Novel Design Procedure for MOSFET Class E Oscillator Hiroyuki Hase, Hiroo Sekiya, Jianming Lu and Takashi Yahagi Graduate School of Science and Technology, Chiba University 1-33, Yayoi-cho, Inage-ku, Chiba, 263-8522, Japan Phone:+81-43-290-3276, Fax:+81-43-290-3269 Email:sekiya@faculty.chiba-u.jp Abst ract — This paper presents a novel design procedure for class E oscillator. It is the characteristic of the proposed design procedure that a free-running oscillator is considered as a forced oscillator and the feedback waveform is tuned to the timing of the switching. By using the proposed design procedure, it is possible to design class E oscillator that cannot be designed by the conventional one. By carrying out a circuit experiment, we find that the experimental result agrees with the calculated one, and show the validity of the proposed design procedure. The experimental measured power conversion efficiency is 89.7% under 2.8W output power at an operating frequency 1.97MHz. VD SD LC Rd1 ic S L0 C0 vs i Rd2 vf I. Introduction Class E oscillator [1], [2] is one of class E family and is driven by the feedback voltage transformed from the output voltage. Class E oscillator is especially applicable at high frequency and may be as high-efficiency, high stability FM oscillator. However, class E switching need to satisfy two conditions, that is, zero voltage and zero slope of voltage switching. Therefore, it is quite difficult to determine the values of circuit elements. The conventional design procedure for class E oscillator in [1] and [2] can be divided into two parts. One is the design of class E amplifier [3], [4] and the other is that of the feedback network [5], [6]. High output Q, infinite dc-feed inductance and zero switch on resistance are assumed in the design of [1] and [2]. In the design of the feedback network, the design values are determined by using the relation of phase-shift between input and output of the feedback network which is given by AC analysis. Therefore, the output voltage of the amplifier, namely the input voltage of the feedback network, is assumed as a sinusoidal waveform. As a result, output Q must be high in the design of [1] and [2]. However, low Q is required for high power output since the voltage across the resonant circuit becomes high. Moreover, finite dc-feed inductance is effective to minimize the circuit scale. Furthermore, the power losses at switch on resistance affect the power conversion efficiency. So it is worth considering switch on resistance in the design. Therefore, it is required to establish the design procedure with any conditions, i.e., any output Q, finite dc-feed inductance and switch on resistance. This paper presents a novel design procedure for class E oscillator. And we clarify the design curves of class E oscillator for any conditions. It is the characteristic of the proposed design procedure that a free-running oscillator is considered as a forced oscillator and the feedback waveform is tuned to the timing of the switching. In the proposed design procedure, we consider class E oscillator as one circuit though it is divided into class E amplifier and the feedback network for the conventional design. The proposed design procedure requires only circuit equations and design specifications. The other processes for computations of the design values are carried out with aid of computer. Therefore, class E oscillator with any conditions can be designed by the proposed design procedure. As a result, we can design class E oscillator that cannot be designed by the conventional design procedure. By carrying out the circuit experiment, we find that the experimental result agrees with the v v1 C1 v2 C2 CS R v0 Lf if VD LC Rd1 rc ic vs S L0 r0 C0 i CS v v0 C1 Lf v1 R v2 if C2 rf vg Cg Rd2 vf rg rs (b) Fig. 1. Class E oscillator. (a)Circuit topology. (b)Equivalent circuit. calculated one quantitatively, and show the validity of the proposed design procedure. The proposed design procedure can be applicable to the design for many kinds of free-running oscillators [6]. II. Circuit Description Figure 1 (a) shows the circuit topology of class E oscillator. Class E oscillator consists of an input direct voltage source VD , a starting-up switch S D , a dc-feed inductor LC , a MOSFET as a switching device S , a capacitor CS shunting the switch, a series resonant circuit L0 − C0 − R, two capacitors C1 and C2 , and a feedback inductor L f . Rd1 and Rd2 are resistors for supplying the bias voltage to the MOSFET and they are large enough to neglect the current through them [2]. Figure 1 (b) shows the equivalent circuit in this paper. In this figure, Cg and rg are equivalent series capacitance and resistance between gate and source of the MOSFET. rS is switch on resistance. Moreover, rC , r0 and r f are parasitic resistance of LC , L0 and L f , respectively. The nominal waveforms of class E oscillator are shown in Fig. 2. The switching losses are reduced to zero by the operating requirements of zero and zero slope of switch voltage ic vo TABLE I 0 π 0 vf vs π π OFF 2π θ θ 2π Vth 0 0 π θ 2π θ 2π ON Fig. 2. Nominal waveforms of class E oscillator. (vS = 0 and dvS /dt = 0) at the turn on trandition, called class E switching conditions. The output voltage vo of the oscillator is given as vo = v1 + v2 . The feedback voltage v f is the driving signal for the MOSFET. When the driving signal is larger than the threshold voltage Vth of the MOSFET, the MOSFET is in on state. On the other hand, in case of v f < Vth , the MOSFET is in off state. III. The Proposed Design Procedure for Class E Oscillator In this section, we present the design procedure for class E oscillator. This design procedure is based on the design procedure for class E amplifier without using waveform equations [4]. The circuit of [4] is a forced oscillation system. This paper applies the design procedure of [4] to that of a free-running oscillator. A. Assumptions and Parameters At first, the following parameters of the circuit are defined. √ 1. ω0 = 2π f0 = 1/ L0C0 : The resonant angular frequency in the amplifier. 2. ω f = 1/ L f Cg : The resonant angular frequency in the feedback network. 3. A = (ω0 /ω)2 = ( f0 / f )2 : A square value of the ratio of the resonant frequency in the amplifier to the operating (switching) frequency. 4. B = C0 /CS : The ratio of the capacitance of a resonant circuit capacitor to a capacitor shunting the switch S . 5. H = L0 /LC : The ratio of the inductance of a resonant circuit inductor to a dc-feed inductor. 6. J = C0 /C1 : The ratio of the capacitance of a resonant circuit capacitor to a feedback network capacitor. 7. K = C1 /C2 : The ratio of the capacitance between two capacitors in the feedback network. 8. M = (ω f /ω)2 = ( f f / f )2 : A square value of the ratio of the resonant frequency in the feedback network to the operating (switching) frequency. 9. Q = ωL0 /R : The loaded quality factor of the resonant circuit L0 − C0 − R. 10. Q f = ωL f /rg = 1/ωMCg rg : The loaded quality factor of the resonant circuit L f − Cg − rg . Next, the design given below is based on the following assumptions. 1. The switching device S has zero switching times, infinite off resistance and on resistance rS . In this paper, we use An example model of IRF530 MOSFET threshold voltage Vth switch on resisteance rS gate-source capacitance Cg gate-source resistance rg 3.0V 0.16Ω 1.66nF 2.36Ω IRF530 MOSFET as a switching device. Table 1 shows an example model of IRF530 MOSFET. In this table, Vth and rS are used from the FET manual. rg and Cg are measured values by HP 16047A. 2. The inductors have equivalent series resistance(ESR’s). 3. All passive elements including switch on resistance and ESR’s operate as linear elements. 4. The shunt capacitance CS includes switch device capacitance. 5. The operating frequency f is assumed as f < 8.5MHz. From Cg and rg in Tab. 1, we can assume high Q f (Q f > 5) if f < 8.5MHz is satisfied. High Q f means that the feedback waveform v f is sinusoidal. Hence, the switch on duty ratio of the oscillator is thought as 0.5 under this assumption. B. Circuit Equation We consider the circuit operation in the interval 0 ≤ θ ≤ 2π, where θ = ωt represents angular time. And the circuit equations are expressed as follows: ⎧ diC H ⎪ ⎪ ⎪ = (VD − vS − rC iC ) ⎪ ⎪ ⎪ dθ QR ⎪ ⎪ ⎪ ⎪ vS dvS ⎪ ⎪ ⎪ − i) = ABQR(iC − ⎪ ⎪ ⎪ dθ R ⎪ S ⎪ ⎪ ⎪ dv ⎪ ⎪ ⎪ = AQRi ⎪ ⎪ ⎪ dθ ⎪ ⎪ ⎪ di 1 ⎪ ⎪ ⎪ = (vS − v − v1 − v2 − r0 i) ⎪ ⎪ ⎪ dθ QR ⎪ ⎪ ⎪ v1 + v2 ⎨ dv1 (1) = AJQR(i − ) ⎪ ⎪ ⎪ dθ R ⎪ ⎪ ⎪ dv2 v1 + v2 ⎪ ⎪ ⎪ = AJKQR(i − − if ) ⎪ ⎪ ⎪ dθ R ⎪ ⎪ ⎪ di f ⎪ ⎪ ⎪ ⎪ = ωMCg (v2 − v f − r f i f ) ⎪ ⎪ ⎪ dθ ⎪ ⎪ ⎪ dvg VD − v f vf 1 ⎪ ⎪ ⎪ (i f + − ) = ⎪ ⎪ ⎪ dθ ωC R R g d1 d2 ⎪ ⎪ ⎪ ⎪ dvg ⎪ ⎪ ⎪ . ⎩ v f = vg + ωrgCg dθ In (1), RS means the define that the switch S RS = resistance of the switch S . When we turns on at θ = 0, RS is expressed as rS (0 ≤ θ ≤ π) ∞ (π ≤ θ ≤ 2π). (2) In the proposed design procedure, we assume a forced oscillation like (2) by using assumption 5. And the design values are determined by tuning the phase of the feedback voltage v f to the timing of the switching. When we define x(θ) = [x1 , x2 ,..., x8 ] T = [iC , vS , v, i, v1 , v2 , i f , vg ] T ∈ R8 , (1) can be written as dx = f (θ, x, λ) dθ (3) where λ = [A, B, H, Q, J, K, M, Cg , ω, VD , rS , rg , rC , r0 , r f , R, Rd1 , Rd2 ] T ∈ R18 . (4) is given. Therefore, ϕ(2π, x0 , λ) − ϕ(0, x0 , λ) = 0 ∈ R8 ϕ8 (0, x0 , λ) + ωrgCg ϕ8 (0, x0 , λ) = Vth dθ 0.8 0.7 0.6 0.5 0.4 0.3 0 5 10 15 20 3 2.5 2 1.5 1 0.5 0 The loaded quality factor Q (a) (5) is given as the boundary conditions between θ = 0 and θ = 2π. In order to design class E oscillator, we have to consider the conditions for class E switching and the phase matching of driving signal of the MOSFET. The class E switching conditions mean that both the voltage and the slope of the voltage of the switch are zero when switch S turns on. Therefore, the equations ϕ2 (2π, x0 , λ) = 0 (6) dϕ2 (θ, x0 , λ) = ABQR(ϕ1 (2π, x0 , λ) − ϕ4 (2π, x0 , λ)) = 0 dθ θ=2π (7) are given. The phase matching of driving signal of the MOSFET means that the feedback voltage v f is equal to Vth when switch S turns on. Therefore, the equation The ratio of the capacitance B ∀θ The ratio of the frequencies M ϕ(θ + 2π, x0 , λ) = ϕ(θ, x0 , λ) 1 0.9 1.1 The efficiency of the oscillator η(%) We assume that (1) has a solution x(θ) = ϕ(θ, x0 , λ) = [ϕ1 , ϕ2 ,..., ϕ8 ]T defined on −∞ < θ < ∞ with every initial condition x0 and every λ : x(0) = ϕ(0, x0 , λ). If the oscillator is in the steady state, the equation : The ratio of the frequencies A C. Conditions for The Design 1 0.9 0.8 0.7 0.6 0 5 10 15 20 The loaded quality factor Q (c) 0 5 10 15 20 5 10 15 20 The loaded quality factor Q (b) 100 80 60 40 20 0 0 The loaded quality factor Q (d) Fig. 3. The design parameters as a function of Q for H = 0.001, J = 1.0 and K = 0.1. (a)The design curve of A. (b)The design curve of B. (c)The design curve of M. (d)The power conversion efficiency η. (8) is given. From above considerations, we recognize that the design of class E oscillator boils down to the derivation of the solution of the algebraic equations (5)–(8). In these equations, we have 11 algebraic equations and 8 unknown initial values, namely x0 ∈ R8 . Therefore, 3 parameters can be set as the design parameters from λ ∈ R18 . In this paper, we set A, B, and M as unknown parameters. And the other parameters are given as the design specifications. As a result, we can get the algebraic equations in shape as follows: Here, Vo is the root mean square output voltage vo that is given by 2π 1 {vo (θ)}2 dθ, (11) Vo = 2π 0 and IC is the mean square input current iC that is given by IC = 1 2π 2π iC (θ)dθ. (12) 0 For the calculations of the integrations of v2o and iC in (11) and ⎤ (12), we apply trapezoidal method in this paper. The design ⎥⎥⎥ curves of A and B vary rapidly at about Q = 7.5. That is be⎥⎥⎥ ⎥⎥⎥ cause Q = 7.5 is the boundary between under-damped case ⎥⎥⎥ = 0. (9) and over-damped case. For Q > 7.5, the waveforms for this ⎥⎥⎦ region are almost same since the current i through the resonant circuit is sinusoidal regardless of Q. Therefore, the variations Applying Runge-Kutta method and Newton’s method to (9), of the design parameters are small for Q > 7.5. On the other the unknown parameters can be found, and the design values, hand, for Q < 7.5, the variations of the design parameters are that is, A, B and M are determined. The procedure for calcula- large since the current i through the resonant circuit is nonsinusoidal. From Fig. 3(c), we can find that the variation of M is tions of Newton’s method is the same as in [4]. small. This is because the phase-shift between input and output In class E oscillator, the condition for easy starting is of the feedback network has a little change even if the current VD Rd2 /(Rd1 + Rd2 ) > Vth . If this condition is satisfied, class i through the resonant circuit is nonsinusoidal. From Fig. 3(d), E oscillator starts up whenever the switch S D is turned on. the power conversion efficiency η of the oscillator keeps over ⎡ ϕ(2π, x0 , A, B, M) − ϕ(0, x0 , A, B, M) ⎢⎢⎢ ⎢⎢⎢ ϕ2 (2π, x0 , A, B, M) ⎢⎢⎢ ϕ1 (2π, x0 , A, B, M) − ϕ4 (2π, x0 , A, B, M) ⎢⎢⎢ ⎢⎢⎣ ϕ8 (0, x0 , A, B, M) ϕ8 (0, x0 , A, B, M) + ωrgCg − Vth dθ IV. Discussion of The Results In this section, we show the design curves of class E oscillator. At first, the design specifications are given as follows: f = 2.0MHz, VD = 12V, R = 10Ω, J = 1.0, K = 0.1, Rd1 = 750kΩ, Rd2 = 250kΩ and rC = r0 = r f = 0Ω. Moreover, rS , Cg and rg are the same as in Tab. 1. Figure 3 shows the design curves of A, B, M and the power conversion efficiency η of class E oscillator as a function of Q. In this figure, the power conversion efficiency η is given by η= Vo2 /R . VD IC (10) than 90% for Q > 2. On the other hand, the characteristic curve of η varies rapidly for Q < 2. Therefore, we think that Q = 2 is the lower limit of Q for these specifications. From this figure, we can find that the design parameters are greatly influenced by the waveforms of the current i through the resonant circuit. Figure 4 shows the design curves of A, B, M and the power conversion efficiency η of the oscillator as a function of H for Q = 3, 5, and 10. When H is small, LC works as RF choke and the input current iC is direct. Therefore, the design parameters are almost constant for small H. However, in the range of large H, the design parameters are varied since LC works as finite dc-feed inductance and iC is not direct. From Fig. 4(c), it is confirmed that M varies as H varies. This result shows that 0.7 Q=10 Q=5 Q=3 0.6 0.5 0.001 0.01 0.1 1 10 1 0.95 0.9 Q=10 Q=5 Q=3 0.85 0.8 0.75 0.001 0.01 0.1 1 10 The ratio of the inductance H (c) ic 1.5 0 22 π θ 2π 0 9 π θ 2π 0 -7 13.5 3 0 -7.5 π θ 2π 1 0.5 0 0.001 0.01 0.1 1 10 The ratio of the inductance H (b) The efficiency of the oscillator η(%) The ratio of the frequencies M The ratio of the inductance H (a) Q=10 Q=5 Q=3 vs 0.8 2 vo 0.9 2.5 vf The ratio of the capacitance B The ratio of the frequencies A 0.95 1 94 OFF π θ 2π (b) (a) Fig. 5. Experimental results for f = 2.0MHz, VD = 6V, R = 10Ω, H = 1, Q = 3, J = 1.0 and K = 0.1. (a)Experimental waveforms. Vertical: iC : 1A/div, vS , vo and v f : 10V/div. Horizontal: 200ns/div (b)Calculated waveforms. Q=10 Q=5 Q=3 93 ON 92 91 90 89 0.001 0.01 0.1 1 10 The ratio of the inductance H (d) Fig. 4. The design parameters as a function of H for J = 1.0 and K = 0.1. (a)The design curve of A. (b)The design curve of B. (c)The design curve of M. (d)The power conversion efficiency η. the parameter of the amplifier affects the design of the feedback network and denotes the importance of our opinion that class E oscillator should be considered as one circuit at the design. From Fig. 4(a)–(c), there are limitations of H for these specifications. The maximum values of H are 3.4, 3.2 and 4.3 for H = 3, 5 and 10, respectively in Fig. 4. Moreover, from Fig. 4(d), the power conversion efficiency η increases as H increases. Therefore, finite dc-feed inductance achieves not only the miniaturization of circuit scale but also high efficiency operation. From Fig. 3 and Fig. 4, it is confirmed that we can derive the design values of class E oscillator with any output Q, finite dc-feed inductance and switch on resistance. When we notice the power conversion efficiency η, class E oscillator should be designed for high Q and high H. When we notice the miniaturization of circuit scale, class E oscillator should be designed for low Q and high H. V. Experimental Results At the experiment, class E oscillator with low Q and high H is designed. In these specifications, it is impossible to design class E oscillator by the conventional design procedure. The design specifications are the operating frequency f = 2.0MHz, the input voltage VD = 6V, R = 10Ω, H = 1, Q = 3, J = 1.0 and K = 0.1. From the above specifications, LC and L0 are determined as LC = L0 = 2.39µH. From these inductors, ESR’s of LC and L0 can be measured as rC = 0.09Ω and r0 = 0.09Ω. The resonant frequency in the feedback network is nearly equal to the operating frequency. Therefore, we assume r f = 0.14Ω from the relation of L0 and r0 . We use these values of ESR’s for the calculations of the design. In his experiment, we use IRF530 MOSFET whose characteristics are measured as shown in Tab. 1. From VD =6V and Vth =3V, we give Rd1 = Rd2 = 750kΩ. By using our design procedure, we derive the design parameters as A = 0.624, B = 1.211 and M = 0.920. From these parameters, the element values of class E oscillator are derived. Figure 5 depicts the experimental waveforms and the calculated ones. From this figure, the input current iC is not direct and the output voltage vo is nonsinusoidal because of high H and low Q. The experimenal waveforms are satisfied with class E switching conditions. Therefore, we can confirm that the design values which are satisfied with the desired conditions can be determined in spite of low Q and high H by using proposed design procedure. In this circuit experiment, class E oscillator achieves 89.7% power conversion efficiency under 2.8W, 1.97MHz output operation. In the experiments, class E oscillator starts up whenever the switch S D is turned on. In Fig. 5(a), the experimental waveform of v f are afffected by switching characteristics of the MOSFET. Therefore, the waveform of v f lose its shape a little. From Fig. 5, we find that the experimental result agree with the calculated one and we show the validity of the proposed design procedure. VI. Conclusion This paper has presented a novel design procedure for class E oscillator. And the design curves of class E oscillator for any conditions have been clarified. It is the characteristic of the proposed design procedure that a free-running oscillator is considered as a forced oscillator and the feedback waveform is tuned to the timing of the switching. Moreover, in the proposed design procedure, we consider class E oscillator as one circuit though it is divided into class E amplifier and the feedback network for the conventional design. By carrying out a circuit experiments, we find that the experimental result agrees with the calculated one, and show the validity of the proposed design procedure. The experimental measured power conversion efficiency is 89.7% under 2.8W output power at an operating frequency 1.97MHz for low Q and high H. 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