PG08703001E_Tab12_4.book Page 1 Monday, February 15, 2010 10:56 AM Universal Molded Case Circuit Breakers for IEC 947-2 and NEMA Applications Li 630 12.4 Universal Frame Sizes Gi through Li Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 5 5 6 7 8 9 14 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 1 PG08703001E_Tab12_4.book Page 2 Monday, February 15, 2010 10:56 AM 12.4 12 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Contents Gi-, Fi, Ji-, Ki-, Li-Frames Description 12 Page Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . Line and Load Termination . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Line and Load Terminals . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . Gi and Fi Time-Current Curves . . . . . . . . . . . . . . . . . . . . Ji, Ki Time-Current Curves . . . . . . . . . . . . . . . . . . . . . . . Li Time-Current Curves . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12 12 12 12 12 3 3 5 5 5 5 5 6 7 8 9 9 11 12 14 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Product Overview Universal Molded Case Circuit Breakers…When Higher Interrupting Ratings Are Not Required Gi-, Fi, Ji-, Ki-, Li-Frames 15–800 Amperes IEC 947-2 440 Vac NEMA 480 Vac Eaton’s universal molded case circuit breakers, in one-, two- and three-pole configurations, are designed to provide an economical alternative for applications that do not require the higher interrupting ratings and modular accessories provided by Series G® breakers. As with other members of Eaton’s family of molded case circuit breakers, universal breakers provide high quality, reliability, unmatched performance, and outstanding value. For NEMA and IEC Standard Voltage Systems These breakers have been designated universal because they can be applied to both NEMA® and IEC standard voltage systems: 277/ 480 Vac, 220/380 Vac and 240/415 Vac at 60 or 50 Hz. Eaton’s universal breakers are rated from 15–800 amperes and are available in five frame sizes. Each frame size has the same compact outside dimensions as Series C® breakers. Additionally, universal breakers are suitable for 50°C applications and have been rigorously tested to the IEC 947-2 standard. They are assembled in an ISO® certified facility. Trip Units and Terminals External Accessories Universal breakers are provided with factory-sealed thermal-magnetic trip units. Universal breakers use the same external accessories as Series C breakers: handle mechanisms, motor operators, lock-off devices, bus bar extensions and multiple terminal arrangements. The Gi-Frame breaker (15– 125 amperes, UL listed up to 60A; 70–125A are IEC only) includes line and load terminals with breaker mounting hardware. Frames Fi (15–225 amperes), Ji (250 amperes), Ki (300– 400 amperes) and Li (500– 630 amperes) include line and load end caps with termination hardware installed. The Li-Frame (700– 800 amperes) is fitted with both line and load bus bar extensions that use standard hardware. A full complement of end cap kit terminals is available to customize universal breakers as required. 12 12 12 12 12 12 12 2 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com PG08703001E_Tab12_4.book Page 3 Monday, February 15, 2010 10:56 AM Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12.4 Product Selection Guide 12 12 Electrical Characteristics Frames Fi225 Gi125 Ji250 12 12 12 12 12 12 12 12 12 12 Eaton’s Universal Molded Case Circuit Breakers Electrical Characteristics Frame (690V) / Maximum Rated Amperes Interrupting Rating 12 12 Gi125 Gi125 Fi100 Fi160 Fi225 Ji250 220–240 Vac Icu/Ics 18/5 25/7 25/13 35/18 35/18 35/18 380–415 Vac /cu/Ics — 18/5 18/9 25/13 25/13 25/13 440 Vac Icu/Ics — — 14/7 20/10 20/10 20/10 240 Vac 18 25 25 25 25 35 277/480 Vac 14 14 14 14 14 20 Number of Poles 1 2, 3 2, 3 2, 3 2, 3 3 Continuous Ampere Rating (40°C) 15, 20, 30, 40, 60 , 70, 80, 100, 125 15, 20, 30, 40, 60, 70, 80, 100, 125 15, 20, 30, 40, 60, 70, 80, 100 125, 150, 160 175, 200, 225 250 IEC 947-2 NEMA 12 12 12 12 12 12 12 Notes Fi-Frame currently UL listed up to 225A. Gi 125 maximum voltage rating or Ui is 600 Vac. Gi 15–60 UL listed. Gi-Frames above 60A are not UL listed. 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 3 PG08703001E_Tab12_4.book Page 4 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12 12 12 Electrical Characteristics (continued) Frames Ki400 Li630 Eaton’s Universal Molded Case Circuit Breakers Electrical Characteristics Frame (690V) / Maximum Rated Amperes Interrupting Rating Ki400 Li630 35/18 12 12 12 12 12 12 12 12 12 12 12 12 12 12 IEC 947-2 NEMA 220–240 Vac Icu/Ics 35/18 380–415 Vac /cu/Ics 25/13 25/13 440 Vac Icu/Ics 20/10 20/10 240 Vac 35 35 277/480 Vac 20 20 12 Number of Poles 3 3 12 Continuous Ampere Rating (40°C) 300, 350, 400 500 , 600 , 630 12 12 Note Li500 and Li600 are UL listed; Li630 is not UL listed. 12 12 12 12 12 12 12 12 12 4 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com PG08703001E_Tab12_4.book Page 5 Monday, February 15, 2010 10:56 AM Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12.4 Features Base Mounting Hardware Metric base mounting hardware is included with each breaker. English mounting hardware is available for field installation only. 12 Base Mounting Hardware 12 Frames Catalog Number English Metric Gi-Frame — — Fi-Frame BMH1 BMH1M Ji-Frame BMH2 BMH2M Ki-Frame BMH3 BMH3M Li-Frame BMH4 BMH4M 12 12 12 12 Line and Load Terminals Line and Load Termination Both line and load terminals are included with Gi-Frame universal breakers. Breaker Termination Type Awg Wire Range Metric Wire Range (mm) Wire Type Bolt Size English Bolt Size Metric Torque Lb–In Torque Nm Catalog Number Gi Wire #14–1/0 2.5–50 Cu only — — 45 5.1 Included Fi End cap — — — 10–32 M5 34–38 4.0–4.4 — Ji End cap — — — 5/16 M8 120–144 14–16 — Ki End cap — — — 5/16 M8 120–144 14–16 — Li 630A End cap — — — 5/16 M8 120–144 14–16 — 12 12 12 12 12 Options 12 Optional Line and Load Terminals Optional Line and Load Terminals Compression terminals with hardware are available for a wide range of conductors. Field installation only. Breaker Awg Wire Range Metric Wire Range (mm) Wire Type Torque Lb–In Torque Nm Catalog Number Fi #14–#10 2.5–4 Cu/Al 35 4.0 3T100FB Ji Ki Li 630A 12 #8 10 Cu/Al 40 4.5 3T100FB #6–#4 10–25 Cu/Al 45 5.1 3T100FB 12 12 #3–4/0 25–95 Cu/Al 50 5.7 3T100FB #3–4/0 25–95 Cu only 50 5.7 3T150FB #4–4/0 25–95 Cu/Al 120 13.9 3TA225FB #6–300 16–150 Cu/Al 275 31.1 3TA225FDK 4–350 25–185 Cu/Al 275 31.1 TA250KB 250–500 (1) 120–240 (1) Cu/Al 375 42.0 TA350K 3/0–250 (2) 95–120 (2) Cu/Al 275 31.1 3TA400K 12 12 12 12 12 250–350 (2) 120–185 (2) Cu/Al 275 31.1 TA602LD 400–500 (2) 185–240 (2) Cu/Al 275 31.1 3TA603LDK 12 Notes Base mounting hardware, applicable to both NEMA and IEC applications, is included with Gi-Frame breakers. A separate catalog number is not required. Package of three terminals. 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 5 PG08703001E_Tab12_4.book Page 6 Monday, February 15, 2010 10:56 AM 12.4 12 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Catalog Number Selection Gi 2 070 L 12 Frame Size Gi =Gi-Frame Fi = Fi-Frame Ji = Ji-Frame Ki = Ki-Frame Li = Li-Frame 12 12 12 12 12 12 12 12 Terminals L = Line and load terminals Number of Poles Gi-Frame Fi-Frame Ji-Frame Ki-Frame Li-Frame 1 = Single-pole 2 = Two-pole 3 = Three-pole 3 = Three-pole 3 = Three-pole 2 = Two-pole 3 = Three-pole 3 = Three-pole Gi-Frame 015 = 15 amp 020 = 20 amp 030 = 30 amp 040 = 40 amp 050 = 50 amp 060 = 60 amp 070 = 70 amp 080 = 80 amp 100 = 100 amp 125 = 125 amp Ampere Rating Fi-Frame Ji-Frame Ki-Frame 015 = 15 amp 250 = 250 amp 300 = 300 amp 020 = 20 amp 350 = 350 amp 030 = 30 amp 400 = 400 amp 040 = 40 amp 050 = 50 amp 060 = 60 amp 070 = 70 amp 080 = 80 amp 100 = 100 amp 125 = 125 amp 150 = 150 amp 160 = 160 amp 175 = 175 amp 200 = 200 amp 225 = 225 amp 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 6 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com Li-Frame 500 = 500 amp 600 = 600 amp 630 = 630 amp 700 = 700 amp 800W = 800 amp PG08703001E_Tab12_4.book Page 7 Monday, February 15, 2010 10:56 AM Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12.4 Product Selection 12 Catalog Numbers 12 When ordering universal breakers, use the appropriate catalog numbers given below. 12 12 Gi 125 12 Gi-Frame/15–125 Amperes Frames/ Ampere Rating Gi125/15–125 Amperes Single-Pole Catalog Price Number U.S. $ Two-Pole Catalog Number Price U.S. $ Three-Pole Catalog Price Number U.S. $ 12 12 Gi1015 143.00 Gi2015 344.00 Gi3015 603.00 Gi1020 143.00 Gi2020 344.00 Gi3020 603.00 Gi1030 143.00 Gi2030 344.00 Gi3030 603.00 Gi1040 143.00 Gi2040 344.00 Gi3040 603.00 Gi1050 143.00 Gi2050 344.00 Gi3050 603.00 Gi1060 143.00 Gi2060 344.00 Gi3060 603.00 Gi1070 289.00 Gi2070 698.00 Gi3070 833.00 Gi1080 289.00 Gi2080 698.00 Gi3080 833.00 Gi1100 289.00 Gi2100 698.00 Gi3100 833.00 Gi1125 695.00 Gi2125 1,871.00 Gi3125 2,327.00 12 12 12 12 12 12 Fi 225 Fi-Frame/15–225 Amperes Frames/ Ampere Rating Two-Pole Catalog Number Fi100/15–100 Amperes — — Fi2015L 579.00 Fi3015L 754.00 — — Fi2020L 579.00 Fi3020L 754.00 Fi160/125–160 Amperes Fi225/175–225 Amperes Price U.S. $ 12 Three-Pole Catalog Price Number U.S. $ Single-Pole Catalog Price Number U.S. $ — — Fi2030L 579.00 Fi3030L 754.00 — — Fi2040L 579.00 Fi3040L 754.00 — — Fi2050L 579.00 Fi3050L 754.00 — — Fi2060L 579.00 Fi3060L 754.00 — — Fi2070L 754.00 Fi3070L 911.00 — — Fi2080L 754.00 Fi3080L 911.00 — — Fi2100L 754.00 Fi3100L 911.00 — — Fi2125L 1,871.00 Fi3125L 2,327.00 — — Fi2150L 1,871.00 Fi3150L 2,327.00 — — Fi2160L 1,871.00 Fi3160L 2,327.00 — — Fi2175L 1,871.00 Fi3175L 2,327.00 — — Fi2200L 1,871.00 Fi3200L 2,327.00 — — Fi2225L 1,871.00 Fi3225L 2,327.00 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 7 PG08703001E_Tab12_4.book Page 8 Monday, February 15, 2010 10:56 AM 12.4 12 Ji 250 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Ji250/250 Amperes 12 Frames/ Ampere Rating Single-Pole Catalog Price Number U.S. $ Two-Pole Catalog Number 12 Ji250/250 Amperes — — — Price U.S. $ — Three-Pole Catalog Price Number U.S. $ Ji3250L 2,692.00 12 12 12 12 12 Ki 400 12 12 Ki-Frame/300–400 Amperes Frames/ Ampere Rating Single-Pole Catalog Price Number U.S. $ Two-Pole Catalog Number Ki400/300–400 Amperes — — — — Ki3300L 3,074.00 — — — — Ki3350L 3,074.00 — — — — Ki3400L 3,074.00 12 Price U.S. $ Three-Pole Catalog Price Number U.S. $ 12 12 12 Li 630 Li-Frame/500–800 Amperes 12 Frames/ Ampere Rating 12 Li630/500–630 Amperes 12 Single-Pole Catalog Price Number U.S. $ Two-Pole Catalog Number Price U.S. $ Three-Pole Catalog Price Number U.S. $ — — — — Li3500 7,015.00 — — — — Li3600 7,015.00 — — — — Li3630 7,015.00 12 12 12 Accessory 12 End Cap Accessory Kit 12 12 12 12 End Cap Accessory Kit End caps for line and load conductor termination are optional with each breaker. End caps secure the conductor with a ring-type connector. The kit includes one end cap, three cap screws, three nuts and three lock washers. 12 12 12 12 12 8 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com PG08703001E_Tab12_4.book Page 9 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Technical Data and Specifications 12 Gi and Fi Time-Current Curves 12 Type Gi125 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Fixed Magnetic Type Fi100 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Fixed Magnetic Maximum Vac: 415 at 50/60 Hz Two- and three-pole ● ● For NEMA interrupting ratings, see Electrical Characteristics on Pages 3 and 4 ● 12 12 Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 ● ● ● Two- and three-pole ● NEMA interrupting ratings 14 kA at 480 Vac Breaker Rating Continuous Amperes Single-Pole Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu Breaker Rating Continuous Amperes Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu 15–60 700–1500 220–240 AC 25 7 15–50 400 220–240 AC 70–125 1300–2600 380–415 AC 18 5 60–100 8 x ln 380–415 AC 18 9 440 AC 14 7 250 DC 20 10 Breaker Rating Continuous Amperes Two-Pole In Series Instantaneous Trip Amperes 15–60 400–1100 70–125 700–1300 12 12 13 12 12 12 10000 5000 3000 2000 5000 3000 2000 1000 1000 Fixed Inverse-Time Overcurrent Release 12 Fixed Inverse-Time Overcurrent Release 12 12 500 300 200 100 12 100 50 30 20 Fixed Electromagnetic Release 10 5 3 2 TIME IN SECONDS TIME IN SECONDS 12 12 10000 500 300 200 25 12 Total Clearing Time 1 .5 .3 .2 Fixed E Electromagnetic Release R l 50 30 20 12 10 Total Clearing Time 5 3 2 12 12 1 .5 .3 .2 .1 .01 12 Interrupting Rating determines end of curve .1 Interrupting Rating determines end of curve .05 .03 .02 .05 .03 .02 12 12 .01 .005 .003 .002 .005 .003 .002 .001 12 .001 10 0 2 4 6 8 10 1 2 4 6 8 10 2 CURRENT IN MULTIPLES OF /n 2 4 6 8 10 3 100 2 4 6 8 101 2 4 6 8 102 2 4 6 8 103 12 CURRENT IN MULTIPLES OF /n 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 9 PG08703001E_Tab12_4.book Page 10 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC-947-2 and NEMA Applications 12 Fi Time-Current Curves (continued) 12 Type Fi160 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Fixed Magnetic 12 Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 12 ● 12 ● 12 Breaker Rating Continuous Amperes 12 12 Type Fi225 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Fixed Magnetic ● Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 ● ● Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu Breaker Rating Continuous Amperes Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu 125 8 x ln 220–240 AC 25 13 175 2400 220–240 AC 25 8 x ln 380–415 AC 18 9 200 2400 380–415 AC 18 9 160 8 x ln 440 AC 14 7 225 2400 440 AC 14 7 250 DC 10 5 250 DC 10 5 5000 3000 2000 5000 3000 2000 Fixed Inverse-Time Overcurrent Release 1000 500 300 200 500 300 200 12 100 100 50 30 20 Fixed Electromagnetic Release TIME IN SECONDS TIME IN SECONDS 1000 12 10 Total Clearing Time 5 3 2 1 .5 .3 .2 12 Interrupting Rating determines end of curve .1 .05 .03 .02 12 12 12 Fixed Inverse-Time Overcurrent Release Fixed Electromagnetic Release 50 30 20 10 Total Clearing Time 5 3 2 1 .5 .3 .2 .1 .05 .03 .02 .01 .01 .005 .003 .002 .005 .003 .002 Interrupting Rating determines end of curve .001 .001 100 12 2 4 6 8 101 2 4 6 8 102 CURRENT IN MULTIPLES OF /n 2 4 6 8 103 100 2 4 6 8 101 2 4 6 8 102 CURRENT IN MULTIPLES OF /n 12 12 12 12 12 12 12 12 12 10 13 10000 10000 12 12 ● 150 12 12 Two- and three-pole NEMA interrupting ratings 14 kA at 480 Vac ● Instantaneous Trip Amperes 12 12 Two- and three-pole NEMA interrupting ratings 14 kA at 480 Vac ● Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 2 4 6 8 103 PG08703001E_Tab12_4.book Page 11 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Ji, Ki Time-Current Curves 12 Type Ji250 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Adjustable Magnetic Type Ki400 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Adjustable Magnetic Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 ● ● Breaker Rating Continuous Amperes 250 Three-pole NEMA interrupting ratings 20 kA at 480 Vac ● ● ● Three-pole NEMA interrupting ratings 20 kA at 480 Vac ● ● Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu Breaker Rating Continuous Amperes Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu 1250–2500 220–240 AC 18 300 1500–3000 220–240 AC 35 25 13 350 1750–3500 380–415 AC 25 13 20 10 400 2000–4000 440 AC 20 10 250 DC 10 5 250 DC 10 5 5000 3000 2000 Fixed Inverse-Time Overcurrent Release 12 12 12 12 Fixed Inverse-Time Overcurrent Release 12 12 12 100 10 Total Clearing Time 5 3 2 Adjustable Electromagnetic Release 500 300 200 TIME IN SECONDS 50 30 20 1 .5 .3 .2 50 30 20 12 10 5 3 2 12 Total Clearing Time 1 12 .5 .3 .2 .1 12 .1 Interrupting Rating determines end of curve .05 .03 .02 .01 .005 .003 .002 Interrupting Rating determines end of curve .05 .03 .02 .01 12 12 .005 .003 .002 .001 12 .001 100 2 4 6 8 101 2 12 1000 Adjustable Electromagnetic Release 100 12 12 18 440 AC 10000 500 300 200 35 380–415 AC 5000 3000 2000 TIME IN SECONDS 12 Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 ● 10000 1000 12 4 6 8 102 CURRENT IN MULTIPLES OF /n 2 4 6 8 103 100 2 4 6 8 101 2 4 6 8 102 2 4 6 8 103 12 CURRENT IN MULTIPLES OF /n 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 11 PG08703001E_Tab12_4.book Page 12 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12 Li Time-Current Curves 12 Type Li630 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Adjustable Magnetic 12 Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 12 ● 12 ● 12 Breaker Rating Continuous Amperes 12 12 Type Li800 Molded Case Circuit Breakers Thermal-Magnetic Trip, Fixed Thermal-Adjustable Magnetic ● Maximum Vac: 440 at 50/60 Hz Maximum Vdc: 250 ● ● Breaker Rating Continuous Amperes Instantaneous Trip Amperes Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu 500 2500–5000 220–240 AC 35 18 700 2800–5400 220–240 AC 42 630 3000–6000 380–415 AC 25 13 800 3200–6400 380–415 AC 35 18 440 AC 20 10 440 AC 30 15 250 DC 10 5 250 DC 10 5 5000 3000 2000 1000 Adjustable Electromagnetic Release 12 100 100 50 30 20 50 30 20 10 Total Clearing Time 5 3 2 1 .1 12 1 Interrupting Rating determines end of curve .05 .03 .02 .01 .01 .005 .003 .002 .005 .003 .002 .001 .001 100 12 Total Clearing Time 5 3 2 .1 Interrupting Rating determines end of curve .05 .03 .02 12 10 .5 .3 .2 .5 .3 .2 12 Adjustable Electromagnetic Release 500 300 200 TIME IN SECONDS TIME IN SECONDS 12 12 Fixed Inverse-Time Overcurrent Release 5000 3000 2000 Fixed Inverse-Time Overcurrent Release 500 300 200 12 2 4 6 8 101 2 4 6 8 102 CURRENT IN MULTIPLES OF /n 2 4 6 8 103 100 2 4 6 8 101 2 4 6 8 102 CURRENT IN MULTIPLES OF /n 12 12 12 12 12 12 12 12 12 12 21 10000 10000 1000 12 ● Interrupting Ratings (IEC 947-2) rms Symmetrical Amperes (kA) Ics Volts Icu 12 12 Three-pole NEMA interrupting ratings 30 kA at 480 Vac ● Instantaneous Trip Amperes 12 12 Three-pole NEMA interrupting ratings 20 kA at 480 Vac ● Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 2 4 6 8 103 PG08703001E_Tab12_4.book Page 13 Monday, February 15, 2010 10:56 AM Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications 12.4 Typical Specifications for Universal Molded Case Circuit Breakers Electrical circuits shall be protected by molded case circuit breakers as manufactured by Eaton. Each pole of the one-, two- and three-pole circuit breakers shall provide complete circuit overcurrrent protection by having inverse time and instantaneous tripping characteristics and, where applicable, be current limiting. The circuit breakers shall be operated by a toggle-type handle and have a quickmake, quick-break, overcenter switching mechanism that is mechanically trip-free from the handle so that the contacts cannot be closed against short circuit currents. Tripping due to overload or short circuits shall be clearly indicated by the position of the handle. The ON and OFF positions shall be clearly marked on the cover of the circuit breaker (F-Frame and larger) along with the international symbols I for ON and O for OFF on the handle, providing positive indication of the circuit breaker contact position. Additionally, a color-coded indication of the circuit breaker contact position shall be provided for the F-Frame and have red for ON, green for OFF, and white for TRIPPED. An easily accessible Push-To-Trip button for mechanically exercising the trip unit shall be provided on the cover of each circuit breaker (F-Frame and larger). All poles of a multi-pole circuit breaker shall be so constructed as to ensure simultaneous open, close and trip operations. Molded case circuit breakers shall be of the inverse time and instantaneous trip type as provided by thermalmagnetic trip elements. Non-interchangeable trip circuit breakers shall be factory sealed to prevent tampering. Ampere ratings shall be clearly visible from the front of the circuit breaker. Contacts shall be non-welding silver alloy. Arc extinction shall be accomplished by means of DE-ION® arc extinguishers, consisting of metal grids mounted in an insulating support. Circuit breakers shall be completely enclosed in a high-strength glasspolyester case. The minimum interrupting ratings of the circuit breakers shall be at least equal to the available short circuit current at the line terminals. The circuit breakers can be applied in series rated applications and subject to test data verification. Circuit breakers in frame sizes 100 amperes through 800 amperes shall be equipped with thermalmagnetic trip units. Circuit breakers in the 125 ampere frame size shall be supplied in one-, twoand three-pole models, as specified on the drawings. Circuit breakers in ratings of 225 ampere frame size shall be supplied in two- or threepoles as specified on the drawings. The 250 amperes through 800 amperes frame sizes shall be supplied as three-pole models only as specified on the drawings. Electrical operators for circuit breakers of the 400 ampere frame size and below shall be of the solenoid type with maximum five-cycle closing characteristics. Electrical operators for circuit breaker frame sizes 630 amperes through 800 amperes shall be of the motor driven type. All electrical operators shall be cover mounted. Circuit breakers shall be provided with uniformly designed nameplates to clearly indicate the type, rating, listing/recognition/ certification marks, accessory details and other information defined in IEC 947-2. 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 13 PG08703001E_Tab12_4.book Page 14 Monday, February 15, 2010 10:56 AM 12.4 12 12 12 12 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC-947-2 and NEMA Applications Dimensions All dimensions are provided for guidance and should not be used for construction purposes unless approved. Contact Eaton for detailed outline drawings. Gi, Fi, Ji, Ki Universal Frame—Front, Side View and Front Cover Cutout Front View 12 Side View Front Cover Cutout 12 F 12 K M CL Breaker 12 D 12 12 ON I A H 12 CL Handle 12 CL Handle OFF 12 12 J 12 G 12 L 12 B C E 12 12 12 12 Gi, Fi, Ji, Ki Universal Frame—Approximate Dimensions in Inches (mm) Frame A B C D E F G H I J K L M Gi 4.87 (123.8) 3.00 (76.2) 2.63 (66.7) 2.91 (73.8) NA 3.00 (76.2) NA 2.22 (56.3) 1.50 (38.1) NA 1.50 (38.1) NA 0.00 (0.0) 12 Fi 6.00 (152.4) 4.13 (104.8) 3.37 (85.7) 3.63 (92.1) NA 1.19 (30.2) NA 2.91 (73.8) 2.32 (58.8) NA 0.59 (15.1) NA 0.25 (6.4) Ji 10.00 (254.0) 4.13 (104.8) 4.06 (103.2) 5.79 (147.2) 3.50 (88.9) 1.56 (39.7) 0.87 (22.2) 3.94 (100.0) 2.92 (74.2) 0.72 (18.2) 0.78 (19.8) 1.75 (44.5) 0.34 (8.7) 12 Ki 10.13 (257.2) 5.49 (139.5) 4.06 (103.2) 5.77 (146.5) 4.78 (121.5) 2.63 (66.7) 1.25 (31.8) 3.75 (95.3) 0.81 (20.6) 1.31 (33.4) 2.39 (60.7) 0.34 (8.7) 12 2.92 (74.2) 12 12 12 12 12 12 14 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com PG08703001E_Tab12_4.book Page 15 Monday, February 15, 2010 10:56 AM 12.4 Universal Molded Case Circuit Breakers 15–630 Amperes for IEC 947-2 and NEMA Applications Li 630 (Bus Extensions Not Included) Li 800 Universal Frame—Front and Side View 12 Front View Side View 8.25 (209.6) 4.06 (103.2) 5.50 (139.7) 3.81 (96.8) 2.75 (69.9) 12 12 12 0.97 (24.6) 0.39 (10.0) 12 12 12 12 12 16.00 (406.4) 5.61 (142.6) 12 15.00 (381.0) 12 13.11 (333.0) 12 12.72 (323.0) 12 10.75 (273.1) 12 12 12 12 12 0.20 (5.1) R 1.75 (44.5) 0.44 Diameter (11.1) 12 0.90 (22.9) 12 12 Li 630, Li 800 Universal Frame—Approximate Dimensions in Inches (mm) Frame A Li 630 Li 800 B C D E F G H I J K L M 10.75 (273.1) 8.25 (209.6) 4.06 (103.2) 5.61 (142.6) 7.28 (184.9) 3.44 (87.3) 1.50 (38.1) 3.28 (83.3) 1.33 (33.7) 0.97 (24.6) 1.72 (43.7) 3.64 (92.5) 0.25 (6.4) 7.28 (184.9) 3.44 (87.3) 1.50 (38.1) 3.28 (83.3) 1.33 (33.7) 0.97 (24.6) 1.72 (43.7) 3.64 (92.5) 0.25 (6.4) Note See drawing above. 12 12 12 12 Frame Weights—Approximate Lbs (kg) Frame Gi125 Fi225 Ji250 Ki400 Li630 Li800 Single-pole 0.75 (0.34) — — — — — Two-pole 1.0 (0.6) 3.0 (1.8) — — — — Three-pole 1.33 (0.8) 4.5 (2.4) 12.5 (5.2) 13.4 (6.1) 21.5 (9.4) 24.9 (11.3) 12 12 12 12 12 Universal Molded Case Circuit Breakers PG08703001E—February 2010 www.eaton.com 15 PG08703001E_Tab12_4.book Page 16 Monday, February 15, 2010 10:56 AM Eaton’s electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton’s full-scale engineering services, these products provide customer-driven PowerChain Management® solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit www.eaton.com/electrical. Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2010 Eaton Corporation All Rights Reserved Printed in USA Publication No. PG08703001E / Z9143 February 2010 PowerChain Management is a registered trademark of Eaton Corporation. 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