CENTRAL COALFIELDS LIMITED Open Tender Notice No. 71/OT/CCLPIPARWAR/S&T/ PKG - 6/2013 Dated 02.12.2013. Tender and Contract Document For Signalling work of Panel Interlocking with Multi Aspect Colour Light Signals (MACLS) for Junction Cabin & Piparwar InPlant Cabin in connection with construction of Railway Siding from McCluskieganj Railway Station to Piparwar Siding of CCL at Jharkhand. PART 2 FINANCIAL BID SCHEDULE (BILL) OF QUANTITIES (PERCENTAGE RATE CONTRACT) Issued to (name of Tenderer):________________________________________________ Address of tenderer: ________________________________________________________ Signature of officer issuing the documents_______________________________________ Designation ______________________________________________________________ Date of Issue___________________________________________________________ RITES Ltd. (A Govt. of IndiaEnterprise) Kolkata Project Office 56, C.R. Avenue, 2nd Floor Kolkata-700 012 e. mail: pokolkata@rites.com Phone No.: 033-22367118/7146/7162/7143(Fax) Phone No.: 033-22367118/7146/7162/7143(Fax) PART 2 FINANCIAL BID SCHEDULE (BILL) OF QUANTITIES (PERCENTAGE RATE CONTRACT) FINANCIAL BID SCHEDULE (BILL) OF QUANTITIES Signalling work of Panel Interlocking with Multi Aspect Colour Light Signals (MACLS) for Junction Cabin & Piparwar In-Plant Cabin in connection with construction of Railway Siding from McCluskieganj Railway Station to Piparwar Siding of CCL at Jharkhand. NAME OF THE WORK: 1) POINTS TO BE NOTED WHILE QUOTING PERCENTAGE RATES 1.1 The entire work should be executed in all respects within a period of 12 (twelve) months from the 15th day after the date of issue of Letter of Acceptance or from the first day of handing over of the site, whichever is later, in accordance with the phasing, if any, indicated in the Tender Documents. -2- Signature of the tenderer Under seal of the firm PART 2 SCHEDULE (BILL) OF QUANTITIES (PERCENTAGE RATE TENDER) ABSTRACT OF COST SCHEDULE DESCRIPTION TOTAL ESTIMATED COST (IN RUPEES) 1 Supply of S & T Rs. 4,92,75,238.84 Materials (Rupees four crore ninety two lakhs seventy five thousand two hundred thirty eight and paise eighty four only). 2 Execution of Signalling Rs. 79,90,300.35 Works (Rupees seventy nine lakhs ninety thousand three hundred & paise thirty five only). 3 Construction of S&T Rs. 96,69,123.75 Panel Building (Rupees ninety six lakhs sixty nine thousand one hundred twenty three & paise seventy five only). 4 Glued Joints Rs. 29,45,815.04 (Rupees twenty nine lakhs forty five thousand eight hundred fifteen & paise four only) Rs. 6,98,80,477.99 TOTAL ESTIMATED COST OF (Rupees six crore ninety eight lakhs eighty thousand SCHEDULES (A) to (D) (RUPEES) four hundred seventy seven & paise ninety nine only). PERCENTAGE * (+) or (-) PERCENTAGE ABOVE (+) OR IN FIGURES BELOW (-) OF TOTAL ESTIMATED COST OF SCHEDULES (1) TO (4) AS PERCENTAGE * (PLUS) or (MINUS) QUOTED IN WORDS AMOUNT IN FIGURES (RUPEES) AMOUNT IN WORDS (RUPEES) Rs. TOTAL QUOTED COST OF SCHEDULS (1) TO (4) BASED ON PERCENTAGE QUOTED (+) or (-) (RUPEES) LESS REBATE ( (IN WORDS) %), IF ANY NET QUOTED COST OF SCHEDULES (1) TO (4) (RUPEES) * strike out which is not applicable i. SIGNATURE OF AUTHORISED SIGNATORY OF TENDERER ii. NAME OF SIGNATORY iii. NAME AND SEAL OF TENDERER iv. DATE v. PLACE -3- Signature of the tenderer Under seal of the firm ESTIMATE SCHEDULE (BILL) OF QUANTITIES (PERCENTAGE RATE TENDER) Panel Interlocking for Junction Cabin: Bill of Quantities of S&T Work of Piparwar Junction Panel Cabin: (1) BOQ ITEM NO 1 Brief Description of Item Unit Qty Rate (Rs.) Amount (Rs.) 2 3 4 5 6 Schedule - A (Supply of Signalling Items of Piparwar Junction Panel Cabin): 1 Cable Railway Signalling Unscreened Under Ground with plain annealed copper conductor, armoured PVC insulated to conform to IRS-S-63/2007 (Amd. -3) or with latest amendments. a) 24 core x 1.5 sq.mm. Kms. 3 347,560.00 1,042,680.00 b) 18 core x 1.5 sq.mm. Kms. 4 264,743.00 1,058,972.00 c) 12 core x 1.5 sq.mm. Kms. 10 188,714.00 1,887,140.00 d) 6 core x 1.5 sq.mm. Kms. 6 114,043.00 684,258.00 2 Railway underground jelly filled 6 Quad telecom cable as per spec. No. TC/30/2005 (Ver. I) Amd. 4 with latest amendment having 0.9 mm dia. Kms. 4 274,246.00 1,096,984.00 3(a) Underground Railway Signalling Power Cable, PVC insulated, heavy duty armoured, Aluminium conductor of size 2 core X 25 sq.mm. as per IRS:S63/2007 (Amd.-3) and IS: 1554/Pt 1 with latest amendments. Kms. 4 95,986.00 383,944.00 3(b) PVC insulated multicore strand single core copper conductor cable, 10 Sqmm as per IRS: S-76/89 (Amd. 3) or latest. Mtr. 600 103.40 62,040.00 4 i) Cable indoor copper conductor plain annealed high conductivity 1100 V grade PVC insulated unarmoured IRSS-76/89 (Amd. - 3) or latest amendment -do- 3 x 0.75 mm dia. Coil (100M each) 20 954.33 19,086.60 ii) -do- 16 x 0.2 mm dia. " 300 530.19 159,057.00 iii) -do- 7 x 0.974 mm dia. " 10 2,862.98 28,629.80 -4- Signature of the tenderer Under seal of the firm 5 Switch Board Cable 30 pair, conductor dia 0.63 mm as per TEC Spn. No. GR/WIR-06/03 with latest amendment. Mtrs. 1000 95.43 95,430.00 6 GI pipe with threaded collars of 100 mm nominal bore as per Specn. No. IS 1239 Medium grade. Mtr. 50 899.59 44,979.50 7 DWC pipe having non-flame propagation & anti-roddent properties & having P 67 protection on coupling arrangement. (min.175 mm outer dia.& 148 mm inner dia) along with socket coupler as per IS: 1493-Pt.II,(ISI marked) as per following: a) DWC pipe Mtr. 102 38,192.88 b) Socket / Coupler Nos. 17 374.44 103.29 8 Welded Steel Apparatus Case single complete with E type lock & keys to drg, CON/SK/1/86 & SA-20330 (Adv) Nos 25 11,664.02 291,600.50 9 Colour Light Signal (2 Aspect) as per Drg.No.SA - 23003 A/M (Adv.) Alt.8 & Specn. IRS-S-23/86 & 26/64 with latest amendments having following items : Set 3 27,039.32 81,117.96 a) Signal Post 140 mm dia 4.5 / 3.5 mtrs. long to IRS-S-6-81 = 01 no. Signal Base C I 140 mm dia. to Drg. No.S-2011, 1 no. CLS Ladder complete with platform and base 4.5/3.5 mtrs. long to Drg.No.SA-23153 (Adv.) Alt = 1 no. No. 3 29,092.65 87,277.95 b) c) d) CLS Unit 2 Aspect complete to Drg.No SA - 23003 A/M to C/M (Adv.) without transformer, lenses, lamp holder and lamp.= 1 no. e) Anchor Bolt complete (915 x75 x 24 mm) Drg, No. 116A/H 4 No. each set = 4 no. Colour Light Signal (3 Aspect) as per Drg.No.SA - 23003 A/M (Adv.) Alt.8 & Specn. IRS-S-23/86 & 26/64 with latest amendments having following items : Signal Post 140 mm dia 4.5/3.5 mtrs. long to IRS-S-6-81= 1 no. Signal Base C I 140 mm dia. to Drg. No.S-2011= 1 no. CLS Ladder complete with platform and base 4.5/3.5 mtrs. long to Drg.No.SA-23153 (Adv.) Alt= 1 no. 10 a) b) c) d) CLS Unit 3 Aspect complete to Drg. No. SA - 23003 A/M to C/M (Adv.) without transformer, lenses, lamp holder and lamp. e) Anchor Bolt complete (915 x75 x 24 mm) Drg, No. 116A/H 4 No. each set = 4 no. -5- 1,755.93 Signature of the tenderer Under seal of the firm 11 OFF Set Braket of Main Signal for 140 mm dia post to SA-23080 (adv.) alt. 1. Nos. 1 2,015.55 2,015.55 12 Junction Type Route Indicator (1 Way) along with lamp holder unit without lenses & lamps to IRS-S-66/84, IRS-S23/86 with drg. No. SA-23402 (Adv.) Alt. 2. Set 1 23,925.14 23,925.14 13 Calling-on-Signal unit without signal lamp, lamp holder and lens arrangement and fixing arrangement having RDSO Specn. No. RDSO/SPN/194/2006 RDSO Drg. No.SA-24351 (Adv.) Alt. A with latest amendment. Independent Position Light Shunt Signal complete having following items:: Nos. 2 4,241.46 8,482.92 Set 1 11,686.03 11,686.03 14 a) Shunt signal post of 90 mm dia. mounting socketX1M long as per IRSS-6/ 81, IRS-S-26/64 drg.no.S23845(Adv).- 1No. b) Shunt signal surface base for 90mm dia. posts as per IRS-S-23844 (Adv) 1 No. CLS Independent Shunt Signal unit without Lamp, lamp-holder and lense as per Drg No.SA-23840 (Adv)Alt-1.1No. Anchor bolt complete (305mm x 50mm x 20mm) as per drg.no.SA-110A/M-4 Nos. LED based Signal Lighting Unit for Main Aspect as per RDSO Specn. No. RDSO/SPN/153/2011 (rev. 4.1) or with latest Amendment suitable for 110 V AC to use with conventional/LED ECR including current regulator, health monitoring unit with Power Supply arrangement. c) d) 15 a) Red Aspect Nos. 5 9,002.00 45,010.00 b) Yellow Aspect Nos. 7 9,002.00 63,014.00 c) Green Nos. 6 10,070.00 60,420.00 d) Remote Audio/Visual Alarm unit Nos. 2 4,501.00 9,002.00 16 LED based signal lighting unit for Calling-on Signal with built-in current regulator as per RDSO Specn. No. RDSO/SPN/153/2011 (rev. 4.1) or latest suitable for 110 V AC to use with conventional /LED ECR. Nos. 3 7,820.00 23,460.00 -6- Signature of the tenderer Under seal of the firm 17 LED based Signal lighting unit for Route Indicator with built-in current regulator as per RDSO Specn. No. RDSO/SPN/153/2002 with Amendment 1 or latest suitable for 110/100 V AC and to use with conventional/ LED ECR. LED based signal lighting unit for Shunt Signal with built-in current regulator as per RDSO Specn. No. RDSO/SPN/153/2004 with amendment 1 or latest suitable for 110/100 V AC and to use with conventional/LED ECR. Relay Universal Plug in type, Style ACLED: all aspects AC Lamp Proving Relay unit with built in current transformer type slow to release Neutral Line Relay 4F/4B contacts front and back metal to carbon shall be suitable for working in series with 110 V AC. LED Signal rated at 15 W conforming to RDSO Spen. No.STS/E/Relays/AC LIT LED Signal/09/2002, BRS: 941A & 942 with latest amendment. Track Feed Battery Charger 110V AC/2V to 6V DC 10 Amp to charge 1 4 cells of 80 AH capacity, as per Specn IRS-S-89/93 (Amd. 2) or latest amendment. Trickle charges. Nos. 6 7,628.82 45,772.92 Nos. 3 8,333.54 25,000.62 Nos. 19 4,348.00 82,612.00 Nos. 12 3,743.00 44,916.00 21 `B' type Choke as per Specification No.IRS-S-65/83 (Amd. 3) or latest amendment. Nos. 24 2,332.80 55,987.20 22 Track Feed Resistance 30 Ohms. With tappings 2,4,8 & 16 Ohms to Drg.No.SA-20161 66/M. Nos. 12 318.11 3,817.32 23 Supply of uncharged 2V/ 80 AH Low Maintenance Lead Acid (LMLA) secondary cells shelf mounting type along with connecting links, floats, insulators, inner cell connectors, nuts & bolts etc. as per RDSO Specn. No. IRS:S-88/2004 or latest. Nos. 48 2,790.00 133,920.00 24 Fibre glass Track Lead Junction boxes for termination of signalling cable as per RDSO Specn. No. RDSO/SPN/151/1997 Drg. No. SI 10272 including 4 nos. of PBT - 1 Way Terminals as per DRG. No. SA 23745, coller, stand etc. complete in all respect. Channel Bond Pin single groove. tinned or zinc coated 7mm dia. Nos. 28 954.33 26,721.24 Nos. 500 5.28 2,640.00 G.I. Bond Wire soft 8 SWG for bonding resistance - 132 Ohm/Km. at 27 deg. C to IS-279 with latest amendment. KG 100 68.85 6,885.00 18 19 20 25 26 -7- Signature of the tenderer Under seal of the firm 27 Flexible Wire Rope Steel Galvanised 7x7 strand 19 mm circumference, tensile strength 125-140kg to Spn. No. IRS-S-3 with latest amendment for lead wire of Track Circuit. KG 50 233.28 11,664.00 28 Relay AC Immunised, DC Miniature Plug in type Neutral Line, Tractive Armature, 9 Ohms, 2F/1B with Front & Back contacts Metal to Carbon complete with plug board, retaining clip and connector to BRS-939A, and BRS-966 (Appendix F-2), S-23/86 (as applicable) with latest amendment. Style QTA2. Relay AC Immunised, DC miniature, Plug in type, Neutral Line, Slow to Release Tractive Armature 24 V DC 8F/ 4B contacts, Front & Back contracts Metal to Carbon complete with plug board, retaining clips and connectors etc. to BRS 933A, IRS-S34, IRS-S-23 (as applicable) with latest amendment. Style QSPA1. Nos. 12 8,270.82 99,249.84 Nos. 12 5,089.30 61,071.60 Electrical Point Machine heavy duty Nontrailable Rotary Locking type complete with cable terminal box as per IRS-S-24/02 with latest amendment & Motor Specn. No. IRSS-37/82 with latest amendment and RDSO Drg. No. S-10910. Machine operates on 110V DC. Point JB fitted with 18 No. 1 Way ARA PBT terminal block conforming to IRSS-75/91 (with latest amendment) with 3 No. of 40mm Bore. GI pipe 600 mm long as per DRG. No. SGW/MGS/PT4/91 fixed on hard wood plank with U-channel (75x40x1500) mm for fixing. Point Machine Ground fittings complete with insulating materials. Nos. 2 72,852.64 145,705.28 Set 4 1,584.64 6,338.56 Set 3 6,348.59 19,045.77 33 Insulation Set for Gauge / Xing tie Plates for BG as per IRS-S-40/84. Each set comprising of : Set 5 260.19 1,300.95 a) Splice plate - 2 Nos. b) Bushes - 6 Nos. c) Washers - 12 Nos. 34 Insulation set for following & leading P way stretcher bar for BG as per IRS-S40/84. Each set comprising of: Set 6 260.19 1,561.14 a) Insulating plate - 4 Nos. b) Bushes - 8 Nos. c) Washers - 16 Nos. 29 30 31 32 -8- Signature of the tenderer Under seal of the firm 35 Insulation set for Switch extension pieces (D/P bracket) for Point Machine as per IRS-S-40/84. Each set comprising of: a) Side plate LH - 1 Nos b) Side plate RH - 1 Nos. c) Bushes - 2 Nos. d) Washers - 2 Nos. e) Set 2 260.19 520.38 i) Insulation Set for L Braket. Each set comprising of: Insulation Plate - 1 No. ii) Nylon Bush - 2 Nos. iii) Nylon Washer - 2 Nos. 36 Relay, DC Biased, AC Immunised, DC Miniature, Plug-in type, Contactor, Line, Tractive Armature, 24V DC, 2HF – 4B contacts, Front & Back Contacts Metal to Carbon, complete with plug board, Retaining clip and contractors, to BRS:943, IRS:S-34 & IRS:S-23 (as applicable) & IRS:S-60 (as applicable) Style “QBCA1”. Nos. 5 5,826.00 29,130.00 37 Relay, plug-in type, Style “QL1”, magnetically latched, Neutral line, 24V DC 11F/4B contacts, Front and Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors confirming to BRS:935A, IRS: S-34 & IRS: S-23 (as applicable). Nos. 7 7,060.00 49,420.00 38 Relay DC miniature plug in type, Neutral line Tractive armature 24 V DC, 12F/ 4B contacts Front & Back contacts Metal to Carbon complete with plug board, retaining clip & connectors to BRS -930. IRS-S34,IRS-S-23(as applicable) with latest amendment. Style QN1. Relay DC miniature plug in type, Neutral line Tractive armature 24 V DC, 8F/8B contacts Front & Back contacts Metal to Carbon complete with plug board, retaining clip & connectors to BRS -930. IRS-S-34, IRS-S-23.(as applicable) with latest amendment. Style QN1. Relay, AC Immunised, DC Miniature, Plug-in type, Neutral Line, slow to release, Tractive armature, 24 V DC, 12F-4B contacts, Front & Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors. To BRS -931 A, IRS-S-34 with latest amendment. Style QNA1. Nos. 100 3,290.00 329,000.00 Nos. 150 3,290.00 493,500.00 Nos. 20 3,496.00 69,920.00 39 40 -9- Signature of the tenderer Under seal of the firm 41 Relay, AC Immunised, DC Miniature, Plug-in type, Neutral Line, slow to release, Tractive armature, 24 V DC, 8F/8B contacts, Front & Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors. To BRS -931 A, IRS-S-34 with latest amendment. Style QNA1. Nos. 30 3,496.00 104,880.00 42 Fail Safe Electronic Timer, 24 V DC, 120 Sec as per RDSO Sepcn. No. IRSS-61/2000 (Amd. 1) or latest. Nos. 8 2,612.00 20,896.00 43 Electronic Flasher Relay 60 flashes per minute (workable on 24 V DC/110 V AC) or flasher relay for giving 60 flashes per minutes for the use in point flashing circuit. Nos. 2 2,226.77 4,453.54 44 Control Panel route setting type having Domino of size 54 x 34 mm Tag Block for termination of cable. Pre-wiring between Dominos & Tag Block/8 way strips. LED indication for various functions in the yard layout such as Signals, Points, Track Circuits etc. Operating functions such as push buttons, emergency push buttons, cout amendment for Relaynters and S.M's Key other requirements as per provision contained in para 3 of IRS-S36 with latest amendment for Panel Interlocking System as per SIP (three lines) with provision of two addition lines in future. Nos. 1 229,889.69 229,889.69 45 Electric Key Transmitter Rotary Type (RKT) as per specn.No.IRS-S-21/64 (Rev.1) or latest amendment. Nos. 1 6,468.23 6,468.23 46 Q series Relay rack assembly complete with fixtures & all accessories like ladder, runway for indoor cable wires, and 96 way tag blocks (6 nos. per rack) alongwith mounting arrangement etc., Drg. No. SK/DRG/OL/SER/192 SH 2/2. Nos. 4 14,647.84 58,591.36 47 ARA terminal (1 way) made of PBT as per specn. No.IRS-S-75/2006 (Rev. 2) or latest as per Drg.No.SA - 23741A (Alt.4) or latest. Nos. 100 47.69 4,769.00 48 ARA terminal (6 way) made of PBT as per specn. No.IRS-S-75/2006 (Rev.2) or latest amendment as per Drg.No.SA - 23756(Alt.3) or latest. Nos. 250 344.24 86,060.00 49 Fuse block made of PBT with insert cartridge type mountable on wooden or hylum strip or board as per RDSO Spec. No. IRS:S-75/2006 or latest and RDSO Drg. No. SA-23748(Alt.4) or latest. Nos. 130 159.05 20,676.50 - 10 - Signature of the tenderer Under seal of the firm 50 Non deteriorating, non indicating type Fuse Cartridge as per IRS-S-78/92 with latest amendment. i) 2 Amps Nos. 90 127.24 11,451.60 ii) 4 Amps Nos. 40 130.20 5,208.00 iii) 16 Amps Nos. 10 130.20 1,302.00 51 Negative bus bar 20mm x 5 mm thick made of Copper bar with OBA Brass screw & washers, all should be Nickel plated. Earth Electrode assembly to drg.no. CON/SK/T/9A. Mtrs. 5 169.66 848.30 Nos. 20 1,484.51 29,690.20 53 Cable Termination Rack complete in all respect, Drg. No. SK/DRG/OL/SER/197 Nos. 1 7,104.27 7,104.27 54 Desk type Electronic Magneto Telephone as per RDSO Spec. No. IRS TC:79/2000 (Amendment-2) or latest. Nos. 4 3,121.91 12,487.64 55 High frequency Digital Axle Counter (AzLS) Single Section type system complete with track devices and other associated accessories as per RDSO Spec. No. RDSO/SPN/177/2003 version 1 and amendment 2 or latest. Each set consisting of the following: Set 2 771,292.86 1,542,585.72 a) d) SK 30H double rail contact with 5.5 mtr. Integral cables- 2 Nos. Mounting accessories for Rail contact 2 sets Track side electronic unit EAK with single evaluator - 2 Nos. Mushroom cover- 2 Nos. e) Protecting tube - 40 Mtr. f) Deflectors -4 No. g) 24V QNA1 8F/8B relay-2 Nos. h) 24V QNA1 6F/6B 1000 Ohms relay-2 Nos. Reset Box-2 Nos. Set 2 1,087,838.00 2,175,676.00 52 b) c) i) 56 Block Proving by Axle Counter (BPAC) using UFSBI for Double line section as per IRS:S-105/2012(Ver.0) or latest amendments complete with all accessories as follows:- a) Universal Fail Safe block Interface as per RDSO Spec. No. RDSO/SPN/147/2005 (latest amendments with complete) - 2 nos. b) SM Panel (RDSO Drg. No. RDSO/S/32017-tentative) with 25 mts length cable - 2 nos. - 11 - Signature of the tenderer Under seal of the firm c) d) 57 Relay rack with double locking & sealing arrangement. Wiring diagram as per RDSO Drg. No. RDSO/S/32018 - 2 Nos. Relays to be supplied with prewired relay rack QN1 = 38 nos., QL1=4 nos., QNA1=14 nos., Timer = 2 nos. Block Telephone RDSO Spn. No. RDSO/SPN/191/2005 = 2 Nos. Block Proving by Axle Counter (BPAC) using UFSBI for Single line section as per IRS:S-105/2012(Ver.0) or latest amendments complete with all accessories as follows:- a) Universal Fail Safe block Interface as per RDSO Spec. No. RDSO/SPN/147/2005 (latest amendments with complete) - 2 nos. b) SM Panel (RDSO Drg. No. RDSO/S/32017-tentative) with 25 mts length cable - 2 nos. c) Relay rack with double locking & sealing arrangement. Wiring diagram as per RDSO Drg. No. RDSO/S/32018 - 2 Nos. Relays to be supplied with prewired relay rack QN1 = 44 nos., QL1=4 nos., QNA1=12 nos., Timer = 2 nos. Block Telephone RDSO Spn. No. RDSO/SPN/191/2005 = 2 Nos. 4-Wire DTMF Based Way Station Control Equipment as per Specn. No. IRS: TC 60-2007 with 4-Wire Control Telephone as per specn. No. IRS:TC 38-97 with Amendment No. 1 Latest and Power Supply Unit as per Specn. No. IRS:TC 72-97 with Amendment No. 1 Latest. Data Logger System consisting of the following:Supply of Data logger with 1024 digital inputs and 64 analog along with dual card leased line modem as per RDSO Spec. No. IRS-S-99/2006 (Amdt. 3) or latest. Supply of Power supply arrangements in the form of 12V 42 Ah batteries - 4 nos. and 28V 10Amps charger - 1 no. with consignee inspection. d) 58 59 a) b) Set 1 1,087,838.00 1,087,838.00 Nos. 2 10,635.25 21,270.50 No 1 355,149.00 355,149.00 No 1 27,680.00 27,680.00 c) Supply of multi front End Processor with Modem as per RDSO Spec. No. IRS-S-99/2006 and Spec A1 with latest amendments. No. 1 186,842.00 186,842.00 d) Duel Card leased line modems for interlinking data loggers. No. 1 24,912.00 24,912.00 - 12 - Signature of the tenderer Under seal of the firm e) Failure analysis system along with Failure analysis software as per Spec. A2 with latest amendments. No. 1 166,082.00 166,082.00 60 Integrated Power Supply (IPS) system SMPS based for Panel interlocked stations as per RDSO Spec. No. RDSO/SPN/165/2012 (Ver.3) or latest amendment. The supplier shall give the detailed drawing of the design for supplies available on the IPS and get approval. (Four lines) along with 200 AH battery set. Set 1 1,022,017.45 1,022,017.45 61 10 KVA single phase Diesel Generator set having 220V-AC & 50 Hz power output complete with AMF panel, fuel tank, battery to start, sound proof acoustic enclosure & other accessories. DG set should of reputed manufacturer (Kirlosker or similar), certificate of which is to be submitted. Nos. 1 292,662.58 292,662.58 62 Solar Power System for 110V/300 AH, 400 AH Battery Bank with load as IPS System. Each Solar Panel containing the following items: Set 1 1,196,574.89 1,196,574.89 a) Solar Photovoltaic Module as per IRS: S 84/92 with latest amendment 12V, 80 Watt peak, 72 Nos. in each set,(9 series x 8 parallel). b) Charge Controller of 110V, 60Amp compatible with solar panel installed with digital Meter. The Charge Controller should have provision of over voltage protection & low voltage protection, blocking diode fitted in the Charge Controller, 1 no. in each set. c) Junction Box fitted with MOV's etc.1No. In each set. Mounting frame of angle iron MS Galvanized of adequate strength for solar panel as with suitable tilting arrangement to be fixed on roof of building (4 module & 5 module structure). 1 No. in each set. Power cables with conduit pipes & grouting bolts/ hardware. This includes 1x2.5 Sqm. cable for series &parallel connection of module, 2x10 sqm. cable between junction, charge controller. Set 5 1,155.00 5,775.00 d) e) 63 Rail Joint Insulation thermoplastic poly earthen module 60 Kg. rail to complete to Drg. No. SA-22171 (Alt.2) with latest alteration if any and to specn No. RDSO/SPN/168/2002 (with latest amendment) if any. - 13 - Signature of the tenderer Under seal of the firm 64 Enamelled Number plate (C/P/G) made of 8" dia with complete clamping arrangement RDSO Drg. No. SA23476(Adv). Letter in black whilte background. No. 4 181.81 727.24 65 MS Number Plate (3 mm thick) with fixing clamps of letter shall be of black colour in the white back ground. Details of description shall be given by the Site Engineer. The Plate & clamps shall be printed before lettering of Signal Numbers. Nos. 9 248.79 2,239.11 66 Float cum Boost Battery charger, Input voltage 230V AC, Single phase 50 C/S, output voltage 24V DC, Capacity 10 Amps Charger, Spec. No.: IRS:S86/2000 (Amd. 4) or latest. Nos. 1 20,035.14 20,035.14 67 Furniture i) Office Chair with arms (Godrej model CH-6 or similar) Office Table (Godrej model T-8 or similar) Steel Almirah (Godrej Storewell plain 36"X19"X78", sheet 0.9 mm thick or similar) Nos. 2 1,484.16 2,968.32 Nos. 1 6,758.60 6,758.60 Nos. 1 13,824.09 13,824.09 Rapid Joint for jointing un-screened Signalling cable of size 24C/18C/12C Nos. 5 13,416.20 67,081.00 Basic earthing kit consisting of: Set 5 13,779.48 68,897.40 ii) iii) 68 69 a) i) Earth electrode of copper clad steel along of 6 feet long 3/4 inch dia & copper thickness of min of 10 mm = 2 nos. ii) Threadless compressed type coupler = 1 no. iii) RDSO approved earth enhancing compound in 10kg packet - 1 no. iv) Copper tape of 25mmx6mmx300mm with 99.9% purity - 2 no. and another of 25mmx6mmx150mm to terminate on earth electrode. 69 b) Insulated cadmium bronze cable of 3/16" to RDSO Spen. No. 178 of 3/16" to RDSO Spen. No. 178/2003 to connect equipontential bus bar in Relay room and surge arrester box. Mtr. 50 344.49 17,224.50 69 c) Routing of PVC multi strand copper cable of 6 sqmm for connecting various equipments and lightening protection devices to equipotential bus bar. Mtr. 50 91.86 4,593.00 - 14 - Signature of the tenderer Under seal of the firm 70 Wooden Table along with operating chair as per Drg. No. S&T/W/SDAH/016/A for fixing of Block Instrument and for keeping of TSR including fixing and its wiring. Note: Table size will be according to the size of Control-cum-indication Panel. Nos. 1 12,476.61 Total of Schedule A 12,476.61 17,982,528.06 SCHEDULE - B (Execution of S&T work at Piparwar Junction Panel Cabin) 1 Excavation of cable trench 1 m deep and 300 mm wide along side of the Track in all types of soil, conforming to distances as per cable route plan & refilling after cable laying as per Drg. No. RITES/SIG/GEN/021-98. This work includes: a) Covering of laid cables in trenches by a layer of 50 mm thick loose soils before covering by 2nd class bricks lengthwise, 4 bricks per m approximately. Disposal of soils, clearing of roots, bushes etc. in all types of soils. Cable route markers are to be laid along with the cable route as per instruction of site In-charge. b) c) KM 10 74,340.00 743,400.00 2 Cutting, smoothening of inside surface of chase in concrete or hard rocks having size 80 mm. depth & 70 mm width. This work includes: laying and covering of cable laid in the chase with second class bricks placed and embedded longitudinally & plasteried on the top of the bricks as Drg. No. RITES/SIG/GEN/025-98. Bricks shall be supplied by the contractor at site and to be inspected by site in-charge before placing in the chase. Meter 50 169.66 8,483.00 3 Transportation and Fixing / laying of GI pipe of 100 mm nominal bore with threaded collars (for jointing pipe) as per specn. IS 1239 medium grade at crossings or culvert along bridges etc. & concreting the ends with brick channeling at both ends as per Drg. No. CON/SK/T/2. This includes: Fixing of clamps of suitable size & shape. The clamps will be of mild steel strips of 5 mm thick & 40 mm wide approximately. A minimum of 3 clamps per GI pipe is to be provided. Meter 50 70.36 3,518.00 - 15 - Signature of the tenderer Under seal of the firm 4 Transportation & Fixing / laying of DWC pipes long for laying of cables to 1M depth & 0.3 M wide trench underneath the Track/. Pucca Road/ Road crossing/ platform cutting / Level Xing etc.. This work includes repairing and plastering of Platform/Pucca Road/Road Crossing after cable laying. Where more than 1 pipe are laid, the pipes are to be connected with sockets properly. Transportation & Laying of Signalling & Telecom Cables and Power cable of various core in the excavated trench as per cable chart & tech. specification. This includes supply of U clamp & anchoring the cable with U clamp at an interval of 10 metres as per Drg. No. CSTE/CON/Cable/81. Meter 102 63.40 6,466.80 KM. 31 9,331.22 289,267.82 6 Excavation of pit, casting & plastering of concrete foundation for Colour Light Signal. as per drg. No.CON/SK/T/12 This includes : Supply of cement, sand, stone chip 1'' size & mixing in the ratio 1:3:6.and supply of foundation bolts of sizes 24mm x 915mm to suit drg.SA-116 A/M. Nos. 6 8,801.08 52,806.48 a) Set 1 1,067.76 1,067.76 a) Erection of 2/3/4 Aspect Colour Light Signals. Erection of surface base, signal post, signal unit, ladder with guard & platform, Calling-on Signal, Dependent Shunt Signal on Off-set bracket etc. as per SIP. Erection of Jn. Type Route Indicator with 1/2/3 Way drum & arm. This includes: 1 Way Arm b) Fixing of LED Lamps c) Wiring of Signal & Testing 8 Excavation of pit, casting & plastering of concrete foundation for Shunt Signal. as per drg. No. CON/SK/T/13 This includes : Supply of cement, sand, stone chip 1'' & mixing in the ratio 1:3:6.and foundation bolts of sizes 20 mm x 305 mm to drg.SA-110 A/M. No. 1 4,340.10 4,340.10 a) Erection & wiring of Shunt Signals. This includes: Erection of surface base, signal post, signal unit. Excavation of pit, casting of concrete foundations for Steel Apparatus Case as per Drg. No. CON/SK/T/8.This includes : No. 25 4,771.65 119,291.25 5 b) 7 b) 9 - 16 - Signature of the tenderer Under seal of the firm a) Supply of cement of approved brand, sand, stone chip 1'' size & mixing in the ratio 1:3:6. b) Supply of 4 Nos. foundation bolts as per Drg.No.SA-112A with Nuts & MS washer. 10 Erection of Steel Apparatus Case on foundation including fixing of miniture `E' type lock & locking arrangement, wiring, testing & commissioning as per approved wiring diagram. This includes : i) Supply & fixing of hylum sheet, resin bonded 6 mm thick grade P3 in standard size of 1.22 x 1.22 mtrs. for shelves, strips and for fixing ARA terminal, fuse blocks etc. ii) Termination of cables with number. embossed ferrules, bunching of cables with PVC tape button including supply of ferrules, tape, cable fixing clamps etc. Filling up pit inside the Apparatus Case by sand and plastering of the foundation. Fixing of terminals, fuse blocks, N.D. fuses, etc. as per approved wiring diagrams. iii) iv) v) Supply & Fixing of Six way terminal block on hylum strips of size 225 mm x 57mm x 3 mm inside Apparatus case for wiring descriptional of Terminal and fuse as per approved wiring diagram. 11 Fixing & wiring of Track Circuit equipment such as Battery Chargers, Track Feed Resistance, `B' type Choke, Relays, Batteries etc. as per approved wiring diagram in Apparatus Case. This includes: Supply & fabrication & fixing of Hylum Sheet os size (850x450x25)mm. No. 25 4,771.65 119,291.25 Set 11 5,832.01 64,152.11 - 17 - Signature of the tenderer Under seal of the firm 12 Installation, wiring, testing & commissioning of DC Track Circuits on straight portion/ points & crossing of track including Points and Crossings as per instruction of Site Engineer. This includes: Drilling of 9/32" holes on rail, provision of double bonding, insulation of stretcher bars, gauge/ xing tie plate. Fixing of track lead junction boxes & track lead wire with requisite copper lug & termination of cable with number embossed ferrule & bunching of cable with PVC tape button including termination of tail cable as per approved wiring diagram. Lettering of track lead junction boxes & track circuits. Energising the Track Circuit & testing with 0.5 Ohms Train Shunt Resistance. The bonding and jumpering plan shall be prepared by the contractor and got approved by site engineer before starting the work. Nos. 11 5,832.01 64,152.11 13 Installation, wiring, testing and commissioning of 110 V, DC Point Machine as per Specifications and approved wiring diagrams. This includes: Fixing of point machines on MS plate fixed on wooden/concrete sleepers complete with fixing of anti theft covers, junction boxes , ground connection. Fixing of insulation for gauge tie plate and crossing plate for 52/60 KG Points & Crossings. Fixing of insulation for switch extension pieces (D /P bracket) and leading and following stretcher bars. Termination of cable & Wiring from the cable termination box to the point machine as per specifications. All smithy works. Supply of MS plates, flat, angle, bolts, nuts, pins as required. Preliminary adjustment for operation of Points by Crank Handle Testing the point machines from the point of operation including testing with 5 mm Test Piece. Nos. 2 8,270.85 16,541.70 14 Erection of Cable Termination Rack. This includes supply of nuts & bolts, Supply and fixing of MS wiring ladder from CTR to Relay Rack, Supply & fixing of Hylam sheet (725 mm x 57mm x 12mm) for fixing terminal block & writing terminal description, termination of Signalling cable with number embossed ferrule, bunching of cable with PVC tape and button, earthing of the CTR & cable armored and soldering, MS clamps and cement for masonry works, filling up the cable pit by sand. Nos. 1 5,832.01 5,832.01 - 18 - Signature of the tenderer Under seal of the firm 15 Installation of Q series Relay Rack assembly with (3/4 X 9'') anchor bolts with one nut and one washer per bolt. fixing of MS ladders as per requirement, fixing of relay base plates, relays, fuses, bus bar, terminals, terminal blocks, fixing of Hylam sheet 725mmx57mmx12mm for wiriting relay & terminal descriptions. Initial charging of lead acid and low maintenance batteries for Block needle and bell, Track circuits and other battery. This includes supply of Sulphuric Acid, Distilled water, preparation of electrolyte, charging and discharging of batteries (3 cycle). Nos. 4 8,801.08 35,204.32 Set 48 239.20 11,481.60 17 Wiring of Relays complete in Relay Rack and Rack to Rack, Tag Block & CTR as per approved wiring diagram. Crimping of wires with relay connectors and soldering after testing, bunching of wires with PVC tape & button. Alteration of wiring of the existing relay rack, if any, to be carried out. Nos. 290 636.21 184,500.90 18 Installation, wiring, testing & commissioning of LED based Operating cum Indication panel as per Specn.No.S-36-96.This includes termination of cable/duly fixed with MS clamps on Tag Bock/8 way strip and supply of MS angle/flat, teakwood, bolts & nuts, screws etc. Nos. 1 22,686.90 22,686.90 19 Installation, testing and commissioning of IPS system SMPS based for Panel Interlocked station. Nos. 1 28,358.62 28,358.62 20 Installation, wiring, testing & commissioning of Data Logger, FEP, FAS, Power supply arrangement with accessories complete in all respect. Note: Data Logger to be installed at site by the Engineer of the original manufacturer of the equipment from where it is being procured by the contractor. Nos. 1 30,337.00 30,337.00 21 Installation of "C/P/G" marker on Signals as per standard practice at site. The necessary materials like clamp, nuts & bolts etc. for the installation of these markers shall be supplied by contractor. This shall be got done under supervision of Site Engineer. Installation of RED/ YELLOW/ GREEN Main Signal LED aspect, current regulator and health monitoring unit. Nos. 4 97.08 388.32 Nos. 22 394.55 8,680.10 16 22 - 19 - Signature of the tenderer Under seal of the firm 23 Installation of Calling -on LED aspect with built in current regulator. Nos. 2 394.55 789.10 24 Installation of Route Indicator LED/Shunt LED aspect with built in current regulator. Nos. 8 394.55 3,156.40 25 Painting two coats of enamel paint over one coat of Red oxide primer on the following items after scrapping and cleaning of the surface wherever necessary. Primer & paints both of approved quality are to be supplied by Contractor. A i) Welded Steel Apparatus Case single complete with E type lock & keys to drg, CON/SK/1/86. Nos. 25 721.29 18,032.25 ii) Main Signal post with signal unit, Jn. surface base complete with route indicator fittings as per Rlys. standard practice. This includes Dependent/ Independent Shunt Signals also as enclosed above. Nos. 6 721.29 4,327.74 iii) Point Machine with ground connections complete (point machine with black enamel only outside & ground connection with Red oxide). Nos. 2 210.84 421.68 B) Lettering/ Numbering of Signals, Points, Apparatus cases, TLJB, etc. Installation of Earth Electrode & connecting to apparatus case, Signal unit, power equipments, cables etc. through GI wire 6 SWG suitably connected on MS flats size 40 x 5 mm as per drg. No. RITES/SIG/GEN/01598 or RITES/SIG/GEN/01 This includes digging of pit in earth 3 m deep casting of cement concrete enclosure as per drawing no. CON/SK/T/9A, soil treatment as per standard practice involving pouring of salt & charcoal, connecting the equipment through earth lead wire & soldering, Salt, charcoal, cement, soldering material, wiring material etc. required shall e supplied by the contractor. Nos. 50 412.31 20,615.50 Nos. 20 1,802.62 36,052.40 27 Installation of unit earth (Basic Earthing kit) consisting of : Nos. 5 5,261.26 26,306.30 a) Digging the earth to required depth b) Insertion of 2 nos. of Electrodes c) Joining electrodes using coupler d) Filling of earth enhancing compound 26 - 20 - Signature of the tenderer Under seal of the firm e) f) 28 29 30 31 32 33 Provision of exhothermic weld connection on cupper tape of 25mm x 6mm x 150mm to earth electrode (All materials tools and fixtures required for the weld to be arranged by the contractor) - 1 no. Provision of exhothermic weld connection, one to connect the Cadmiun bronze cable to the cupper tape welded to the earth electrode and another to the cupper tape to be fixed inside the equipment / relay rack / apparatus room (fixture for mounting the cupper tape inside the relay room, weld materials and tools & fixtures for the weld shall be arranged by the contructor) Installation, wiring, testing & commissioning of Rotary Key Transmitter. This includes fixing of key transmitter on hylum sheet, termination of cables, wiring of key transmitter & supply of hylum sheet, wiring material, nuts & bolts etc. Installation, testing & commissioning of Digital Axle Counter. Note: Digital Axle Counter to be installed at site by the engineer of the original manufacturer of the equipment. Installation, testing & commissioning of Block Proving with Digital Axle Counter and UFSBI with Quad Cable/ OFC. Note: It should to be installed at site by the engineer of the original manufacturer of the equipment. Installation of Magneto telephone/4W DTMF wayside equipment with all accessories and Rail road dry cell (3 cells) for each phone with wooden Battery Box. Supply & fixing of 20 Pair CT Box, Krone type with disconnection and reconnection facility and termination of cable as per details of jointing schedule approved by the Engineer. (Krone modules should be suitable for termination of 0.9mm dia 6 Quad Cable) Supply & Installation of straight through joint on 6 Quad/10/20 pair cable using thermo shrink jointing kit (TSF-2), Spec. IRS-TC-77/2000/Amd 1 or latest. Note - material to be procured from RDSO's approved firm only. No. 1 1,802.62 1,802.62 Set 2 31,929.28 63,858.56 Set 3 67,416.00 202,248.00 Nos. 4 204.15 816.60 Nos. 6 1,628.39 9,770.34 Nos. 6 3,831.51 22,989.06 - 21 - Signature of the tenderer Under seal of the firm 34 35 36 Installation, wiring, testing and commissioning and earthing of 10 KVA (for Piparwar Junction Cabin DG room), Diesel Generator Set (DG). DG set to be mounted on anti-vibrating pad & also in a sound proof accoustic enclosure. All materials required for the work to be supplied by the contractor. Wiring to be made in such a way, that the DG set can be made to Start & Stop from SM's operating room with the facility to change over power supply through a 3-pos-ition change over switch( 63Amps). Note: DG Set to be installed at site by the engineer of the original manufacturer of the equipment. Installation, Testing, & commissioning of Solar Panel Power system. Note: Solar Panel to be installed at site by the engineer of the original manufacturer of the equipment. Fixing of Number Plates with complete fittings as per instruction of site engineer. The marker to be etched & enamelled before painting. 37 Design, preparation & supply of copies of each documents mention below alongwith original tracing on a standard 7.5 micron polyester film in AUTO CAD format with CD. a) Cable route Plan. b) Apparatus case details plan. c) Cable termination details d) Completion plans for i) Wiring diagram ii) Selection table iii) Signal Interlocking Plan iv) Contact Analysis chart v) Fues analysis of the rack. vi) Tag block analysis of the rack. vii) C.T. Rack viii) Power Panel diagram ix) Relay layout chart rack wise x) Bus bar arrangement xi) Track bonding plan xii) Junction box details. xiii) Front Plate Diagram e) 38 Preparation/ Modification of Station Working Rule with SWRD. Testing & Commissioning of the entire system Set 1 25,988.73 25,988.73 Set 1 11,944.76 11,944.76 Nos. 9 64.82 583.38 Set 6 23,328.05 139,968.30 LS 1 114,033.15 114,033.15 - 22 - Signature of the tenderer Under seal of the firm 39 Post commissioning maintenance of S&T Gears. During maintenance all the Gears should be maintain as per SEM Part II & as per order of Site Engineer or representative of RITES and/ or representative of Railway. All the parameters of the Gears to be recorded in the concerned register time to time. Failure of S&T Gears to be attended promptly to avoid detaintion of Train movement. Penalty me be imposed for remarkable detaintion in attending S&T Gears failure (as per directive of Railways). Month 3 58,320.11 Total of Schedule B 174,960.33 2,698,913.35 Schedule-C (Construction of S&T Panel Building at Junction Cabin) 1 Construction of S&T Panel Building with doors & windows having locking arrangement, foundation work, superstructure, slab etc. complete in all respect as per approved drawing of RITES, including supply of materials, painting etc. a) Ground floor, Plinth area Sqm 289.90 12,526.80 3,631,519.32 b) First floor area Sqm 128.05 9,395.10 1,203,042.56 Total of Schedule C 4,834,561.88 - 23 - Signature of the tenderer Under seal of the firm Schedule-D (Glued Joints at Junction Cabin): 1 Manufacturing, supply & delivery of Glued Joints (G-3L) as per RDSO Drg. No. T-671 from 52/60 Kg. rails of 6.5 mtr. Each length. The rate should be exclusive of supply of 52/60 kg. Rails which will be available in RITES Stores located at a distance upto 5 Km. The Glued joints are to be properly cured for adequate period, tested, fit for use in track circuit area and fit certificate should be issued by the Competent Inspection Authority. The quality should be as per Rly. Standard. The rate should be inclusive of cutting of rails, true to the square vertically & horizontally, handling of rails, transportation with necessary lead, lift, ascent, descent & crossing road/Rly lines. This rate should also be exclusive of cost of 52 kg rail required for Glued joints and inclusive of cost of HT bolts & other materials such as polymer, resin base compound etc. Nos. 32 14,988.62 479,635.84 2 Installation of 52/60 Kg G-3L glued Joint rail of about 6.5 mtr Length each at different locations by cutting rails and drilling holes on running lines and drilling holes on at either end of Glued joint rail as per requirement during traffic block, fish plating the same on at either end of Glued joints with fish bolts & nuts as per Engineer-in-Charge. The rate should be inclusive of transportation of Glued joint rail from RITES store depot to site of work within a distance upto 5 Km and bringing back the released rail from site of work to RITES store including loading, unloading with necessary lead, lift, ascent, descent and crossing the road/railway lines if necessary and stacking the same in proper manner. Each 32 1,993.30 63,785.60 3 Any Other unforeseen Items which are not covered under schedule 1, 2 & 3 of works (required to be executed) will Be executed following DSR available LAR or as per Market Rate. LS 1 5,21,920.00 5,21,920.00 Total of Schedule D 10,65,341.44 Grand Total of 1 (Schedule A+B+C+D) - 24 - 2,65,81,344.73 Signature of the tenderer Under seal of the firm Panel Interlocking for Piparwar In-Plant Cabin: Bill of Quantities of S&T Work of Piparwar In-Plant Panel Cabin (2): BOQ ITEM NO 1 Brief Description of Item Unit Qty Rate (Rs.) Amount (Rs.) 2 3 4 5 6 Schedule - A (Supply of Signalling Items of S&T Work of Piparwar In-Plant Panel Cabin) 1 a) Cable Railway Signalling Unscreened Under Ground with plain annealed copper conductor, armoured PVC insulated to conform to IRS-S-63/2007 (Amd. -3) or with latest amendments. 24 core x 1.5 sq.mm. Kms. 12 347,560.00 4,170,720.00 b) 18 core x 1.5 sq.mm. Kms. 12 264,743.00 3,176,916.00 c) 12 core x 1.5 sq.mm. Kms. 17 188,714.00 3,208,138.00 d) 6 core x 1.5 sq.mm. Kms. 12 114,043.00 1,368,516.00 2 Railway underground jelly filled 6 Quad telecom cable as per spec.No.TC/30/2005 (Ver. I) Amd. 4 with latest amendment having 0.9 mm dia. Kms. 16 274,246.00 4,387,936.00 3(a) Underground Railway Signalling power cable, PVC insulated, heavy duty armoured, Aluminium conductor of size 2 core X 25 sq.mm. as per IRS:S-63/2007 (Amd.-3) and IS: 1554/Pt 1 with latest amendments. Kms. 17 95,986.00 1,631,762.00 3(b) PVC insulated multicore strand single core copper conductor cable, 10 Sqmm as per IRS: S-76/89 (Amd. 3) or latest. Mtr. 600 103.40 62,040.00 4 Cable indoor copper conductor plain annealed high conductivity 1100 V grade PVC insulated unarmoured IRS-S-76/89 (Amd. - 3) or latest amendment i) -do- 3 x 0.75 mm dia. Coil (100M each) 30 954.33 28,629.90 ii) -do- 16 x 0.2 mm dia. " 300 530.19 159,057.00 iii) -do- 7 x 0.974 mm dia. " 10 2,862.98 28,629.80 5 Switch Board Cable 30 pair, conductor dia 0.63 mm as per TEC Spn. No. GR/WIR-06/03 with latest amendment Mtrs. 1000 95.43 95,430.00 - 25 - Signature of the tenderer Under seal of the firm 6 GI pipe with threaded collars of 100 mm nominal bore as per Specn. No. IS 1239 Medium grade Mtr. 50 899.59 44,979.50 7 DWC pipe having non-flame propagation & anti-roddent properties & having P 67 protection on coupling arrangement. (min.175 mm outer dia.& 148 mm inner dia) along with socket coupler as per IS: 1493-Pt.II, (ISI marked) as per following: a) DWC pipe Mtr. 300 112,332.00 b) Socket / Coupler Nos. 50 374.44 103.29 8 Supply of Cable Route Marker as per RITES/SIG/GEN/018-98 Nos. 100 318.11 31,811.00 9 Welded Steel Apparatus Case single complete with E type lock & keys to drg, CON/SK/1/86 & SA20330 ( Adv) Nos 80 11,664.02 933,121.60 10 Colour Light Signal (2 Aspect) as per Drg.No.SA - 23003 A/M (Adv.) Alt.8 & Specn. IRS-S-23/86 & 26/64 with latest amendments having following items : Set 10 27,039.32 270,393.20 a) Signal Post 140 mm dia 4.5 / 3.5 mtrs. long to IRS-S-6-81 = 01 no. Signal Base C I 140 mm dia. to Drg. No.S-2011, 1 no. CLS Ladder complete with platform and base 4.5/3.5 mtrs. long to Drg.No.SA-23153 (Adv.) Alt = 1 no. No. 1 29,092.65 29,092.65 b) c) d) CLS Unit 2 Aspect complete to Drg. No SA - 23003 A/M to C/M (Adv.) without transformer, lenses, lamp holder and lamp.= 1 no. e) Anchor Bolt complete (915 x75 x 24 mm) Drg, No. 116A/H 4 No. each set = 4 no. 11 Colour Light Signal (3 Aspect) as per Drg.No.SA - 23003 A/M (Adv.) Alt.8 & Specn. IRS-S-23/86 & 26/64 with latest amendments having following items : a) Signal Post 140 mm dia 4.5/3.5 mtrs. long to IRS-S-6-81= 1 no. Signal Base C I 140 mm dia. to Drg. No.S-2011= 1 no. CLS Ladder complete with platform and base 4.5/3.5 mtrs. long to Drg.No.SA-23153 (Adv.) Alt= 1 no. b) c) d) 5,164.50 CLS Unit 3 Aspect complete to Drg.No SA - 23003 A/M to C/M (Adv.) without transformer, lenses, lamp holder and lamp. - 26 - Signature of the tenderer Under seal of the firm e) Anchor Bolt complete (915 x75 x 24 mm) Drg, No. 116A/H 4 No. each set = 4 no. 12 Calling-on-Signal unit without signal lamp, lamp holder and lens arrangement and fixing arrangement having RDSO Specn. No. RDSO/SPN/194/2006 RDSO Drg. No.SA-24351 (Adv.) Alt. A with latest amendment. 13 LED based Signal Lighting Unit for Main Aspect as per RDSO Specn. No. RDSO/SPN/153/2011 (rev. 4.1) or with latest Amendment suitable for 110 V AC to use with conventional/LED ECR including current regulator, health monitoring unit with Power Supply arrangement. a) Nos. 6 4,241.46 25,448.76 Red Aspect Nos. 12 9,002.00 108,024.00 b) Yellow Aspect Nos. 12 9,002.00 108,024.00 c) Green Nos. 2 10,070.00 20,140.00 d) Remote Audio/Visual Alarm unit Nos. 2 4,501.00 9,002.00 14 LED based signal lighting unit for Calling-on Signal with built-in current regulator as per RDSO Specn. No. RDSO/SPN/153/2011 (rev. 4.1) or latest suitable for 110 V AC to use with conventional /LED ECR. Nos. 6 7,820.00 46,920.00 15 Dependent Shunt Signal complete having following items : 3 7,908.42 23,725.26 a) Position Light Shunt Signal Unit without lenses, Lamp holder and Lamps as per RDSO Drg.No.SA.23840 -- 1 No. b) Off set Bracket of Shunt Signal as per SA-23080 (Adv) alt.-1 -- 1 No. Independent Position Light Shunt Signal complete having following items : 4 11,686.03 46,744.12 16 a) Shunt signal post of 90 mm dia. mounting socketX1M long as per IRS-S-6/ 81, IRS-S-26/64 drg.no.S23845(Adv).- 1No. b) Shunt signal surface base for 90mm dia. posts as per IRS-S-23844 (Adv) - 1 No. c) CLS Independent Shunt Signal unit without Lamp, lamp-holder and lense as per Drg No.SA-23840 (Adv) Alt1.- 1No. Set Set - 27 - Signature of the tenderer Under seal of the firm d) Anchor bolt complete (305mm x 50mm x 20mm) as per drg.no.SA110A/M-4 Nos. 17 LED based signal lighting unit for Shunt Signal with built-in current regulator as per RDSO Specn. No. RDSO/SPN/153/2004 with amendment 1 or latest suitable for 110/100 V AC and to use with conventional/LED ECR. Relay Universal Plug in type, Style AC-LED: all aspects AC Lamp Proving Relay unit with built in current transformer type slow to release Neutral Line Relay 4F/4B contacts front and back metal to carbon shall be suitable for working in series with 110 V AC. LED Signal rated at 15 W conforming to RDSO Spen. No.STS/E/Relays/AC LIT LED Signal/09/2002, BRS: 941A & 942 with latest amendment. Nos. 19 8,333.54 158,337.26 Nos. 37 4,348.00 160,876.00 19 Track Feed Battery Charger 110V AC/2V to 6V DC 10 Amp to charge 1 - 4 cells of 80 AH capacity, as per Specn IRS-S-89/93 (Amd. 2) or latest amendment. Trickle charges. Nos. 30 3,743.00 112,290.00 20 `B' type Choke as per Specification No.IRS-S-65/83 (Amd. 3) or latest amendment. Track Feed Resistance 30 Ohms. With tappings 2,4,8 & 16 Ohms to Drg.No.SA-20161 66/M. Nos. 60 2,332.80 139,968.00 Nos. 30 318.11 9,543.30 22 Supply of uncharged 2V/ 80 AH Low Maintenance Lead Acid (LMLA) secondary cells shelf mounting type along with connecting links, floats, insulators, inner cell connectors, nuts & bolts etc. as per RDSO Specn. No. IRS:S-88/2004 or latest. Nos. 90 2,790.00 251,100.00 23 Fibre glass Track Lead Junction boxes for termination of Signalling cable as per RDSO Specn. No. RDSO/SPN/151/1997 Drg.No.SI 10272 including 4 nos. of PBT - 1 Way Terminals as per DRG. No. SA 23745, coller, stand etc. complete in all respect. Nos. 68 954.33 64,894.44 24 Channel Bond Pin single groove. tinned or zinc coated 7mm dia. Nos. 1500 5.28 7,920.00 25 G.I. Bond Wire soft 8 SWG for bonding resistance - 132 Ohm/Km. at 27 deg. C to IS-279 with latest amendment. KG 200 68.85 13,770.00 18 21 - 28 - Signature of the tenderer Under seal of the firm 26 Flexible Wire Rope Steel Galvanised 7x7 strand 19 mm circumference, tensile stength 125-140kg to Spn. No. IRS-S-3 with latest amendment for lead wire of Track Circuit. KG 100 233.28 23,328.00 27 Relay AC Immunised, DC Miniature Plug in type Neutral Line, Tractive Armature, 9 Ohms, 2F/1B with Front & Back contacts Metal to Carbon complete with plug board, retaining clip and connector to BRS-939A, and BRS-966 (Appendix F-2), S23/86 (as applicable) with latest amendment. Style QTA2. Nos. 30 8,270.82 248,124.60 28 Relay AC Immunised, DC miniature, Plug in type, Neutral Line, Slow to Release Tractive Armature 24 V DC 8F/ 4B contacts, Front & Back contracts Metal to Carbon complete with plug board, retaining clips and connectors etc. to BRS 933A, IRSS-34, IRS-S-23 (as applicable) with latest amendment. Style QSPA1. Nos. 30 5,089.30 152,679.00 29 Electrical Point Machine heavy duty Non-trailable Rotary Locking type complete with cable terminal box as per IRS-S-24/02 with latest amendment & Motor Specn. No. IRS-S-37/82 with latest amendment and RDSO Drg. No. S-10910. Machine operates on 110V DC. Nos. 7 72,852.64 509,968.48 30 Point JB fitted with 18 No. 1 Way ARA PBT terminal block conforming to IRS-S-75/91 (with latest amendment) with 3 No. of 40mm Bore. GI pipe 600 mm long as per DRG. No. SGW/MGS/PT4/91 fixed on hard wood plank with U-channel (75x40x1500) mm for fixing. Set 7 1,584.64 11,092.48 31 Point Machine Ground fittings complete with insulating materials. Set 7 6,348.59 44,440.13 32 Insulation Set for Gauge / Xing tie Plates for BG as per IRS-S-40/84. Each set comprising of : Set 14 260.19 3,642.66 a) Splice plate - 2 Nos. b) Bushes - 6 Nos. Set 21 260.19 5,463.99 c) Washers - 12 Nos. 33 Insulation set for following & leading P way stretcher bar for BG as per IRS-S-40/84. Each set comprising of: a) Insulating plate - 4 Nos. b) Bushes - 8 Nos. c) Washers - 16 Nos. - 29 - Signature of the tenderer Under seal of the firm 34 Insulation set for Switch extension pieces (D/P bracket) for Point Machine as per IRS-S-40/84. Each set comprising of: a) Side plate LH - 1 Nos b) Side plate RH - 1 Nos. c) Bushes - 2 Nos. d) Washers - 2 Nos. e) Set 7 260.19 1,821.33 i) Insulation Set for L Braket. Each set comprising of: Insulation Plate - 1 No. ii) Nylon Bush - 2 Nos. iii) Nylon Washer - 2 Nos. 35 Relay, DC Biased, AC Immunised, DC Miniature, Plug-in type, Contactor, Line, Tractive Armature, 24V DC, 2HF – 4B contacts, Front & Back Contacts Metal to Carbon, complete with plug board, Retaining clip and contractors, to BRS:943, IRS:S-34 & IRS:S-23 (as applicable) & IRS:S-60 (as applicable) Style “QBCA1”. Relay, plug-in type, Style “QL1”, magnetically latched, Neutral line, 24V DC 11F/4B contacts, Front and Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors confirming to BRS:935A, IRS: S-34 & IRS: S-23 (as applicable). Relay DC miniature plug in type, Neutral line Tractive armature 24 V DC, 12F/ 4B contacts Front & Back contacts Metal to Carbon complete with plug board, retaining clip & connectors to BRS -930. IRS-S-34, IRS-S-23(as applicable) with latest amendment. Style QN1. Nos. 16 5,826.00 93,216.00 Nos. 16 7,060.00 112,960.00 Nos. 250 3,290.00 822,500.00 38 Relay DC miniature plug in type, Neutral line Tractive armature 24 V DC, 8F/8B contacts Front & Back contacts Metal to Carbon complete with plug board, retaining clip & connectors to BRS -930. IRS-S34,IRS-S-23.(as applicable) with latest amendment. Style QN1. Nos. 300 3,290.00 987,000.00 39 Relay, AC Immunised, DC Miniature, Plug-in type, Neutral Line, slow to release, Tractive armature, 24 V DC, 12F-4B contacts, Front & Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors. To BRS -931 A, IRS-S-34 with latest amendment. Style QNA1. Nos. 40 3,496.00 139,840.00 36 37 - 30 - Signature of the tenderer Under seal of the firm 40 Relay, AC Immunised, DC Miniature, Plug-in type, Neutral Line, slow to release, Tractive armature, 24 V DC, 8F/8B contacts, Front & Back contacts Metal to Carbon, complete with plug board, retaining clip & connectors. To BRS -931 A, IRS-S-34 with latest amendment. Style QNA1. Fail Safe Electronic Timer, 24 V DC, 120 Sec as per RDSO Sepcn. No. IRS-S-61/2000 (Amd. 1) or latest. Nos. 60 3,496.00 209,760.00 Nos. 16 2,612.00 41,792.00 42 Electronic Flasher Relay 60 flashes per minute (workable on 24 V DC/110 V AC) or flasher relay for giving 60 flashes per minutes for the use in point flashing circuit. Nos. 2 2,226.77 4,453.54 43 Control Panel route setting type having Domino of size 54 x 34 mm Tag Block for termination of cable. Pre-wiring between Dominos & Tag Block/8 way strips. LED indication for various functions in the yard layout such as signals, Points, Track Circuits etc. Operating functions such as push buttons, emergency push buttons, cout amendment for Relaynters and S.M's Key other requirements as per provision contained in para 3 of IRS-S-36 with latest amendment for Panel Interlocking System as per SIP (three lines) with provision of two addition lines in future. Nos. 1 229,889.69 229,889.69 44 Electric Key Transmitter Rotary Type (RKT) as per specn.No.IRS-S-21/64 (Rev.1) or latest amendment. Nos. 4 6,468.23 25,872.92 45 Q series Relay rack assembly complete with fixtures & all accessories like ladder, runway for indoor cable wires, and 96 way tag blocks (6 nos. per rack) alongwith mounting arrangement etc., Drg. No. SK/DRG/OL/SER/192 SH 2/2. Nos. 6 14,647.84 87,887.04 46 ARA terminal (1 way) made of PBT as per specn. No.IRS-S-75/2006 (Rev. 2) or latest as per Drg.No.SA 23741A (Alt.4) or latest. Nos. 200 47.69 9,538.00 47 ARA terminal (6 way) made of PBT as per specn. No.IRS-S-75/2006 (Rev.2) or latest amendment as per Drg.No.SA - 23756(Alt.3) or latest. Nos. 700 344.24 240,968.00 41 - 31 - Signature of the tenderer Under seal of the firm 48 Fuse block made of PBT with insert cartridge type mountable on wooden or hylum strip or board as per RDSO Spec. No. IRS:S-75/2006 or latest and RDSO Drg. No. SA-23748(Alt.4) or latest. Nos. 300 159.05 47,715.00 49 Non deteriorating, non indicating type Fuse Cartridge as per IRS-S78/92 with latest amendment. i) 2 Amps Nos. 250 127.24 31,810.00 ii) 4 Amps Nos. 50 130.20 6,510.00 iii) 16 Amps Nos. 30 130.20 3,906.00 50 Negative bus bar 20mm x 5 mm thick made of Copper bar with OBA Brass screw & washers, all should be Nickel plated. Earth Electrode assembly to drg.no. CON/SK/T/9A. Mtrs. 12 169.66 2,035.92 Nos. 70 1,484.51 103,915.70 52 Cable Termination Rack complete in all respect, Drg. No. SK/DRG/OL/SER/197 Nos. 2 7,104.27 14,208.54 53 Desk type Electronic Magneto Telephone as per RDSO Spec. No. IRS TC: 79/2000 (Amendment-2) or latest. Nos. 4 3,121.91 12,487.64 54 Set 2 771,292.86 1,542,585.72 d) High frequency Digital Axle Counter (AzLS) Single Section type system complete with track devices and other associated accessories as per RDSO Spec. No. RDSO/SPN/177/2003 version 1 and amendment 2 or latest. Each set consisting of the following: SK 30H double rail contact with 5.5 mtr. Integral cables- 2 Nos. Mounting accessories for Rail contact - 2 sets Track side electronic unit EAK with single evaluator - 2 Nos. Mushroom cover- 2 Nos. e) Protecting tube - 40 Mtr. f) Deflectors -4 No. g) 24V QNA1 8F/8B relay-2 Nos. h) 24V QNA1 6F/6B 1000 Ohms relay2 Nos. Reset Box-2 Nos. Nos. 2 10,635.25 21,270.50 51 a) b) c) i) 55 4-Wire DTMF Based Way Station Control Equipment as per Specn. No. IRS:TC 60-2007 with 4-Wire Control Telephone as per specn. No. IRS:TC 38-97 with Amendment No. 1 Latest and Power Supply Unit as per Specn. No. IRS:TC 72-97 with Amendment No. 1 Latest. - 32 - Signature of the tenderer Under seal of the firm 56 a) b) c) 57 58 59 60 a) b) c) Data Logger System consisting of the following:Supply of Data logger with 1024 digital inputs and 32 analog along with dual card leased line modem as per RDSO Spec. No. IRS-S-99/2006 (Amdt. 3) or latest. No 1 355,149.00 355,149.00 No 1 27,680.00 27,680.00 No. 1 166,082.00 166,082.00 Integrated Power Supply (IPS) system SMPS based for panel interlocked stations as per RDSO Spec. No. RDSO/SPN/165/2012 (Ver.3) or latest amendment. The supplier shall give the detailed drawing of the design for supplies available on the IPS and get approval. (Four lines) along with 200 AH battery set. Rail Joint Insulation thermoplastic poly earthen module 60 Kg. rail to complete to Drg. No. SA-22171 (Alt.2) with latest alteration if any and to specn No. RDSO/SPN/168/2002 (with latest amendment) if any. Set 1 1,022,017.45 1,022,017.45 Set 10 1,155.00 11,550.00 10 KVA single phase Diesel Generator set having 220V-AC & 50 Hz power output complete with AMF panel, fuel tank, battery to start, sound proof acoustic enclosure & other accessories. DG set should of reputed manufacturer (Kirlosker or similar), certificate of which is to be submitted. Solar Power System for 110V/300 AH, 400 AH Battery Bank with load as IPS System. Each Solar Panel containing the following items: Solar Photovoltaic Module as per IRS: S 84/92 with latest amendment 12V, 80 Watt peak, 72 Nos. in each set,(9 series x 8 parallel). Nos. 1 292,662.58 292,662.58 Set 1 1,196,574.89 1,196,574.89 Supply of Power supply arrangements in the form of 12V 42 Ah batteries - 4 nos. and 28V 10Amps charger - 1 no. with consignee inspection. Failure analysis system along with Failure analysis software as per Spec. A2 with latest amendments. Charge Controller of 110V, 60Amp compatible with solar panel installed with digital Meter. The Charge Controller should have provision of over voltage protection & low voltage protection, blocking diode fitted in the Charge Controller, 1 no in each set. Junction Box fitted with MOV's etc.1No. In each set. - 33 - Signature of the tenderer Under seal of the firm d) Mounting frame of angle iron MS Galvanized of adequate strength for solar panel as with suitable tilting arrangement to be fixed on roof of building (4 module & 5 module structure). 1 No. in each set. e) Power cables with conduit pipes & grouting bolts/ hardware. This includes 1x2.5 Sqm. cable for series &parallel connection of module, 2x10 sqm. cable between junction, charge controller. Enamelled Number plate (C/P/G) made of 8" dia with complete clamping arrangement RDSO Drg. No. SA-23476(Adv). Letter in black white background. 61 No. 8 181.81 1,454.48 Nos. 17 248.79 4,229.43 62 MS Number Plate (3 mm thick) with fixing clamps of letter shall be of black colour in the white back ground. Details of description shall be given by the Site Engineer. The Plate & clamps shall be printed before lettering of Signal Numbers. 63 Furniture i) Office Chair with arms (Godrej model CH-6 or similar) Office Table (Godrej model T-8 or similar) Steel Almirah (Godrej Storewell plain 36"X19"X78", sheet 0.9 mm thick or similar) Nos. 4 1,484.16 5,936.64 Nos. 1 6,758.60 6,758.60 Nos. 1 13,824.09 13,824.09 Rapid Joint for jointing un-screened Signalling cable of size 24C/18C/12C Block Proving by Axle Counter (BPAC) using UFSBI for Single line section as per IRS:S105/2012(Ver.0) or latest amendments complete with all accessories as follows:Universal Fail Safe block Interface as per RDSO Spec. No. RDSO/SPN/147/2005 (latest amendments with complete) - 2 nos. Nos 10 13,416.20 134,162.00 Set 1 1,087,838.00 1,087,838.00 ii) iii) 64 65 a) b) SM Panel (RDSO Drg. No. RDSO/S/32017-tentative) with 25 mts length cable - 2 nos. c) Relay rack with double locking & sealing arrangement. Wiring diagram as per RDSO Drg. No. RDSO/S/32018 - 2 Nos. Relays to be supplied with prewired relay rack QN1 = 44 nos., QL1=4 nos., QNA1=12 nos., Timer = 2 nos. - 34 - Signature of the tenderer Under seal of the firm d) 66 a) Block Telephone RDSO Spn. No. RDSO/SPN/191/2005 = 2 Nos. Basic earthing kit consisting of: i) Earth electrode of copper clad steel along of 6 feet long 3/4 inch dia & copper thickness of min of 10 mm = 2 nos. ii) Threadless compressed type coupler = 1 no. RDSO approved earth enhancing compound in 10kg packet - 1 no. iii) iv) Copper tape of 25mmx6mmx300mm with 99.9% purity - 2 no. and another of 25mmx6mmx150mm to terminate on earth electrode. 67 Wooden Table along with operating chair as per Drg. No. S&T/W/SDAH/016/A for fixing of Block Instrument and for keeping of TSR including fixing and its wiring. Note: Table size will be according to the size of Control-cum-indication Panel. Total of Schedule A Set 8 13,779.48 110,235.84 Nos. 1 12,476.61 12,476.61 3,12,92,710.78 SCHEDULE - B (Execution of S&T work of Piparwar In-Plant Panel Cabin) 1 Excavation of cable trench 1 m deep and 300 mm wide along side of the Track in all types of soil, conforming to distances as per cable route plan & refilling after cable laying as per Drg. No. RITES/SIG/GEN/021-98. This work includes: a) Covering of laid cables in trenches by a layer of 50 mm thick loose soils before covering by 2nd class bricks lengthwise, 4 bricks per m approximately. b) Disposal of soils, clearing of roots, bushes etc. in all types of soils. Cable route markers are to be laid along with the cable route as per instruction of site In-charge. c) 2 Cutting, smoothening of inside surface of chase in concrete or hard rocks having size 80 mm. depth & 70 mm width. This work includes: laying and covering of cable laid in the chase with second class bricks placed and embedded longitudinally & plasteried on the top of the bricks as Drg. No. RITES/SIG/GEN/025-98. Bricks shall be supplied by the contractor at site and to be inspected by site in-charge before placing in the chase. KM 20 74,340.00 1,486,800.00 Meter 500 169.66 84,830.00 - 35 - Signature of the tenderer Under seal of the firm 3 4 5 6 a) b) 7 a) Transportation and Fixing / laying of GI pipe of 100 mm nominal bore with threaded collars (for jointing pipe) as per specn. IS 1239 medium grade at crossings or culvert along bridges etc. & concreting the ends with brick channeling at both ends as per Drg. No. CON/SK/T/2. This includes: Fixing of clamps of suitable size & shape. The clamps will be of mild steel strips of 5 mm thick & 40 mm wide approximately. A minimum of 3 clamps per GI pipe is to be provided. Transportation & Fixing / laying of DWC pipes long for laying of cables to 1M depth & 0.3 M wide trench underneath the Track/. Pucca Road/ Road crossing/ platform cutting / Level Xing etc. This work includes repairing and plastering of Platform/Pucca Road/Road Crossing after cable laying. Where more than 1 pipe are laid, the pipes are to be connected with sockets properly. Meter 50 70.36 3,518.00 Meter 300 63.40 19,020.00 Transportation & Laying of Signalling & Telecom Cables and Power cable of various core in the excavated trench as per cable chart & tech. specification. This includes supply of U clamp & anchoring the cable with U clamp at an interval of 10 metres as per Drg. No. CSTE/CON/Cable/ 81. Excavation of pit, casting & plastering of concrete foundation for Colour Light Signal. as per drg.No. CON/SK/T/12 This includes : Supply of cement, sand, stone chip 1'' size & mixing in the ratio 1:3:6.and supply of foundation bolts of sizes 24mm x 915mm to suit drg.SA-116 A/M. KM. 86 9,331.22 802,484.92 Nos. 11 8,801.08 96,811.88 No. 4 4,340.10 17,360.40 Erection of 2/3/4 Aspect Colour Light Signals, This includes: Erection of surface base, signal post, signal unit, ladder with guard & platform, Calling-on Signal, Dependent Shunt Signal on Off-set bracket etc. as per SIP. Excavation of pit, casting & plastering of concrete foundation for Shunt Signal. as per drg. No. CON/SK/T/13 This includes : Supply of cement, sand, stone chip 1'' & mixing in the ratio 1:3:6.and foundation bolts of sizes 20 mm x 305 mm to drg.SA-110 A/M. Erection & wiring of Shunt Signals. This includes: - 36 - Signature of the tenderer Under seal of the firm b) 8 Erection of surface base, signal post, signal unit. Excavation of pit, casting of concrete foundations for Steel Apparatus Case as per Drg. No. CON/SK/T/8.This includes: a) Supply of cement of approved brand, sand, stone chip 1'' size & mixing in the ratio 1:3:6. b) Supply of 4 Nos. foundation bolts as per Drg.No.SA-112A with Nuts & MS washer. 9 Erection of Steel Apparatus Case on foundation including fixing of miniature `E' type lock & locking arrangement, wiring, testing & commissioning as per approved wiring diagram. This includes : i) Supply & fixing of hylum sheet, resin bonded 6 mm thick grade P3 in standard size of 1.22 x 1.22 mtrs. for shelves, strips and for fixing ARA terminal, fuse blocks etc. ii) Termination of cables with number. embossed ferrules, bunching of cables with PVC tape button including supply of ferrules, tape, cable fixing clamps etc. iii) Filling up pit inside the Apparatus Case by sand and plastering of the foundation. iv) Fixing of terminals, fuse blocks, N.D. fuses, etc. as per approved wiring diagrams. v) Supply & Fixing of Six way terminal block on hylum strips of size 225 mm x 57mm x 3 mm inside Apparatus case for wiring descriptional of Terminal and fuse as per approved wiring diagram. 10 Fixing & wiring of Track Circuit equipment such as Battery Chargers, Track Feed Resistance, `B' type Choke, Relays, Batteries etc. as per approved wiring diagram in Apparatus Case. This includes: Supply & fabrication & fixing of Hylum Sheet os size (850x450x25)mm. No. 80 4,771.65 381,732.00 No. 80 4,771.65 381,732.00 Set 30 5,832.01 174,960.30 - 37 - Signature of the tenderer Under seal of the firm 11 12 Installation, wiring, testing & commissioning of DC Track Circuits on straight portion/ points & crossing of track including Points and Crossings as per instruction of Site Engineer. This includes: Drilling of 9/32" holes on rail, provision of double bonding, insulation of stretcher bars, gauge/ xing tie plate. Fixing of track lead junction boxes & track lead wire with requisite copper lug & termination of cable with number embossed ferrule & bunching of cable with PVC tape button including termination of tail cable as per approved wiring diagram. Lettering of track lead junction boxes & track circuits. Energising the Track Circuit & testing with 0.5 Ohms Train Shunt Resistance. The bonding and jumpering plan shall be prepared by the contractor and got approved by site engineer before starting the work. Installation, wiring, testing and commissioning of 110 V, DC Point Machine as per Specifications and approved wiring diagrams. This includes: Fixing of point machines on MS plate fixed on wooden/concrete sleepers complete with fixing of anti theft covers, junction boxes, ground connection. Fixing of insulation for gauge tie plate and crossing plate for 52/60 KG Points & Crossings. Fixing of insulation for switch extension pieces (D /P bracket) and leading and following stretcher bars. Termination of cable & Wiring from the cable termination box to the point machine as per specifications. All smithy works. Supply of MS plates, flat, angle, bolts, nuts, pins as required. Preliminary adjustment for operation of Points by Crank Handle Testing the point machines from the point of operation including testing with 5 mm Test Piece. Nos. 30 5,832.01 174,960.30 Nos. 7 8,270.85 57,895.95 - 38 - Signature of the tenderer Under seal of the firm 13 Erection of Cable Termination Rack. This includes supply of nuts & bolts, Supply and fixing of MS wiring ladder from CTR to Relay Rack, Supply & fixing of Hylam sheet (725 mm x 57mm x 12mm) for fixing terminal block & writing terminal description, termination of Signalling cable with number embossed ferrule, bunching of cable with PVC tape and button, earthing of the CTR & cable armored and soldering, MS clamps and cement for masonry works, filling up the cable pit by sand. Nos. 2 5,832.01 11,664.02 14 Installation of Q series Relay Rack assembly with (3/4 X 9'') anchor bolts with one nut and one washer per bolt. fixing of MS ladders as per requirement, fixing of relay base plates, relays, fuses, bus bar, terminals, terminal blocks, fixing of Hylum sheet 725mmx57mmx12mm for writing relay & terminal descriptions. Initial charging of lead acid and low maintenance batteries for Block needle and bell, Track circuits and other battery. This includes supply of Sulphuric Acid, Distilled water, preparation of electrolyte, charging and discharging of batteries (3 cycle). Wiring of Relays complete in Relay Rack and Rack to Rack, Tag Block & CTR as per approved wiring diagram. Crimping of wires with relay connectors and soldering after testing, bunching of wires with PVC tape & button. Alteration of wiring of the existing relay rack, if any, to be carried out. Installation, wiring, testing & commissioning of LED based Operating cum Indication panel as per Specn.No.S-36-96.This includes termination of cable/duly fixed with MS clamps on Tag Bock/8 way strip and supply of MS angle/flat, teakwood, bolts & nuts, screws etc. Nos. 6 8,801.08 52,806.48 Set 90 239.20 21,528.00 Nos. 700 636.21 445,347.00 Nos. 1 22,686.90 22,686.90 Installation, testing and commissioning of IPS system SMPS based for Panel Interlocked station. Nos. 1 28,358.62 28,358.62 15 16 17 18 - 39 - Signature of the tenderer Under seal of the firm 19 Installation, wiring, testing & commissioning of Data Logger, FEP, FAS, Power supply arrangement with accessories complete in all respect. Note: Data Logger to be installed at site by the Engineer of the original manufacturer of the equipment from where it is being procured by the contractor. Nos. 1 30,337.00 30,337.00 20 Installation of "C/P/G" marker on Signals as per standard practice at site. The necessary materials like clamp, nuts & bolts etc. for the installation of these markers shall be supplied by contractor. This shall be got done under supervision of Site Engineer. Nos. 8 97.08 776.64 21 Installation of RED/ YELLOW/ GREEN Main Signal LED aspect, current regulator and health monitoring unit Nos. 28 394.55 11,047.40 22 Installation of Calling -on LED aspect with built in current regulator. Nos. 6 394.55 2,367.30 23 Installation of Shunt LED aspect with built in current regulator. Nos. 19 394.55 7,496.45 24 Painting two coats of enamel paint over one coat of Red oxide primer on the following items after scrapping and cleaning of the surface wherever necessary. Primer & paints both of approved quality are to be supplied by Contractor. A i) Welded Steel Apparatus Case single complete with E type lock & keys to drg, CON/SK/1/86 Nos. 80 721.29 57,703.20 ii) Main Signal post with signal unit, Jn. surface base complete with route indicator fittings as per Rlys. standard practice. This includes Dependent/ Independent Shunt Signals also as enclosed above. Nos. 11 721.29 7,934.19 iii) Point Machine with ground connections complete (point machine with black enamel only outside & ground connection with Red oxide). Lettering/ Numbering of Signals, Points, Apparatus cases, TLJB, etc. Nos. 7 210.84 1,475.88 Nos. 150 412.31 61,846.50 B) - 40 - Signature of the tenderer Under seal of the firm 25 26 Installation of Earth Electrode & connecting to apparatus case, signal unit, power equipments, cables etc. through GI wire 6 SWG suitably connected on MS flats size 40 x 5 mm as per drg. No. RITES/SIG/GEN/015-98 or RITES/SIG/GEN/01 This includes digging of pit in earth 3 m deep casting of cement concrete enclosure as per drawing no. CON/SK/T/9A, soil treatment as per standard practice involving pouring of salt & charcoal, connecting the equipment through earth lead wire & soldering, Salt, charcoal, cement, soldering material, wiring material etc. required shall e supplied by the contractor. Installation of unit earth (Basic Earthing kit) consisting of : Nos. 70 1,802.62 126,183.40 Nos. 8 5,261.26 42,090.08 a) Digging the earth to required depth b) Insertion of 2 nos. of Electrodes c) Joining electrodes using coupler d) Filling of earth enhancing compound e) Provision of exhothermic weld connection on cupper tape of 25mm x 6mm x 150mm to earth electrode (All materials tools and fixtures required for the weld to be arranged by the contractor) - 1 no. 27 Provision of exhothermic weld connection, one to connect the Cadmiun bronze cable to the cupper tape welded to the earth electrode and another to the cupper tape to be fixed inside the equipment / relay rack / apparatus room (fixture for mounting the cupper tape inside the relay room, weld materials and tools & fixtures for the weld shall be arranged by the contractor) 28 Installation, wiring, testing & commissioning of Rotary Key Transmitter. This includes fixing of key transmitter on hylum sheet, termination of cables, wiring of key transmitter & supply of hylum sheet, wiring material, nuts & bolts etc. No. 4 1,802.62 7,210.48 29 Installation, testing & commissioning of Digital Axle Counter. Note: It should to be installed at site by the Engineer of the original manufacturer of the equipment from where it is being procured by the contractor. Set 2 31,929.28 63,858.56 - 41 - Signature of the tenderer Under seal of the firm 30 31 32 33 34 35 36 Installation, testing & commissioning of Block Proving with Digital Axle Counter and UFSBI with Quad Cable/ OFC. Installation of Magneto telephone/4W DTMF wayside equipment with all accessories and Rail road dry cell (3 cells) for each phone with wooden Battery Box. Supply & fixing of 20 Pair CT Box, Krone type with disconnection and reconnection facility and termination of cable as per details of jointing schedule approved by the Engineer. (Krone modules should be suitable for termination of 0.9mm dia 6 Quad Cable) Supply & Installation of straight through joint on 6 Quad/10/20 pair cable using thermo shrink jointing kit (TSF-2), Spec. IRS-TC-77/2000/Amd 1 or latest. Note - material to be procured from RDSO's approved firm only. Installation, wiring, testing and commissioning and earthing of 10 KVA (for Piparwar In-Plant Cabin DG room), Diesel Generator Set (DG). DG set to be mounted on antivibrating pad & also in a sound proof accoustic enclosure. All materials required for the work to be supplied by the contractor. Wiring to be made in such a way, that the DG set can be made to Start & Stop from SM's operating room with the facility to change over power supply through a 3-pos-ition change over switch (63 Amps). Note: It should be installed at site by the Engineer of the original manufacturer of the equipment from where it is being procured by the contractor. Installation, Testing & commissioning of Solar Panel Power system. Note: Solar Panel to be installed at site by the engineer of the original manufacturer of the equipment. Note: It should be installed at site by the Engineer of the original manufacturer of the equipment from where it is being procured by the contractor. Fixing of Number Plates with complete fittings as per instruction of site engineer. The marker to be etched & enamelled before painting. Set 1 67,416.00 67,416.00 Nos. 6 204.15 1,224.90 Nos. 10 1,628.39 16,283.90 Nos. 14 3,831.51 53,641.14 Set 1 25,988.73 25,988.73 Set 1 11,944.76 11,944.76 Nos. 17 64.82 1,101.94 - 42 - Signature of the tenderer Under seal of the firm 37 Design, preparation & supply of copies of each documents mention below alongwith original tracing on a standard 7.5 micron polyester film in AUTO CAD format with CD. a) Cable route Plan. b) Apparatus case details plan. c) Cable termination details d) Completion plans for i) Wiring diagram ii) Selection table iii) Signal Interlocking Plan iv) Contact Analysis chart v) Fues analysis of the rack. vi) Tag block analysis of the rack. vii) C.T. Rack viii) Power Panel diagram ix) Relay layout chart rack wise x) Bus bar arrangement xi) Track bonding plan xii) Junction box details. xiii) Front Plate Diagram e) 38 39 Preparation/ Modification of Station Working Rule with SWRD. Testing & Commissioning of the entire system Post commissioning maintenance of S&T Gears. During maintenance all the Gears should be maintain as per SEM Part II & as per order of Site Engineer or representative of RITES and/ or representative of Railway. All the parameters of the Gears to be recorded in the concerned register time to time. Failure of S&T Gears to be attended promptly to avoid detaintion of Train movement. Penalty me be imposed for remarkable detaintion in attending S&T Gears failure (as per directive of Railways). Set 6 23,328.05 139,968.30 LS 1 114,033.15 114,033.15 Month 3 58,320.11 174,960.33 Total of Schedule B 52,91,387.00 Schedule-C (Construction of S&T Panel Building at In-Plant Cabin) 1 Construction of S&T Panel Building with doors & windows having locking arrangement, foundation work, superstructure, slab etc. complete in all respect as per approved drawing of RITES, including supply of materials, painting etc. a) Ground floor, Plinth area Sqm - 43 - 289.90 12,526.80 3,631,519.32 Signature of the tenderer Under seal of the firm b) First floor area Sqm 128.05 9,395.10 Total of Schedule 3 1,203,042.56 4,834,561.88 Schedule-4 (Glued Joints at In-Plant Panel Cabin): 1 Manufacturing, supply & delivery of Glued Joints (G-3L) as per RDSO Drg. No. T-671 from 52/60 Kg. rails of 6.5 mtr. Each length. The rate should be exclusive of supply of 52/60 kg. Rails which will be available in RITES Stores located at a distance upto 5 Km. The Glued joints are to be properly cured for adequate period, tested, fit for use in track circuit area and fit certificate should be issued by the Competent Inspection Authority. The quality should be as per Rly. Standard. The rate should be inclusive of cutting of rails, true to the square vertically & horizontally, handling of rails, transportation with necessary lead, lift, ascent, descent & crossing road/Rly lines. This rate should also be exclusive of cost of 52 kg rail required for Glued joints and inclusive of cost of HT bolts & other materials such as polymer, resin base compound etc. Nos. 80 14,988.62 1,199,089.60 2 Installation of 52/60 Kg G-3L glued Joint rail of about 6.5 mtr Length each at different locations by cutting rails and drilling holes on running lines and drilling holes on at either end of Glued joint rail as per requirement during traffic block, fish plating the same on at either end of Glued joints with fish bolts & nuts as per Engineer-inCharge. The rate should be inclusive of transportation of Glued joint rail from RITES store depot to site of work within a distance upto 5 Km and bringing back the released rail from site of work to RITES store including loading, unloading with necessary lead, lift, ascent, descent and crossing the road/railway lines if necessary and stacking the same in proper manner. Each 80 1,993.30 159,464.00 3 Any Other unforeseen Items which are not covered under schedule 1, 2 & 3 of works (required to be executed) will Be executed following DSR available LAR or as per Market Rate. Total of Schedule 4 LS 1 5,21,920.00 5,21,920.00 18,80,473.60 Grand Total of B (Schedule 1+2+3+4) - 44 - 4,32,99,133.26 Signature of the tenderer Under seal of the firm Total of Schedule A Total of Schedule B Total of Schedule C Total of Schedule D Grand Total of Schedule 1 + 2 (Rupees six crore ninety eight lakhs eighty thousand four hundred seventy seven & paise ninety nine only). - 45 - 4,92,75,238.84 79,90,330.35 96,69,123.75 29,45,815.04 6,98,80,477.99 Signature of the tenderer Under seal of the firm