Z Series LEDX NIC Tray Guide

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DH-NICT TRAY
RECESSED LEDX DOWNLIGHT HOUSINGS AND TRIMS
INSTALLATION
Before beginning any DOWNLIGHT
installation, disconnect electrical power
at a main switch or circuit breaker.
A. CAUTION
To reduce the risk of fire, electric shock,
and potential damage to the recessed
housing assembly when electrical power is
re-connected, DO NOT ATTEMPT TO CONNECT the following on the branch circuit
serving the recessed downlight assembly:
•Motors •Power tools •Extension cords
•Appliances or similar electronics
6.
Install and mount the recessed downlight housing on a structurally
sound surface.
7.
Do not install the recessed downlight
assembly closer than 6” from curtains, exotic veneers, or similar combustible or heat sensitive materials.
8.
DH-NICT recessed housing tray assembly may be installed in dry or
damp locations only.
9.
The National Electrical Code (NEC)
requires a minimum spacing of 3” to
insulation or any other combustible
material on any non-IC housing installation.
C. HOUSING INSTALLATION
1. HANGER BAR PLACEMENT
Hanger bars may mount to long side
(fig.1) or short side (fig.2) of housing
tray.
Fig.1
Fig.2
To install hanger bars on housing tray, slide mating halves together, joining
through mounting bracket on housing tray sides (fig.3). Position is secured by tightening 2 bracket screws.
10. Do not attempt this installation if you
Non-insulation contact housing tray to be
do not understand these instructions.
mounted in ceiling/plenum conditions where
ambient temperatures do not exceed 40°C.
Lucifer Lighting LEDX housing tray must be
used with Lucifer Lighting LEDX downlights.
Ensure AC input voltage is protected against
surges & load shifts prior to power supply input.
B. SAFETY INSTRUCTIONS
1.
Read installation instructions completely before attempting installation.
2.
Failure to follow these instructions
may result in an improper installation
and void the warranty.
3.
Contact Lucifer Lighting Company
with any questions or concerns before
beginning any installation.
4.
Ensure a qualified electrician will
perform all electrical procedures.
5.
Disconnect electrical power circuit
before attempting to install the
recessed downlight housing, replace
the lamp or downlight trim assembly, or if adding to or changing
the configuration of the downlight housing or trim assembly.
Fig.3
1
2
2. INSTALLATION IN CEILING
Installed housing height and position on hanger bars may be adjusted via 2
scews securing hanger bar brackets to housing tray (fig.4).
3. ACCESSING SPLICE COMPARTMENT AND WIRING
Splice compartment/ driver assembly provides 3 wires for splicing: black, white
and green (fig.7). Use appropriate wire racing and connectors or strain reliefs as
required (see section F-2) through appropriate knock-out in housing tray splice
compartment. When all splices have been made, replace splice compartment
door or cover. See last page of these instructions for specific driver wiring.
BUILDING
HOUSING
Line/
Hot/
Switching
Black
Common
White
Ground
Green
(via stud or
green lead(s)
Fig.4
With hanger bars installed on housing tray, determine mounting location on ceiling joists. Set “L” shaped end brackets onto lower corner of ceiling joist
(fig.5). Secure with screws through bracket holes (fig.6).
Fig.5
Fig.6
Fig.7
3
4
Access splice compartment by pulling tab to release door (fig.8). To replace splice
compartment door, apply even pressure to center of door and push squarely onto
splice compartment until it positively engages in closed position (fig.10).
4. HOUSING TRAY ALIGNMENT
Housing trays are provided with marking grid on faceplate to ensure proper alignment of downlight centerlines after installation and to maintain consistent setback and spacing of multiple wallwash downlights (fig.11). Markings may be referenced to ensure housing tray is square or parallel to a wall or reference
point, or in proper alignment with other housings in an array. A laser, chalk
snap-line or string may aid in this process.
Fig.8
Note: To aid in wiring of
power supply, splice
compartment door
with power supply is
sized to pass through
housing tray aperture
upon being inverted.
Fig.11
Final installed housing tray height and position on hanger bars may be adjusted
in ceiling before drywall installation by loosening Phillips screws and adjusting
housing tray body orientation relative to hanger bar mounting bracket (fig.11).
Fig.9
Fig.12
Important Note: Ensure roomside lip of housing collar is flush/level with roomside ceiling plane (shown as dashed line in fig.12).
Fig.10
5
6
D. TRIM INSTALLATION
5. DRYWALL
Note: Manufacturer recommends
use of hole saw for more accurate
ceiling cut-out (fig.13). Many trims
have minimal ceiling overlay of trim
flange.
Conduit connectors
When using multiple lenses/ effects devices, suggested installation order is to place
spread lens closest to lamp,
prism side away, then diffusion lens, color lens, and louver respectively.
DH-NICT-ZF (flange overlay)
Ceiling cut-out:
3.5” (89mm) diameter
Safety
lanyard
harness to
be attached
from
housing to
downlight
fixture at 2
points
Important Note: Attach safety
lanyard harness in housing compartment to both locations
on downlight (as shown in (fig.16).
Fig.13
DH-NICT-ZO (zero-sightline)
Ceiling cut-out:
5” (127mm) diameter
Attach downlight trim conduit connector to housing tray conduit connector (fig.16). Note: connector may look
different than graphic.
With housing tray installed in ceiling and ready to accept drywall, make
proper hole cut-out referencing measurements from adjacent walls to
housing faceplate centerline (fig.14).
Hole cut-out diameter varies by housing
model (see above). Neck of housing
should fit snugly into circular cut-out
and be level with finished ceiling plane.
Fig.16
Trim retention spring design may
vary by model. For all models
depress springs tips or outer
ends towards center of trim and
insert up into neck of housing,
applying even pressure to inside
of faceplate (fig.17).
(See page 6 for housing tray height and
position adjustment if necessary.)
Install drywall.
Fig.14
For zero-sightline installations (DH-NICT-ZO), refer to DLA-APP-Z
Zero-Sightline Appliqué Kit installation
instructions, supplied following these
instructions.
E. HOUSING DIMENSIONS
DH-NICT TRAY
Fig.17
Example downlight shown
installed in tray. Actual
downlight profile varies
by model.
A
Once drywall installation, plaster work/
floating and painting process is complete, to ease trim installation, orient conduit and plug so that it hangs
through housing tray neck and is easily
accessible (fig.15).
B
E
C
D
F
A 3.26” / 83mm
B As specified
C 4.16” / 106mm
7
Fig.15
(aperture centerline)
D 12.25” / 311mm
F 7.56” / 192mm
E 16.25” / 413mm
G 14.13” / 359mm
(tray dimension)
(hanger bar dimension)
8
(tray dimension)
(hanger bar dimension)
G
F. GENERAL INSTALLATION
AND WIRING INSTRUCTIONS
1.
The LEDX housing tray assembly
should be installed by a registered
electrician and shall comply with
National Electric Code (NEC) and
local codes and ordinances having
jurisdiction.
2.
The installer of the LEDX housing
tray assembly is responsible for furnishing proper electrical equipment
and materials for the installation of
the housings as intended by these
installation instructions.
3.
Install housings in a manner to
permit access to components and
splice connections which may require future service.
4.
Recessed housings installed in
accessible and non-accessible ceilings shall be supported from the
structural members of the building.
Do not support housings by lay-in
ceiling support T-bars only.
5.
Metal conduit shall be used if
required by applicable codes. The
conductor insulation must be rated
for the appropriate temperature rating as specified on the label for
each Lucifer Lighting Company
downlight housing.
6.
7.
8.
over-heating or a higher wattage
lamp, than that approved for the
housing, is being used. Check
if insulation is too close to the
housing or if the lamp’s wattage
is higher than that approved for
the housing.
LIMITED WARRANTY
LUCIFER LIGHTING COMPANY (Seller) warrants that for a period of one (1) year from date of
sale to the first non-retail purchaser, Seller will repair or replace, at the Seller’s sole option,
free of charge, any defective products purchased from Seller provided that prior authorization is
obtained from the Seller and the products are sent prepaid to the Seller’s manufacturing facility. Lamps are not warranted or guaranteed in any manner for any length of time except LED
light sources and power supplies used in Seller’s Downlight fixtures are warranted to operate
with 70% lumen maintenance from the date of sale for five (5) years for LEDX series Downlight
fixtures. Please refer to further Conditions of LED Warranty following for LED lamps and power
supplies. In no event shall Seller’s obligations under this warranty extend beyond the initial cost
of the products and, accordingly, consequential damages arising out of any claimed product
defect are expressly excluded. This Warranty does not cover the costs, if any, in re-installation of
products serviced under this Warranty. This Warranty does not cover damage or failure caused
by acts of God, abuse, misuse, abnormal usage, or use in violation of any applicable standard,
code or instructions for use in installations including those contained in the latest National
Electrical Code (NEC), the standards for safety of Underwriters Laboratory, Inc. (UL), standards
for the American National Standards Institute (ANSI) or, in Canada, the Canadian Standards Association (CSA), faulty installation, or any repairs or modifications other than those made by the
Seller. This Warranty does not cover damage or failure caused by light fixtures used with power
supplies or other products not supplied by Seller, nor shall it apply to defects for which written
notice thereof is not received by Seller.
EXCEPT AS TO SELLER’S WARRANTY OF REPAIR OR REPLACEMENT SET FORTH ABOVE,
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES,
EXPRESS OR IMPLIED (INCLUDING ANY REGARDING THE MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE), RESPECTING LUCIFER LIGHTING COMPANY PRODUCTS. THIS
WARRANTY IS THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AGAINST THE SELLER FOR
THE REPAIR OR REPLACEMENT AT SELLER’S OPTION OF DEFECTIVE LUCIFER PRODUCTS.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT
OR CONSEQUENTIAL, ARISING OUT OF THE USE OF, OR INABILITY TO USE, THE PRODUCTS
SOLD HEREUNDER.
FURTHER CONDITIONS OF SELLER’S LED DOWNLIGHT LIMITED
WARRANTY
1.The LED downlight housing compartment provided by Seller is suitable for use only in ceiling or plenum
conditions where the maximum ambient temperature inside the compartment does not exceed 40°C for
Seller’s non-insulated ceiling housing, and 50°C for Seller’s insulated ceiling housing. Additionally, the
power supply provided in Seller’s housing compartment must be used in an environment where the ambient
temperature never causes the TC point temperature to exceed 85°C.
2. The power supply must be used in conjuction with a Xicato XSM8027, XSM8030, XSM8040, XSM9027,
XSM9030 or XSM9040 LED module.
The ground wire at the service
junction box shall be secured to a
ground screw. No part of the
secondary circuit shall be
grounded.
3. If installed outdoors, the power supply must always be shielded from direct sunlight. The power supply
cannot be installed in areas where liquids may pool.
4. The end user must ensure that the AC input voltage has measures in place to prevent lightning strike
surges and that large load shift surges are reduced or eliminated prior to the input of the power supply.
Power supplies returned with this type of damage are not covered under Seller’s Limited Warranty.
For systems that will be dimmed
verify with controls manufacturer
compatible dimmers and proper
installation procedures.
5. Lucifer Lighting Company reserves the right to physically evaluate the LED module and driver for compliance with these conditions. An end user’s refusal to return such fixture articles shall void Seller’s Limited
Warranty.
The recessed downlight housings
are thermally protected as required by Underwriters Laboratories (UL). Cycling lamp may indicate
that the installation of the housing
is improper and the surrounding
space above the ceiling is causing
9
3750 IH 35 North
San Antonio, Texas 78219 USA
[ P H ] +1 210 227 7329
[FAX] +1 210 227 4967
www.luciferlighting.com
(101011)
10
©2011 Lucifer Lighting Company
As part of its policy of continuous research
and product development, the Company
reserves the right to change or withdraw
specifications without prior notice.
Analog 0-10v Dimming
Lutron Hi-Lume A Series
When using with 0-10v controller
0-10v
Dimmer
Controller
Yellow (NC)
Wiring Diagram for 3-Wire Control
Lucifer Lighting
Power Supply
Switched Hot (Black)
Red
Vio
let (+)
To
3-wire
Dimming
Control
Dimming
Module
Gree
n
(-)
White
LED
light
engine
Hi-lume®
A-Series
-V 3 (Black)
Neutral (White)
Ground2
Ground1 (Green)
Black
Red
Dimmed Hot (Orange)
+V 3 (Red)
Black
Black
Wiring Diagram for EcoSystem
®
Digital Control
Switched Hot (Black)
To
Line
Voltage
Driver
+V 3 (Red)
Neutral (White)
Ground1 (Green)
LED
light
engine
Hi-lume®
A-Series
-V 3 (Black)
Ground2
When using with dimming potentiometer
E1 (Purple)
To
EcoSystem ®
Digital Link
Potentiometer Lucifer Lighting
Power Supply
Yellow
E2 (Purple)
Wiring Diagram for Forward Phase Control*
Red
+V 3 (Red)
Violet
Dimming
Module
Dimmed Hot (Black)
Black
White
Green
Red
To
Forward Phase
Dimming
Control
Black
-V 3 (Black)
Ground2
*Contact Lutron for compatible controls
Note: Colors shown correspond to terminal blocks on driver.
2
Driver
Triac
Dimming
Controller
Neutral (White)
Ground1 (Green)
Black
1
Triac / Line Dimming
LED
light
engine
Hi-lume®
A-Series
3
Ground wire connection available on K case models only.
Fixture and driver case must be grounded in accordance with local and national electrical codes.
Maximum driver–to–LED light engine wire length is 10 ft (3.0 m).
Lucifer Lighting
Power Supply
Brown
Constant Amperage
Driver
Blue
Red
Black
11
12
APPLIQUÉ
(DLA-APP) ZERO-SIGHTLINE APPLIQUÉ KIT
QTY
Before beginning any APPLIQUÉ
installation, disconnect electrical
power at a main switch or circuit
breaker.
IMPORTANT SAFETY
INSTRUCTIONS
Read Installation Instructions
completely.
2.
Disconnect electrical power at
main switch or circuit breaker.
3.
Disconnect housing power.
4.
Ensure a qualified electrician will perform all electrical procedures.
5.
Contact Lucifer Lighting Company with any questions or
concerns.
6.
Failure to follow these instructions may result in an
improper installation and void
the manufacturer’s warranty.
With Lucifer Lighting downlight housing installed in ceiling and ceiling
drywall installed, housing collar may
be rotated to achieve desired position.
APPLIQUÉ PARTS
IDENTIFICATION
INSTALLATION
1.
STEP 1
Rotatable housing
collar protruding
into drywall cut-out
DESCRIPTION
Note: Rotate housing collar left to
right to ensure it is free from binding
and debris.
PART ID
4
Screw
A
1
Plaster Plug
B
1
Appliqué
C
STEP 2
For square appliqué installations (SQ),
temporarily remove supplied plaster
plug in order to insert screws.
Align countersunk screw holes in appliqué with screw holes surrounding collar opening.
STEP 3
A
Begin threading screws through appliqué and collar. Use only manufacturer provided screws; use
all screws. Do not tighten screws
completely.
B
C
STEP 4
(Appliqué and Plaster Plug shape differ by model; same part quantities)
DESCRIPTION
NOTICE
The Zero-Sightline Appliqué Kit provides an adapter to allow a “flush”
installation of Lucifer Lighting Company downlight trims.
Select Lucifer Lighting Company
downlight housings are shipped from
the factory ready to accept the Zero-Sightline Appliqué Kit.
The instructions provided in this guide
can have a large effect on the end
result of the appliqué and downlight
trim installation.
Upon installation, the rotatable
housing collar MUST protrude into
the hole cut-out in the drywall.
To ensure proper results, follow the
outlined procedures for installation of
zero-sightline appliqué kits.
Rotate appliqué as necessary so that
one of appliqué edges is aligned with
desired reference line, plane, adjacent
wall, etc.
STEP 5
1
4
1
Hold appliqué in desired position and tighten screws in alternating sequence to avoid warping appliqué.
3
Appliqué is ready to be floated using drywall compound.
2
2
INSTALL PLASTER PLUG IF NOT
ALREADY INSTALLED
Do not remove plug until all plaster
and paint work is complete.
Paint/
plaster plug
STEP 9
Paint/ plaster plug
Gently use block sanding screen and sand surface until drywall compound is even with bottom of
flange/ plaster stop. Ensure surface is smooth. Once drywall compound is fully cured, ceiling may be painted.
*Drawing Not To Scale
Paint/ plaster plug
*Drawing Not To Scale
STEP 6
Paint/ plaster
plug
Use floating knife to apply first pass of
drywall compound and float area up to
slightly below edge of flange/ plaster
stop. Float out as far as necessary to
hide perforated appliqué and allow
first pass of joint compound to dry.
First pass of
drywall compound.
Compound and
flange are even
STEP 10
After paint is dry, remove plaster plug
making sure adhesive tape is removed
as well. Check for any drywall compound or paint that may have seeped
beneath plug and carefully scrape if
necessary. Any foreign material left in
or on recessed appliqué surface may
prevent proper zero-sightline trim
installation.
*Drawing Not To Scale
PAINT
STEP 7
Paint/ plaster
plug
After first pass is dry, apply second
coat of drywall compound. Make surface as smooth as possible. Ensure
coat of compound falls below flange/
plaster stop.
Second pass of
drywall compound.
*Drawing Not To Scale
Install downlight trim.
*Drawing Not To Scale
STEP 8
On this pass, feather compound as
you move away from flange to give appearance of a perfectly flat ceiling.
Allow drywall compound to dry fully
and cure.
Paint/ plaster plug
Feather compound
3
3750 IH 35 North
San Antonio, Texas 78219 USA
[ P H ] +1 210 227 7329
[FAX] +1 210 227 4967
www.luciferlighting.com
©2010 Lucifer Lighting Company
As part of its policy of continuous research
and product development, the Company
reserves the right to change or withdraw specifications without prior notice.
4
[091510)
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