the building. Grace Solution Having used Grace products over the years with success, the project’s architect wanted a Grace PermA-Barrier® air barrier for the job. Grace offers a complete portfolio of air barrier systems – permeable and impermeable, fluid-applied and self-adhered sheet – to support proper building design, site requirements and ensure ease of application for the contractor. For those contractors with spray equipment, Perm-ABarrier® VP is Grace’s fluid-applied vapor permeable air barrier option. For contractors that may not have spray equipment, or sites where spraying may not be a viable option, Grace offers the Perm-A-Barrier® VPS self-adhered sheet. It provides the same building envelope design and fully-adhered performance that designers and specifiers are used to with the Perm-A-Barrier VP, but in a fully-adhered “peel and stick” sheet. “The Hobbs Court project has a very tight operating budget, so it is very difficult to finance construction corrections. We have one shot at doing it right, so it’s especially important we build a quality, durable building.” Matthew Kelly Phipps Houses The Grace technical team, working with the architect, construction manager, and mason, suggested the best solution for the job: Perm-A-Barrier VPS was applied on 120,000 square feet of above-grade exterior walls, and Perm-A-Barrier VP (applied via roller as an approved alternative application method) was applied onto 30,000 square feet CMU block construction. We’ve used Grace Perm-A-Barrier® Systems before and had good success working with Grace and their products. It’s a long-term relationship that goes back many years. Larry Harvey MHG Architects The Perm-A-Barrier VPS and Perm-A-Barrier VP vapor permeable membrane systems permit the diffusion of water vapor that could otherwise condense in the wall structure, but keep liquid water out, which allows the products to act as a waterproofing drainage plain. Both Perm-A-Barrier systems also protect against the effects of air and water ingress that can damage buildings, and protect against air passage which helps minimize energy loss. To avoid water penetration below grade given the high water table and protect against the potential environmental concerns, Preprufe® 300 R was used under the approximately 80,000 square feet of slab. Preprufe is a proprietary pre-applied waterproofing system that bonds to concrete with a unique 100% fully-adhered adhesive bond. And the Preprufe family of products has been proven over the years as a water-, vapor- and contamination barrier, successfully used on many critical projects, both public and private. A vapor permeable air barrier membrane, Perm-A-Barrier® VPS and Perm-A-Barrier® VP were used on 150,000 square feet of the building’s walls to protect against air leakage and water damage from condensation problems, while minimizing energy loss. In addition, Bituthene® 4000 was used on 25,000 square feet of the outer vertical walls at the foundation. Bituthene is a fully-adhered waterproofing membrane that is applied after the concrete is poured. The building’s forward-thinking team recognized that a little investment now can save a lot of headaches later by ensuring a waterproof and quality-built building. It’s an investment that they expect will pay dividends for years to come. ProjeCT CrediTS: Client: Phipps Houses, New York, NY Architect: MHG Architects, New York, NY General Contractor: Lettire Construction Corp, New York, NY Mason: Larino Masonry, West Nyack, NY www.graceconstruction.com North America Customer Service: 1-866-333-3SBM (3726) Perm-A-Barrier, Preprufe and Bituthene are trademarks of W. R. Grace & Co.–Conn. registered in the United States and other countries. We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the users’ consideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations or suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation or suggestion is intended for any use which would infringe any patent or copyright. W. R. Grace & Co.–Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In Canada, Grace Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6. This product may be covered by patents or patents pending. PAB-107 5/11 Copyright 2011. W. R. Grace & Co.–Conn. FA/PDF