DH-NICT TRAY RECESSED LEDX DOWNLIGHT HOUSINGS AND TRIMS INSTALLATION Before beginning any DOWNLIGHT installation, disconnect electrical power at a main switch or circuit breaker. A. CAUTION To reduce the risk of fire, electric shock, and potential damage to the recessed housing assembly when electrical power is re-connected, DO NOT ATTEMPT TO CONNECT the following on the branch circuit serving the recessed downlight assembly: •Motors •Power tools •Extension cords •Appliances or similar electronics 6. Install and mount the recessed downlight housing on a structurally sound surface. 7. Do not install the recessed downlight assembly closer than 6” from curtains, exotic veneers, or similar combustible or heat sensitive materials. 8. DH-NICT recessed housing tray assembly may be installed in dry or damp locations only. 9. The National Electrical Code (NEC) requires a minimum spacing of 3” to insulation or any other combustible material on any non-IC housing installation. C. HOUSING INSTALLATION 1. HANGER BAR PLACEMENT Hanger bars may mount to long side (fig.1) or short side (fig.2) of housing tray. Fig.1 Fig.2 To install hanger bars on housing tray, slide mating halves together, joining through mounting bracket on housing tray sides (fig.3). Position is secured by tightening 2 bracket screws. 10. Do not attempt this installation if you Non-insulation contact housing tray to be do not understand these instructions. mounted in ceiling/plenum conditions where ambient temperatures do not exceed 40°C. Lucifer Lighting LEDX housing tray must be used with Lucifer Lighting LEDX downlights. Ensure AC input voltage is protected against surges & load shifts prior to power supply input. B. SAFETY INSTRUCTIONS 1. Read installation instructions completely before attempting installation. 2. Failure to follow these instructions may result in an improper installation and void the warranty. 3. Contact Lucifer Lighting Company with any questions or concerns before beginning any installation. 4. Ensure a qualified electrician will perform all electrical procedures. 5. Disconnect electrical power circuit before attempting to install the recessed downlight housing, replace the lamp or downlight trim assembly, or if adding to or changing the configuration of the downlight housing or trim assembly. Fig.3 1 2 2. INSTALLATION IN CEILING Installed housing height and position on hanger bars may be adjusted via 2 scews securing hanger bar brackets to housing tray (fig.4). 3. ACCESSING SPLICE COMPARTMENT AND WIRING Splice compartment/ driver assembly provides 3 wires for splicing: black, white and green (fig.7). Use appropriate wire racing and connectors or strain reliefs as required (see section F-2) through appropriate knock-out in housing tray splice compartment. When all splices have been made, replace splice compartment door or cover. See last page of these instructions for specific driver wiring. BUILDING HOUSING Line/ Hot/ Switching Black Common White Ground Green (via stud or green lead(s) Fig.4 With hanger bars installed on housing tray, determine mounting location on ceiling joists. Set “L” shaped end brackets onto lower corner of ceiling joist (fig.5). Secure with screws through bracket holes (fig.6). Fig.5 Fig.6 Fig.7 3 4 Access splice compartment by pulling tab to release door (fig.8). To replace splice compartment door, apply even pressure to center of door and push squarely onto splice compartment until it positively engages in closed position (fig.10). 4. HOUSING TRAY ALIGNMENT Housing trays are provided with marking grid on faceplate to ensure proper alignment of downlight centerlines after installation and to maintain consistent setback and spacing of multiple wallwash downlights (fig.11). Markings may be referenced to ensure housing tray is square or parallel to a wall or reference point, or in proper alignment with other housings in an array. A laser, chalk snap-line or string may aid in this process. Fig.8 Note: To aid in wiring of power supply, splice compartment door with power supply is sized to pass through housing tray aperture upon being inverted. Fig.11 Final installed housing tray height and position on hanger bars may be adjusted in ceiling before drywall installation by loosening Phillips screws and adjusting housing tray body orientation relative to hanger bar mounting bracket (fig.11). Fig.9 Fig.12 Important Note: Ensure roomside lip of housing collar is flush/level with roomside ceiling plane (shown as dashed line in fig.12). Fig.10 5 6 D. TRIM INSTALLATION 5. DRYWALL Note: Manufacturer recommends use of hole saw for more accurate ceiling cut-out (fig.13). Many trims have minimal ceiling overlay of trim flange. Conduit connectors When using multiple lenses/ effects devices, suggested installation order is to place spread lens closest to lamp, prism side away, then diffusion lens, color lens, and louver respectively. DH-NICT-ZF (flange overlay) Ceiling cut-out: 3.5” (89mm) diameter Safety lanyard harness to be attached from housing to downlight fixture at 2 points Important Note: Attach safety lanyard harness in housing compartment to both locations on downlight (as shown in (fig.16). Fig.13 DH-NICT-ZO (zero-sightline) Ceiling cut-out: 5” (127mm) diameter Attach downlight trim conduit connector to housing tray conduit connector (fig.16). Note: connector may look different than graphic. With housing tray installed in ceiling and ready to accept drywall, make proper hole cut-out referencing measurements from adjacent walls to housing faceplate centerline (fig.14). Hole cut-out diameter varies by housing model (see above). Neck of housing should fit snugly into circular cut-out and be level with finished ceiling plane. Fig.16 Trim retention spring design may vary by model. For all models depress springs tips or outer ends towards center of trim and insert up into neck of housing, applying even pressure to inside of faceplate (fig.17). (See page 6 for housing tray height and position adjustment if necessary.) Install drywall. Fig.14 For zero-sightline installations (DH-NICT-ZO), refer to DLA-APP-Z Zero-Sightline Appliqué Kit installation instructions, supplied following these instructions. E. HOUSING DIMENSIONS DH-NICT TRAY Fig.17 Example downlight shown installed in tray. Actual downlight profile varies by model. A Once drywall installation, plaster work/ floating and painting process is complete, to ease trim installation, orient conduit and plug so that it hangs through housing tray neck and is easily accessible (fig.15). B E C D F A 3.26” / 83mm B As specified C 4.16” / 106mm 7 Fig.15 (aperture centerline) D 12.25” / 311mm F 7.56” / 192mm E 16.25” / 413mm G 14.13” / 359mm (tray dimension) (hanger bar dimension) 8 (tray dimension) (hanger bar dimension) G F. GENERAL INSTALLATION AND WIRING INSTRUCTIONS 1. The LEDX housing tray assembly should be installed by a registered electrician and shall comply with National Electric Code (NEC) and local codes and ordinances having jurisdiction. 2. The installer of the LEDX housing tray assembly is responsible for furnishing proper electrical equipment and materials for the installation of the housings as intended by these installation instructions. 3. Install housings in a manner to permit access to components and splice connections which may require future service. 4. Recessed housings installed in accessible and non-accessible ceilings shall be supported from the structural members of the building. Do not support housings by lay-in ceiling support T-bars only. 5. Metal conduit shall be used if required by applicable codes. The conductor insulation must be rated for the appropriate temperature rating as specified on the label for each Lucifer Lighting Company downlight housing. 6. 7. 8. over-heating or a higher wattage lamp, than that approved for the housing, is being used. Check if insulation is too close to the housing or if the lamp’s wattage is higher than that approved for the housing. LIMITED WARRANTY LUCIFER LIGHTING COMPANY (Seller) warrants that for a period of one (1) year from date of sale to the first non-retail purchaser, Seller will repair or replace, at the Seller’s sole option, free of charge, any defective products purchased from Seller provided that prior authorization is obtained from the Seller and the products are sent prepaid to the Seller’s manufacturing facility. Lamps are not warranted or guaranteed in any manner for any length of time except LED light sources and power supplies used in Seller’s Downlight fixtures are warranted to operate with 70% lumen maintenance from the date of sale for five (5) years for LEDX series Downlight fixtures. Please refer to further Conditions of LED Warranty following for LED lamps and power supplies. In no event shall Seller’s obligations under this warranty extend beyond the initial cost of the products and, accordingly, consequential damages arising out of any claimed product defect are expressly excluded. This Warranty does not cover the costs, if any, in re-installation of products serviced under this Warranty. This Warranty does not cover damage or failure caused by acts of God, abuse, misuse, abnormal usage, or use in violation of any applicable standard, code or instructions for use in installations including those contained in the latest National Electrical Code (NEC), the standards for safety of Underwriters Laboratory, Inc. (UL), standards for the American National Standards Institute (ANSI) or, in Canada, the Canadian Standards Association (CSA), faulty installation, or any repairs or modifications other than those made by the Seller. This Warranty does not cover damage or failure caused by light fixtures used with power supplies or other products not supplied by Seller, nor shall it apply to defects for which written notice thereof is not received by Seller. EXCEPT AS TO SELLER’S WARRANTY OF REPAIR OR REPLACEMENT SET FORTH ABOVE, THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES, EXPRESS OR IMPLIED (INCLUDING ANY REGARDING THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), RESPECTING LUCIFER LIGHTING COMPANY PRODUCTS. THIS WARRANTY IS THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AGAINST THE SELLER FOR THE REPAIR OR REPLACEMENT AT SELLER’S OPTION OF DEFECTIVE LUCIFER PRODUCTS. UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, ARISING OUT OF THE USE OF, OR INABILITY TO USE, THE PRODUCTS SOLD HEREUNDER. FURTHER CONDITIONS OF SELLER’S LED DOWNLIGHT LIMITED WARRANTY 1.The LED downlight housing compartment provided by Seller is suitable for use only in ceiling or plenum conditions where the maximum ambient temperature inside the compartment does not exceed 40°C for Seller’s non-insulated ceiling housing, and 50°C for Seller’s insulated ceiling housing. Additionally, the power supply provided in Seller’s housing compartment must be used in an environment where the ambient temperature never causes the TC point temperature to exceed 85°C. 2. The power supply must be used in conjuction with a Xicato XSM8027, XSM8030, XSM8040, XSM9027, XSM9030 or XSM9040 LED module. The ground wire at the service junction box shall be secured to a ground screw. No part of the secondary circuit shall be grounded. 3. If installed outdoors, the power supply must always be shielded from direct sunlight. The power supply cannot be installed in areas where liquids may pool. 4. The end user must ensure that the AC input voltage has measures in place to prevent lightning strike surges and that large load shift surges are reduced or eliminated prior to the input of the power supply. Power supplies returned with this type of damage are not covered under Seller’s Limited Warranty. For systems that will be dimmed verify with controls manufacturer compatible dimmers and proper installation procedures. 5. Lucifer Lighting Company reserves the right to physically evaluate the LED module and driver for compliance with these conditions. An end user’s refusal to return such fixture articles shall void Seller’s Limited Warranty. The recessed downlight housings are thermally protected as required by Underwriters Laboratories (UL). Cycling lamp may indicate that the installation of the housing is improper and the surrounding space above the ceiling is causing 9 3750 IH 35 North San Antonio, Texas 78219 USA [ P H ] +1 210 227 7329 [FAX] +1 210 227 4967 www.luciferlighting.com (101011) 10 ©2011 Lucifer Lighting Company As part of its policy of continuous research and product development, the Company reserves the right to change or withdraw specifications without prior notice. Analog 0-10v Dimming Lutron Hi-Lume A Series When using with 0-10v controller 0-10v Dimmer Controller Yellow (NC) Wiring Diagram for 3-Wire Control Lucifer Lighting Power Supply Switched Hot (Black) Red Vio let (+) To 3-wire Dimming Control Dimming Module Gree n (-) White LED light engine Hi-lume® A-Series -V 3 (Black) Neutral (White) Ground2 Ground1 (Green) Black Red Dimmed Hot (Orange) +V 3 (Red) Black Black Wiring Diagram for EcoSystem ® Digital Control Switched Hot (Black) To Line Voltage Driver +V 3 (Red) Neutral (White) Ground1 (Green) LED light engine Hi-lume® A-Series -V 3 (Black) Ground2 When using with dimming potentiometer E1 (Purple) To EcoSystem ® Digital Link Potentiometer Lucifer Lighting Power Supply Yellow E2 (Purple) Wiring Diagram for Forward Phase Control* Red +V 3 (Red) Violet Dimming Module Dimmed Hot (Black) Black White Green Red To Forward Phase Dimming Control Black -V 3 (Black) Ground2 *Contact Lutron for compatible controls Note: Colors shown correspond to terminal blocks on driver. 2 Driver Triac Dimming Controller Neutral (White) Ground1 (Green) Black 1 Triac / Line Dimming LED light engine Hi-lume® A-Series 3 Ground wire connection available on K case models only. Fixture and driver case must be grounded in accordance with local and national electrical codes. Maximum driver–to–LED light engine wire length is 10 ft (3.0 m). Lucifer Lighting Power Supply Brown Constant Amperage Driver Blue Red Black 11 12 APPLIQUÉ (DLA-APP) ZERO-SIGHTLINE APPLIQUÉ KIT QTY Before beginning any APPLIQUÉ installation, disconnect electrical power at a main switch or circuit breaker. IMPORTANT SAFETY INSTRUCTIONS Read Installation Instructions completely. 2. Disconnect electrical power at main switch or circuit breaker. 3. Disconnect housing power. 4. Ensure a qualified electrician will perform all electrical procedures. 5. Contact Lucifer Lighting Company with any questions or concerns. 6. Failure to follow these instructions may result in an improper installation and void the manufacturer’s warranty. With Lucifer Lighting downlight housing installed in ceiling and ceiling drywall installed, housing collar may be rotated to achieve desired position. APPLIQUÉ PARTS IDENTIFICATION INSTALLATION 1. STEP 1 Rotatable housing collar protruding into drywall cut-out DESCRIPTION Note: Rotate housing collar left to right to ensure it is free from binding and debris. PART ID 4 Screw A 1 Plaster Plug B 1 Appliqué C STEP 2 For square appliqué installations (SQ), temporarily remove supplied plaster plug in order to insert screws. Align countersunk screw holes in appliqué with screw holes surrounding collar opening. STEP 3 A Begin threading screws through appliqué and collar. Use only manufacturer provided screws; use all screws. Do not tighten screws completely. B C STEP 4 (Appliqué and Plaster Plug shape differ by model; same part quantities) DESCRIPTION NOTICE The Zero-Sightline Appliqué Kit provides an adapter to allow a “flush” installation of Lucifer Lighting Company downlight trims. Select Lucifer Lighting Company downlight housings are shipped from the factory ready to accept the Zero-Sightline Appliqué Kit. The instructions provided in this guide can have a large effect on the end result of the appliqué and downlight trim installation. Upon installation, the rotatable housing collar MUST protrude into the hole cut-out in the drywall. To ensure proper results, follow the outlined procedures for installation of zero-sightline appliqué kits. Rotate appliqué as necessary so that one of appliqué edges is aligned with desired reference line, plane, adjacent wall, etc. STEP 5 1 4 1 Hold appliqué in desired position and tighten screws in alternating sequence to avoid warping appliqué. 3 Appliqué is ready to be floated using drywall compound. 2 2 INSTALL PLASTER PLUG IF NOT ALREADY INSTALLED Do not remove plug until all plaster and paint work is complete. Paint/ plaster plug STEP 9 Paint/ plaster plug Gently use block sanding screen and sand surface until drywall compound is even with bottom of flange/ plaster stop. Ensure surface is smooth. Once drywall compound is fully cured, ceiling may be painted. *Drawing Not To Scale Paint/ plaster plug *Drawing Not To Scale STEP 6 Paint/ plaster plug Use floating knife to apply first pass of drywall compound and float area up to slightly below edge of flange/ plaster stop. Float out as far as necessary to hide perforated appliqué and allow first pass of joint compound to dry. First pass of drywall compound. Compound and flange are even STEP 10 After paint is dry, remove plaster plug making sure adhesive tape is removed as well. Check for any drywall compound or paint that may have seeped beneath plug and carefully scrape if necessary. Any foreign material left in or on recessed appliqué surface may prevent proper zero-sightline trim installation. *Drawing Not To Scale PAINT STEP 7 Paint/ plaster plug After first pass is dry, apply second coat of drywall compound. Make surface as smooth as possible. Ensure coat of compound falls below flange/ plaster stop. Second pass of drywall compound. *Drawing Not To Scale Install downlight trim. *Drawing Not To Scale STEP 8 On this pass, feather compound as you move away from flange to give appearance of a perfectly flat ceiling. Allow drywall compound to dry fully and cure. Paint/ plaster plug Feather compound 3 3750 IH 35 North San Antonio, Texas 78219 USA [ P H ] +1 210 227 7329 [FAX] +1 210 227 4967 www.luciferlighting.com ©2010 Lucifer Lighting Company As part of its policy of continuous research and product development, the Company reserves the right to change or withdraw specifications without prior notice. 4 [091510)