XPAK 754 Install Manual

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INSTALLATION SHEET
833 West Diamond Street, Boise, ID 83705 TEL: 800-635-5900 www.eccogroup.com
X-PAK 754
IMPORTANT! This product is NOT waterproof. It must be mounted in a clean, dry location.
TECHNICAL SPECIFICATIONS
INSTALLING THE X-PAK 754
INPUT VOLTAGE ................................10 to 30 Vdc
INPUT CURRENT ...............................7.0A at 12.8V, 3.5A at 25.6V
INPUT POWER ...................................90 Watts
OUTPUT POWER ...............................75 Watts
OUTPUT ENERGY...............................64 Joules
FLASH RATES
Double Flash:..........................170 flashes per minute.
Quad Flash:.............................140 flashes per minute.
Quintuple Flash:......................140 flashes per minute.
Mega Flash:.............................140 flashes per minute.
QUICK REFERENCE
75 WATT, 4 OUTLET, MULTI-FLASH STROBE POWER SUPPLY
INPUT VOLTAGE: 10 to 30 Vdc
INPUT CURRENT: 7.0A
INPUT POWER: 90 WATTS
OUTPUT POWER: 75 WATTS
833 W Diamond St.
Tel: (800) 635-5900
www.eccogroup.com
Please wait 5 minutes after
shutting this unit off before
attempting service.
2
3.Electrical Hookup
If you have purchased a pre-wired switch harness, follow the included
instructions. If you are wiring the system yourself follow the instructions below and the diagrams on the next page.
MADE IN
U.S.A.
SEE INSTALLATION SHEET FOR TROUBLESHOOTING GUIDE
3
4
CONTROL
POWER
GND
DIAGNOSTIC
INDICATORS
INPUT
OUTPUT
STROBE HEAD OUTLETS
POWER HARNESS:
• Connect the RED wire to battery positive (+) or a fuse panel circuit
rated for at least 15 AMPS.
• Connect the BLACK wire to battery negative (-) or directly to vehicle
chassis.
Note: Use the correct size wire for power connections.
The length of the wires determines the size needed.
1 to 10 ft. use 18AWG wire.
10 to 20 ft. use 16AWG wire.
20 to 55 ft. use 14AWG wire.
35 to 50 ft. use 12AWG wire.
• The VIOLET wire controls HIGH / LOW power. Low power limits the
flash intensity for nighttime use. Connect VIOLET to +12/24V for LOW,
leave VIOLET disconnected for HIGH.
FUSE
15
1
Boise ID 83705
Fax: (800) 688-3226
DIAGNOSTIC INDICATORS
Warranty void if seal is broken.
INPUT CONNECTIONS
FUSE 15 AMP
BASEPLATE
RED or GREEN
YELLOW
BLACK
GREEN
WHITE
BLUE
1
2
3
4
VIOLET HIGH/LOW power
Connect to + 10 to 30V for LOW power,
leave unconnected for HIGH power.
3 2 1
RED
YELLOW
3 2 1
CONTROL HARNESS
3 2 1
Ridge indicates pin 1
920-9081-00 REV. A
BLACK - GROUND
Control Connector
POWER HARNESS
STROBE HEAD
EXTENSION CABLE
RED + 10 to 30 Volts
Power Connector
Strobe Head Outlets
2.Strobe Head installation
Plug the strobe light heads into the outlets. Keep the following in
mind:
• Heads connected to outlets 1 and 3 flash at the same time.
• Heads connected to outlets 2 and 4 flash at the same time.
• Heads connected to 1 and 3 alternate with heads 2 and 4.
The output power divides equally between all strobe heads
installed. Example: 90 Watts into 2 heads = 45 Watts per head.
Consider this before selecting the number and type of strobe
heads to install. Do not exceed the wattage rating of the head.
Note: This supply reduces output power when 2 outlets are
activated.
X-PAK 754
WARNING!
High Voltage
1.Physical Mounting
Mount the power supply in a clean, dry location. Mounting the unit
to a flat metal surface will aid in heat dissipation. Use the power
supply as a template to mark the hole locations. The mounting
holes will accept up to a 1/4” bolt. Note: The power supply baseplate must be connected to chassis ground (GND) to reduce radio
interference.
BLACK
VIOLET
GREEN
BLUE
CONTROL HARNESS:
• YELLOW, GREEN, BLUE wires select the flash pattern and also
control which strobe head outlets are activated. A wire is ‘selected’
when connected to +12/24V. When all control wires are unconnected
the power supply is in a low current SHUTDOWN MODE (Current
is typically 25ma). See the PATTERN TABLE on the next page for a
complete list of functions.
Note: VIOLET, YELLOW, GREEN, BLUE, WHITE, and ORANGE
are all Low Current circuits and can be wired with a minimum of
22AWG wire.
Heavy duty extension cables have a GREEN wire,
Light duty extension cables have a RED wire.
RED or GREEN
BLACK
WHITE
PAGE 1
WIRING/CONNECTION DIAGRAMS
DIAGRAM (1): ON/OFF and Low Power using two toggle switches.
Flash pattern is: Quad Flash All Heads.
BATTERY +
Example: Diagram 1 uses pattern #4 (Quad Flash, All Heads). To change this to
pattern #6 (Mega flash, All Heads) connect the YELLOW and BLUE wires to the
switch. Remove the remaining wires, or connect them to - Ground.
BATTERY -
GND, vehicle
chassis.
15
OR CONSTANT
POWER CIRCUIT
PATTERN TABLE
Selecting a flash pattern: In the table below, find the desired flash pattern.
Connect the wires marked POWER to the ‘load’ side of the ON/OFF switch.
Remove the remaining wires, or connect them to - Ground.
Toggle switches:
General purpose Single
Pole Single Throw.
Current through switch is
less than 1 amp.
NO CONNECTION
LOW POWER
SWITCH
ED
R
CK
BLA
LET
VIO
SPST
1
2
3
YELLOW
1
2
3
NO CONNECTION
ON / OFF
SWITCH
GREEN
SPST
BLUE
CONTROL HARNESS
Unused wires should either be removed, or connected to - Ground.
DIAGRAM (2): ON/OFF and Low Power using one DPDT rocker
switch. Flash pattern is: Quad Flash All Heads.
GND, vehicle
chassis.
D
RE
CK
BLA
LET
VIO
1
2
3
Rocker Switch:
General purpose Double
Pole Double Throw.
Current through switch is
less than 1 amp.
POWER HARNESS
YELLOW
1
2
3
BLUE
FUNCTION
SHUTDOWN
POWER
2
POWER
Quad Flash, Head 2 ATL 3
Quad Flash, Head 1 ATL 4
POWER
3
POWER
Quad Flash, Head 1&3 ATL 2&4
Mega Flash, Head 2 ATL 3
5
POWER
6
POWER
7
POWER
POWER
8
POWER
POWER
POWER
Mega Flash, Head 1&3 ATL 2&4
Mega Flash, Head 1 ATL 4
POWER
When in High Power: Quintuple Flash, Head 1&3
ATL 2&4
When in Low Power: Double Flash, Head 1&3
ATL 2&4
ATL=”Alternates With”
TROUBLESHOOTING
OUTPUT INDICATOR(RED)
15
NO CONNECTION
GREEN
Blown Fuse: The X-PAK 754 will blow a fuse if the input voltage is reversed. If
this happens, first locate the wiring fault, then replace the fuse with one of the
same rating.
BATTERY -
BATTERY +
OR CONSTANT
POWER CIRCUIT
YELLOW
1
4
NO CONNECTION
POWER HARNESS
PATTERNS
NO CONNECTION
GREEN
BLUE
CONTROL HARNESS
Unused wires should either be removed, or connected to - Ground.
NORMAL: The OUTPUT INDICATOR will light when ANY strobe head fires. It
will blink in exact time with the flash pattern. When the X-PAK 754 is turned off
the indicator may dimly blink for a few seconds. This indicates that the power
supply is discharging itself.
PROBLEM: If the X-PAK 754 is activated but none of the strobe heads are firing, check the OUTPUT INDICATOR. If the light is blinking or on steady then it
indicates that there is a short circuit on one or more of the strobe head outputs.
To find the short circuit, unplug all strobe head cables from the X-PAK 754. Test
one cable/head at a time until the problem is found. Do not test with more
than one cable/head installed.
The problem is typically at the strobe head end of the cable. If there is a blue/
green or black colored corrosion on the connector it is shorted.
Also check for a head or cable with a reverse wired connector.
INPUT INDICATOR(GREEN)
NORMAL: The INPUT INDICATOR should NOT be lit during normal operation.
DIAGRAM (3): Selective switching of strobe head pairs. Low Power
selection. Flash pattern is: Quad Flash All Heads.
BATTERY +
Fuse panel, Ignition or
accessory circuit.
BATTERY -
GND, vehicle
chassis.
15
Toggle switches:
General purpose Single
Pole Single Throw.
Current through switch is
less than 1 amp.
firing, check the INPUT INDICATOR. If it is ON then it indicates that the input
voltage is too low (below 10V). There may be a bad connection to the battery
or ground. If the X-PAK 754 is functioning but the INPUT INDICATOR is blinking or lit, it indicates that the voltage is too low and the power supply is not
operating at full power. Check for bad connections and be sure the proper size
wire was used for the + and - connections.
SPST
D
RE
CK
BLA
LET
VIO
PROBLEM: If the X-PAK 754 is activated but none of the strobe heads are
LOW POWER
SWITCH
NO CONNECTION
1
2
3
It may blink for a second when power is first applied to the X-PAK 754, or when
power is removed but this does not indicate a problem with the power supply.
NO CONNECTION
POWER HARNESS
YELLOW
HEADS 1+4
ON/OFF
NO CONNECTION
GREEN
BLUE
SPST
1
2
3
CONTROL HARNESS
HEADS 2+3
ON/OFF
SPST
Unused wires should either be removed, or connected to - Ground.
920-9081-00 REV. A
PAGE 2
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