moulded case circuit breaker
from 100 up to 630A
typical specifications
1.general
■ the moulded-case circuit breakers shall comply with IEC 947-1 and 947-2 standards or with the
corresponding standards applicable in the member countries (VDE 0660, BS 4752, NF EN 60 947-1/2) :
o they shall be of category A with a rated service breaking capacity (Ics) equal to the ultimate breaking
capacity (Icu) - on all the operational voltage range for the ratings up to 250A, up to 500V for the greater
ratings o they shall have a rated operational voltage of 690 V AC (50/60 Hz),
o they shall have a rated insulation voltage of 750 V AC (50/60 Hz).
o they shall be suitable for isolation, as defined by IEC 947-2, ¤ 7-27.
■ production site organisation shall be certified to comply with ISO 9002 standard.
■ the moulded circuit-breakers shall be supplied in recyclable packing complying with European Directives.
The manufacturer shall implement non polluting production processes that do not make use of
chlorofluorocarbons, chlorinated hydrocarbons, ink for cardboard markings, etc.
■ the moulded-case circuit breakers shall be available in fixed or plug-in/withdrawable versions as well as in
3-pole and 4-pole versions. For plug-in/withdrawable versions, a safety trip shall provide advanced opening
to prevent connection and disconnection of a closed circuit breaker.
■ the moulded-case circuit breakers shall be designed for both vertical and horizontal mounting, without any
adverse effect on electrical performance. It shall be possible to supply power either from the upstream or
downstream side.
■ the moulded-case circuit breakers shall provide class II insulation (according to IEC 664 standard) between
the front and internal power circuits.
2.construction, operation, environment
■ for maximum safety, the power contacts shall be insulated in an enclosure made of a thermosetting
material from other functions such as the operating mechanism, the case, the trip unit and auxiliaries.
■ the operating mechanism of the moulded-case circuit breakers shall be of the quick-make, quick-break type
with fault tripping overriding manual operation. All poles shall operate simultaneously for circuit breaker
opening, closing and tripping.
■ the moulded-case circuit breakers shall be actuated by a toggle or handle that clearly indicates the three
positions: ON, OFF and TRIPPED.
■ in order to ensure suitability for isolation complying with IEC 947-2 ¤ 7-27 :
o the operating mechanism shall be designed such that the toggle or handle can only be in OFF position
(O)
if the power contacts are all actually separated,
o in OFF position, the toggle or handle shall indicate the isolation position.
Isolation shall be provided by a double break on the main circuit.
■ the moulded-case circuit breakers shall be able to receive a device for locking in the "isolated" position,
with
up to 3 padlocks.
■ the moulded-case circuit breakers shall be equipped with a "push to trip" button in front to test operation
and
the opening of the poles.
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moulded case circuit breaker
from 100 up to 630A
typical specifications
■ the circuit breaker rating, the "push to trip" button, outgoing circuit identification and the contact position
indication must be clearly visible and accessible from the front, through the front panel or the door of the
switchboard.
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moulded case circuit breaker
from 100 up to 630A
typical specifications
current limiting, discrimination, endurance
■ the moulded-case circuit breakers shall be capable of greatly limiting currents. For short-circuits, the
maximum thermal stress I2t shall be limited to
6
2
o 10 A s for ratings up to 250 A,
6
2
o 5 x 10 A s for ratings between 400 A and 630 A.
TheseÕ characteristics will allow high cascading performance with moulded-case or miniature circuitbreakers downstream.
■ the moulded-case circuit breakers shall comprise a device, designed to trip the circuit-breaker in the event
of high-value short-circuit currents. This device shall be independent of the thermal-magnetic or electronic
trip unit.
■ the moulded-case circuit breakers, the current ratings of which are identical with the ratings of their trip
units, shall ensure discrimination for any fault current up to at least 35 kA rms, with any downstream circuitbreaker having a current rating less or equal to 0.4 times that of the upstream circuit-breaker.
■ the electrical endurance of the moulded-case circuit breakers, as defined by IEC 947-2 standard, shall be
at least equal to 3 times the minimum required by the standard.
auxiliaries and accessories
■ it shall be possible to equip the moulded-case circuit breakers with a motor mechanism for electrically
controlled operation. An "auto/manual" switch in front shall, when set to the "manual" position, lock out
electrical control; remote indication of "manual" or "auto" mode shall be possible.
Closing shall take place in less than 80 ms.
Following tripping due to electrical faults (overload, short-circuit, earth fault), remote reset shall be
inhibited.
It shall however be possible if opening was initiated by a voltage release.
The operating mechanism shall be of the stored-energy type only.
■ the addition of a motor mechanism or a rotary handle shall in no way affect circuit breaker characteristics:
o only three stable tripping mechanism positions (ON, OFF and TRIPPED) shall be possible with the motor
mechanism,
o suitability for isolation shall be provided by positive contact indication (ON and OFF) in front of the motor
mechanism module.
■ the moulded-case circuit breakers shall be designed to enable safe on-site installation of auxiliaries such as
voltage releases (shunt and undervoltage releases) and indication switches as follows:
o they shall be separated from power circuits,
o all electrical auxiliaries shall be of the snap-in type and fitted with terminal blocks,
o all auxiliaries shall be common for the entire range,
o auxiliary function and terminals shall be permanently engraved on the case of the circuit breaker and
the auxiliary itself,
o the addition of auxiliaries shall not increase the volume of the circuit breaker.
■ the addition of a motor mechanism module or a rotary handle, etc., shall not mask or block device settings.
■ it shall be possible to assemble earth fault protection moulded-case circuit breakers by adding a residual
current device (RCD) directly to the circuit breaker case. The resulting device shall
o comply with appendix B of IEC 947-2 standard,
o be immunised against nuisance tripping as per IEC 255 and IEC 801-2 to -5 standards,
o be capable of working normally down to -25 °C ambient temperature.
o operate without an auxiliary power supply, i.e. it shall be capable of operating normally on any 2-phase
or
3-phase power network with a voltage between 200 V and 440 V , and of tripping the circuit-beraker even in
teh event of voltage dips down to 80 V.
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moulded case circuit breaker
from 100 up to 630A
typical specifications
■ it shall be possible to equip the moulded-case circuit breakers with devices indicating faults without
tripping
the circuit breaker.
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moulded case circuit breaker
from 100 up to 630A
typical specifications
3.protection functions
General recommendations
■ moulded-case circuit breakers with ratings up to 250 A shall be equipped with trip units of either of two fully
interchangeable types:
o thermal-magnetic (thermal for overload protection and magnetic for short-circuit protection)
o electronic.
■ moulded-case circuit breakers with ratings over 250 A shall be equipped with electronic trip units.
■ the trip units shall not augment overall circuit breaker volume.
■ electronic trip units shall comply with appendix F of IEC 947-2 standard (measurement of rms current
values, electromagnetic compatibility, etc.).
■ all electronic components shall withstand temperatures up to 125°C. Ô
■ electronic and thermal-magnetic trip units shall be adjustable and it shall be possible to fit lead seals to
prevent unauthorised access to the settings.
■ protection settings shall apply to all circuit breaker poles.
Thermal-magnetic trip units (up to 250 A)
■ characteristics:
o adjustable thermal protection,
o fixed magnetic protection for current ratings up to 200 A
o adjustable (from 5 to 10 times the current rating) for current ratings greater than 200 A.
It shall be possible to ensure neutral protection. The tripping threshold shall be equal to that of the phases,
or to a reduced value (generally half of that of the phases).
Electronic trip units
■ characteristics
o long time protection (LT)
Ð selectable Ir threshold with fourty-eight settings from 40 to 100% of the trip unit rating
o short time protection (ST)
Ð Im threshold shall be adjustable from 2 to 10 times the thermal setting Ir,
Ð the time delay shall be fixed at 40 ms,
o instantaneous protection
Ð the threshold shall be fixed (between 12 and 19 times In, depending on the rating)
o four-pole devices shall be equipped with a 3-position setting for neutral protection:
neutral not protected - neutral tripping threshold equal to half the phase value - neutral threshold equal to
the phase value
■ load monotoring function
The following monitoring functions shall be integral parts of electronic trip units:
o LED for load indication, lighted above 95 % of Ir, flashing above 105 % of Ir
o a test connector shall be installed for checks on electronic and tripping mechanism operation using an
external device.
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moulded case circuit breaker
from 100 up to 630A
typical specifications
Universal electronic trip units (above 400 A and greater)
■ characteristics
o short-time protection :
Ð selectable Ir threshold with thirty-two settings from 40 % to 100% of the trip unit rating
Ð adjustable time delay
Ð the breking threshold shall be at 1,2Ir and the no-breaking threshold after 2 H at 1,05Ir,
o short time protection (ST)
Ð Im threshold shall be adjustable from 2 to 10 times the thermal setting Ir,
Ð the time delay shall be selectable among 3 values, with or without the constant I2t function.
o instantaneous protection threshold adjustable from 1.5 to 11 times In.
Ð four-pole devices shall be equipped with a 3-position setting for neutral protection (neutral not protected,
neutral tripping threshold equal to half the phase value, neutral threshold equal to the phase value),
o thermal memory
Ð in the event of repeated overloads, the electronic trip unit shall optimise protection of cables and
downstream devices by memorising temperature variations.
■ load monotoring function
A load monitoring function shall be an integral part of universal trip units, indicating four load levels (60%,
75%, 90% and 105%) by LEDs, (flashing LED for 105%)
■ options
It shall be possible to install all options for the electronic trip unit without increasing the circuit breaker
volume; options include:
o high-threshold earth-fault protection,
o load monitoring with adjustable threshold using a changeover switch,
o LEDs in front to indicate the cause of tripping (long time, short time, instantaneous, earth fault if
requested),
o data transmission via a BUS, in particular all the trip unit settings, current measurements for each phase,
tripping causes, circuit breaker status.
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