NATIONAL SERVICE CAPABILITIES ENHANCING YOUR OPERATIONS THROUGH SERVICE, REPAIR AND ENGINEERED SOLUTIONS. Wajax Industrial Components • National Service Capabilities MAINTENANCE PROGRAMS - 24/7 Count on Wajax Industrial Components to provide you with a comprehensive asset management strategy that will boost your bottom line, improve equipment effectiveness and increase return on assets. ▪ ▪ ▪ ▪ ▪ Certified service & repair centers across Canada* Environmental health & safety programs ISO certified repair facilities Component exchange programs CWB welders *Note: services and certifications may vary across Canada. REPAIRS & REBUILDS 2 Bearings & Pillow Blocks Gearboxes Pulleys Clutches & Brakes Pumps Hydraulic Cylinders FIELD SERVICES ANYTIME, ON TIME! Specialized in Emergency Work ▪▪ Specializing in mechanical work with CWB certification for project support ▪▪ Shutdowns ▪▪ Construction ▪▪ Fully equipped trailers with specialized tooling ▪▪ 24/7 emergency service Reliability Services ▪▪ On-site troubleshooting & diagnostic services ▪▪ Asset management ▪▪ Maintenance planning ▪▪ Plant performance services ▪▪ Alignment ▪▪ Gravitational leveling ▪▪ Vibration analysis Installation, Commissioning & Start-Up Assistance ▪▪ Extensive commissioning experience ▪▪ Implementation plans ▪▪ Assistance with new product/system installation or start-up on site ▪▪ Project commissioning from design to installation and start-up ▪▪ Process and piping assessment 3 Wajax Industrial Components • National Service Capabilities IN-HOUSE ENGINEERING Through our predictive maintenance services, our in-house team of 30+ engineers and technicians will analyze your equipment and propose a solution designed to optimize your operations. Engineering Capabilities Professional engineers across Canada ▪ Mechanical ▪ Hydraulic ▪ Process Detailed design capabilities using 2D & 3D CAD tools ▪ Process flow ▪ General arrangement ▪ Plant layout ▪ Schematic ▪ Detailed fabrication & assembly ▪ As-built ▪ Finite element analysis Design & Fabrication ▪ ▪ ▪ ▪ ▪ ▪ 4 Project management Standard & custom products Product enhancements Reverse engineering Turn-key solutions Multi-disciplinary solutions TURNKEY SOLUTIONS At Wajax Industrial Components, we provide custom, multi-disciplinary solutions designed and manufactured to your specific applications. Bearings & PT ▪ ▪ ▪ ▪ ▪ ▪ Pillow blocks Pulleys Mechanical drive systems Material handling conveyor systems Lubrication systems Sealing solutions Hydraulics ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ Power units Manifold blocks Winches Rotary drive systems Pneumatic control panels Transfer & filtration units Lubrication units Automation & control panels Pumping systems Cooling systems Process ▪ ▪ ▪ ▪ Chemical metering skids Transfer skids Filtration skids Centralized lubrication systems 5 Wajax Industrial Components • National Service Capabilities ON-SITE PROJECTS Whether providing a system designed to your specifications, or proposing a turnkey solution to a unique problem, Wajax Industrial Components has the expertise to meet the challenge. TAILINGS MANAGEMENT SOLUTION Application: Tailings management for a major oil sands producer. Customer Challenge: Loss of valuable water storage capacity at a problematic sump due to settled solids in the tailings pond. Wajax Solution: ▪ Combined the capabilities of Wajax Industrial Components, Wajax Power Systems and Wajax Equipment to provide a turnkey solution ▪ Provided maneuverability and dredging power by attaching a Damen DOP submersible dredge pump to a Hitachi excavator ▪ Coupled a Polaris electrical submersible pump with a generator set from MTU to ensure the pond remained free of solid build up ▪ Supported the operation with a range of AllightPrimax dewatering pumps and light stands to manage water levels and avoid any potential fluid management incidents. TURNKEY PROCESS AID SYSTEM Application: Sodium citrate preparation for oil sands. Customer Challenge: Customer required a process aid system that would allow for the preparation, storage and metering of sodium citrate solution into the rotary breaker chute – a 24/7 operation. Wajax Solution: ▪ Designed a turnkey solution including bulk bag unloading, solution preparation, mixing and storage tanks, transfer and metering skids, as well as monitoring controls. 6 ENGINEERED PIPE HANDLING SYSTEM Application: Pipe handling for the oil & gas industry. Customer Challenge: ▪ Existing pipe racks and pipe handling systems require multiple staff to operate and there’s an increased risk of injury ▪ Some rigs do not have pipe handling systems and do not have the available power to install a fixed unit. Wajax Solution: ▪ Engineered a portable pipe handling system designed to learn pick up and drop off points ▪ Portable system allows use at different rigs and locations ▪ Fully automated operation with arm mounted flood lights, hydraulic cooler, multi-axis movement, vacuum head assembly and pump assembly ▪ Works in all weather conditions and capable of handling up to 1500lbs. RE-DESIGNED BELT CONVEYOR IDLERS Application: Belt conveyor idlers for major oil sands producer. Customer Challenge: Downtime and production loss on belt conveyor system caused by idler support frame breakdown. Wajax Solution: ▪ Performed static and dynamic Finite Element Analysis (FEA) to identify weaknesses in idler frame sections ▪ Provided a complete report including root cause, solutions, retrofit on existing conveyor system and life cycle simulation ▪ Re-designed the frame and rolls as per Wajax recommendations ▪ Increased idler capacity to support excessive weight and shocks. 7 Wajax Industrial Components • National Service Capabilities SUPPORTING YOU ACROSS CANADA With a network of more than 60 locations across Canada, count on Wajax Industrial Components to keep your operations running 24/7. www.wajaxindustrial.com