Welcome to EJ2300 Power Electronics Basics DC/DC converters DC-motor Diode and thyristor converters Power semiconductors (web-based) Inverters Switching DC power supplies Copyright © 2003 by John Wiley & Sons, Inc. 1-1 Power Electronic Systems • Block diagram • Role of Power Electronics • Reasons for growth (power semiconductors, digital electronics, renewables, electric vehicles) HPN 2012-09-03 1-2 Linear Power Supply • Series transistor as an adjustable resistor • Low Efficiency • Heavy and bulky Copyright © 2003 by John Wiley & Sons, Inc. 1-3 Basic Principle of Switch-Mode Synthesis • Constant switching frequency • pulse width controls the average • L-C filters the ripple Copyright © 2003 by John Wiley & Sons, Inc. 1-4 Switch-Mode Power Supply • Transistor as a switch • High Efficiency • High-Frequency Transformer Copyright © 2003 by John Wiley & Sons, Inc. 1-5 AC Motor Drive • Converter 1 rectifies line-frequency ac into dc • Capacitor acts as a filter; stores energy; decouples • Converter 2 synthesizes low-frequency ac to motor • Polarity of dc-bus voltage remains unchanged – ideally suited for transistors of converter 2 Copyright © 2003 by John Wiley & Sons, Inc. 1-6 Applications • Controlled DC power supplies • Motor drives for various applications (industry, transport) • Grid applications (HVDC, SVC, StatCom, TCSC) • Windpower • Photovoltaics Copyright © 2003 by John Wiley & Sons, Inc. 1-7 Honda Insight HPN 2012-09-03 1-8 Thyristor valve for HVDC 500 kV, 1500 MW Source: ABB 1-9 Thyristor Controlled Series Compensator 400 kV, 394 Mvar fixed, 71 Mvar controlled Source: ABB 1-10 Power oscillation damping with TCSC 500 kV, 2000 MW line a) Source: ABB b) 1-11 IGBT press-pack modules Source: ABB 1-12 IGBT stacks Source: ABB 1-13 Valve assembly Source: ABB 1-14 Cooling system Source: ABB 1-15 High-voltage PEX cable Source: ABB 1-16 Electrostatic precipitator HPN 2012-09-03 1-17 Diodes • On and off states controlled by the power circuit Copyright © 2003 by John Wiley & Sons, Inc. 1-18 Thyristor Anode Gate Cathode Copyright © 2003 by John Wiley & Sons, Inc. 1-19 Generic Switch Symbol • Idealized switch symbol • When on, current can flow only in the direction of the arrow • Instantaneous switching from one state to the other • Zero voltage drop in on-state • Infinite voltage and current handling capabilities Copyright © 2003 by John Wiley & Sons, Inc. 1-20 Switching Characteristics (linearized) Switching Power Loss is proportional to: • switching frequency • turn-on and turn-off times Copyright © 2003 by John Wiley & Sons, Inc. 1-21 Switching speed • Why do we want to switch fast? Low switching losses Well defined voltage waveform • Why do we want to switch slowly? Voltage sharing EMI Electric stress on insulation systems HPN 2012-09-03 1-22 MOSFETs • Easy to control by the gate • Optimal for low-voltage operation at high switching frequencies • On-state resistance a concern at higher voltage ratings Copyright © 2003 by John Wiley & Sons, Inc. 1-23 IGBT Copyright © 2003 by John Wiley & Sons, Inc. 1-24 IGBT module Source: Semikron 1-25 IGBT Datasheet Source: Semikron 1-26 Bond wire lift-off HPN 2012-09-03 1-27 Soldering delamination HPN 2012-09-03 1-28 Source: ABB 1-29 Approximation of voltage drop [V] 2 1.945 1.5 ut i Ui 1 i UV t0 u u rt i 0.5 0 0 0 0 HPN 2012-09-03 5 10 iIt i 15 20 [A] 20 1-30 Voltage drop Von MOSFET IGBT Diode Ion HPN 2012-09-03 1-31 Review of basics • • • • • • • Steady state Mean value, RMS-value Phasor representation Active, reactive, and complex power Three-phase circuits Inductor Capacitor Copyright © 2003 by John Wiley & Sons, Inc. 1-32 Block Diagram of DC-DC Converters • Functional block diagram Copyright © 2003 by John Wiley & Sons, Inc. 1-33 DC-DC converter types HPN 2012-09-03 1-34 Stepping Down a DC Voltage Copyright © 2003 by John Wiley & Sons, Inc. 1-35 Step-Down DC-DC Converter • Pulsating input to the low-pass filter Copyright © 2003 by John Wiley & Sons, Inc. 1-36 Step-Down DC-DC Converter: Waveforms • Steady state; inductor current flows continuously Copyright © 2003 by John Wiley & Sons, Inc. 1-37