Hi-Tech Fuses, Inc. Product Information Sheet Trans-Guard OS & OS Shorty Backup Type Current-Limiting Fuses GENERAL: The Trans-Guard OS (Oil-Submersible) and the Trans-Guard OS Shorty backup type current-limiting fuses are primarily used with a series connected bayonet or terminal board weak link expulsion fuse for “two-fuse” protection of distribution transformers. The newer OS Shorty fuses were specifically designed to be more compact in size and allow for easier installation in smaller distribution transformers. Both the OS and OS Shorty fuses’ ability to significantly reduce fault energy and their very high interruption capability (50kA symmetrical) provide state-of-the-art protection against today’s ever increasing available fault currents. Utilizing these designs minimizes the likelihood of disruptive equipment failures, such as transformer tank ruptures, by limiting the amount of energy that is let through to the source of the fault to a value below the withstand capability of the transformer. DESIGN FEATURES: Ø Highest current ratings available in a single fuse body minimizes the costs and physical space associated with paralleling two fuses to achieve the desired current rating. Ø Smaller physical size achieved particularly with our line of OS Shorty fuse designs. Ø Rigorous testing to meet ANSI/IEEE standards and internal quality requirements including 100% physical inspection, resistance measurement, and helium mass spectrometer leak testing. Ø Durable design for long life including machined brass end caps, filament-wound high temperature epoxy tubular bodies, sand filler and hermetic sealing system. Ø High fault current interrupting capability (50,000 amperes symmetrical) for most ratings. Ø Broad range of fuse ratings available with our Standard OS and Shorty OS lines (30 amps – 400 amps). Ø Elevated rated maximum voltages (10kV,17.2kV, and 25.5kV) suitable with many of the OS Shorty designs. FUSE RATINGS: Table 1 – Trans-Guard OS and OS Shorty Fuse Catalog Information Current Rating (Amps) Trans -Guard OS Cat. No. Trans -Guard OS Shorty Cat. No. Nominal Voltage Rating - 8.3kV 30 35 Trans -Guard OS Cat. No. Trans -Guard OS Shorty Cat. No. Nominal Voltage Rating – 15.5kV or 17.2kV 1 Trans-Guard OS Cat. No. Nominal Voltage Rating – 23kV HTSS240030 HTDS232035 Trans -Guard OS Shorty Cat. No. HTSS252030 HTDS242035 40 45 50 65 80 HTDS232040 HTSS232040 HTDS242040 HTDS242045 HTDS242050 HTDS242065 HTDS242080 HTSS240040 HTDS252040 HTSS252040 HTDS232050 HTDS232065 HTDS232080 HTSS232050 HTSS232065 HTSS232080 HTSS240050 HTSS242065 HTSS242080 HTDS252050 HTDS252065 HTSS252050 HTSS252065 HTSS252080 100 125 130 150 160 HTDS232100 HTDS332125 HTSS232100 HTSS232125 HTSS232065 HTSS232150 HTSS232080 HTDS242100 HTDS342125 HTSS242100 HTSS242125 HTSS242065 HTSS242150 HTSS242080 HTDS352100 HTDS352125 HTSS252100 165 175 200 200 250 HTDS332165 HTSS232165 HTDS342165 HTDS332200 HTSS232200 HTSS232100 HTDS342200 300 330 400 HTDS332150 HTDS232150 HTDS342150 HTSS252065 HTDS352150 HTSS252080 HTSS242165 HTDS352175 HTDS332125 HTDS342125 HTSS232150 HTSS232165 HTSS232200 HTDS342150 HTSS242100 HTSS242125 HTSS252100 HTSS242150 HTSS242165 Notes: ___ Shaded current ratings shown are achieved by using a parallel combination of two fuses (order two fuses). 1 See Tables 3a and 3b for specific Nominal Voltage Ratings. January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc. 1 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses DIMENSIONAL INFORMATION: B A ¼-20 threaded hole ½” deep C Table 2 – Trans-Guard OS and OS Shorty Fuse Dimensional Information Nom. Voltage Rating(kV) Current Rating (Amps) Dimensions inches (millimeters) A B C Approx . Weight (lbs) Trans-Guard OS 35 8.3 40-100 125-200 35-45 15.5 40-100 125-200 40-65 23.0 100-175 6.13-6.05 (155.7-153.7) 9.93-9.85 (252.2-250.2) 7.21-7.09 (183.1-180.0) 11.01-10.89 (279.7-276.6) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 9.97-9.89 (253.2-251.2) 11.01-10.89 (279.7-276.6) 3.32-3.25 (84.3-82.5) 9.93-9.85 (252.2-250.2) 15.53-15.45 (394.5-392.4) 15.57-15.49 (395.5-393.4) 11.01-10.89 (279.7-276.6) 16.61-16.49 (421.9-418.8) 16.61-16.49 (421.9-418.8) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 3.32-3.25 (84.3-82.5) 15.53-15.45 (394.5-392.4) 18.37-18.29 (466.6-464.6) 16.61-16.49 (421.9-418.8) 19.41-19.29 (493.0-490.0) 2.22-2.18 (56.4-55.4) 3.32-3.25 (84.3-82.5) 2.25 3.25 7.25 3.25 4.75 10.75 4.75 12.0 Trans-Guard OS Shorty 40 8.3 50-100 125-200 30-50 15.5/17.2 65-100 125-165 30-50 23.0 65-100 6.13-6.05 (155.7-153.7) 6.72-6.64 (170.7-168.7) 9.93-9.85 (252.2-250.2) 7.21-7.09 (183.1-180.0) 7.80-7.68 (198.1-195.1) 11.01-10.89 (279.7-276.6) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 8.21-8.13 (208.5-206.5) 11.05-10.97 (280.7-278.6) 15.53-15.45 (394.4-392.4) 11.72-11.64 (297.7-295.7) 9.29-9.17 (236.0-232.9) 12.13-12.01 (308.1-305.1) 16.61-16.49 (421.9-418.8) 12.80-12.68 (325.1-322.1) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 2.22-2.18 (56.4-55.4) 15.33-15.25 (389.4-387.4) 16.41-16.29 (416.8-413.8) 2.22-2.18 (56.4-55.4) 2.25 2.5 3.25 2.75 3.75 4.75 3.75 4.75 Note: Other Hardware is available, consult the factory. January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc. 2 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses TECHNICAL SUMMARY: The following table summarizes the Trans -Guard OS and OS Shorty fuse performance and electrical characteristics. Copies of Certified Test Reports CTR-002 & CTR-009, which detail the specific interrupting tests conducted on these designs, are available upon request or on our web site (www.hi-techfuses.com). Table 3a – Electrical Characteristics of Trans-Guard OS and OS Shorty Fuses (Single Fuses) Nominal Voltage Rating (kV) Current Rating (A) 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 23.0 23.0 23.0 23.0 23.0 23.0 23.0 35 40 50 65 80 100 125 150 165 200 35 40 45 50 65 80 100 125 150 165 200 40 50 65 100 125 150 175 HTDS232035 HTDS232040 HTDS232050 HTDS232065 HTDS232080 HTDS232100 HTDS332125 HTDS332150 HTDS332165 HTDS332200 HTDS242035 HTDS242040 HTDS242045 HTDS242050 HTDS242065 HTDS242080 HTDS242100 HTDS342125 HTDS342150 HTDS342165 HTDS342200 HTDS252040 HTDS252050 HTDS252065 HTDS352100 HTDS352125 HTDS352150 HTDS352175 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 40 50 65 80 100 125 150 165 200 HTSS232040 HTSS232050 HTSS232065 HTSS232080 HTSS232100 HTSS232125 HTSS232150 HTSS232165 HTSS232200 8.3 10.0 10.0 10.0 10.0 8.3 8.3 8.3 8.3 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 15.5 30 40 50 65 80 100 HTSS240030 HTSS240040 HTSS240050 HTSS242065 HTSS242080 HTSS242100 HTSS242125 HTSS242150 HTSS242165 HTSS252030 HTSS252040 HTSS252050 HTSS252065 HTSS252080 HTSS252100 Fuse Model Number Rated Peak Arc Maximum Voltage Voltage (kV) (5) (kV) Trans-Guard OS 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 23.0 23.0 23.0 23.0 23.0 23.0 23.0 26 26 26 26 26 26 22 22 22 22 49 46 49 46 46 49 49 44 44 44 44 64 65 66 69 67 65 63 Minimum I/C (A) Minimum 2 Melt I T (A 2 S e c ) Maximum Total I 2 T (A 2 S e c ) (3) (4) 415 260 320 430 600 850 450 535 1,250 1,700 380 270 450 330 450 700 1,000 500 600 1,200 1,530 280 340 465 600 1,000 1,300 1,530 3,140 3,200 5,000 11,000 17,000 39,000 29,000 45,000 67,300 156,000 3,140 3,200 4,340 5,000 11,000 17,000 39,000 29,000 45,000 67,300 156,000 3,200 5,000 11,000 20,100 31,400 66,900 108,600 10,000 10,500 16,000 34,000 45,000 120,000 90,000 160,000 230,000 580,000 10,000 9,500 14,500 16,000 34,000 45,000 120,000 90,000 160,000 230,000 580,000 10,500 17,000 38,000 70,000 105,000 220,000 360,000 26 25 25 25 25 26 24.5 24 24 415 300 350 430 570 850 900 1020 1120 3,140 2,500 3,700 6,300 12,800 39,000 23,000 39,500 54,500 10,000 14,000 18,000 31,000 66,000 120,000 110,000 175,000 225,000 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 15.5 49 49 49 49 49 49 49 49 48 240 330 440 360 440 580 540 700 780 1,260 2,680 4,440 3,700 6,300 12,800 14,800 34,800 51,200 6,800 12,000 17,000 22,000 36,000 76,000 66,000 137,000 195,000 25.5 25.5 25.5 25.5 25.5 25.5 71 71 71 70 70 70 300 390 570 360 440 575 920 1,580 3,200 3,700 6,300 12,800 4,250 9,750 20,000 17,000 28,000 70,000 Trans-Guard OS Shorty 23.0 23.0 23.0 23.0 23.0 23.0 125 150 165 30 40 50 65 80 100 (1) (1) (1) January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc. 3 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses TECHNICAL SUMMARY (CONTINUED): Table 3b – Electrical Characteristics of Trans-Guard OS & OS Shorty Fuses (Fuses tested for use in Parallel) Nominal Voltage Rating (kV) Current Rating (A) (2) Fuse Model Number (Order Two Fuses) Rated Maximum Voltage (kV) Peak Arc Voltage (kV) (5) Maximum Total I 2 T Minimum I/C (A) Minimum Melt I 2 T (A 2 Sec) 850 1,000 116,000 180,000 350,000 650,000 850 1,000 116,000 180,000 350,000 650,000 2 (A Sec) (3) (4) Trans-Guard OS 8.3 250 HTDS332125 8.3 22 8.3 300 HTDS332150 8.3 22 15.5 250 HTDS342125 15.5 44 15.5 300 HTDS342150 15.5 44 Trans-Guard OS Shorty 8.3 130 HTSS232065 8.3 25 420 14,800 65,000 8.3 160 HTSS232080 8.3 25 500 25,200 114,000 8.3 8.3 8.3 8.3 200 300 330 400 HTSS232100 HTSS232150 HTSS232165 HTSS232200 8.3 8.3 8.3 8.3 25 24.5 24 23.5 630 1,900 2,150 2,380 51,200 92,000 158,000 218,000 240,000 425,000 675,000 850,000 17.2 130 HTSS242065 17.2 47 420 14,800 92,000 17.2 160 HTSS242080 17.2 47 500 25,200 162,000 17.2 200 HTSS242100 17.2 47 630 51,200 310,000 HTSS242125 17.2 49 1,130 59,200 265,000 HTSS242150 HTSS242165 15.5 15.5 49 46 1,500 1,670 139,200 204,800 515,000 733,000 (1) 17.2 250 15.5 15.5 300 330 23.0 130 HTSS252065 25.5 69 360 14,800 68,000 23.0 23.0 160 200 HTSS252080 HTSS252100 25.5 23.0 69 69 450 560 25,200 51,200 115,000 280,000 (1) Notes to Table 3a and 3b: 1. These fuses have only been tested at a rated maximum interrupting current of 44,000 A rms symmetrical due to test station limitations. All other fuses have a rated maximum interrupting current of 50,000 A rms symmetrical. 2. ___ Current ratings shown in Table 3b are achieved by using a parallel combination of two fuses (order two fuses). To facilitate equal sharing of the interrupting duty, the two fuses should be resistance matched (±2%) and be mounted such that current paths to and from each fuses are symmetrical. 3. Tabulated maximum total I2t values are at the nominal voltage of the fuse. Values for 17.2kV fuses at 15.5kV are reduced by approximately 12%, while values for 8.3kV and 23kV fuses at 10kV and 25.5kV are increased by approximately 30% and13% respectively. 4. Maximum total I2t values are reduced for currents below 50,000 A. For example, at 10,000 A, maximum total I2t values are approximately 15% less than the published values. 5. Peak arc voltages quoted are for 50,000 A currents at the rated maximum voltage listed. Reduced voltages and currents will reduce the peak arc voltage. Consult the factory for information. January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc. 4 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses FUSE SELECTION: For a detailed explanation on selecting the appropriate backup current limiting fuse for a given application, please refer to Hi-Tech Fuses, Inc. Application Bulletin FS-10. For a quicker method of selecting the proper Trans-Guard OS or OS Shorty fuse for applications involving coordination with Bay-O-Net expulsion fuses and transformers having impedances equal to, or higher, than those listed in Table 4, please refer to fuse coordination Tables 5-8. These tables include columns that specify both OS and OS Shorty fuses for each application (Note: The suggested Trans-Guard OS rating may differ from those shown in Tables II-V of OS Brochure PB8411 as different transformer impedances have been assumed.) More comprehensive tables listing fusing alternatives for transformers having any impedance can be found at www.hi-techfuses.com . Table 4- Assumed Transformer Impedances Used for Fuse Coordination Tables IV-VII Transformer Size (KVA) 5 10 15 25 37.5 45 50 75 100 112.5 150 167 225 250 300 333 500 750 and up 1Φ Impedances (%) 1.90 1.90 1.90 1.90 1.90 -1.90 1.90 2.00 --2.60 -4.00 -5.00 5.00 5.75 January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc. 3Φ Impedances (%) -----1.60 -1.60 -1.80 2.00 -3.00 -3.50 -4.00 5.75 5 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses Notes: Bay-O-Net fuse selection is based on Cooper Power Systems recommendations. Table 5 - 1Φ Transformer Coordination Table For Expulsion & Trans-Guard OS / OS Shorty Fuses TRANS-GUARD OS / OS SHORTY FUSE VOLTAGE RATING (kV) 8.3 15.5/17.2 TRANSFORMER VOLTAGE (kV) PHASE-TO-GROUND 4.16-4.8 7.2-7.96 12-12.47 13.2-14.4 16.0 KVA 2.4 Link OS Dual Sensing 5 C03 35 10 C05 35 15 C08 50 25 C10 100 37.5 C12 165 50 C12 200 75 C 1 4 --1 0 0 C 1 4 --167 ----250 ----333 ----500 ----- Shorty Link OS Shorty Link O S a,c Bay-O-Net (4000358___) 40 C03 3 5 40 C03 40 C05 3 5 40 C03 65 C05 3 5 40 C03 100 C08 5 0 65 C05 150 C10 8 0 100 C08 165 C10 1 0 0 125 C08 300 C12 1 6 5 150 C10 330 C12 2 0 0 165 C10 --C 1 4 --300 C12 --C 1 8 --330 C14 --C 1 8 --330 C14 --------C18 and 35 35 35 35 50 65 100 100 165 250 250 --- Current Sensing Bay-O-Net (4000353___) 5 10 15 25 37.5 50 75 100 167 250 333 500 C04 35 C06 35 C08 35 C10 65 C10 80 C12 100 C14 165 C14 200 C 1 7 --------------- Dual Element 5 C03 35 10 C05 35 15 C07 50 25 C09 80 37.5 C11 100 50 C12 100 75 ----100 ----167 ----250 ----333 ----- 40 40 40 80 100 125 165 200 300 ------- C04 C04 C06 C08 C08 C10 C12 C12 C14 C16 C17 --- 35 35 35 35 50 80 100 150 165 200 300 --- 40 40 40 40 65 100 125 150 165 200 300 --- C04 C04 C04 C06 C06 C08 C10 C10 C12 C14 C16 C17 Shorty Link a,b Shorty Link OS 19.9 Shorty Link OS Shorty Link OS Shorty OS / OS Shorty Fuse Coordinations 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 50 C05 35 30 C05 35 30 C03 65 C05 35 30 C05 35 30 C05 100 C08 50 65 C08 50 50 C08 125 C08 65 80 C08 65 65 C08 150 C10 100 100 C10 100 1 0 0 C10 200 C12 125 125 C12 125 1 2 5 C10 200 C12 125 125 C12 125 1 2 5 C12 330 C14 250 165 C14 250 1 6 5 C12 ------------------------- 30 30 30 30 30 30 50 65 100 100 125 125 C03 40 C03 40 C03 40 C03 40 C03 40 C05 40 C05 40 C05 40 C08 50 C10 65 C10 100 C12 100 30 30 30 30 30 30 30 40 65 80 80 130 C04 C04 C04 C04 C04 C06 C06 C08 C10 C10 C12 C14 ------------------------- 30 30 30 30 30 30 30 40 65 65 100 150 C04 40 C04 40 C04 40 C04 40 C04 40 C04 40 C06 40 C06 40 C08 40 C10 50 C12 100 C12 100 30 30 30 30 30 30 30 30 40 65 80 100 OS / OS Shorty Fuse Coordinations 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 40 C03 35 30 C03 35 30 C03 40 C05 35 30 C04 35 30 C03 50 C06 35 40 C05 35 30 C04 100 C07 45 50 C06 35 40 C06 100 C09 65 80 C07 50 65 C07 125 C11 80 100 C09 65 80 C07 --C12 80 100 C11 80 100 C09 --C12 100 100 C12 80 100 C12 ----------------------- 30 30 30 30 30 30 40 50 65 80 100 C03 C03 C03 C03 C03 C03 C05 C06 C07 --- and OS / OS Shorty Fuse Coordinations 35 35 35 35 35 35 65 80 100 150 200 300 a,c OS 23.0 Bay-O-Net (4038108___) and 40 C03 3 5 40 C03 35 40 C04 3 5 40 C03 35 50 C05 3 5 40 C03 35 100 C06 3 5 40 C04 35 125 C09 6 5 80 C06 35 125 C09 8 0 100 C07 50 --C12 1 0 0 125 C09 80 --C12 1 0 0 125 C09 80 --------C12 100 ------------------------- 40 40 40 40 40 40 80 100 125 150 200 300 C04 35 C04 35 C04 35 C04 35 C06 35 C06 35 C08 35 C08 35 C10 65 C12 100 C14 150 C14 150 January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc 30 30 30 30 30 30 40 50 80 100 150 150 C04 35 C04 35 C04 35 C04 35 C06 35 C06 35 C08 35 C08 35 C10 65 C12 80 C12 80 C14 150 30 30 30 30 30 30 40 40 80 100 100 150 Bay-O-Net fuses are selected to meet inrush criteria of 12 times transformer full load current for 0.1 second. Backup OS / OS “Shorty” fuses are selected to melt only on internal transformer faults, where transformer impedance is equal, to or greater than, the value given in Table III. If the impedance is higher, a smaller fuse can often be used. Shaded areas indicate parallel fuse applications. a Or equivalent bayonet link (ABB & ERMCO). b Current Sensing BayO-Net fuses are selected to melt with 3 to 4 times transformer full load current at 300 seconds. c 40 40 40 40 40 40 40 40 50 ----- 30 30 30 30 30 30 30 40 50 --- Dual Sensing and Dual Element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with the transformer initially carrying 75% of load at an ambient temperature of 35°C. 6 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses Table 6- 3Φ Transformer Coordination Table For Expulsion & Trans-Guard OS / OS Shorty Fuses TRANS-GUARD OS / OS SHORTY FUSE VOLTAGE RATING (kV) 15.5/17.2 TRANSFORMER VOLTAGE (kV) PHASE-TO-PHASE 8.3 KVA 2.4 4.16-4.8 7.2-7.96 12-12.47 d 13.2-14.4 d 20.8 Bay-O-Net fuse selection is based on Cooper Power Systems recommendations. 23.0 d 23.0 24.9 Notes: d 27.6 34.5 Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Dual Sensing Bay-O-Net (4000358___) 45 75 112.5 150 225 300 500 750 1000 1500 2000 C10 100 C12 200 C14 --C14 --C18 --C18 ----- ----- ----- ----- ----- --- 125 165 300 300 400 400 ----------- C08 65 C10 100 C12 165 C12 200 C14 300 C14 300 C18 --C18 ----- ----- ----- --- 65 125 150 165 300 300 400 400 ------- a,c C05 C08 C08 C10 C12 C12 C14 C18 C18 ----- 35 65 65 100 125 150 250 300 ------- Current Sensing Bay-O-Net (4000353___) 45 75 112.5 150 225 300 500 750 1000 1500 2000 2500 C10 80 C12 100 C12 165 C14 165 C16 200 C17 300 --- ----- ----- ----- ----- ----- --- 100 125 165 165 200 300 ------------- C08 35 C10 80 C10 80 C12 100 C14 150 C14 150 C17 300 C17 300 --- ----- ----- ----- --- 40 100 100 125 150 150 300 300 --------- C06 C06 C08 C10 C10 C12 C14 C16 C17 ------- 45 75 112.5 150 225 300 500 750 1000 C09 80 C12 100 --- ----- ----- ----- ----- ----- ----- --- 100 125 --------------- C07 50 C09 80 C11 100 C12 100 --- ----- ----- ----- ----- --- 65 100 125 125 ----------- C04 C06 C07 C09 C11 C12 ------- a,b 35 35 50 80 80 100 150 200 300 ------- a,c Dual Element Bay-O-Net (4038108___) and OS / OS Shorty Fuse Coordinations 40 65 80 125 150 150 200 330 330 ----- C03 C05 C08 C08 C10 C10 C12 C14 C14 35 35 50 65 80 80 125 250 250 d C18 ----- --- 30 30 50 65 100 100 125 150 165 300 --- C03 C05 C08 C08 C10 C10 C12 C14 C14 35 35 50 50 80 80 125 150 250 d C18 300 --- --- 30 30 50 65 80 100 125 150 165 300 --- C03 C03 C05 C05 C08 C08 C10 C12 C12 C14 --- 35 35 35 35 40 40 80 125 125 250 --- 30 30 30 30 50 50 80 125 125 165 --- C03 C03 C05 C05 C08 C08 C10 C12 C12 C14 C14 35 35 35 35 40 40 65 125 125 250 250 30 30 30 30 50 50 80 125 125 150 165 C03 C03 C05 C05 C08 C08 C10 40 40 40 40 40 40 65 e C12 100 e C12 100 e C14 ----- --- 30 30 30 30 65 65 80 130 130 200 --- C03 40 C03 40 C05 40 C05 40 C08 40 C08 40 C10 65 C10 65 C12 100 C14 --C14 --- 30 30 30 30 65 65 80 80 130 200 200 C03 40 C03 40 C03 40 C05 40 C05 40 C05 40 C08 40 C10 65 C10 65 C12 100 C14 --- 30 30 30 30 30 30 65 80 80 130 200 C04 C06 C06 C08 C10 C10 C12 C14 C14 C16 --- 35 35 35 35 65 65 100 150 150 200 ----- 30 30 40 40 65 80 125 150 150 250 --- C04 C06 C06 C08 C10 C10 C12 C14 C14 C16 35 35 35 35 50 65 100 150 150 200 e C17 300 -- --- 30 30 30 40 65 65 100 150 150 250 300 -- C04 C04 C06 C06 C08 C08 C10 C12 C12 C14 C16 35 35 35 35 35 35 65 80 80 150 200 e C17 300 30 30 30 30 40 40 65 80 100 150 250 300 C04 C04 C04 C06 C08 C08 C10 C12 C12 C14 C16 C16 35 35 35 35 35 35 50 80 80 150 200 200 30 30 30 30 30 30 65 80 100 150 250 250 C04 C04 C04 C06 C08 C08 C10 C12 C12 40 40 40 40 40 40 50 100 100 e C14 125 e C16 ---- --- 30 30 30 30 30 30 65 80 100 160 200 -- C04 40 C04 40 C04 40 C06 40 C06 40 C08 40 C10 50 C10 50 C12 100 C14 125 C14 125 -- --- 30 30 30 30 30 30 65 65 80 160 160 -- C04 40 C04 40 C04 40 C04 40 C06 40 C06 40 C08 40 C10 40 C12 100 C12 100 C14 125 -- --- 30 30 30 30 30 30 30 65 80 100 160 -- C03 C03 C04 C05 C06 C07 ---- 30 30 30 30 40 50 ---- C03 C03 C03 C04 C06 C07 ---- 30 30 30 30 40 50 ---- C03 C03 C03 C03 C05 C06 C07 --- 30 30 30 30 30 40 50 --- and OS / OS Shorty Fuse Coordinations 35 40 C03 35 30 35 40 C04 35 30 65 65 C06 35 40 80 100 C07 50 50 80 100 C09 65 65 100 125 C09 65 80 --- --- C12 100 100 --- ---- --- ---- ---- --- -- C03 C04 C06 C07 C09 C09 C12 --- 35 30 C03 35 30 C03 35 30 C03 35 30 C03 35 40 C05 35 30 C04 45 50 C06 35 40 C05 65 65 C07 35 50 C06 65 80 C09 50 65 C07 80 100 C11 65 80 C09 --- -- C12 80 100 C11 --- --- --- -- C12 January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc Backup OS / OS “Shorty” fuses are selected to melt only on internal transformer faults, where transformer impedance is equal to, or greater than, the value given in Table III. If the impedance is higher, a smaller fuse can often be used. Shaded areas indicate parallel fuse applications. a Or equivalent bayonet link (ABB & ERMCO). b and OS / OS Shorty Fuse Coordinations 40 40 65 100 100 125 150 200 300 ------- Bay-O-Net fuses are selected to meet inrush criteria of 12 times transformer full load current for 0.1 second. 35 30 35 30 35 30 35 30 35 30 35 50 65 65 65 80 80 100 40 40 40 40 40 40 ------- 40 40 40 40 40 40 ------- 40 40 40 40 40 40 40 ----- Current Sensing Bay -O-Net fuses are selected to melt with 3 to 4 times transformer full load current at 300 seconds c Dual Sensing and Dual Element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours w ith the transformer initially carrying 75% of load at ambient temperature of 35°C. d Applications are limited to gnd Y-gnd Y connected transformers with no more than 50% delta connected secondary load. Phase-toground rated fuses are frequently recommended for gnd Y-gnd Y connected transformers. e Bay-O-Net assembly may be subjected to damage during fault clearing at currents above the Bay-O-Net’s Maximum I/C. 7 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses Table 7 - 1Φ Transformer Coordination Table For Cooper High Ampere Overload Bay-O-Net (4038361___CB) & Trans-Guard OS / OS Shorty Fuses KVA TRANS-GUARD OS / OS SHORTY FUSE VOLTAGE RATING (kV) 8.3 15.5/17.2 TRANSFORMER VOLTAGE (kV) PHASE-TO-PHASE 2.4 4.16-4.8 7.2-7.96 12-12.47 13.2-14.4 Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty 75 100 167 250 333 500 833 C03 200 C03 200 C04 200 C05 300 --- ----- ----- --- 165 200 300 300 ------- --- ----- --C03 165 C04 200 C05 200 C05 300 --- --- --- --- --- --- --- --- ------- --- --- --- --- --- ----165 --- --- --- --- --- ----165 --- --- --- --- --- ----300 C03 150 150 --- --- ----300 C04 200 165 C03 125 125 C03 --- C05 300 300 C04 165 165 C04 --- ----- ----- ----- ----- --125 125 165 150 Table 8 - 3Φ Transformer Coordination Table For Cooper High Ampere Overload Bay-O-Net (4038361___CB) & Trans-Guard OS / OS Shorty Fuses TRANS-GUARD OS / OS SHORTY FUSE VOLTAGE RATING (kV) 8.3 15.5/17.2 TRANSFORMER VOLTAGE (kV) PHASE-TO-PHASE KVA 2.4 4.16-4.8 7.2-7.96 12-12.47 13.2-14.4 a 20.8 24.9 a Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty Link OS Shorty 112.5 150 225 300 500 750 1000 1500 2000 2500 C03 165 C03 165 C04 200 C04 200 C05 ----- ---- ----- ----- ----- --- 165 --- --- --- --- --165 --- --- --- --- --200 --- --- --- --- --300 C03 150 150 --- --300 C04 200 200 C03 150 --- C05 200 300 C04 165 --- --- --- --- C05 200 --- --- --- --- C05 300 --- --- --- --- --- ----- --- --- --- --- --- --------150 150 200 300 ----- ----------C03 C04 C04 C05 b C05 ----------125 165 200 200 300 ----------125 150 165 250 300 --- ----- ----- ----- ----- ----- --C03 125 C04 165 C05 200 b C05 300 ----- --- --- --- --- ------- --- --- --- --- ------- --- --- --- --- ------- --- --- --- --- ------- --- --- --- --- ------- --- --- --- --- --125 --- --- --- --- --- --165 C03 125 125 C03 125 125 250 C04 165 150 C04 165 150 300 C04 165 165 C04 165 150 Notes: Ø Bay-O-Net fuse selection is based on Cooper Power Systems recommendations. Ø Bay-O-Net fuses are selected to meet inrush criteria of 12 times transformer full load current for 0.1 second. Ø Backup OS Shorty & OS fuses are selected to melt only on internal transformer faults, where transformer impedance is equal to, or greater than, the value given in Table 4. If the impedance is higher, a smaller fuse can often be used. Ø Shaded areas indicate parallel fuse applications. Ø High Ampere Overload Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with the transformer initially carrying 75% of load at ambient temperature of 35°C. a Applications are limited to gnd Y-gnd Y connected transformers with no more than 50% delta connected secondary load. Phase-to-ground rated fuses are frequently recommended for gnd Y-gnd Y connected transformers. b Bay-O-Net assembly may be subjected to damage during fault clearing at currents above the Bay-O-Net’s maximum I/C. January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc 8 Trans-Guard OS and OS Shorty Oil-Submersible Backup Type Current-Limiting Fuses NOTES : No warranty or representation, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose regarding the product described herein is extended by anything contained in this brochure. Hi-Tech Fuses, Inc. neither assumes nor authorized any other person, firm or entity to assume for it any liability in connection with the sale or use of the product described in this brochure. Any such warranties or other terms and conditions of sale of products shall be in accordance with Hi-Tech Fuses, Inc. standard terms and conditions of sale for such products, which are available on request. Hi-Tech Fuses, Inc. 415 19th St. Dr. SE, Hickory, NC 28602 Phone: 828-322-1855 Fax: 828-322-2376 Email: hi-tech@hi-techfuses.com Internet: www.hi-techfuses.com January 2005 • Supersedes February 2003 • 2005 Hi-Tech Fuses, Inc 9