NTPC Limited ( A Govt. of India Enterprise) TALCHER SUPER THERMAL POWER STATION TENDER DOCUMENT IN TWO PACKET SYSTEM FOR THE WORK OF Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). FINANCIAL BID Volume-II BILL OF QUANTITY TENDER No.:RITES/CO/RI/S&T/TENDER/PMC-TALCHER STPS/11-12 RITES LTD. ( A Govt. of India Enterprise) S&T SBU,5th FLOOR, LEFT WING RITES BHAWAN,PLOT No.-1, SECTOR-29,GURGAON-122001,INDIA Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). VOLUME-II FINANCIAL BID TENDER No.:RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 Schedule (Bill) Of Quantities/BOQ ( This document is ment for the exclusive purpose of bidding against this package and shall not be transferred,reproduced or otherwise used for purpose) Page 1 Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). VOLUME-II FINANCIAL BID Contents Details Sl.No. Page No. 1 Summary Sheet of Percentage rate Tender 2 Bill 1 - Supply of S&T Material 4-13 3 Bill 2 - Execution of S&T Works 14-28 4 Bill 3 -Supply of Engg./ P-Way Material 29-29 5 Bill 4 - Erection of Engg./ P-Way Works 30-33 Page 2 3 TENDER No.RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 NAME OF WORK: Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). SIGNALLING COST ESTIMATE SUMMARY OF S&T, Engg./ P-Way Works Sl.No. A. i ii B. iii iv Description Amount in Rs. Signalling Bill 1 (Supply of Material) Bill 2 (Execution of Works) Engg. & P-Way Bill 3 Supply of Engg./ P-Way Materials. Rs. Rs. 13845237.00 2311780.00 Rs. 1137784.00 Bill 4 Erection of Engg. /P-Way Works. Rs. 632043.00 Total ( Bill 1+ Bill 2+ Bill 3+ Bill 4) Rs. 17926844.00 Rs. One Crores Seventy Nine Lakhs Twenty Six Thousand Eight Hundred Forty Four only. Quoting of ratesTenderer should not quote for individual items. 1. Tenderer should quote % above or below total tender cost combined for Bill 1, 2, 2. 3 & 4 i.e. (Rs.1,79,26,844.00) One Crores Seventy Nine Lakhs Twenty Six Thousand Eight Hundred Forty Four only. 3. Quote percentage(%) above/below/at Par both in figures and words: ----------(In figure)--------------------------------(In words) -----------------(Above/ below/at Par) the estimated/tendered cost Rs.1,79,26,844.00. 4. Quoted Amount as per (3) above: Rs…………………………. I /We agree to execute the above work at our above quote. Tenderer's signature with seal Page 3 BILL-1 (SUPPLY OF S&T MATERIALS) TENDER No.:RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 NAME OF WORK: Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 A 1 2 PANEL & RELAY ROOM Control cum indication panel Domino type with LED indications to RDSO spec. IRS: S36/87. Size of panel will be 30X12 Dominos and size of each domino shall be 54mm.X34mm. All the dominos shall be prewired with tag block. Panel shall be suitable for wharf wall loading yard and panel diagram approved by consutant. This item includes 25% spare panel LEDs,all types of dominos and button assemblies complete, panel rests, front and side tables to accomodate telephones, block instruments etc. 3 4 5 6 7 Consignee Nos. 1 288879.12 288879.00 2 Control cum indication panel Domino type with LED indications to RDSO spec. IRS: S36/87. Size of panel will be 20X12 Dominos and size of each domino shall be 54mm.X34mm. All the dominos shall be prewired with tag block. Panel shall be suitable for Rajapalace station and panel diagram approved by consutant. This item includes 25% spare panel LEDs,all types of dominos and button assemblies complete, panel rests, front and side tables to p , block instruments etc. accomodate telephones, Consignee Nos. 1 192586.08 192586.00 3 LT power panel with auto change over as per site requirement to suit for required signalling load. Design of change over arrangement shall be got approved by the site engineer. All material in this connection shall be supplied by the contractor. Picture diagram made from teak ply board 25mm thick size 1 x 3.5 mtrs. With white sunmica on the face & stainless steel angle on all sides, depicting complete track yard layout, points, signals, slots & all details as per signalling plan/layout. Relay, Non-AC immune, plug-in type, Style `QN1'. DC Neutral line, 24V, 8F.8B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:930, IRS:S 34 & IRS:S 23 (as applicable). The interlocking code for this unit shall be ABCDF. Consignee Nos. 1 538682.15 538682.00 Consignee Nos. 2 17124.67 34249.00 RDSO Nos. 170 3007.00 511190.00 6 Relay, Non-AC immune, plug-in type, Style `QN1'. DC Neutral line, 24V, 12F.4B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:930, IRS:S 34 & IRS:S 23 (as applicable). The interlocking code for this unit shall be ABCDE. RDSO Nos. 120 3007.00 360840.00 7 Relay, point contactor unit, AC Immune, plug-In type, 24V DC and capable of controlling Electric point machine operating on 110V DC conforming to IRS:S 46, IRS:S 34 & IRS:S 23 (as applicable). The unit shall consist of N/R relay (Double wound DC neutral line relay), XR relay (DC Neutral relay). W(N)R/W (R) R - mechanically interlocked relay & WCR (Heavy duty contactor relay with 16 Ampere breaking capacity). All the above relays shall be mounted on pre-wired base plate. RDSO Nos. 11 16090.99 177001.00 4 5 Page 4 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 8 2 Universal plug in type , AC lamp proving relay(Matel to Carbon contact) for LED signal lamp as per RDSO Spec. STS/E/Relays/AC lit LED signal/09-2002 and BRS:941A. 3 RDSO 4 Nos. 5 41 6 5147.00 7 211027.00 9 Key lock relay with 1 No. K 50 (N) relay to operate on 24V DC, 4F/4B contacts confirming to IRS:S-46, IRS:S 34 & IRS:S 23 (as applicable) and firm's specification. KLCR shall be provided with different wards. Consignee Nos. 7 6542.97 45801.00 10 Fail-Safe Electronic timer as per RDSO specification IRS: S-61/2000 with latest ammendments. RDSO Nos. 8 3217.19 25738.00 11 Fail-Safe Electronic flasher device as per RDSO spec. RDSO/SPN/173/2002 with latest ammendments. RDSO Nos. 4 11278.00 45112.00 12 Relay rack assembly complete with fixtures & all accessories like scaffolding including ladder, runway for indoor cable wires alongwith mounting arrangement etc as per Drg No.RITES/SIG/GEN-006-2007. Consignee Nos. 6 18814.00 112884.00 13 Main cable termination rack complete assembly with square bars for mounting 6 way terminals strips, screws, nuts & bolts, scaffolding ladders for cable wires alongwith mounting arrangements etc. siemens type or similar. Consignee Nos. 3 15791.00 47373.00 14 ARA terminal (1 way) made of PBT as per drg.no.23746 drg no 23746 & specn. No.IRS-S-75/2006 (Rev.2 or latest). Consignee Nos Nos. 1800 39 00 39.00 70200 00 70200.00 15 ARA terminal 6 way, made of PBT as per drawing No. 23756(adv.) Alt3 specn. No.IRS-S-75/2006(Rev.2 or latest) Consignee Nos. 239 215.00 51385.00 16 Isolating barrier strip (8 way) made of PBT as per specn.No. IRS-S-79/92 (Amdt. No.2) & Drg No. SA-24811 (Alt-2). Consignee Nos. 100 76.00 7600.00 17 Fuse block made of PBT as per Specn.No. IRS-S75/2006(Rev.2) and Drg.No. SA-23748 (Alt 4) . Non deteriorating type fuses as per IRS-S-78/92. Rating 2Amps, 4Amps, 16Amps. Consignee Nos. 240 78.00 18720.00 Consignee Nos. 242 76.00 18392.00 18 B 19 Cables and Wires Underground Railway Signaling cable, Unscreened PVC insulated, PVC innersheathed, Armoured and PVC outer jacket, with high Conductivity annealed copper conductor of 1100 V electrical grade suiting to specification IRS-S63/2007 (Amdt.-2 or latest): a) 2 core x 2.5 sq.mm. RDSO Km. 0 0.00 0.00 b) 6 core x 1.5 sq.mm RDSO Km. 3 131438.00 394314.00 c) 12 core x 1.5 sq.mm. RDSO Km. 1 222092.00 222092.00 d) 19 Core x 1.5 sq.mm RDSO Km. 4 308781.94 1235128.00 e) 24 Core x 1.5 sq.mm RDSO Km. 3 380007.00 1140021.00 f) 30 core x 1.5 sq.mm RDSO Km. 3 481140.95 1443423.00 20 Underground railway signalling Power Cable PVC insulated, 2x25 sq. mm. Stranded Aluminium conductor, heavy duty, armoured, as per IRS-S:63/2007 (Amdt.-2 or latest) & IS:1554 (part-1). RDSO Km. 4 141186.00 494151.00 Page 5 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 21 2 Cable unarmoured PVC insulated single core unseathed with plain annealed high conductivity 650V grade copper conductor as per colour coding scheme of Raliways in 100 meter coils, confirming to Specification No: IRS-S-76/89 (Amdt.-3 or latest): 16 x 0.2 mm.(Grey) 3 4 5 6 7 i) RDSO 200 787.00 157400.00 Coil (100M. Each) 10 2076.00 20760.00 6 9090.00 54540.00 ii) 3 x .75 mm (red/black) Consignee iii) 1x10 sq mm. (multistrand flexible copper wire) Consignee 22 Cable unarmoured PVC insulated & PVC seathed with plain annealed copper conductor for indoor application as per colour coding scheme of Raliways in accordance with Specification No: IRS-S-76/89 (Amdt.-3 or latest) : - a) 60 Core 1mm dia RDSO Km. 1.5 317756.00 476634.00 23 Underground railway 6 Quad jelly filled cable for axle counter confirming to TC-30/2005 (Ver.-1) with Amdt.-4 or latest for RE area having 0.9mm dia RDSO Km. 0 0.00 0.00 24 Supply of Cable termination boxes for termination of PIJF and Quad Cable and installation of the same as per standard practice . Termination of Cables (PIJF and Quad Cable) on these termination box. All the material required in connection with the work shall be supplied by contractor. i) 25 20 pair Supply of heat shrinkable straight through cable joining kit suitable for 4/6 quad 0.9 mm dia cable.IRS:TC77-2010 Rev.-2 with with Rev.1 or latest. Supply of staright through heatshrink cable joint for underground signalling cable complete. Consignee RDSO Nos. Nos. 0 0 0.00 0.00 0.00 0.00 Consignee Nos. 10 1755.22 17552.00 26 27 Non-Split HDPE DWC pipe Confirming to IS:14930 part-II of following sizes: (a) Size 78mm outer dia and 63 mm inner dia RITES Mtrs. 1200 116.02 139227.00 (b) Size 120mm outer dia and 103 mm inner dia RITES Mtrs. 1500 178.50 267745.00 28 Supply of Half Split Double wall corrugated Pipe of HDPE in 2 or 3 Mtr. Length produced out of full round DWC Pipes with IS 14930 part - II mark on it. The pipe should have necessary fixing and coupling arrangement. (a) Size : 120 mm outer dia. and 103 mm inner dia. RITES Mtrs. 200 198.33 39666.00 29 DWC pipe heat shrink couplers / tees etc. (per 50 metre one set taken.) Consignee Set 60 774.84 46490.00 30 Perforated Galvanised Iron pipe 100 mm dia `B' class as per specn.No.IS-1239, part 1 / 1990. Consignee Mtrs. 100 965.00 96500.00 31 Cable route marker as per drg.No.RITES/SIG/GEN/04808. Consignee Nos. 300 328.00 98400.00 C 32 Colour Light Signals Colour light signal (2 aspect) complete set as per drg.No.SA - 23003 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items : RITES set 7 25549.00 178843.00 a) Signal post 140 mm dia 3.6/4.5 mtrs. long to IRS-S-6-81. (10 Nos. signal post of 4.5 mtrs. and rest are 3.6 mtrs. Length) b) Signal base Cast Iron 140 mm dia. to drg. No. S-2011. Page 6 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 c) 2 CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1. 3 4 5 6 7 d) Colour Light Signal Unit 2 Aspect complete with out signal transformers,lenses & lamps , suitable for 140 mm dia.post as per drg.No.SA - 23003 A/M (Adv.) alt.9 & Specn. IRS-S-26/64. e) Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78 33 Calling on signal unit without lense as per RDSO drawing No.S-23463 and fixing arrangement as per RDSO Drg No. SA-24351 (adv.) alt.1. RITES set 3 4790.00 14370.00 34 Colour light signal (3 aspect) complete set as per drg.No.SA23002 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items : Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6/81. Signal base Cast Iron 140 mm dia. to drg. No.S-2011/M. RITES set 4 30061.00 120244.00 RITES set 2 29871.29 59743.00 RITES Nos. 1 17980.00 17980.00 RDSO Nos. 12 5670.00 68040.00 a) b) c) d) e) f) 35 CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1. Colour Light Signal Unit 3 Aspect complete with out signal transformers,lenses & lamps , suitable for 140 mm dia.post as per drg.No.SA - 23002 A/M (Adv.) alt.9 & Specn. IRS-S-26/64. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78 Offset bracket for Colour light signal 140mm outside dia. Post as per drg No: SA-23080 (adv.) alt. 1 Colour light signal (4 aspect) complete set as per drg.No.SA23001 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items : a) Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6/81. b) Signal base Cast Iron 140 mm dia. to drg. No.S-2011/M. c) CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1. d) Colour Light Signal Unit 4 Aspect complete with out signal transformers,lenses & lamps , suitable for 140 mm dia.post as per drg.No.SA - 23001 A/M (Adv.) alt.9 & Specn. IRS-S-26/64. e) Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78 Offset bracket for Colour light signal 140mm outside dia. Post as per drg No: SA-23080 (adv.) alt. 1 Junction type route indicator 2 way complete without lenses, lamp holders and lamps. to IRS-S-66/84 (Amdt.-1), IRS-S-23/86 with RDSO drg.No.SA-23402 (Adv.) alt 2 or latest. f) 36 37 High power LED Lamp for Junction Type route indicator with front cover conforming to Indian Raiway chromatically standards & the Specn. No. RDSO/SPN/153/2004 (Rev.-3) with electrical shunt and thermal control means. (This includes fuses and other accessories required for fixing) Page 7 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 38 2 High power LED aspect for calling on signal with polycarbonate lens conforming to Indian Railway chromatically standards and the Specn. No. RDSO/SPN/153/2004 (Rev.-3) with electrical shunt and thermal control means. (This includes fuses and other accessories required for fixing) 3 RDSO 4 Nos. 5 4 6 8978.00 7 35912.00 39 High power LED aspect for main signal with polycarbonate lens conforming to Indian Railway chromatically standards and the Specn. No. RDSO/SPN/153/2004 (Rev.-3) with electrical shunt and thermal control means. (This includes current regulator, Health monitoring unit, fuses and other accessories required for fixing) (a) For Red aspect RDSO Nos. 14 8286.00 116004.00 (b) For Yellow aspect RDSO Nos. 13 8286.00 107718.00 (c) For Green aspect RDSO Nos. 7 9845.00 68915.00 40 Independent shunt signals complete having following items. RITES set 8 4377.00 35016.00 a) b) c) Shunt signal post 90 mm dia 1m long to IRS-S-6/81. Shunt signal surface base 90 mm dia drg.No. S-2011. Position light shunt signal unit with out lamp holder unit & without lenses & lamps to RDSO drg.No.SA-23840 (Adv.). d) Anchor bolts for shunt signal (305mm. X 50mm. X 20mm.) to drg.No.SA-110 A/M & IRS-S-10/78. 41 Shunt signal dependent type drg No. SA-23840 (adv.) Alt.-1 and S-23845 (adv.) with offset bracket drg. No. SA23080(adv.) Alt-1 and specification number IRS:S-10/78 to suit 140mm. Outside dia post complete. RITES set 2 6239.95 12480.00 42 High power LED aspect for shunt signal with polycarbonate lens conforming to Indian Railway chromatically standards and the Specn. No. RDSO/SPN/153/2004 (Rev.-3) with electrical shunt and thermal control means. (This includes fuses and other accessories required for fixing) RDSO Nos. 31 5836.00 180916.00 D 43 DC TRACK CIRCUITS Track feed battery charger 110 V AC / 2 - 6 VDC - 3 amp charging rate suitable to charge 1, 2 or 3 cells of 40 AH, to IRS-S-89/93( Amendment-2). RDSO Nos. 34 1657.00 56338.00 44 `B' type choke as per specification No.IRS-S-65/83 (Amdt.1). RDSO Nos. 0 0.00 0.00 45 Track feed resistance `DISC' type as per RDSO Drg No. SA-20161-66/M RDSO Nos. 34 320.10 10883.00 46 Lead acid secondary cells (low maintanence) of 40 AH as per RDSO spec. No. IRS-S-88/2004. Consignee Nos. 102 880.00 89760.00 47 Fibre glass Track Lead Junction Boxes as per RDSO's Drg. No. SA-20101/M and Specn. No. 151/1997 complete with one way terminal block and 450 mm long, 25mm dia plastic HDPE pipe for termination of signalling cable for the use of track circuit. RITES Nos. 80 1169.00 93520.00 48 Channel bond pin single groove. tinned or zinc coated 7mm dia.as per RDSO Specn. No.IRS:S-17/75 for bonding track circuit wires. consignee Nos. 501 3.20 1603.00 Page 8 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 49 2 G.I.Bond wire soft 8 SWG for bonding resistance -132 ohm/Km. at 27 deg.C to IS-279. 3 Consignee 4 Kg. 5 52 6 111.00 7 5772.00 50 Relay, AC immune, plug-in type, style ‘QTA2’, neutral track, 9 ohms, 2F.1B contacts, front and back contract metal to carbon, complete with plug board, retaining clips and connectors confirming to BRS-938A, 939A, BRS-966 (Appendix F2), IRS-S-34 & IRS-S-23 (as applicable). The interlocking code for this unit shall be FGHKX. RDSO Nos. 34 4186.32 142335.00 51 Nylon Insulated rail joint complete as per specn.IRS-S40/84 and RDSO's Drg.No SA-22101 (alt-6) for 52 kg rails /SA-22171 (alt-2) for 60 Kg rails/ SA-22191 (alt-2) for 90R rails comprising of : Consignee Nos. 55 545.00 29975.00 a) b) c) d) e) f) E 52 Channel side plate LH -2 No. Channel side plate RH -2 No. End post - 1 No. Insulating plate. - 4 No. Bushes - 8 No. Long fish bolts. - 4 No. DIGITAL AXLE COUNTER Single section digital Axle Counter as per RDSO Specn. No. RDSO/SPN/177/2003 (Ver.-1) with Amdt.-2 or laetest including all the fastening and mounting arrangements. RDSO Set 0 0.00 0.00 53 Tool kit for Single g section Digital g axle counter as p per specified by Original Equipment Manufacturer. Consignee g Set 0 0.00 0.00 54 Universal Axle counter system for monitoring track section as per RDSO Spec. IRS: S-42/85 and drawing No. S-1560204 (2D type) with EV & SUP relays RDSO Set 0 0.00 0.00 55 Tool kit for Universal Digital axle counter as per specified by Original Equipment Manufacturer. POINT MACHINE Electrical point machine, IRS heavy duty non-trailable rotary locking type 143mm throw (AC immunity 160V AC) to operate on 110V DC complete with lock & detector slides and cable terminal box (One No. Suitable tool kit for a group of 08 Nos of point machine or part thereof) as per IRS-S-24/2002 (Amdt.-2) & IRS-S-37/82 (Amdt.3 or latest) with Drg. No. S-10910 for motor. Assembly Drg. No. S10800. Point machine ground fittings set as per drawing No.336162 (IRS type). Fibre glass Track Lead Junction Boxes as per RDSO's Drg. No. SA-20101/M and Specn. No. 151/1997 complete with one way terminal block and 450 mm long, 25mm dia plastic HDPE pipe. termination of signalling cable for the use of pont machine. Consignee Set 0 0.00 0.00 RDSO Nos. 10 57879.00 578790.00 RITES Nos. 10 5508.00 55080.00 RITES Set 10 5117.00 51170.00 Insulation for gauge tie plate for BG as per IRS-S-40/84 and drg.No.T-10372, T-10368, T-10371 each set comprising of : Insulating plate - 2 Nos. Bushes 6 Nos. Washers 12 Nos. Insulation for following & leading P way stretcher bar for BG as per IRS-S-40/84 and drg.no.10367, 10368 & 10371 each set comprising of : Consignee Set 10 434.00 4340.00 Consignee Set 40 434.00 17360.00 F 56 57 58 59 a) b) c) 60 a) Insulating plate - 2 Nos. Page 9 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 b) c) 61 3 4 5 6 7 Consignee Set 20 386.00 7720.00 a) 2 Bushes 2 Nos. Washers 4 Nos. Insulation for D bracket for point machine as per Rly. design each set comprising of : Side plate LH - 1 No. Drg.No. 3266 b) Side plate RH - 1 No. Drg.No. 3266 c) Bushes - 4 Nos. Drg.No. 8640 d) Washers - 4 Nos. Drg.No.23199 G 62 LOCATION BOX Steel Appratus case Full complete with `E' type lock & keys to drg. No.RITES/SIG/Gen/043-08. The E type lock having ward No. 32. Steel Appratus case Half complete with`E' type lock & keys to drg. No.RITES/SIG/Gen/044-08. The E type lock having ward No. 32. Junction box made from mild steel (sheet matel) with `E' type lock & keys to RDSO drg. No.SA-20115(Adv) RITES Nos. 30 11727.00 351810.00 RITES Nos. 16 7818.00 125088.00 RITES Nos. 10 1602.00 16020.00 63 64 65 Modular based sealing system for cables entering in to location boxes with multidiameter technology for Full location box. Roxtec make or similar. RITES Set 30 6785.47 203564.00 66 Modular based sealing system for cables entering in to location boxes with multidiameter technology for half location box. Roxtec make or similar. POWER SUPPLY SMPS based Integrated Power Supply System as per RDSO Specification No. RDSO/SPN/165/2004 with Amdt.5 alongwith Low maintanance Battery Bank of 300AH as per specification No. IRS:S-88/2004, Tools Kit & Battery rack. Configuration of IPS as per RDSO Drg No. SDO/IPS/SMPS/PI/RE/Non-RE/005. (configuration of IPS module shall be submitted by the contractor, supported by load requirement/ calculation sheet & shall be approved by consignee before supply) RITES Set 17 4508.54 76645.00 RDSO Set 1 907798.00 907798.00 Earth electrode assembly to drg. No. RITES/SIG/GEN-01398. Diesel generators 250 V AC single phase with only Crompton or Kirloskar alternator with two wall mounting control panels (one main & one subsidiary for remote operation) to start/stop generator by push button battery operated - 10 KVA to IRS-S-69/86. This includes consignee Set 12 1549.00 18588.00 RITES Nos. 1 133670.40 133670.00 RITES Nos. 0 0.00 0.00 Consignee Nos. 2 5210.88 10422.00 Consignee Nos. 2 6230.40 12461.00 H 67 68 69 a) b) c) 70 Supply of batteries 12 V, 200 amp Battery charger suitable for charging this battery 60 litre deisel tank Supply & installation of automatic changeover unit for change over between incoming three phase supply sources of 63A/230V single phase with provision of manual by pass arrangement. Drawing shall be got approved from Site Engineer before supply of this item. 71 a) LT heavy duty 4 pole compact changeover switch disconnector fuse unit comprising of two switches, 32A63A, 415V, 50Hz mounted on common chasis complete with handle assembly having door interlocking and padlocking arrangements. 32A b) 72 63A TOOLS AND PLANTS Page 10 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 i) 2 Supply of maintainer's tool kit consists of Item No. (i) to (xii) as per list below :Insulated Screw Driver 12" (Gedore or Taparia make)-2 No. 3 Consignee 4 Set 5 2 6 29766.51 7 59533.00 RITES Set 1 214698.74 214699.00 RITES Nos. 1 27570.66 27571.00 RITES Set 1 48247.96 48248.00 RITES RITES RITES Kg Kg Set 500 400 2 59.50 59.50 2552.79 29749.00 23800.00 5106.00 RITES Set 2 5105.57 10211.00 RITES Nos. 1 1658.89 1659.00 Consignee Nos. 1 3870.00 3870.00 ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) I 73 (i) (ii) (iii) 74 75 76 77 78 J 79 Plier electric 8" -2 Nos Plier cutting 8" -2 Nos Stripper - 1 No. Nose Plier - 1 No. Spanner Set-1 No Spanner double ended -1 No Hammer Ball piece ( medium) - 1 No Soldering Iron 125 watt-1 No Soldering Iron 65 watt - 1 No Multimeter digital - 1 No.(Fluke Type Model -187) Tool Box of 18" size similar to VIP or Alfa make L-Xing Gate arrangement: Supply of lifting barrier set complete with 10 meter long boom with boom locking arrangement pedestrals, stop boards, boom light boxes, CI counter weights, boom support, gate lamps, bells and with all associated accessories. Three lever ground frame.(complete with stand, quadrants and locking trough etc. with plunger working freely in the trough & providing locking) Miscellaneous mechanical items such as rods, rope wire, CI foundations, cranks, compensators, horizontal wheels, vertical wheels, wheels wire rope jointing materials, materials 4 4-way way trestle, trestle GI pipe 3" dia., shakles, wire adjusting screws, M.S channel, M.S sheet etc. required for operation of lifting barrier at an LC Gate. Supply of MS Channel Supply of MS Sheet 20mm thick. Supply of solid state electronic flasher 110AC/24V DC operated. Supply of dual tone warning bell with 20W horn and 16W amplifier with operating voltage 110VAC/24V DC Circuit controller 6 way as per drg. No:SA-20276(Adv.) Miscellaneous Items Goods Warning board: Rectangular board of size 600mmx1000mm. Yellow retroreflective tape on black background. 80 Rotary electric key transmitter single complete to Drg.No.SA-22601 (Alt.-4) and Specn. No.IRS S-21/01 (or latest) to Ward Number specified. Consignee Nos. 2 5810.94 11622.00 81 Supply and installation of KLCR box as per the design approved by engineer in-charge. with locking arrangement & front glass cover. All the materials required shall be supplied by the contractor. Various types of markers as P markers: 23 cm. dia circular disc made of 3mm. Dia white laminated MS sheet shall be used. Letter 'P' shall be written in black. Consignee Nos. 2 4109.69 8219.00 Consignee Nos. 1 343.00 343.00 C markers: 23 cm. dia circular disc made of 3mm. Dia white laminated MS sheet shall be used. Letter 'C' shall be written in black. Consignee Nos. 3 343.00 1029.00 82 a) b) Page 11 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 83 2 Office chair of continuous arms having plastic cane cover. T.W arm rest size 36" x 21"x 22" approx, steel tubular frame gauge of pipes 25 mm dia x 18 gauge with olive green colours, green stove annealed "Indian make". Godrej/Allwyn/Chandan/Khira make. Office tables of size of table top 1224 mm x 610 mm height 750 mm with 3 drawers on left hand side & one locker on the right hand side. Olive brown with duplicate keys, olive green colour. Godrej/Allwyn /Chandan/Khira make. 3 Consignee 4 Nos. 5 0 6 0.00 7 0.00 Consignee Nos. 0 0.00 0.00 85 Airy revolving & tilting working cane chair with arm rests of teakwood, polished black, the chair has plastic caned seat back on 25 mm round tubular frame. The base is of pressed sheet metal. Godrej/ Allwyn/Chandan/Khira make width - 700 mm, depth - 700 mm height - 870, adjustable seat height 410 mm to 520 mm colour - grey. Consignee Nos. 0 0.00 0.00 86 Supply of steel almirah medium size 66" x 33" x 18" with 4 adjustable shelves making 5 compartments without locker having door of 20 gauge & body & shelves of 22 gauge. Consignee Nos. 0 0.00 0.00 87 4 door book case of size 1675 x 840 x 308 mm to suit godrej product No.0800. Design, preparation & supply of Six(06) hard copies of completion drawings of each documents along with soft copy for the mention below alongwith original tracing on a standard 7.5 microne polyester film in AUTO CAD FORMAT for Rajapalace & Wharf wall loading station including alteration in existing diagrams, if required. Consignee Nos. 0 0.00 0.00 Consignee Station 2 60075.00 120150.00 84 88 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) Cable route plan. Location box details plan. Cable termination details Wiring diagram Selection table Signalling plan Contact analysis Fues analysis of the rack. Cable corage plan C.T. Rack details Front plate diagram of control panel Power Panel diagram & IPS module. Relay rack arrangement Axle counter track section plan Track bonding plan Cable jointing details Design, supply & approval of any alteration/ modification in the existing drawings duly marked red & green, if required 89 Supply, installation & wiring of annunciator multiway telephone exchange 10 lines RITES Nos. 2 10658.71 21317.00 90 Electronic magneto telephone desk type as per RDSO Specn. No. IRS:TC-79/2000 ( Amendment-2 or latest ). Consignee Nos. 8 3757.00 30056.00 91 Supply of Stop board 30cmx800cm rectangular made of 3mm thick MS sheet. "Stop" written with red retroreflective tape on white background. Consignee Nos. 3 4947.68 14843.00 92 Supply & provision of hand cuff (universal) locks with key (one key for every 4 locks). Consignee Nos. 30 216.75 6502.00 Page 12 ITEM No. DESCRIPTION OF ITEM INSPECTION BY UNIT QTY. RATE (INR) AMOUNT (INR) 1 93 2 SGE type block instruments tokenless double line as per specification No: IRS-S-22/91 (or latest) along with polarised relay as per specification No: IRS-S-22/91 (or latest) Wooden block counter of size 700 mm x 700 mm W x 900 mm H made of teakwood frame & 10 mm /20 mm thick water proof ply with formica finish on top and all four sides having two compartment inside & two doors on opposite sides. Total Cost 3 RDSO 4 Nos. 5 2 6 39469.57 7 78939.00 Consignee No. 2 4587.84 9176.00 94 Page 13 13845237.00 BILL-2 (EXECUTION OF S&T WORKS) TENDER No.:RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 NAME OF WORK: Modification of Signalling System and other associated minor civil ITEM DESCRIPTION OF ITEM UNIT QTY. RATE AMOUNT No. (INR) (INR) 1 A 1 2 PANEL ROOM Installation , wiring, testing and commissioning of LED based operating cum indication panel as per specn. No. S-36-96. This includes : a) Termination of cable/ duly fixed with MS clamps on Tag block / 8 way strip b) Supply of MS angle /flat, teakwood, bolts & nuts & screws etc. Installation, wiring, testing & commissioning of KLCR relay. This includes fixing of KLCR relay on hylum sheet, termination of cables, wiring of KLCR relay, provision of arrangements for crank handle/ chain/ interlocking, supply of hylum sheet, wiring material nut&bolts etc. 2 3 Installation, wiring, testing & commissioning of rotary key transmitter (RKT). This includes : a) Fixing of rotary key transmitter on hylum sheet. Termination of cables. Wiring of rotary key transmitter. Supply of hylum sheet wiring material nuts & bolts etc. Manufacture, supply transportation & installation of station masters console for fixing telephones & other equipments as per instruction of Engineer incharge. This includes : b) c) d) 4 All materials like 25mm thick hylum sheet etc. required for the above including sundry items like bolts & nuts, screws, MS angle / flat shall be supplied by the contractor. Page 14 3 4 5 6 Nos. 2 18597.27 37195.00 Nos. 7 4005.00 28035.00 Nos. 2 4566.56 9133.00 Nos. 2 18667.21 37334.00 ITEM No. DESCRIPTION OF ITEM UNIT QTY. 1 5 2 Wiring & installation and commissioning of magneto telephones between ASM office & other locations in the yard. Providing & wiring telephone sockets in main location boxes as directed by site Engineer. Necessary stand for keeping the magneto telephone shall also be provided, this includes all the materials except items covered in supply schedule. 3 Nos. 4 8 5 436.00 6 3488.00 6 Installation, wiring, testing & commissioning of LT power panel with auto change over. This includes fixing of power panel, termination of LT cables & fixing of auto change over arrangement & its wiring & supply of MS angle, nuts, bolts etc. Nos. 1 29656.14 29656.00 B 7 RELAY ROOM Erection of cable termination rack. This includes all material for erection such as: Nos. 3 1602.00 4806.00 Nos. 6 1470.00 8820.00 352 198.31 69807.00 8 9 a) Supply of nuts & bolts, MS clamps & cement for massonary works etc. Installation of relay rack assembly complete alongwith wall supports, sccaffolding, ladders/runway for cables, relay base plates etc. This includes all material for erection such as: RATE (INR) AMOUNT (INR) Supply of nuts & bolts, MS clamps & cement for massonary works etc. Wiring of new relay base plate to other base plate, to tag block as per approved diagram & soldering after testing. This includes fixing of relay plug boards, terminal, blocks, terminals fuse board, fuses bus bar etc. Wharf wall loading station & Rajapalace Relays station. Page 15 ITEM No. DESCRIPTION OF ITEM UNIT 1 b) 2 3 Modification in existing wiring of relay Relays base plate to other base plate, to tag block as per approved diagram & soldering after testing at Rajapalace station. This includes fixing of relay plug boards, terminal, blocks, terminals fuse board, fuses bus bar etc. 10 Installation of earth electrode & connecting to location box, signal unit, power equipments, cables etc. through GI wire 8 SWG suitably connected on MS flat size 40 x 6 mm as per drg. No: RITES/SIG/GEN.015-98 or RITES/SIG/GEN.016-98 or RITES/SIG/GEN.017-98. This includes digging of pit in the earth 3m deep, casting of cement concrete encloser as per drg. No.: RITES/SIG/GEN.014-98, soil treatment as per standard practice involving supply & pouring of salt & charcoal, connecting the equipment through earth lead wire & soldering and supply of cement, wiring & soldering material shall be supplied by the contractor C 11 CABLE LAYING Excavation of cable trench 1.2 m deep and 300 mm wide along side of the track in all types of soil, conforming to distances as per cable route plan & refilling and ramming of excavated soil after cable laying as per Drg.NO.RITES/SIG/GEN/ 021-98. This work includes : a) Covering of laid cables in trenches by a layer of 50 mm thick loose soils before covering by bricks. Disposal of soils, clearing of roots, bushes etc. in all types of soils. b) Page 16 QTY. RATE (INR) AMOUNT (INR) 4 60 5 73.33 6 4400.00 Nos. 12 473.00 5676.00 KM 4 32040.00 128160.00 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) 1 12 2 Excavation of cable trench of 1.2 m. depth & 300 mm. wide across the track width at level/ track crossing / platform/ pitched/ stone/ brickpacked surface & refilling after laying DWC pipe as per cable route chart & technical specification as per Drg.NO.RITES/SIG/GEN/028-98. 3 KM 4 1 5 40050.00 6 40050.00 13 Cutting smoothening of inside surface of chase in concrete or hard rocks having size 80mm depth & 70mm width. This work includes laying & covering of cable laid in the chase with (225 x 100x 75 mm) i.e. 9 bricks per meter second class bricks placed & embedded longitudinally & plastered on the top of the bricks as per drg No. RITES/SIG/GEN/025-98 for the following : Bricks shall be supplied by the contractor at site & to be inspected by site engineer before placing in the chase. Mtr. 100 80.00 8000.00 14 Fixing/ laying of DWC pipes for laying of cables (including under-neath the track, Road crossing or other platform cutting etc. as per drg.No. RITES/SIG/GEN/028-98). Mtr. 2900 80.00 232000.00 15 Laying of signalling cable of various sizes in the trench/DWC/RCC pipe as per cable chart & tech. specification enclosed. Laying of power cable in the trench/DWC pipe as per cable route plan. Km. 20 4405.00 88100.00 Km. 4 5607.00 19625.00 Laying of 4/6 quad axle counter cable in the trench/DWC pipe. Fixing of Galvanised iron pipe 100 mm dia. on culverts as per Drg No./RITES/SIG/GEN/038-98 Km. 0 0.00 0.00 Mtr. 100 176.00 17600.00 Fixing of cable route markers as per drg.No.RITES/SIG/GEN/018-98. No. 300 207.00 62100.00 16 17 18 19 Page 17 AMOUNT (INR) ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) 1 20 2 Supply & placing of second class bricks of size 225 x 100 x 75 mm(9 bricks per meter) horizontally breath wise in the trench after covering the laid cable with soft soil of 50 mm thickness. 3 No. 4 60000 5 21 Termination of all cores of all types of Core outdoor cables after its laying, on both ends and providing number ferrule on each core. This also includes fixing of 6way terminals, meggering and preparation of test report for core to core and core to earth on prescribed proforma for each core of the cable separately. This also includes dressing and lacing of cables on both ends. Proforma for testing and material for lacing to be supplied by the contractor. 3000 22 Making Heat Shrinkable joint for U/G signalling cable. Jointing kit supplied as per Bill''1''. Making straight through joint with heat shrinkable jointing kit for 4/6 quad cable. All material in this work shall be supplied by contractor. COLOUR LIGHT SIGNALS Excavation of pit, casting & plastering of concrete foundation for C.L.Signal & ladder. as per drg.No.RITES/SIG/GEN/001 -98. This includes : Supply of cement, sand, stone chip & mixing in the ratio 1:3:6. 23 D 24 25 Erection of 2 aspect signals.This includes : colour light Page 18 AMOUNT (INR) 2.40 6 144000.00 7.96 23879.00 626.67 6267.00 No. 10 No. 0 0.00 0.00 No. 11 4806.00 52866.00 No. 7 1602.00 11214.00 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 a) 2 Erection of surface base, signal post, signal unit, junction type route indicator, shunt signal on offset bracket,calling on signal, ladder with guard & platform. Fixing of P/C/G marker & blanking-off signals. It will also include protective screen, wherever required. Ladder base should be concreted & embedded into ground with supporting braket in the middle. This also includes provision of cross arm 1 x 1 mtr. on CLS unit prior to commissioning. 3 4 5 6 b) Fixing of hoods & LED lamp units with current regulating transformer on 2 aspect signal. Termination of the tail cable in the signal unit. Wiring & testing of signal unit. Elevation & distance of foundation from track shall be in accordance with schedule of dimension of Indian Railway. All items for above work such as U bolt for offset bracket, MS sheet for blanking, wooden cross arm, wire mesh guard, nuts & bolts shall be supplied by contractor. Erection of 3 aspect colour light signals.This includes : No. 4 2002.00 8008.00 No. 2 4015.23 8030.00 c) d) 26 a) Erection of surface base, signal post, signal unit, junction type route indicator, shunt signal on offset bracket,calling on signal, ladder with guard & platform. Fixing of P/C/G marker & blanking-off signals. It will also include protective screen, wherever required. b) Fixing of hoods & LED lamp units with current regulating transformer on 3 aspect signal. Termination of the tail cable in the signal unit. Wiring & testing of signal unit. Erection of 4 aspect colour light signals.This includes : c) 27 Page 19 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 a) 2 Erection of surface base, signal post, signal unit, junction type route indicator, shunt signal on offset bracket,calling on signal, ladder with guard & platform. Fixing of P/C/G marker & blanking-off signals. It will also include protective screen, wherever required. 3 4 5 6 b) Fixing of hoods & LED lamp units with current regulating transformer on 4 aspect signal. Termination of the tail cable in the signal unit. Wiring & testing of signal unit. SHUNT SIGNAL Excavation of pit, casting & plastering of concrete foundation for shunt signal. As per Drg. No.RITES/SIG/ GEN/00298. This includes : No 8 4005.00 32040.00 Nos. 8 801.00 6408.00 Nos. 32 4806.00 153792.00 c) E 28 29 a) b) c) d) e) f) F 30 Supply of cement, sand, stone chip & mixing in the ratio 1:3:6. Erection & wiring of shunt signal. This includes : Erection of surface base, shunt signal post, shunt signal unit. Fixing of hoods and LED lamps. Termination of the tail cable in the signal unit. Wiring of shunt signal unit with wiring material. Focussing of shunt signal. Supply of wiring material. DC TRACK CIRCUIT Fixing & wiring of track circuit equipment such as battery chargers, track feed resistance, `B' type choke, relays batteries etc. as per approved wiring diagram in location box. This includes :(i)Supply, fabrication & fixing of duly varnish teakwood planks of 25 mm thick. (ii)Supply of fixing material. Page 20 ITEM No. DESCRIPTION OF ITEM UNIT QTY. 1 31 2 Installation, wiring, testing & commissioning of DC track circuits on straight portion of track as per approved standered practice .This includes : Drilling of 9/32" holes on rail. Providing, bonding & jumper connection as per track bonding plan. 3 Nos. 4 22 5 4705.00 6 103510.00 Nos. 10 4806.00 48060.00 i) ii) iii) iv) v) vi) Initial charging of lead acid low maintenance batteries(40/80 AH). This includes: Supply of sulphuric acid to approved specification, distilled water, preparation of electrolyte, charging & discharging of battries (3 cycles). viii) This also includes preparation of track history card which shall be supplied by the contractor. Installation, wiring, testing & commissioning of DC track circuits on Point and crossing portion of track as per approved standard practice .This includes : Drilling of 9/32" holes on rail. Providing, bonding & jumper connection as per track bonding plan. i) ii) iii) iv) v) vi) AMOUNT (INR) Fixing of track lead junction boxes & track lead. Machining of fish plate. Fixing of insulation joint 90 R/52 Kg./60 Kg. Energising the track circuit and testing with 0.5 ohms train shunt resistance. vii) 32 RATE (INR) Fixing of track lead junction boxes & track lead. Machining of fish plate. Fixing of insulation joint 90 R/52 Kg./60 Kg. Energising the track circuit and testing with 0.5 ohms train shunt resistance. Page 21 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 vii) 2 Initial charging of lead acid low maintenance batteries(40/80 AH). This includes: Supply of sulphuric acid to approved specification, distilled water, preparation of electrolyte, charging & discharging of battries (3 cycles). 3 4 5 6 viii) This also includes preparation of track history card which shall be supplied by the contractor. AXLE COUNTER Installation, wiring, testing & commissioning of Single section digital/ universal (2D/3D type)axle counter. This includes : Fixing of track transducers on the rails. Set 0 Man weeks Man weeks 0 G 33 i) ii) iii) iv) Training of staff for Single section digital axle counter (classroom and practical training at manufacturing/assembling facility and at site): (a) 4 technicians for 1 weeks (b) 2 engineers for 1 weeks. H 35 POINT MACHINE Installation, wiring, testing and commissioning of 110 V, DC point machine as per specifications and approved wiring diagrams. This includes: Fixing of point machines on MS plate fixed on sleepers complete with fixing of anti theft covers, junction boxes, ground connection. Fixing of insulation for gauge tie plate and crossing plate for 52 / 60 Kg. points and crossings. Fixing of insulation for switch extention pieces (D brackets) and leading & following stretcher bars. ii) iii) 0.00 6408.00 64080.00 Laying of track transducers cable from rail to EJB as per drg.No. Installation of electronic junction box in location box. Termination of cables & wiring of EJB. 34 i) 0.00 Page 22 No 0 10 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 iv) 2 Wiring from the cable termination box to the point machine as per specifications. 3 4 5 6 v) vi) All smithy works. Supply of MS plates, flat, angle, bolts, nuts, pins as required. Testing the point machines from point of operation including testing with 5 mm test piece. Removal of existing gears/ old S&T fittings on points whereever required. No. 40 4806.00 192240.00 No 16 4005.00 64080.00 No 40 5607.00 224280.00 vii) viii) ix) I 36 a) b) Fixing of ward/ spy guard pin in the point machine. LOCATION BOX Excavation of pit, casting of concrete foundations for full location box/Jn. Box as per Drg.No.RITES/SIG/GEN /00307. This includes : Supply of cement, sand, stone chip & mixing in the ratio 1:3:6. Supply of 4 Nos. foundation bolts as per drg. No SA-112A with Nuts & bolts. 37 Excavation of pit, casting of concrete foundations for half location box as per Drg.No.RITES/SIG/GEN/004-07 This includes: a) Supply of cement, sand, stone chip & mixing in the ratio 1:3:6. Supply of 4 Nos. foundation bolts as per drg. No SA-112A with Nuts & bolts. b) 38 Erection of full location box/Jn Box on foundation including fixing of `E' type lock & locking arrangement, wiring, testing & commissioning as per approved disposition plan & wiring diagram. This includes : i) Supply & fixing of hylum sheet, resin bonded 10 mm thick grade P3 in standard size of 1.22 x 1.22 mtrs. for shelves, strips and for fixing ARA terminal, fuse blocks etc. Page 23 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 ii) 2 Termination of cables with number embossed ferrules, bunching of cables with PVC tape including supply of ferrules, tape, cable fixing clamps supporting catenery etc. Filling up pit inside the location box by sand and plastering on the top of the sand. Fixing of terminals, fuse blocks, N.D. fuses, shelves type/ Q series or any type relay on square bars and wiring etc. as per approved wiring diagrams. Fixing & jamming of cables with 2" thick shallwood plank provided at bottom. This will include openeing, plastering, jamming armour of each cable in the holes drilled for each cable through wood planck and all cable entry point on location to be closed with suitable massonary work with sand & plastering. 3 4 5 6 No. 16 iii) iv) v) 39 i) ii) iii) Description for terminal drawing of circuit inside apparatus case. Size of lettering will be 100mm or as per instruction of site engineer. Erection of half location box on foundation including fixing of `E' type lock & locking arrangement wiring, testing & commissioning as per approved disposition plan & wiring diagram. This includes : Supply & fixing of hylum sheet, resin bonded 10 mm thick grade P3 in standard size of 1.22 x 1.22 mtrs. for shelves, strips and for fixing ARA terminal, fuse blocks etc. Termination of cables with no embossed ferrules, bunching of cables with PVC tape including supply of ferrules, tape, cable fixing clamps etc. Filling up pit inside the location box by sand and plastering on the top of the sand. Page 24 4005.00 64080.00 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 iv) 2 Fixing of terminals, fuse blocks, N.D. fuses, shelves type/ Q series or any type relay on square bars and wiring etc. as per approved wiring diagrams. Fixing & jamming of cables with 2" thick shallwood plank provided at bottom. This will include openeing, plastering, jamming armour of each cable in the holes drilled for each cable through wood planck and all cable entry point on location to be closed with suitable massonary work with sand & plastering. etc. as per approved wiring diagrams. 3 4 5 6 v) Description for terminal drawing of circuit inside apparatus case. Size of lettering will be 100mm or as per instruction of site engineer. POWER SUPPLY Installation, wiring, testing and commissioning of Integrated Power Supply (IPS) system as per instructions given in Installation manual of OEM. Approval for installation drawings shall be obtained from project consultant before installation. This includes supply of all materials such as wiresfrom IPS to relay rack of appropriate size etc. required for installation and initial charging of low maintenance Lead-Acid batteries (3 cycles). Job 1 47449.52 47450.00 No 1 20453.00 20453.00 J 40 41 a) K Installation of Diesel Generator set as per instruction of engineer at site. This includes Complete installation, testing & commissioning of remote control operator system to start & stop the set with push buttons from ASM office. Materials required for installation shall be supplied by the contractor Mechanical lifiting barrier Page 25 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 42 2 Erection, installation, adjustment, testing & commissioning of lifting barrier complete set including pedestrals, boom support, boom light boxes, CI counter weights, boom supports, boom locking assembly & other accessories, winch with E-type lock & other accessories, Mics. mechanical items such as rods, rope wire, A type foundations, cranks, compensators wheel etc. 3 Set 4 1 5 65159.73 6 65160.00 This shall also inclued casting, concreting & curing of all foundations required for installation of lifting barrier, pedestals winch, ground lever frame, boom lock posts, cranks/ compensators, wheels etc & boom locking , providing locking tapped & dogs arrangement etc. All material required for casting & curing foundations, fixing equipment, smithy works, making rod/wire run etc. shall be supplied by the contractor. 43 Provision of channel for passing of Per Gate wire/rod run 0.3M deep below road level, fabricated with coupled beam 150 x 75 mm fitted one above the other with bolts & nuts so that two sets of such coupled beam form a channel running across the road. The channel is required to be covered by MS plate 20mm thick suitably fixed over MS beam through out with bolts & nuts at minimum spacing of 1m. Necessary masonry work & fixing of channel & MS plate with bolts & nuts shall be done by contractor. 1 21060.39 21060.00 44 Installation, wiring & commissioning of gate/road warning devices/ solid state flasher/ houter etc Fixing & wiring of Circuit controller. Testing & commissioning of gate/road warning devices etc. MISCELLENOUS Nos. 1 4097.35 4097.00 Nos. Nos. 1 1 2390.44 854.07 2390.00 854.00 45 46 L Page 26 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 47 2 Painting of two coats of enamel paint over one coat of Red oxide primer on the following items after scrapping and cleaning of the surface whereever necessary. Primer & paints both Asian make are to be supplied by contractor. Location boxes inside & outside surfaces with Aluminium paint. 3 4 5 6 i) Full case No 40 561.00 22440.00 ii) 48 Half case Painting of Main signal post with signal unit, surface base complete with route indicator, ladder fittings as per S.C.Rlys. standard practice. Painting of two coats of enamel paint black Asian and Aiuminium white as approved by Site engineer over one coat of primer on Shunt signal unit , base and post Painting of two coats of enamel paint black Asian and red oxide as approved by Site engineer over one coat of primer on point machine and ground connection respectively Erection of sighting board/warning board/Stop Board/BSL board etc as per Drg No RITES/SIG/GEN/005-2007 No No 16 13 400.00 601.00 6400.00 7813.00 No 10 400.00 4000.00 No 10 400.00 4000.00 Nos. 4 915.00 3660.00 Nos. 8 741.84 5935.00 49 50 51 52 a) Dismantling of signalling gears & depositing it in site stotes as detailed below Signals (Main & shunt signals) b) c) d) 53 Point machine Location boxes ( Full & half case) Track circuits Installation, fixing of picture diagram. The mounting arrangement of the picture diagram shall be decided by site engineer or RITES Nos. Nos. Nos. 8 8 13 741.84 741.84 741.84 5935.00 5935.00 9644.00 a) Station Nos. 4 1482.81 5931.00 Page 27 ITEM No. DESCRIPTION OF ITEM UNIT QTY. 1 54 2 Brick work with well burnt bricks in foundations and plinths with cement and sand (ordinary )mixture of 1:4 ratio. All material is to be supplied by the contractor. 3 Cum. 4 5 5 1010.30 6 5052.00 55 Making & fixing of Bakelite sheet 6 mm thick of grade P-1001 (paper based) conforming to IS spec. No IS1998-1962 B22 in existing locations/ any other place as per instructions of site engineer. The sheet shall be fixed on angle iron of size 25mm x 25mm x 3mm. The angle iron will be fixed inside the location box/junction boxes/relay huts/any other place secured by bolts & nuts. Bakelite sheet, angle iron, nuts & bolts etc. will be supplied by the contractor. Sq. M 5 1768.03 8840.00 56 General concrete work (for places not Cum. covered in schedule) with mixture of cement, coarse sand and aggregate 25 mm of 1:3:6 ratio scattered at different places in the yard and plastering of top in fine plaster of cement & sand mixture of 1:4 ratio. It also includes excavation of earth as required at site and as per instructions of the site Engineer. Volume of foundation also includes volume of C.I. base, anchor bolts, trestle, MS angle & GI pipe required to be embedded in the concrete. Sand, aggregate 25mm and cement to be supplied by the contractor. 5 1157.80 5789.00 57 Installation, wiring, testing & commissioning of SGE block instruments. This includes Fixing of block instruments on block counter Fixing of connected relay & its wiring in the shelves provided in the counter. 2 4061.70 8123.00 i) ii) TOTAL COST Nos. RATE (INR) AMOUNT (INR) 2311780.00 Page 28 BILL - 3 SUPPLY OF ENGG. /P WAY MATERIALS. TENDER No.:RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 NAME OF WORK: Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 1 2 Fabrication and supply of 6.5 mtr long, 52 KG UIC Glued insulated Rail joints G3(L) type as per RDSO Drg No T-5361or Latest for BG 52 KG rails with all fittings as per RDSO's drawing, conforming to IR Specification of material mentioned in the drawing and also in the mannual instructions for glued insulated joints(1998) issued by RDSO. This includes: transportation from place of fabrication to site of work and stacking at a place as advised by Engineer-in-charge of RITES. Inspection by- RITES. 3 No 4 20 7 37926.14 8 758523.00 2 Fabrication and supply of 6.5 mtr long, 60 KG UIC Glued insulated Rail joints G3(L) type as per RDSO Drg No T-5843 or Latest for BG 60 KG rails with all fittings as per RDSO's drawing, conforming to IR Specification of material mentioned in the drawing and also in the mannual instructions for glued insulated joints(1998) issued by RDSO. This includes: transportation from place of fabrication to site of work and stocking at a place as advised by Engineer-in-charge of RITES. Inspection by- RITES. No 10 37926.14 379261.00 1137784.00 Total Cost Page 29 BILL - 4 ERECTION OF ENGG. /P WAY WORKS . TENDER No.RITES/CO/RI/S&T/ TENDER /PMC-TALCHER STPS/11-12 NAME OF WORK:Modification of Signalling System and other associated minor civil engineering works at Wharf Wall -II cabin and Raja Palace yard in connection with construction of ballast less track at Wharf Wall including engine escape line (Lingaraj Siding) and Doubling of the track from Raja Palace station to NH Gate at Talcher Super Thermal Power Station,Talcher(Orissa). ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 2 3 4 5 6 1 Skimming of 90R/52kg//60kg fish plate as per the norms of Indian Railway to suit for the provision of insulated rail joint for track circuit. All the machines/equipments/materials required for this work shall be arranged by the contractor at his own cost except ordinary fish plates which shall only be issued by RITES/NTPC from RITES/NTPC' store/Depo. This also includes collection of ordinary fish plates and their transportation from RITES/NTPC' store/Depo to the local place where skimming is to be done and thereafter to site of work. No 120 404.12 48494.00 2 Making of insulated rail joint (IRJ) in rails of size 90R/ 52kg/60kg of existing/newly laid track, suitable for commissioning of track circuit. All the materials & machines/equipments required for this work shall be arranged by the contractor at his own cost except insulating materials, longer nuts & bolts (4 Nos. for each rail joint) for this work shall be issued by RITES/NTPC from RITES/NTPC'store/Depo.The skimmed fish plates (skimmed under item no.1 above), already in the possesion of contractor, shall also be used/utilised by the contractor for this work.This work also includes- No 60 505.15 30309.00 (i) Pulling back of rail/rails, shifting of sleeper/sleepers, packing of sleeper/sleepers if required and restoration of track to its orginal position. Testing of IRJ. Transportation of issued materials from store/Depo of RITES/NTPC to site of work. Transportation and handing over of released ordinary fish plates and other material from site to store/Depo of RITES/NTPC to RITES/NTPC. (ii) (iii) (iv) Page 30 ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 2 3 4 5 6 No 20 303.09 6062.00 No 40 3382.48 135299.00 NOTE: This work does not includes drilling of holes in rails and cutting of rails . If at all these works are required to be done the contractor, the contractor for these works shall be paid as per item No 7 & 8 below of this schedule. 3 Making of ordinary rail joint in rails of size 90R/52Kg/60Kg of existing/newly laid track, ordinary fish plates and nuts & bolts (4Nos. For each rail joint) for this work shall only be issued by RITES/NTPC from RITES/NTPC'store/Depo. All other required materials & machines/equipments for this work shall be arranged by the contractor at his own cost. This work also includes:- (i) Pulling back of rail/rails, shifting of sleeper/sleepers, packing of sleeper/sleepers if required and restoration of track to its orginal position. Transportation of issued materials from store/Depo of RITES/NTPC to site of work. NOTE: This work does not includes drilling of holes in rails and cutting of rails . If at all these works are required to be done the contractor, the contractor for these works shall be paid as per item No 7 & 8 below of this schedule. (ii) 4 Provision of glued joint -Cutting of 90R/52kg/60 kg rail in situ, removal of cut rail,Insertion of glued joint in its place taking due precautions under the supervision of site engineer. Glued Joint (GJ) only shall be issued by RITES/ NTPC for this work. All other material & machines/equipment required for the work shall be arrange by the contractor at his own cost. This includes all lead and lift,issue, transpotation of GJ to and fro stores and site,depositing the releasead material in the inplant store of RITES/NTPC. Page 31 ITEM No. DESCRIPTION OF ITEM UNIT QTY. 1 2 3 4 5 6 5 Welding of rail joints 52/60 Kg with contractors supply 'Portion' approved by RDSO(to be supplied with authenticated certificate),dry moulds including all men and other material, by shifting the joint sleepers on either side, providing suitable gap of about 23 mm to 26 mm for welding, fixing the petrol tank and heating the rail ends by approved contractor's equipment & chipping the excess material, aligning and levelling of track etc including filling after weldding. The work is to be carried out as per alumino-thermit welding mannual & as per specification No.IRS-T-19-1994/or latest. This work also includes shifting of sleepers and pulling back of rails, if required, for providing required gap at rail joint for thermit welding and restoration of track to its original condition. No 80 2818.74 225499.00 6 Packing, levelling, squaring and aligning of each existing/newly laid point already provided with two long wooden/PRC sleepers and guage tie plates for fixing of point machine in order to ensure proper housing of switch rail in stock rail and proper opening between switch & stock rail both side. This work also includes packing of stock joint sleepers, making of half cut bolts provided with switch/stock rails, Jim screw and adjustment of P way stretcher bars if required for proper setting and operation of point both side. 20 3030.90 60618.00 7 Drilling holes 32 mm dia. In 90R/52Kg/60Kg rail each section for fish bolts in cnnection with S&T requirement. The rate shall be inclusive of all material, labour, lead, lift, tools & plants etc to complete the job. Cutting rails 90R/52kg/60kg rail section under the each supervision of site engineer. The rate shall be inclusive of all material, labour, lead, lift, tools & plants etc to complete the job. Replacement of metalic liner with GFN liner.The Nos GFN liners will be issued by the RITES/NTPC from RITES/NTPC's store/depo .This inclues transportation of the material from RITES/NTPC' store to site of work and return/deposit of the released metalic liners . 80 1111.33 88906.00 20 832.49 16650.00 1000 20.21 20206.00 8 9 Page 32 RATE (INR) AMOUNT (INR) ITEM No. DESCRIPTION OF ITEM UNIT QTY. RATE (INR) AMOUNT (INR) 1 2 3 4 5 6 10 Renovation of building, which involves the follwingConstruction of DG Room size- 4.575x3.66, repair of doors,Windows,Provision/replacement of wondow pan, repairs to plaster with cement mortar 1:4, repair of brick work, broken flooring, white washing/coulring ,painting of doors&windows 2 coats with enamel paint of appoved brand, polising on wood work in the S&T building at wharf wall. job Deleted Total Cost 632043.00 Page 33