PRODUCT OVERVIEW
uv-technik
meyer gmbh
Company Profile
The Beginnings....
In 1986, Karl-Heinz Meyer and
Michael Miseré met for the first time.
Both of them were young engineers,
and they shared a common vision:
They wanted to offer industrial services and establish their reputation as
specialists in tailor-made UV lamp
systems including complementary
equipment. Their greatest passion
has always been to develop individual
solutions to all sorts of UV-related
problems. Therefore, they founded
uv-technik, the company that has
been putting their vision into practice
for over 20 years now. As one of the
first UV component suppliers, they
have been developing and supporting
this technology from the very
beginnings.
Revolutionary technical developments, top quality, trendsetting
innovation as well as professional
consulting competence in addressing
our customers’ UV issues – these are
the strengths that are manifested in
all of our products. Almost as many
as 100 engineers, technicians and
other personnel, located in Ortenberg, Wümbach, Durchhausen (all in
Germany) and Luton (Great Britain),
make visions come true every day.
We set the standards that have made
us market leader in the field of UV
components.
Remarkable strengths make companies market leaders. Our strengths:
customer-oriented solutions for new
plants and systems that can be specifically integrated with existing production processes, also as retrofits.
uv-technik meyer gmbh operates in
all fields with great quality consciousness and in a yield-oriented way.
Return has priority over turnover.
With all of our personnel acting in
an entrepreneurial way, we increase
the value of our company and, at
the same time, we secure our independence in the long term.
www.uv-technik.com
Our uv engineers...
Based on common values, our
employees want to use their great
knowledge and their innovative
strength to actively shape the future
of uv-technik meyer gmbh. We respect and appreciate the national and
cultural diversity of the individuals
working in our company. We are fully
aware that it is their expertise and
commitment that our success is
built on.
We would like to increase the value
of our company in a sustainable way
and orient ourselves towards the
interests of our customers, partners,
suppliers and employees. We want
to impress by quality, performance,
reliability, flexibility and transparency.
We aim at building trust by behaving
with integrity and at getting better all
the time. We know that we can only
remain competitive in the long term if
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we are always ready for change,
and that is what we always have in
mind when making decisions. The
customer is at the very centre of our
actions. Our cooperation with our
customers is based on partnership in
order to create value for both parties.
The way our company is structured
provides the prerequisite for a large
extent of personal responsibility
and entrepreneurship. We encourage and motivate our personnel to
employ their creativity and skills for
making us all successful, and we
promote their personal and career
development.
For us, our technical and economic
competence is tied to the responsibility to work for the benefit of people,
to be involved in social issues and to
make a positive and lasting contribution to a sustainable and ecologically
sound development.
We make ideas come true.
UV-Lamps
Who would have thought ...
that the spiral-wound filament of an
ordinary light bulb reaches a length
of 85 cm if you unwind it? With UV
lamps however, things are different.
An arc is generated between two
electrodes and there is no
filament at all.
UV lamps are mercury-vapour
medium-pressure lamps with high
specific power and an optimised
UV yield. This high-energy radiation
is used for breaking down chemical
bonds and is ideal to cure UV inks
and varnishes.
To achieve an optimum curing effect,
a high-performance UV system must
be equipped with a number of perfectly matching components. Apart
from the electronic control equipment,
cooling and exhaust, the UV lamp
itself is one of the most important
components of a UV system. It is the
UV lamp that forms the vital basis for
generating the required UV radiation.
We produce our UV lamps to the
highest quality standards in our
own lamp factories. They satisfy the
requirements of numerous UV systems available on the market. The
production of our UV lamps is geared
to achieve premium quality with a
long service life. We use high-quality
materials and apply sophisticated
manufacturing techniques in order to
reach this goal.
Because of our technical know-how
and many years of experience, we
are the UV experts that make ideas
a reality in the field of UV lamp
manufacturing.
Our contribution to your success.
www.uv-technik.com
We can provide the ideal UV lamp for
every application. Because we manufacture our lamps ourselves, we can
guarantee highest quality.
Our UV lamp tubes are made from
quartz glass. This material features
a number of properties which are
combined to provide a degree of
perfection that no other material can
achieve.
Extremely low thermal expansion,
excellent elasticity and resistance
to thermal shock, high transformation
and softening point, low heat
conductivity, good optical transmittance factor for ultraviolet
radiation, purity, corrosion resistance
as well as a diffusion-barrier effect
against most materials. These are
the features that distinguish this raw
material for our UV lamps from other
materials.
The interior of the lamps contains
inert gas, usually argon and mercury.
By adding further fillers, for example
iron, certain ranges of the UV spectrum can be intensified. Our »everclear« technology produces Halogen
molecules which prevent the UV
lamps from blackening.
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The mechanical and electrical
connections between the lamp
and the lamp socket is at
the ends of the lamps.
The flow of electric current is
contained under vacuum and made
by sealing the quartz glass and using
a special kind of film. The electrodes
are made of tungsten. The thermal
expansion coefficient of tungsten is
10 times higher than that of quartz
glass. Therefore, tungsten cannot be
fused directly with the quartz glass.
The socket and the electrical wire
connecting the lamp to the power
feed are at the outer end of the
electrode system. The socket is
used both as mechanical holder and
as electrical insulator and is usually
made of ceramic.
And apart from this, there is only one
more thing you need to know: We put
all our passion into each of the UV
lamps we manufacture for you.
Quality »Made in Germany«
Which ballast suits you?
EPS
The Great Passion for UV ...
We at uv-technik meyer gmbh do not
only love UV, we live it! Starting with
our electronic ballasts, the pioneering
invention that we made more than 14
years ago, we have continued to offer
innovations that significantly broaden
the scope of benefits that UV technology can provide. This huge potential
has been our motivation, and it has
made us not only a synonym for innovation and groundbreaking developments in the world of UV technology
but also one of the leading brands in
the market.
Because of this, our passion for
special UV technology continues to
inspire more and more customers,
partners and associates. Our knowledge and technological edge serve
only one purpose:
Competitive advantage due to
innovative technology development.
Maybe uv-technik meyer gmbh will
develop the first electronic ballast
that can read people’s minds – who
knows? What may sound like science
fiction is in fact not so far off in reality.
In the beginning, there is always an
idea, a vision that our experts and
partners put into practice so that we
can help you to extend your
competitive edge even further.
Our contribution to your success.
www.uv-technik.com
The appropriate ballast for each
application, trendsetting and
innovative technology included:
That is what all of our electronic
ballasts have in common. As your
machine development evolves and
creates different technical requirements, we have designed several
different devices for you. We are
system suppliers offering tailor-made
UV lamps and matching components.
uv technik meyer gmbh have been
supporting our partners in the engineering industry with our technical
expertise for more than 20 years.
User benefits – YOUR benefits:
•
•
•
•
•
•
•
•
•
•
•
•
Simple installation
Phase-failure monitoring
Compensation of mains
voltage fluctuations
Integrated wattless-current
compensation
Infinitely variable and
quick UV power control
Large mains voltage range
Automatic stabilisation of the
preselected UV power
No off-times due to phase cut-off
Smaller and more lightweight as
compared to traditional ballasts
Little space required
EMC-safe according to
EN 55011, group I, class A;
CE mark of conformity
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BLP 59-S and BLP 75
One of the most successful ranges of
ballasts in this performance class. It
is because of our customers, who use
these ballasts in their thousands, that
this range of products has become a
real success story.
ALP 91 and ALP 120
It is their solid reliability that makes
the »big brothers« of the BLP range
so remarkable. When developing
these ballasts, we have deliberately
set aside any unnecessary features.
And this really pays off to you when
purchasing a device from this range.
FSU 200 and FSU 340
Our most powerful model from a
new generation of ballasts. And
development has not yet come to an
end. With the FSU range, we have
paid special attention to the highest
degree of process reliability.
Combined with Mercury lamps,
sensational cable lengths of
up to 50 metres can be achieved.
For further information about
individual ballasts, please refer
to our product data sheets.
If you are interested in expert advice,
please do not hesitate to contact us.
Our engineers and technicians are
available to you at any time for a
personal consulting session.
Product Range
uv lamps...
power supplies...
uv measurement...
uv components...
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All From One Source!
Whatever you need for your UV application you will find it at uvtechnik meyer gmbh. We develop and manufacture uv lamps from
600 to 70.000 Watt at our own production facilities, uv lamps from
our standard range as well as a variety of customized, special types.
We offer gas discharge lamps with various fillings such as mercury,
iron or gallium in order to accentuate certain ranges of the uv spectrum. These lamps can be made of ozone-producing or ozone-free
quartz, with standard ceramic or metal caps. The lamps can be fitted
with an electrical termination as per your individual design. Please
talk to us about your uv lamp specification!
Quality power supplies for the operation of uv lamps are essential!
We offer a broad range of electronic and conventional devices. Electronic power supplies from 500 to 34.000 W for stepless power control, leakage transformers, autotransformers, transductors, chokes,
AC-control, transformers with rectifiers as well as ratio transformers.
We are confident we can provide a solution for all your needs from
this extensive range. With our newest generation of electronic power
supplies we present you one of the most powerful devices up to
8.000 W in “pocket size“. We make ideas become a reality!
To achieve reliable uv curing results, uv measuring devices are an
indispensable “must” nowadays. They give you the certainty that
your uv plant is functioning correctly. uv-technik meyer gmbh offer
UV sensors for online measuring and readjustment for uv power
loss, devices for measuring uv intensity in mW/cm2 and integrators
to measure uv exposure in mJ/cm2. This gives you reliable information and security in your production.
What else do you need?
A comprehensive selection of UV components make our product
range complete. Whatever you need to run your uv plant economically you will find it in our “shop”. Igniters, capacitors, aluminium
profiles with changeable reflector sheets, dichroic coated filters and
reflectors, reflector sheets, ceramic insulators, safety glasses as
well as a safety kit and much more ...
Product Data Sheet
UVH lamps
UV-curing lamps are mercury-vapour mediumpressure lamps of high specific power with optimized
UVC-output. The radiation emitted can break up
molecules of chemical compounds and has also a
germicidal effect. Therefore uv-curing lamps are
used for both, curing as well as sterilization of liquids
and surfaces of solid materials.
Essentials of the uv-lamps are high uv-output and
long useful lifetime. Main feature is the combination
of a new electrode and coordinated halogen circle
resulting in a high uv-output over the whole lifetime.
This is why a useful lifetime of 1500 operating hours
with a radiation loss of max. 25 % can be
guaranteed for standard lamps (rating 100 W/cm).
The main areas of application are curing of printing
inks, laquers, adhesives, casting materials and
polyester resins in the following fields: *
The specific power is characteristic for uv-curing
lamps. It is given in Watt per cm arc length and
specifies the electrical input as well as, combined
with the efficiency, the radiation emitted. The most
usual ratings are 80 W/cm, 100 W/cm and 120
W/cm. They are covered by the 22-standard types:
• graphic industry - printing machines,
• furniture industry - varnishing,
• electronic industry - printed circuit boards
Advantages of uv-curing are:
• The materials are solvent-free and thus there is
no environmental strain.
• The quick curing of the material guarantees high
production rates.
Type
UVH
1022-0
1522-0
2022-0
2522-0
3022-0
3522-0
3522/28-0
4122-0
5022/45-0
5322/45-0
5822-0
5822/45-0
6722-0
7322-0
8322-0
10022-0
10522-0
11022-0
12522-0
13022-0
14522-0
16522-0
17522-0
19022-0
20022-0
22024-0
arc length
total length
(mm)
106
152
206
247
305
356
356
425
505
535
585
585
680
740
829
1005
1055
1105
1265
1305
1455
1655
1755
1905
2005
2205
(mm)
230
275
330
380
430
480
480
550
630
650
710
710
800
860
939
1130
1180
1230
1390
1430
1580
1780
1880
2030
2130
2330
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Änderungen vorbehalten / All data are subject to alteration.
lamp
voltage
(V)
145
150
240
275
275
450
275
270
450
450
725
450
850
900
1000
1250
1500
1500
1600
1970
1900
2000
2400
2400
2500
2400
lamp
current
(A)
7,5
11,0
9,7
10,0
12,0
9,0
14,5
16,0
12,4
13,1
9,0
14,5
9,3
9,0
9,3
9,0
7,8
8,6
9,2
7,6
9,0
9,2
8,0
8,8
9,0
10,0
ignition
voltage
(V)
230 + ZG
230 + ZG
400 + ZG
400 + ZG
400 + ZG
800
400 + ZG
400 + ZG
660 + ZG
660 + ZG
1200
660 + ZG
1500
1500
1700
2200
2300
2300
2600
3000
3000
3200
4000
4000
4000
4000
lamp power
at 100W/cm
(W)
1000
1500
2000
2500
3000
3500
3600
4100
5000
5300
5800
5800
6700
7300
8300
10000
10500
11000
12500
13000
14500
16500
17500
19000
20000
22000
Product Data Sheet
When reducing or increasing the lamp current by 15 % the lamp can be operated with 80 W/cm or 120 W/cm. Lamps
with a rating of up to 600 W/cm are also available, where the mostly used types have ratings of 160 W/cm to 240
W/cm.
Power Supply
UV-lamps can only be operated at a power supply unit. Up to a rating of about 5 kW usually a combination of choke
and ignition unit is being used. Between 5 and about 8kW a combination of autotransformers and chokes are
needed. Leakage transformers are preferred when using lamps with ratings higher than 8 kW. They are available up
to 60kW.
Power supplies are designed usually with 1, 2 or 3 power steps. Stepless controlled power supplies for all power
ratings are possible too.
Up to 9kW and about 60cm arc length also stepless controlled electronic power supplies are available. With
conventional power supplies a stand by power of about 35-40% of maximum power is possible, if needed. When
electronic power supplies are used, a significant less stand by power of about 10% is possible.
Fig. 1. Choke and igintion unit,
up to about 5kW
Fig. 2. Auto transformer and chokes,
up to about 8kW
EPS
Fig. 3. Leakage Transformer, over about 8kW
Fig. 3. Leakage Transformer, over about 8kW
With conventional power supplies a stand by power of about 35-40% of maximum power is possible, if needed.
When electronic power supplies are used, a significant less stand by power of about 10% is possible.
Lamp cooling
Normally uv-curing lamps are operated with air-cooling, but it is also possible to use more elaborate water cooling,
especially if the material is very sensitive to temperature.
If UV-lamps running in stand by, cooling have to be reduced.
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Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Spectrum and Energy
The energy radiated by an uv-curing lamp is split up to (approx.):
30 % UV-radiation
15 % visible light
55 % infrared (heat)
Depending of lamp filling only with mercury, or additional with iron or gallium (or other dopings) the radiation peaks
have alternative wavelength. With this the shares of UV-A, -B and -C are different.
Mostly used UVH lamps emits the mercury - , the iron - , or the gallium spectrum:
Spectrum of a mercury lamp (UVH standard)
Energy sharing (approx.): 15 % UV-C, 8 % UV-B, 7 % UV-A, related to the electrical power
Spectrum of an iron doped lamp (UVH type F)
Energy sharing (approx.): 7 % UV-C, 5 % UV-B, 17 % UV-A, related to the electrical power
Spectrum of a gallium doped lamp (UVH type G)
Energy sharing (approx.): 9 % UV-C, 8 % UV-B, 4 % UV-A, 24% UV-VIS, related to the electrical power
LAMPS FOR SPECIAL APPLICATION CAN BE MANUFACTURED ON CUSTOMERS
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Änderungen vorbehalten / All data are subject to alteration.
REQUEST.
Product Data Sheet
Warranty Conditions of UVH-Lamps
The guarantee times for UVH-lamps, granted by UV-Technik and the manufacturer respectively, differ by type,
power and spectrum.
The guarantee period applies only to the lamp, which should not show signs of external contamination and it
must have been appropriately cooled. It is normal to have a radiation drop within the respective UV-range
of 25 % compared with new. For iron doped lamps (“F”) the 25h value is defined as “new”.
For all lamps a switching cycle of max. three times within 8h of operation is applicable.
Each switch On/Off reduces lifetime for 30 minutes.
In all cases a Pro-Rata procedure is applied, that means, the used time of a lamp is taken into account, e.g.,
a lamp with 1500 hours of warranty and an actual period of operation up to the failure at say, 1000 hours is
credited a third of its value or an equivalent replacement lamp compensation will be given.
No guarantee applies to inappropriate mechanical, transportation or handling breakage. This is guilty for
deformed lamps too, because unsufficiant air colling or too high power are causes of failure.
Replacement or credit notes apply only to the lamps themselves. We cannot accept any claims whatsoever
for consequential damages.
The following guarantee periods apply within 3 years of the production date:
UVH-Lamp
Spectrum / Marking
Hg /
(no marking)
Iron /
F
Gallium /
G
ozone-less /
Y
ozone-free /
Z
up to 160 W/cm
1500 h
750 h
1000 h
1500 h
1000 h
more than 160 W/cm
1000 h
750 h
1000 h
1000 h
1000 h
Rapid Start Lamps
500 h
---
---
---
---
Other lamps, especially those with special spectral distribution, on request.
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Änderungen vorbehalten / All data are subject to alteration.
Produktinformation
Product Data Sheet
Transmission verschiedener Quarzsorten für UVH-Strahler
Transmission of several quartz tubes for UVH lamps
Page12/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Why use Electronic Power Supplies (EPS) ?
Advantages for the user:
• Step less adjustability of lamp power and through
this optimal adaptation to the curing process e. g.
at variable machine speeds. Results are lower
heat load of the irradiated object and the
surrounding machines as well as energy saving.
• Possibility of “balancing out” lamp ageing.
Advantages for the machine producer (OEM):
• ONE power supply for many different lamps and
lamp powers:
For lamp power from 400 to 34,000 watts there are
only seven different EPS-types which are
necessary. Without changing the power supply,
different lamps in the respective power range can
be problem-free connected to EPS, merely the
minimum and maximum values of the lamp and the
respective EPS limits are set, in only few cases the
arc length.
• EPS are in very many cases smaller and lighter
than conventional power supplies.
• There is less time for installation and wiring.
Possibility of very rapid pulsation of lamp power
• Especially for discontinuous processes, e.g. curing
of prints on single objects such as synthetic
bottles, check cards, CD's and so on, the fast
pulsation of lamp power is a solution.
When an object is located under the lamp, the
lamp can be operated at full power. During the
short break before the curing of the next object the
power will be decreased to a minimum. The
average power consumption for a lamp and EPS is
the mean of minimum and maximum peaks with
Operation with rectangular current:
• Operation of a uv-lamp with a rectangular current
avoids the short dark breaks which occur in the arc
using standard power supplies at 50 or 60Hz. So
running at very high speed there is no loss of
Reliability:
• EPS´s have been in use world-wide since 1996.
The experiences and the suggestions for
improvement from our customers have influenced
the current series.
• The requested and adjusted lamp power is
consistently controlled and therefore independent
of mains voltage variations or other influences.
• Quick controlling of lamp power to 10-15% for
gaps in the product flow. This means, depending
from application a clearly energy saving.
• Optimal for export, since it can be used worldwide
on 376 to 509 V at 50 and 60Hz. without changing
the power supply (3 phase units).
• Possibilities of installing the power supply directly
into the machine, so that the switch cabinet
becomes unnecessary or it becomes clearly
smaller.
• Balanced load of the 3 phases (for 3-phase units).
• High warm up current for short warm up phase, but
NO higher current to the mains.
• No Neutral line necessary (3-phase units)
• No additional ignition necessary (except TEP 20)
• Distance between power supply and lamp up
to 15 m and more (FSU).
respect to the pulse duration. The overall heat
generation and energy consumption correspond to
this mean, but the UV-power during the “curing
moment” will be at its maximum or peak power
level.
The rise time from minimum to maximum power is
approx. 2 - 3 ms (ALP/BLP) respectively approx.
20 ms (TEP/FSU).
curing, e.g. for high speed printing, lacquering or
printing of fibre optics etc.
• When objects are monitored by cameras,
interference is avoided.
All types of EPS are short circuit proof, earth faultproof as well as no-load safe and have proved
themselves as very reliable during practical use.
Regulations:
• All electronic power supplies have the CE sign.
• EMC according to EN 55011, group I, class A (industrial areas).
The EPS´s correspond to EN 50178 and other European and worldwide standards (IEC)
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Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Overview Electronic Power Supplies
for UV lamps
Max.
Power
Short description
2,000 W
2,000 W
Type
Type
Power:
Mains:
Lamp voltage
Lamp current
Igniter
Lamp arc length
Picture
TEP 20-S (to be used in cabinets etc.)
TEP 20-T (to be used as desktop version)
300 to 2,000 W, stepless
196 bis 249 V, 1-phase + neutral or 2phase; 50 and 60 Hz
nominal 100 to 300 V
~ 1.5 to 13 A
TEP 20-S: external
TEP 20-T: internal
~ 5 to 45 cm (2” to 17”), Hg lamps
~ 5 to 40 cm (2” to 15”), doped lamps
TEP 20-S
TEP 20-T
3,100 W
Type
HLP 30-500
Power
Mains
~ 850 to 3,100 W, stepless
187 to 264 V, 1-phase + N + PE
50 and 60 Hz
nominal 300 to 500 V
~ 3.0 to 10 A
~ 15 to 75 cm (5” to 28”), Hg lamps
~ 15 to 65 cm, (5” to 26”)doped lamps
Lamp voltage
Lamp current
Lamp arc length
6,000 W – Type
8,000 W
Power
Mains
6,000 W
7,500 W
ALP-3G
Lamp voltage
Lamp current
Lamp arc length
~ 600 to 8,000 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 100 to 450 V
ALP-3G 8000: ~ 2,0 to 18 A
~ 15 to 70 cm (5” to 28”) Hg lamps
~ 15 to 60 cm (5” to 24”), doped lamps
- Available 2010 -
Type
Type
BLP 59-S
BLP 75
Power
BLP 59-S: ~ 750 to 7,500 W, stepless
BLP 75: ~ 600 to 6,000 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 100 to 450 V
BLP 59-S: ~ 1,5 to 15 A
BLP 75: ~ 1,8 to 18 A
~ 15 to 70 cm (6” to 27”), Hg lamps
~ 15 bis 60 cm (6” to 24”), doped lamps
Mains:
Lamp voltage
Lamp current
Lamp arc length
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Product Data Sheet
Max.
Power
Short description
9,000 W
12,000 W
Type
Type
ALP 91
ALP 120
Power
ALP 91: ~ 900 to 9,000 W, stepless
ALP 120: ~ 1,200 to 12,000 W, stepless
376 to 509 V, 3-phases + PE, 50 and 60 Hz
nominal 100 to 450 V
ALP 91: ~ 2.2 to 22 A
ALP 120: ~ 2.8 to 28 A
~ 15 to 70 cm (6” to 27”), Hg lamps
~ 15 to 60 cm (6” to 24”), doped lamps
Mains
Lamp voltage
Lamp current
Lamp arc length
9,000 W
12,000 W
Type
Type
ALP 92-Wi (water cooled, 19“)
ALP 122-Wi (water cooled, 19”)
Power
ALP 92-Wi: ~ 900 to 9,000 W, stepless
ALP 122-Wi: ~ 1,200 to 12,000 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 100 to 450 V
ALP 92-Wi: ~ 2.2 to 22 A
ALP 122-Wi: ~ 2.8 to 28 A
~ 15 to 70 cm (6” to 27”), Hg lamps
~ 15 to 60 cm (6” to 24”), doped lamps
Mains
Lamp voltage
Lamp current
Lamp arc length
11,500 W
Type
HLP 115-1500
Power
Mains
~ 3,500 to 11,500 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 900 to 1,350 V
~ 3,0 to 10 A
~ 40 to 200 cm (16” to 78”) Hg lamps
~ 40 to 180 cm (16” to 70”), doped lamps
Lamp voltage
Lamp current
Lamp arc length
20,000 W
Type
Power
Mains
Lamp voltage
Lamp current
Lamp arc length
34,000 W
Picture
Type
Power
Mains
Lamp voltage
Lamp current
Lamp arc length
FSU 200
~ 2,500 to 20,000 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 800 to 900 V
~ 3 to 25 A
~ 50 to 140 cm (20” to 55”), Hg lamps
~ 50 to 125 cm(20” to 49”), doped lamps
FSU 340
~ 4,500 to 34,000 W, stepless
376 to 509 V, 3-phases + PE
50 and 60 Hz
nominal 1,100 to 1,360 V
~ 3 to 26 A
~ 90 to 200 cm (35” to 80”), Hg lamps
~ 90 to 190 cm (35” to 75”), doped lamps
Page 15/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
TEP 20-S
Solid State Power Supply for UV lamps
Step less adjustable from 300 to 2,000 W
This fully electronic power supplies is designed optimal to drive uv-lamps in the various fields of industry, which use
uv lamps from about 300 to 2,000 W nominal power.
Special Advantages:
• universal use in the nominal power class of about 300 to 2,000 W,
this means 1 power supply drives different types of uv-lamps in the
above named power class
• lamp is operated with rectangular current, no dark spaces will occur
• step less and quick adjusting of uv-lamp power, e.g. for step less
adjusting of uv-power according to the speed of a printing machine; or
with discontinuing processes (e.g. quick power pulsing); or to adjust uvpower according to ageing.
• constant wattage uv-lamp output according to power settings
• no influence of mains voltage fluctuation
• wide range of mains voltages from 196 to 249 V, 50 and 60 Hz without any changes to the TEP 20-S
• with power factor correction, PF = approx. 0,99; THDi = ~3%
• controlled by DC 0...10 V
• output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems
• status monitoring by a change over contact and a triple colored LED
• easy to install and less wiring needed
• in accordance to DIN VDE 0160 and other European and world wide standards (IEC)
• CE-sign
Main technical data:
TEP 20-S
Power output
Mains voltage
Mains current (2300 W)
Power Factor / THDi
Mains frequency
Mains connection
Typical lamp arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Power loss
Dimensions, approx.
(WxHxL)
Weight
Cooling of the unit
Operating temperature
approx. 300 – 2,000 W
step less adjustable
196 to 249 V
12 to 9.5 A (PF = 0.99)
0,99 / 4,0 % at 2000 W
50 and 60 Hz
L, N, PE
5 to 45 cm (2” to 17”)
1)
100 to 300 V
up to 14 A
approx. 55 Hz
approx. 15 %
255 x 123 x 325 mm
4.9 kg
Internal
0 to 40° C
Analogous power control input DC0...10 V: DC 0...0.5 V = for lamp OFF
DC 1...10 V = for lamp power approx. 10-100%
Analogous power control input DC4...20 mA: DC 4...5.6 mA = for lamp OFF
DC 5,6...20 mA = for lamp power approx. 10-100%
EMC
according to EN 55011, group I, class A (Industrial areas)
1) To reach 2,000 W, a minimum lamp voltage of 145 V is necessary
Page 16/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
TEP 20-T
Solid State Power Supply for UV lamps - Table Top Version
Step less adjustable from 300 to 2,000 W
This fully electronic power supplies is designed optimal to drive uv-lamps in the various fields of industry, which use
uv-lamps up to 2,000 W nominal power.
Special Advantages:
• complete, ready to use desktop power supply, including measuring
instruments , igniter and potentiometer for power tuning
• universal use in the nominal power class of 300 to 2,000 W,
this means 1 power supply drives different types of uv-lamps in the
above named power class
• step less adjusting of uv-lamp power.
• constant wattage uv-lamp output according to power settings
• no influence of mains voltage fluctuation
• wide range of mains voltages from 196 to 249 V, 50 and 60 Hz
• with power factor correction, PF = approx. 0.99
• no phase angle correction necessary
• igniter included
• controlled by external DC 0...10 V as an option
• output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems
• status monitoring by a change over contact and a triple colored LED
• inclusive software for visualisation of internal datas like lamp voltage and current. Configuration of max. lamp
power is possible
• in accordance to DIN VDE 0160 and other European and world wide standards (IEC)
• CE-sign
Main technical data:
TEP 20-T
Power output
Mains voltage
Mains current (1800 W)
Power Faktor / THDi
Mains frequency
Mains connection
Typical lamp arc length
Lamp operating voltage
Lamp operating current
Lamp power adjustment
Duty frequency
Power loss
Dimensions, approx. (WxHxL)
Weight
Cooling of the unit
Operating temperature
EMC
approx. 300 – 2,000 W
step less adjustable
196 to 249 V
12 to 9.5 A (PF = 0.99)
0.99 / 4.0 % at 2,000 W
50 to 60 Hz
L, N, PE
5 to 45 cm (2” to 17”)
1)
100 to 300 V
up to 14 A
with built in 10 turns potentiometer with
appropriate scale 0,0 to 9.99
~ 55 Hz
approx. 15 %
approx. 255 x 120 x 340 mm
~ 8.5 kg
internal
0 to 35° C
According to EN 55011, group I, class A (industrial areas)
1) To reach 2,000 W, a minimum lamp voltage of 145 V in necessary
Page 17/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
BLP 59-S
Solid State Power Supply for UV lamps
Step less adjustable from 600 to 6,000 W
This fully electronic power supply succeeds the well known ALP 51 and includes several advantages as
higher lamp power and better cooling, which results in longer life time and even more reliability over long
time operating.The units are designed to drive uv-lamps in the various fields of industry, e.g. Printing,
CD/DVD production and any application which uses uv-lamps from 3,000 to 6,000W nominal power.
Special Advantages:
• Universal use in the nominal power class of 3,000 to 6,000 W, this means
ONE power supply drives different types of uv-lamps in the above named
power class
• Stepless and quick adjustment of uv-lamp power, e.g. for stepless
adjustment of uv-power relative to the speed of a printing machine; or with
interrupted processes (e.g. quick power pulsing); or to adjust uv-power
relative to lamp ageing.
• Constant wattage uv-lamp output according to power settings
• Not influenced by mains voltage fluctuation
• Wide range of 3-phase mains voltages from 376 to 509V, 50 and 60Hz, including
missing phase detection
• Controlled by DC 0...10V
• To be placed in a cabinet or similar cooled housings, with
max. temperature inside 40°C
• Output is protected against ground faults, overload and short circuits, additionally
open circuit causes no problems
• Easy to install and less wiring needed, no phase angle correction and no external ignitor needed
• Lighter and in many cases smaller as a conventional power supply
• In accordance to EN 50178 / VDE 0160 and other European and world wide standards (IEC)
• CE sign, EMC according to EN 55011, group I, class A (industrial areas)
Main technical data:
BLP 59-S
Output power
Mains voltage
Mains current
Mains frequency
Mains connection
Typical lamp
arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Power loss
Ambient temperature
Protection degree
Dimensions (WxHxL)
Weight
Cooling of the unit
approx. 600 – 6,000 Watt, step less adjustable
376 to 509 V
3x 15A to 3x 11A (PF = 0.7) with 6,000 W
50 to 60 Hz
L1, L2, L3, PE
~ 15 to 70 cm (6” to 27”) Hg lamps
~ 15 to 60 cm (6” to 24”), doped lamps
100 to 450 V (nominal value)
1.5 to 15 A
approx. 255 Hz
7 to 9 %
0° to 40°C (32 to 104 F)
IP 20
approx. 121 x 270 x 400 mm
14 kg
external, with 2 mounted fans (internal supplied)
Analog power control input DC 0...10V
Analog output for lamp voltage DC 0...10V
Page 18/48
Änderungen vorbehalten / All data are subject to alteration.
DC 0 - 0.5 V
DC 1 – 10 V
DC 0 – 8 V
DC 8.5 - 10V
= OFF;
= ON and lamp power 10-100%
= AC 0 - 500V,
= lamp is OFF
Product Data Sheet
BLP 75
Solid State Power Supply for UV lamps
Step less adjustable from 750 to 7,500 W
These fully electronic power supply units are basing on the well known BLP 59-S, have the same housing,
footprint and control. They are designed to drive uv-lamps in the various fields of industry, e.g. printing,
CD/DVD production and any application which uses uv-lamps from about 4,000 to 7,500 W nominal power.
Special Advantages:
• Universal use in the nominal power class of 4,000 to 7,500 W, this means
ONE power supply drives different types of uv-lamps in the above named
power class
• Step less and quick adjustment of uv-lamp power, e.g. for step less
adjustment of uv-power relative to the speed of a printing machine; or with
interrupted processes (e.g. quick power pulsing); or to adjust uv-power
relative to lamp ageing
• To be placed in a cabinet or similar cooled housings, with
max. temperature inside 40°C (BLP75 has protection degree IP 20)
• Constant wattage uv-lamp output according to power settings
• Not influenced by mains voltage fluctuation
• Wide range of 3-phase mains voltages from 376 to 509 V, 50 and 60 Hz,
including missing phase detection
• Controlled by DC 0...10 V
• Output is protected against ground faults, overload and short circuits,
additionally open circuit causes no problems
• Easy to install and less wiring needed, no phase angle correction and no
external ignitor needed
• Lighter and in many cases smaller as a conventional power supply
• In accordance to EN 50178 / VDE 0160 and other European and world wide standards (IEC)
• CE sign, EMC according to EN 55011, group I, class A (industrial areas)
Main technical data
BLP 75
Output power
Mains voltage
Mains current (at 7500W)
Mains frequency
Mains connection
Typical lamp arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Power loss
Ambient temperature
Dimensions (WxHxL)
Weight
Cooling of the unit
Analogues power control input DC 0...10 V
Analogues output for lamp voltage DC 0...10V
Page 19/48
Änderungen vorbehalten / All data are subject to alteration.
approx. 750 – 7,500 Watt, step less adjustable
376 to 509 V
3x 17A to 3x 13A (PF ³ 0.75)
50 to 60 Hz
L1, L2, L3, PE
~ 15 to 70 cm (6” to 27”) Hg lamps
~ 15 to 60 cm (6” to 24”), doped lamps
100 to 450 V (nominal value)
approx. 1.8 to 18 A
approx. 255 Hz
6 to 8 %
0° to 40°C (32 to 104 F)
approx. 121 x 270 x 400 mm
15 kg
external, with 2 mounted fans (internal supplied)
DC 0-0,5 V = OFF;
DC 1-10 V = ON and lamp power 10-100%
DC 0-8 V
= AC 0-500 V,
DC 8.5-10 V = lamp is OFF
Product Data Sheet
ALP 91
Electronic Power Supply for UV lamps
Step less adjustable from 1,000 to 9,000 W
These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry, e.g.
Printing and much more, which use uv-lamps from about 5,000 to 9,000 W nominal power.
Special Advantages:
• universal use in the nominal power class of 5,000 to 9,000 W, this means 1 power supply drives different types of
uv-lamps in the above named power class
• step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of
a printing machine; or with discontinuing processes (e.g. quick power pulsing); or to adjust uv-power according to
lamp ageing.
• could be placed outside a cabinet, e.g. placed near the curing unit in the printing machine, so the control cabinet
could be much smaller
• no influence of mains voltage fluctuation
• wide range of mains voltages from 376…509 V, 50 and 60 Hz
• 3-phase symmetric mains connection, including missing phase
detection
• constant wattage uv-lamp output according to power settings
• controlled by DC 0...10V and 5 free contacts
• output is protected against ground faults, overload and short
circuits, additionally open circuit causes no problems
• easy to install and less wiring needed
• no phase angle correction and no extern ignitor needed
• less heavy and in many cases smaller than a conventional
power supply
• in accordance to EN 50178 / VDE 0160 and other European and world wide standards (IEC)
• CE sign
Main technical data
ALP 91
Output power
Mains voltage
Mains current (at 9000W)
Mains frequency
Mains connection
Typical lamp arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Power loss
Dimensions
Weight
Cooling of the unit
Ambient temperature
Analogues power control input DC 0...10V
Analogues output for lamp voltage DC 0...10V
EMV
Page 20/48
Änderungen vorbehalten / All data are subject to alteration.
approx. 1,000 – 9,000 W
step less adjustable
376 to 509 V
3x 21A to 3x 16A (PF = 0,7)
50 to 60 Hz
L1, L2, L3, PE
approx. 15 to 60 cm (6” to 24”) doped lamps
approx. 15 to 70 cm (6” to 28”) Hg-lamps
100 to 450 V (nominal value)
2,2 to 22 A
approx. 255 Hz
approx. 5 %
750 x 255 x 275 mm (with fan)
26 kg (with fan)
extern; electrically internal supplied
0….40°C
DC 0-0,5V = OFF;
DC 1-10V = ON and lamp power 10-100%
DC 0-8V
= AC 0-500V,
DC 8,5-10V = lamp is OFF
EN 55011, group I, class A (industrial areas)
Product Data Sheet
ALP 120
Electronic Power Supply for uv lamps
Step less adjustable from 1,200 to 12,000 W
These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry,
e.g. Printing and much more, which use uv-lamps from about 6,000 to 12,000 W nominal power.
Special Advantages:
• universal use in the nominal power class of 6,000 to 12,000 W,
this means 1 power supply drives different types of uv-lamps in
the above named power class
• step less and quick adjusting of uv-lamp power, e.g. for step
less adjusting of uv-power according to the speed of a printing
machine; or with discontinuing processes (e.g. quick power
pulsing); or to adjust uv-power according to lamp ageing.
• could be placed outside a cabinet, e.g. placed near the curing
unit in the printing machine, so the control cabinet could be
much smaller
• no influence of mains voltage fluctuation
• wide range of mains voltages from 376…509V, 50 and 60Hz
• 3-phase symmetric mains connection, including missing phase detection
• constant wattage uv-lamp output according to power settings
• controlled by DC 0...10V and 5 free contacts
• output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems
• easy to install and less wiring needed
• no phase angle correction and no extern igniter needed
• less heavy and in many cases smaller than a conventional power supply
• in accordance to EN 50178 / VDE 0160 and other European and world wide standards (IEC)
• CE sign
Main technical data
ALP 120
Output power
Mains voltage
Mains current (at 12,000 W)
Mains frequency
Mains connection
Typical lamp arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Power loss
Dimensions
Weight
Cooling of the unit
Ambient temperature
Analogues power control input DC 0...10V
Analogues output for lamp voltage DC 0...10V
EMV
Page 21/48
Änderungen vorbehalten / All data are subject to alteration.
approx. 1,200 – 12,000 W
step less adjustable
376 to 509 V
3x 23A to 3x 18A (PF = 0.85)
50 to 60 Hz
L1, L2, L3, PE
approx. 15 to 60 cm (6” to 24”) doped lamps
approx. 15 to 70 cm (6” to 28”) Hg-lamps
100 to 450 V (nominal value)
2,8 to 28 A
approx. 255 Hz
approx. 6 %
750 x 255 x 275 mm (with fan)
28 kg (with fan)
extern; electrically internal supplied
0 … 40°C
DC 0-0,5V = OFF;
DC 1-10V = ON and lamp power 10-100%
DC 0-8V
= AC 0-500V,
DC 8,5-10V = lamp is OFF
EN 55011, group I, class A (industrial areas)
Product Data Sheet
HLP 115-1500
Solid State Power Supply for UV lamps
Step less adjustable from 3,500 to 11,500 W
These fully electronic high frequency power supplies are designed to drive uv lamps in the various fields of
industry, which use uv lamps from about 6,000 to nearly 12,000 W.
Special Advantages:
• universal use in the nominal power class of 6,000 to 11,500 W, this means
1 power supply drives different types of uv-lamps in this power class
• step less and quick adjusting of uv-lamp power, e.g. for step less
adjusting of uv-power according to the speed of a printing machine;
or with discontinuing processes; or to adjust uv-power according to
lamp ageing.
• constant wattage uv-lamp output according to power settings
• controlled by DC 0...10 V
• no influence of main voltage fluctuation
• wide range of main voltages from 400 to 480 V, 50 and 60 Hz
• 3-phase symmetric mains connection
• output is protected against ground faults, overload and short circuits,
additionally open circuit causes no problems
• easy to install and less wiring needed
• no phase angle correction and no extern ignitor needed
• less heavy and in most cases smaller than a conventional power supply
• CE-sign and UL certificated (UL 1029)
Main Technical Data:
HLP 115-1500
Output power
Mains voltage
Mains current (at 11,5 kW)
Mains frequency
Mains connection
THD (i)
Typical arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Ignition voltage
Power loss
Ambient temperature
Dimensions (WxHxD)
Weight
Cooling of the unit
Power is step less controlled between
1)
~ 3,500 – 11,500 W
,
also ~ 2,700 – 9,100 watts adjustable
376 to 509 V
approx. 3x 20 to 3x 15 A (PF = 0.95)
50 and 60 Hz
L1, L2, L3, PE
< 10% typ.
~ 40 to 200 cm, Hg lamps,
~ 40 to 180 cm, doped lamps
1
900 to 1,350 V (nominal) )
up to 10 A
~ 50 kHz
~ 4 kV
approx. 5 %
0 to 40° C
approx. . 350 x 550 x 240 mm
~ 28 kg
Air cooling, by extended fan unit (internal supplied)
Analogous power control input:
DC 3... 10 V for lamp power approx. 30 - 100%
Analogous output for lamp voltage:
Analogous output for lamp current:
Analogous output for lamp power:
DC 0...10 V according to AC 0...1,500 V
DC 0...10 V according to AC 0...15 A
DC 0...10 V according to 0…15,000 W
1) To reach 11,500 W, a minimum actual lamp voltage of 1,200 V is necessary (max. 10 A lamp current) !
Page 22/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
FSU 200
Solid State Power Supply for UV lamps
Step less adjustable from 2,500 to 20,000 W
These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry,
which use uv-lamps from about 10,000 to 20,000 W.
Special Advantages:
• universal use in the nominal power class of 10,000 to 20,000 W, this
means 1 power supply drives different types of uv-lamps in the above
named power class
• step less and quick adjusting of uv-lamp power, e.g. for step less
adjusting of uv-power according to the speed of a printing machine; or
with discontinuing processes; or to adjust uv-power according to lamp
ageing.
• constant wattage uv-lamp output according to power settings
• controlled by DC 0...10 V
• no influence of main voltage fluctuation
• wide range of main voltages from 400 to 480 V, 50 and 60 Hz without
any changes
• 3-phase symmetric main connection
• output is protected against ground faults, overload and short circuits,
additionally open circuit causes no problems
• easy to install and less wiring needed
• no phase angle correction and no extern igniter needed
• less heavy and in many cases smaller than a conventional power supply
• in accordance to EN 50178 (VDE 0160) and other European and world wide standards (IEC)
Main technical data:
Output power
Mains voltage
Mains current (at 20kW)
Mains frequency
Mains connection
Typical arc length
Lamp operating voltage
Lamp operating current
Duty frequency
Igniting voltage
Max. distance FSU to
lamp
Power loss
Dimensions
Weight
Cooling of the unit
about 3,000 – 20,000 Watts
step less adjustable
376 to 509 V
3x 36A to 3x 27A (PF = 0.9)
50 to 60 Hz
L1, L2, L3, PE
approx. 50 to 125 cm (20” to 49”), up to 140 cm/55” on request
1
800 to 900 V nominal )
3 to 25 A
about 73 Hz
about 3 kV
50m with mercury lamps
~20m with doped lamps
approx. 4 %
approx. 450 x 400 x 435 mm
~ 54 kg
air cooling, internal supplied
1) To reach 20,000 W, a minimum actually lamp voltage of 840 V is necessary.
Page 23/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
FSU 340
Solid State Power Supply for UV lamps
Step less adjustable from 4,500 to 34,000 W
These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of
industry (e.g. printing, curing, water treatment), which use uv-lamps up to 34,000 watts.
Special Advantages:
• universal use in the nominal power class of 15,000 to 34,000 W, this means one
power supply drives different types of uv-lamps in the above named power class
• typical lamp arc length will be 90 to 240 cm/ 35 to 94 inches
• step less and quick adjusting of uv-lamp power e.g. for step less
adjusting of uv-power according to the speed of the machine or to
adjust uv-power according to lamp ageing
• constant wattage uv-lamp output according to power settings
• no influence of mains voltage fluctuation
• wide range of main voltage from 400 to 480V ± 6%, 50 and 60Hz
• controlled by DC 0...10V analogue and DC 24V digital
• several output signals for status and failure indication with dry contacts
• output is protected against ground faults, overload and short circuits
• 3-phase symmetric mains connection
• easy to install and less wiring needed
• no phase angle correction and no extern igniter needed
• less heavy and in many cases smaller than a conventional power supply
• in accordance to EN 50178 and other European and world wide standards (IEC)
Main technical data
FSU 340
Output power
1)
about 4,500 – 34,000 W
step less adjustable
Mains voltage
376 to 509 V
(Between 360 to 528V possible but with reduced lamp voltage)
Mains current (at 34 kW)
3 x 60A to 3 x 45A (PF = 0.9)
Mains frequency
50 to 60 Hz
Mains connection
L1, L2, L3, PE
Typical arc length
Approx. 35“ to 94“ (90 to 240 cm)
1
Lamp operating voltage
1,100 to 1,360 V nominal )
Lamp operating current
3 to 26 A
Duty frequency
about 73 Hz square wave
Igniting voltage
about 3.5 kV
Max. distance FSU to
50 m with mercury lamps
lamp
~20 m with doped lamps
Power loss
approx. 3 to 4 %
Dimensions
approx. 458 x 460 x 493 mm
Weight
~ 77 kg
Cooling of the unit
Internal
Analogous power control input:
DC 1.5...10V for lamp power approx. 15 - 100%
Analogous output for lamp voltage:
DC 0...10V according to AC 0...2,000 V
Analogous output for lamp current:
DC 0...10V according to AC 0...25 A
EMC
acc. EN 55011, group I, class A (industrial areas)
1) to reach 30,000 W a lamp operating voltage of min. 1,250 V is necessary,
to reach 34,000 W a lamp operating voltage of min. 1,360 V is necessary.
Page 24/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Dimensions of chokes
Fig. 1
Choke
type
new
042
043
050
051
052
053
054
055
056
057
058
059
060
061
071
072
073
074
075
076
077
078
079
080
081
082
083
old
EI84a
EI84b
EI150a
EI150b
EI150c
EI170a
EI170b
EI170c
EI195a
EI195b
EI195c
EI231a
EI231b
EI231c
EI96a
EI96b
EI96c
EI120a
EI120b
EI120c
EI150Na
EI150Nb
EI150Nc
EI174a
EI174b
EI174c
EI192a
a1
mm
74
74
120
120
120
145
145
145
185
185
185
215
215
215
96
96
96
120
120
120
150
150
150
174
174
174
192
Fig. 2
a2
mm
60
60
105
105
105
120
120
120
159
159
159
179
179
179
84
84
84
90
90
90
122
122
122
135
135
135
155
Page 25/48
Änderungen vorbehalten / All data are subject to alteration.
Dimensions
b1
b2
a3 x b3
mm
mm
mm
60
47
4,3x6,3
74
61
4,3x6,3
102
82
9x13
112
92
9x13
122
102
9x13
146
94
11x15
156
104
11x15
166
114
11x15
148
119
11x15
161
132
11x15
176
147
11x15
153
127
11x16
169
143
11x16
188
162
11x16
81
64
5,8x9
89
73
5,8x9
103
87
5,8x9
93
74
5,8x12
101
85
5,8x12
121
104
5,8x12
113
90
7x15
130
106
7x15
155
133
7x15
127
102
7x15
147
122
7x15
167
142
7x15
190
161
11x15
c
mm
109
109
185
185
185
260
260
260
280
280
280
310
310
310
96
96
96
111
111
111
132
132
132
148
148
148
175
Bild
mm
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
Total
weight
kg
1,4
2
6
7
8,8
11
12
13,3
18,3
19,9
23,1
25
29,4
36
2,3
2,8
3,6
4,2
5,2
6,6
7,7
9,9
13,1
13,7
17,2
20,5
26,0
Product Data Sheet
Dimension of leakage transformers
Types in vertical design with mounting rails
Transformator
type
new
old
2)
124
127
128
129
130
131
132
133
134
135-0
135-1
136-0
136-1
140
141
142
146
147
001
001
1)
2)
UI150b
UI180a
UI180b
UI180c
UI210a
UI210b
UI210c
UI240a
UI240b
UI240c
---UI400/130
UI450/125
UI450/160
--UI600/170
UI600/225
a1
1)
mm
147
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
700
700
700
700
a2
1)
mm
119
450
450
450
450
450
450
450
450
450
450
450
450
450
450
450
650
650
650
650
Dimensions
a3
b1
mm
147
155
170
185
170
200
230
185
215
245
295
245
295
240
250
300
300
320
270
340
mm
196
235
235
235
280
280
280
320
320
320
320
320
320
360
480
480
600
600
700
700
b2
mm
c
mm
d
mm
124
144
144
144
176
176
176
196
196
196
196
196
196
190
240
240
300
300
2)
2)
370
420
420
420
500
500
500
530
530
530
530
610
610
720
810
810
890
890
970
970
10 x 18
11
11
11
11
11
11
11
11
11
11
11
11
13
15
15
15
15
2)
2)
Other lengths of U-shaped mounting rails (a1) and hole distances (a2) on request
Mounting on U-shaped rails on request
Page 26/48
Änderungen vorbehalten / All data are subject to alteration.
Total
weight
kg
30
43
50
56
70
78
85
95
107
135
155
155
190
~ 250
280
350
385
485
490
670
Product Data Sheet
Overview UV measurement for UV lamps
1. UV-Integrators
Picture
Range
Value
Peak
Dose
mW/cm² mJ/cm²

Full UV
UV-Integrator SR
UV-A
UV-B
UV-C
Temp.


Short description
Type:
Spectral measuring
range:
Measuring range:
Display range:
Display:
Dimensions:
Weight:
UV-Integrator SR
250 – 410 nm, max. 365 nm
0 – 5.000 mW/cm²
0 – 999 999 mJ/cm²
LCD 6 digits
Ø 140mm, height 13 mm
approx. 500 g
Type:
Spectral measuring
ranges:
UV-Integrator UV-3C-T
315 – 410 nm
280 – 315 nm
230 – 280 nm
0 – 110 °C
0 – 2000 or 2000 – 5000
mW/cm²
30 s
LCD 2 x 16 digits
Ø 140mm, height 13 mm
approx. 500 g
Option SD: The integrator has a
SC card slot to save the data.
With the included software the
data can be displayed as
graphs and the data can be
stored on a computer. Type
UV-Integrator UV-3C-T SD
Temperature:
Measuring range:
Recording cycle:
Display:
Dimensions:
Weight:
Special feature:
UV-Integrator
UV-3C-T
UV-A
UV-B
UV-C
UV-Vis


UV-Integrator
UV-4C
Page 27/48
Änderungen vorbehalten / All data are subject to alteration.
Type:
Spectral measuring
ranges:
Measuring range:
Recording cycle:
Display:
Dimensions:
Weight:
Special feature:
UV-Integrator UV-4C
315 – 410 nm
280 – 315 nm
230 – 280 nm
395 – 445 nm
0 – 2000 or 2000 – 5000
mW/cm²
30 s
LCD 2 x 16 digits
Ø 140mm, height 13 mm
approx. 500 g
Option SD: Same as UV-3C-T
Integrator SD.
Product Data Sheet
2. UV intensity measurement for short time measuring
Picture
Range
UVM-CP-ALQ
UV-A
or
UV-B
or
UV-C
or
UVVIS
Value
Peak
Dose
mW/cm² mJ/cm

Short description
Type:
Spectral measuring
ranges:
Measuring range:
Measurement interval:
Max. permissible
radiation:
Max. permissible temp.:
Measuring distance:
Dimensions:
Special feature:
Type:
UVM-CP
UVM-PTFE
AL
UVM-
UV-A
or
UV-B
or
UV-C
or
UVVIS

Spectral measuring
ranges:
Measuring range:
Measurement interval:
Dim. / weight handheld:
Dim. / weight UVM-PTFE:
Dimensions UVM-AL:
UVM-CP-ALQ
220 – 350 nm, max. 280 nm
315 – 395 nm, max. 340 nm
265 – 325 nm, max. 295 nm
220 – 290 nm, max. 270 nm
2000 mW/cm²
0,3 s integrating
10,000 mW/cm² for max. 5s
270°C for the tip of the quartz
rod
> 20 mm (quartz tip to lamp)
ø 5 x 240 mm (size of rod)
~ ø40 x 48 mm (sensor housing)
One sensor can be used in
different machine positions.
Incl. distance rings.
UVM-CP handheld + measuring
cell UVM-AL or UV-PTFE
315 – 395 nm, max. 340 nm
265 – 325 nm, max. 320 nm
220 – 290 nm, max. 265 nm
395 – 425 nm, max. 410 nm
10.000 mW/cm² for max. 10 min
0,3 s integrating
Approx. 152x85x30 mm / 220 g
Ø 40 mm, height 18 mm / 70 g
Ø 40 mm, height 40 mm / 120 g
3. Online UV intensity measurement for permanent measuring
Picture
Range
Value
Peak
Dose
mW/cm²
mJ/cm
UV-A or
UV-B or
UV-C or
UV-VIS

by
DC
0 – 10V
Short description
Type:
Spectral measuring
ranges:
Sensitivity range:
Amplification factor:
Max. permissible int.:
Max. permissible temp.:
Supply:
Output:
Dim./weight sensor box:
Stainless steel tube:
Special feature:
For detailed information kindly notice the respective data sheets.
UVM-QSO 2
Page 28/48
Änderungen vorbehalten / All data are subject to alteration.
UVM-QSO 2
315 – 395 nm, max. 340 nm
265 – 325 nm, max. 295 nm
220 – 290 nm, max. 270 nm
385 – 430 nm, max. 405 nm
20 – 2.000 mW/cm²
1, 10, 100, 1000
10.000 mW/cm² for max. 10 min
~ 250° C quartz rod window
External by DC 24V, 5mA
DC 0-10V, proportional to UV
Approx. 45 x 45 x 34 mm / 200 g
ø 8 mm
Air purging connection 1/8”
Product Data Sheet
UV-Integrator SR
Integrator with integrated heat shield for measuring the UV dose
Application:
This measuring instrument measures the applied dose thereby examining the effects of UV lamp aging and
contamination. It can be used where a conveyor belt (or similar) passes underneath uv lamps, e.g. in UV-curing
ovens, photo-resist exposure systems, printed board exposure systems etc. which is typical in the furniture and
printing industry, as well as PCB manufacturing and others.
The UV-Integrator is placed on the conveyor belt or similar, so that the uv sensor on the back of this unit is facing
toward the uv lamps. The sensor receives the incoming UV radiation while passing the lamps in the range of 250 to
410 nm and integrates it over the exposure time. The total dose afterwards is displayed on the LDDin mJ/cm².
With regular measurements it is therefore possible to anticipate the time and minimum UV dose needed to avoid
uncured products. UV lamps can then be cleanded or replaced at the right time, i.e. not too soon to save costs and
not too late, to prevent curing problems.
Technical data:
UV-Integrator SR
Display
LCD, 6 digits
Spectral measuring range
Measuring range
0 – 5000 mW/cm²
Display range
0 - 999 999 mJ/cm²
Spectral measuring range
250 - 410 nm, max. 365 nm
Dimensions
∅ 140 mm, height 13 mm
Weight
Approx. 500 g
Max. ambient temperature
70° C for 60 sec.
Power source
Lithium battery 3,6 V
Power consumption
100 µA (= approx. 10.000 hours)
Housing
Aluminum
Heat shield
Integrated
Delivery
With battery; in plastic case
Page 29/48
Änderungen vorbehalten / All data are subject to alteration.
Wavelength in nm
Product Data Sheet
UV-3C Integrator
UV-3C-T Integrator
UV-3C-T Integrator SD
Integrator for measuring UV intensity and dose plus temperature
+ UV-A intensity mW + UV-A dose mJ
+ UV-B intensity mW + UV-B dose mJ
+ UV-C intensity mW + UV-C dose mJ
+ Full UV intensity mW + Full UV dose mJ
+ Temperature °C / °F (UV-3C-T Integrator SD)
The UV-3C Microprocessor Integrator is a self-contained, high quality UV multichannel-measuring instrument. It is designed to measure, record and display peak
UV intensity, UV dosage and temperature (UV-3C-T Integrator SD).
Due to its three different UV sensors and the integrated microprocessor the UV-3C can measure, record and
2
display the peak of the UV-energy (mW/cm ) for each UV band individually plus the peak of total UV energy.
2
Additionally, this UV-Integrator is calculating the uv dosage (mJ/cm ) of the uv energy supplied during the time of
exposure of one measuring cycle. This allows to determine not only the total energy, but also how that energy is
delivered, i.e., what intensity and dose at what uv band.
The sensors are on the back of the unit which also serves as a heat shield. After completion of the measuring cycle
all measuring results can be scrolled through on the built in 2 x 16 digit LCD display.
Available versions:
UV-3C Integrator:
Three UV bands UV-A, -B, -C
UV-3C-T Integrator:
Three UV bands UV-A, -B, -C and temperature
UV-3C-T Integrator SD:
Three UV bands UV-A, -B, -C and temperature. This integrator has a SD
card slot. The measured values are saved on the enclosed SD card. The measured data can be downloaded to a
computer (the software is included) to show, edit and store a history of the measuring results of the entire
2
2
measuring cycle as graphic charts (mW/cm ) and (mJ cm ) and (°C/°F).
Technical data:
Spectral ranges
Measuring range
Sampling rate:
Recording cycle:
Display:
Power source
Dimensions / weight :
Temperature range
Operating temperature
UV-A 315 – 410 nm
UV-B 280 – 315 nm
UV-C 230 – 280 nm
UV 230 – 410 nm
2
2
0 to 2000 mW/cm or 2000 to 5000 mW/cm
0.005 sec (200/sec)
30 sec.
LCD, 2 x 16 digits
2 x LiPO rechargeable battery pack (mains adapter incl.), Auto-Off after 1 minute
∅ 5.5” (140 mm), height ½” (13 mm) / approx. 17.5 ounce (500 g)
32 to 230° F / 0 to 110° C *
32° to 113° F / 0 to 45° C, ambient temp. max. 230 °F / 110 °C for 10sec.
Page 30/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
UV-CP-ALQ
UV intensity measuring device with quartz rod sensor
Advantages
• Universal hand held measuring device, battery operated
• Simple to use uv intensity measuring device to measure near to the to be cured surface,
displayed in mW/cm²
• applicable to nearly all uv dryers / lamp heads
• comparable measurements for quality assurance
• indicates lamp aging, lamp blackening and
reflector conditions
• quick and simple repeatable measurements (after preparing the units once), e.g. every day.
• different sensors for UV-C, UV-B, UV-A and UV-VIS
available.
• different length of quartz rod available
(25, 34 and 50cm)
• mechanical adjustment parts inclusive
UV-dryer / lamp
• delivery as a complete set in a case
head
• patent pending
Reflector
Adjustment ring,
fixing the
stainless steel
tube.
UV lamp
Sensor head
Guidance plate,
fixed at the lamp
head
Quartz rod in a stain less steel tube with
measuring window. The window should
be near to the lamp’s electrodes.
It should look either to the lamp or to the
reflector or to both (~50/50%),
see detailed data sheet.
Page 31/48
Änderungen vorbehalten / All data are subject to alteration.
Distance ring, to be
slipped on the rod
(0 … n pieces)
Product Data Sheet
UVM-QSQ 2
UV Online Sensor
This sensor was developed to allow online UV measurement of UV medium pressure
lamps. The high UV intensity as well as the high temperatures, which let drift normally
the values, where a challenge but using the right materials and sensors and the
special quartz rod system makes an easy to use UV online sensor possible.
As the measured value mainly depends from the mounting situation, this
unit has only to be used as a relative measuring device, which means, the measured
value is to be set to 100% in the new condition of lamp and reflector etc.The sensor
could be placed near to the lamp, e.g. at the edges of the reflector. Output is a DC
0….10V signal, which could e.g. drive a simple DC voltmeter. As well the signal
could be given to a PLC. The sensitivity of the sensor is adjustable in steps
of factor 10 up to 1000. Sensors for different UV ranges are available.
Technical data
Sensitivity range
Amplification factor
Measuring distance to lamp
Max. permissible intensity
UV-sensivity
UV ranges
UV
UV-C
UV-B
UV-A
UV-VIS
Between 20 und 20.000 mW/cm²
1, 10, 100, 1000
Approx. 20 ....100 mm
10.000 mW/cm² for max. 10 min
30.000 mW/cm² for max. 10 s
Blind to day light (except UV-VIS sensor)
Wave length
Maximum
220..350nm
280nm
220..290nm
270nm
265..325nm
295nm
315..395nm
340nm
385..430nm
405nm
Spectral sensitivity
for each sensor.
Supply
Air purging
Dimensions of sensor box (BxWxD)
Weight
Temperature range
Materials
External by DC 24V, 5mA
1/8” (max. 0,5 bar)
Approx. 45 x 45 x 34 mm;
Stainless steel tube: L = 140 mm, ø 8 mm
Approx. 200 g
Sensor box:
15°C...50°C (continuous)
Quartz rod at measuring window: ~ 250° C
End of stainless steel tube: max. 200°C (continuos)
Sensor box: anodised aluminium; tube stainless steel, quartz rod:
synthetic
Page 32/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
PM41-UVT
IR-sensor for measuring quartz tube temperature of uv lamps
General
Up to now it was very difficult to measure the real quartz tube
temperature of UV lamps while operating. Normally it is done with
thermo elements or resistance wires. Principal disadvantage of those
sensors is the additional heating of the sensor by the IR radiation of
the Arc itself and an additional cooling of the sensor by the normally
necessary cooling air flow for the lamp.
As a result, the measurement was very unreliable.
The new sensor PM41-UVT measures IR radiation of 4,5 to 4,8µm.
As quartz by physical reasons blocks the short wave IR radiation of
the arc lower than 4,5µm, the sensor only measures the long wave IR
of the quartz tube itself. As a result it measures the real temperature
of the tube, nothing else.
The sensor takes a bearing on the lamp with a distance of approx. 40 to 100
mm, while the spot size on the lamp tube is 3.8 to 13 mm of diameter. It is
important to have an aperture between lamp and sensor to protect the
sensor housing to the lamp heat. Max. housing temperature is 65°C!
(The holders and the air flush ring are not
included into the standard delivery)
The measuring spot on the lamp tube have to be smaller than the tube
diameter, otherwise a mixed temperature of lamp tube and background will be
displayed. The hole diameter has to be adopted to its placement within the
measuring area, shown in the picture below. As an example it could be
mounted on the rear side of a lamp head and takes its bearing through-out a
hole in the lamp housing.
By an air flush ring (for pressurised, clean air, option) in front of the sensor
opening a pollution by e.g. dust could be avoided or reduced.
Technical data
Temperature range
Resolution
Reproducibility
Emission factor
Electrical output
Sensor
Wavelength
Measuring time
Housing temperature
Power supply
Dimensions (LxWxH)
(incl. Cable gland,
without air outlet)
Cable length
Housing material
Protection degree
according to DIN 40050
Delivery includes
Measuring area (spot)
500° to 1100° C
2K
£3K
0,95, fixed
DC 0,5 to 1,1 V
Thermopile
4,5 to 4,8µm
Approx. 200 ms
0 to max. 65° C
DC 7 to 15 V, £ 10 mA,
ripple £ 200 mV
36 x 20 x 52 mm
mounting plate 40 x 20
mm
1 m,
Metal, anodised
IP 65
sensor with 1m cable
Accessories:
• Air purging flush ring
• Digital display
Page 33/48
Änderungen vorbehalten / All data are subject to alteration.
Dimensions
Product Data Sheet
SiCSi-2,5-3kV-Ø8
High voltage cable 1x2,5 mm², 3kV, shielded, for connection of uv-lamps
General
Typical application of this cable are the use for supplying UV lamps with electronic power supplies (EPS), which
need shielded cables to apply to the EMC rules, due to the principal disturbances of the EPS’, either working with
rectangular shaped currents or with high frequency sinusoidal currents. This cable has a voltage capacity of 3kV
continuous and can stand the typical igniting pulses up to 5kV, as well as power supplies, working with higher lamp
operating voltages up to nominal 2 kV.
Technical data:
conductor:
2,5 mm² Cu, tin plated
insulation:
silicone
color:
red
dielectric strength:
3.000 V
cross section:
conductor:
shield:
conductor construction:
50 x 0,25 mm
outer diameter:
approx. 8,1 mm
current carrying capacity:
approx. 25 A at temp. = + 140° C
approx. 20 A at temp. = + 155° C
approx. 15 A at temp. = + 165° C
temperature stability:
max.
ozone stability:
mostly; by using together with UVH-lamps no problems expected.
When used with UVH-lamps type "S" mode of synthetic quartz
(mostly ozone producing) it is expected an embrittlement of
insulation and corrosion of the conductor in the long run.
uv stability:
UV-A and UV-B (sun imission)
Practice shows, that silicone is not stable against UV-C in the long
run (embrittlement of insulation). So silicone cables have to be
shielded against intensive UV - radiation.
RoHS conform
yes
delivery:
- cut on request ≥ 5 m
- in 100 m rings
- from 1.000 m on cable drum
delivery time:
usually from stock
1.000 m cable drum on request
terms of order
SiCSi –2,5-3kV
Page 34/48
Änderungen vorbehalten / All data are subject to alteration.
1x 2,5 mm
2
2,1 mm
2
+ 180° C for approx. 25.000 h
+ 250° C for some hours
- 50° C
Product Data Sheet
SiCSi-2,5-6kV-Ø11
High voltage cable 1x2,5mm², 6kV, shielded, for connection of uv-lamps
General
Typical application of this cable are the use for connecting UV lamps with their power supplies. The shield
decrease disturbance emissions, give a certain protection against isolation damage and gives the possibility to
detect isolation faults in long trays. Usually this cable is used up to lamp operating voltages of about 3.5kV.
The silicone isolation gives a certain protection against uv stray radiation and is able to stand the typically higher
temperatures in the lamp heads connecting parts. It is not designed to be used inside lamp heads, e.g. in parallel to
the reflector (here Teflon isolated cables have to be used typically).
Technical data:
conductor:
2,5 mm² Cu, tin plated
insulation:
silicone
color:
red
dielectric strength:
6.000 V
cross section:
conductor:
shield:
conductor construction:
50 x 0,25 mm
outer diameter:
approx. 11 mm
current carrying capacity:
approx. 25 A at temp. = + 140° C
approx. 20 A at temp. = + 155° C
approx. 15 A at temp. = + 165° C
temperature stability:
max.
ozone stability:
mostly; by using together with UVH-lamps no problems
expected. When used with UVH-lamps type "S" mode of
synthetic quartz (mostly ozone producing) it is expected an
embrittlement of insulation and corrosion of the conductor in the
long run.
uv stability:
UV-A and UV-B (sun imission)
Practice shows, that silicone is not stable against UV-C in the
long run (embrittlement of insulation). So silicone cables have to
be shielded against intensive UV - radiation.
delivery:
- on request cut ≥ 5 m
- in 100 m rings
- from 1.000 m on cable drum
terms of order
SiCSi –2,5-6kV
Page 35/48
Änderungen vorbehalten / All data are subject to alteration.
1x 2,5 mm
2
2,1 mm
2
+ 180° C for approx. 25.000 h
+ 250° C for some hours
- 50° C
Product Data Sheet
PVC- 2x4 -3kv -Ø16
High voltage cable 3kv, 2 x 4 mm², shielded, for connection of uv lamps
Technical Data:
description of cable:
2-pole high voltage cable, shielded, for the connection of e.g. UV
lamps. It is recommended for connection between electronic
power supplies (EPS) and UV lamps for keeping the EMC rules.
conductor:
Cu, tin plated, single core: ø 0,3 mm,
acc. to DIN VDE 0295, class 5
cross section
2x 4,0 mm²
resistance of a single conductor:
max. 4,95 Ω/km
shield:
wickerwork of tin plated copper cores, ø 0,2 mm each
opt. coverage approx..
85%
dielectric strength:
nominal
insulation test voltage
conductor/conductor
conductor/shield
breakdown voltage
AC 3.000 V
7.500 V
6.000 V
min. 10 kV
Insulation resistance:
min. 100 MΩ * km
Outer diameter:
16 ± 0,7 mm
insulation:
outside
PVC TM2 acc. to DIN VDE 0281 part 1
yellow, RAL 1021
inner conductors
Polyethylene acc. to DIN VDE 0819 part103
red
thermal stability:
moving
fixed
-5° to +70° C
-30° to +70° C
bending radius:
15x cable diameter  R = 240mm
this cable is NOT permitted for energy chains !
ozone- and UV stability:
no stability, medium-term an embrittlement of the insulation and a
corrosion of the wires are expected. If inserted e.g. into a lamp
head, where ozone or UV radiation could occur, the insulation
must be covered by suitable means, e.g. silicone covered glass
fiber tubes.
RoHS conform:
yes
delivery:
- cut on request ≥ 5 m
- in 100m rings
- from 1000m on cable drum
delivery time:
usually from stock
1.000 m cable drum on request
terms of order
PVC-2x4-3kV
Page 36/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
PMC-2,5+0,34 - 3kv - Ø24
High voltage cable, multi core, 3kV for connecting uv lamps
Cable design
Description:
PVC multi core cable 3kV, yellow
2x 2,5 mm² + 1x 2,5 mm² +
(10 x 2 x 0,34 mm²)
2 wire for emitter connection with
2,5mm², individually shielded
1 wire gn/ye with 2,5mm² for example for
earth-connection of the reflector unit
10 pairs control wire (20 wire at 0,34mm²),
in each case paired twisted and shielded together, for least possible
sturgeon-influence through the main-wire (emitter-connection) and outer influences.
Conductor:
cooper tinned, fine wire accordance with VDE 0295 categories 5
Wire insulation:
PVC accordance with VDE 0281, part 1
Polyethylene 2Y accordance with VDE 0819, part 103
Wire color:
0,34 mm²: 20x accordance with DIN 47100
2,50 mm²: 1x gn/ye (PVC) , 2 x yellow (2Y)
Arrangement of conductors: each 2 wires 0,34 mm² twisted to pairs
Shielding:
Network from tinned copper-wire
at (10x2x0,34C) mm² = 0,10 mm, opt. coverage ca.80%
at (2,5CY) mm²
= 0,15 mm, opt. coverage ca.83%
Inside sheet at (2,5CY):
PVC TM2 accordance to VDE 0281, part 1, RAL 7001
Outer casing:
PVC accordance to VDE 0281, part 1
Outer casing color:
yellow, RAL 1021
Outer dimensions:
24,0 + 0,5 mm
Ambient temperatures
moving:
fixed laying:
-5° C to +70° C
-30° C to +70° C
Technical data at 20°C
Nominal voltage:
2,50 mm² (2x lamp)
maximum 3.000 V
2,50 mm² (1x PE)
maximum
500 V
0,34 mm²
maximum
300 V
Test voltage:
2,5 mm² (2x lamp)
Wire/Wire 5.000 V
2,5 mm² (1x PE)
Wire/Wire 3.000 V
0,34 mm²
Wire/Wire 2.000 V
Wire resistance:
2,50 mm² maximum 7.98 Ohm / km
0,34 mm² maximum 56.8 Ohm / km
Insulation resistance:
minimum 100 MOhm / km
Insulation discharge voltage: 2,50 mm² (2x lamp)
minimum 7.000 V
2,50 mm² (1x PE)
minimum 6.000 V
0,34 mm²
minimum 3.000 V
Other qualities
Bending radius:
Oil resistance:
flexible use: 15 x wire diameters
accordance to DIN VDE 0473 part 811-2-1
Terms of order
PMC-2,5+0,34-3kV
Page 37/48
Änderungen vorbehalten / All data are subject to alteration.
Wire/Shield
Wire/Shield
Wire/Shield
4.000 V
1.500 V
1.500 V
Product Data Sheet
Reflector extrusion for air cooling
Reflector extrusion for air cooling with easy to replace reflecotor sheets
Extrusions in standard shape; wide and even distribution:
surface to be cured
uv-lamp
Page 38/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Reflector Material
Highly polished anodised aluminium reflectors
This highly polished anodised UV reflector material is optimized for the reflection of the UV spectrum. It comes
coated with a protective coloured “peel off” coating which must be removed before use. This material is available in
sheets or can be cut and shaped to customer requirements. For this a drawing must be provided which includes
dimensions, thickness, material (if different to Aluminium) and radius if curved. Standard material thickness is
availabel in 0,5 , 0,7 and 1,0 mm.
Reflection curve as percentage vs. wavelength
Wavelength in nm
Page 39/48
Änderungen vorbehalten / All data are subject to alteration.
Product Data Sheet
Cold UV Mirror
Highreflectice and selective Cold UV Mirror Aluminium, stainless steel or quartz glass
UV curing is essential in the processing of temperature sensitive substrates in printing and curing applications
using solvent free inks, lacquers, glues. The ever increasing requirements being placed on the productivity and
performance of these curing modules are resulting in higher and higher radiation densities and thus the need for
improved heat suppression.
UV-Technik offers solutions for optimising the performance of UV curing modules. Dichroic UV cold reflectors
especially designed for the commonly used UV-lamps result in a extremely high yield of UV-radiation. At the same
time the heat load on the product to be cured is reduced to a minimum.
Normal reflectors, typically high gloss aluminium reflectors, reflects UV in a high degree, but also light and IR
radiation. Coating of the reflector sheets with our UV-cold coating reflects UV as good as high gloss aluminium
sheets, but absorbs a lot of the IR radiation and gives it to the reflector body or the cooling air.Typical applications
are: Printing machines (e.g. foils), optical storage media (CD, DVD), Electronics, surface treatment. A variety of
customer-specific reflector geometries can be realised.
Reflectance in
%
Example: Cold UV Mirror on aluminium
Wavelength in nm
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Product Data Sheet
Reflector unit
Reflector unit with fixed reflectors for uv medium pressure lamps
type Aachen
Several lengths are available.
The reflectors are adjustable with screws when mounted
into the machine to realise the best focus.
Explanations:
EA
Electrode distance of uv-lamp
(typical recommendation: EA = curing width
plus 50-150 mm, depending from lamp distance to material)
1
uv-lamp
2
easy to replace reflector sheets
3
covers, to be removed when lamp have to be changed
4
tube connection flange, ø 100 or 125 mm, for exhaust air.
(other dimensions on request)
With long uv-lamps and depending of needed air volume
2 or 3 connection pieces symmetrical over the total length
All dimensions in mm. Dimensions A, B and EA depending from uv lamp.
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Product Data Sheet
Reflector unit
Reflectorunit with shutter for uv medium pressure lamps
type Ellwangen (without shutter driver)
Several lengths are available.
The reflectors are realised as shutter.
Legend:
EA electrode distance if uv-lamp
(recommendation: EA = curing width
plus 30-100mm, depending from lamp height)
1
uv-lamp
2
easy to renew reflector sheets
3
2 covers, to be removed when lamp have to be changed
4
tube connection piece, ø100 or 125mm, for air exhaust
(other dimensions on request);
with long uv-lamps and depending from needed air volume,
2 or 3 connection pieces symmetrical over total length
5
short axis for shutter driver (custom side)
All dimensions in mm. Dimensions A, B and EA see separate list
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Radiation
Shutter
Product Data Sheet
UV reflector units with shutter
1. General
Reflector units are used as holder of uv-lamps and reflect on the utilizable area a large portion of power,
which otherwise will be radiated unused in the space.
In connection with the right amount of cooling air, they also facilitate a cooling, geared to the necessities
of the lamp.
By tipping forward both parts of reflector before the lamp, UV and IR radiation could be stopped (shutter) to protect
goods when transport stops.
The uv reflector units are produced of corrosion-resistant materials, all important parts are made of aluminum or
high-grade steel.
2. Precautionary Measures
UV-radiation emitted by uv-lamps in operation is dangerous for skin and eyes and has kept off the operating
personal during operation by shielding.
Never look directly with unprotected eyes in an uv-lamp and in reflected radiation!
During operation, the quartz tube of the lamp attains a temperature of approx. 700 to 900 °C, therefore the lamp
have to be cooled off before working on it or the reflector unit in case of e.g. service. Despite sufficient cooling, the
reflector unit itself can reach temperatures clearly more than 50 °C at some places.
Because of the high temperature of the lamp, the use in explosion proof zones is not possible! If, for example, in
combination dryers solvent-containing colors, lacquers etc. and uv-curing materials are used alternately, ensure
BEFORE switching on the uv-lamp, that the solvent containing air in the dryer is sufficiently rarefied / eliminated!
Reflector units with shutter do not stop all UV radiation, a residual leakage radiation will still be emitted.
This has taken into account, when humans should work in the area of this residual radiation.
3. Installation and Shutter Driving of Reflector Unit
Reflector units are designed for mounting in a larger housing provided by the customer (e.g. dryer unit), which
guarantees a sufficient protection against touching (hot) and especially against uv-radiation.
The fastening of the unit may be done in various ways, e.g. to lie on rails (do NOT cover the gills or the air inlet slits
at the long sides between outer wall and reflector), or by holders (screws) at the back side or the face sides of the
unit. If fastened by the rear side drill holes in the inside wings of the edge profile but not in the backside coversheet
for more stability.
Reflector units with shutter have to be completed with e.g. a linear or turning pneumatically cylinder or an electrical
motor by customer. So the unit could optimal adapted to the machine or plant.
Care have to be taken to the end stops (open and closed) of the shutter. The driver have to close/open the
shutter smoothly, not hard! Otherwise early damaging of shutter mechanism will occur.
It is recommended to install two end switches for control reliable function of the shutter.
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Product Data Sheet
4. Cooling
The necessary amount of cooling air depends on the power of the lamp. The air should be sucked off at the
backside of the unit. In special cases it could be necessary to blow the air from the backside over the lamp to the
front of the unit, but it is more difficult to find the right amount of air in this case, because of jet effects and partial
cooling of the lamp.
Guiding value for the amount of cooling air is shown in the following table. These values have to be multiplied with
the power of lamp in kW.
Lamp power
air volume
40 to 60 W/cm 70 to 90 W/cm
30 m³/h * kW
40 m³/h * kW
100 to 130
W/cm
140 to
180W/cm
200 to 240
W/cm
50 m³/h * kW
65 m³/h * kW
90 m³/h * kW
About 80 to 100% air volume have to be added to the calculated values for the cooling of the surrounding customer
provided housing and machinery.
Example:
electrical lamp power 6 kW at 120 W/cm
necessary amount of cooling air for the reflector unit:
additional amount of cooling air for the housing:
total amount of air
about 600 m³/h
approx. 300 m³/h
approx. 270 m³/h
General experience has shown, that an exhaust temperature of 60 °C measured near the air outlet at the dryer
means a sufficient cooling. A lower temperature of <40°C often indicates a too strong cooling, but must not. A sure
indication could be made by the lamp voltage. It have to be near the nominal value according to the lamp data
(Ulamp should be more than 75-80% of nominal lamp voltage).
In stand-by operation with reduced power, the air volume has to be reduced in order not to cool down the uv-lamp
too much. A too strong cooling could be indicated by a sinking lamp voltage lower than about 80% of the nominal
lamp voltage. The air reduction is to be established in a test, since it also depends on practical conditions of use.
The air may be reduced by means of e.g. a motor-operated throttle valve or by a two-step blower or other.
Take care, that amount of cooling air at stand by power differs clearly between open and closed shutters!
With open shutter air should be calculated by the above formula. With closed shutter this low air volume will be too
less for cooling the closed and heated shutter profiles. So a much higher volume is recommended, it may be, that
the full power volume is applicable. This has to be tested via lamp voltage (see above) and/or profile temperature, it
should not exceed 300°C.
The exhausted air has to be drawn away via roof or equivalent because of the ozone content. Through the
relatively high temperature of the exhausted air, the ozone decays really fast (some minutes).
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Product Data Sheet
LT 200
Electronic Lamp Tester
This unit is designed for testing of gas filled medium and low pressure lamps.
The following lamps can be checked:
•
•
•
•
•
•
•
•
Mercury low pressure lamps
High power amalgam lamps
Mercury medium pressure lamps
High pressure sodium lamps
Fluorescent lamps
Neon lamps
Metal halogenid lamps
Low pressure sodium lamps
Touch the lamp contacts with the test probe and press the button. The gas inside the lamp will be ionized and a
glow will be activated. In addition the unit can be used for voltage tests and resistance tests. Please refer to the
manual to avoid injuries or damage to the unit.
Technical data:
Voltage test:
Test range
Frequency
Test current
Lamp test:
Default value with new battery
Field intensity in the frequency
range of 150-170 kHz
Monitor for lamp active test
Resistance test:
Withstand voltage
Test range
Monitor for low resistance
General technical data:
Temperature range
Mains supply
Net weigth
Size (H x W x D)
60-250 V AC
40-60 Hz
Less than 200 µA
approx. 3 kV/160 Hz
approx. 126 µV/m
red LED and signal of approx. 2 kHz
250 V AC/DC
approx. 0-1 MΩ
red LED, acustic signal
-10°C to +50°C, max. 70% rel. Humidity
9 V-Battery IEC 6LR61
approx. 450 g
235 x 80 x 45 mm
A detailed manual is enclosed with the delivery.
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For your notes
Page 46/48
©
uv-technik issue 09/2009
For your notes
Page 47/48
©
uv-technik issue 09/2009
For your notes
Page 48/48
©
uv-technik issue 09/2009
uv-technik meyer gmbh
Glauburgstraße 34
D-63683 Ortenberg
phone +49 6041 962 80
fax +49 6041 505 77
welcome@uv-technik.com
www.uv-technik.com
uv-technik international ltd.
The Business Centre
Kimpton Road / Luton
Bedfordshire LU2 0SX
United Kingdom
office + 44 1582 52 23 45
fax + 44 1582 72 13 41
info@uv-technik.co.uk
www.uv-technik.co.uk
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Gewerbegebiet Ost 1
D-98704 Wolfsberg
phone +49 36785 52 00
fax +49 36785 520 21
info@uvtechnik.com
www.uvtechnik.com