Final_covers
4/16/04
9:17 AM
Page 1
NORTH AMERICA
EUROPE
Headquarters:
6801 Haggerty Road,
Canton, MI 48187, USA
734.983.1000
888.942.9152
Component Center:
Frankfurt:
Kurhessenstrasse 15,
64546
Morfelden-Walldorf, GERMANY
49.6105.99150
El Paso Branch:
12 Leigh Fisher Blvd.,
El Paso, Texas 79906, USA
915.778.5373
ASIA & SOUTH AMERICA
Engineering Center:
Robert Bosch-Strasse 43
50769
Koln, GERMANY
49.221.59.7990
Sincom:
Singapore Component Pt e. Ltd.
79 Anson Road #06-01
Singapore 079906
656.226.6910
Hemel Hempstead:
Unit 1 The Willows, Mark Road
Hemel Hempstead, Hertfordshire
HP2 7AU UNITED KINGDOM
44.1442.29.2400
Japan:
World Headquarters:
Component Operations:
1500 Mishuku,Susono-City
Shizuoka-Pref.
410-1194 JAPAN
81.55.965.3026
Belgium:
Bedrijfsstraat 1220,
3660 Opglabbeek, BELGIUM
32.89.85.2140
Barcelona:
Gran Via Corts Catalanes 184
Atico 2A, 08038
Barcelona, SPAIN
34.934.329.200
Gothenberg:
Exportgatan 38 B
422 46
Hisings Backa, SWEDEN
46.31.742.0600
Torino:
Via Leonardo da Vinci 29
10095 Grugliasco
Torino, ITALY
39.11.780.4848
www.yazaki-na.com
888.942.9152
Final_covers
4/16/04
9:34 AM
Page 2
Yazaki’s YESC Series has evolved from decades of
intensive design refinement. As the world’s largest
supplier of vehicle power and data networks and
associated components, Yazaki is uniquely
qualified to deliver leading-edge
connector solutions. The
company continues to provide
these innovative systems to
automotive customers around
the world, for vehicles of
virtually every description.
The YESC Series represents an
important connector resource, delivering
enhanced network performance in a broad range of
applications. Standards, hybrids, custom
designs; sealed or unsealed – Yazaki has the
connector system to meet your requirements.
Y A Z A K I
E N G I N E E R I N G
S T A N D A R D
C O N N E C T O R S
CONTENTS
PA G E
0.64 x 0.64 UNSEALED
1–6
0.64 x 0.64 SEALED
7 – 12
1.5 x 0.8 UNSEALED
13 – 20
1.5 x 0.8 SEALED
21 - 28
2.8 x 0.8 UNSEALED
29 - 36
2.8 x 0.8 SEALED
37 - 42
6.3 x 0.8 UNSEALED
43 - 46
6.3 x 0.8 SEALED
47 - 52
HYBRID
53 – 58
HYBRID
SERIES
HEADER
59 – 64
HEADER
SERIES
SPECIALTY UNSEALED
65-70
SPECIALTY SEALED
71-78
TERMINAL REMOVAL
79-82
TERMINAL
REMOVAL
INDEX
83-87
INDEX
0.64 SERIES
1.5 SERIES
2.8 SERIES
6.3 SERIES
SPECIALTY
SERIES
Yazaki is a premier provider
of innovative, robust
power and data networks
that are flexible, easily
configurable and cost
competitive. Our global
reach, along with our
collaborative approach
and in-depth vehiclelaunch support, give Yazaki
customers an
unprecedented resource
for their power and
data system needs.
Our benchmark product
quality – in connector
systems, wire harnesses,
electronics, and IP displays –
delivers exceptional value
and marketplace strength
to our customers.
TM
Yazaki products, manufactured in plants on six continents,
help power one out of every three passenger vehicles on the
road, worldwide. That translates into more than 18 million
connectors and 110 million terminals every day. Our
leadership position reflects a commitment to excellence that
has made Yazaki the industry’s most innovative provider of
power and data system components.
From our three design centers in North America, Japan and
Europe, Yazaki advances the evolution of these critical
automotive components, providing connectivity solutions that
contribute to greater customer satisfaction. Our design centers
apply specialized engineering expertise to the specific needs of
vehicle manufacturers and their tier-supply partners.
The result: Yazaki’s global customers are assured of vehicle
power and data solutions that deliver highly
effective solutions to real-world challenges.
S Y S T E M F E AT U R E S
• Wide Range of Advanced Connectors Available Immediately
The YESC Series includes a full range of connector systems in stock – and available for
immediate delivery worldwide – for virtually any vehicle application.
• USCAR / ISO Standard Compliant
Terminal blade sizes are in accordance with USCAR and ISO standards
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance Device
Yazaki’s Terminal Position Assurance Device is available front-loaded and preset
to the connector housing.
WIRE SEAL (SEALED ONLY)
• Connector Position Assurance Device
The Connector Position Assurance Device is available preset to the female
terminal connector housing.
• Wire Gauges for Every Application
TERMINAL (FEMALE)
HOUSING (FEMALE)
The YESC Series is compatible with a wide range of
both US (AWG) and metric (mm2) wire sizes.
CPA
INTERFACE SEAL
SEALED
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
UNSEALED
0.64 SERIES
UNSEALED
1
0.64 x 0.64
unsealed
connection
system
Construction
HOUSING, F
HOUSING, M
SIDE SPACER, F
SIDE SPACER, M
TERMINAL, F
TERMINAL, M
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~100°C (120°C max temp.) (USCAR Class II)
Current Capacity
(See Chart)
Voltage Drop
20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force
75N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
120
Temperature (ROA) (˚C)
should be used as reference only.
140
110
100
90
80
70
18 AWG
wire
60
50
40
30
20
10
0
0
2
4
6
8
10
Current (A)
2
12
14
16
18
unsealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Male Terminal
0.80
1.90
Female Terminal
16.50
2.40
0.64
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Part Number
Male Terminal
Female Terminal
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7114-4720-08
Au
0.35
22
0.3
7114-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-02
Sn
0.35
22
0.3
7116-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-08
Au
0.35
22
0.3
7116-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
80
UNIT: mm
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
3
2.40
R 0.
0.90
3.20
Retainer Clip/Bracket Dimensions
0.64 x 0.64
unsealed
connection
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7116-4721-08
7116-4721-08
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4720-08
7116-4721-08
N/A
Pole
Polarity
Color
Male Part #
Female Part #
Female Part #
(w/CPA)
4
6
8
12
20
A
A
A
A
A
Light Grey
Light Grey
Light Grey
Light Grey
Light Grey
7282-6560-40
7282-6561-40
7282-8870-40
7282-7696-40
7282-6568-40
7283-6386-40
7283-6387-40
7283-8873-40
7283-7696-40
7283-6388-40
7283-6560-40
7283-6561-40
7283-8872-40
7283-7697-40
7283-6568-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: 49YA000105.
4
system
unsealed
connection
system
0.64 x 0.64
Housing Material: PBT+GF
Poles
4
Male Housing
Female Housing
38.50
21.30
12.95
7282-6560-40
7283-6386-40
16.10
20.75
21.30
17.63
7283-6387-40
20.15
18.55
39.60
21.30
15.65
12.95
7282-8870-40
12
14.60
38.50
7282-6561-40
8
14.60
16.10
15.65
6
UNIT: mm
7283-8873-40
20.15
18.55
39.60
20.75
7282-7696-40
20
21.30
17.65
7283-7696-40
18.55
21.30
27.75
7282-6568-40
7283-6388-40
5
NOTES
6
0.64 SERIES
SEALED
7
0.64 x 0.64
sealed
connection
system
Construction
HOUSING, F
HOUSING, M
TERMINAL, M
SHROUD, M
TERMINAL, F
MAT SEAL, F
SIDE SPACER, F
SIDE SPACER, M
MAT SEAL, M
CPA (Optional)
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air Leak Pressure)
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
75N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
120
Temperature (ROA) (˚C)
should be used as reference only.
140
110
100
90
80
70
18 AWG
wire
60
50
40
30
20
10
0
0
2
4
6
8
10
Current (A)
8
12
14
16
18
sealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Male Terminal
0.80
1.90
Female Terminal
16.50
2.40
0.64
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Part Number
Male Terminal
Female Terminal
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7114-4720-08
Au
0.35
22
0.3
7114-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-02
Sn
0.35
22
0.3
7116-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-08
Au
0.35
22
0.3
7116-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
9
2.40
80
UNIT: mm
R 0.
0.90
3.20
Retainer Clip/Bracket Dimensions
0.64 x 0.64
sealed
connection
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7116-4721-08
7116-4721-08
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4720-08
7116-4721-08
N/A
Pole
Polarity
Color
Male Part #
2
A
Black
7282-6075-30
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: 49YA000105.
10
Female Part # Female Part #
(w/CPA)
7283-6078-30
7283-6076-30
system
sealed
connection
system
0.64 x 0.64
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
17.60
15.95
26.80
42.25
13.50
7282-6075-30
14.10
7283-6078-30
11
NOTES
12
1.5 SERIES
UNSEALED
13
1.5 x 0.8
unsealed connection system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch
Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
1.0mm2
wire
110
100
90
80
70
60
50
0.35mm2 rating curve not shown.
40
Current capability of terminal exceeds
20
capacity of wire.
0.5mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
30
10
0
0
5
10
15
20
25
Current (A)
14
30
35
40
45
1.5 x 0.8
unsealed connection system
Te r m i n a l
UNIT: mm
Male Terminal
1.50
2.60
Female Terminal
20.55
2.85
0.80
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
80
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
15
2.40
0.90
UNIT: mm
R 0.
3.20
Retainer Clip/Bracket Dimensions
1.5 x 0.8
unsealed connection system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4100-02
7114-4101-02
7114-4100-08
7114-4101-08
7047-9580 (Ref)
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
N/A
Pole
Polarity
Color
Male Part #
Female Part #
Female Part #
(w/CPA)
Delete Cap
2
A
Light Grey
7282-5530-40
7283-5530-40
7283-5904-40
7282-5555-40
2
2
2
3
4
4
4
4
6
8
10
10
10
12
16
16
16
A
B
B
A
A
A
A
B
A
A
A
A
B
A
A
B
C
Orange
Green
Yellow
Light Grey
Light Grey
Yellow
Orange
Green
Light Grey
Light Grey
Light Grey
Yellow
Green
Light Grey
Green
Blue
Light Grey
7282-5530-50
7282-5680-60
7282-5680-70
7282-5539-40
7282-5531-40
7282-5531-70
7282-5531-50
7282-5688-60
7282-5532-40
7282-5538-40
7282-5533-40
7282-5533-70
7282-5683-60
7282-5540-40
7282-5534-60
7282-5535-90
7282-5536-40
7283-5530-50
7283-5680-60
7283-5680-70
7283-5539-40
7283-5531-40
7283-5531-70
7283-5531-50
7283-6474-60
7283-5532-40
7283-5538-40
7283-5533-40
7283-5533-70
7283-5683-60
7283-5540-40
7283-5534-60
7283-5535-90
7283-5536-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
16
7283-5905-40
7283-5906-40
7283-6475-60
7283-5907-40
7283-5908-40
7283-5909-40
7282-8499-40
7283-5940-40
7283-5941-60
7282-5690-60
7282-5944-40
1.5 x 0.8
unsealed connection system
Housing Material: HPA
Poles
2
Male Housing
UNIT: mm
Female Housing
18.85
19.80
38.30
24.70
15.65
14.70
7282-5530-40
2
7283-5530-40
19.80
38.30
15.65
7282-5680-60
3
19.80
19.15
24.70
16.60
7283-5539-40
25.35
26.50
38.30
15.65
14.70
24.70
7283-5531-40
26.95
26.50
38.30
24.70
15.65
14.70
7282-5688-60
6
17.85
38.30
7282-5531-40
4
24.70
14.70
7283-5680-60
7282-5539-40
4
18.85
7283-6474-60
26.50
25.35
38.30
19.15
7282-5532-40
16.70
24.70
7283-5532-40
17
1.5 x 0.8
unsealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
8
Female Housing
24.35
26.50
38.30
19.60
22.65
7282-5538-40
10
24.70
7283-5538-40
26.55
22.65
38.30
23.10
24.50
7282-5533-40
10
26.60
7283-5533-40
22.65
26.55
38.30
23.10
24.50
7282-5683-60
12
26.60
7283-5683-60
26.55
22.65
38.30
26.60
28.00
7282-5540-40
16
26.60
7283-5540-40
22.65
26.55
33.60
38.30
26.60
35.00
7282-5534-60
7283-5534-60
26.55
16
22.65
38.30
35.00
7282-5535-90
18
33.60
7283-5535-90
26.60
1.5 x 0.8
unsealed connection system
Housing Material: HPA
Poles
16
UNIT: mm
Male Housing
Female Housing
26.55
22.65
38.30
35.00
7282-5536-40
33.60
26.60
7283-5536-40
19
NOTES
20
1.5 SERIES
SEALED
0
21
1.5 x 0.8
sealed connection system
Construction
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
TERMINAL, F
HOUSING, M
TERMINAL, M
INDIVIDUAL
WIRE SEAL
INDIVIDUAL
WIRE SEAL
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
INTERFACE SEAL
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Horizontal: 5.50mm; Vertical: 6.50mm
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
1.0mm2
wire
110
100
90
80
70
60
50
0.35mm2 rating curve not shown.
40
Current capability of terminal exceeds
20
capacity of wire.
0.5mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
30
10
0
0
5
10
15
20
25
Current (A)
22
30
35
40
45
1.5 x 0.8
sealed connection system
Te r m i n a l
UNIT: mm
Female Terminal
1.50
2.60
Male Terminal
26.80
2.85
0.80
19.85
Material: Copper Alloy
Description
Male Terminal
Female Terminal
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Part Number
Plating
Europe (mm2)
Applicable Wire Size
U.S.A. (AWG)
Japan (mm2)
7114-4102-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4102-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4102-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4102-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Cable Seal
UNIT: mm
7.10
8.70
5.40
0
5.4
Description
Cable Seal
Unused Cavity Plug
Part Number
Color
Material
7158-3030-50
7158-3031-90
7158-3032-60
Red
Blue
Green
Silicone
Silicone
Silicone
Wire O.D. Range
1.19 ~ 1.70
1.60 ~ 2.34
N/A
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
0.90
80
R 0.
0.
3.20
10.05
5.85
2.55
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
6.5mm
23
2.40
7.20
4.30
1.5 x 0.8
sealed connection system
Part Number
Summary Chart
Part Name
Male
Female
7114-4102-02
7116-4102-02
7114-4103-02
7116-4103-02
7114-4102-08
7116-4102-08
7114-4103-08
7116-4103-08
7158-3030-50
7158-3031-90
7158-3032-60
N/A
7047-9580 (Ref)
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Pole
Polarity
Color
Description
Male Part #
Female Part #
Female Part #
(w/CPA)
Delete Cap
2
2
2
2
2
2
2
2
3
3
3
4
4
4
4
5
6
6
8
8
10
10
10
10
10
10
10
12
12
18
A
B
B
Black
Dark Grey
Light Grey
Black/Direct only
Dark Grey/Direct only
Natural/Direct only
Light Grey/Direct only
Black/Direct only
Black
Dark Grey
Black/Direct only
Dark Grey
Black
Blue
Black
Black
Dark Grey
Black
Dark Grey
Black
Black
Dark Grey, #1 Pin Neg.
Light Grey, #1 Pin Neg.
Dark Grey, #5 & #9 Pin Neg.
Black, #5 & #9 Pin Neg.
Black, #1 & #5 Pin Neg.
Black/ PBT Material
Dark Grey
Black
Black
7282-5548-30
7282-5558-10
7283-5548-30
7283-5558-10
7283-5558-40
7283-5689-30
7283-5549-30
7283-5559-10
7283-5559-40
7283-5692-30
A
B
2-Row A
2-Row B
2-Row B
1-Row A
A
A
A
A
A
2-Row A
2-Row B
2-Row B
2-Row B
2-Row B
2-Row B
5-Row A
A
A
A
7282-5541-30
7282-5691-10
7282-5543-10
7282-5889-30
7282-5889-90
7282-5553-10
7282-5553-30
7282-5684-10
7282-5684-30
7282-5946-30
7283-5948-40
7283-5545-10
7282-5545-30
7282-6493-30
* Applicable Terminal Removal Tool/Dimensions
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
24
7283-5541-30
7283-5691-10
7283-5537-30
7283-5543-10
7283-5889-30
7283-5889-90
7283-5885-30
7283-5547-30
7283-5553-10
7283-5553-30
7283-5684-10
7283-5684-30
7283-5946-30
7283-6472-30
7283-6478-30
7283-5546-10
7283-5545-30
7283-6493-30
7283-6432-10
7283-6433
7283-6434-40
7283-5967-30
7283-5542-30
7283-5880-10
7134-4482-30
7283-5544-10
7283-5886-30
7283-5550-30
7283-5554-10
7283-5554-30
7283-5685-10
7283-5685-30
7283-5947-30
7283-5694-10
7283-5694-40
7283-5695-10
7283-5695-30
7283-6473-30
7283-6479-30
7282-5545-10
7283-5546-30
7234-4481-30
1.5 x 0.8
sealed connection system
Housing Material: HPA
Poles
2
UNIT: mm
Male Housing
Female Housing
22.25
26.25
42.00
33.45
19.70
23.00
7282-5548-30
2
7283-5548-30
26.25
22.25
42.00
33.45
19.70
23.00
7282-5558-10
2
7283-5558-10
15.20
N/A
33.45
24.60
7283-5689-30
2
N/A
23.82
35.45
19.00
7283-6432-10
2
N/A
26.00
35.45
19.00
7283-6433
2
23.82
N/A
35.45
19.00
7283-6434-40
25
1.5 x 0.8
sealed connection system
Housing Material: HPA
Poles
Male Housing
2
N/A
UNIT: mm
Female Housing
22.97
31.45
16.70
7283-5967-30
3
22.25
26.25
42.00
25.20
28.50
7282-5541-30
33.45
7283-5541-30
26.25
3
22.25
42.00
33.45
28.50
25.20
7282-5691-10
7283-5691-10
21.00
3
N/A
33.45
24.50
7283-5537-30
4
30.00
34.50
N/A
46.35
33.45
7282-5543-10
4
22.20
30.00
25.80
7283-5543-10
34.50
46.35
33.45
22.20
7282-5889-30
26
25.80
7283-5889-30
1.5 x 0.8
sealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
26.25
4
N/A
33.45
34.00
7283-5885-30
34.50
6
30.00
46.35
28.20
7282-5553-10
7283-5553-10
30.00
8
36.00
46.35
33.70
7283-5684-10
30.00
34.10
46.35
38.20
33.45
41.70
7282-5946-30
10
33.45
37.40
7282-5684-10
10
33.45
31.70
7283-5946-30
34.10
N/A
33.45
41.70
7283-5948-40
10
N/A
52.90
22.80
35.45
7283-6478-30
27
1.5 x 0.8
sealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
30.00
12
36.00
46.35
44.70
7282-5545-10
28
48.40
7283-5545-10
33.45
2.8 SERIES
UNSEALED
29
2.8 x 0.8
unsealed connection system
Construction
TERMINAL, F
HOUSING, M
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch
Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
2
0.35mm rating curve not shown.
0.5mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
2.5mm
wire
2
110
100
90
80
70
60
50
40
30
Current capability of terminal exceeds
capacity of wire.
20
10
0
0
10
20
30
Current (A)
30
40
50
60
2.8 x 0.8
unsealed connection system
Te r m i n a l
UNIT: mm
4.10
Female Terminal
3.10
2.80
Male Terminal
0.80
27.40
Material: Copper Alloy
Thickness: t=0.3
19.75
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
31
2.40
80
UNIT: mm
R 0.
0.90
3.20
Retainer Clip/Bracket Dimensions
2.8 x 0.8
unsealed connection system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4110-02
7114-4111-02
7114-4112-02
7047-9580 (Ref)
7116-4110-02
7116-4111-02
7116-4112-02
N/A
Pole
Polarity
Color
Male Part #
Female Part #
Female Part #
(w/CPA)
2
3
4
4
6
7
8
8
8
8
8
10
12
12
A
A
A
B
A
A
A
A
Light Grey
Light Grey
Light Grey
Green
Light Grey
Light Grey
Light Grey
Blue
Green/Direct only
Green/Direct only
Dark Grey/Direct only
Light Grey
Light Grey
Green
7282-5565-40
7282-5563-40
7282-5561-40
7282-5566-60
7282-5569-40
7282-5580-40
7282-5560-40
7283-5565-40
7283-5563-40
7283-5561-40
7283-5566-60
7283-5569-40
7283-5580-40
7283-5560-40
7283-5560-90
7283-5917-60
7283-6382-60
7283-6384-10
7283-5564-40
7283-5567-40
7283-5578-60
7283-5910-40
7283-5911-40
7283-5912-40
A
A
B
7282-5564-40
7282-5567-40
7282-5578-60
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
32
Delete Cap
7283-5913-40
7283-5914-40
7283-6383-10
7283-5915-40
7283-5916-40
7282-8473-40
2.8 x 0.8
unsealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
20.25
2
17.70
38.30
24.70
20.50
18.30
7282-5565-40
7283-5565-40
20.25
3
17.70
38.30
24.70
23.30
25.50
7282-5563-40
7283-5563-40
27.05
4
24.50
38.30
20.80
18.30
7282-5561-40
4
24.70
7283-5561-40
27.05
24.50
38.30
18.30
20.80
7282-5566-60
24.70
7283-5566-60
25.80
6
23.20
38.30
23.70
7282-5569-40
22.30
26.60
7283-5569-40
19.25
7
16.70
38.30
47.00
7282-5580-40
24.70
45.80
7283-5580-40
37
2.8 x 0.8
unsealed connection system
Housing Material: HPA
Poles
Male Housing
UNIT: mm
Female Housing
27.10
8
23.20
38.30
27.30
28.70
7282-5560-40
8
26.60
7283-5560-40
23.20
N/A
27.30
26.60
7283-5917-60
8
24.95
N/A
27.30
24.70
7283-6382-60
8
24.95
N/A
24.70
27.30
7283-6384-10
27.10
10
23.20
38.30
32.30
33.70
7282-5564-40
26.60
7283-5564-40
27.10
12
23.20
38.30
38.70
7282-5567-40
34
37.30
7283-5567-40
26.60
2.8 x 0.8
unsealed connection system
Housing Material: HPA
Poles
12
UNIT: mm
Male Housing
Female Housing
23.20
27.10
38.30
38.70
7282-5578-60
26.60
37.30
7283-5578-60
35
NOTES
36
2.8 SERIES
SEALED
37
2.8 x 0.8
sealed connection system
Construction
TERMINAL, F
HOUSING, M
INDIVIDUAL
WIRE SEAL
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
TERMINAL, M
INDIVIDUAL
WIRE SEAL
INTERFACE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
HOUSING, F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Horizontal: 6.80mm; Vertical: 6.80mm
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
0.5mm
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
2.5mm2
wire
2
110
100
90
80
70
60
50
40
30
Current capability of terminal exceeds
capacity of wire.
20
10
0
0
10
20
30
Current (A)
38
40
50
60
2.8 x 0.8
sealed connection system
Te r m i n a l
UNIT: mm
Female Terminal
2.80
4.10
Male Terminal
21.50
3.10
0.80
29.15
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4152-02
Sn
1.5 ~ 2.5
14
2.0
7116-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4152-02
Sn
1.5 ~ 2.5
14
2.0
Cable Seal
UNIT: mm
9.05
12.00
0
6.9
Description
Cable Seal
Unused Cavity Plug
0
7.1
Part Number
Color
Material
Wire O.D. Range
7158-3110-40
7158-3111-60
7158-3112-70
Light Grey
Green
Yellow
Silicone
Silicone
Silicone
3.10 ~ 3.3
1.19 ~ 1.9
1.88 ~ 2.1
7158-3113-40
7158-3115-80
7158-3116-50
7158-3114-90
White
Brown
Red
Blue
Silicone
Silicone
Silicone
Silicone
2.18 ~ 3.0
1.19 ~ 1.9
1.88 ~ 2.4
N/A
39
2.8 x 0.8
sealed connection system
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
80
R 0.
3.20
0.
0.90
10.05
2.55
5.85
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
6.5mm
Part Number
Summary Chart
Part Name
Male
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Female
7114-4150-02 7116-4150-02
7114-4151-02
7116-4151-02
7114-4152-02 7116-4152-02
7158-3110-40
7158-3111-60
7158-3112-70
7158-3113-40
7158-3115-80
7158-3116-50
7158-3114-90
N/A
7047-9580 (Ref)
Pole
Polarity
Color
Description
Male Part #
Female Part #
Female Part #
(w/CPA)
2
3
4
4
5
6
8
A
A
A
B
A
A
A
Dark Grey
Dark Grey
Dark Grey
Black
Black/Direct Only
Dark Grey
Dark Grey
7282-5575-10
7282-5576-10
7282-5570-10
7282-5571-30
7283-5575-10
7283-5576-10
7283-5570-10
7283-5571-30
7283-5918-30
7283-5577-10
7283-5574-10
7283-5922-10
7283-5923-10
7283-5924-10
7283-5925-30
7282-5577-10
7282-5574-10
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
40
7283-5926-10
7283-5927-10
2.40
7.20
4.30
2.8 x 0.8
sealed connection system
Housing Material: HPA
Poles
2
UNIT: mm
Male Housing
Female Housing
28.85
25.25
50.00
7282-5575-10
3
7283-5575-10
25.25
28.85
50.00
35.40
33.70
30.20
7282-5576-10
4
7283-5576-10
32.05
35.65
50.00
35.40
27.90
24.45
7282-5570-10
4
35.40
28.70
25.20
7283-5570-10
32.05
35.65
50.00
35.40
27.90
24.45
7282-5571-30
7283-5571-30
25.90
5
N/A
34.80
41.90
7283-5918-30
6
32.05
35.65
50.00
31.90
7282-5577-10
35.40
35.30
7283-5577-10
41
2.8 x 0.8
sealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
8
Female Housing
32.05
37.15
50.00
38.60
7282-5574-10
42
42.30
7283-5574-10
35.40
6.3 SERIES
UNSEALED
43
6.3 x 0.8
unsealed connection system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
4.0mm2
wire
1.0mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
110
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
44
50
60
70
80
6.3 x 0.8
unsealed connection system
Te r m i n a l
UNIT: mm
Female Terminal
7.50
6.30
Male Terminal
23.30
3.80
0.80
32.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Part Number
Male Terminal
Female Terminal
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
Sn
4.0
12
3.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
R
80
3.20
80
R 0.
0.
0.90
10.05
2.55
5.85
2.40
7.20
4.30
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
6.5mm
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Female Part #
(w/CPA)
Male
Female
Pole
Polarity
Color
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4120-02
7116-4121-02
7116-4122-02
N/A
2
A
Light Grey
7282-5590-40
7283-5590-40
7283-5601-40
4
A
Light Grey
7282-5594-40
7283-5594-40
7283-5602-40
6
A
Light Grey
7282-5604-40
7283-5591-40
7283-5603-40
6
B
Green
N/A
7283-5592-60
Male Part #
Female Part #
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 81 for YESC Terminal Removal Tool.
Order Number: G0406 (PA Type).
45
6.3 x 0.8
unsealed connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
22.70
2
17.80
45.10
26.70
27.30
24.30
7282-5590-40
7283-5590-40
30.00
4
25.10
45.10
27.30
26.10
28.50
7282-5594-40
7283-5594-40
30.00
6
25.10
45.10
37.00
7282-5604-40
6
27.30
34.60
7283-5591-40
25.10
N/A
34.60
27.30
7283-5592-60
46
6.3 SERIES
SEALED
47
6.3 x 0.8
sealed connection system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUAL
WIRE SEAL
INDIVIDUAL
WIRE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
INTERFACE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
HOUSING, F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Horizontal: 9.80mm; Vertical: 9.80mm
Sealing Performance (Air Leak Pressure)
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single
140
circuit/connector evaluation. Data
130
should be used as reference only.
110
considered based upon specific
application requirements.
Temperature (ROA) (˚C)
Appropriate derating should be
4.0mm2
wire
1.0mm2
wire
120
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
48
50
60
70
80
6.3 x 0.8
sealed connection system
Te r m i n a l
UNIT: mm
Female Terminal
6.30
7.50
Male Terminal
24.30
3.80
0.80
33.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4141-02
Sn
1.5 ~ 2.5
14
2.0
7114-4142-02
Sn
4.0
12
3.0
7116-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4141-02
Sn
1.5 ~ 2.5
14
2.0
7116-4142-02
Sn
4.0
12
3.0
Cable Seal
UNIT: mm
15.00
10.70
0
9.8
.00
11
Description
Part Number
Color
Material
Wire O.D. Range
Cable Seal
7158-3081-50
7158-3082-90
7158-3083
Red
Blue
Black
Silicone
Silicone
Silicone
1.4 ~ 2.1
2.18 ~ 3.0
3.1 ~ 3.7
Unused Cavity Plug
7158-3080-60
Green
Silicone
N/A
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
80
R 0.
3.20
0.
0.90
10.05
5.85
2.55
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
6.5mm
49
2.40
7.20
4.30
6.3 x 0.8
sealed connection system
Part Number
Summary Chart
Part Name
Male
Female
7114-4140-02
7116-4140-02
7114-4141-02
7116-4141-02
7114-4142-02
7116-4142-02
7158-3081-50
7158-3082-90
7158-3083
7158-3080-60
N/A
7047-9580 (Ref)
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Pole
Polarity
Color
Description
Male Part #
2
2
4
A
A
A
Dark Grey
Dark Grey
Dark Grey
7282-5596-10
7283-5596-10
7283-5928-10
7282-5595-10
7283-5595-10
7283-5929-10
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 81 for YESC Terminal Removal Tool.
Order Number: G0406 (PA Type).
50
Female Part # Female Part #
(w/CPA)
Delete Cap
7283-6464-10
7283-6476-10
6.3 x 0.8
sealed connection system
Housing Material: HPA
Poles
2
UNIT: mm
Male Housing
Female Housing
31.15
27.55
49.80
30.10
33.60
7282-5596-10
4
38.70
7283-5596-10
35.05
38.65
51.80
30.10
7282-5595-10
33.60
38.70
7283-5595-10
51
NOTES
52
HYBRID
SERIES
53
HYBRID
connection system
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~100°C (120°C max temp.) (USCAR Class II)
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Applicable Wire Size
Description
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
54
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02/-08
Sn/Au
0.35
22
0.3
7114-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
Sn
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
7116-4720-02/-08
7116-4721-02/-08
Sn
Sn/Au
Sn/Au
4.0
0.35
0.5 ~ 0.75
12
22
20 ~ 18
3.0
0.3
0.5 ~ 0.8
7116-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
HYBRID
connection system
80
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
Part Number
Summary Chart
Part Name
0.64mm
1.5mm
Terminal
2.8mm
6.3mm
Applicable Clip
Male
Female
7114-4720-02/-08
7114-4721-02/-08
7114-4100-02/-08
7114-4101-02/-08
7114-4110-02
7114-4111-02
7114-4112-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4720-02/-08
7116-4721-02/-08
7116-4100-02/-08
7116-4101-02/-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
N/A
55
2.40
0.90
UNIT: mm
R 0.
3.20
Retainer Clip/Bracket Dimensions
HYBRID
connection system
Part Number
Summary Chart (cont.)
Female Part #
Female Part #
w/(CPA)
Pole
Polarity
Color/Description
Male Part #
3
A
7282-5628-40
7283-5628-40
8
A
7282-5620-40
7283-5620-40
10
A
7282-5621-40
7283-5621-40
10
A
7282-5621
7283-5621
13
A
7282-5625-40
7283-5625-40
7283-5643-40
14
A
7282-5622-40
7283-5622-40
7283-5639-40
14
B
7282-5623-60
7283-5623-60
14
B
7282-5623-30
7283-5623-30
14
C
7282-5624-90
7283-5624-90
14
C
Light Grey
1x1.5, 2x6.3
Light Grey
6x1.5, 2x2.8
Light Grey
6x1.5, 4x2.8
Natural
6x1.5, 4x2.8
Light Grey
11x2.8, 2x6.3
Light Grey
10x1.5, 4x2.8
Green
10x1.5, 4x2.8
Black
10x1.5, 4x2.8
Blue
10x1.5, 4x2.8
Brown
10x1.5, 4x2.8
7282-5624-80
7283-5624-80
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80-81 for YESC Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
G0406 (PA Type) (for 6.3 terminal).
56
7283-5637-40
HYBRID
connection system
Housing Material: HPA
Poles
3
UNIT: mm
Male Housing
Female Housing
21.25
17.15
45.10
27.60
24.40
7282-5628-40
8
7283-5628-40
27.10
23.20
38.30
23.10
24.50
7282-5620-40
10
27.30
26.60
7283-5620-40
27.10
38.30
23.20
30.20
26.60
31.60
7282-5621-40
7283-5621-40
28.10
13
23.20
45.10
51.20
7282-5625-40
14
7283-5625-40
27.10
23.20
38.30
38.60
26.60
37.20
7282-5622-40
14
27.30
48.80
7283-5622-40
27.10
23.20
38.30
38.60
7282-5623-60
26.60
37.20
7283-5623-60
57
HYBRID
connection system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
27.10
14
23.20
38.30
38.60
7282-5624-90
58
26.60
37.20
7283-5624-90
HEADER
SERIES
59
HEADER
connection system
Construction
TERMINAL, F
PCB TERMINAL
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PCB HOUSING
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
See Section
Brass
Copper Alloy (Sn/Au Plate)
-40°C ~100°C (125°C max temp.) (USCAR Class II)
(See Chart)
10mΩ Max (Term./Term.)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
90N Min
110N Min
Current Rating Curve
SEE APPLICABLE BLADE SIZE SECTION
60
HEADER
connection system
Te r m i n a l
UNIT: mm
Male PCB Terminal
Female Terminal
PURCHASED IN ASSEMBLY
SEE APPLICABLE BLADE SIZE SECTION
Material: Brass
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Description
Male Terminal
1.5mm
Female
Terminal
2.8mm
6.3mm
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7116-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
N/A
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
61
HEADER
connection system
Part Number
Summary Chart
Part Name
1.5mm
Terminal
2.8mm
6.3mm
Male
Female
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
Female Part #
w/(CPA)
Pole
Polarity
Color/Description
Male Part #
Female Part #
10
A
7382-5884-40
7283-5533-40
7283-5909-40
10
B
7382-6379-30
7283-5533-40
7283-5909-40
12
A
7382-5957-30
7283-5540-40
7283-5940-40
16
A
7382-5551-60
7283-5534-60
7283-5941-60
16
A
7382-5681-60
7283-5534-61
16
A
Light Grey
1.5mm Header
Black
1.5mm Header
Black
1.5mm Header
Green/Config 1
1.5mm Header
Green/Config 2
1.5mm Header
Green/Config 3
1.5mm Header
7382-5682-60
7283-5534-62
32
A
Black
1.5mm Header
7382-5552-30
7283-5535-90
7283-5536-40
7283-5535-90
7283-5536-40
32
B
Light Grey
1.5mm Header
7382-5881-40
12
A
7382-5568-40
7283-5567-40
7283-5916-40
2
A
7382-5608-30
7283-5590-40
7283-5601-40
2
A
7382-5597-40
7283-5590-40
7283-5601-40
14
A
Light Grey
2.8mm H-Header
Black
6.3mm Header
Light Grey
6.3mm Header
Light Grey
Hybrid 10x1.5, 4x2.8
7382-5627-40
7283-5622-40
7283-5639-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80-81 for YESC Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
62
HEADER
connection system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
10
Male Housing
26.15
22.65
30.20
38.50
23.10
26.60
7283-5533-40
24.55
22.65
33.10
23.10
37.60
7382-6379-30
12
UNIT: mm
Female Housing
7382-5884-40
10
Material: HPA
26.60
7283-5533-40
26.45
22.65
22.30
35.00
26.60
7382-5957-30
26.60
7283-5540-40
26.15
16
22.65
30.20
48.80
7382-5551-60
16
7283-5534-60
29.20
22.65
30.20
48.80
33.60
7382-5681-60
16
26.60
33.60
26.60
7283-5534-60
22.65
31.20
33.60
31.60
26.60
34.80
7382-5682-60
7283-5534-60
63
HEADER
connection system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
Material: HPA
Male Housing
UNIT: mm
Female Housing
26.15
32
22.65
33.60
7382-5552-30
32
26.60
82.00
30.20
7283-5535-90 (16P)
22.65
33.60
26.60
7283-5536-40 (16P)
22.55
22.65
33.60
26.60
22.65
33.60
26.60
82.00
22.30
7382-5881-40
7283-5535-90 (16P)
7283-5536-40 (16P)
27.10
12
23.20
31.30
37.30
52.70
7382-5568-40
26.60
7283-5567-40
19.20
2
17.80
25.70
27.30
24.30
26.50
7382-5608-30
7283-5590-40
19.20
2
17.80
25.70
24.30
40.70
7382-5597-40
27.30
7283-5590-40
27.20
14
23.20
49.10
30.20
7382-5627-40
64
26.60
37.20
7283-5622-40
SPECIALTY
SERIES
UNSEALED
65
S P E C I A LT Y S E R I E S
unsealed connection system
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~100°C (120°C max temp.) (USCAR Class II)
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Applicable Wire Size
Description
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
66
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02/-08
Sn/Au
0.35
22
0.3
7114-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
Sn
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
7116-4720-02/-08
Sn
Sn/Au
4.0
0.35
12
22
3.0
0.3
7116-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7116-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
unsealed connection system
S P E C I A LT Y S E R I E S
Part Number
Summary Chart
Part Name
0.64mm
1.5mm
Terminal
2.8mm
6.3mm
Applicable Clip
Male
Female
7114-4720-02/-08
7114-4721-02/-08
7114-4100-02/-08
7114-4101-02/-08
7114-4110-02
7114-4111-02
7114-4112-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4720-02/-08
7116-4721-02/-08
7116-4100-02/-08
7116-4101-02/-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
N/A
Specialty
Pole
Polarity
Axial
Adjustable
12
A
26
A
26
B
36
A
68
A
15
A
15
B
26
A
26
B
26
C
26
D
Bolt Assist
LIF
Color/Description
Black
12x1.5
Black
20x2.8, 6x6.3/HPA
Light Grey
20x2.8, 6x6.3/HPA
Black
20x1.5, 12x2.8, 4x6.3/PBT
Black
56x1.5, 8x2.8, 4x6.3/PBT
Black
9x2.8, 6x6.3
Natural
9x2.8, 6x6.3
Light Grey
22x1.5, 2x2.8, 2x6.3
Blue
22x1.5, 2x2.8, 2x6.3
Green
22x1.5, 2x2.8, 2x6.3
Black
22x1.5, 2x2.8, 2x6.3
Male Part #
7282-4848-30
Female Part #
Wire Shield
7283-4848-30
7283-5631-30
7283-5632-40
7283-4846-30
7134-4691
7283-4847-30
7134-4692
7283-6372-30
7283-6373
7283-6436-40
7283-6437-90
7283-6438-60
7282-6376-30
7283-6376-30
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80-81 for YESC Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
G0406 (PA Type) (for 6.3 terminal).
67
S P E C I A LT Y S E R I E S
unsealed connection system
Axial Adjustable
Housing Material: PBT
Poles
UNIT: mm
Male Housing
Female Housing
51.80
12
41.50
71.40
7282-4848-30
68
44.70
35.00
51.60
7283-4848-30
unsealed connection system
S P E C I A LT Y S E R I E S
Bolt Assist
Housing Material: HPA/PBT
Poles
Male Housing
26
N/A
UNIT: mm
Female Housing
60.35
46.55
50.15
7283-5631-30
26
N/A
60.35
50.15
46.55
7283-5632-40
36
N/A
28.90
40.30
108.00
7283-4846-30
68
N/A
40.15
40.30
109.60
7283-4847-30
69
S P E C I A LT Y S E R I E S
unsealed connection system
LIF
Housing Material: PBT
Poles
Male Housing
15
N/A
UNIT: mm
Female Housing
45.00
49.90
59.70
7283-6372-30
15
45.00
N/A
49.90
59.70
7283-6373
26
40.65
N/A
59.70
49.90
7283-6436-40
26
40.65
N/A
59.70
49.90
7283-6437-90
26
40.65
N/A
59.70
49.90
7283-6438-60
31.35
26
45.00
46.54
55.40
7282-6376-30
70
59.70
49.90
7283-6376-30
SPECIALTY
SERIES
SEALED
71
S P E C I A LT Y S E R I E S
sealed connection system
Specifications
Connector
Material
See Section
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~125°C (145°C max temp.) (USCAR Class III)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Horizontal: 5.50mm; Vertical: N/A
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Te r m i n a l
Applicable Wire Size
Description
Part Number
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
72
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02/-08
Sn/Au
0.35
22
0.3
7114-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7114-4102-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4152-02
Sn
1.5 ~ 2.5
14
2
7114-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4141-02
Sn
1.5 ~ 2.5
14
2.0
7114-4142-02
Sn
4.0
12
3.0
7116-4720-02/-08
Sn/Au
0.35
22
0.3
7116-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4102-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4152-02
Sn
1.5 ~ 2.5
14
2.0
7116-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4141-02
Sn
1.5 ~ 2.5
14
2.0
7116-4142-02
Sn
4.0
12
3.0
S P E C I A LT Y S E R I E S
sealed connection system
Lamp Socket
Cable Seal
UNIT: mm
7.10
8.70
5.40
0
5.4
Description
Part Number
Color
Material
Cable Seal
(Female Only)
7158-3030-50
7158-3031-90
7158-3032-60
Red
Blue
Green
Silicone
Silicone
Silicone
Unused Cavity Plug
Wire O.D. Range
1.19 ~ 1.70
1.60 ~ 2.34
N/A
73
S P E C I A LT Y S E R I E S
sealed connection system
Part Number
Summary Chart
Part Name
0.64mm
1.5mm
Terminal
2.8mm
6.3mm
Male
Female
7114-4720-02/-08
7116-4720-02/-08
7114-4721-02/-08
7114-4102-02/-08
7116-4721-02/-08
7116-4102-02/-08
7114-4103-02/-08
7116-4103-02/-08
7114-4150-02
7114-4151-02
7114-4152-02
7114-4140-02
7114-4141-02
7116-4150-02
7116-4151-02
7116-4152-02
7116-4140-02
7116-4141-02
7114-4142-02
7116-4142-02
Cable
Seal
Lamp
Socket
7158-3030-50
Unused
Cavity Plug
Lamp
Socket
7158-3032-60
7158-3031-90
Specialty Pole Polarity
CAM
Lever
Black
#7, #9-11, #17-19
& #26-28 Pin Neg.
Black
Black
30
30
30
Lamp
Socket
Female
Part #
N/A
7283-5635-30
N/A
N/A
7283-5810-30
7283-5875-30
A
Axial
1.5mm
7341-5270-40
7283-5689-30
2
A
Right Angle
1.5mm
7341-5271-40
7283-5689-30
2
A
Axial
1.5mm
7341-5272-40
7283-5689-30
Black
1.5mm/PBT
Black
1.5mm/HPA
N/A
7283-5967-30
N/A
7283-6430-30
2
Black
1.5mm/HPA
N/A
7283-6647-30
2
Black
1.5mm/PBT
N/A
7283-8492-30
2
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 80-81 for YESC Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
G0406 (PA Type) (for 6.3 terminal).
74
Male
Part #
2
2
Fuel
Injector
Color/
Description
sealed connection system
S P E C I A LT Y S E R I E S
CAM Lever
Housing Material: HPA
Poles
Male Housing
30
N/A
UNIT: mm
Female Housing
40.90
35.40
91.30
7283-5635-30
30
40.90
N/A
81.30
35.40
7283-5810-30
30
N/A
40.90
35.40
91.30
7283-5875-30
75
S P E C I A LT Y S E R I E S
sealed connection system
Lamp Socket
Nylon
Housing Material: PA66
Poles
Material: HPA
Male Housing
UNIT: mm
Female Housing
2
15.20
24.60
7341-5270-40
7283-5689-30
26.20
2
15.20
29.15
37.50
33.45
24.60
7341-5271-40
33.45
7283-5689-30
22.00
2
15.20
22.00
34.90
24.60
7341-5272-40
76
7283-5689-30
33.45
sealed connection system
S P E C I A LT Y S E R I E S
Fuel Injector
Housing Material:PBT/HPA
Poles
Male Housing
2
N/A
UNIT: mm
Female Housing
22.97
31.45
16.70
7283-5967-30
2
23.82
N/A
35.45
16.85
7283-6430-30
2
23.82
N/A
35.45
16.85
7283-6647-30
2
23.27
N/A
36.95
16.35
7283-8492-30
77
NOTES
78
TERMINAL
REMOVAL
79
T E R M I N A L R E M O VA L
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
º
60
16.00
±0.10
DETAIL A(5/1)
±0.05
±0.05
±0.02
±0.02
±0.10
±0.05
1.90
0.70
29.50
±0.05
R3 R1
.00 .00
0.63
1.28
2.00
1.20
RO
.5
0
0
.1
RO
A
5.50
(17.00)
00
0. .05
-0
G
R0
.60
25.00
0.5
0
±0.10
Description
Order Number
YESC Terminal Removal Tool for 0.64 series.
49YA000105
6.00
11.60
YAZAKI 0.64 SYSTEM
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
45
20.00
0
1.05 -0.05
UNIT: mm
0
.3
R0
Description
Order Number
YESC Terminal Removal Tool for 1.5 and 2.8 series.
X39899-J374
80
30
0.
60
R
(17.00)
1.00 ±0.1
0
1.20 -0.05
3.00 ±0.1
(20.55)
T E R M I N A L R E M O VA L
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
1.40
1.00
0
2.3
R 1.50
1.8
0
.00
.00
35
12
0
.1
–0
Description
Order Number
YESC Terminal Removal Tool for 6.3 series.
G0406 (PA Type)
81
NOTES
82
INDEX
83
INDEX
Part Number
Pages
Part Number
Pages
Part Number
Pages
7114-4100-02
15
7116-4112-02
31
7282-5530-50
16
7114-4100-08
15
7116-4120-02
45
7282-5531-40
17
7114-4101-02
15
7116-4121-02
45
7282-5531-50
16
7114-4101-08
15
7116-4122-02
45
7282-5531-70
16
7114-4102-02
23
7116-4140-02
49
7282-5532-40
17
7114-4102-08
23
7116-4141-02
49
7282-5533-40
18
7114-4103-02
23
7116-4142-02
49
7282-5533-70
16
7114-4103-08
23
7116-4150-02
39
7282-5534-60
18
7114-4110-02
31
7116-4151-02
39
7282-5535-90
18
7114-4111-02
31
7116-4152-02
39
7282-5536-40
19
7114-4112-02
31
7116-4720-02
3, 9
7282-5538-40
18
7114-4120-02
45
7116-4720-08
3, 9
7282-5539-40
17
7114-4121-02
45
7116-4721-02
3, 9
7282-5540-40
18
7114-4122-02
45
7116-4721-08
3, 9
7282-5541-30
26
7114-4140-02
49
7134-4482-30
24
7282-5543-10
26
7114-4141-02
49
7134-4691
67
7282-5545-10
24
7114-4142-02
49
7134-4692
67
7282-5545-30
24
7114-4150-02
39
7158-3030-50
23
7282-5548-30
25
7114-4151-02
39
7158-3031-90
23
7282-5553-10
27
7114-4152-02
39
7158-3032-60
23
7282-5553-30
24
7114-4720-02
3, 9
7158-3080-60
49
7282-5555-40
16
7114-4720-08
3, 9
7158-3081-50
49
7282-5558-10
25
7114-4721-02
3, 9
7158-3082-90
49
7282-5560-40
34
7114-4721-08
3, 9
7158-3083
49
7282-5561-40
33
7116-4100-02
15
7158-3110-40
39
7282-5563-40
33
7116-4100-08
15
7158-3111-60
39
7282-5564-40
34
7116-4101-02
15
7158-3112-70
39
7282-5565-40
33
7116-4101-08
15
7158-3113-40
39
7282-5566-60
33
7116-4102-02
23
7158-3114-90
39
7282-5567-40
34
7116-4102-08
23
7158-3115-80
39
7282-5569-40
33
7116-4103-02
23
7158-3116-50
39
7282-5570-10
41
7116-4103-08
23
7234-4481-30
24
7282-5571-30
41
7116-4110-02
31
7282-4848-30
68
7282-5574-10
42
7116-4111-02
31
7282-5530-40
17
7282-5575-10
41
84
INDEX
Part Number
Pages
Part Number
Pages
Part Number
Pages
7282-5576-10
41
7282-6560-40
5
7283-5546-30
24
7282-5577-10
41
7282-6561-40
5
7283-5547-30
24
7282-5578-60
35
7282-6568-40
5
7283-5548-30
25
7282-5580-40
33
7282-7696-40
5
7283-5549-30
24
7282-5590-40
46
7282-8473-40
32
7283-5550-30
24
7282-5594-40
46
7282-8499-40
16
7283-5553-10
27
7282-5595-10
51
7282-8870-40
5
7283-5553-30
24
7282-5596-10
51
7283-4846-30
69
7283-5554-10
24
7282-5604-40
46
7283-4847-30
69
7283-5554-30
24
7282-5620-40
57
7283-4848-30
68
7283-5558-10
25
7282-5621
56
7283-5530-40
17
7283-5558-40
24
7282-5621-40
57
7283-5530-50
16
7283-5559-10
24
7282-5622-40
57
7283-5531-40
17
7283-5559-40
24
7282-5623-30
56
7283-5531-50
16
7283-5560-40
34
7282-5623-60
57
7283-5531-70
16
7283-5560-90
32
7282-5624-80
56
7283-5532-40
17
7283-5561-40
33
7282-5624-90
58
7283-5533-40
18, 63
7283-5563-40
33
7282-5625-40
57
7283-5533-70
16
7283-5564-40
34
7282-5628-40
57
7283-5534-60
18, 63
7283-5565-40
33
7282-5680-60
17
7283-5534-61
62
7283-5566-60
33
7282-5680-70
16
7283-5534-62
62
7283-5567-40
34, 64
7282-5683-60
18
7283-5535-90
18, 64
7283-5569-40
33
7282-5684-10
27
7283-5536-40
19, 64
7283-5570-10
41
7282-5684-30
24
7283-5537-30
26
7283-5571-30
41
7282-5688-60
17
7283-5538-40
18
7283-5574-10
42
7282-5690-60
16
7283-5539-40
17
7283-5575-10
41
7282-5691-10
26
7283-5540-40
18, 63
7283-5576-10
41
7282-5889-30
26
7283-5541-30
26
7283-5577-10
41
7282-5889-90
24
7283-5542-30
24
7283-5578-60
35
7282-5944-40
16
7283-5543-10
26
7283-5580-40
33
7282-5946-30
27
7283-5544-10
24
7283-5590-40
46, 64
7282-6075-30
11
7283-5545-10
28
7283-5591-40
46
7282-6376-30
70
7283-5545-30
24
7283-5592-60
46
7282-6493-30
24
7283-5546-10
24
7283-5594-40
46
85
INDEX
Part Number
Pages
Part Number
Pages
Part Number
Pages
7283-5595-10
51
7283-5695-30
24
7283-5947-30
24
7283-5596-10
51
7283-5810-30
75
7283-5948-40
27
7283-5601-40
45
7283-5875-30
75
7283-5967-30
26, 77
7283-5602-40
45
7283-5880-10
24
7283-6076-30
10
7283-5603-40
45
7283-5885-30
27
7283-6078-30
11
7283-5620-40
57
7283-5886-30
24
7283-6372-30
70
7283-5621
56
7283-5889-30
26
7283-6373
70
7283-5621-40
57
7283-5889-90
24
7283-6376-30
70
7283-5622-40
57, 64
7283-5904-40
16
7283-6382-60
34
7283-5623-30
56
7283-5905-40
16
7283-6383-10
32
7283-5623-60
57
7283-5906-40
16
7283-6384-10
34
7283-5624-80
56
7283-5907-40
16
7283-6386-40
5
7283-5624-90
58
7283-5908-40
16
7283-6387-40
5
7283-5625-40
57
7283-5909-40
16
7283-6388-40
5
7283-5628-40
57
7283-5910-40
32
7283-6430-30
77
7283-5631-30
69
7283-5911-40
32
7283-6432-10
25
7283-5632-40
69
7283-5912-40
32
7283-6433
25
7283-5635-30
75
7283-5913-40
32
7283-6434-40
25
7283-5637-40
56
7283-5914-40
32
7283-6436-40
70
7283-5639-40
56
7283-5915-40
32
7283-6437-90
70
7283-5643-40
56
7283-5916-40
32
7283-6438-60
70
7283-5680-60
17
7283-5917-60
34
7283-6464-10
50
7283-5680-70
16
7283-5918-30
41
7283-6472-30
24
7283-5683-60
18
7283-5922-10
40
7283-6473-30
24
7283-5684-10
27
7283-5923-10
40
7283-6474-60
17
7283-5684-30
24
7283-5924-10
40
7283-6475-60
16
7283-5685-10
24
7283-5925-30
40
7283-6476-10
50
7283-5685-30
24
7283-5926-10
40
7283-6478-30
27
7283-5689-30
25, 76
7283-5927-10
40
7283-6479-30
24
7283-5691-10
26
7283-5928-10
50
7283-6493-30
24
7283-5692-30
24
7283-5929-10
50
7283-6560-40
4
7283-5694-10
24
7283-5940-40
16
7283-6561-40
4
7283-5694-40
24
7283-5941-60
16
7283-6568-40
4
7283-5695-10
24
7283-5946-30
27
7283-6647-30
77
86
INDEX
Part Number
Pages
7283-7696-40
5
7283-7697-40
4
7283-8492-30
77
7283-8872-40
4
7283-8873-40
5
7341-5270-40
76
7341-5271-40
76
7341-5272-40
76
7382-5551-60
63
7382-5552-30
64
7382-5568-40
64
7382-5597-40
64
7382-5608-30
64
7382-5627-40
64
7382-5681-60
63
7382-5682-60
63
7382-5881-40
64
7382-5884-40
63
7382-5957-30
63
7382-6379-30
63
87
DISCLAIMER: The information contained in this catalog is for reference purpose only, is subject to change without notice, and is not guaranteed by Yazaki
Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no warranty as
to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
Then current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the
customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be
specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any such
express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise, including but
not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
APRIL, 2004
Final_covers
4/16/04
9:17 AM
Page 1
NORTH AMERICA
EUROPE
Headquarters:
6801 Haggerty Road,
Canton, MI 48187, USA
734.983.1000
888.942.9152
Component Center:
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Kurhessenstrasse 15,
64546
Morfelden-Walldorf, GERMANY
49.6105.99150
El Paso Branch:
12 Leigh Fisher Blvd.,
El Paso, Texas 79906, USA
915.778.5373
ASIA & SOUTH AMERICA
Engineering Center:
Robert Bosch-Strasse 43
50769
Koln, GERMANY
49.221.59.7990
Sincom:
Singapore Component Pt e. Ltd.
79 Anson Road #06-01
Singapore 079906
656.226.6910
Hemel Hempstead:
Unit 1 The Willows, Mark Road
Hemel Hempstead, Hertfordshire
HP2 7AU UNITED KINGDOM
44.1442.29.2400
Japan:
World Headquarters:
Component Operations:
1500 Mishuku,Susono-City
Shizuoka-Pref.
410-1194 JAPAN
81.55.965.3026
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3660 Opglabbeek, BELGIUM
32.89.85.2140
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Atico 2A, 08038
Barcelona, SPAIN
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422 46
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10095 Grugliasco
Torino, ITALY
39.11.780.4848
www.yazaki-na.com
888.942.9152