344 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Appliance plug connectors – PLUSCON device VARIOCON The direct PCB connection and the omission of a panel mounting base are the exceptional features of the modular, compact, IP67 connector system. Program overview 346 System configuration 348 It is especially suitable for use in your devices as well as in terminal boxes and control cabinets in harsh industrial environments. Thanks to its modular design and the variety of contact inserts from signal to power connections with 70 A, VARIOCON offers proven solutions especially in the field of electrical drives. Contact insert and connector sets 350 Power contact inserts 352 Contact insert modules 354 Sleeve and panel mounting frames 358 The basis of the range are modular contact inserts with screw and PCB connection, as well as permanent contact inserts with crimp connection for turned and rolled contacts. The universal screw connections distinguish themselves through high reliability, low contact resistances and compact design. The contact insert modules are uniformly touch proof and can be coded against incorrect plugging. The direct PCB connection saves one complete jumpering level and offers a controlled and space-saving device assembly. Contact carriers for crimp contacts 362 Sleeve housings 364 Supporting base elements 370 Half screw connections 372 Adapter plates 375 Accessories 378 Dimensional drawings 380 The VARIOCON housing is available in different versions: plastic housings made of impact-resistant polyamide, metal housings made of die-cast zinc with a polyester coating as well as metal housings with a conductive EMC nickel surface. The rugged screw locking protects connectors against unintentional opening and mechanical disturbances such as shocks and vibrations. Note: For integrating multiple circuits in one cable and/or a connector, VDE 0100/1.97 § 411.1.3.2 and DIN EN 60 204/11.98 § 14.1.3 are applicable. Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 345 Appliance plug connectors – PLUSCON device Program overview – VARIOCON VARIOCON VARIOCON is suitable for use in devices, terminal boxes and control cabinets. As a result of its modular design and the variety of contact inserts from D-SUB to FO and on to power connections, the range offers nearly unlimited application possibilities. The basis of the range are modular contact inserts with screw and PCB connection, as well as permanent contact inserts with crimp connection for turned and rolled contacts. The variable structure allows the connector to be put together optimally, and thus at low cost, to suit the individual application. The housing for direct panel mounting is available in different versions: plastic housings made of tough polyamide, metal housings made of die-cast zinc with a polyester coating as well as metal housings with a conductive EMC nickel surface. Five reasons for choosing VARIOCON Appliance plug connectors for industrial use Advantages User benefits 1. Modularity of contact inserts and housing – Customized solution for contact inserts using the combination of power up to 70 A, signal up to 40 positions and fiber optics – Space savings through compact design – Free selection of housing versions that are made of plastic and metal and are EMC-protected 2. Omission of panel mounting base – Reduced mounting cost – IP67 degree of protection with only one housing seal – Exceptional EMC protection 3. Rugged housing screw locking for commissioning and service – Insensitive to mechanical disturbances (vibrations, shocks) – Secured against unintentional opening of the plug connection – Space saving in comparison to brackets 4. COMBICON screw connection method – – – – – – 5. Direct PCB connection in the device – Omission of one jumpering level – Controlled assembly owing to the soldered-in method – Space-saving installation 346 PHOENIX CONTACT High reliability Touch proof Low contact resistances Compact design Can be coded against incorrect plugging Universal use Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Appliance plug connectors – PLUSCON device Program overview – VARIOCON The range of products Modular contact inserts VARIOCON Modular allows power and signal transmission to be combined in one connector. The contact system is based on the proven COMBICON connection method with tension sleeve principle and coding possibility. The panel mounting side can be supplied with screw connection or alternatively with direct PCB connection. The connection capacity ranges from 4-pos. / 70 A / 690 V to 40-pos. / 10 A / 160 V In addition, fiber optics modules are available for data transmission. From page 351 onwards Crimp contact carriers The crimp contact carriers are available as male or female contact carriers and fulfill the requirements for high-position plug connections. Turned and rolled crimp contacts from the proven HEAVYCON D-series (EN 175301-801) are available for the 15, 30, 50 and 65-position crimp contact carriers plus two capacitive PE connections each. All advantages of the crimp system, such as machine preassembly or partial assembly, can be used with VARIOCON-Crimp. From page 362 onwards Sleeve housings and supporting base elements The sleeve housings are available in three space, can be accessed easily from above, resists vibration and fulfills the housing versions: requirements of the IP65/66/67 degree of – Plastic protection (IP68 on request). For attaching – Metal, powder-coated and without tools, versions with an easy-to– Metal, EMC-coated handle knurled screw are available. VARIOCON sleeve housings form a seal directly on the mounting panel using two locking screws. This locking method saves From page 364 onwards Accessories Half cable glands with PG 16 and PG 21 thread are available for the VARIOCON housings. The housings with M20 and M25 thread are available as alternatives. D-SUB inserts can be integrated for highposition signal connections. Adapter plates for D-SUB 9 to D-SUB 25 inserts are available for this purpose. With the VC adapter plates, VARIOCON connectors can also be easily used in standard panel cutouts for heavy-duty industrial plug connectors. Protective covers protect the contact inserts when they are not plugged in. From page 372 onwards Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 347 Appliance plug connectors – PLUSCON device System configuration – VARIOCON with modular contact inserts Panel mounting side Mounting flanges Sleeve side Device panel Sleeve modules EMC shroud (only EMC version) Sleeve housings (EMC) Marking label Cone disc (only EMC version) Rubber seal PCB Panel mounting frame Sleeve frame EMC iris spring (only EMC version) Panel mounting modules Screw connection, PCB connection Pressure nut Sleeve connectors Panel mounting plug connectors The panel mounting plug connector consists of the modular mounting contact inserts, the mounting flanges and the panel mounting frame. The contact inserts are available with different numbers of positions and different rated electrical data. They can be snapped together in any order. They are always touch proof, so that the panel mounting plug connector and the sleeve plug connector can be conductive. Mounting: – Snap in the contact insert modules in the desired order – Mount the panel mounting flanges as shown – Position the contact insert with panel mounting flanges in the panel cutout from the inside of the device – Snap the panel mounting frame onto the contact insert from the outside of the device – Screw the panel mounting frame together with the panel mounting flanges On the panel mounting frame, each module position is labeled from A-E. This makes each position clearly identifiable. The panel mounting plug connector can either be mounted directly on the device wall as a panel feed-through without a panel mounting base or in a VARIOCON supporting base element. Contact inserts with PCB connection are available for parallel or right-angled arrangement of the PCB to the device wall. The EMC shroud provides an effective solution for creating an EMC-suitable plug connection to a panel cutout in which only the cutting edge itself is conductive, but the device wall is painted, for example. It is simply snapped in under the panel mounting frame, thereby making contact over a large area between the sleeve housing and the device wall. With the EMC supporting base elements, the EMC shroud can be dispensed with, because the EMC sleeve housings always have a conductive EMC sealing. The sleeve connectors consist of the modular sleeve contact inserts and the sleeve frame. They are designed to be compatible with the panel mounting connector. The contact insert modules are snapped into the sleeve frame and screwed into the sleeve housing after conductor assembly. The angled cable outlet makes it easy to mount the compact VARIOCON connector and allows straight as well as lateral cable outlets. Alternatively, Pg half or metric full screw connections are available in plastic, nickel-plated brass or EMCshielded. The power contact inserts and sleeve frames already form a unit for space reasons. The removable marking label is the obvious choice for labeling the VARIOCON housings. The positions of each contact insert module with screw connection are continuously labeled with 1 or 5 to n. 348 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Appliance plug connectors – PLUSCON device System configuration – VARIOCON with crimp contact carriers Panel mounting side Sleeve side Female contact carriers Male contact carriers Sleeve housing (plastic) Marking label Rubber seal Device panel Pressure nut Panel mounting connectors Sleeve connectors In the simplest case, the panel mounting plug connector only consists of the contact insert. This is directly screwed onto the device wall using the supplied ST-2,9 screws. The prerequisite for this, however, is a sturdy device wall into which the medium M4 locking thread for the sleeve housing can also be cut. If a locking thread cannot be cut, there are 2 mm thick V2A panel mounting flanges that can be mounted from the inside of the device. The panel mounting plug connector can either be mounted efficiently as a panel feed-through without a panel mounting base or in a VARIOCON supporting base element. The current-carrying female contact inserts can be used in panel mounting plug connectors as well as in sleeve connectors. In the case of EMC panel feed-throughs, the device wall must always remain conductive with the crimp contact inserts. The sealing area must not be painted. The EMC sleeve housings always have a conductive EMC seal. The CK 1,6... crimp contacts, which are also used in the HEAVYCON D series, are available in a punched-rolled and a solid-turned version with a silver or gold-plated surface for conductors from 0.14 to 1.5 mm2. The sleeve connector consists of the crimp contact insert and the sleeve housing. The angled cable outlet makes it easy to mount the compact VARIOCON plug connector and allows straight as well as lateral cable outlets. Alternatively, Pg half or metric full screw connections are available in plastic, nickel-plated brass or EMCshielded. In order to avoid mismating several identical VARIOCON-Crimp plugs, special coding pins are available for the panel mounting and sleeve side. The removable marking label is the obvious choice for labeling the VARIOCON housings. Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 349 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Connector sets With its geared motors and frequency inverters, servo-drive systems, distributed drive systems and industrial gears, SEWEURODRIVE is one of the leading companies in drive technology. The corresponding VARIOCON plug connector sets are available here from stock. For dimensional drawings, refer to page 380. VC-M-T2/10() S822 NZ:TS Description VC-EMV3-S2266... NZ Type Order No. Pcs. / Pkt. VC-M-T2/10() S822 NZ:TS 1886074 20 Pcs. / Pkt. Type Order No. VC-EMV3-S2266 NZ 1885211 1 1885212 1 EMC sleeve housing, with 4 power and 8 control contacts, screw connection, metric EMC cable screw connection, M25 for clamping range 11 mm ... 16 mm Design: VC2 EMC sleeve housing, with 4 power and 12 control contacts, screw connection, metric EMC cable screw connection, M25 for clamping range 11 mm ... 16 mm Design: VC3 EMC sleeve housing, with 4 power and 12 control contacts, screw connection, metric EMC cable screw connection, M25 for clamping range 11 mm ...16 mm, M20 for clamping range 9 mm ... 13 mm Design: VC3 VC-EMV3-S2266-M20/M25 NZ Technical data Electrical data in acc. with IEC 61076-2-101 Rated voltage Rated surge voltage Rated current Material data Design Housing material Housing surface material Material of locking screw Seal material Degree of protection Connection data Conductor cross-section Connection cross-section AWG Temperature data Ambient temperature (operation) Power contacts Control contacts Power contacts Control contacts 400 V 6 kV 20 A 160 V 2.5 kV 10 A 400 V 6 kV 20 A 250 V 2.5 kV 10 A VC2 Zinc die-cast Copper-nickel coating V2A EPDM, conductive IP65/IP66/IP67 0.2 mm² ... 4 mm² 24 ... 12 0.14 mm² ... 1.5 mm² 28 ... 16 VC3 Zinc die-cast Copper-nickel coating V2A EPDM, conductive IP65/IP66/IP67 0.2 mm² ... 4 mm² 24 ... 12 0.14 mm² ... 1.5 mm² 28 ... 16 -40°C ... 100°C -40°C ... 100°C Field distributor Z.6 Field distributor Z.8 Field distributors: MF../Z.3. and MF../Z.6, MQ../Z.3. and MQ../Z.6 for VC-M-T2... (Order No. 1886074) Field distributors with MOVIMOT converter: MF../MM../Z.7 and MF../MM../Z.8. MQ../MM../Z.7 and MQ../MM../Z.8. for VC-EMV3... (Only Order No. 1885211) (Geared) motors with connector: ...DT../APG1 and ...DT../APG4 for VC-EMV3... (Order No. 1885211 and 1885212) 350 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Contact insert sets for hood side and mounting side The contact insert sets are taken from the modular VARIOCON range. For standard panel feed-throughs with a uniform wire cross-section, up to 40-position plug connectors are thus possible. The screw connection can be easily wired in the field. The positions are consecutively marked with PE and from 1 to n. VC-TR...PEA...SET VC-AR...SET Contact insert sets for the sleeve side, with PE, screw connection Contact insert sets for the mounting side, screw connection For dimensional drawings, refer to page 380. Number of positions Incl. PE Contact insert set, consisting of: Frame, four mounting screws and pre-assembled 2-pos. modules with screw connection, six keying profiles Description Design Type Order No. Pcs. / Pkt. Type Order No. Pcs. / Pkt. VC1 VC2 VC3 VC4 Contact insert set, consisting of: Frame, four mounting screws and pre-assembled 6-pos. modules with screw connection, six keying profiles 4 6 8 10 VC-TR1/2M-PEA-S22-SET VC-TR2/3M-PEA-S222-SET VC-TR3/4M-PEA-S2222-SET VC-TR4/5M-PEA-S22222-SET 1607143 1607154 1607167 1607178 5 5 5 5 VC-AR1/2M-S22-SET VC-AR2/3M-S222-SET VC-AR3/4M-S2222-SET VC-AR4/5M-S22222-SET 1607298 1607311 1607322 1607335 5 5 5 5 VC1 VC2 VC3 VC4 Contact insert set, consisting of: Frame, four mounting screws and pre-assembled 8-pos. modules with screw connection, six keying profiles 12 18 24 30 VC-TR1/2M-PEA-S66-SET VC-TR2/3M-PEA-S666-SET VC-TR3/4M-PEA-S6666-SET VC-TR4/5M-PEA-S66666-SET 1607191 1607202 1607215 1607226 5 5 5 5 VC-AR1/2M-S66-SET VC-AR2/3M-S666-SET VC-AR3/4M-S6666-SET VC-AR4/5M-S66666-SET 1607346 1607359 1607370 1607383 5 5 5 5 16 24 32 40 VC-TR1/2M-PEA-S88-SET VC-TR2/3M-PEA-S888-SET VC-TR3/4M-PEA-S8888-SET VC-TR4/5M-PEA-S88888-SET 1607239 1607250 1607263 1607274 5 5 5 5 VC-AR1/2M-S88-SET VC-AR2/3M-S888-SET VC-AR3/4M-S8888-SET VC-AR4/5M-S88888-SET 1607394 1607407 1607418 1607431 5 5 5 5 VC1 VC2 VC3 VC4 Technical data Electrical data in acc. with IEC 61076-2-101 Rated voltage Rated surge voltage Rated current Surge voltage category / Pollution degree Inflammability class in acc. with UL 94 Connection data Torque Connection cross-section Connection cross-section Temperature data Ambient temperature (operation) [V] [kV] [A] [Nm] [mm2] AWG VC-TR...S2... VC-TR...S6... VC-TR...S8... VC-AR...S2... VC-AR...S6... VC-AR...S8... 400 6 20 III / 3 V0 250 4 10 III / 3 V0 160 3 10 III / 3 V0 400 6 20 III / 3 V0 250 4 10 III / 3 V0 160 3 10 III / 3 V0 0.50 - 0.60 0.2 ... 4 24 ... 12 0.22 - 0.25 0.14 ... 1.5 28 ... 16 0.22 - 0.25 0.14 ... 1.5 28 ... 16 0.50 - 0.60 0.2 ... 4 24 ... 12 0.22 - 0.25 0.14 ... 1.5 28 ... 16 0.22 - 0.25 0.14 ... 1.5 28 ... 16 -40°C ... 100°C -40°C ... 100°C VARIOCON sleeve plug connector Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com VARIOCON panel mounting plug connector PHOENIX CONTACT 351 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Power inserts for sleeve and panel mounting connectors For dimensional drawings, see page 380. VC-TFS ...-PEA Sleeve contact insert module, with screw connection u The modular contact inserts are based on the tried-and-tested COMBICON technology. They are available with the screw connection method and on the mounting side also as a solder-in version. With the keying profiles CP-HCC 4 the power inserts can be keyed to prevent confusion of similar plug connectors. In case of sleeve inserts VC-TFS..., the corresponding opposite coding bar must be cut off flush. The modular high current inserts fit in all the VARIOCON sleeve housings. Combinations with any 1 and 2 modules are possible as an option. The standard frames and mounting flanges are used on the mounting side. High current panel mounting inserts VC-AMS.... cannot be used in the VC flushmounting housings for space reasons. Special coupling housings or box mounting bases are available upon request. Note: The hinged cover must be closed after assembly to maintain insulation data. VARIOCON contact insert modules meet the requirements of DIN EN 61984 (plug connectors without switching capacity) and should therefore be operated only under no load condition. All inserts are touch proof and in accordance with DIN EN 60529 and fulfill the requirements of the BGV A2 accident prevention regulations. For the contact inserts with screw connection, there is an insertion bridge EB3-10/ST (order no. 5020823). 352 PHOENIX CONTACT Number of Description Design positions Incl. PE Sleeve contact insert module, with PE conductor connection to the metal sleeve housing and integrated sleeve frame VC2 VC3 VC4 Sleeve contact insert module, with PE conductor connection to the metal sleeve housing One extra module VC3 Two extra modules VC4 One extra module VC4 Panel mounting contact insert module VC2/3/4 VC3/4 VC4 Coding profile, prevents confusion of similar connectors Pcs. / Pkt. Type Order No. 4 5 7 VC-TFS 4-PEA VC-TFS 5-PEA VC-TFS 7-PEA 1607467 1607474 1607481 5 5 5 4 4 5 VC-TFS 4/1M-PEA VC-TFS 4/2M-PEA VC-TFS 5/1M-PEA 1607488 1607495 1607502 5 5 5 MICROFOX SC 1205862 1 4 5 7 Diagonal cutter, for flush cutting of the coding bars Panel mounting frame Additional modules Technical data Electrical data in acc. with IEC 61076-2-101 UL rated voltage Rated voltage Rated surge voltage Rated current Surge voltage category / Pollution degree Material data Contact carrier material Contact surface material Inflammability class in acc. with UL 94 Connection data Torque Stripping length Connection cross-section Connection cross-section Insertion/withdrawal cycles Temperature data Ambient temperature (operation) See page 354 [V] [V] [kV] [A] 600 690 6 70 III / 3 PA Hard-silver plated V0 [Nm] [mm] [mm2] AWG 1.20 - 1.80 14 0.5 mm² ... 16 mm² 20 ... 6 ≥ 500 -40°C ... 100°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Type VS-TFS 4... VS-TFS 5... VS-TFS 7... Dimension a [mm] 57.8 72.8 87.5 VC-AML ... Panel mounting contact insert module, with 90° PCB connection 2 6 ,5 VC-AMS ... Panel mounting contact insert module, with screw connection u Order No. u Type Order No. Pcs. / Pkt. 4 1 Type Pcs. / Pkt. 2 0 a Dimensional drawing: VC-TFS... 1607745 1607748 1607751 5 5 5 VC-AML 4 VC-AML 5 VC-AML 7 1607509 1607523 1607537 10 5 5 CP-HCC 4 1600027 100 CP-HCC 4 1600027 100 Dimension a [mm] 45 60 75 a see page 358 see page 358 600 690 6 70 III / 3 600 690 6 63 III / 3 PA Hard-silver plated V0 PA Hard-silver plated V0 1.20 - 1.80 12 0.5 mm² ... 16 mm² 20 ... 5 ≥ 500 ≥ 500 -40°C ... 100°C -40°C ... 100°C 4 7 ,5 3 3 ,6 VC-AMS 4 VC-AMS 5 VC-AMS 7 Type VS-AMS 4... VS-AMS 5... VS-AMS 7... Dimensional drawing: VC-AMS... Type VS-AML 4... VS-AML 5... VS-AML 7... Dimension a [mm] 45 60 75 1 0 ,1 6 3 5 ,6 4 2 3 ,1 a Dimensional drawing: VC-AML... ë Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 353 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Load current [A] Contact insert modules for sleeve and panel mounting connectors 20 18 16 14 12 10 8 6 1 = 2-pol. 4 2 = 6-pol 2 3 = 8-pol. 0 0 20 1 2 40 3 VC-TFS ... 60 Modules for sleeve frame with screw connection 80 100 120 Ambient temperature [°C] Derating diagram ux Description The modular contact inserts are based on the tried-and-tested COMBICON technology. They are available with the screw connection method and can also be supplied as a solder-in version on the device side. The sleeve or panel mounting contact inserts are snapped into the corresponding frame and are then simple to assemble and mount. The modules are easy to unsnap with a screwdriver. All contact inserts can be equipped with coding profiles. This rules out the possibility of mixing up several plug connectors. The modules are numbered consecutively. Note: VARIOCON contact inserts meet the requirements of DIN EN 61984 (connectors without switching capacity) and should therefore be operated only under no load condition. Notes: For dimensional drawings, refer to page: 380. Drilling diagrams, see page: 380. 354 PHOENIX CONTACT No. of pos. Type Order No. Pcs. / Pkt. Contact insert module, marking on screw connection: 1 ... 2 1 ... 6 1 ... 8 Contact insert module, marking on screw connection: 2 6 8 VC-TFS 2 VC-TFS 6 VC-TFS 8 1852846 1853476 1852820 50 50 50 PE, 2 PE, 2 ... 6 PE, 2 ... 8 Dummy modules For sleeve connectors 2 6 8 VC-TFS 2-PE VC-TFS 6-PE VC-TFS 8-PE 1583513 1583526 1583536 50 50 50 VC-T 2-BM 1607813 50 CP-HCC 4 1600027 100 CP-MSTB 1734634 100 For panel mounting connectors Keying profile, for VC-...2, prevents confusion of similar connectors Keying profile, for VC-...6 and VC...-8, is pushed in into the groove on the contact insert module, red insulating material Sleeve frame Panel mounting frame see page 358 Technical data Electrical data in acc. with IEC 61076-2-101 UL rated voltage Rated voltage Rated surge voltage Rated current Surge voltage category / Pollution degree Material data Contact material Contact carrier material Inflammability class in acc. with UL 94 Connection data Torque Stripping length Connection cross-section Connection cross-section Insertion/withdrawal cycles Temperature data Ambient temperature (operation) VC-TFS 2 VC-TFS 6 VC-TFS 8 600 400 6 20 III / 3 600 250 4 10 III / 3 250 160 3 10 III / 3 CuZn PA V0 CuZn PA V0 CuZn PA V0 0.50 - 0.60 10 0.2 ... 4 24 ... 12 ≥ 100 0.22 - 0.25 6 0.14 ... 1.5 28 ... 16 ≥ 100 0.22 - 0.25 6 0.14 ... 1.5 28 ... 16 ≥ 100 [V] [V] [kV] [A] [Nm] [mm] [mm2] AWG -40°C ... 100°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-AMS ... VC-AML ... VC-AMLV ... Modules for panel mounting frame, with screw connection Modules for panel mounting frame, with 90° PCB connection Modules for panel mounting frame, with 180° PCB connection uPx Type Order No. Pcs. / Pkt. VC-AMS 2 VC-AMS 6 VC-AMS 8 1853528 1854019 1854022 50 50 50 VC-AMS 2-PE VC-AMS 6-PE VC-AMS 8-PE 1583542 1583555 1583568 50 50 50 VC-A 2-BM 1607815 CP-HCC 4 CP-MSTB uPx Type Order No. Pcs. / Pkt. VC-AML 2 VC-AML 6 VC-AML 8 1852859 1853531 1852833 50 VC-A 2-BM 1600027 100 1734634 100 see page 360 uP Type Order No. Pcs. / Pkt. 50 50 50 VC-AMLV 2 VC-AMLV 6 VC-AMLV 8 1884979 1884872 1884885 50 50 50 1607815 50 VC-A 2-BM 1607815 50 CP-HCC 4 1600027 100 CP-HCC 4 1600027 100 CP-MSTB 1734634 100 CP-MSTB 1734634 100 see page 360 see page 360 VC-AMS 2 VC-AMS 6 VC-AMS 8 VC-AML 2 VC-AML 6 VC-AML 8 VC-AMLV 2 VC-AMLV 6 VC-AMLV 8 600 400 6 20 III / 3 600 250 4 10 III / 3 250 160 3 10 III / 3 600 400 6 20 III / 3 600 250 4 10 III / 3 250 160 3 10 III / 3 600 400 6 20 III / 3 600 250 4 10 III / 3 250 160 3 10 III / 3 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 CuZn PA V0 0.50 - 0.60 10 0.2 ... 4 24 ... 12 ≥ 100 0.22 - 0.25 6 0.14 ... 1.5 28 ... 16 ≥ 100 0.22 - 0.25 8 0.14 ... 1.5 28 ... 16 ≥ 100 ≥ 100 ≥ 100 ≥ 100 ≥ 100 ≥ 100 ≥ 100 -40°C ... 100°C -40°C ... 100°C -40°C ... 100°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 355 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON FO contact insert modules with screw connection VC-TFOS 2 Contact insert module ferrules, with F-SMA screw connection Type Order No. Pcs. / Pkt. VC-TFOS 2 1855814 10 Stripping tool for FO cables Polisher, metal, for repeated preparation of VARIOCON fiber optic ferrules PSM-FO-STRIP VC-POLISHER/M FSMA 2744199 1884982 1 1 Polymer fiber polishing set, for F-SMA quick mounting plug PSM-SET-FSMA-POLISH 2799348 1 Description Note: The minimum allowed bending radius is to be taken into consideration when using fiber optics. For optic fibers (polymer fiber cable) that only allow a minimum bending radius of 50 mm, Phoenix Contact recommends using the slots as shown in the adjacent table. Passive coupling reduces the transmission range by approx. 10 m. Contact insert module, for panel mounting frames for accommodating VC-FSMA-M ... quick mounting connectors FSMA connector, for polymer fiber cable, for contact carrier module VC-AFOS 2, (2 pcs. each as set) FSMA connector set, with bend protection sleeve for polymer fiber cable, for contact carrier module VC-AFOS 2, (2 pcs. each as set) Technical data Material data Contact material Contact carrier material Inflammability class in acc. with UL 94 Mechanical data Connection profile Torque value knurled screw Connection data Stripping length Cable type Insertion/withdrawal cycles Attenuation Temperature data Ambient temperature (operation) Nickel silver PA V0 F-SMA type 905, IEC 874-2 0.1 Nm (hand tight) [mm] 12 Polymer fiber (980 / 1000 µm) > 100 < 3 dB -20°C ... 70°C Recommended slots in the sleeve frame Sleeve frame size VC-TFOS 2 module at position 39,7 18,7 15 1 1 Pos. 1 2 1 Pos. 2 3 1 and/or 2 4 2 7,5 Coding: The FO contact insert modules can be additionally protected against incorrect plugging with the red coding profiles CP-HCC 4 (Order No. 1600027). Contact insert module, for sleeve frames 26,6 The fiber optic modules of VARIOCON enable optical signal transmission over distances of up to 50 m by using polymer fiber optic cables. Quick-assembly on the connector side and passive panel feed-through make assembly possible in 2 minutes, even in the field. The single core is stripped, fixed in the ferrule with the knurled screw and then polished for the optical connection. VC-TFOS 2 ó 356 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-AFOS 2 VC-FSMA-M ... VC-FSMA-M ... Mounting contact insert F-SMA quick mounting plug for polymer fiber cables F-SMA quick mounting plug for polymer fiber cables Type Order No. Pcs. / Pkt. VC-AFOS 2 1885240 10 Pcs. / Pkt. Type Order No. VC-FSMA-M-2 SET 1855432 1 PSM-FO-STRIP VC-POLISHER/M FSMA 2744199 1884982 PSM-SET-FSMA-POLISH 2799348 Order No. 1 1 VC-FSMA-M-KT-2 SET PSM-FO-STRIP VC-POLISHER/M FSMA 1855703 2744199 1884982 1 1 1 1 PSM-SET-FSMA-POLISH 2799348 1 Nickel silver PA V0 Nickel silver - Nickel silver - F-SMA type 905, IEC 874-2 0.1 Nm (hand tight) F-SMA type 905, IEC 874-2 0.1 Nm (hand tight) F-SMA type 905, IEC 874-2 0.1 Nm (hand tight) 12 Polymer fiber (980 / 1000 µm) > 100 < 3 dB 12 Polymer fiber (980 / 1000 µm) > 100 < 3 dB Polymer fiber (980 / 1000 µm) > 100 < 3 dB -20°C ... 70°C -20°C ... 70°C -20°C ... 70°C 13,9 2,4 43,3 5,7 7,5 22 15 Pcs. / Pkt. Type 14,5 VC-AFOS 2 Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 357 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve frame VC-TR...M Sleeve frame Description Sleeve frames are available for 2 to 5 contact insert modules. Each module position is labeled from A-E. The contact insert modules are snapped into the sleeve frame. The frame is then screwed together with the housing. Two sleeve frame versions are available for each size, both with and without PE connection. Advantages: – The PE connection to the metal housing is particularly space-saving – Any position can serve as a PE contact Notes: VC contact inserts meet the requirements of DIN EN 61984, i.e. connectors without switching capacity, and should therefore be operated only under no load condition. Leading PE contact on request. 358 PHOENIX CONTACT Design Module slots Pcs. / Pkt. Type Order No. VC-TR1/2M VC-TR2/3M VC-TR3/4M VC-TR4/5M 1852891 1852901 1852914 1852927 5 5 5 5 VC-TR-S 1607826 50 Sleeve frame, without PE, for contact insert modules in plastic sleeves or operating voltages < 42 V VC1 2 VC2 3 VC3 4 VC4 5 Sleeve frame, with PE, for contact insert modules in metal sleeves and operating voltages > 42 V VC1 VC2 VC3 VC4 2 3 4 5 T20 replacement screw Technical data Material data Material Contact material Inflammability class in acc. with UL 94 Temperature data Ambient temperature (operation) PA-GF V0 -40°C ... 100°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve frame type VC-TR1/2M... VC-TR2/3M... VC-TR3/4M... VC-TR4/5M... Design VC 1 VC 2 VC 3 VC 4 a [mm] 50.2 65.2 80.2 95.2 Table: Sleeve frame VC-TR... 32 20,2 a 20,2 27,5 27,5 a VC-TR...M-PEA Sleeve frames with PE VC-TR...M VC-TR...M PEA 25 50 Type Order No. Pcs. / Pkt. 15 50 Stripping length of the PE conductor VC-TR1/2M-PEA VC-TR2/3M-PEA VC-TR3/4M-PEA VC-TR4/5M-PEA 1607059 1607062 1607075 1607088 5 5 5 5 VC-TR-S 1607826 50 PA-GF CuZn V0 Assembly instructions: Metal sleeves must be grounded in case of operating voltages > 42 V. The VC-TR...M-PEA frame has a PE sheet with a PE connection. Strip the PE conductor by 25 mm and cut the insulation at 50 mm. Push the cut insulation forward by 15 mm. Connect the PE conductor to the contact of the module and clamp it to the PE sheet under the PE screw (see the photo). -40°C ... 100°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 359 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Panel mounting frame VC-AR...M Panel mounting frame Description Two mounting flanges (VC-AF) are required for securing the panel mounting frame on the mounting panel. They connect the panel mounting frame with the device wall, and, if present, the printed circuit board. In case of an EMC shielded plug connection, the shield adapter VC-AR...EMV is necessary if contacting is only possible on the cutting surface of the panel cutout. The housing seal is conductive. If VARIOCON panel mounting frames are mounted on electrically conductive supporting base elements and the nominal voltage is > 42 V, the VARIOCON panel mounting frames with PE (VC-AR...M-PEA) must be used. PHOENIX CONTACT Module slots Pcs. / Pkt. Type Order No. VC1 2 VC2 3 VC3 4 VC4 5 Panel mounting frame, with PE, for VARIOCON supporting base elements with voltages > 42 V VC1 2 VC2 3 VC3 4 VC4 5 EMC shield adapter, for EMC connectors VC-AR1/2M VC-AR2/3M VC-AR3/4M VC-AR4/5M 1852972 1852985 1852998 1853007 5 5 5 5 VC1 2 VC2 3 VC3 4 VC4 5 Panel-mounting flange for screw locking, for wall thicknesses of 1-5 mm, 2 pcs. per panel feed-through required, not for supporting base element VC-AR1-EMV VC-AR2-EMV VC-AR3-EMV VC-AR4-EMV 1853214 1853227 1853230 1853243 5 5 5 5 VC-AF 1852862 50 VC-AR-S 1607829 50 Panel mounting frame, for panel feed-throughs and for VARIOCON supporting base elements at voltages < 42 V Replacement screws, for panel mounting frame Technical data Material data Material Contact material Inflammability class in acc. with UL 94 Temperature data Ambient temperature (operation) 360 Design PA-GF V0 -40°C ... 125°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Panel mounting frame type a 40.0 55.0 70.0 85.0 VC-AR1/2M... VC-AR2/3M... VC-AR3/4M... VC-AR4/5M... Dimensions [mm] b 32.4 47.4 62.4 77.4 c 50.6 65.6 80.6 95.6 Table: Mounting cutout and panel mounting frame VC-AR... 51 7,1 7,1 c 25,5 25,5 c VC-AR...M-PEA Panel mounting frames with PE VC-AR...M VC-AR...M PEA a b +0,3 Type Order No. Pcs. / Pkt. 16 2 5 ,3 ø 3,5 1) 7 PCB VC-AR1/2M-PEA VC-AR2/3M-PEA VC-AR3/4M-PEA VC-AR4/5M-PEA 1607761 1607774 1607787 1607790 1 1 1 1 VC-AF 1852862 50 VC-AR-S 1607829 50 PA-GF CuZn V0 1 0 ø 4,3 / M4 5,7 19,5 -0,2 1 6 ,2 Mounting cutout VC-AR... 1) M3 and M4, if VC-AF is not needed. M 3 Dimensional drawing: Mounting flange VC-AF Assembly instructions: The supporting base element must be grounded in case of operating voltages > 42 V. The VC-AR...M-PEA frame has a PE sheet with a PE connection. Strip the PE conductor by 25 mm and cut the insulation at 50 mm. Push the cut insulation forward by 15 mm. Connect the PE conductor to the contact of the module and clamp it to the PE sheet under the PE screw (see the photo). -40°C ... 125°C 15,9 Panel mounting frame Dimensions with EMC shield adapter mounted 25 50 Solder-in contact insert 7 7,1 Mounting flange (7,6) 15 50 Stripping length of the PE conductor Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com e Mounting panel e = 1–5 mm Mounting: Mounting flange VC-AF PHOENIX CONTACT 361 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Contact carriers for turned and rolled crimp contacts Notes: For crimp contacts, refer to page 528. For crimping tool, refer to page 534. VC-D...-ST...-PE Male contact carrier, for turned and rolled contacts uP 15, 30, 50 and 65 poles are available, in accordance with housing sizes 1-4. Male and female contacts can be used on both the connector and device sides. The contact carriers additionally have two pre-mating protective ground contacts. The connection data is 250 V / 10 A and is equivalent to that of the HEAVYCON D series. Both turned and rolled contacts can be used in the contact carriers. The type of contacts used fulfill the requirements of IEC 60352/ DIN EN 60352. Safety note: The PE conductor must always be connected to the directly opposite positions. Connectors may only be operated when under no-load conditions. Number of Description Design positions Incl. PE Female contact carrier, with four ST 2,9 fastening screws VC1 15 VC2 30 VC3 50 VC4 65 Mounting flange, to screw the contact insert to the housing panel Type Order No. Pcs. / Pkt. VC-D1-ST15-PE VC-D2-ST30-PE VC-D3-ST50-PE VC-D4-ST65-PE 1855018 1855021 1855034 1855047 10 10 10 10 VC-D-AF 1855319 20 VC-CB-T 1607884 10 VC-CB-A 1607888 10 Coding pins, with ST2,9 thread for sleeve housings, to prevent identical plug connectors from being confused Coding pins, with M3 thread for VC panel mounting bases, to prevent identical plug connectors from being confused Technical data Electrical data in acc. with IEC 61076-2-101 Rated voltage Rated surge voltage Rated current Surge voltage category / Pollution degree Material data Contact carrier material Connection data Stripping length Connection cross-section Connection cross-section Temperature data Ambient temperature (operation) [V] [kV] [A] 250 4 10 III / 2 PA-GF [mm] [mm2] AWG 8 0.14 mm² ... 1.5 mm² (stranded) 22 ... 16 -40°C ... 125°C a b 34,5 a+6 a [mm] b [mm] c [mm] VC 1 VC 2 VC 3 VC 4 15 30 50 65 42.8 57.8 72.8 87.8 31.5 46.5 61.5 76.5 40.0 55.0 70.0 85.0 Dimension table 362 PHOENIX CONTACT ø 3,5 a c Mounting cutout VC-D...-PE 1) Ø 2.5 for supplied ST2,9 screw Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 20 Number of positions 27 27 Design 20 ø 4,3 / M4 VC-D...-ST...-PE Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-D...-BU-PE VC-D...-BU...-PE-R Female contact carrier, for turned contacts Female contact carrier, for rolled contacts uP Type Order No. Pcs. / Pkt. VC-D1-BU15-PE VC-D2-BU30-PE VC-D3-BU50-PE VC-D4-BU65-PE 1855050 1855063 1855076 1855089 VC-D-AF uP Type Order No. Pcs. / Pkt. 10 10 10 10 VC-D1-BU15-PE-R VC-D2-BU30-PE-R VC-D3-BU50-PE-R VC-D4-BU65-PE-R 1884801 1884791 1884788 1884775 10 10 10 10 1855319 20 VC-D-AF 1855319 20 VC-CB-T 1607884 10 VC-CB-T 1607884 10 VC-CB-A 1607888 10 VC-CB-A 1607888 10 250 4 10 III / 2 250 4 10 III / 2 PA-GF PA-GF 8 0.14 mm² ... 1.5 mm² (stranded) 22 ... 16 8 0.14 mm² ... 1.5 mm² (stranded) 22 ... 16 -40°C ... 125°C -40°C ... 125°C 33 a+6 33 a+6 VC-D...-BU-PE 20 a 25,4 20 25,4 a VC-D...-BU...-PE-R Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 363 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve housing, with metric cable entry, EMC-compatible VC-AL-T1-... Sleeve housing, type VC1 Description The new VARIOCON sleeve housing is made of salt water resistant aluminum diecast and has a calendered and EMCcompatible surface. There is no need for a panel mounting base with standard panel feed-throughs. VARIOCON sleeve housings form a seal directly on the mounting panel using two locking screws. This screw locking saves space, can be easily accessed from above, resists vibration and fulfills the requirements of higher degrees of protection up to IP69K owing to the rugged grommet. Grommets are conductive for EMC applications. The mounting panel must also be conductive for this. The locking screws are equipped with either a cylinder or knurled head and can be screwed tight or unscrewed with a standard Philips screwdriver or by hand (no tools). The angled cable outlet means the cable can be routed as desired, from the side and straight. The new housings have extended wiring space for high-position and power contact inserts and offer space for M32 cable glands. Housings with two cable inlets are also available now. Cable input Pcs. / Pkt. Type Order No. VC-AL-T1-Z-M20-S VC-AL-T1-Z-M25-S 1583597 1583607 5 5 M20 x 1.5 M25 x 1.5 M25/M20 x 1.5 M32 x 1.5 Plastic label sheet, self-adhesive double layer plastic labels, square corners, material thickness: 0.8 mm, suitable for plotting and engraving, with rounded edges, radius: 2 mm VC-AL-T1-R-M20-S VC-AL-T1-R-M25-S 1583610 1583623 5 5 1 sheet = 32 labels GPE 22X22 SR/R 0806628 10 Technical data Material data Housing material Sealing material Degree of protection Torque value knurled screw Temperature data Ambient temperature (operation) Aluminum, die-cast NBR, conductive IP65/IP68/IP69K 1.5 Nm ± 0.3 Nm Sleeve housing with metric cable entry, locking screws with cylinder head made of V2A M20 x 1.5 M25 x 1.5 M25/M20 x 1.5 M32 x 1.5 Sleeve housing with metric cable entry, locking screws with knurled head made of brass, nickel-plated -40°C ... 125°C Notes: Panel mounting bases, box mounting bases and coupling housings are also available for other applications. 63,5 9,8 72 38,2 10,85 40 Type VC1 364 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com M4 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-AL-T2-... VC-AL-T3-... VC-AL-T4-... Sleeve housing, type VC2 Sleeve housing, type VC3 Sleeve housing, type VC4 Pcs. / Pkt. Type Order No. VC-AL-T2-Z-M20-S VC-AL-T2-Z-M25-S 1583636 1583649 5 5 VC-AL-T2-R-M20-S VC-AL-T2-R-M25-S 1583652 1583665 5 5 GPE 22X22 SR/R 0806628 10 Type Order No. VC-AL-T3-Z-M25-S VC-AL-T3-Z-M25/M20-S VC-AL-T3-Z-M32-S 1583678 1583681 1583694 VC-AL-T3-R-M25-S VC-AL-T3-R-M25/M20-S VC-AL-T3-R-M32-S GPE 22X22 SR/R Pcs. / Pkt. Order No. 5 5 5 VC-AL-T4-Z-M25-S VC-AL-T4-Z-M25/M20-S VC-AL-T4-Z-M32-S 1583733 1583746 1583759 5 5 5 1583704 1583717 1583720 5 5 5 VC-AL-T4-R-M25-S VC-AL-T4-R-M25/M20-S VC-AL-T4-R-M32-S 1583762 1583775 1583788 5 5 5 0806628 10 GPE 22X22 SR/R 0806628 10 Aluminum, die-cast NBR, conductive IP65/IP68/IP69K 1.5 Nm ± 0.3 Nm Aluminum, die-cast NBR, conductive IP65/IP68/IP69K 1.5 Nm ± 0.3 Nm Aluminum, die-cast NBR, conductive IP65/IP68/IP69K 1.5 Nm ± 0.3 Nm -40°C ... 125°C -40°C ... 125°C -40°C ... 125°C 108,5 Type VC2 M4 38,2 90 38,2 85 11,75 55 9,8 9,8 80 93,5 11,75 70 M4 9,8 38,2 78,5 Pcs. / Pkt. Type Type VC3 Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 11,75 85 M4 Type VC4 PHOENIX CONTACT 365 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve housing with metric cable exit VC-K-T...M... Sleeve housing in plastic, with metric cable outlet Description The VARIOCON sleeve housing is available in four different designs, each available in either plastic, powder-coated metal or EMC-coated metal. There is no need for a panel mounting base with standard panel feed-throughs. VARIOCON sleeve housings form a seal directly on the mounting panel using two locking screws. This locking method saves space, can be easily accessed from above, resists vibration and fulfills the requirements of a high degree of protection. The screws are equipped with either a cylindrical or knurled head and can be screwed tight or unscrewed with a standard Philips screwdriver or by hand (no tools). The shape of the housing has a userfriendly design and is fitted with a large marking label. The angled cable exit means the cable can be routed as desired, from the side and straight. Design Cable input Pcs. / Pkt. Type Order No. M20 M25 M25 M25 VC-K-T1-Z-M20 VC-K-T2-Z-M25 VC-K-T3-Z-M25 VC-K-T4-Z-M25 1852935 1852948 1852961 1852974 5 5 5 5 VC1 M20 VC2 M25 VC3 M25 VC4 M25 Marker labels, unprinted, 5-section, for individual labeling with B-PEN or CMS system (25 labels per pack), white VC-K-T1-R-M20 VC-K-T2-R-M25 VC-K-T3-R-M25 VC-K-T4-R-M25 1855097 1855107 1855120 1855133 5 5 5 5 VC-BZS WH 1852875 5 Sleeve housing with metric cable exit, locking screws with cylinder head made ofV2A steel VC1 VC2 VC3 VC4 Sleeve housing with metric cable exit, locking screws with knurled head, made of brass, nickel-plated Technical data Material data Housing material Housing surface material Sealing material Inflammability class in acc. with UL 94 Degree of protection Torque value knurled screw Temperature data Ambient temperature (operation) PA EPDM V0 IP65 1.5 Nm ± 0.3 Nm -40°C ... 80°C b Notes: The EMC sleeve housings have an EMCconductive seal. If only the cutting edge in a panel cutout is conductive, an additional EMC shroud VC-A-...EMV is needed. Panel mounting bases, box mounting bases and coupling housings are also available for other applications. Sleeve housing Design Width [mm] VC 1 33 VC 2 33 VC 3 33 VC 4 33 a 71 73 79 79 Dimensions [mm] b c 65 59 65 74 75 89 75 104 d 66 81 96 111 c d VC-K-T...M... 366 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 33 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-MP-T...M... VC-MEMV-T...M... Sleeve housing, with powder coating and metric cable outlet Sleeve housing, with EMC coating and conductive seal, with metric cable outlet Type Order No. VC-MP-T1-Z-M20 VC-MP-T2-Z-M25 VC-MP-T3-Z-M25 VC-MP-T4-Z-M25 1886676 1886689 1886692 1886702 VC-MP-T1-R-M20 VC-MP-T2-R-M25 VC-MP-T3-R-M25 VC-MP-T4-R-M25 VC-BZS WH Pcs. / Pkt. Pcs. / Pkt. Type Order No. 5 5 5 5 VC-MEMV-T1-Z-M20 VC-MEMV-T2-Z-M25 VC-MEMV-T3-Z-M25 VC-MEMV-T4-Z-M25 1886553 1886566 1886579 1886582 5 5 5 5 1886634 1886647 1886650 1886663 5 5 5 5 VC-MEMV-T1-R-M20 VC-MEMV-T2-R-M25 VC-MEMV-T3-R-M25 VC-MEMV-T4-R-M25 1886595 1886605 1886618 1886621 5 5 5 5 1852875 5 VC-BZS WH 1852875 5 -40°C ... 125°C -40°C ... 125°C b Zinc die-cast Nickel-plated EPDM, conductive IP65/IP66/IP67 1.5 Nm ± 0.3 Nm b Zinc die-cast Powder coating EPDM IP65/IP66/IP67 1.5 Nm ± 0.3 Nm c d VC-MP-T...M... c 33 33 d VC-MEMV-T...M... Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 367 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve housing with Pg cable exit VC-K-T... Sleeve housing in plastic Description The VARIOCON sleeve housing is available in four different designs, each available in either plastic, powder-coated metal or EMC-coated metal. There is no need for a panel mounting base with standard panel feed-throughs. VARIOCON sleeve housings form a seal directly on the mounting panel using two locking screws. This locking method saves space, can be easily accessed from above, resists vibration and fulfills the requirements of a high degree of protection. The screws are equipped with either a cylindrical or knurled head and can be screwed tight or unscrewed with a standard Philips screwdriver or by hand (no tools). The shape of the housing has a userfriendly design and is fitted with a large marking label. The angled cable exit means the cable can be routed as desired, from the side and straight. Design Cable input Sleeve housings with Pg screw connection supports, locking screws with cylinder head VC1 Pg16 VC2 Pg21 VC3 Pg21 VC4 Pg21 Sleeve housings with screw connection supports, locking screws with knurled head VC1 Pg16 VC2 Pg21 VC3 Pg21 VC4 Pg21 Marker labels, unprinted, 5-section, for individual labeling with B-PEN or CMS system (25 labels per pack), white Technical data Material data Housing material Housing surface material Sealing material Inflammability class in acc. with UL 94 Degree of protection Torque value knurled screw Temperature data Ambient temperature (operation) Pcs. / Pkt. Type Order No. VC-K-T1-Z VC-K-T2-Z VC-K-T3-Z VC-K-T4-Z 1852930 1852943 1852956 1852969 5 5 5 5 VC-K-T1-R VC-K-T2-R VC-K-T3-R VC-K-T4-R 1855092 1855102 1855115 1855128 5 5 5 5 VC-BZS WH 1852875 5 PA EPDM V0 IP67 1.5 Nm ± 0.3 Nm -40°C ... 80°C a Sleeve housing Design Width [mm] VC 1 33 VC 2 33 VC 3 33 VC 4 33 a 71 73 79 79 Dimensions [mm] b c 65 59 65 74 75 89 75 104 d 66 81 96 111 b Notes: The EMC sleeve housings have an EMCconductive seal. If only the cutting edge in a panel cutout is conductive, an additional EMC shroud VC-A-...EMV is needed. Panel mounting bases, box mounting bases and coupling housings are also available for other applications. c d VC-K-T... 368 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 33 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-MP-T... VC-MEMV-T... Sleeve housing, with powder coating Sleeve housing, with EMC metal-plating and conductive seal Type Order No. VC-MP-T1-Z VC-MP-T2-Z VC-MP-T3-Z VC-MP-T4-Z 1884898 1884908 1884911 1884924 VC-MP-T1-R VC-MP-T2-R VC-MP-T3-R VC-MP-T4-R VC-BZS WH Pcs. / Pkt. Order No. 5 5 5 5 VC-MEMV-T1-Z VC-MEMV-T2-Z VC-MEMV-T3-Z VC-MEMV-T4-Z 1853324 1853337 1853340 1853353 5 5 5 5 1855539 1855542 1855555 1855568 5 5 5 5 VC-MEMV-T1-R VC-MEMV-T2-R VC-MEMV-T3-R VC-MEMV-T4-R 1855131 1855144 1855157 1855160 5 5 5 5 1852875 5 VC-BZS WH 1852875 5 -40°C ... 125°C b a -40°C ... 125°C c VC-MP-T... 33 b Zinc die-cast Nickel-plated EPDM, conductive IP65/IP66/IP67 1.5 Nm ± 0.3 Nm a Zinc die-cast Powder coating EPDM IP65/IP66/IP67 1.5 Nm ± 0.3 Nm d Pcs. / Pkt. Type c 33 d VC-MEMV-T... Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 369 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Supporting base elements Notes: For dimensional drawings, refer to page: 381. VC-M...-A... Panel mounting base, with open floor, incl. seal and M3 screws for crimp inserts Description Supporting base element is the collective term for panel mounting base, box mounting base and coupling housings. These elements are compatible with the sleeve housings of plastic, metal and EMC series and are available in four designs for 2 to 5 modules or for crimp inserts with 15 to 65 positions. The supporting base elements are made of zinc die-cast and the surface is either powder-coated or EMC metal-plated. When locked, the supporting base elements fulfill the requirements of a high degree of protection. Applications: – The panel mounting bases are designed for panel feed-throughs and create space in the interior of the device – Box mounting elements make it possible for the pluggable wiring to be directly on the device panel – Coupling housings are suitable for freehanging connections where jumpering is necessary in the field Design Module slots Cable input Order No. VC1 2 1x Pg16 VC2 3 1x Pg21 VC3 4 1x Pg21 VC4 5 1x Pg21 EMC housing, metal, EMC coating, with conductive seal to the mounting panel VC1 2 1x Pg16 VC2 3 1x Pg21 VC3 4 1x Pg21 VC4 5 1x Pg21 Replacement profile gasket, for sleeve housings and supporting base elements of type: VC1 VC2 VC3 VC4 Marker labels, unprinted, 5-section, for individual labeling with B-PEN or CMS system (25 labels per pack), white VC-MP-A1 VC-MP-A2 VC-MP-A3 VC-MP-A4 1884403 1884416 1884429 1884432 5 5 5 5 VC-MEMV-A1 VC-MEMV-A2 VC-MEMV-A3 VC-MEMV-A4 1884322 1884335 1884348 1884351 5 5 5 5 1852875 5 Technical data Material data Housing material Housing surface material Sealing material Degree of protection Temperature data Ambient temperature (operation) VC-MP-... VC-MEMV-... Zinc die-cast Powder coating EPDM IP65/IP66/IP67 Zinc die-cast Nickel-plated EPDM, conductive IP65/IP66/IP67 -40°C ... 125°C -40°C ... 125°C Housing, metal, powder-coated VC-BZS WH Safety note For voltages > 42 V, conductive connector housings must be grounded. For modular contact inserts, the panel mounting frames with PE connection must be used. 370 PHOENIX CONTACT Pcs. / Pkt. Type Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-M...-S... VC-M...-K... VC-T...-PR-DI Box mounting base, with four mounting holes in the floor, incl. seal and M3 screws for crimp inserts Coupling housing, with closed floor, incl. M3 screws for crimp inserts Replacement seals for sleeve housings and supporting base elements Type Order No. VC-MP-S1 VC-MP-S2 VC-MP-S3 VC-MP-S4 1884720 1884733 1884746 1884759 VC-MEMV-S1 VC-MEMV-S2 VC-MEMV-S3 VC-MEMV-S4 1884649 1884652 1884665 1884678 VC-BZS WH 1852875 Pcs. / Pkt. Pcs. / Pkt. Type Order No. 5 5 5 5 VC-MP-K1 VC-MP-K2 VC-MP-K3 VC-MP-K4 1884568 1884571 1884584 1884597 5 5 5 5 5 5 5 5 VC-MEMV-K1 VC-MEMV-K2 VC-MEMV-K3 VC-MEMV-K4 1884487 1884490 1884500 1884513 5 5 5 5 5 VC-BZS WH 1852875 Type Order No. Pcs. / Pkt. VC-T1-PR-D1 VC-T2-PR-D1 VC-T3-PR-D1 VC-T4-PR-D1 1607832 1607835 1607838 1607841 50 50 50 50 5 VC-MP-... VC-MEMV-... VC-MP-... VC-MEMV-... Zinc die-cast Powder coating EPDM IP65/IP66/IP67 Zinc die-cast Nickel-plated EPDM, conductive IP65/IP66/IP67 Zinc die-cast Powder coating IP65/IP66/IP67 Zinc die-cast Nickel-plated IP65/IP66/IP67 EPDM, conductive - -40°C ... 125°C -40°C ... 125°C -40°C ... 125°C -40°C ... 125°C -40°C ... 125°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 371 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Accessories Half screw connections, Pg16 The Pg half screw connection covers particularly large cable cross-sections and allows several individual cables to be drawn in. Cable diameter [mm] Description VC-K-KV-PG16 ... VC-M-KV-PG16 ... Half screw connection Pg16, plastic Half screw connection Pg16, metal Pcs. / Pkt. Type Order No. VC-K-KV-PG16( 4- 6,5) VC-K-KV-PG16( 5- 8) VC-K-KV-PG16( 6,5- 9,5) VC-K-KV-PG16( 7-10,5) VC-K-KV-PG16( 9-13) VC-K-KV-PG16(11,5-15,5) VC-K-KV-PG16 7/14 1854459 1853735 1853748 1853751 1853764 1854844 1607664 VC-K-KV-PG16 1X3/1X8 VC-K-KV-PG16 1X3/1X9 VC-K-KV-PG16 1X6/1X8 VC-K-KV-PG16 1X5/1X9 VC-K-KV-PG16 1X3/2X8 VC-K-KV-PG16 1X5/2X6 VC-K-KV-PG16 2X6/1X7 VC-K-KV-PG16 3X7 Cable screw connection supports, for adapting the Pg half screw connections in metric cable entry, M25 VC-M-KV-PG16/M25 ST Closing cap, for closing unused bore holes in multiple seals See page 522 See page 522 Technical data Material data Sealing material Cable gland material Material, pressure screw Degree of protection Torque Ambient temperature (operation) TPE Nickel-plated brass PA IP67 5.00 -40°C ... 80°C TPE Nickel-plated brass Nickel-plated brass IP67 7.50 -40°C ... 125°C Pcs. / Pkt. Type Order No. 5 5 5 5 5 5 5 VC-M-KV-PG16( 4- 6,5) VC-M-KV-PG16( 5- 8) VC-M-KV-PG16( 6,5- 9,5) VC-M-KV-PG16( 7-10,5) VC-M-KV-PG16( 9-13) VC-M-KV-PG16(11,5-15,5) 1853942 1853955 1853968 1853971 1853984 1854857 5 5 5 5 5 5 1885376 1885389 1885392 1885402 1885415 1885428 1885431 1885444 5 5 5 5 5 5 5 5 VC-M-KV-PG16 1X3/1X8 VC-M-KV-PG16 1X3/1X9 VC-M-KV-PG16 1X6/1X8 VC-M-KV-PG16 1X5/1X9 VC-M-KV-PG16 1X3/2X8 VC-M-KV-PG16 1X5/2X6 VC-M-KV-PG16 2X6/1X7 VC-M-KV-PG16 3X7 1885457 1885460 1885473 1885486 1885499 1885509 1885512 1885525 5 5 5 5 5 5 5 5 1644407 10 VC-M-KV-PG16/M25 ST 1644407 10 Half screw connection Pg16, consisting of rubber seal with a hole and a pressure screw, for type VC 1 housing 4 ... 6.5 5 ... 8 6.5 ... 9.5 7 ... 10.5 9 ... 13 11.5 ... 15.5 Elongated hole 7 x 14 Half screw connection Pg16, consisting of rubber seal with several holes and a pressure screw, for type VC1 housing and HEAVYCON, further types upon request 1x3/1x8 1x3/1x9 1x6/1x8 1x5/1x9 1x3/2x8 1x5/2x6 2x6/1x7 3x7 Housing Plastic and metal-powder-coating series [Nm] L1 [mm] VC-K-...1, VC-M-...1 VC-K-...2, VC-M-...2 VC-K-...3, VC-M-...3 VC-K-...4, VC-M-...4 48 55 60 70 PG16 PG16 M25x1,5 a L 1 M25x1,5 Table 1: Stripping lengths for cable sheaths Figure 1: Stripping lengths for cable sheaths SW28 SW27 Dimensional drawing: VC-K-KV-PG 16... 372 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 28 24 Dimensional drawing: VC-M-KV-PG 16... Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Accessories Half screw connections, Pg21 The Pg half screw connection covers particularly large cable cross-sections and allows several individual cables to be drawn in. Cable diameter [mm] Description VC-K-KV-PG21 ... VC-M-KV-PG21 ... Half screw connection Pg21, plastic Half screw connection Pg21, metal Type Order No. 7 ... 10.5 9 ... 13 11.5 ... 15.5 14 ... 18 17 ... 20.5 Elongated hole 20 x 7 Half screw connection Pg21, consisting of rubber seal, several holes and a pressure screw, for Type VC2 ... VC4 and HEAVYCON housing, additional types available on request VC-K-KV-PG21( 7-10,5) VC-K-KV-PG21( 9-13) VC-K-KV-PG21(11,5-15,5) VC-K-KV-PG21(14-18) VC-K-KV-PG21(17-20,5) VC-K-KV-PG21(20X7) 1853890 1853900 1853913 1853926 1853939 1885198 1x6/2x9 1 x 8.5 / 1 x 12 2 x 4.5 / 1 x 13 2x6/2x8 2 x 7.2 / 1 x 10.5 3x7 3x9 4 x 6.5 4x8 Dummy screw connection, rubber seal without hole VC-K-KV-PG21 1X6/2X9 VC-K-KV-PG21-1X8,5/1X12 VC-K-KV-PG21-2X4,5/1X13 VC-K-KV-PG21 2X6/2X8 VC-K-KV-PG21 2X7,2/1X10,5 VC-K-KV-PG21 3X7 VC-K-KV-PG21 3X9 VC-K-KV-PG21 4X6,5 VC-K-KV-PG21 4X8 VC-K-KV-PG21-O VC-M-KV-PG21/M32 ST Pcs. / Pkt. Pcs. / Pkt. Type Order No. 5 5 5 5 5 5 VC-M-KV-PG21( 7-10,5) VC-M-KV-PG21( 9-13) VC-M-KV-PG21(11,5-15,5) VC-M-KV-PG21(14-18) VC-M-KV-PG21(17-20,5) VC-M-KV-PG21(20X 7) 1853997 1854006 1854035 1854048 1854051 1885305 5 5 5 5 5 5 1885538 1885279 1885282 1885554 1885567 1885570 1885583 1885596 1885606 5 5 5 5 5 5 5 5 5 VC-M-KV-PG21 1X6/2X9 VC-M-KV-PG21- 1X8,5/1X12 1885619 1854970 5 5 VC-M-KV-PG21 2X6/2X8 VC-M-KV-PG21 2X7,2/1X10,5 VC-M-KV-PG21 3X7 VC-M-KV-PG21 3X9 VC-M-KV-PG21 4X6,5 VC-M-KV-PG21 4X8 1885635 1885648 1885651 1885664 1885677 1885680 5 5 5 5 5 5 1885363 1644397 5 10 VC-M-KV-PG21- 0 VC-M-KV-PG21/M32 ST 1854983 1644397 5 10 Half screw connection Pg21, consisting of rubber seal with a hole and a pressure screw, for type VC 2 ...VC 4 housing Cable screw connection supports, for adapting the Pg half screw connections in metric cable entry, M32 Closing cap, for closing unused bore holes in multiple seals See page 522 See page 522 Technical data Material data Sealing material Cable gland material Material, pressure screw Degree of protection Torque Ambient temperature (operation) TPE Nickel-plated brass PA IP67 7.50 -40°C ... 80°C TPE Nickel-plated brass Nickel-plated brass IP67 10.00 -40°C ... 125°C Housing Plastic and metal-powder-coating series [Nm] L1 [mm] VC-K-...1, VC-M-...1 VC-K-...2, VC-M-...2 VC-K-...3, VC-M-...3 VC-K-...4, VC-M-...4 48 55 60 70 PG21 PG21 Table 1: Stripping lengths for cable sheaths a M32x1,5 M32x1,5 L 1 Figure 1: Stripping lengths for cable sheaths 35 33 Dimensional drawing: VC-K-KV-PG 21... Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 35 30 Dimensional drawing: VC-M-KV-PG 21... PHOENIX CONTACT 373 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Accessories EMC half screw connections The Pg half screw connection covers particularly large cable cross-sections and allows several individual cables to be drawn in. Cable diameter [mm] Description VC-EMV-KV... VC-EMV-KV... EMC half screw connections, Pg16 EMC half screw connections, Pg21 Type Order No. VC-EMV-KV-PG16( 6,5- 9,5/ 6,5) VC-EMV-KV-PG16( 7-10,5/ 8,5) VC-EMV-KV-PG16( 9-13/10,5) 1854132 1854161 1854174 Pcs. / Pkt. Pcs. / Pkt. Type Order No. VC-EMV-KV-PG21( 9-13/ 9,5) VC-EMV-KV-PG21( 9-13/12) VC-EMV-KV-PG21(11,5-15,5/13,5) VC-EMV-KV-PG21(14-18/14,5) 1854200 1854213 1854242 1854255 1 1 1 1 1644397 10 EMC half screw connection Pg16, for metal housing, consisting of rubber seal, iris spring, cone disc and pressure screw, for housings of type VC 1, shield diameter: 6.5 mm 6.5 ... 9.5 8.5 mm 7 ... 10.5 10.5 mm 9 ... 13 EMC half screw connection Pg21, for metal housing, consisting of rubber seal, iris spring, cone disc and pressure screw, for housings of type VC 2 ... VC 4, shield diameter: 1 1 1 9.5 mm 9 ... 13 12 mm 9 ... 13 13.5 mm 11.5 ... 15.5 14.5 mm 14 ... 18 Cable screw connection supports, for adapting the Pg half screw connections in metric cable entry, M25 VC-M-KV-PG16/M25 ST 1644407 10 Cable screw connection supports, for adapting the Pg half screw connections in metric cable entry, M32 Closing cap, for closing unused bore holes in multiple seals See page 522 VC-M-KV-PG21/M32 ST See page 522 Technical data Material data Sealing material Cable gland material Degree of protection Torque Temperature data Ambient temperature (operation) TPE Brass IP67 7.50 TPE Brass IP67 10.00 -40°C ... 125°C -40°C ... 125°C [Nm] Housing EMC series VC-MEMV-T1 VC-MEMV-T2 VC-MEMV-T3 VC-MEMV-T4 L1 [mm] L2 [mm] 48 55 60 70 8 8 8 8 PG21 PG16 L 1 M32x1,5 L 2 b L 2 M25x1,5 Table 2: Stripping lengths for shielded cable sheaths 28 Figure 2: Stripping lengths for shielded cable sheaths 374 PHOENIX CONTACT 24 Dimensional drawing: VC-EMV-KV-PG16... Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 35 30 Dimensional drawing: VC-EMV-KV-PG21... Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Accessories Adapter plates for modular contact inserts Notes: For dimensional drawings, refer to page: 381. HC-B...-ADP-VC-... Description They offer the option to assemble VARIOCON connectors on the widespread wall openings of the HEAVYCON B series. Accessories Adapter plates for crimp contact carriers They offer the option to assemble VARIOCON connectors on the widespread wall openings of the HEAVYCON B series. Design Type Order No. Pcs. / Pkt. Adapter plates, 2 mm thick, for HEAVYCON-B16 panel cutouts, incl. flat seal VC1 VC2 VC3 Adapter plates, 2 mm thick, for HEAVYCON-B24 panel cutouts, incl. flat seal VC1 VC2 VC3 VC4 HC-B 16-ADP-VC-1 HC-B 16-ADP-VC-2 HC-B 16-ADP-VC-3 1885758 1885761 1885774 5 5 5 HC-B 24-ADP-VC-1 HC-B 24-ADP-VC-2 HC-B 24-ADP-VC-3 HC-B 24-ADP-VC-4 1885813 1885826 1885839 1885842 5 5 5 5 Technical data Material data Material Sealing material Degree of protection V2A NBR IP65 Notes: For dimensional drawings, refer to page: 381. HC-B...-ADP-VC-C... Description Design Type Order No. Pcs. / Pkt. Adapter plates, 2 mm thick, for HEAVYCON-B16 panel cutouts, incl. flat seal VC1 VC2 VC3 Adapter plates, 2 mm thick, for HEAVYCON-B24 panel cutouts, incl. flat seal VC1 VC2 VC3 VC4 HC-B 16-ADP-VC-C1 HC-B 16-ADP-VC-C2 HC-B 16-ADP-VC-C3 1885787 1885790 1885800 5 5 10 HC-B 24-ADP-VC-C1 HC-B 24-ADP-VC-C2 HC-B 24-ADP-VC-C3 HC-B 24-ADP-VC-C4 1885855 1885868 1885871 1885884 5 5 5 5 Technical data Material data Material Sealing material Degree of protection V2A NBR IP65 Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 375 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Panel mounting adapter plates for D-SUB inserts in HC-B panel cutouts Notes: For dimensional drawings, refer to page: 381. VC-B...-ADP/2 DSUB... Description With the help of the mounting adapter plates, both front and rear wall installation for PCB connection is possible on any device wall thickness. VC-B...ADP... are designed for standard HEAVYCON panel cutouts and VC-C...ADP... for VARIOCON crimp panel cutouts. Design Adapter plates, 1.5 mm thick, with metric countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Adapter plates, 1.5 mm thick, with UNC countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Technical data Material data Material Sealing material Inflammability class in acc. with UL 94 Degree of protection Temperature data Ambient temperature (operation) Pcs. / Pkt. Type Order No. VC-B 6-ADP/2 DSUB 09-M VC-B 10-ADP/2 DSUB 15-M VC-B 16-ADP/2 DSUB 25-M 1607855 1607858 1607861 1 1 1 VC-B 6-ADP/2 DSUB 09-U VC-B 10-ADP/2 DSUB 15-U VC-B 16-ADP/2 DSUB 25-U 1607856 1607859 1607862 1 1 1 V2A NBR IP65, when in locked state -40°C ... 125°C Panel mounting adapter plates for D-SUB inserts in VC-D panel cutouts Notes: For dimensional drawings, refer to page: 381. VC-C...-ADP/2DSUB... Description Design Adapter plates, 1.5 mm thick, with metric countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Adapter plates, 1.5 mm thick, with UNC countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Technical data Material data Material Temperature data Ambient temperature (operation) 376 PHOENIX CONTACT Pcs. / Pkt. Type Order No. VC-C1-ADP/2 DSUB 09-M VC-C2-ADP/2 DSUB 15-M VC-C3-ADP/2 DSUB 25-M 1607864 1607867 1607870 1 1 1 VC-C1-ADP/2 DSUB 09-U VC-C2-ADP/2 DSUB 15-U VC-C3-ADP/2 DSUB 25-U 1607865 1607868 1607871 1 1 1 V2A -40°C ... 125°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Sleeve adapter plates for D-SUB inserts With the D-SUB adapter plates with the format D-SUB 9, 15 and 25, standard-DSUB contact inserts can be used in type 1, 2 and 3 VARIOCON housings. Notes: For dimensional drawings, refer to page: 381. VC-T...ADP/2 DSUB... Description Design Adapter plates, 1.5 mm thick, with countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Adapter plates, 1.5 mm thick, with UNC countersunk screws, insert type: 2 x D-SUB9 VC1 2 x D-SUB 15 VC2 2 x D-SUB 25 VC3 Technical data Material data Material Temperature data Ambient temperature (operation) Pcs. / Pkt. Type Order No. VC-T1-ADP/2 DSUB 09-M VC-T2-ADP/2 DSUB 15-M VC-T3-ADP/2 DSUB 25-M 1607873 1607876 1607879 1 1 1 VC-T1-ADP/2 DSUB 09-U VC-T2-ADP/2 DSUB 15-U VC-T3-ADP/2 DSUB 25-U 1607874 1607877 1607880 1 1 1 Chrome-plated steel -40°C ... 125°C VARIOCON interface VC-INTERFACE Description Type Order No. VC-INTERFACE/50 PS5312 1853654 Pcs. / Pkt. VARIOCON-Interface, with EMC shielding adapter, 32-pos. plug connector on 2 x 32-pos. screw connection, type: VC 3 This VARIOCON interface offers 32 positions on the plug side and 2 x 32 screw connections for cross-sections up to 1.5 mm2 on the connection side. The connections are bridged on the PCB, so that a T-branch or potential doubling is possible. Technical data Rated voltage Rated current Inflammability class in acc. with UL 94 Connection data Connection cross-section Connection cross-section Temperature data Ambient temperature (operation) [V] [A] [mm2] AWG 1 V0 0.14 mm² ... 1.5 mm² 28 ... 16 -40°C ... 80°C Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 377 Device connection method – PLUSCON device Appliance plug connectors – VARIOCON Accessories Protective cover, marker label VC-SD-T... Protective cover for sleeve housings Description Design Type Order No. VC-SD-T1 VC-SD-T2 VC-SD-T3 VC-SD-T4 1886728 1886731 1886744 1886757 Pcs. / Pkt. Protective cover, for sleeve housings VC1 VC2 VC3 VC4 5 5 5 5 Protective cover, for panel mounting side VC1 VC2 VC3 VC4 Protective cover, for panel mounting frame VC1 VC2 VC3 VC4 Marker labels, unprinted, 5-section, for individual labeling with B-PEN or CMS system (25 labels per pack), white Technical data Material data Material Sealing material Material of locking screw Inflammability class in acc. with UL 94 Degree of protection Temperature data Ambient temperature (operation) PA V0 IP50 24 -40°C ... 80°C A [mm] VC-SD…1 VC-SD…2 VC-SD…3 VC-SD…4 59 74 89 104 Dimension table: VC-SD-A(T)... Type a [mm] VC-SD 1 VC-SD 2 VC-SD 3 VC-SD 4 53.5 68.5 83.5 98.5 Dimension table: VC-SD... Ø3,3 33 Type A VC-SD-T... ëì 378 PHOENIX CONTACT Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com Device connection method – PLUSCON device Appliance plug connectors – VARIOCON VC-SD-A... VC-SD Protective cover for panel mounting side Protective cover for panel mounting frame Type Order No. VC-SD-A1 VC-SD-A2 VC-SD-A3 VC-SD-A4 1886760 1886773 1886786 1886799 Pcs. / Pkt. VC-BZS... Type Order No. VC-SD1 VC-SD2 VC-SD3 VC-SD4 1853670 1853683 1853696 1853706 Pcs. / Pkt. Type Order No. VC-BZS WH 1852875 Pcs. / Pkt. 5 5 5 5 5 5 5 5 PA V0 IP40 PA V0 - -40°C ... 80°C -40°C ... 80°C -40°C ... 80°C 24 PA EPDM V2A V0 IP65 5 33 31 Ø3,3 A VC-SD-A... a VC-SD Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 379 Device connection methods – PLUSCON device Appliance plug connectors – VARIOCON 70 16 mm2 60 10 mm2 50 40 mm2 6 Operating current [A] Derating diagrams Contact inserts Operating current [A] Operating current [A] Derating diagrams Power inserts 60 16 mm2 10 mm2 50 40 6 mm2 30 30 20 18 16 14 12 10 8 6 4 2 0 1 2 1 = 2-pos. 2 = 6-pos. 3 = 8-pos. 0 3 20 40 60 100 120 Ambient temperature [°C] 20 20 80 Derating diagram 10 10 0 0 10 20 30 40 50 60 80 70 0 90 100 110 0 10 20 30 40 50 Ambient temperature [°C] 60 80 70 90 100 110 Ambient temperature [°C] Derating diagram: VC-AMS 4 Derating diagram: VC-AML 4 Dimensional drawings of contact inserts 21,7 26,6 26,6 8,3 7,5 14,7 22 13,9 15 3,5 3,75 2,5 7,5 5 7 3,4 7 4 1,4 1,4 15,9 3,5 7,5 1,3 5 7 VC-AML 2 4 1,4 1,2 20,71 15 1,4 3,5 7 1,2 4 VC-AML 8 5,4 20,71 15 5,4 11,06 11,06 28,6 3,5 2,5 5 5 28,6 7,5 28,5 7,5 2,25 2,4 7,62 8,85 3,5 3,5 1,3 VC-AML 6 3,75 15 7,5 15,9 3,5 2,4 20,71 15 10,5 7,5 3,4 5 1,3 28,2 7 15 20,71 7,5 2,4 28,2 2,4 3,5 7 20,71 7,5 2,25 7,5 15 3,5 10,5 VC-AMS 8 20,71 28,2 2,25 2,5 10 VC-AMS 6 3,5 2,4 34,6 5,5 22 13,9 7,5 VC-AMS 2 2,4 15 5,5 22 3,4 3,75 15,9 3,5 VC-TFS 8 34,6 2,4 15 13,9 2,4 29,8 15 8,3 5 5 VC-TFS 6 2,4 VC-TFS 2 3,4 21,7 15 26,6 15 10,5 30,6 7,5 3,75 VC-AMLV 2 380 PHOENIX CONTACT 3,3 3,6 8,85 5,4 11,06 2,5 5 5 3,3 1,2 1,2 1,5 7,62 VC-AMLV 6 Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com 5,4 11,06 3,5 2,25 10,5 VC-AMLV 8 Device connection methods – PLUSCON device Appliance plug connectors – VARIOCON Dimensional drawings of supporting base elements 36,4 36,4 PG21 (PG16) PG21 (PG16) h 19 (15) 19 (15) 19 (15) h h 36,4 33,8 33,8 Ø3,4 33,8 Ø3,4 c d a b e c d a b f e c d a b 20 SW30 16,5 16,5 g g g Open bottom Bottom with 4 mounting holes Closed bottom Dimensions a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] g [mm] h [mm] Cable gland Size 1 Size 2 Size 3 Size 4 62.6 77.6 92.6 107.6 42.8 57.8 72.8 87.8 40 55 70 85 33 48 63 78 22,6 37,6 52,6 67,6 15 30 45 60 16 16 16 16 49 55 58 61 Pg 16 Pg 21 Pg 21 Pg 21 Dimensional drawings of adapter plates Type a [mm] b [mm] d [mm] e [mm] HC-B 16-ADP-VC-1 HC-B 16-ADP-VC-2 HC-B 16-ADP-VC-3 HC-B 24-ADP-VC-1 HC-B 24-ADP-VC-2 HC-B 24-ADP-VC-3 HC-B 24-ADP-VC-4 40.0 55.0 70.0 40.0 55.0 70.0 85.0 32.0 47.0 62.0 32.0 47.0 62.0 77.0 114 114 114 141 141 141 141 103 103 103 130 130 130 130 Type a [mm] b [mm] c [mm] d [mm] e [mm] HC-B 16-ADP-VC-C1 HC-B 16-ADP-VC-C2 HC-B 16-ADP-VC-C3 HC-B 24-ADP-VC-C1 HC-B 24-ADP-VC-C2 HC-B 24-ADP-VC-C3 HC-B 24-ADP-VC-C4 42.8 57.8 72.8 42.8 57.8 72.8 87.8 40.0 55.0 70.0 40.0 55.0 70.0 85.0 31.5 46.5 61.5 31.5 46.5 61.5 76.5 114 114 114 141 141 141 141 103 103 103 130 130 130 130 Type VC-B 6-ADP... VC-B 10-ADP... VC-B 16-ADP... a [mm] 70.0 83.0 103.0 b [mm] 52.0 65.0 86.0 Dimension table: VC-B…-ADP/2DSUB... ba ab d a d b a 3 2 3 5 c b 4 ,2 4 ,2 M 4 / 4 ,5 3 ,2 4 3 2 0 3 2 e HC-B...-ADP-VC-C... Type VC-C1-ADP... VC-C2-ADP... VC-C3-ADP... a [mm] 42.8 57.8 72.8 b [mm] 32.4 47.4 62.4 c [mm] 40.0 55.0 70.0 Dimension table: VC-C…-ADP/2DSUB... a b ø 4,3 / M4 20 3 2 4 3 Dimensional drawing: VC-B…-ADP/2DSUB... 27 HC-B...-ADP-VC-... 1 6 1 9 ,5 e 2 6 4 ,5 -0 ,2 3 ,2 4 ,5 ø 3,5 c Dimensional drawing: VC-C…-ADP/2DSUB... Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108 info@powermation.com - 800-843-9859 - www.powermation.com PHOENIX CONTACT 381