PRODUCTS DATA SHOULDER PUNCHES P.1605 ~ 1609 NW-SH NW-SHLT Powdered highspeed steel 64~67HRC RW-PH RW-PHLT R2 WPC®- -Foundation WPC®- 61~64HRC -Foundation Powdered highspeed steel ® ® 64~67HRC -Foundation WPC - -Foundation WPC - Surface 3000HV NW-PH NW-PHLT Equivalent to SKH51 61~64HRC -DLC coating- Equivalent to SKH51 D+0.005 0 - -Foundation - 61~64HRC -Foundation Surface 3000HV ANW-SH ANW-SHLT Powdered highspeed steel 64~67HRC 1.6 2.0 2.5 3 Tip length(B) L>S WPC® L +0.3 0 R1 D AN-SHLT WPC® Powdered highspeed steel ≦0.2 Tip shape Tip shape Tip shape Tip shape D 0 2 -0.01 Dt PRC PCC±0.05 PCC f GC GC W Ú0.01 R WÚ0.01 W Ú0.01 P. W ┄ W Ú0.01 B L P Ú0.01 P Ú0.01 P Ú0.01 +0.01 0 P R¯0.05 P Ú0.01 K K R¯0.05 PKC F0.01 A 0.02 A EP≧W EP>W EP>W W ER=0 can be selected.(However RW coating・Foundation WPC cannot be used.) E0.05≦R< 2 EK= P²+W² EK= (P-2R)²+(W-2R)²+2R B Tip length S NW-SH ANW-SH NW-PH ANW-PH (D+0.005 ) (Dm5) 0 -RW coating- L RW-SHLT ARW-SHLT RW-PHLT ARW-PHLT -DLC coating- N-SHLT AN-SHLT N-PHLT AN-PHLT -DLC coating foundation WPC®- NW-SHLT ANW-SHLT NW-PHLT ANW-PHLT L min. P max. 1.00~1.59 2.0 (20)(25)30 35 40 50 60 1.00~1.99 2.5 (20)(25)30 35 40 50 60 1.00~2.49 B 6 8 40 50 60 70 80 (D P.55・59・67) - P・Kmax. P・Wmin. B - - - 1.97 1.00 4 2.47 1.00 6 2.97 1.00 1.6 30 35 40 50 60 1.00~1.59 8 - - - 2.0 30 35 40 50 60 1.00~1.99 10 1.97 1.00 6 2.5 30 35 40 50 60 1.00~2.49 13 2.47 1.00 50 60 70 80 (D P.55・59・67) - 2.97 1.00 - - - 1.97 1.00 4 2.47 1.00 6 3 S 0.01mm increments(0.001mm increments for lapping) 0.01mm L 1.6 (20)(25)30 35 40 50 60 3 -DLC coating- N-SH AN-SH N-PH AN-PH -DLC coating foundation WPC®- D 8 1.6 (20)(25)30 35 40 50 60 1.00~1.59 2.0 (20)(25)30 35 40 50 60 1.00~1.99 2.5 (20)(25)30 35 40 50 60 1.00~2.49 1.6 30 35 40 50 60 1.00~1.59 8 - - - 2.0 30 35 40 50 60 1.00~1.99 10 1.97 1.00 6 2.5 30 35 40 50 60 1.00~2.49 13 2.47 1.00 8 6 8 R H T 2.6 W 0.05≦R< - (l only) 2 -RW coating- RW-SH ARW-SH RW-PH ARW-PH Tip shape 3.0 3 3.5 5 5 LC L - R (, only) W - - P1.24 - W0.83 * +,-. Tip length change 2≦BC<B 0.1 mm increments Lapping of tip P dimension tolerance and increment are the same. The base material is finished before the coating is applied. R=0 cannot be selected for the tip shape + corners. Can be used for TiCN coating types only. Rounding of tip side edge 0.3≦PRC≦1 0.1mm increments /2 PRC≦ (P-0.2) - For HW coating, the tolerance is PRC±0.1 Cannot be combined with PCC・GC. Chamfering to tip side edge. 0.3≦PCC≦1 0.1mm increments /2 PCC≦ (P-0.2) - F or HW corating, the tolerance is PCC±0.1 Cannot be combined with PRC・GC. 20°≦GC<90°1°increments Tip length B≧f+2 f=P/2×tan (90° ) -GC° hen combined with SC, W tip edges are rounded. Cannot be used for P<1.0. C annot be combined with LKC・ LKZ・LCT・LMT・PRC・PCC. annot be used with C HW coating. - R Days to Ship -(BC・HC・TC…etc.) - HC2.8 Alteration 1Code 3.0 Changes to head thickness tolerance and full length are processed using a single code. The allowable range of change, increment, ordering process, and notes()are the same as for LC. LCT T┄ LC L 5 Price Full length TKC LC tolerance change Head thickness tolerance change +Full length change+ +0.3 +0.1 +0.3 +0.02 L T 0 ⇨ 0 0 ⇨ 0 Changes to head thickness tolerance and full length are processed using a single code. The allowable range of change, increment, ordering process, and notes()are the same as for LC. LMT 3 3.5 LC Full length change Can be changed within the following range. 0.1 mm increments D L S 1.6~2.5 20<LC<60 30<LC<60 3 36<LC<80 50<LC<80 Full length TKM LC tolerance change Head thickness tolerance change l l e ngth change+ +Ful 0 +0.1 T+0.3 L+0.3 0 ⇨-0.02 0 ⇨ 0 Code LKC L┄ LKZ KC * 1Code Full length +0.01 L+0.3 0 ⇨ 0 tolerance change Cannot be used with TiCN・HW coating. 90° Key flat Addition of position single key flat to 0° 180° change 1° head increments 270° Addition of double key flats in parallel 90° 180° 0° KFC +,-. Full length +0.05 L+0.3 0 ⇨ 0 tolerance change WKC 270° Double key flats in parallel Can be combined with KC. 90° Double key flats Double key flats at 0°and a at 0°and a 180° selected angle 0° selected angle 1°increments 1°increments 270° Cannot be combined Cannot be combined with KC・WKC. with KC・WKC. NKC T Tip tolerance change Tip tolerance change +0.005 P+0.01 P・W±0.01⇨+0.01 0 0 ⇨ 0 di m ensi o n can be sel e cted i n 0.001 mm i n crements.) (P I f LC is 25 or less, tip length B is 4mm in all cases. (If combined with LKC・LKZ, 0.01mm increments can be selected.) 2.6 5 TC T┄ No key flat - HC Head diameter change D≦HC<H 0.1 mm increments TC Head thickness change 2≦TC<T 0.1 mm increments(If combined with TKC/TKM/ LCT/LMT, 0.01 mm increments can be selected.) . Full length L is shortened by(T-TC) If combined with LC・LCT・LMT, full length remains as specified. TKC Head thickness +0.02 T +0.3 0 ⇨ 0 tolerance change TKM Head thickness 0 T +0.3 0 ⇨-0.02 tolerance change TCC Chamfering of head (C0.5) TCC SKC This improves the strength of the punch head. P.1611 Ordering method TCC 0.5 Cannot be used for H<2.6. Single key flat on shank ・D3 W≦D-1.2 (Machining width 0.5) D 0 2 −0.5−0.01 - Only D3 can be used. Cannot be combined with KC・WKC・KFC. HW coating cannot be used. −0.01 ℓ D−0.03 NDC No press-in lead ■Effects of RW coating Effective for press processing of ultra-high-tensile material and thick plate high-tensile material thanks to its superior wear resistance, peeling resistance and heat resistance. See the product data for details. P.1607 ℓ≧3 ⇨ ℓ=0 ■Effects of DLC coating Effective for preventing adhesion during aluminum or copper blanking thanks to its low affinity for nonferrous metal.See the product data for details. P.1609 2.6 W 0.05≦R< - (l only) 2 Catalog No. Alterations to full length ® ) (Dm5) (D+0.005 0 P - Cannot be used with Lapping. EP≧W Type LC42 W - Alterations to shank A BC ≦0.5 0.01/12 P - ≦16 - - P1.240 - W0.830 - L(LC・LCT・LMT) - SC PRC±0.05 - 2~3 The tip end of a coating punch is ground before the coating is applied. The tip edge of a RW coating or DLC foundation WPC® are very slightly rounded. AN-PHLT AN-PH 0.16 GL - 40 Catalog No. R2 ARW-PH ARW-PHLT ® ® 64~67HRC -Foundation WPC - -Foundation WPC - Surface 3000HV ANW-PH ANW-PHLT For shank diameter tolerance D , select either m5 or +0.005 0 . Tip shape L ARW-SH ARW-SHLT AN-SH +0.3 0 +0.3 B 0 L - RW-PHDL 2.0 Code BC B 0 T N-PHLT N-PH H -0.2 S Alteration R1 - PUNCHES Surface 3000HV SKH51 Dm5 -0.01 (min3) D -0.03 Alterations to tip N-SHLT RW-PHDL 2.0 Alterations l max35 Catalog No. Order A~G in the figure below. H HC RW-SH RW-SHLT N-SH Equivalent to Tip shape 1.6 Head thickness 5mm The tip shape can be selected from B Tip shape Tip length G Equivalent to SKH51 61~64HRC -RW coating- Type Type Alterations to full length Catalog No. R Dt Shank diameter D tolerance Type Alterations to head -QUILL TYPE・RW COATING・DLC COATING- 3.0 5 3.5 2.6 3.0 5 3.5 / , tip length is 4mm in all cases. L(20) (25) B=4 If full length is (20)or (25) is not included. If P>D-0.03 for a round punch, D-0.01 *: P>D-0.03 ℓ=0 -0.03(press-in lead) If P・K>D-0.05 for a shaped punch, D -0.01 is not included. +,-.: P・K>D-0.05ℓ=0 -0.03(press-in lead) 89 90