instructions - Manfred Frank

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INSTRUCTIONS
®
www.manfredfrank.com
General Safety Information:
•Do not shut / open hinged doors with excessive force.
•Install door stop to prevent door from opening too far.
•When installing glass panels ensure that all staff is properly qualified and trained.
•Always wear protective clothing when mounting glass panels.
•Always allow and adjust for sufficient panel clearances so that the glass does not touch other parts
such as metal, glass and concrete.
•Always use the required correct torque force when tightening mounting screws.
•Avoid creating local stress areas. Do not over tighten mounting screws. Do not use excessive force.
Tools Required
for Hinge
Adjustment:
-11mm Open-Ended
Spanner
-4mm Hex / Allen Key
(Preferably Ball-Nose)
Installation:
Frame Attachment:
IMPORTANT: DO NOT USE COUNTERSUNK CSK SCREWS FOR THE HINGE-TO-FRAME
ATTACHMENT.
•Attach the hinge to the frame first.
•Always use standard washers for M8 screws.
•Always use standard M8 Hex Bolts or standard Hex-Cap-Socket Screws.
9ft-lb
))
•Always tighten screws properly (12Nm
(20Nm/( 15
ft-lb).
•Always ensure that the frame structure is of suitable material & strength.
Door Attachment:
•Attach door panel after the hinge has been mounted to the frame
•Ensure that the door mount flanges are horizontal when attaching to the door panel.
•Ensure that both hinges are properly attached to the door panel before removing the support /lifting
gear.
•All hinges are supplied in the mid range adjustment position.
•When adjusting the door panel height wind out the top height adjustment screws on both hinges before
raising the panel height by winding in the bottom height adjustment screws on both hinges.
•When adjusting the door panel height adjust both top and bottom hinge to ensure the load/weight is
being shared equally by both hinges.
•After the door has been height adjusted wind back in the top adjustment screws on both hinges.
IMPORTANT: USE ONLY VERY SLIGHT FORCE (1 NM / 0.8 FT-LB). DO NOT OVER TIGHTEN THE TOP
HEIGHT ADJUSTMENT SCREWS WHEN THE BOTTOMING OUT POSITION HAS BEEN REACHED.
•Check all the hinges and fittings at regular intervals for correct positioning and adjustment.
•Use properly trained staff to inspect/ maintain the proper condition of hinged doors especially for
frequently opened/closed panels.
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Torque
Recommended Tightening torque
settings for screws:
•Monolithic, tempered (single
panel) glass door =
20 Nm( (15
ft-lb)
12Nm
9ft-lb
)
•Laminated tempered (multiple
panels) glass door =
10Nm
ft-lb)
12Nm (7.5
( 9ft-lb
)
•Countersunk CSK glass screws =
12Nm
( 9ft-lb
)
6 Nm (4.5
ft-lb)
•Frame mount bolts =
12Nm
9ft-lb
) if if
possible
- 60 Nm( (45
ft-lb)
possible
depending on frame material
Manfred Frank Systems
recommend using thread locking
compound whenever possible.
ATTENTION
Do not use Countersunk
CSK Screws for the
hinge-to-frame
attachment.
Always use a M8 Washer
on both frame mount
holes.
We recommend installing
door stops to prevent
doors opening too far.
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Need Help?
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For more detailed
instructions go to
www.manfredfrank.com
or send an email to
info@manfredfrank.com
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Disclaimer of Liability:
Since the conditions or methods of installation, operation, use and maintenance of this product are beyond its control,
Manfred Frank Systems Limited does not assume responsibility and expressly disclaims liability of loss, damage, or
expense arising out of or in any way connected with such installation, operation, use, or maintenance.
DOOR INSERT GUIDE
Routing Guides:

www.manfredfrank.co
m
FOR PANEL THICKNESS FROM
DOOR PANEL CUT OUT DETAILS FOR D50 & D51
DOOR MOUNTS TO 51mm(2”)
32mm(1.25”)
Level 1 Cut
All Rads R6 MAX
104
Level 3 Cut
70
40
27
20
10
10
112
D50 & D51 CUT-OUT Profiles
D5B & D5C Insert
All Door Panel Thickness
Level 2 Cut
D50 CUT-OUT Depths
17
27
34
D5B Insert
Door Panel Thickness
32mm - 38mm
D51 CUT-OUT Depths
D5C Insert
Door Panel Thickness
45mm - 51mm
ADDITIONAL DETAILS FOR OVERLAY END DOOR PANEL CUT OUT FOR D50 & D51 DOOR MOUNTS
A
IMPORTANT: Please reference the cut out depth from the top panel surface.
Ensure that the cut out depth is exact and does not change with panel thickness variations.
A
R6
6
19
OVERLAY END DOOR PANEL
A
A
OVERLAY END D50 & D51 CUT-OUT Profiles
D5B & D5C Insert
All Door Panel Thickness
17
SECTION A-A
D50 OVERLAY END
D5B INSERT
24
SECTION A-A
D51 OVERLAY END
D5C INSERT
Installation:
1. Screw Insert into door pocket
.
2. Attach hinge to frame
.
3. Screw hinge into door insert
4. Push in screw cover
DETAILED INSTALLATION INSTRUCTIONS CAN
BE FOUND A T www.manfredfrank.com
70
IMPORTANT: Please reference the cut out depth from the top panel surface.
Ensure that the cut out depth is exact and does not change with panel thickness variations.
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