Departmental Material Specifications DMS-11120, Vehicle Signal Heads DMS-11120, Vehicle Signal Heads Overview Effective Dates: August 2004–March 2008. This Specification governs for the materials, composition, quality, sampling, and testing of traffic control signal heads. Bidders’ and Suppliers’ Requirements To be accepted on bids, materials must have approved product codes or designations and be from prequalified producers. The Traffic Operations Division (TRF) of the Texas Department of Transportation (TxDOT) maintains the material producers list of approved producer product codes or designations. For more information on these materials, please contact Henry Wickes at 512/506-5125. Use of prequalified materials does not relieve the contractor of the responsibility to provide materials that meet the specifications. All material may be inspected or tested at any time. Any material that does not meet the specifications and requirements of the plans will be rejected. Prequalification Submit a sample 3-section signal head including optical units to the Texas Department of Transportation, Traffic Operations Division, 9500 Lake Creek Parkway, Austin, Texas 78717 for evaluation. Provide additional samples when directed by the Department. The Traffic Operations Division (TRF) tests samples for specification compliance and updates the list to include materials that meet specification requirements. If materials fail to meet any of the specification requirements, the producer may not resubmit for prequalification until 1 yr. from original evaluation date. TRF may waive this time limit if provided with documentation from an independent testing facility stating the materials meet all requirements. TRF will enforce the 1-yr. time limit if, after retesting, the material again fails any of the specification requirements. Prequalified material provided on a project that does not match the prequalified sample will result in the removal of that manufacturer from the prequalified list for 1 yr. at the discretion of the Department. All materials submitted for prequalification tests will be at no cost to the Department. Texas Department of Transportation 1 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads Procurement and Payment Payment for all materials under this Specification will be in conformance with provisions of the purchase order awarded by the Department or the conditions prescribed in the contract awarded by the Department. Sampling and Testing Specific tests are normally indicated in conjunction with specific specification requirements. However, the Department reserves the right to conduct whatever tests are deemed necessary to identify component materials and verify results of specific tests indicated in conjunction with specification requirements. Costs of sampling and testing are normally borne by the Department; however, the costs of sampling and testing materials failing to conform to the requirements of this Specification are borne by the contractor or supplier. This cost will be assessed at the rate established by the Director of TRF and in effect at the time of testing. Amounts due to the Department will be deducted from monthly or final estimates on contracts or from partial or final payments on direct purchases by the Department. Any deviation in product design after testing and approval from TxDOT constitutes a new model, which must be resubmitted for acceptance. Failure to notify the Department of the change and resubmit for approval is grounds for removal from the Department’s Qualified Product List (QPL) for an undetermined time. Material Requirements General Except where noted herein, provide traffic control signal heads in accordance with the latest revisions of both of the following: ♦ Equipment and Material Standards of the Institute of Transportation Engineers, Chapter 2: “Vehicle Traffic Control Signal Heads” ♦ Texas Manual on Uniform Traffic Control Devices. The procurement or Contract specifies both of the following: ♦ material – aluminum or polycarbonate ♦ light source – incandescent optical unit, LED modules, or none. Definitions Incandescent Optical Unit – lens, reflector, lamp, lamp receptacle, and associated supporting parts. Texas Department of Transportation 2 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads LED Module – an array of light emitting diodes sealed in its own lens and housing that is capable of providing a traffic signal indication. Signal Section – the assembly of a signal housing case, housing door, visor, and an optical unit or LED module. Signal Face – the front part of a signal head. Signal Head – 1 or more signal faces that when illuminated in a definite sequence indicate to traffic approaching the signal face the right of way at the intersection or give warning of existence of a hazardous condition. When designated as 2-way, 3-way, 4-way, or 5-way signal head, that number of faces are attached to pipe-arm supports (e.g., a 3-way signal head requires 3 signal faces). Unless otherwise specified, the pipe support arms radiate from their point of support at equal angles (i.e., 180°, 120°, 90°, and 72° angles of separation for 2-way, 3-way, 4-way, and 5-way signal heads, respectively). Physical and Mechanical Requirements Provide signal head and components, including optical unit, LED module, and mounting attachments that meet the following requirements: ♦ new ♦ accurately formed ♦ free of defects affecting strength and appearance ♦ adequate in strength for the purpose intended ♦ corrosion- and rust-resistant (capable of withstanding constant exposure to corrosive atmospheres, including salt air) ♦ UV- and color-stabilized (capable of withstanding constant exposure to sunlight) and ♦ operates reliably throughout an ambient temperature range of −40°F to 165°F. This above temperature range corresponds to the environmental tests required by the National Electrical Manufactures Association Standards Publication TS-2-1998 – Traffic Controller Assemblies with NTCIP Requirements. The Department may use the environmental testing required by TS-2-1998 while qualifying signal heads and their components. Join individual signal sections to form a single rigid “signal face” with a minimum of 3 machine screws (with nut, 2 flat washers, and lock washer) connecting each section. Texas Department of Transportation 3 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads The maximum allowable vertical deflections at the point of loading for a horizontally mounted 3-section signal head are 3.00 and 5.00 in. for a 2- and 10-lb. applied load, respectively. For this test, use standard 1-1/2-in. pipe signal mounting fittings to clamp the end of the signal head (without the backplate and visors) against a rigid vertical surface with the signal face oriented so that the maximum deflection possible will occur (usually face up), apply a vertical load at the opposite end, and measure the deflection at the point of loading. Provide aluminum parts conforming to the applicable specifications in the following table, “Referenced Specifications for Aluminum.” Cast aluminum parts must be accurately formed and free from pouring faults, sponginess, cracks, blow holes, or other defects affecting their strength and appearance. Referenced Specifications for Aluminum Type ASTM Alloy Minimum Tensile Strength SG100B, SG100A, SC84B, 17,000 psi Die Castings B85 SC84A, S12B, or SC12A Permanent Mold Castings B108 CS72A or S5A 17,000 psi Sheet B209 M1A 27,000 psi Provide polycarbonate parts: ♦ ultraviolet- (UV) and color-stabilized ♦ one-piece, molded construction ♦ minimum of 0.090 in. thick and ♦ meet the physical property requirements and specifications in the following table, “Requirements & Referenced Specifications for Polycarbonate.” Requirements & Referenced Specifications for Polycarbonate Test Required ASTM Specific Gravity D792 ≥ 1.17 Vicat Softening Point 305 – 325°F D1525 Brittleness Point D746 < − 200°F Flammability Self-Extinguishing D635 Tensile Strength (Yield) D638 ≥ 8500 psi Elongation at Yield 5.5 to 8.5 % D638 Shear Strength (Yield) D732 ≥ 5500 psi Izod Impact Strength (notched, 1/8 in. thick) D256 ≥ 15 ft-lb/in Fatigue strength, (2.5 mm cycles) D671 ≥ 900 psi Texas Department of Transportation 4 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads Provide bolts, nuts, washers, lock washers, screws, and other assembly hardware fabricated of galvanized steel, stainless steel, or dichromate-sealed aluminum according to the specifications in the following table, “Referenced Specifications for Hardware.” Material Stainless Steel Galvanized Steel Aluminum Brass Referenced Specifications for Hardware Applicable Specification ASTM A 320, Grade B8F Annealed ASTM A 307 Galvanized to either: ♦ ASTM A 153, Class C or D ♦ ASTM B 695, Class 50. Alloy 2024-T4 dichromate sealed finished according to Mil-A-8625A Type II UNS C36000 When dissimilar metals are used, select or insulate in a manner that prevents corrosion. Use fiberglass reinforced polycarbonate for all non-metallic hardware. In the incandescent optical unit, use closed-cell silicone or peroxide-cured EPDM as a gasket material that is rated to withstand temperatures up to 250°F without becoming brittle or deforming permanently. For gaskets outside the incandescent optical unit, use closed-cell neoprene. Housings, Doors, and Visors Design door, housing, and visor so that when assembled: ♦ light is emitted only through the lens and ♦ the head (with mounting attachments and incandescent optical unit or LED module) is dust and moisture proof. Provide housing, doors, and visors of like material (aluminum or polycarbonate). Seal unused holes at the ends of assembled signal heads with removable nylon plugs to prevent the entry of foreign material (e.g., dust, insects, and moisture) into the housing. Provide housings of the sectional adjustable expandable type with the following features: ♦ 1-piece construction ♦ die-cast aluminum alloy, permanent mold-cast aluminum alloy, or molded polycarbonate ♦ large integrally molded bosses where supporting arms are to be attached ♦ one 2-in. diameter opening in both the top and the bottom of each housing to accommodate 1-1/2-in. pipe brackets ♦ a minimum of 4 holes for mounting a back plate on the rear of each signal section that do open to the inside of the housing and accommodate No. 8 × 1/2-in. self-threading screws Texas Department of Transportation 5 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads ♦ capability of being rotated 360° about its mounting axis and locked at 5° intervals by the engagement of integral serrations in adjacent signal sections and in the mounting bracket assembly ♦ interchangeable individual sections. Provide doors of the same material as the housing with the following features: ♦ two captive thumb screws (with flat-bearing surface or washer) on the side of the door to allow opening and closing the door without special tools ♦ hinges that hold the door in perfect alignment when closed ♦ two stainless-steel or integrally molded reinforced polycarbonate hinge pins. Provide a standard tunnel type visor that: ♦ is easily detachable ♦ prevents light and moisture leak where attached to door ♦ is circular in section ♦ has a downward tilt of 2° to 8° relative to the perpendicular to the plane of the housing door ♦ encompasses approximately 300° of the lens ♦ extends outward from the face of the lens a minimum of 9-1/2 in. ♦ is open at the bottom so as to prevent the accumulation of snow and dirt ♦ has minimum thickness of: • 0.050 in. for cast or sheet aluminum alloy • 0.100 in. for polycarbonate visors. Exterior Finish The color of the completed traffic signal, with the exception of the insides of the visors, must be Federal Yellow No. 13538 of Federal Standard 595, unless stated otherwise in the procurement or Contract. Paint all exposed metal surfaces, except the inside of the visors, with electrostatically applied powder-coat paint or 2 separately applied baked-on coats of high-grade enamel. Completely impregnate the specified colorant in the polycarbonate material. Paint the inside of the visors with 2 coats of high-grade flat-black finish paint. Texas Department of Transportation 6 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads Incandescent Optical Unit Do not provide incandescent optical units unless indicated in the procurement or Contract. Do not provide lamps unless indicated in the procurement or Contract. Design incandescent optical unit to operate at a nominal operating voltage of 117 V RMS from a single-phase, 60 Hz alternating current power supply. Each optical unit consists of a lens, a reflector, and a lamp receptacle with leads to the terminal block (which is to be furnished in each complete traffic signal face assembly) together with all bolts, nuts, screws, clips, hinges, lugs, and incidentals necessary for mounting and sealing the various parts of the optical assembly. Optical systems must be capable of withstanding continuous illumination of a 150 watt lamp in a 12-in. head without distortion. Provide injection-molded polycarbonate lenses. Glass lenses with a high transmission value and a minimum specific gravity of 2.50 may also be substituted for polycarbonate lenses on aluminum traffic signal heads. Permanently mark lenses with the trademark of the manufacturer and an indication providing the proper lens orientation. Provide reflectors that are approximately parabolic in section; made of silvered glass, aluminum with anodic coating, or metalized plastic; and are totally free of flaws, scratches, defacements, or mechanical distortion. Rigidly attach reflector to the head with hinges or lugs in a manner that allows it to be easily removed from the head but does not require its removal for relamping or cleaning. When glass reflectors are provided, apply the silver so that there is no inclusion of foreign substances between the silver and glass and place a heat-resisting backing of high-grade enamel over the copper coating. Provide lamp receptacles that: ♦ of weather-proof molded construction ♦ have 2 captive 3-ft. long leads of 18 AWG wire conforming to the National Electric Code with insulation rated for service at 600 V at 105°C and color coded as required by the table on "Wire Color Codes” ♦ will not deteriorate due to the high temperatures occurring within the optical unit during operation ♦ have brass contact and threads that provide uniform and sufficient electrical connection between lamp and receptacle ♦ have a lamp grip to prevent the lamp from loosening due to vibration ♦ are rotatable to allow proper lamp filament orientation Texas Department of Transportation 7 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads ♦ will place the filament of a standard 150 watt traffic signal lamp (A21 Bulb with a medium base and a 3 in. light center length) in the proper focal position with respect to the reflector. LED Traffic Signal Module Do not provide LED traffic signal modules unless indicated in the procurement or Contract. An LED traffic signal lamp unit is comprised of a UV- and color-stabilized polymeric outer shell, multiple LED light sources, and a regulated power supply. Failure of LED traffic signal module power supply or any of its components must occur in a safe manner. It is not acceptable for LEDs to remain illuminated, even dimly, after the AC circuit feeding the LED traffic signal module is de-energized. The use aluminum-gallium-arsenic (AlGaS) LEDs in traffic signals is not allowed, because of unacceptable temperature-related degradation. Provide LED traffic signal modules that: ♦ are operationally compatible with TS1, TS2, 170, and 2070 controllers, conflict monitors with plus features, and malfunction management units currently used by the Department and any other Texas government entities whose specifications and requirements do not conflict with the Department’s ♦ present a “catastrophic LED failure” impedance of at least 500,000 ohms to the AC line upon sensing a loss of between 25% and 40% of the initial light output ♦ operate without flickering on a 60 Hz AC line voltage ranging from 80 to 135 V RMS ♦ operate with a minimum 0.90 power factor ♦ do not induce greater than 20% total harmonic distortion (current and voltage) into an AC power line ♦ conform to Federal Communications Commission (FCC) Title 47, SubPart B, Section 15 regulations concerning the emission of electronic noise ♦ have no less than 5 equally loaded circuits (i.e., strings) of LEDs ♦ have power supplies that provide protection and regulated, capacitor-filtered DC current to the LEDs within the limits recommended by LED manufacturer ♦ have 2 captive 3-ft. long leads of 18 AWG wire conforming to the National Electric Code with insulation rated for service at 600 V at 105°C and color coded as required by the table on "Wire Color Codes” ♦ are self-contained devices, interchangeable with standard incandescent optical units ♦ require no modifications to the signal housing or door ♦ have indication showing the proper lens orientation when required for optimum performance Texas Department of Transportation 8 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads ♦ are permanently marked with manufacturer's name, serial number, manufacture date (month and year) and other necessary identification ♦ are labeled certifying compliance to applicable ITE standards ♦ are tolerant to mechanical shocks and vibrations due to foreseeable events such as transporting, shipping, or high winds ♦ are rated for use in the ambient operating temperature range of −40°C to +74°C ♦ have watertight enclosures meeting the requirements of a Type 4 according to NEMA Standard 250-1991 ♦ have aluminum-indium-gallium-phosphide (AlInGaP) LEDs (or other LEDs less susceptible to temperature degradation than AlGaS LEDs) mounted at evenly spaced intervals across the illuminated portion (i.e., filled-in, not outlined) of the polycarbonate positioning plate or conformally-coated PC board ♦ have arrow indications tested in conformance with California Test 3001 ♦ have minimum laboratory light intensity, color (chromaticity), and light output distribution values as described in Equipment and Material Standards of the Institute of Transportation Engineers, Chapter 2: “Vehicle Traffic Control Signal Heads” (VTCSH), excepted as noted in the “Minimum Initial Luminous Intensity Values” table and the 'Chromaticity Standards' table of this Specification. Minimum Initial Luminous Intensity Values Circular Indication Arrow Indication Vertical Angle ±2.5° ±7.5° ±12.5° ±17.5° Horizontal Red Angle (Candelas) (°Left/°Right) 2.5° 339 7.5° 251 12.5° 141 17.5° 77 2.5° 226 7.5° 202 12.5° 145 17.5° 89 22.5° 38 27.5° 16 2.5° 50 7.5° 48 12.5° 44 17.5° 34 22.5° 22 27.5° 16 2.5° 22 7.5° 22 12.5° 22 Texas Department of Transportation Yellow (Candelas) 678 501 283 154 452 404 291 178 77 32 101 97 89 69 44 32 44 44 44 Green Red Yellow (Candelas) (Candelas) (Candelas) 678 501 283 154 452 404 291 178 77 32 101 97 89 69 44 32 44 44 44 9 54 40 29 21 44 32 23 17 12 9 17 12 9 7 5 4 6 5 3 135 99 72 53 109 80 59 43 31 23 43 31 23 17 12 9 16 12 9 Green (Candelas) 70 51 38 27 57 42 30 22 16 12 22 16 12 9 6 5 8 6 4 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads 17.5° 22 44 44 2 6 3 22.5° 20 41 41 2 5 2 27.5° 16 32 32 1 3 2 2.5° 20 40 40 – – – ±22.5° 17.5° 20 40 40 – – – 2.5° 20 40 40 – – – −27.5° 17.5° 20 40 40 – – – 2.5° 20 40 40 – – – −32.5° 17.5° 20 40 40 – – – This table replaces the values in Table 1 of Section 4.1.1 of the I.T.E. VTCSH. The 6.4.2.1 test must include an expanded view for the Red and Green Ball indications with the above minimums for a period of 60 months, based on normal use in traffic signal operation over an operating temperature range of 25°C. During production, “burn-in” each LED traffic signal lamp at an ambient temperature of 60°C and a nominal operating voltage of 117 V RMS for a minimum of 24 hr. so that electronic-component reliability is demonstrated and any electronic infant mortality occurs prior to shipment. After burn-in, measure and record the luminous intensity and chromaticity of each module along with the current, voltage, total harmonic distortion (THD), and power factor (PF) at an ambient temperature of 25°C and a nominal operating voltage of 117 V RMS. Take measurements for yellow LED signal modules immediately after the modules are energized. Take measurements for other LED signal modules after modules have been energized continuously for 30 min. Chromaticity Standards Red Yellow Green (0.998 − x ) ≤ y ≤ 0.308 0.411 and 0.995 − x ( ⎫⎪ ⎬≤ )⎪⎭ y ≤ 0.0.452 (0.506 − 0.519 x )⎫⎪ and ⎬≤ (0.150 + 1.068 x )⎪⎭ ( y ≤ 0.730 − x ) Measured chromaticity coordinates of LED signal modules must conform to the chromaticity requirements of this table, for a minimum of 60 months, over an operating temperature range of −40˚F to +165˚F. Each LED traffic signal lamp unit must meet the minimum requirements for light output for the entire range from 80 to 135 V. Provide the following LED traffic signal module documentation with each signal head: ♦ complete and accurate installation instructions ♦ warranty repair contact information (name, address, and telephone number of representative, manufacturer, or distributor) Texas Department of Transportation 10 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads ♦ schematic diagrams for all electronics (when requested) ♦ individual LED manufacturer info (name, brand, and model number), along with the LED manufacturer’s recommended drive current and degradation curves ♦ test report from an independent laboratory certifying the LED traffic signal lamp meets I.T.E. Standards for light distribution, chromaticity, and power (consumption, power factor, and harmonic distortion) with the 'Minimum Initial Luminous Intensity Values' table and the 'Chromaticity Standards' table of this specification replacing the corresponding tables of the I.T.E. VTCSH and that the drive current supplied to individual LEDs within the unit do not exceed the LED manufacturer’s recommendations (i.e., the LEDs are not overdriven). Provide a written warranty from the manufacture of the LED traffic signal modules guaranteeing that, during the first 60 months of continuous use over the temperature range of −40°C to +74°C, the LED traffic signal module will: ♦ not fail due to workmanship or material defects ♦ initially meet and then not fall below specified minimum initial luminous intensity values given in the table on “Minimum Initial Luminous Intensity Values” ♦ meet the chromaticity standards given in and the table on “Chromaticity Standards” ♦ be replaced by manufacturer within 5 business days following receipt of failed module with no costs to the Department other than those for shipping failed modules. The Department may perform random sample testing on shipments of LED modules already on the Department’s prequalified list within 30 days after delivery with the sample size, acceptance, and rejection conforming to ANSI/ASQC Z1.4. The quantity of each model received determines the sample size. LED signal modules tested or submitted for testing must be representative of typical production units. The Traffic Operations Division will determine the sampling and testing parameters to be used. The Department may test supplied LEDs to the requirements of this specification using any appropriate tests including the following: ♦ destructive “clip-out” testing of the “fail-safe” circuit to catastrophic LED failure ♦ destructive “drive-current” testing to assure individual LEDs are not driven beyond the LED manufacturers recommendations ♦ submersion testing to determine water-tightness ♦ luminous-intensity testing ♦ chromaticity testing. Texas Department of Transportation 11 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads Electrical Provide 1 “housing” terminal block in each individual signal housing section for connecting light source electrical leads to the interior signal head wiring and 1 separate “assembly” terminal block in the terminal (i.e., green indication, bottom, or right) housing section to connect the interior signal head wiring to the field wiring. Provide terminal blocks with the following features: ♦ six-section, double-row with each section consisting of two 8-32 × 5/16-in. binding screws and a conducting metal strip between the screws ♦ one-piece molded construction using phenolic materials ♦ weatherproof molded construction ♦ securely mounted or integrally molded in an accessible location ♦ rated for a minimum 20 amps, 250 V service ♦ minimum 1600 V AC RMS section-to-section breakdown voltage ♦ nickel-plated brass used for all metal parts with the exception of the screws, which may be nickel-plated brass or stainless steel. Use and maintain throughout the traffic signal head the color coding shown in the following table for wires from the lamp holder or LED module to assembly terminal block in the terminal housing. Wire Color Codes Indication Color Code Red Ball / Arrow Red Yellow Ball Yellow Green Ball Brown Yellow Arrow Yellow With Blue Or White Tracer Green Arrow Brown With Blue Or White Tracer Neutral White Completely wire the signal head assembly so that installation only requires attaching the field wires at the assembly terminal block. Wire the signal head so that any indication can be individually illuminated through connections to terminals on the assembly terminal block in the terminal housing. Bring 1 color-coded hot conductor (see 'Wire Color Codes' table) from each housing terminal block to the assembly terminal block and connect each to a separate section on the assembly terminal block. Bring a neutral conductor from each housing terminal block to each adjacent terminal block and finally to an empty section on the assembly terminal block. When an incandescent optical unit or LED module is provided, connect its leads to the appropriate terminal of its housing terminal block in its corresponding signal housing section using solderless wire connectors or binding screws and spade lugs. Texas Department of Transportation 12 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads The procurement or Contract will specify any variations from the above electrical requirements. Mounting Requirements The Contract or procurement specifies mounting attachments — span-wire, side-of-pole, top-of-post, mast-arm, or none — to be provided with the signal head. Except where specifically changed by the Contract or procurement, provide mounting attachments with the following basic features: ♦ provision for each housing to be rotated independently about its attachment axis in increments of 15° or less and positively clamped into position by the engaging of radial serrations on the housings and fittings ♦ signal cables carried through the mounting attachment so that they are fully enclosed and protected ♦ attachment seals the completed signal head to create dust-proof, moisture-proof enclosure ♦ aesthetically pleasing plug sealing unused openings in assembled signal head and attachments. Provide span-wire mounting attachments with the following features: ♦ a cable clamp to receive a suspension cable of 3/8-in. diameter with a suitable connection to the signal head ♦ a balance adjuster between the signal head and the span wire capable permitting freedom of movement with reference to the point of suspension ♦ ability to be rotated about the vertical axis and securely clamped at any position throughout the range of adjustment ♦ a weather head or other suitable method for taking signal cables into the signal head that effectively prevents abrasion of the signal wiring and the entrance of dust and moisture into the head ♦ prebalanced or balanceable around the point of attachment so that the head will hang plumb. For side-of-pole mounting attachments provide standard pipe-arm brackets, attached to the top and bottom of the signal head, extending 12-3/4 in. from and at right angles to the axis of rotational adjustment, and at least 1-1/4 in. of thread at the pole connection end. For top-of-post mounting attachments provide standard pipe-arm brackets, attached to the top and bottom of the signal head and connected to a slipfitter as either the hub or as part of the hub of the bottom pipe-arm assembly. The slipfitter requirements: ♦ fits a 4-1/2-in. outside diameter pipe ♦ pleasing in appearance Texas Department of Transportation 13 08/04–03/08 Departmental Material Specifications DMS-11120, Vehicle Signal Heads ♦ adequate in strength (i.e., capable of holding the signal head rigidly in place) ♦ attaches to the pole with six 3/8-20 stainless-steel set screws set in pairs with a 120° spacing ♦ effectively seals the interior of the pipe from moisture. When mast-arm mounting is specified, the Contract or procurement will provide detailed information concerning the attachment to be provided. Texas Department of Transportation 14 08/04–03/08