INSTRUCTIONS ® www.manfredfrank.com General Safety Information: •Do not shut / open hinged doors with excessive force. •Install door stop to prevent door from opening too far. •When installing glass panels ensure that all staff is properly qualified and trained. •Always wear protective clothing when mounting glass panels. •Always allow and adjust for sufficient panel clearances so that the glass does not touch other parts such as metal, glass and concrete. •Always use the required correct torque force when tightening mounting screws. •Avoid creating local stress areas. Do not over tighten mounting screws. Do not use excessive force. Tools Required for Hinge Adjustment: -11mm Open-Ended Spanner -4mm Hex / Allen Key (Preferably Ball-Nose) Installation: Frame Attachment: IMPORTANT: DO NOT USE COUNTERSUNK CSK SCREWS FOR THE HINGE-TO-FRAME ATTACHMENT. •Attach the hinge to the frame first. •Always use standard washers for M8 screws. •Always use standard M8 Hex Bolts or standard Hex-Cap-Socket Screws. 9ft-lb )) •Always tighten screws properly (12Nm (20Nm/( 15 ft-lb). •Always ensure that the frame structure is of suitable material & strength. Door Attachment: •Attach door panel after the hinge has been mounted to the frame •Ensure that the door mount flanges are horizontal when attaching to the door panel. •Ensure that both hinges are properly attached to the door panel before removing the support /lifting gear. •All hinges are supplied in the mid range adjustment position. •When adjusting the door panel height wind out the top height adjustment screws on both hinges before raising the panel height by winding in the bottom height adjustment screws on both hinges. •When adjusting the door panel height adjust both top and bottom hinge to ensure the load/weight is being shared equally by both hinges. •After the door has been height adjusted wind back in the top adjustment screws on both hinges. IMPORTANT: USE ONLY VERY SLIGHT FORCE (1 NM / 0.8 FT-LB). DO NOT OVER TIGHTEN THE TOP HEIGHT ADJUSTMENT SCREWS WHEN THE BOTTOMING OUT POSITION HAS BEEN REACHED. •Check all the hinges and fittings at regular intervals for correct positioning and adjustment. •Use properly trained staff to inspect/ maintain the proper condition of hinged doors especially for frequently opened/closed panels. ,03257$17'212786(&2817(5681.6&5(:6+(5( )5$0(02817 ,03257$17$/:$<686(0:$6+(5+(5( '225$'-8670(17/()75,*+7 Torque Recommended Tightening torque settings for screws: •Monolithic, tempered (single panel) glass door = 20 Nm( (15 ft-lb) 12Nm 9ft-lb ) •Laminated tempered (multiple panels) glass door = 10Nm ft-lb) 12Nm (7.5 ( 9ft-lb ) •Countersunk CSK glass screws = 12Nm ( 9ft-lb ) 6 Nm (4.5 ft-lb) •Frame mount bolts = 12Nm 9ft-lb ) if if possible - 60 Nm( (45 ft-lb) possible depending on frame material Manfred Frank Systems recommend using thread locking compound whenever possible. ATTENTION Do not use Countersunk CSK Screws for the hinge-to-frame attachment. Always use a M8 Washer on both frame mount holes. We recommend installing door stops to prevent doors opening too far. +(,*+7$'-8670(176&5(:723 ,03257$17 21/<7,*+7(19(5</,*+7/< Need Help? '22502817 '225$'-8670(17,1287 +(,*+7$'-8670(176&5(:%27720 For more detailed instructions go to www.manfredfrank.com or send an email to info@manfredfrank.com '22502817)/$1*( Disclaimer of Liability: Since the conditions or methods of installation, operation, use and maintenance of this product are beyond its control, Manfred Frank Systems Limited does not assume responsibility and expressly disclaims liability of loss, damage, or expense arising out of or in any way connected with such installation, operation, use, or maintenance. DOOR INSERT GUIDE Routing Guides: www.manfredfrank.co m FOR PANEL THICKNESS FROM DOOR PANEL CUT OUT DETAILS FOR D50 & D51 DOOR MOUNTS TO 51mm(2”) 32mm(1.25”) Level 1 Cut All Rads R6 MAX 104 Level 3 Cut 70 40 27 20 10 10 112 D50 & D51 CUT-OUT Profiles D5B & D5C Insert All Door Panel Thickness Level 2 Cut D50 CUT-OUT Depths 17 27 34 D5B Insert Door Panel Thickness 32mm - 38mm D51 CUT-OUT Depths D5C Insert Door Panel Thickness 45mm - 51mm ADDITIONAL DETAILS FOR OVERLAY END DOOR PANEL CUT OUT FOR D50 & D51 DOOR MOUNTS A IMPORTANT: Please reference the cut out depth from the top panel surface. Ensure that the cut out depth is exact and does not change with panel thickness variations. A R6 6 19 OVERLAY END DOOR PANEL A A OVERLAY END D50 & D51 CUT-OUT Profiles D5B & D5C Insert All Door Panel Thickness 17 SECTION A-A D50 OVERLAY END D5B INSERT 24 SECTION A-A D51 OVERLAY END D5C INSERT Installation: 1. Screw Insert into door pocket . 2. Attach hinge to frame . 3. Screw hinge into door insert 4. Push in screw cover DETAILED INSTALLATION INSTRUCTIONS CAN BE FOUND A T www.manfredfrank.com 70 IMPORTANT: Please reference the cut out depth from the top panel surface. Ensure that the cut out depth is exact and does not change with panel thickness variations.