Electrical Distribution Services Life-cycle Solutions to help keep your facility Safe, Reliable, Productive and Efficient Make the most of your energySM 1 Industry Leading Expertise To Address All of Your System Needs Energy Management and Sustainability solutions Comprehensive Installed Base Services from Schneider Electric Your electrical distribution equipment Greater productivity, reliability, and safety Schneider Electric enables customers to benefit from services at every stage of their installations’ lifecycle through integrated solutions, automation and connectivity, energy efficiency, and end-to-end lifecycle services. ew Ren How do I operate and maintain? Op e ra te Any brand. Any industry. Any time. a ll How do I install and commission? st Life Cycle Services How do I optimize? In Optimize What are my options? an Pl How do I renew my solution? Standarized Equipment solutions »» New installation and start-up services »» Retrofits and upgrades »» Preventative maintenance & testing »» Multi-year Service Plans »» System planning & design »» Full range of Power Factor Correction and harmonic filtering equipment Safety Solutions »» Electrical safety audits »» CSA Z462 comprehensive training Engineering and Consulting Services »» Arc flash studies »» Electrical system audits (MP4) »» Short circuit and system protection studies »» Load flow and ground studies »» Power factor correction solutions »» Energy efficiency audits Energy efficency solutions and more... Reduce downtime risk and increase operational efficiency Trust the right Partner Schneider Electric Schneider Electric offers integrated, smart, and networked solutions to make energy safe, reliable, efficient, productive, and green. Schneider is a global specialist in energy management with operations in over 100 countries spanning multiple market segments. Schneider Electric operates in five markets: Energy and Infrastructure Residential Industry Buildings Data Centres and Networks Increasingly, requirements for financial results are limiting or reducing operating budgets. However, expectations for availability, performance, energy efficiency and safety/security keep climbing. Aging technical infrastructure, combined with a loss of related expertise, is making maintenance, management and long-term planning even more complex. As part of Schneider Electric, the global specialist in energy management, Schneider Electric Services can help manage the life cycle of your electrical equipment, no matter what brand it is. Tailored for every sector of business, these services are available anywhere and anytime you need us. From the shop floor to the top floor, we deliver the expertise you need. In addition, we provide full-service plans and project management capabilities to assist with complex or high-risk projects. The result is a streamlined, reliable project solution. Our solutions help: >> Maximize electrical reliability >> Extend equipment life >> Enhance workplace safety One-stop shopping that meets your specific needs >> Improve energy efficiency 3 ew Ren Define and Design the right solution for your needs e ra a ll How do I operate and maintain? Op How do I install and commission? st Life Cycle Services How do I optimize? In Optimize Plan: Engineering Services What are my options? an Pl How do I renew my solution? te Solutions to meet CSA Z462 requirements Electrical safety program development •A properly designed and implemented electrical safety program is the starting point for a company’s electrical safety-related efforts. •Our professionals will work with you to develop a comprehensive electrical safety program (ESP). •The ESP sets the policy, establish responsibilities, and defines procedures to properly protect the workers. Arc flash analysis •An arc flash analysis provides the basis for your facility’s electrical safety program by identifying arc flash exposure levels at all points in your electrical system. •We recommend methods to mitigate arc flash hazard exposure and reduce unacceptable incident-energy levels. •Ideally, the arc flash analysis should be completed at the time of equipment installation. It can be performed in conjunction with the analysis of the balance of the facility’s distribution system. Power System Analytical Studies Protective device time-current coordination analysis •A coordination analysis is performed to provide power equipment with the required protection and minimize service interruption under overload or short circuit conditions. This analysis evaluates an electrical system’s protective devices including relays, fuses, circuit breakers, and the equipment to which they are applied. •Our final report includes suggested settings for all adjustable devices as well as composite time-current characteristic curves which illustrate the resulting protection and system coordination. •The optimal time frame to have a coordination analysis completed is prior to new equipment being shipped to the job site. Short circuit analysis •This study calculates fault-current levels throughout your electrical network to determine if the electrical equipment can withstand worstcase events. •We identify underrated equipment and make recommendations to reduce high fault-current levels and comply with industry codes and standards. •The optimal time frame to have a short circuit analysis completed is prior to the release for equipment manufacture. Generator Stability Study Ground Grid Analysis GEN GEN Short Circuit Study 13.8 kV SC Duty: 18,200 A SYM Equipment Pass Harmonic Study H1: 1,520 A H5: 250 A H7: 100 A I THD: 17% Switching Transient Study Load Flow Study 5,200 kW 85% PF MV R-1 TX-1 TVA TX-1 MV R-1 MV F-1 MV F-1 MV R-1 P S SUB 21 MAIN SUB 21 SUB 21 BR-1 GEN TX-1 SUB 21 MAIN SUB 21 BR-1 TX Inrush 4.16 kV Motor Starting Study M 480 V UPS MODS 480 V LOAD BANK Reliability Study 4 Coordination Study 480 V Motor Starter 5.6 CAL/CM2 Category 2 Arc Flash Analysis ew Ren Convert your plans into efficient, reliable and safe solutions e ra st How do I operate and maintain? Op a ll How do I install and commission? In Optimize Install: Optimize from the start What are my options? Life Cycle Services How do I optimize? an Pl How do I renew my solution? te Start-up and Commissioning Confirm that your equipment is installed properly, meets factory standards and passes our stringent performance tests to help minimize downtime and delays in the future. •We provide start-up and commissioning on any brand of equipment. •Our qualified technicians are knowledgeable in the latest design specifications and product developments. •We offer on-site assistance with the integration of products on complex projects. Full Project Management Serving customers in every industry segment — from data centres to steel mills — our portfolio of project management, design and upgrade projects includes: •Contract Negotiation •Tender to execution •Electrical Procurement Coordinator (EPC) Generator Backup Design Implementation Schneider Electric Engineering Services delivers turnkey generator implementation including transfer schemes with close transition; complete with HMI and networking if required. Training Schneider Electric instructors are qualified and experienced individuals who utilize their real-world experience in the classroom. Attendees receive expert instruction, direct from the manufacturer, which provides the most up-to-date materials. Types of training offered: •Electrical distribution training for medium- and low-voltage distribution equipment, and distribution substation transformers •Automation and control training for variable frequency drives, programmable logic controllers (PLCs), Human Machine Interfaces (HMIs), and industrial communications •CSA Z462 Safety Training 5 ew Ren Keep your capital expenditure under control How do I operate and maintain? Op e ra te Spare Parts Our experts will evaluate your electric system, identify the equipment that is critical to your operations, recommend specific spare parts, and offer shipping management solutions. Shipping management solutions: kitting As box after box of spare parts arrive over time, they have a tendency to get misplaced or lost. We offer spare parts kitting options that will consolidate your spare parts into one shipment to your site. •18-month warranty on Schneider Electric spare parts. •Maintaining a stock of spare parts on-site eliminates long lead times and helps minimize downtime when disaster strikes. Extended Warranty Plan •Our standard 18-month warranty and our optional extended warranty supply peace of mind. •We offer long-term extended warranty coverage for all electrical distribution equipment — including other manufacturer’s equipment. •Our extended warranties can be customized to meet your needs. Maintenance and Testing Preventive maintenance Our qualified service representatives provide comprehensive maintenance and testing services with a scope of work that includes: •Equipment Inspections •Cleaning and Lubrication •Oil testing •Electrical testing, including insulation, current path, system function and others Predictive Maintenance Solutions Predictive maintenance techniques safely provide condition status to help anticipate and plan maintenance activities. •Infrared Inspections and Trending Reporting •Infrared Viewing Windows: Enhances safety by allowing infrared inspections without the need to remove equipment covers. •Wireless Temperature Monitoring: Allows 24/7 monitoring of critical connection points and areas not seen by infrared cameras. •Partial Discharge Monitoring: Detects impending insulation breakdown in medium-voltage equipment, which can lead to costly equipment damage and downtime. 77% Proper Equipment Maintenance can avoid 77% of breakdown causes. *source: Schneider Electric expert assessment & Hartfold Boiler Steam 6 a ll How do I install and commission? st Life Cycle Services How do I optimize? In Optimize Operate: Maintain Uptime What are my options? an Pl How do I renew my solution? ew Ren Keep your capital expenditure under control e ra a ll How do I operate and maintain? Op How do I install and commission? st Life Cycle Services How do I optimize? In Optimize Operate: Maintain Uptime What are my options? an Pl How do I renew my solution? te Advantage Service Plans Advantage Service Plans are fixed cost and multi-year. They help you mitigate risks by ensuring that regular maintenance is performed on your equipment. Billing can be structured to prevent fluctuations to your maintenance and repair budget. There are three Advantage Service Plans to choose from, offering various levels of service: Plus, Prime and Ultra. The length of the plan can be customized to meet your business needs. (Standard agreements for 36-month and 72-month term.) Offer Highlights: Service Provided Description •Schneider Electric ensures regular quality maintenance necessary to maintain your warranty. Technical Support Access 24/7 access to industry-leading expertise. Infrared Trending Our experienced thermographers will utilize IR trending to determine when maintenance procedures need to be performed on your equipment. Preventive Maintenance [1] Regularly-scheduled maintenance and testing performed by qualified service personnel extends equipment reliability and identifies potential issues. Test Results with Engineer Review and Recommendations •We offer expedited factory replacement parts along with 24/7 emergency response. Detailed reporting of maintenance and testing activities, including corrective recommendations. List of recommended spare parts List of critical recommended spare parts based on your specific applications. Advantage Service Plans can cover: Electrical Safety Program Implementation Our safety professionals and engineers can help you create a safety program for your facility, helping you identify and recommend improvements. Specialized On-site Training Our hands-on electrical equipment training allows participants to develop the technical skills they need to safely operate your electrical equipment. •Emergency management Guaranteed On-Site Repair Response [2] Labor and travel for on-site response for remedial repairs. 7/24 priority upgrades are available. Plans optional Upgrades: Emergency Repair Parts Replacement parts used during repair visits, which further improves budget stability. Spare Parts Emergency spares can be provided ondemand or managed at your site. •We service our own equipment as well as products made by other manufacturers. •Advantage Service Plans are customizable; we can provide one maintenance agreement for all equipment. •Power equipment •Automation and control equipment •Hospital isolation panels [1] After-hours preventive maintenance. [2] 7x24 priority response and 4-hour response (where available). Schneider Electric ensures regular quality maintenance necessary to maintain your warranty. Advantage Service Plans Plus Prime Ultra Additional Services •Circuit Breaker Testing •A.C and D.C. High Potential Testing •Grounding System Testing •Relay and Metering Calibration •Rotating Equipment (Polarization Index Testing) •Variable Frequency Drive and Softstart Repair •UPS and Battery Maintenance Having a preventive maintenance program in place can reduce the risk of unplanned downtime by as much as 66%.* *Source: IEEE 7 ew Ren Improve solution performace and reliability e ra st How do I operate and maintain? Op a ll How do I install and commission? In Optimize Optimize: Reduce Risk What are my options? Life Cycle Services How do I optimize? an Pl How do I renew my solution? te Consulting Studies We can help you identify potential equipment issues and associated corrective actions, reduce energy costs, optimize equipment utilization and improve reliability of your system. Energy STEP (Energy Sustainability Tiered Efficiency Program) The EnergySTEP program is designed to help you spot opportunities for saving energy and taking action. Automation Audit (M2C) An in-depth automation analysis that evaluates your current systems and processes to create a roadmap for making the best decisions for your investment in equipment, software, people, processes and training. A solid foundation for guiding and justifying your operational spending. Electrical Distribution Assessment (MP4) Electrical distribution equipment is subject to degradation due to age, environmental stresses, and heat. An MP4 study will help you understand the strengths and weaknesses of the installation and equipment; major risks according to process/business needs; and solutions to manage the risks and optimize performance. Power Quality Analysis Our experts will document the symptoms, examine damaged equipment, assess the power and grounding in the area, collect data using temporary monitors, and develop a report of findings that identifies the most probable cause. The report will include cost-effective mitigation recommendations to prevent future occurrences of the problem. Electrical Safety Solutions Arc flash analysis An arc flash hazard analysis must be updated when a major renovation or modification takes place. At a minimum, it should be reviewed every five years because changes in the electrical distribution system could affect the results of the arc flash hazard analysis. Arc flash reduction technologies Includes addition of virtual main, light sensing relay technology, and zone selective interlock systems. Substation Solutions Schneider Electric serves utilities and industrial facilities with industry-leading products and services. We have the resources to meet all aspects of your substation remodeling, and/or expansion needs. When it comes to your electrical infrastructure, the answer is straightforward - Leave it to the experts. 8 ew Ren Infrastructure enhancement Modernization solutions from Schneider Electric will upgrade your existing switchgear or motor control centres to current technology. Our modernization and upgrade solutions are designed to minimize downtime, improve reliability, and extend the life of your equipment. In addition, our detailed scope of work helps to ensure the optimum solution for your facility and includes: •On-site engineering assessment by a professional engineer How do I operate and maintain? Op e ra a ll How do I install and commission? st Life Cycle Services How do I optimize? In Optimize Renew: Modernization Services What are my options? an Pl How do I renew my solution? te Masterpact NT/NW Direct Replacement Low-voltage Circuit Breakers •Assessment of the existing maintenance and repair practices •Evaluation of facility’s present and future requirements •Codes and standards compliance review •Selection of equipment and upgrade options •Bills of material, drawings, and specifications to facilitate procurement and installation •Start-up and commissioning services Switchgear modernization and upgrades Masterpact NT/NW Low-voltage Circuit Breakers These state of the art circuit breakers provide solid state protection, reduce the potential for an arc flash event and do not require maintenance under normal operating conditions. Designs are available for most manufacturers; low-voltage switchboards and switchgear. Magnum Medium-voltage Circuit Breakers Each Magnum circuit breaker is manufactured using totally new components including state of the art vaccum arc interruption technology. Designs are available for most manufacturers’ switchgear (5kV to 5kV). Magnum Direct Replacement Medium-voltage Circuit Breakers 9 ew Ren Infrastructure enhancement e ra a ll How do I operate and maintain? Op How do I install and commission? st Life Cycle Services How do I optimize? In Optimize Renew: Modernization Services What are my options? an Pl How do I renew my solution? te The benefits of utilizing the existing switchgear structure include: •An economical alternative to purchasing new equipment •The footprint of the equipment line-up is not affected •The downtime is minimized when compared with equipment demolition and replacement •Cable damage, replacement or splicing is negated •Upgrades can be performed on an incremental basis to meet budget constraints or outage opportunities. Motor Control Centre Upgrades Both motor control centre upgrade options are designed to improve reliability, reduce maintenance and increase equipment capabilities: Direct Replacement Units •New direct replacement motor control centre units are available for many common vintage and current style motor control centres. •Upgrade to an intelligent motor control centre to increase productivity and save energy. Retrofit OEM Buckets •If a direct replacement unit is not available, we can retrofit a genuine OEM bucket with all new Schneider Electric components. •The genuine OEM stab assembly is reconditioned to like-new condition and the bucket is painted white enamel. Control and Protection System Upgrades Our solutions to upgrade protective relaying and control systems are applicable to: •Switchgear with electromechanical relays »» Digital microprocessor-based relays enhance functionality, simplify maintenance, and increase reliability •Synchronous motor control package »» Turnkey replacement of the electromechanical control system (exciters, control system, and protective relaying) Custom Solutions •Match-in-line or Custom-Sized Switchgear Additional Services •Contactor Conversions for Motor Starting Applications •Network Protectors •Legacy Product Support and Upgrades 10 Our Personal Touch We help you bring your assets to an optimum operational level We listen to and understand your needs. We seek to deliver the best customized efficiency solutions while creating long-term trust. We are quick to adapt and act with a flexibility that makes it possible to capture opportunities. Adding to this personal attention, which makes us easy to work with, is our expertise in infrastructure digitization and digitized services. Our extensive digital products and systems improve management and customer experience. Expertise across the world and across industries. • Automotive • Healthcare • Chemical • Manufacturing • Commercial • Oil and Gas • Communications • Pharmaceutical • Data Centres • Utility • Educational • Water Treatment • Food and Beverage • Mining, Metals and Minerals Schneider Electric: Global reputation, local expertise. 11 Why Partner Up with Us? Our solutions help eradicate inefficiency, downtime, and delays. >> Our nationwide team is committed to providing you with innovative solutions, best-in-class 24/7 technical support, advanced technical knowledge, and exceptional quality in everything we do! Our culture of safety helps mitigate your risks. >> Schneider Electric Services and Projects safety professionals and engineers are award winning subject matter experts that participate in the CSA Standards development process. >> Schneider Electric North American Operating Division is the only company to hold the Robert W. Campbell Award (2009) and the Green Cross Award (2011) at the same time. >> Schneider Electirc Field Services organization just passed 4.2 million hours accident free and our Mississauga operation centre just won the safety leadership award from the National Safety Council. © 2014 Schneider Electric. All Rights Reserved. Our nationwide network is positioned in the predominate markets in Canada. For more information, call 1-800-565-6699 or visit www.schneider-electric.com Schneider Electric Canada, Inc. 5985 McLaughlin Road Mississauga, ON L5R 1B8 Tel: 1-800-565-6699 www.schneider-electric.com/ca Document Number S0140BR1402EP R0 This document has been printed on recycled paper May 2014 SF